WO2010029704A1 - Refrigerator oil for refrigerant 2,3,3,3-tetrafluoro-1-propene - Google Patents
Refrigerator oil for refrigerant 2,3,3,3-tetrafluoro-1-propene Download PDFInfo
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- WO2010029704A1 WO2010029704A1 PCT/JP2009/004287 JP2009004287W WO2010029704A1 WO 2010029704 A1 WO2010029704 A1 WO 2010029704A1 JP 2009004287 W JP2009004287 W JP 2009004287W WO 2010029704 A1 WO2010029704 A1 WO 2010029704A1
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K5/00—Heat-transfer, heat-exchange or heat-storage materials, e.g. refrigerants; Materials for the production of heat or cold by chemical reactions other than by combustion
- C09K5/02—Materials undergoing a change of physical state when used
- C09K5/04—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa
- C09K5/041—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems
- C09K5/044—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems comprising halogenated compounds
- C09K5/045—Materials undergoing a change of physical state when used the change of state being from liquid to vapour or vice versa for compression-type refrigeration systems comprising halogenated compounds containing only fluorine as halogen
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M171/00—Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
- C10M171/008—Lubricant compositions compatible with refrigerants
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- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2205/00—Aspects relating to compounds used in compression type refrigeration systems
- C09K2205/10—Components
- C09K2205/12—Hydrocarbons
- C09K2205/126—Unsaturated fluorinated hydrocarbons
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- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K2205/00—Aspects relating to compounds used in compression type refrigeration systems
- C09K2205/24—Only one single fluoro component present
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
- C10M2205/02—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
- C10M2205/028—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms
- C10M2205/0285—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers containing aliphatic monomers having more than four carbon atoms used as base material
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/02—Hydroxy compounds
- C10M2207/023—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
- C10M2207/026—Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings with tertiary alkyl groups
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/04—Ethers; Acetals; Ortho-esters; Ortho-carbonates
- C10M2207/042—Epoxides
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/283—Esters of polyhydroxy compounds
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- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/28—Esters
- C10M2207/283—Esters of polyhydroxy compounds
- C10M2207/2835—Esters of polyhydroxy compounds used as base material
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/104—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only
- C10M2209/1045—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing two carbon atoms only used as base material
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
- C10M2209/105—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only
- C10M2209/1055—Polyethers, i.e. containing di- or higher polyoxyalkylene groups of alkylene oxides containing three carbon atoms only used as base material
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
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- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
- C10M2215/06—Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to carbon atoms of six-membered aromatic rings
- C10M2215/064—Di- and triaryl amines
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- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
- C10M2215/086—Imides
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/013—Iodine value
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/02—Viscosity; Viscosity index
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- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/01—Physico-chemical properties
- C10N2020/04—Molecular weight; Molecular weight distribution
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- C10N2020/00—Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
- C10N2020/09—Characteristics associated with water
- C10N2020/097—Refrigerants
- C10N2020/101—Containing Hydrofluorocarbons
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- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/10—Inhibition of oxidation, e.g. anti-oxidants
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- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/30—Refrigerators lubricants or compressors lubricants
Definitions
- the present invention relates to a refrigerating machine oil using 2,3,3,3-tetrafluoro-1-propene (HFO-1234yf, CH 2 ⁇ CF—CF 3 ) having a low global warming potential as a refrigerant.
- chlorofluorocarbon containing fluorine and chlorine as constituent elements, such as R-11 (trichloromonofluoromethane), R-12 (dichlorodifluoromethane), hydrochlorofluorocarbon R-22 (monochlorodifluoromethane), which is (HCFC)
- R-11 trichloromonofluoromethane
- R-12 diichlorodifluoromethane
- hydrochlorofluorocarbon R-22 monoochlorodifluoromethane
- HFC hydrofluorocarbon
- HFO-1234yf 2,3,3,3-tetrafluoro-1-propene
- This HFO-1234yf is used as a refrigerant in refrigeration systems with high cooling efficiency, such as car air conditioners, room air conditioners, industrial refrigerators, etc., cultivated with the above-mentioned CFC refrigerants. Therefore, the selection of refrigerating machine oil compatible with this refrigerant has been an issue.
- Patent Documents 1 and 2 disclose polyol esters, polyalkylene glycols, and esterified polyalkylene glycols that are usually used for hydrofluorocarbon (HFC) refrigerants even when fluorinated alkenes (fluorinated olefins) are used as refrigerants. It is disclosed that lubricants such as the like can be used. However, compatibility, solubility, lubricity in the mixed refrigerant state, etc., which are essential performances for refrigerating machine oil, vary depending on the type of refrigerant, so just because it was good with an HFC refrigerant that is a fluorinated alkane, as it is.
- HFC hydrofluorocarbon
- the fluorinated alkene HFO-1234yf can be used favorably.
- the refrigerant is an olefin having a double bond
- the stability of the mixed fluid of the refrigerant and the lubricant becomes a problem. That is, the lubricant suitable for the refrigerant HFO-1234yf can be understood by evaluating the performance as described above, and it has not been done yet, and an appropriate refrigerating machine oil has not been proposed yet.
- the present invention solves the above-mentioned problems, has moderate compatibility and solubility with respect to the refrigerant HFO-1234yf, can maintain a viscosity that does not impair lubricity, and can reduce the amount of refrigerant charged. At the same time, it is to provide a refrigerating machine oil having excellent stability and lubricity.
- the limited ester has moderate compatibility and solubility in the refrigerant HFO-1234yf, as well as high stability and low hygroscopicity. It has been found that it has good lubricity and is excellent as a refrigerating machine oil for the refrigerant HFO-1234yf.
