JP2011052032A - Refrigeration air-condition unit using 2,3,3,3-tetrafluoropropene - Google Patents

Refrigeration air-condition unit using 2,3,3,3-tetrafluoropropene Download PDF

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JP2011052032A
JP2011052032A JP2009199191A JP2009199191A JP2011052032A JP 2011052032 A JP2011052032 A JP 2011052032A JP 2009199191 A JP2009199191 A JP 2009199191A JP 2009199191 A JP2009199191 A JP 2009199191A JP 2011052032 A JP2011052032 A JP 2011052032A
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refrigerant
compressor
oil
refrigerating
heat exchanger
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Akira Ota
亮 太田
Norimi Sugano
典伺 菅野
Kuninari Araki
邦成 荒木
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Hitachi Appliances Inc
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Priority to KR1020100080280A priority patent/KR20110023764A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B9/00Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
    • F25B9/002Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
    • F04B39/02Lubrication
    • F04B39/0215Lubrication characterised by the use of a special lubricant
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/02Lubrication; Lubricant separation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B1/00Compression machines, plants or systems with non-reversible cycle
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2400/00General features or devices for refrigeration machines, plants or systems, combined heating and refrigeration systems or heat-pump systems, i.e. not limited to a particular subgroup of F25B
    • F25B2400/12Inflammable refrigerants

Abstract

<P>PROBLEM TO BE SOLVED: To provide a refrigeration air-condition unit using a 2,3,3,3-tetrafluoropropene single refrigerant or a mixed refrigerant of the refrigerant and difluoromethane and capable of securing an oil-returning property to a compressor and reducing a leaking current value, and giving consideration to the environment. <P>SOLUTION: This refrigeration air-condition unit uses, as a refrigerant oil for the encapsulated electric compressor, a refrigerant oil not causing a two-phase separation between the refrigerant oil and the refrigerant in a range of -40 to 80°C in a refrigeration cycle circulating through an encapsulated electric compressor for sucking and compressing a 2,3,3,3-tetrafluoropropene single refrigerant or a mixed refrigerant of the refrigerant and difluoromethane, a heat exchanger for letting a refrigerant delivered from the compressor radiate heat, a decompressor for decompressing a refrigerant delivered from the heat exchanger, and a heat exchanger for letting a refrigerant compressed by the compressor absorb heat. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、2,3,3,3−テトラフルオロプロペンを用いた冷凍空調装置に関する。   The present invention relates to a refrigeration air conditioner using 2,3,3,3-tetrafluoropropene.

冷凍空調機器分野における地球環境対策としては、オゾン層破壊物質として冷媒や断熱材に用いられていたCFC(Chloro Fluoro Carbons)やHCFC(Hydro Chloro Fluoro Carbons)の代替え並びに、地球温暖化対策としての高効率化や冷媒に用いられているHFC(Hydro Fluoro Carbons)の代替えが挙げられ、この対策を積極的に進めてきた。   Global environmental measures in the refrigeration and air-conditioning equipment field include replacement of CFCs (Chloro Fluoro Carbons) and HCFCs (Hydro Chloro Fluoro Carbons), which have been used as refrigerants and insulation materials as ozone-depleting substances, and high levels of global warming countermeasures. These measures have been actively promoted, such as improving efficiency and replacing HFC (Hydro Fluoro Carbons) used in refrigerants.

オゾン層破壊物質であるCFCやHCFCの代替えとして、オゾン層を破壊しないこと、毒性や燃焼性が低いこと、効率を確保できることを主眼として冷媒や断熱材の選定、並びに機器開発が進められた。その結果、冷蔵庫の断熱材ではCFC11→HCFC141b→シクロペンタンへと発泡剤を代替えしていき、現在は真空断熱材との併用に移行している。冷媒としては、冷蔵庫やカーエアコンがCFC12C→HFC134a(GWP(Global Warming Potentail)=1430)、ルームエアコンやパッケージエアコンがHCFC22→R410A(GWP=2088)へと代替えした。しかし、1997年に京都で開催された気候変動枠組条約第3回締約国会議(COP3)で、HFC排出量が温室効果ガスとしてCO2換算されて規制対象となったため、HFCの削減が進められることとなった。そこで、家庭用冷蔵庫では冷媒封入量が少なく可燃性冷媒も製造上使用可能と判断し、HFC134aを可燃性のR600a(イソブタン:GWP=3)へと更に代替えした。さらに世論の高まりにより、現在はカーエアコン用のHFC134aやルームエアコン・パッケージエアコン用のR410Aにも目が向けられている。また、業務用冷蔵庫ではR600aの封入量が多く可燃性の危惧から現在でもHFC134aを使用している。 As an alternative to CFC and HCFC, which are ozone-depleting substances, the selection of refrigerants and heat insulating materials and equipment development were promoted with a focus on not destroying the ozone layer, low toxicity and flammability, and ensuring efficiency. As a result, in the heat insulating material of the refrigerator, the foaming agent is replaced by CFC11 → HCFC141b → cyclopentane, and now it is shifted to the combined use with the vacuum heat insulating material. As refrigerants, refrigerators and car air conditioners were replaced with CFC12C → HFC134a (GWP (Global Warming Potentail) = 1430), and room air conditioners and packaged air conditioners were replaced with HCFC22 → R410A (GWP = 2088). However, at the 3rd Conference of the Parties to the United Nations Framework Convention on Climate Change (COP3) held in Kyoto in 1997, HFC emissions were subject to regulation after being converted to CO 2 as greenhouse gases. It became a thing. In view of this, it was judged that a refrigerator for home use has a small amount of refrigerant filled and that a flammable refrigerant can be used for manufacturing, and HFC134a was further replaced with flammable R600a (isobutane: GWP = 3). Furthermore, due to growing public opinion, attention is now focused on HFC134a for car air conditioners and R410A for room air conditioners and packaged air conditioners. Moreover, in commercial refrigerators, the amount of R600a enclosed is large, and HFC134a is still used because of flammability concerns.

現実には2001年に施行された家電リサイクル法(特定家庭用機器再商品化法)や2003年施行の自動車リサイクル法(使用済自動車の再資源化等に関する法律)により機器のリサイクルが義務化され、冷媒として用いられているHFC等が回収され処理されている。しかし、EU(欧州連合)では、2006年指令(Directive 2006/40/EC)において、2011年1月出荷のカーエアコンから、これに用いる冷媒としてGWP>150の冷媒の使用を禁じた。これを受けてカーエアコン業界では様々な動きをみせており、ルームエアコンでもR410Aがいずれは規制されるのではないかと言う懸念が生じている。これら代替え冷媒としては、HFC134aと同等の熱物性を有し、低GWP,低毒性,低可燃性などの理由から2,3,3,3−テトラフルオロプロペン(HFO1234yf(Hydro Fluoro Clefin)(GWP=4)単独もしくはこの混合冷媒(GWP<150)が候補とされている。2,3,3,3−テトラフルオロプロペンと混合する冷媒としては、特許文献1〜9などに開示された、トリフルオロヨードメタン、二酸化炭素、ジフルオロエタン(HFC152a)などの共沸となるハイドロフルオロカーボンが挙げられているが、毒性・安定性・熱物性からこれらの混合冷媒でルームエアコンを効率よく運転することは難しい。   In reality, recycling of equipment is obligated by the Home Appliance Recycling Law (Specific Home Appliance Recycling Law) enacted in 2001 and the Automobile Recycling Law (Law Concerning Recycling of Used Cars) Enforced in 2003 HFC used as a refrigerant is recovered and processed. However, the EU (European Union), in the 2006 Directive (Directive 2006/40 / EC), forbids the use of refrigerants with GWP> 150 as refrigerants for use in car air conditioners shipped in January 2011. In response, the car air conditioner industry has made various moves, and there are concerns that R410A will eventually be regulated even in room air conditioners. These alternative refrigerants have the same thermophysical properties as HFC134a and are 2,3,3,3-tetrafluoropropene (HFO1234yf (Hydro Fluoro Clefin) (GWP =) for reasons such as low GWP, low toxicity and low flammability. 4) Candidate or a mixed refrigerant (GWP <150) is a candidate.The refrigerant mixed with 2,3,3,3-tetrafluoropropene is trifluoro disclosed in Patent Documents 1 to 9 and the like. Although azeotropic hydrofluorocarbons such as iodomethane, carbon dioxide, and difluoroethane (HFC152a) are mentioned, it is difficult to efficiently operate a room air conditioner with these mixed refrigerants because of toxicity, stability, and thermophysical properties.

