JP2011094476A - Method for manufacturing reinforced concrete member - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for manufacturing a reinforced concrete member, which can minimize the binding force of reinforcing bars in contraction of concrete and also the temperature difference between the inside and surface of a member in hardening of concrete, and is thus advantageous for prevention of crack with a reduced cost. <P>SOLUTION: Reinforcing bars 12 including a plurality of main bars 14 and tie hoops 16 are arranged inside a first form K1, and high-strength concrete C is placed in the first form K1. After a predetermined curing period, the first form K1 is removed, whereby an inside portion 20 is obtained. The inside portion 20 is placed inside a second form K2, and reinforcing bars 12 including main bars 14 and tie hoops 16 are arranged around it, and high-strength concrete C is placed in the second form K2. After a predetermined curing period, the second form K2 is removed, whereby a reinforced concrete column member 10 in which an outside portion 30 is integrated to the inside portion 20 is obtained. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

  The present invention relates to a reinforced concrete member and a method for manufacturing the same, and more specifically, is suitable for a reinforced concrete member using high-strength concrete and a method for manufacturing the same.

As shown in FIG. 7, concrete undergoes self-shrinkage during the curing process. FIG. 7 shows the transition of the amount of shrinkage when the concrete is hardened by the size of the concrete member. In particular, in high-strength concrete having a design reference strength F _{c of} about 100 N / mm ² or more, the amount of self-shrinkage increases, and the amount of shrinkage increases as the cross-sectional size of the member increases.
Therefore, in a reinforced concrete member, the rebar constrains the concrete to be shrunk by self-shrinkage, and a tensile force acts on the concrete, so that there is a high possibility that the concrete will crack.
Moreover, when concrete hardens, it generates heat. In particular, high-strength concrete generates a large amount of heat and reaches close to 100 ° C. inside a member having a large cross-sectional size such as a column member. However, since the member surface radiates heat to the outside air, the temperature rise is small, a large temperature gradient is generated in the member cross section, and a temperature stress is generated. As a result, cracks are more likely to occur.
And a crack damages a design, produces the functional fall of waterproof performance and structural performance, and reduces the value and performance of a building.
Such inconvenience occurs both in the case of precast reinforced concrete members and in the case of on-site reinforced concrete members.
As a general method for preventing shrinkage cracking, an expanding material and a shrinkage reducing agent are currently used for the cast concrete, but the cost is greatly increased.

When manufacturing reinforced concrete columns, the outer part of the cross section is first manufactured by casting concrete, and then the inner part of the cross section is manufactured by placing concrete inside the outer part using the outer part as a mold. The method of doing is known (nonpatent literature 1).
However, in this manufacturing method, the inner portion of the post-cooking contracts, so that there is a greater possibility that an opening will occur between the outer portion of the pre-coating.

Published by Japan Concrete Institute, “Concrete Engineering”, vol40, NO10, pp. 13-20, October 2002

  The present invention has been devised in view of the above circumstances, and the object of the present invention is to reduce as much as possible the restraining force of the rebar when the concrete shrinks, and the temperature difference between the inside and the surface of the member when the concrete is hardened. It is an object of the present invention to provide a reinforced concrete member that can be made as small as possible, and that is advantageous in preventing cracks while reducing costs, and a method for manufacturing the same.

In order to achieve the above object, the present invention provides a reinforced concrete member having an axial length larger than the vertical and horizontal dimensions of a cross section produced by embedding a large number of reinforcing bars in concrete, wherein the reinforced concrete member includes: It is composed of an inner part including the central part of the cross section and an outer part covering the inner part, and the inner part is manufactured by placing concrete before the outer part, and the outer part is Concrete is cast on the outer side of the inner part after the manufacturing, and the inner part and the outer part are integrated.
The present invention also relates to a method for producing a reinforced concrete member having an axial length larger than the vertical and horizontal dimensions of a cross section obtained by placing reinforcing bars in a formwork and placing concrete. The member is divided into an inner part including the central portion of the cross section and an outer part covering the inner part. First, the inner part is manufactured by placing concrete, and the inner part is manufactured. The outer portion is manufactured by placing concrete so as to cover the inner portion.

  According to the reinforced concrete member and the manufacturing method thereof of the present invention, a reinforced concrete member in which cracks can be prevented and there is no opening between the pre-cast concrete and the inner part and the outer part are firmly integrated. It is advantageous in obtaining.