- the refrigerating machine oil for refrigerant HFO-1234yf of the present invention is one or more selected from neopentyl glycol, trimethylolpropane, pentaerythritol, or dipentaerythritol neopentyl polyol and linear or branched having 7 to 9 carbon atoms.
- the monovalent fatty acid is 2-ethylhexanoic acid and / or 3,5,5-trimethylhexanoic acid
- the neopentyl polyol is pentaerythritol and / or dipentaerythritol. is there.
- the refrigerating machine oil for refrigerant HFO-1234yf of the present invention is preferably added with 0.05 to 3% by weight of one or more of hindered phenol compounds, amine compounds, epoxy compounds and carbodiimides, More preferably, an epoxy compound and a carbodiimide are added as essential components and added in an amount of 0.05 to 3% by weight.
- the refrigerating machine oil of the present invention has moderate compatibility and solubility with respect to the refrigerant HFO-1234yf, and also has high electrical insulation, low moisture absorption, good lubricity, and high thermal oxidation stability. Excellent overall performance as refrigeration oil.
- At least one neopentyl polyol selected from neopentyl glycol, trimethylolpropane, pentaerythritol, or dipentaerythritol is used.
- Neopentyl polyol having more than 10 carbon atoms has an excessively large hydrocarbon portion, and the ester synthesized therefrom has low compatibility and solubility with the refrigerant HFO-1234yf and cannot achieve the object of the present invention. .
- neopentyl polyol having compatibility with the refrigerant HFO-1234yf and capable of synthesizing a highly viscous ester
- pentaerythritol and dipentaerythritol are particularly preferable.
- n-heptanoic acid, n-octanoic acid, or n-nonanoic acid is used as the linear monovalent fatty acid having 7 to 9 carbon atoms
- the straight chain monovalent fatty acid is used as the branched monovalent fatty acid.
- All structural isomers of chain acids are included, but in order to obtain moderate compatibility, solubility and optimum lubricity, branched monovalent fatty acids and saturated monovalent fatty acids, especially 2 It is preferred to use ethylhexanoic acid, 3,5,5-trimethylhexanoic acid or mixtures thereof.
- Fatty acids having 6 or less carbon atoms or 10 or more carbon atoms may be contained, but the proportion of all monovalent fatty acids is preferably 10 mol% or less, particularly preferably 5 mol% or less. Although a linear fatty acid may be included, the proportion of the monovalent fatty acid in the whole monovalent fatty acid is preferably 20 mol% or less, particularly preferably 10 mol% or less.
- esters one obtained by esterifying one kind of the above neopentyl polyol and one kind of linear or branched monovalent fatty acid (ester compound) is used as it is or by mixing a plurality of different kinds of esters (ester mixture).
- the ester used in the present invention is an esterification reaction by dehydration reaction between the specific neopentyl polyol and the specific fatty acid, or a general esterification reaction via an acid anhydride, acid chloride or the like which is a derivative of a fatty acid. Or by transesterification of each derivative.
- coolant HFO-1234yf of this invention has a low global warming potential, since there exists a double bond in a molecule
- degree of unsaturation of the ester may as low iodine value of the refrigerating machine oil to be the index is less 10gI 2 / 100g.
- the ester obtained by the above method does not particularly limit the unreacted remaining acid and hydroxyl group, but preferably no carboxyl group or hydroxyl group remains. If the residual amount of carboxyl groups is large, undesired phenomena such as the formation of metal soap and precipitation due to the reaction with the metal used in the refrigerator occur, so the acid value of the refrigerator oil is 0.1 mgKOH / g or less. Further, if the residual amount of hydroxyl group is large, the ester becomes cloudy at a low temperature and undesired phenomena such as blocking of the capillary device of the refrigeration cycle occur. The following are more preferable.
- the refrigerating machine oil of the present invention has a kinematic viscosity at 40 ° C. of 5 to 300 mm 2 / s in order to properly operate the refrigerating machine and ensure high efficiency.
- This kinematic viscosity is preferably 7 to 250 mm 2 / s, more preferably 32 to 200 mm 2 / s.
- the refrigerating machine oil of the present invention containing the above ester as a main component is a refrigerating machine oil for refrigerant HFO-1234yf, and exhibits appropriate compatibility and solubility in a wide range from low temperature to high temperature. Stability can be greatly improved. Furthermore, compared with polyalkylene glycol (PAG) and the like used as a substitute refrigeration oil for CFCs, the compatibility range with HFO-1234yf is much wider, the electrical insulation is high, and the hygroscopicity is low.
- PAG polyalkylene glycol
- the proportion of the ester as the main component in the refrigerating machine oil is preferably 50% by weight or more, particularly preferably 80% by weight or more, and more preferably 90% by weight or more.
- the refrigerating machine oil according to the present invention includes a refrigerating machine oil. As long as the above function is satisfied, other types of esters, ethers such as PAG and PVE, or hydrocarbons such as alkylbenzene and mineral oil can be mixed as appropriate.
- HFO-1234yf which is a refrigerant with a low global warming potential, has a double bond, so it is easily decomposed and its stability is not so high. Therefore, in order to increase the stability of the fluid mixture of the refrigerant and the refrigerating machine oil, a stability improving additive may be added.
- the stability improving additive one or more of hindered phenol compounds, aromatic amine compounds, epoxy compounds, or carbodiimides may be added, and more preferably, the epoxy compound and carbodiimide are added together. It is sufficient to add a total of 0.05 to 3% by weight of these stability improvers to the refrigerating machine oil. In particular, it is preferable to blend both an epoxy compound and a carbodiimide.
- hindered phenol compounds examples include 2,6-di-tert-butylphenol, 2,6-di-tert-butyl-P-cresol, 4,4-methylene-bis- (2,6-di-tert-butyl- A tertiary alkyl-substituted phenolic compound such as P-cresol) is typically used.