一方、冷凍機油は密閉型電動圧縮機に使用され、その摺動部の潤滑,密封,冷却等の役割を果たすものである。2006月から改正された省エネ法(エネルギーの使用の合理化に関する法律)により、実使用状態に沿った省エネ性能を示す指標としてAPF(Annual Performance Factor)が採用され、圧縮機にも更なる省エネルギー化,高効率化が必要であり、使用条件が厳しくなることから信頼性確保の面において潤滑性が良い冷凍機油が要求される。また、圧縮機内にはエステル系絶縁フィルム(主に耐熱PET:Poly Ethylene Terephtalate)が使用されていることから、吸水性が低い冷凍機油が好ましい。2,3,3,3−テトラフルオロプロペンとの冷媒単独もしくは該冷媒を含む混合冷媒を用いた圧縮機に用いる冷凍機油としては、前記からポリアルキレングリコール油,ポリオールエステル油,鉱油,ポリαアレフィン油,アルキルベンゼン油が開示されている。カーエアコンのように開放系圧縮機ではポリアルキレングリコールのように電気絶縁性が劣る冷凍機油においても適用が可能である。しかし、ルームエアコンのような密閉系圧縮機ではポリアルキレングリコール油は電気絶縁油としての体積抵抗率の規格である1013Ω・cmを大きく下回り、更に誘電率が約5.0と非常に高いためシステム運転時における漏れ電流が増大し、電気用品安全法(電気用品の製造,輸入,販売等を規制するとともに、電気用品の安全性の確保につき民間事業者の自主的な活動を促進することにより、電気用品による危険及び障害の発生を防止することを目的)に定められる漏れ(リーク)電流値1.0mA以下を満足することが難しい。そのため漏洩電流低減回路(キャンセラ回路)を追加したり、雑音端子電圧フィルタ(ノイズフィルタ)を最適化する必要が生じる。更にポリアルキレングリコール油は非常に吸水性が高く、水分を管理するために設備や時間を要する。ポリアルキレングリコール油は加水分解に対して安定であるため油中水分は圧縮機内のエステル系絶縁フィルムの加水分解に寄与してしまう問題がある。また、鉱油,ポリαオレフィン油,アルキルベンゼン油などは2,3,3,3−テトラフルオロプロペン冷媒との相溶性が劣るため圧縮機への油戻り特性低下の懸念がある。更には基材単独では潤滑性が劣るという問題があるため、環境漏洩時の生態毒性が大きく、バーゼル条約の規制物質(国内法:特定有害廃棄物等の輸出入等の規制に関する法律)に該当しているTCP:トリクレジルホスフェートのようなリン系極圧剤などを配合しなくてはならない。 On the other hand, refrigeration oil is used in a hermetic electric compressor and plays a role of lubrication, sealing, cooling, etc. of the sliding part. APF (Annual Performance Factor) has been adopted as an index to show energy saving performance in line with actual usage conditions according to the Energy Saving Law (Act on the Rational Use of Energy), which was revised in June 2006. Since high efficiency is required and use conditions become severe, a refrigerator oil with good lubricity is required in terms of ensuring reliability. Further, since an ester insulating film (mainly heat-resistant PET: Poly Ethylene Terephtalate) is used in the compressor, a refrigerating machine oil having low water absorption is preferable. As the refrigerating machine oil used in the compressor using a refrigerant alone or a mixed refrigerant containing the refrigerant with 2,3,3,3-tetrafluoropropene, from the above, polyalkylene glycol oil, polyol ester oil, mineral oil, poly α-alephine Oil, alkyl benzene oil is disclosed. An open type compressor such as a car air conditioner can be applied to a refrigerating machine oil having poor electrical insulation, such as polyalkylene glycol. However, in closed compressors such as room air conditioners, polyalkylene glycol oil is much lower than the volume resistivity standard of 10 13 Ω · cm as an electrical insulating oil, and the dielectric constant is very high at about 5.0. As a result, the leakage current during system operation increases, and the Electrical Appliance and Material Safety Law (regulation of manufacturing, importing and selling of electrical appliances, and promoting the voluntary activities of private businesses to ensure the safety of electrical appliances) Therefore, it is difficult to satisfy a leakage current value of 1.0 mA or less determined for the purpose of preventing dangers and troubles caused by electrical appliances). Therefore, it is necessary to add a leakage current reduction circuit (canceller circuit) or optimize a noise terminal voltage filter (noise filter). Furthermore, polyalkylene glycol oil has a very high water absorption, and requires equipment and time to control moisture. Since polyalkylene glycol oil is stable to hydrolysis, the moisture in the oil has a problem of contributing to hydrolysis of the ester insulating film in the compressor. In addition, mineral oil, poly α-olefin oil, alkylbenzene oil, and the like are inferior in compatibility with 2,3,3,3-tetrafluoropropene refrigerant, and there is a concern that the oil return characteristic to the compressor may be lowered. Furthermore, since the base material alone has a problem of poor lubricity, the ecotoxicity at the time of environmental leakage is large, and it falls under the Basel Convention regulated substance (Domestic law: Law on the regulation of import / export of specified hazardous waste, etc.) TCP: Phosphorus extreme pressure agent such as tricresyl phosphate must be blended.

上記した理由から冷凍空調装置には、2,3,3,3−テトラフルオロプロペン単独もしくは該冷媒とジフルオロメタンとの混合冷媒と相溶性を示し、かつ電気絶縁性,潤滑性の良好な冷凍機油を用いることが好ましい。   For the above reasons, the refrigerating and air-conditioning apparatus includes 2,3,3,3-tetrafluoropropene alone or a refrigerating machine oil that is compatible with a mixed refrigerant of the refrigerant and difluoromethane and has good electrical insulation and lubricity. Is preferably used.

特表2007−532766号公報Special table 2007-532766 gazette 特表2007−532767号公報Special table 2007-532767 特表2007−536390号公報Special table 2007-536390 特表2007−538115号公報Special table 2007-538115 gazette 特表2008−504374号公報Special table 2008-504374 特表2008−505989号公報Special table 2008-505989 特表2008−506793号公報JP 2008-506793 A 特表2008−524433号公報Special table 2008-524433 特開2008−239814号公報JP 2008-239814 A

本発明は上記に鑑み、2,3,3,3−テトラフルオロプロペン冷媒単独もしくは該冷媒とジフルオロメタンとの混合冷媒を用いた冷凍空調機器の漏れ電流を容易に低減でき、圧縮機の長期信頼性,油戻り特性を確保しつつ、かつ省エネルギー化,高効率化が可能な環境に配慮した冷凍空調装置を提供することにある。   In view of the above, the present invention can easily reduce the leakage current of a refrigeration and air-conditioning apparatus using a 2,3,3,3-tetrafluoropropene refrigerant alone or a mixed refrigerant of the refrigerant and difluoromethane, and can provide long-term reliability of the compressor. It is to provide an environment-friendly refrigeration air conditioner that can save energy and increase efficiency while ensuring the performance and oil return characteristics.