(A) is a perspective view of a reinforced concrete column member, (B) is the same sectional view. It is a perspective view which shows the relationship between the formwork at the time of manufacture of an inner member, and a reinforcing bar. It is a perspective view which shows the relationship between a formwork at the time of manufacturing an outer member on the outer side of the manufactured inner member, and a reinforcing bar. It is a perspective view of an inner member. It is explanatory drawing at the time of placing concrete in a 2nd formwork. (A) thru | or (E) are explanatory drawings of the other example of the reinforced concrete column member 10. FIG. It is a figure which shows transition of the shrinkage | contraction amount at the time of concrete hardening according to the dimension of a concrete member.

Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1A is a perspective view of a reinforced concrete column member, and FIG.
In the present embodiment, the reinforced concrete member has a length in the axial direction that is larger than the vertical and horizontal dimensions of the cross section, and the reinforced concrete column member 10 having a rectangular cross section manufactured by embedding a large number of reinforcing bars 12 in the concrete C. It is.
In addition, the reinforced concrete column member 10 includes both a case of a reinforced concrete column member cast on the spot and a case of a precast reinforced concrete column member manufactured in advance in a factory.
The concrete C to be used is high-strength concrete having a design standard strength F _c = about 100 N / mm ² or more.
The inner part 20 including the central part of the cross section of the reinforced concrete column member 10 is manufactured by placing concrete before the outer part 30 covering the inner part 20, and the inner part 20 and the outer part 30 are integrated. Has been.
In the present embodiment, the reinforced concrete column member 10 has a rectangular shape of about 1 m square, the inner portion 20 has a rectangular shape of about 30 cm square to 40 cm square, and the outer portion 30 has a rectangular frame shape with a thickness of about 30 cm. Yes.
A number of reinforcing bars 12 extend in the axial direction of the reinforced concrete column member 10 and have a number of main bars 14 bearing an axial force, a bending moment, and the like, and are connected to the main bars 14 and perpendicular to the axial direction of the reinforced concrete column member 10. A band 16 that extends above and bears a shearing force and the like is included.
A large number of main bars 14 are arranged so as to be located on the outer peripheral portion of the cross section of the reinforced concrete column member 10.

In the reinforced concrete column member 10 having such a configuration, the inner portion 20 is manufactured prior to the outer portion 30, and the cross section of the inner portion 20 is smaller than that in the case of placing the entire entire cross section at once in concrete. .
For this reason, the inner portion 20 has a smaller amount of shrinkage in the hardening process than the conventional case in which the entire cross section is placed at once, and therefore, the binding force of the reinforcing bars 12 to the concrete C to be shrunk by self-shrinkage. Is small, which is advantageous in preventing cracking of the inner portion 20.
In addition, the inner portion 20 generates less heat in the curing process compared to the case where the entire entire cross-section is cast at once, and also effectively dissipates heat from the outer peripheral surface. The temperature gradient of the cross section can be suppressed to be small, which is advantageous in preventing the inner portion 20 from cracking.
In particular, the high strength concrete C having a design standard strength of F _c = 100 N / mm ² or more has a large amount of self-shrinkage and a large calorific value at the initial stage of curing, which is more advantageous in preventing cracking of the inner portion 20. Become.

Further, when the outer portion 30 is manufactured, the concrete C self-shrinks during the curing process, so that the inner surface of the outer portion 30 is in close contact with the outer surface of the inner portion 20 and the inner portion 20 and the outer portion 30 are firmly integrated. It is advantageous in the above, and there is no trouble that an opening is generated between the first concrete portion as in the prior art.
Moreover, the cross section of the outer part 30 is small compared with the case where the concrete all the conventional cross sections are poured at once.
For this reason, the outer portion 30 also has a smaller amount of shrinkage in the curing process than the conventional case where the entire cross section is placed at once, and therefore, the restraining force of the reinforcing bars on the concrete to be shrunk by self-shrinkage is small. This is advantageous in preventing the outer portion 30 from cracking.
In addition, the outer portion 30 generates less heat in the curing process compared to the case where the entire entire cross-section is cast at once, and also effectively dissipates heat from the outer peripheral surface. The temperature gradient of the cross section can be suppressed to be small, which is advantageous in preventing the outer portion 30 from cracking.
In particular, the high strength concrete C having a design standard strength F _c = 100 N / mm ² or more has a large self-shrinkage amount and a large calorific value at the initial stage of curing, which is more advantageous in preventing cracking of the outer portion 30. Become.
If there is a large amount of bar arrangement and there is a possibility of causing shrinkage cracks in the outer part 30, it is only necessary to place concrete containing an expansion material or shrinkage reducing agent only in the outer part 30. It can be minimized.