- the aromatic amine compound examples include ⁇ -naphthylamine, p, p′-di-octyl-diphenylamine, and the like. These compounds may be used alone or in combination of two or more, and are preferably contained in an amount of 0.05 to 2% by weight, particularly 0.1 to 1% by weight.
- the epoxy compound is a compound having an epoxy group and preferably has 4 to 60 carbon atoms, particularly 5 to 25 carbon atoms.
- the epoxy compound may be used alone or in combination of two or more, and is preferably contained in an amount of 0.01 to 2% by weight, particularly 0.02 to 1% by weight.
- glycidyl ethers such as butyl glycidyl ether, 2-ethylhexyl glycidyl ether, trimethylolpropane polyglycidyl ether, neopentyl glycol diglycidyl ether, t-butylphenyl glycidyl ether, adipic acid glycidyl ester, 2-ethylhexane
- glycidyl esters such as acid glycidyl ester, isononanoic acid glycidyl ester, and neodecanoic acid glycidyl ester, epoxidized fatty acid monoesters such as epoxidized methyl stearate, and epoxidized vegetable oils such as epoxidized soybean oil.
- Preferable epoxy compounds are glycidyl ethers represented by the following general formulas 1 and 2 or glycidyl esters represented by
- R 1 represents a hydrogen atom, a linear or branched alkyl group having 1 to 24 carbon atoms, or an alkylphenyl group having 1 to 24 carbon atoms.
- R 2 represents a linear or branched alkylene group having 1 to 18 carbon atoms.
- R 3 represents a linear or branched alkyl group having 1 to 24 carbon atoms or an alkylphenyl group having 1 to 24 carbon atoms.
- the carbodiimide is represented by a general formula of R′—N ⁇ C ⁇ N—R ′′.
- R ′ and R ′′ are hydrocarbon groups or hydrocarbon groups containing nitrogen and oxygen, which may be the same or different. May be. These hydrocarbon groups preferably contain a benzene ring, and diphenylcarbodiimide, di (alkylphenyl) carbodiimide or bis (alkylphenyl) carbodiimide is preferably used.
- the carbodiimide may be used alone or in combination of two or more kinds, and is preferably contained in an amount of 0.01 to 1% by weight, particularly 0.05 to 0.5% by weight.
- bis (alkylphenyl) carbodiimides include ditolylcarbodiimide, bis (isopropylphenyl) carbodiimide, bis (diisopropylphenyl) carbodiimide, bis (triisopropylphenyl) carbodiimide, bis (butylphenyl) carbodiimide, bis (dibutylphenyl) Examples thereof include carbodiimide and bis (nonylphenyl) carbodiimide.
- anti-foaming agents such as phosphate esters and organic sulfur compounds used in refrigerating machine oils, oily agents such as alcohols and higher fatty acids, metal deactivators such as benzotriazole derivatives, and silicone oils. Additives such as agents can be added as appropriate.
- Test oil of Example Sample oil of Example 1: ester of neopentyl glycol (NPG) and 2-ethylhexanoic acid (2EH) (2) Sample oil of Example 2: Trimethylolpropane (TMP) and 3,5,5 -Ester with trimethylhexanoic acid (3,5,5TH) (3) Test oil of Example 3: Ester of pentaerythritol (PE) and 2-ethylhexanoic acid (4) Test oil of Example 4: Di-tert.-butyl-, which is a hindered phenol compound as an additive to esters of pentaerythritol and 2-ethylhexanoic acid / 3,5,5-trimethylhexanoic acid with a mixed acid having a molar ratio of 1/1.
- Test oil of Example 5 ester of pentaerythritol and 3,5,5-trimethylhexanoic acid, aromatic amine compound as additive is there Oil containing 0.3% by weight of dioctyl-diphenylamine (DODA) and 0.5% by weight of 2-ethylhexyl glycidyl ether (2-EHGE) as an epoxy compound (6)
- Test oil of Example 6 pentaerythritol / Oil obtained by adding 0.1% by weight of diphenylcarbodiimide (DPCI) as an additive to an ester of a mixed alcohol having a molar ratio of dipentaerythritol (D-PE) of 1/1 and 3,5,5-trimethylhexanoic acid (7)
- Test oil of Example 7 an ester of dipentaerythritol and 2-ethylhexanoic acid / 3,5,5-trimethylhexanoic acid mixed
- Sample oil of Comparative Example 1 ester of trimethylolpropane and oleic acid (OA)
- Sample oil of Comparative Example 2 ester of pentaerythritol and oleic acid, di-tert Oil containing 0.3% by weight of butyl-p-cresol, 0.5% by weight of 2-ethylhexyl glycidyl ether and 0.1% by weight of diphenylcarbodiimide (11)
- Test oil of Comparative Example 3 Pentaerythritol And an ester of i-pentanoic acid / n-pentanoic acid / n-heptanoic acid / n-octylic acid with a mixed acid having a molar ratio of 1/3/2/4
- Test oil of Comparative Example 4 Polyalkylene Glycol (PAG, terminal is butyl group and hydroxyl group, skeleton is oxypropylene, average molecular weight is
- the properties of each sample oil are shown in Table 1.
- the kinematic viscosity was measured according to JIS K2283, the iodine value was measured according to JIS K0070, and the total acid value and hydroxyl value were measured according to JIS K2501.
- the volume resistivity at 80 ° C. was determined based on JIS C2101. (Hygroscopic) A 100 ml beaker was charged with 60 g of sample oil and allowed to stand for 3 hours in an open atmosphere at a temperature of 25 ° C. and a humidity of 70%, and the moisture concentration was measured by the Karl Fischer method.
- the ester according to the present invention is compatible with the refrigerant HFO-1234yf in a wide temperature range, and has good characteristics as a refrigerating machine oil including thermal stability.