課題の具体的解決手段は、下記の通りである。
(1)2,3,3,3−テトラフルオロプロペン冷媒単独もしくは該冷媒とジフルオロメタンとの混合冷媒を吸入圧縮する密閉型電動圧縮機と、前記圧縮機から吐出された冷媒を放熱する熱交換器と、前記熱交換器から流出する冷媒を減圧する減圧器と、前記減圧器にて減圧された冷媒を吸熱させる熱交換器を介し循環する冷凍サイクルにおいて、密閉型電動圧縮機の冷凍機油として、該冷媒との二層分離が−40から80℃の範囲で起こらない冷凍機油を用いたことを特徴とする冷凍空調装置。
(2)前記(1)記載の密閉型電動圧縮機の冷凍機油として、次の一般式(式中、Rは炭素数5〜12のアルキル基を表す。)のポリオールエステル油を用いたことを特徴とする冷凍空調装置。
Specific means for solving the problems are as follows.
(1) 2,3,3,3-tetrafluoropropene refrigerant alone or a hermetic electric compressor that sucks and compresses a refrigerant mixture of the refrigerant and difluoromethane, and heat exchange that radiates the refrigerant discharged from the compressor As a refrigerating machine oil for a hermetic electric compressor in a refrigerating cycle that circulates through a heat exchanger that depressurizes refrigerant flowing out of the heat exchanger, and a heat exchanger that absorbs heat of the refrigerant depressurized by the decompressor A refrigerating and air-conditioning apparatus using a refrigerating machine oil that does not cause two-layer separation with the refrigerant in a range of -40 to 80 ° C.
(2) A polyol ester oil of the following general formula (wherein R represents an alkyl group having 5 to 12 carbon atoms) is used as the refrigerating machine oil of the hermetic electric compressor described in (1). Refrigeration air conditioner characterized.

Figure 2011052032
Figure 2011052032

Figure 2011052032
Figure 2011052032

Figure 2011052032
Figure 2011052032

Figure 2011052032
Figure 2011052032

(3)2,3,3,3−テトラフルオロプロペン単独もしくは該冷媒とジフルオロメタンとの混合冷媒を吸入圧縮する密閉型電動圧縮機と、前記圧縮機から吐出された冷媒を放熱する熱交換器と、前記熱交換器から流出する冷媒を減圧する減圧器と、前記減圧器にて減圧された冷媒を吸熱させる熱交換器を介し循環する冷凍サイクルにおいて、密閉型電動圧縮機の冷凍機油として、次の一般式(式中、Rは炭素数5〜12のアルキル基を表す。)のポリオールエステル油を用いたことを特徴とする冷凍空調装置。 (3) 2,3,3,3-tetrafluoropropene alone or a hermetic electric compressor that sucks and compresses a refrigerant mixture of the refrigerant and difluoromethane, and a heat exchanger that radiates the refrigerant discharged from the compressor In a refrigeration cycle that circulates through a decompressor that decompresses the refrigerant flowing out of the heat exchanger and a heat exchanger that absorbs heat from the refrigerant decompressed by the decompressor, as a refrigerating machine oil for a hermetic electric compressor, A refrigerating and air-conditioning apparatus using a polyol ester oil of the following general formula (wherein R represents an alkyl group having 5 to 12 carbon atoms).

Figure 2011052032
Figure 2011052032

Figure 2011052032
Figure 2011052032

Figure 2011052032
Figure 2011052032

Figure 2011052032
Figure 2011052032

(4)前記(3)記載の該冷凍機油に酸捕捉剤としてエポキシ環を有する化合物もしくはビス(2,6−イソプロピルフェニル)カルボジイミドを1.0重量%以下配合したことを特徴とする冷凍空調装置。
(5)前記(3)記載の密閉型電動圧縮機がスクロール式圧縮機であり、ポリオールエステル油の動粘度が40℃で40〜80mm2/sの粘度範囲であることを特徴とする空調装置。
(6)前記(3)記載の密閉型電動圧縮機がレシプロ式圧縮機であり、ポリオールエステル油の動粘度が40℃で5〜30mm2/sの粘度範囲であることを特徴とする冷蔵庫。
(7)前記(3)記載の冷凍空調装置に用いる圧縮機内の有機絶縁材料が、物理的及び化学的に劣化を受けない材料であることを特徴とする冷凍空調装置。
(8)前記(3)記載の密閉型電動圧縮機の冷凍機油として、冷凍空調装置のフィルタ回路の一方を交流電源とアースに接続し、もう一方の端子間の交流電圧を測定し、この電圧を1kΩで除した漏れ電流値が1mA以下となる冷凍機油を用いることを特徴とする冷凍空調装置。
(9)2,3,3,3−テトラフルオロプロペン単独もしくは該冷媒とジフルオロメタンとの混合冷媒を吸入圧縮する密閉型電動圧縮機と、前記圧縮機から吐出された冷媒を放熱する熱交換器と、前記熱交換器から流出する冷媒を減圧する減圧器と、前記減圧器にて減圧された冷媒を吸熱させる熱交換器を介し循環する冷凍サイクルにおいて、密閉型電動圧縮機の冷凍機油として、冷凍空調装置のフィルタ回路の一方を交流電源とアースに接続し、もう一方の端子間の交流電圧を測定し、この電圧を1kΩで除した漏れ電流値が1mA以下となる冷凍機油を用いることを特徴とする冷凍空調装置。
(4) A refrigerating and air-conditioning apparatus comprising 1.0% by weight or less of a compound having an epoxy ring or bis (2,6-isopropylphenyl) carbodiimide as an acid scavenger in the refrigerating machine oil according to (3). .
(5) The hermetic electric compressor according to (3) is a scroll compressor, and the kinematic viscosity of the polyol ester oil is in a viscosity range of 40 to 80 mm 2 / s at 40 ° C. .
(6) The refrigerator according to (3), wherein the hermetic electric compressor is a reciprocating compressor, and the kinematic viscosity of the polyol ester oil is in a viscosity range of 5 to 30 mm 2 / s at 40 ° C.
(7) The refrigerating and air-conditioning apparatus, wherein the organic insulating material in the compressor used in the refrigerating and air-conditioning apparatus according to (3) is a material that is not physically and chemically deteriorated.
(8) As the refrigeration oil for the hermetic electric compressor described in (3), one side of the filter circuit of the refrigeration air conditioner is connected to an AC power source and the ground, and the AC voltage between the other terminals is measured. A refrigeration air conditioner using a refrigeration oil having a leakage current value of 1 mA or less divided by 1 kΩ.
(9) 2,3,3,3-tetrafluoropropene alone or a hermetic electric compressor that sucks and compresses a refrigerant mixture of the refrigerant and difluoromethane, and a heat exchanger that radiates the refrigerant discharged from the compressor In a refrigeration cycle that circulates through a decompressor that decompresses the refrigerant flowing out of the heat exchanger and a heat exchanger that absorbs heat from the refrigerant decompressed by the decompressor, as a refrigerating machine oil for a hermetic electric compressor, Connect one side of the filter circuit of the refrigeration air conditioner to the AC power source and the ground, measure the AC voltage between the other terminals, and use the refrigerating machine oil whose leakage current value is 1 mA or less by dividing this voltage by 1 kΩ. Refrigeration air conditioner characterized.

本発明により、漏れ電流を容易に低減でき、圧縮機の長期信頼性,油戻り特性を確保しつつ、かつ省エネルギー化,高効率化が可能な環境に配慮した冷凍空調装置を提供することができる。   INDUSTRIAL APPLICABILITY According to the present invention, it is possible to provide an environment-friendly refrigeration air conditioner that can easily reduce leakage current, ensure long-term reliability and oil return characteristics of the compressor, and can save energy and increase efficiency. .

ルームエアコンを説明する概略図である。It is the schematic explaining a room air conditioner. スクロール式圧縮機を説明する断面図である。It is sectional drawing explaining a scroll compressor.