Next, the manufacturing method of the above-mentioned reinforced concrete column member 10 is demonstrated.
FIG. 2 is a perspective view showing the relationship between the formwork and the reinforcing bar during manufacturing of the inner member, and FIG. 3 is a perspective view showing the relationship between the formwork and the reinforcing bar when manufacturing the outer member outside the manufactured inner member. Indicates.
In addition, the case of the manufacturing method includes both the case of a reinforced concrete column member cast on the spot and the case of a precast reinforced concrete column member manufactured in advance in a factory.
First, as shown in FIG. 2, reinforcing bars 12 including a plurality of main bars 14 and band bars 16 are arranged in the first formwork K1. A mechanical joint T is connected to the lower end of the main bar 14.
Next, high-strength concrete C is placed in the first mold K1.
Then, after a predetermined curing period, the first formwork K1 is removed to obtain the inner portion 20 shown in FIG.
Curing is carried out until the self-shrinkage progresses slowly, and the curing period is about 5 to 7 days in the standard period.
As shown in FIG. 4, in order to firmly integrate the inner portion 20 with the outer portion 30, the outer surface of the inner portion 20 is provided with uneven portions 2002 such as roughening and cotter, and the outer portion 30 to be struck later. You may make it raise adhesion of.

Next, the inner part 20 is accommodated in the second formwork K2, and the reinforcing bars 12 including the main bars 14 and the straps 16 are arranged around it. A mechanical joint T is connected to the lower end of the main bar 14.
Next, as shown in FIG. 5, high-strength concrete C is placed in the second mold K2.
And after a predetermined curing period, the 2nd formwork K2 is removed and the reinforced concrete pillar member 10 by which the outer part 30 was integrated with the inner part 20 shown in FIG. 1 is obtained.
Curing is carried out until the self-shrinkage progresses slowly, and the curing period is about 5 to 7 days in the standard period.
The above-described manufacturing method can be applied to both the case where the reinforced concrete column member 10 is a reinforced concrete column member and a precast reinforced concrete column member. In the case of the precast method, the entire column is laid sideways. It is also possible to set up.

According to the manufacturing method of the present embodiment, when the inner portion 20 is manufactured, the cross section of the inner portion 20 is smaller than that in the case of placing all the conventional cross sections at once in concrete.
Therefore, the amount of shrinkage in the curing process is small compared to the case where the entire entire cross section is placed at once, and therefore, the restraining force of the reinforcing bars on the concrete to be shrunk by self-shrinkage is small, and the inner portion 20 This is advantageous in preventing cracks.
In addition, the amount of heat generated in the curing process is small compared to the case where all the conventional cross sections are placed at once, and since the heat is effectively radiated from the outer peripheral surface, the temperature gradient of the cross section of the inner portion 20 is reduced. It can be suppressed to a small size, which is advantageous in preventing cracking of the inner portion 20.
In particular, the high strength concrete C having a design standard strength of F _c = 100 N / mm ² or more has a large amount of self-shrinkage and a large calorific value at the initial stage of curing, which is more advantageous in preventing cracking of the inner portion 20. Become.

Further, when the outer portion 30 is manufactured, the concrete C self-shrinks during the curing process, so that the inner surface of the outer portion 30 is in close contact with the outer surface of the inner portion 20 and the inner portion 20 and the outer portion 30 are firmly integrated. It is advantageous in the above, and there is no trouble that an opening is generated between the first concrete portion as in the prior art.
Moreover, the cross section of the outer part 30 is small compared with the case where the concrete all the conventional cross sections are poured at once.
Therefore, the amount of shrinkage in the curing process is small compared to the case where the entire entire cross section is placed at once, and therefore the restraining force of the reinforcing bars on the concrete to be shrunk by self-shrinkage is small. This is advantageous in preventing cracks.
In addition, the amount of heat generated during the curing process is small compared to the case where all the conventional cross sections are placed at once, and since the heat is effectively radiated from the outer peripheral surface, the temperature gradient of the cross section of the outer portion 30 is reduced. It can be suppressed to a small size, which is advantageous in preventing the outer portion 30 from cracking.
In particular, the high strength concrete C having a design standard strength F _c = 100 N / mm ² or more has a large self-shrinkage amount and a large calorific value at the initial stage of curing, which is more advantageous in preventing cracking of the outer portion 30. Become.
If there is a large amount of bar arrangement and there is a possibility that shrinkage cracks may occur in the outer part 30, it is only necessary to place concrete containing an expanding material or shrinkage reducing agent only in the outer part 30. The use amount of the shrinkage reducing agent can be reduced, and the cost increase can be minimized.