- Examples 4 to 8 in which additives were added had little increase in the total acid value after the thermal stability test, and in Examples 7 and 8 in which both the epoxy compound and carbodiimide were added, there was no increase in the total acid value. It was.
- the esters of Comparative Examples 1 and 2 if the carbon number of the acid is too large, it will not be compatible with HFO-1234yf, and if the iodine value is high, the thermal stability will be extremely poor, and there will be a significant improvement due to the additive.
- the refrigerating machine oil of the present invention is used as a lubricating oil for a refrigerating machine that uses HFO-1234yf as a refrigerant, and in particular, a compressor, a condenser, a throttle device (a refrigerant flow control unit such as an expansion valve or a capillary tube), an evaporator.
- a compressor a condenser
- a throttle device a refrigerant flow control unit such as an expansion valve or a capillary tube
- evaporator evaporator
- Etc., and refrigeration systems with high cooling efficiency that circulate refrigerant between them especially in refrigerators having compressors such as swash plate type, reciprocating type, rotary type, scroll type compressor, etc. It can be used as oil and can be suitably used for car air conditioners, room air conditioners, industrial refrigerators and the like.
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Abstract
Disclosed is a refrigerator oil which has proper compatibility with a refrigerant 2,3,3,3-tetrafluoro-1-propene and proper solubility in the refrigerant 2,3,3,3-tetrafluoro-1-propene, can keep its viscosity at such a level that lubricity is not deteriorated, enables the reduction in the amount of a refrigerant to be filled in a refrigerator, and has excellent stability, lubricity and the like.
Specifically disclosed is a refrigerator oil for a refrigerant 2,3,3,3-tetrafluoro-1-propene, which comprises an ester of at least one component selected from neopentyl glycol, trimethylol propane, pentaerythritol and dipentaerythritol and at least one component selected from monovalent fatty acids each having 7 to 9 carbon atoms as the main ingredient, and has a kinematic viscosity of 5 to 300 mm2/s at 40˚C, an iodine value of 10 g I2/100 g or less and a total acid value of 0.1 mg KOH/g or less.
Description
本発明は、地球温暖化係数の低い2,3,3,3‐テトラフルオロ‐1‐プロペン(HFO‐1234yf、CH2=CF-CF3)を冷媒として使用する冷凍機油に関する。
The present invention relates to a refrigerating machine oil using 2,3,3,3-tetrafluoro-1-propene (HFO-1234yf, CH 2 ═CF—CF 3 ) having a low global warming potential as a refrigerant.
従来、冷凍機、空調機、冷蔵庫等には、フッ素と塩素を構成元素とするクロロフルオロカーボン(CFC)、例えばR‐11(トリクロロモノフルオロメタン)、R‐12(ジクロロジフルオロメタン)、ハイドロクロロフルオロカーボン(HCFC)であるR‐22(モノクロロジフルオロメタン)等が、冷媒として使用されてきたが、最近のオゾン層破壊問題に関連し、国際的にその生産及び使用が規制され、現在では、塩素を含有しない、例えば、ジフルオロメタン(R‐32)、テトラフルオロエタン(R‐134またはR‐134a)などの新しいハイドロフルオロカーボン(HFC)冷媒に転換されてきている。しかし、これらのHFCは、オゾン層を破壊しないものの温室効果が大きく、近年問題となっている地球温暖化の観点からは必ずしも優れた冷媒ではない。
Conventionally, in refrigeration machines, air conditioners, refrigerators, etc., chlorofluorocarbon (CFC) containing fluorine and chlorine as constituent elements, such as R-11 (trichloromonofluoromethane), R-12 (dichlorodifluoromethane), hydrochlorofluorocarbon R-22 (monochlorodifluoromethane), which is (HCFC), has been used as a refrigerant, but its production and use have been regulated internationally in connection with the recent ozone layer destruction problem. It has been converted to new hydrofluorocarbon (HFC) refrigerants that do not contain, for example, difluoromethane (R-32), tetrafluoroethane (R-134 or R-134a). However, although these HFCs do not destroy the ozone layer, they have a large greenhouse effect and are not necessarily excellent refrigerants from the viewpoint of global warming, which has become a problem in recent years.
そこで、最近、2,3,3,3‐テトラフルオロ‐1‐プロペン(以下、「HFO‐1234yf」という)が、オゾン層を破壊することなく、地球温暖化への影響も前記の塩素系あるいは非塩素系フッ化炭化水素に比べて非常に低いことから、注目されている。上記フロン系冷媒で培われた圧縮機、凝縮器、絞り装置、蒸発器等からなるカーエアコン、ルームエアコン、産業用冷凍機等の冷却効率の高い冷凍システムに、このHFO‐1234yfを冷媒として採用することが検討されており、この冷媒と相溶性のある冷凍機油の選定が課題となっている。
特許文献1および2には、フッ素化アルケン(フッ素置換オレフィン)を冷媒として用いる場合においても、ハイドロフルオロカーボン(HFC)冷媒用に通常用いられてるポリオールエステル類、ポリアルキレングリコール類およびエステル化ポリアルキレングリコール類等の潤滑剤を使用できることが開示されている。しかしながら、冷凍機油に必須の性能である相溶性、溶解性、冷媒混合状態での潤滑性等は、冷媒の種類により異なるので、フッ素化アルカンであるHFC冷媒で良好であったからといって、そのままフッ素化アルケンのHFO‐1234yf冷媒に良好に用いることができるとは一概にはいえない。特に、冷媒が二重結合を有するオレフィンであるために、冷媒と潤滑剤との混合流体の安定性が問題となる。すなわち、冷媒HFO‐1234yfに好適な潤滑剤は、上述したような性能を評価することにより分かるものであり、未だそれはなされておらず、適切な冷凍機油は未だ提案されていない。 Therefore, recently, 2,3,3,3-tetrafluoro-1-propene (hereinafter referred to as “HFO-1234yf”) does not destroy the ozone layer, and the impact on global warming is It is attracting attention because it is very low compared to non-chlorinated fluorohydrocarbons. This HFO-1234yf is used as a refrigerant in refrigeration systems with high cooling efficiency, such as car air conditioners, room air conditioners, industrial refrigerators, etc., cultivated with the above-mentioned CFC refrigerants. Therefore, the selection of refrigerating machine oil compatible with this refrigerant has been an issue.