以下、本発明を実施例により詳細に説明する。本実施例では2,3,3,3−テトラフルオロプロペン冷媒単独もしくは該冷媒とジフルオロメタンとの混合冷媒を用いたルームエアコンに関して記載するが、これに限定されるものではなく、2,3,3,3−テトラフルオロプロペン冷媒単独もしくは該冷媒とジフルオロメタンとの混合冷媒を用いた電動カーエアコン,パッケージエアコン,業務用の冷蔵庫等にも適用される。   Hereinafter, the present invention will be described in detail with reference to examples. In this embodiment, a room air conditioner using a 2,3,3,3-tetrafluoropropene refrigerant alone or a mixed refrigerant of the refrigerant and difluoromethane is described, but the present invention is not limited thereto. The present invention is also applied to an electric car air conditioner, a packaged air conditioner, a commercial refrigerator, etc. using a 3,3-tetrafluoropropene refrigerant alone or a mixed refrigerant of the refrigerant and difluoromethane.

本発明の冷凍空調装置の冷媒は2,3,3,3−テトラフルオロプロペン単独もしくは該冷媒とジフルオロメタンとの混合冷媒である。電動カーエアコンや業務用の冷蔵庫といったHFC134a代替えには2,3,3,3−テトラフルオロプロペン冷媒単独が好ましく、ルームエアコン,パッケージエアコンといった空調機器には冷媒流量を確保するためジフルオロメタンとの混合冷媒が良い。ジフルオロメタンの混合比率はGWP<150が好ましく、気候変動に関する政府間パネル(IPCC)の第4次レポートの100年後のGWPで計算するとジフルオロメタンの混合量は23重量%以下であれば150以下を満足できる。但し、非共沸であるため熱交換効率の低下や冷媒組成の変動、更には熱交換器での温度勾配などが起こる問題がある。   The refrigerant of the refrigerating and air-conditioning apparatus of the present invention is 2,3,3,3-tetrafluoropropene alone or a mixed refrigerant of the refrigerant and difluoromethane. 2,3,3,3-Tetrafluoropropene refrigerant alone is preferable to replace HFC134a such as electric car air conditioner and commercial refrigerator, and mixed with difluoromethane to secure the refrigerant flow rate for air conditioner such as room air conditioner and packaged air conditioner Good refrigerant. The mixing ratio of difluoromethane is preferably GWP <150. If calculated by GWP 100 years after the fourth report of the Intergovernmental Panel on Climate Change (IPCC), the mixing amount of difluoromethane is 150 or less if it is 23% by weight or less. Can be satisfied. However, since it is non-azeotropic, there is a problem in that heat exchange efficiency decreases, refrigerant composition fluctuations, and temperature gradients in the heat exchanger occur.

本発明のように、2,3,3,3−テトラフルオロプロペン単独もしくは該冷媒とジフルオロメタンとの混合冷媒を吸入圧縮する密閉型電動圧縮機と、前記圧縮機から吐出された冷媒を放熱する熱交換器と、前記熱交換器から流出する冷媒を減圧する減圧器と、前記減圧器にて減圧された冷媒を吸熱させる熱交換器を介し循環する冷凍サイクルにおいて、密閉型電動圧縮機に該冷媒との任意の濃度における二層分離温度が−40から80℃の範囲で起こらず、電気絶縁性が優れる冷凍機油としては、ポリビニルエーテル油やポリオールエステル油が挙げられる。ポリオールエステル油としては、ヘキサン二酸(アジピン酸)などのジカルボン酸を用いた二価脂肪酸コンプレックスエステル油や更に好ましくは多価アルコールと1価の脂肪酸とから合成され、熱安定性に優れるヒンダードタイプが良い。例えば、多価アルコールとしては、ネオペンチルグリコール,トリメチロールプロパン,ペンタエリスリトールがある。1価の脂肪酸としては、ペンタン酸,ヘキサン酸,ヘプタン酸,オクタン酸,2−メチルブタン酸,2−メチルペンタン酸,2−メチルヘキサン酸,2−エチルヘキサン酸,イソオクタン酸、3,5,5−トリメチルヘキサン酸等があり、これら単独又は2種類以上の混合脂肪酸を用いる。特に、冷凍機油の基油として、分子中にエステル結合を少なくとも2ケ保有する下記の一般式(1)乃至(4)で示される脂肪酸のエステル油の群から選ばれる少なくとも1種が好ましい。   As in the present invention, 2,3,3,3-tetrafluoropropene alone or a sealed electric compressor that sucks and compresses a refrigerant mixture of the refrigerant and difluoromethane, and releases the refrigerant discharged from the compressor. In a refrigeration cycle that circulates through a heat exchanger, a decompressor that decompresses refrigerant flowing out of the heat exchanger, and a heat exchanger that absorbs heat from the refrigerant decompressed by the decompressor, the hermetic electric compressor includes Examples of the refrigerating machine oil that does not occur in a range where the two-layer separation temperature with a refrigerant at an arbitrary concentration ranges from −40 to 80 ° C. and has excellent electrical insulation properties include polyvinyl ether oil and polyol ester oil. As the polyol ester oil, a divalent fatty acid complex ester oil using a dicarboxylic acid such as hexanedioic acid (adipic acid), and more preferably a hindered compound which is synthesized from a polyhydric alcohol and a monovalent fatty acid and has excellent thermal stability. Good type. For example, polyhydric alcohols include neopentyl glycol, trimethylol propane, and pentaerythritol. Monovalent fatty acids include pentanoic acid, hexanoic acid, heptanoic acid, octanoic acid, 2-methylbutanoic acid, 2-methylpentanoic acid, 2-methylhexanoic acid, 2-ethylhexanoic acid, isooctanoic acid, 3, 5, 5 -Trimethylhexanoic acid and the like, and these single or two or more kinds of mixed fatty acids are used. In particular, as the base oil of the refrigerator oil, at least one selected from the group of fatty acid ester oils represented by the following general formulas (1) to (4) having at least two ester bonds in the molecule is preferable.

Figure 2011052032
Figure 2011052032

Figure 2011052032
Figure 2011052032

Figure 2011052032
Figure 2011052032

Figure 2011052032
Figure 2011052032

但し、R:炭素数5〜12のアルキル基
本発明のルームエアコン,パッケージエアコンなどの空調機器に用いる冷凍機油の粘度グレードは圧縮機の種類により異なるが、スクロール式冷媒圧縮機では40℃における粘度が40〜80mm2/sの範囲が好ましい。また、業務用の冷蔵庫などに用いるレシプロ式圧縮機では、5〜30mm2/sの範囲が良い。
However, R: C 5-12 alkyl group The viscosity grade of the refrigerating machine oil used for the air conditioner such as the room air conditioner and the packaged air conditioner of the present invention varies depending on the type of the compressor, but in the scroll type refrigerant compressor, the viscosity at 40 ° C. Is preferably in the range of 40 to 80 mm 2 / s. Moreover, in the reciprocating compressor used for a commercial refrigerator, the range of 5-30 mm < 2 > / s is good.