Next, another example of the present embodiment will be described.
6 (A) to 6 (E) are explanatory views of other examples of the reinforced concrete column member 10, each showing a cross section.
A reinforced concrete column member 10A shown in FIG. 6A is different from the reinforced concrete column 10 of the embodiment in that the reinforcing member 12 is not arranged on the inner member 20.
A reinforced concrete column member 10B shown in FIG. 6B is different from the reinforced concrete column 10 of the embodiment in that the cross section of the inner member 20 is a regular octagon.
A reinforced concrete column member 10B shown in FIG. 6C is different from the reinforced concrete column 10 of the embodiment in that the cross section of the inner member 20 is circular.
A reinforced concrete column member 10D shown in FIG. 6 (D) is partially different from the reinforced concrete column 10 of the embodiment in the shape of the band 16.
The reinforced concrete column member 10E shown in FIG. 6 (E) has a cross section of the inner member 20 smaller than that of the reinforced concrete column 10 of the embodiment, and the shape of the band 16 is partially different from the reinforced concrete column 10 of the embodiment. Yes.
That is, the reinforced concrete column member 10 of the present invention is not limited to the shape of the embodiment, and can be applied to various conventionally known structures.

In this embodiment, the case where the reinforced concrete member is a reinforced concrete column has been described. However, the reinforced concrete member according to the present invention can of course be applied to other members such as a reinforced concrete beam.
In addition, a steel frame (core steel frame) may be used instead of a reinforcing bar (core steel bar) for the inner member, and in this case, the present invention can of course be applied. Therefore, in the present invention, the inner member is applied to the inner member. The reinforcing bars provided include steel frames.

  DESCRIPTION OF SYMBOLS 10 ... Reinforced concrete column member, 12 ... Reinforcing bar, 14 ... Main reinforcement, 16 ... Strip reinforcement, 20 ... Inner member, 30 ... Outer member.

Claims (10)

A reinforced concrete member having an axial length that is larger than the vertical and horizontal dimensions of a cross section produced by embedding a number of reinforcing bars in concrete,
The reinforced concrete member is composed of an inner part including a central part of the cross section, and an outer part covering the inner part,
The inner part is manufactured by placing concrete before the outer part,
The outer part is manufactured by placing concrete on the outer side of the inner part after the manufacturing,
The inner part and the outer part are integrated,
A reinforced concrete member characterized by that.   The reinforced concrete member according to claim 1, wherein the reinforcing bars are disposed on both the inner portion and the outer portion.   The reinforced concrete member according to claim 1, wherein the reinforcing bars are disposed only in the outer portion. The reinforced concrete member according to claim 1, wherein the concrete is high-strength concrete of about F _c = N / 100 mm ² or more.   The reinforced concrete member according to claim 1, wherein the reinforced concrete member is a reinforced concrete column member.   2. The reinforced concrete member according to claim 1, wherein an expansion material or a shrinkage reducing agent is mixed only in one of the inner portion and the outer portion. A method for producing a reinforced concrete member having an axial length larger than the vertical and horizontal dimensions of a cross section obtained by placing reinforcing bars in a formwork and placing concrete,
The reinforced concrete member is divided into an inner part including a central part of the cross section and an outer part covering the inner part,
First, the inner part is manufactured by placing concrete,
After the inner part was manufactured, concrete was placed so as to cover the inner part, and the outer part was manufactured.
The manufacturing method of the reinforced concrete member characterized by the above-mentioned.   8. The reinforced concrete according to claim 7, wherein the inner part is manufactured by placing reinforcing bars in a first formwork, and then placing concrete in the first formwork. Manufacturing method of member.   The outer part includes the manufactured inner part in a second mold, and a reinforcing bar is arranged in the second mold outside the inner part, and then the second mold. The method for producing a reinforced concrete member according to claim 7, wherein the concrete is produced by placing concrete in a frame.   The method for producing a reinforced concrete member according to claim 7, wherein an uneven portion for increasing adhesion with the outer portion is formed on an outer surface of the inner portion.

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