Patent Documents 1 and 2 disclose polyol esters, polyalkylene glycols, and esterified polyalkylene glycols that are usually used for hydrofluorocarbon (HFC) refrigerants even when fluorinated alkenes (fluorinated olefins) are used as refrigerants. It is disclosed that lubricants such as the like can be used. However, compatibility, solubility, lubricity in the mixed refrigerant state, etc., which are essential performances for refrigerating machine oil, vary depending on the type of refrigerant, so just because it was good with an HFC refrigerant that is a fluorinated alkane, as it is. It cannot be generally said that the fluorinated alkene HFO-1234yf can be used favorably. In particular, since the refrigerant is an olefin having a double bond, the stability of the mixed fluid of the refrigerant and the lubricant becomes a problem. That is, the lubricant suitable for the refrigerant HFO-1234yf can be understood by evaluating the performance as described above, and it has not been done yet, and an appropriate refrigerating machine oil has not been proposed yet.
特許文献1および2には、フッ素化アルケン(フッ素置換オレフィン)を冷媒として用いる場合においても、ハイドロフルオロカーボン(HFC)冷媒用に通常用いられてるポリオールエステル類、ポリアルキレングリコール類およびエステル化ポリアルキレングリコール類等の潤滑剤を使用できることが開示されている。しかしながら、冷凍機油に必須の性能である相溶性、溶解性、冷媒混合状態での潤滑性等は、冷媒の種類により異なるので、フッ素化アルカンであるHFC冷媒で良好であったからといって、そのままフッ素化アルケンのHFO‐1234yf冷媒に良好に用いることができるとは一概にはいえない。特に、冷媒が二重結合を有するオレフィンであるために、冷媒と潤滑剤との混合流体の安定性が問題となる。すなわち、冷媒HFO‐1234yfに好適な潤滑剤は、上述したような性能を評価することにより分かるものであり、未だそれはなされておらず、適切な冷凍機油は未だ提案されていない。 Therefore, recently, 2,3,3,3-tetrafluoro-1-propene (hereinafter referred to as “HFO-1234yf”) does not destroy the ozone layer, and the impact on global warming is It is attracting attention because it is very low compared to non-chlorinated fluorohydrocarbons. This HFO-1234yf is used as a refrigerant in refrigeration systems with high cooling efficiency, such as car air conditioners, room air conditioners, industrial refrigerators, etc., cultivated with the above-mentioned CFC refrigerants. Therefore, the selection of refrigerating machine oil compatible with this refrigerant has been an issue.
Patent Documents 1 and 2 disclose polyol esters, polyalkylene glycols, and esterified polyalkylene glycols that are usually used for hydrofluorocarbon (HFC) refrigerants even when fluorinated alkenes (fluorinated olefins) are used as refrigerants. It is disclosed that lubricants such as the like can be used. However, compatibility, solubility, lubricity in the mixed refrigerant state, etc., which are essential performances for refrigerating machine oil, vary depending on the type of refrigerant, so just because it was good with an HFC refrigerant that is a fluorinated alkane, as it is. It cannot be generally said that the fluorinated alkene HFO-1234yf can be used favorably. In particular, since the refrigerant is an olefin having a double bond, the stability of the mixed fluid of the refrigerant and the lubricant becomes a problem. That is, the lubricant suitable for the refrigerant HFO-1234yf can be understood by evaluating the performance as described above, and it has not been done yet, and an appropriate refrigerating machine oil has not been proposed yet.
本発明は、上記課題を解決したもので、冷媒HFO‐1234yfに対して適度の相溶性、溶解性を有し、潤滑性を損なわない粘度を保持でき、冷媒の充填量を少なくすることができるとともに、優れた安定性や潤滑性等を有する冷凍機油を提供することである。
The present invention solves the above-mentioned problems, has moderate compatibility and solubility with respect to the refrigerant HFO-1234yf, can maintain a viscosity that does not impair lubricity, and can reduce the amount of refrigerant charged. At the same time, it is to provide a refrigerating machine oil having excellent stability and lubricity.
本発明者は、上記目的を達成するために、鋭意研究を進めた結果、極限られたエステルが、冷媒HFO‐1234yfに対し程良い相溶性、溶解性を有するとともに、高い安定性、低い吸湿性、良好な潤滑性を有しており、冷媒HFO‐1234yf用の冷凍機油として優れていることを見出し、本発明に想到した。
As a result of diligent research to achieve the above object, the present inventors have found that the limited ester has moderate compatibility and solubility in the refrigerant HFO-1234yf, as well as high stability and low hygroscopicity. It has been found that it has good lubricity and is excellent as a refrigerating machine oil for the refrigerant HFO-1234yf.