電気絶縁の耐熱クラスは電気絶JEC−6147(電気学会電気規格調査標準規格)で規定されており、冷凍空調機用圧縮機に採用されている絶縁材料も前記規格の耐熱種により選定される。しかし、冷凍空調機器用の有機絶縁材料の場合、冷媒雰囲気中という特殊な環境で使用されるため、温度以外にも圧力による変形・変性を抑制すること、更には冷媒や冷凍機油といった有極性化合物にも接触するため耐溶剤性,耐抽出性,熱的・化学的・機械的安定性,耐冷媒性(クレージング(皮膜にストレスを与えた後、冷媒に浸漬すると発生する微細な蛇腹状クラック)、ブリスタ(皮膜に吸収された冷媒が、温度上昇によって引き起こされる皮膜の気泡))等も考慮しなくてはいけない。このため高い耐熱クラス(E種120℃以上)の絶縁材料を使用する必要がある。圧縮機内で最も多く使用される絶縁材料はPET(ポリエチレンテレフタレート)である。用途としては、分布巻モータの鉄心とのコイル絶縁にフィルム材が用いられ、コイルの縛り糸、モータの口出し線の被覆材に繊維状のPETが使用されている。これ以外の絶縁フィルムとしては、PPS(ポリフェニレンサルファイド),PEN(ポリエチレンナフタレート),PEEK(ポリエーテルエーテルケトン),PI(ポリイミド),PA(ポリアミド)などが挙げられる。また、コイルの主絶縁被覆材料には、THEIC変性ポリエステル,ポリアミド,ポリアミドイミド,ポリエステルイミド,ポリエステルアミドイミド等が使用され、ポリエステルイミド−アミドイミドのダブルコートを施した二重被覆銅線が好ましく使用される。   The heat insulation class of electrical insulation is defined by JEC-6147 (Electrical Society Electrical Standards Survey Standard), and the insulating material employed in the compressor for the refrigeration air conditioner is also selected according to the heat resistant species of the standard. However, in the case of organic insulation materials for refrigeration and air-conditioning equipment, they are used in a special environment such as in a refrigerant atmosphere. Therefore, in addition to temperature, polar compounds such as refrigerant and refrigeration oil can be suppressed. Solvent resistance, extraction resistance, thermal / chemical / mechanical stability, and refrigerant resistance (crazing (fine bellows-like cracks that occur when the film is stressed and then immersed in the refrigerant) , Blisters (refrigerants absorbed into the film are bubbles in the film caused by temperature rise)) must also be considered. For this reason, it is necessary to use an insulating material of a high heat resistance class (E class 120 ° C. or higher). The insulating material most frequently used in the compressor is PET (polyethylene terephthalate). As a use, a film material is used for coil insulation with an iron core of a distributed winding motor, and a fibrous PET is used as a coil binding thread and a covering material for a lead wire of a motor. Other insulating films include PPS (polyphenylene sulfide), PEN (polyethylene naphthalate), PEEK (polyether ether ketone), PI (polyimide), PA (polyamide), and the like. The main insulation coating material for the coil is THEIC-modified polyester, polyamide, polyamideimide, polyesterimide, polyesteramideimide, etc., and double coated copper wire with double coating of polyesterimide-amideimide is preferably used. The

本発明では前記した冷凍機油に潤滑性向上剤,酸化防止剤,酸捕捉剤,消泡剤,金属不活性剤等を添加しても全く問題はない。特にポリオールエステル油は、水分共存下で加水分解に起因する劣化が生じるため、酸化防止剤,酸捕捉剤の配合は必須である。酸化防止剤としては、フェノール系であるDBPC(2,6−ジ−t−ブチル−p−クレゾール)が好ましい。酸捕捉剤としては、一般にエポキシ環を有する化合物として脂肪族のエポキシ化合物が使用される。特にカルボジイミド系化合物は脂肪酸との反応性が極めて高く、脂肪酸から解離した水素イオンを捕捉することからポリオールエステル油の加水分解反応が抑制される効果が非常に大きい。カルボジイミド系化合物としてはビス(2,6−イソプロピルフェニル)カルボジイミドが挙げられる。酸捕捉剤の配合量は冷凍機油に対して0.05〜1.0重量%以下とすることが好ましい。   In the present invention, there is no problem even if a lubricity improver, an antioxidant, an acid scavenger, an antifoaming agent, a metal deactivator and the like are added to the above-described refrigerating machine oil. In particular, the polyol ester oil is deteriorated due to hydrolysis in the presence of moisture, so that an antioxidant and an acid scavenger are indispensable. As the antioxidant, DBPC (2,6-di-t-butyl-p-cresol) which is a phenol type is preferable. As the acid scavenger, an aliphatic epoxy compound is generally used as a compound having an epoxy ring. In particular, carbodiimide compounds have extremely high reactivity with fatty acids, and capture hydrogen ions dissociated from fatty acids, so that the effect of suppressing the hydrolysis reaction of polyol ester oil is very large. Examples of the carbodiimide compound include bis (2,6-isopropylphenyl) carbodiimide. The amount of the acid scavenger is preferably 0.05 to 1.0% by weight or less based on the refrigerating machine oil.

本実施例で用いた冷暖房兼用のルームエアコンの概略を図1に示す。室内を冷房する場合、圧縮機1の吐出パイプより断熱的に圧縮された高温高圧の冷媒ガスは四方弁2を通り室外熱交換器3(凝縮手段として使用される)で冷却され、高圧の液冷媒となる。この冷媒は膨張手段4(例えば、キャピラリーチューブや温度式膨張弁など)で膨張され、僅かにガスを含む低温低圧液となって室内熱交換器5(蒸発手段として使用される)に至り、室内の空気から熱を得て低温ガスの状態で再び四方弁2を通って圧縮機1に至る。室内を暖房する場合は、四方弁2によって冷媒の流れは逆方向に変えられ、逆作用となる。   An outline of a room air conditioner that is also used in this embodiment is shown in FIG. When the room is cooled, the high-temperature and high-pressure refrigerant gas compressed adiabatically from the discharge pipe of the compressor 1 passes through the four-way valve 2 and is cooled by the outdoor heat exchanger 3 (used as a condensing means), and the high-pressure liquid Becomes a refrigerant. This refrigerant is expanded by expansion means 4 (for example, a capillary tube or a temperature type expansion valve) and becomes a low-temperature and low-pressure liquid containing a slight amount of gas and reaches the indoor heat exchanger 5 (used as an evaporation means). The heat is obtained from the air, and again passes through the four-way valve 2 to reach the compressor 1 in the state of low-temperature gas. When the room is heated, the flow of the refrigerant is changed in the reverse direction by the four-way valve 2, and the reverse action occurs.

圧縮機としてはスクロール式圧縮機を用いた。その概略構造を図2に示す。圧縮機は固定スクロール部材6の端板7に直立する渦巻状ラップ8と、この固定スクロール部材6と実質的に同一形状の端板9,ラップ10からなる旋回スクロール部材とをお互いにラップ8とラップ10とを向い合わせにして噛み合わせて圧縮機構部を形成し、旋回スクロール部材をクランクシャフト11によって旋回運動させる。固定スクロール部材6及び旋回スクロール部材によって形成される圧縮室12(12a,12b……)のうち、最も外側に位置している圧縮室は、旋回運動にともなって容積が次第に縮小しながら、両スクロール部材の中心に向かって移動していく。両圧縮室12a,12bが両スクロール部材の中心近傍に達したとき、両圧縮室12a,12bが吐出口13と連通して、両圧縮室内の圧縮ガスが吐出パイプ16から圧縮機外に吐出される。   A scroll type compressor was used as the compressor. The schematic structure is shown in FIG. The compressor has a spiral wrap 8 standing upright on the end plate 7 of the fixed scroll member 6 and a revolving scroll member composed of an end plate 9 and a wrap 10 having substantially the same shape as the fixed scroll member 6 and a wrap 8. The compression mechanism portion is formed by facing the lap 10 and meshing with each other, and the orbiting scroll member is revolved by the crankshaft 11. Of the compression chambers 12 (12a, 12b...) Formed by the fixed scroll member 6 and the orbiting scroll member, the outermost compression chamber is scrolled while the volume is gradually reduced with the orbiting motion. It moves toward the center of the member. When both compression chambers 12a and 12b reach the vicinity of the center of both scroll members, both compression chambers 12a and 12b communicate with the discharge port 13, and the compressed gas in both compression chambers is discharged from the discharge pipe 16 to the outside of the compressor. The

本圧縮機では、圧力容器15内に電動モータ17が内蔵されており、圧縮機は一定速あるいは図示しないインバータによって制御された電圧に応じた回転速度でクランクシャフト11が回転し、圧縮動作を行う。また、前記電動モータ17の下部に油溜め部が設けられており、この油は圧力差によってクランクシャフトに設けられた油孔18を通って、旋回スクロール部材とクランクシャフト11との摺動部、滑り軸受け19等の潤滑に供される。   In the present compressor, an electric motor 17 is built in the pressure vessel 15, and the compressor performs a compression operation by rotating the crankshaft 11 at a constant speed or at a rotational speed corresponding to a voltage controlled by an inverter (not shown). . Further, an oil reservoir is provided at the lower part of the electric motor 17, and this oil passes through an oil hole 18 provided in the crankshaft due to a pressure difference, and a sliding portion between the orbiting scroll member and the crankshaft 11, It is used for lubrication of the sliding bearing 19 and the like.