本発明の冷媒HFO‐1234yf用冷凍機油は、ネオペンチルグリコール、トリメチロールプロパン、ペンタエリスリトール、またはジペンタエリスリトールのネオペンチルポリオールから選択される1種以上と炭素数7~9の直鎖または分枝の1価脂肪酸から選ばれた1種以上のエステルを主成分とし、40℃における動粘度が5~300mm2/s、ヨウ素価が10gI2/100g以下、全酸価が0.1mgKOH/g以下のもので、好ましくは、前記1価脂肪酸が2‐エチルヘキサン酸及び/または3,5,5‐トリメチルヘキサン酸で、また、好ましくは、前記ネオペンチルポリオールがペンタエリスリトール及び/またはジペンタエリスリトールである。
The refrigerating machine oil for refrigerant HFO-1234yf of the present invention is one or more selected from neopentyl glycol, trimethylolpropane, pentaerythritol, or dipentaerythritol neopentyl polyol and linear or branched having 7 to 9 carbon atoms. of a main component one or more esters selected from monovalent fatty acids, kinematic viscosity 5 ~ 300mm 2 / s at 40 ° C., iodine value 10gI 2 / 100g or less, total acid number 0.1 mg KOH / g or less Preferably, the monovalent fatty acid is 2-ethylhexanoic acid and / or 3,5,5-trimethylhexanoic acid, and preferably, the neopentyl polyol is pentaerythritol and / or dipentaerythritol. is there.
また、本発明の冷媒HFO‐1234yf用冷凍機油には、好ましくはヒンダードフェノール化合物、アミン化合物、エポキシ化合物、カルボジイミドのうち1種以上を合わせて0.05~3重量%添加したものであり、さらに好ましくはエポキシ化合物とカルボジイミドを必須成分として合わせて0.05~3重量%添加したものである。
The refrigerating machine oil for refrigerant HFO-1234yf of the present invention is preferably added with 0.05 to 3% by weight of one or more of hindered phenol compounds, amine compounds, epoxy compounds and carbodiimides, More preferably, an epoxy compound and a carbodiimide are added as essential components and added in an amount of 0.05 to 3% by weight.
本発明の冷凍機油は、冷媒HFO‐1234yfに対し程良い相溶性、溶解性を有するとともに、高い電気絶縁性、低い吸湿性、良好な潤滑性、高い熱酸化安定性を有しているため、冷凍機油として総合性能に優れている。
The refrigerating machine oil of the present invention has moderate compatibility and solubility with respect to the refrigerant HFO-1234yf, and also has high electrical insulation, low moisture absorption, good lubricity, and high thermal oxidation stability. Excellent overall performance as refrigeration oil.
本発明においては、ネオペンチルグリコール、トリメチロ-ルプロパン、ペンタエリスリトール、またはジペンタエリスリトールから選択される1種以上のネオペンチルポリオールを用いる。炭素数が10を超えるネオペンチルポリオールは、炭化水素部分が大きくなりすぎて、これから合成されたエステルは冷媒HFO‐1234yfとの相溶性、溶解性が低く、本発明の目的を達成することができない。冷媒HFO‐1234yfとの相溶性を有し、かつ高粘度のエステルを合成できるネオペンチルポリオールとしては、ペンタエリスリトールやジペンタエリスリトールが特に好ましい。
In the present invention, at least one neopentyl polyol selected from neopentyl glycol, trimethylolpropane, pentaerythritol, or dipentaerythritol is used. Neopentyl polyol having more than 10 carbon atoms has an excessively large hydrocarbon portion, and the ester synthesized therefrom has low compatibility and solubility with the refrigerant HFO-1234yf and cannot achieve the object of the present invention. . As the neopentyl polyol having compatibility with the refrigerant HFO-1234yf and capable of synthesizing a highly viscous ester, pentaerythritol and dipentaerythritol are particularly preferable.
また、本発明において、炭素数7~9の直鎖の1価脂肪酸としては、n‐ヘプタン酸、n‐オクタン酸、またはn‐ノナン酸を、また分枝の1価脂肪酸としては、前記直鎖の酸の構造異性体全てを含むものであるが、適度の相溶性、溶解性及び最適の潤滑性を得るためには、分枝の1価脂肪酸、また、飽和の1価脂肪酸、特には、2-エチルヘキサン酸、3,5,5‐トリメチルヘキサン酸またはそれらの混合物を用いることが好ましい。炭素数6以下または10以上の脂肪酸を含んでいてよいが、1価脂肪酸全体に占める割合は10モル%以下、特には5モル%以下が好ましい。直鎖の脂肪酸を含んでいてよいが、1価脂肪酸全体に占める割合は20モル%以下、特には10モル%以下が好ましい。
In the present invention, n-heptanoic acid, n-octanoic acid, or n-nonanoic acid is used as the linear monovalent fatty acid having 7 to 9 carbon atoms, and the straight chain monovalent fatty acid is used as the branched monovalent fatty acid. All structural isomers of chain acids are included, but in order to obtain moderate compatibility, solubility and optimum lubricity, branched monovalent fatty acids and saturated monovalent fatty acids, especially 2 It is preferred to use ethylhexanoic acid, 3,5,5-trimethylhexanoic acid or mixtures thereof. Fatty acids having 6 or less carbon atoms or 10 or more carbon atoms may be contained, but the proportion of all monovalent fatty acids is preferably 10 mol% or less, particularly preferably 5 mol% or less. Although a linear fatty acid may be included, the proportion of the monovalent fatty acid in the whole monovalent fatty acid is preferably 20 mol% or less, particularly preferably 10 mol% or less.
本発明においては、上記ネオペンチルポリオールの1種と直鎖または分枝の1価脂肪酸の1種とをエステル化したもの(エステル化合物)を、そのまま、あるいは異なる種類のエステルを複数混合(エステル混合物)して、または、ネオペンチルポリオールの1種と直鎖または分枝の1価脂肪酸の2種以上の混合物(酸混合物)とのエステル、あるいはネオペンチルポリオールの2種以上の混合物(アルコール混合物)と直鎖または分枝の1価脂肪酸の1種とのエステル、もしくはネオペンチルポリオールの2種以上の混合物(アルコール混合物)と直鎖または分枝の1価脂肪酸の2種以上の混合物(酸混合物)とのエステル等から1種または2種以上のエステルを適宜選定して用いることにより、各種冷凍機の要求する望ましい特性を満足するように調製するとよい。
In the present invention, one obtained by esterifying one kind of the above neopentyl polyol and one kind of linear or branched monovalent fatty acid (ester compound) is used as it is or by mixing a plurality of different kinds of esters (ester mixture). ) Or an ester of one kind of neopentyl polyol and a mixture of two or more kinds of linear or branched monovalent fatty acid (acid mixture), or a mixture of two or more kinds of neopentyl polyol (alcohol mixture) And a mixture of two or more esters (alcohol mixtures) of a linear or branched monovalent fatty acid or a neopentyl polyol and a mixture of two or more linear or branched monovalent fatty acids (acid mixture) 1) or two or more esters selected from the esters and the like to satisfy the desired characteristics required for various refrigerators. It may be prepared to.
例えば、(1)ペンタエリスリトールと2‐エチルヘキサン酸10~90重量部及び3,5,5‐トリメチルヘキサン酸90~10重量部の酸混合物とをエステル化して得られた混合エステル(2)ペンタエリスリトール10~90重量部及びジペンタエリスリトール90~10重量部のネオペンチルグリコール混合物と2‐エチルヘキサン酸10~90重量部及び3,5,5‐トリメチルヘキサン酸90~10重量部の酸混合物との混合エステル、(3)ジペンタエリスリトールと2‐エチルヘキサン酸10~90重量部及び3,5,5‐トリメチルヘキサン酸90~10重量部とのエステル混合物等が、冷媒HFO‐1234yfに対して適度の相溶性、溶解性を有し、潤滑性、電気絶縁性や安定性等に、特に優れた冷凍機油として用いることができる。
For example, (1) a mixed ester obtained by esterification of pentaerythritol with an acid mixture of 10 to 90 parts by weight of 2-ethylhexanoic acid and 90 to 10 parts by weight of 3,5,5-trimethylhexanoic acid (2) penta 10-90 parts by weight of erythritol and 90-10 parts by weight of dipentaerythritol, 10-90 parts by weight of 2-ethylhexanoic acid and 90-10 parts by weight of an acid mixture of 3,5,5-trimethylhexanoic acid, (3) an ester mixture of dipentaerythritol and 2-ethylhexanoic acid 10 to 90 parts by weight and 3,5,5-trimethylhexanoic acid 90 to 10 parts by weight with respect to the refrigerant HFO-1234yf Use as a refrigerating machine oil that has moderate compatibility, solubility, lubricity, electrical insulation, stability, etc. Can do.
本発明に用いるエステルは、上記特定のネオペンチルポリオールと特定の脂肪酸との脱水反応によるエステル化反応、あるいは脂肪酸の誘導体である酸無水物、酸クロライド等を経由しての一般的なエステル化反応や各誘導体のエステル交換反応によって得ることができる。また、本発明の冷媒HFO‐1234yfは、地球温暖化係数は低いものの、分子内に二重結合があるため分解しやすく、安定性は高くない。一方、使用される冷凍機油にはより高い安定性が求められるので、エステルの不飽和度は低いほどよく、その指標となる冷凍機油のヨウ素価は、10gI2/100g以下である。
The ester used in the present invention is an esterification reaction by dehydration reaction between the specific neopentyl polyol and the specific fatty acid, or a general esterification reaction via an acid anhydride, acid chloride or the like which is a derivative of a fatty acid. Or by transesterification of each derivative. Moreover, although the refrigerant | coolant HFO-1234yf of this invention has a low global warming potential, since there exists a double bond in a molecule | numerator, it is easy to decompose | disassemble and stability is not high. On the other hand, since a higher stability is required for a refrigerating machine oil used, degree of unsaturation of the ester may as low iodine value of the refrigerating machine oil to be the index is less 10gI 2 / 100g.
また、上記方法で得られるエステルは、未反応で残存する酸および水酸基を特に制限するものではないが、カルボキシル基や水酸基は残存しないことが好ましい。カルボキシル基の残存量が多いと、冷凍機内部に使用されている金属との反応により金属石けんなどを生成し、沈殿するなどの好ましくない現象も起こるため、冷凍機油の酸価は0.1mgKOH/g以下である。また、水酸基の残存量が多いと、エステルが低温において白濁し、冷凍サイクルのキャピラリー装置を閉塞させる等、好ましくない現象が起こるため、水酸基価は50mgKOH/g以下とすることが好ましく、10mgKOH/g以下のものがより好ましい。
Further, the ester obtained by the above method does not particularly limit the unreacted remaining acid and hydroxyl group, but preferably no carboxyl group or hydroxyl group remains. If the residual amount of carboxyl groups is large, undesired phenomena such as the formation of metal soap and precipitation due to the reaction with the metal used in the refrigerator occur, so the acid value of the refrigerator oil is 0.1 mgKOH / g or less. Further, if the residual amount of hydroxyl group is large, the ester becomes cloudy at a low temperature and undesired phenomena such as blocking of the capillary device of the refrigeration cycle occur. The following are more preferable.
さらに、本発明の冷凍機油は、冷凍機を適正に作動させ、かつ高い効率を確保するため、40℃における動粘度が5~300mm2/sになるようする。この動粘度は、好ましくは、7~250mm2/s、より好ましくは、32~200mm2/sになるようにするとよい。
Furthermore, the refrigerating machine oil of the present invention has a kinematic viscosity at 40 ° C. of 5 to 300 mm 2 / s in order to properly operate the refrigerating machine and ensure high efficiency. This kinematic viscosity is preferably 7 to 250 mm 2 / s, more preferably 32 to 200 mm 2 / s.