〔実施例1〜3〕及び〔比較例1〜5〕
表1に示す冷凍機油を用い相溶性(溶解性)試験を行った。
冷媒:HFO1234yf(2,3,3,3−テトラフルオロプロペン)
冷凍機油:
(A)ヒンダードタイプポリオールエステル油(POE) 40℃粘度61.8mm2/s
(ペンタエリスリトール系の分岐鎖混合脂肪酸エステル)
(B)ヒンダードタイプポリオールエステル油(POE) 40℃粘度101mm2/s
(ペンタエリスリトール系の分岐鎖混合脂肪酸エステルとジペンタエリスリトー ル系の分岐鎖混合脂肪酸エステルとの混合エステル油)
(C)ポリビニルエーテル油(PVE) 40℃粘度65mm2/s
(D)ポリアルキレングリコール油(PAG) 40℃粘度71.8mm2/s
(ポリプロピレングリコールジメチルエーテル)
(E)ポリアルキレングリコール油(PAG) 40℃粘度52.7mm2/s
(ポリエチレングリコール/ポリプロピレングリコールモノメチルエーテルの共 重合タイプ)
(F)ナフテン系鉱油(MO) 40℃粘度55.1mm2/s
(G)ポリαアレフィン油(PAO) 40℃粘度69.4mm2/s
(H)ハード型アルキルベンゼン油(AB) 40℃粘度60.1mm2/s
(I)パラフィン系鉱油 40℃粘度61.16mm2/s
HFO1234yfと上記冷凍機油との相溶性評価はJIS K 2211に準じて測定した。耐圧ガラス容器に20重量%の油濃度において冷媒を封入し、温度を変化させた状態での内容物の観察を行った。内容物が白濁していれば分離,透明であれば溶解と判定した。
[Examples 1 to 3] and [Comparative Examples 1 to 5]
A compatibility (solubility) test was performed using the refrigerating machine oil shown in Table 1.
Refrigerant: HFO1234yf (2,3,3,3-tetrafluoropropene)
Refrigerator oil:
(A) Hindered type polyol ester oil (POE) 40 ° C. viscosity 61.8 mm 2 / s
(Pentaerythritol-based branched chain fatty acid ester)
(B) Hindered type polyol ester oil (POE) 40 ° C. viscosity 101 mm 2 / s
(Mixed ester oil of pentaerythritol branched chain fatty acid ester and dipentaerythritol branched chain fatty acid ester)
(C) Polyvinyl ether oil (PVE) 40 ° C. viscosity 65 mm 2 / s
(D) Polyalkylene glycol oil (PAG) 40 ° C. viscosity 71.8 mm 2 / s
(Polypropylene glycol dimethyl ether)
(E) Polyalkylene glycol oil (PAG) 40 ° C. viscosity 52.7 mm 2 / s
(Polyethylene glycol / polypropylene glycol monomethyl ether copolymer type)
(F) Naphthenic mineral oil (MO) 40 ° C viscosity 55.1 mm 2 / s
(G) Poly α-alleffin oil (PAO) 40 ° C. viscosity 69.4 mm 2 / s
(H) Hard type alkylbenzene oil (AB) 40 ° C. viscosity 60.1 mm 2 / s
(I) Paraffinic mineral oil 40 ° C viscosity 61.16 mm 2 / s
The compatibility evaluation between HFO1234yf and the refrigerating machine oil was measured according to JIS K2211. A refrigerant was sealed in a pressure-resistant glass container at an oil concentration of 20% by weight, and the contents were observed while the temperature was changed. If the content was cloudy, it was determined to be separated, and if it was transparent, it was determined to be dissolved.

相溶性評価結果を表2に示す表2中の○は溶解、×が分離を示す。冷媒と冷凍機油との相溶性は、圧縮機への油戻り量を確保するための重要な特性である。冷凍空調サイクルでは冷媒と同様に冷凍機油も循環することが必要である。相溶性が劣ると圧縮機から機械的要素により吐出された冷凍機油が循環せず特に低温部で分離した油が滞留するため圧縮機の油量が少なくなり、摺動部の潤滑油支障をきたす。このためサイクル中での運転条件温度範囲で冷媒と冷凍機油とが溶解していることが必須である。表2で示すようにHFO1234yfと全温度範囲で相溶する冷凍機油は実施例1〜3で示すポリオールエステル油とポリビニルエーテル油である。比較例1〜5で示した油種は使用範囲温度で分離が見られるので上記の懸念が生じる。   In Table 2, the results of compatibility evaluation are shown in Table 2. “◯” indicates dissolution, and “×” indicates separation. The compatibility between the refrigerant and the refrigerating machine oil is an important characteristic for ensuring the amount of oil returned to the compressor. In the refrigerating and air-conditioning cycle, it is necessary to circulate the refrigerating machine oil as well as the refrigerant. If the compatibility is inferior, the refrigerating machine oil discharged from the compressor due to mechanical elements will not circulate, and the oil separated especially at the low temperature part will stay, so the amount of oil in the compressor will decrease and the lubricating oil in the sliding part will be disturbed. . For this reason, it is essential that the refrigerant and the refrigerating machine oil are dissolved within the operating condition temperature range in the cycle. As shown in Table 2, the refrigerating machine oils compatible with HFO1234yf in the whole temperature range are the polyol ester oil and the polyvinyl ether oil shown in Examples 1 to 3. Since the oil types shown in Comparative Examples 1 to 5 are separated at the use range temperature, the above-mentioned concern arises.

Figure 2011052032
Figure 2011052032

Figure 2011052032
Figure 2011052032

〔実施例4,5〕及び〔比較例6〕
実施例4,5,比較例6では図1に示すルームエアコンを用い、室内機を恒温室(35℃、湿度75%)に設置して2160時間運転する実機試験を行った。冷媒,冷凍機油の組み合わせとしては実施例4,5では(A)ポリオールエステル油、比較例5(D)ポリアルキレングリコール油を取り上げ、水分を100ppm以下にした油を圧縮機に封入した。実施例4と比較例6では、酸捕捉剤としてエポキシ環を有する化合物を、実施例5ではビス(2,6−イソプロピルフェニル)カルボジイミドをそれぞれ冷凍機油に対して0.5重量%配合した。なお、モータの鉄心とのコイル絶縁には耐熱PETフィルム(B種130℃)を、コイル主絶縁には、ポリエステルイミド−アミドイミドのダブルコートを施した二重被覆銅線を用いた。ルームエアコンの評価にはスクロール式圧縮機の摩耗状態に着眼し、試験前後でのフレーム〜シャフト間の摩耗による隙間増加量を測定した。フレーム〜シャフト間の隙間増加量が増えるほど摩耗量が大きいことを示しており、一般に隙間増加量が増えるに伴い振動や騒音が大きくなる。また、試験油の全酸価を測定した。更に、漏れ電流を測定するため、フィルタ回路の一方を交流電源とアースに接続し、もう一方の端子間の交流電圧を測定し、この電圧を1kΩで除した値を漏れ電流として測定した。エアコン起動時に漏れ電流が多くなることから運転開始1分間で最も高い電流値を実施例に記載した。本試験の目標値は試験後の圧縮機内残油量が減少なきこと、フレーム〜シャフト間の摩耗による隙間増加量が10μm以下、冷凍機油の全酸価が0.1mgKOH/g以下であり、漏れ電流値が1.0mA以下であることの全項目を満たすことを目標とした。
[Examples 4 and 5] and [Comparative Example 6]
In Examples 4, 5 and Comparative Example 6, the room air conditioner shown in FIG. 1 was used, and an actual machine test was performed in which the indoor unit was installed in a constant temperature room (35 ° C., humidity 75%) and operated for 2160 hours. In Examples 4 and 5, as a combination of refrigerant and refrigerating machine oil, (A) polyol ester oil and Comparative Example 5 (D) polyalkylene glycol oil were taken up, and oil having a water content of 100 ppm or less was enclosed in a compressor. In Example 4 and Comparative Example 6, a compound having an epoxy ring as an acid scavenger, and in Example 5, 0.5% by weight of bis (2,6-isopropylphenyl) carbodiimide was added to the refrigerating machine oil. A heat-resistant PET film (Type B 130 ° C.) was used for coil insulation with the motor core, and a double coated copper wire coated with polyesterimide-amidimide double coating was used for the coil main insulation. The evaluation of the room air conditioner focused on the state of wear of the scroll compressor, and measured the amount of increase in the gap due to wear between the frame and the shaft before and after the test. This indicates that the amount of wear increases as the amount of increase in the gap between the frame and the shaft increases. In general, vibration and noise increase as the amount of increase in the clearance increases. Further, the total acid value of the test oil was measured. Furthermore, in order to measure the leakage current, one side of the filter circuit was connected to an AC power source and the ground, the AC voltage between the other terminals was measured, and the value obtained by dividing this voltage by 1 kΩ was measured as the leakage current. Since the leakage current increases when the air conditioner is started, the highest current value in one minute of the operation is described in the examples. The target value of this test is that the residual oil amount in the compressor after the test does not decrease, the gap increase due to wear between the frame and the shaft is 10 μm or less, the total acid value of the refrigeration oil is 0.1 mgKOH / g or less, and leakage The goal was to satisfy all the items that the current value is 1.0 mA or less.

実施例4,5及び比較例6の結果を表3に示す。表3から明らかなように、実施例4,5で示した本発明のルームエアコンは、比較例6と比べてフレーム〜シャフト間の隙間増加量が大幅に低減でき、摩耗を抑制することからルームエアコンにおいて高い信頼性が得られる。また、試験後の全酸価の増加も少なく、特に実施例5で示すように冷凍機油に酸捕捉剤としてビス(2,6−イソプロピルフェニル)カルボジイミドを配合したものでは、ポリオールエステル油の加水分解を大幅に抑制するため全酸価が低いためより好ましい。比較例6では、相溶性が劣ることから試験後の圧縮機内に存在する油量が少なくなっており、フレーム〜シャフト間の隙間増加量も大きくなっているため信頼性が問題である。さらにポリアルキレングリコール油は誘電率が約5.0と非常に大きいため漏洩電流値が1.0mAを大幅に超えてしまっているため対策が必要である。   The results of Examples 4 and 5 and Comparative Example 6 are shown in Table 3. As is apparent from Table 3, the room air conditioner of the present invention shown in Examples 4 and 5 can greatly reduce the increase in the gap between the frame and the shaft as compared with Comparative Example 6, and the wear is suppressed. High reliability can be obtained in air conditioners. In addition, the increase in the total acid value after the test is small, and particularly in the case where bis (2,6-isopropylphenyl) carbodiimide is added as an acid scavenger to the refrigerating machine oil as shown in Example 5, hydrolysis of the polyol ester oil Is more preferable because the total acid value is low. In Comparative Example 6, since the compatibility is inferior, the amount of oil present in the compressor after the test is reduced, and the increase in the gap between the frame and the shaft is also increased, so reliability is a problem. Furthermore, since polyalkylene glycol oil has a very large dielectric constant of about 5.0, the leakage current value has greatly exceeded 1.0 mA, so a countermeasure is required.

試験後の絶縁材料の評価項目について説明する。絶縁フィルムについては、試験前後での引張強度保持率並びに伸び保持率を測定した。保持率50%以上を目標とした。また、エナメル銅線に関しては外観変化や鉛筆硬度変化,巻付特性,絶縁破壊電圧(JIS C 3003)を測定し、耐冷媒性ではクレージングとブリスタを観察した。これらの項目については、試験前後で変化がないことを目標とした。実施例4,5の絶縁フィルムの引張強度保持率は80%、伸び保持率が60%であり問題がないことを確認した。また、エナメル銅線については、鉛筆硬度が5H、巻付特性が自己径に問題はなく良好であった。絶縁破壊電圧も初期値とほぼ同等の14.8kV、クレージングやブリスタも発生していないことを外観から確認でき、目標を満足できた。これに対して、比較例6で示した給湯機の絶縁フィルムは、引張強度保持率と伸び保持率が50%以下であり、目標値を満足していない。さらにPETのオリゴマー成分が多量に油側へ溶出しており、モータの勘合部に入り込み起動不良を引き起こす危険がある。また、エナメル銅線にもおいても、鉛筆硬度の低下がみられ、耐冷媒性で問題になるクレージングやブリスタが観察から発生していることを確認した。   The evaluation items of the insulating material after the test will be described. For the insulating film, the tensile strength retention and elongation retention before and after the test were measured. The target was a retention rate of 50% or more. In addition, the appearance change, pencil hardness change, winding characteristics, dielectric breakdown voltage (JIS C 3003) were measured for enameled copper wire, and crazing and blistering were observed for refrigerant resistance. These items were targeted to be unchanged before and after the test. The tensile strength retention of the insulating films of Examples 4 and 5 was 80%, and the elongation retention was 60%, and it was confirmed that there was no problem. Further, the enameled copper wire had a pencil hardness of 5H, and the winding property was satisfactory with no problem in the self-diameter. The dielectric breakdown voltage was 14.8 kV, almost the same as the initial value, and it was confirmed from the appearance that no crazing or blistering occurred, and the target was satisfied. On the other hand, the insulation film of the water heater shown in Comparative Example 6 has a tensile strength retention rate and an elongation retention rate of 50% or less, and does not satisfy the target value. Furthermore, a large amount of the PET oligomer component is eluted to the oil side, and there is a danger of entering the fitting portion of the motor and causing a start-up failure. Also, enamelled copper wire also showed a reduction in pencil hardness, and it was confirmed from observation that crazing and blistering, which are problematic in refrigerant resistance, occurred.

以上の実施例の結果から、本発明の冷凍空調装置は圧縮機の摩耗を抑制し、漏れ電流を大幅に抑制可能であり、長期絶縁信頼性が十分に確保できる冷凍空調装置が得られる。図示はしていないが、冷媒にHFO1234yfとHFC32(20重量%)の混合冷媒を同様に実機試験を行ったが、実施例4,5とほぼ同様な結果が得られ、混合冷媒でも問題がないことを確認した。本実施例では高圧チャンバ方式のスクロール式圧縮機を用いたが、この他、レシプロ式圧縮機,2段圧縮ロータリー式圧縮機やローラとベーンが一体化されたスイング式圧縮機でも同様な効果が得られる。   From the results of the above examples, the refrigeration air conditioner of the present invention can suppress the wear of the compressor, greatly reduce the leakage current, and obtain a refrigeration air conditioner that can sufficiently ensure long-term insulation reliability. Although not shown, an actual machine test was performed in the same manner as in the case of a mixed refrigerant of HFO1234yf and HFC32 (20% by weight) as a refrigerant, but almost the same results as in Examples 4 and 5 were obtained, and there was no problem even with the mixed refrigerant. It was confirmed. In this embodiment, a high-pressure chamber type scroll compressor is used. However, a reciprocating compressor, a two-stage compression rotary compressor, and a swing compressor in which a roller and a vane are integrated have the same effect. can get.

Figure 2011052032
Figure 2011052032

ルームエアコン以外にもパッケージエアコン,電動カーエアコン,業務用の冷蔵庫などにも適用可能である。   In addition to room air conditioners, it can also be applied to packaged air conditioners, electric car air conditioners, and commercial refrigerators.

1 圧縮機
2 四方弁
3 室外熱交換器
4 膨張手段
5 室内熱交換器
6 固定スクロール部材
7,9 端板
8 渦巻状ラップ
10 ラップ
11 クランクシャフト
12 圧縮室
13 吐出口
14 フレーム
15 圧縮容器
16 吐出パイプ
17 電動モータ
18 油孔
19 滑り軸受け
DESCRIPTION OF SYMBOLS 1 Compressor 2 Four-way valve 3 Outdoor heat exchanger 4 Expansion means 5 Indoor heat exchanger 6 Fixed scroll members 7, 9 End plate 8 Spiral wrap 10 Lap 11 Crankshaft 12 Compression chamber 13 Discharge port 14 Frame 15 Compression container 16 Discharge Pipe 17 Electric motor 18 Oil hole 19 Sliding bearing

Claims (9)

2,3,3,3−テトラフルオロプロペン冷媒単独もしくは該冷媒とジフルオロメタンとの混合冷媒を吸入圧縮する密閉型電動圧縮機と、前記圧縮機から吐出された冷媒を放熱する熱交換器と、前記熱交換器から流出する冷媒を減圧する減圧器と、前記減圧器にて減圧された冷媒を吸熱させる熱交換器を介し循環する冷凍サイクルにおいて、密閉型電動圧縮機の冷凍機油として、該冷媒との二層分離が−40から80℃の範囲で起こらない冷凍機油を用いたことを特徴とする冷凍空調装置。   A closed electric compressor that sucks and compresses a 2,3,3,3-tetrafluoropropene refrigerant alone or a mixed refrigerant of the refrigerant and difluoromethane, a heat exchanger that dissipates the refrigerant discharged from the compressor, In a refrigeration cycle that circulates through a decompressor that decompresses the refrigerant flowing out of the heat exchanger and a heat exchanger that absorbs heat from the refrigerant decompressed by the decompressor, the refrigerant is used as a refrigerating machine oil for a hermetic electric compressor. A refrigerating and air-conditioning apparatus using a refrigerating machine oil that does not cause two-layer separation with -40 to 80 ° C. 請求項1記載の冷凍空調装置において、密閉型電動圧縮機の前記冷凍機油として、次の一般式(式中、Rは炭素数5〜12のアルキル基を表す。)のいずれかで示されるポリオールエステル油を用いたことを特徴とする冷凍空調装置。
Figure 2011052032
Figure 2011052032
Figure 2011052032
Figure 2011052032
The refrigerating and air-conditioning apparatus according to claim 1, wherein the refrigerating machine oil of the hermetic electric compressor is a polyol represented by any of the following general formulas (wherein R represents an alkyl group having 5 to 12 carbon atoms). Refrigeration air conditioner characterized by using ester oil.
Figure 2011052032
Figure 2011052032
Figure 2011052032
Figure 2011052032
2,3,3,3−テトラフルオロプロペン単独もしくは該冷媒とジフルオロメタンとの混合冷媒を吸入圧縮する密閉型電動圧縮機と、前記圧縮機から吐出された冷媒を放熱する熱交換器と、前記熱交換器から流出する冷媒を減圧する減圧器と、前記減圧器にて減圧された冷媒を吸熱させる熱交換器を介し循環する冷凍サイクルにおいて、密閉型電動圧縮機の冷凍機油として、次の一般式(式中、Rは炭素数5〜12のアルキル基を表す。)のいずれかで示されるポリオールエステル油を用いたことを特徴とする冷凍空調装置。
Figure 2011052032
Figure 2011052032
Figure 2011052032
Figure 2011052032
2,3,3,3-tetrafluoropropene alone or a sealed electric compressor that sucks and compresses a refrigerant mixture of the refrigerant and difluoromethane, a heat exchanger that radiates the refrigerant discharged from the compressor, In a refrigeration cycle that circulates through a decompressor that decompresses the refrigerant flowing out from the heat exchanger and a heat exchanger that absorbs heat from the refrigerant decompressed by the decompressor, the following general oil is used as a refrigerating machine oil for a hermetic electric compressor: A refrigeration air conditioner using a polyol ester oil represented by any one of the formulas (wherein R represents an alkyl group having 5 to 12 carbon atoms).
Figure 2011052032
Figure 2011052032
Figure 2011052032
Figure 2011052032
請求項3記載の冷凍空調装置において、該冷凍機油に酸捕捉剤としてエポキシ環を有する化合物もしくはビス(2,6−イソプロピルフェニル)カルボジイミドを1.0重量%以下配合したことを特徴とする冷凍空調装置。   4. The refrigerating and air-conditioning apparatus according to claim 3, wherein the refrigerating machine oil is blended with 1.0 wt% or less of a compound having an epoxy ring or bis (2,6-isopropylphenyl) carbodiimide as an acid scavenger. apparatus. 請求項3記載の密閉型電動圧縮機がスクロール式圧縮機であり、ポリオールエステル油の動粘度が40℃で40〜80mm2/sの粘度範囲であることを特徴とする空調装置。 The hermetic electric compressor according to claim 3 is a scroll compressor, and the kinematic viscosity of the polyol ester oil is in a viscosity range of 40 to 80 mm 2 / s at 40 ° C. 請求項3記載の密閉型電動圧縮機がレシプロ式圧縮機であり、ポリオールエステル油の動粘度が40℃で5〜30mm2/sの粘度範囲であることを特徴とする冷蔵庫。 The hermetic electric compressor according to claim 3 is a reciprocating compressor, and the kinematic viscosity of the polyol ester oil is in a viscosity range of 5 to 30 mm 2 / s at 40 ° C. 請求項3記載の冷凍空調装置に用いる圧縮機内の有機絶縁材料が、物理的及び化学的に劣化を受けない材料であることを特徴とする冷凍空調装置。   The refrigerating and air-conditioning apparatus according to claim 3, wherein the organic insulating material in the compressor used for the refrigerating and air-conditioning apparatus is a material that is not physically and chemically deteriorated. 請求項1記載の冷凍空調装置において、密閉型電動圧縮機の前記冷凍機油として、冷凍空調装置のフィルタ回路の一方を交流電源とアースに接続し、もう一方の端子間の交流電圧を測定し、この電圧を1kΩで除した漏れ電流値が1mA以下となる冷凍機油を用いたことを特徴とする冷凍空調装置。   In the refrigerating and air-conditioning apparatus according to claim 1, as the refrigerating machine oil of the hermetic electric compressor, one of the filter circuits of the refrigerating and air-conditioning apparatus is connected to an AC power source and the ground, and an AC voltage between the other terminals is measured. A refrigerating and air-conditioning apparatus using a refrigerating machine oil having a leakage current value obtained by dividing this voltage by 1 kΩ to 1 mA or less. 2,3,3,3−テトラフルオロプロペン単独もしくは該冷媒とジフルオロメタンとの混合冷媒を吸入圧縮する密閉型電動圧縮機と、前記圧縮機から吐出された冷媒を放熱する熱交換器と、前記熱交換器から流出する冷媒を減圧する減圧器と、前記減圧器にて減圧された冷媒を吸熱させる熱交換器を介し循環する冷凍サイクルにおいて、密閉型電動圧縮機の冷凍機油として、冷凍空調装置のフィルタ回路の一方を交流電源とアースに接続し、もう一方の端子間の交流電圧を測定し、この電圧を1kΩで除した漏れ電流値が1mA以下となる冷凍機油を用いることを特徴とする冷凍空調装置。   2,3,3,3-tetrafluoropropene alone or a sealed electric compressor that sucks and compresses a refrigerant mixture of the refrigerant and difluoromethane, a heat exchanger that radiates the refrigerant discharged from the compressor, In a refrigeration cycle that circulates through a decompressor that decompresses the refrigerant flowing out from the heat exchanger and a heat exchanger that absorbs heat from the refrigerant decompressed by the decompressor, a refrigeration air conditioner as a refrigerating machine oil for a hermetic electric compressor One of the filter circuits is connected to an AC power source and the ground, the AC voltage between the other terminals is measured, and a refrigerating machine oil having a leakage current value of 1 mA or less obtained by dividing this voltage by 1 kΩ is used. Refrigeration air conditioner.
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