上記エステルを主成分とする本発明の冷凍機油は、冷媒HFO-1234yf用の冷凍機油として、低温から高温までの広い領域で、相互に適切な相溶性、溶解性を示してその潤滑性及び熱安定性を大幅に向上させることができる。さらに、代替フロン用冷凍機油として用いられているポリアルキレングリコール(PAG)等に較べると、はるかにHFO-1234yfとの相溶範囲が広く、電気絶縁性が高く、かつ吸湿性も小さい。
The refrigerating machine oil of the present invention containing the above ester as a main component is a refrigerating machine oil for refrigerant HFO-1234yf, and exhibits appropriate compatibility and solubility in a wide range from low temperature to high temperature. Stability can be greatly improved. Furthermore, compared with polyalkylene glycol (PAG) and the like used as a substitute refrigeration oil for CFCs, the compatibility range with HFO-1234yf is much wider, the electrical insulation is high, and the hygroscopicity is low.
なお、上記主成分となるエステルが冷凍機油中に占める割合は、50重量%以上、特には80重量%以上、さらには90重量%以上が好ましく、本発明に係る冷凍機油には、冷凍機油としての機能を満足する範囲において、他のタイプのエステル、PAGやPVEなどのエーテルあるいは炭化水素系であるアルキルベンゼンや鉱油等の潤滑油を適宜混合できる。
The proportion of the ester as the main component in the refrigerating machine oil is preferably 50% by weight or more, particularly preferably 80% by weight or more, and more preferably 90% by weight or more. The refrigerating machine oil according to the present invention includes a refrigerating machine oil. As long as the above function is satisfied, other types of esters, ethers such as PAG and PVE, or hydrocarbons such as alkylbenzene and mineral oil can be mixed as appropriate.
地球温暖化係数の低い冷媒であるHFO-1234yfは、一方では、二重結合を有するため分解しやすく、安定性はあまり高くない。そこで、冷媒と冷凍機油の混合物流体の安定性を高めるため、安定性向上添加剤を添加するとよい。この安定性向上添加剤として、ヒンダードフェノール化合物、芳香族アミン化合物、エポキシ化合物、またはカルボジイミドのうち1種以上を添加するとよく、さらにはエポキシ化合物とカルボジイミドを合わせて添加することがより好ましい。これらの安定性向上剤は、冷凍機油に対して、合計で0.05~3重量%添加すれば十分である。特に、エポキシ化合物とカルボジイミドの両者を配合することが好ましい。
On the other hand, HFO-1234yf, which is a refrigerant with a low global warming potential, has a double bond, so it is easily decomposed and its stability is not so high. Therefore, in order to increase the stability of the fluid mixture of the refrigerant and the refrigerating machine oil, a stability improving additive may be added. As the stability improving additive, one or more of hindered phenol compounds, aromatic amine compounds, epoxy compounds, or carbodiimides may be added, and more preferably, the epoxy compound and carbodiimide are added together. It is sufficient to add a total of 0.05 to 3% by weight of these stability improvers to the refrigerating machine oil. In particular, it is preferable to blend both an epoxy compound and a carbodiimide.
ヒンダードフェノール化合物としては、2,6‐ジ‐ターシャリーブチルフェノール、2,6‐ジ‐ターシャリ‐ブチル‐P‐クレゾール、4,4‐メチレン‐ビス‐(2,6‐ジ‐ターシャリ‐ブチル‐P‐クレゾール)など三級アルキル置換のフェノール化合物が代表的に用いられる。芳香族アミン化合物としてはα‐ナフチルアミン、p,p’‐ジ‐オクチル‐ジフェニルアミンなどがあげられる。これら化合物は、化合物の単独又は2種以上を併用してもよく、0.05~2重量%、特には0.1~1重量%含有することが好ましい。
Examples of hindered phenol compounds include 2,6-di-tert-butylphenol, 2,6-di-tert-butyl-P-cresol, 4,4-methylene-bis- (2,6-di-tert-butyl- A tertiary alkyl-substituted phenolic compound such as P-cresol) is typically used. Examples of the aromatic amine compound include α-naphthylamine, p, p′-di-octyl-diphenylamine, and the like. These compounds may be used alone or in combination of two or more, and are preferably contained in an amount of 0.05 to 2% by weight, particularly 0.1 to 1% by weight.
エポキシ化合物は、エポキシ基を有する化合物であり、炭素数4~60、特には炭素数5~25のものが好ましい。エポキシ化合物は、化合物の単独又は2種以上を併用してもよく、0.01~2重量%、特には0.02~1重量%含有することが好ましい。
The epoxy compound is a compound having an epoxy group and preferably has 4 to 60 carbon atoms, particularly 5 to 25 carbon atoms. The epoxy compound may be used alone or in combination of two or more, and is preferably contained in an amount of 0.01 to 2% by weight, particularly 0.02 to 1% by weight.
具体的にはブチルグリシジルエーテル、2-エチルヘキシルグリシジルエーテル、トリメチロールプロパンポリグリシジルエーテル、ネオペンチルグリコールジグリシジルエーテル、t-ブチルフェニルグリシジルエーテルなどのグリシジルエーテル類や、アジピン酸グリシジルエステル、2-エチルヘキサン酸グリシジルエステル、イソノナン酸グリシジルエステル、ネオデカン酸グリシジルエステルなどのグリシジルエステル類や、エポキシ化ステアリン酸メチル等のエポキシ化脂肪酸モノエステル類や、エポキシ化大豆油などのエポキシ化植物油が挙げられる。好ましいエポキシ化合物は、次の一般式化1、化2で示されるグリシジルエーテルまたは化3で示されるグリシジルエステルであり、特にはグリシジルエステルが好ましい。
Specifically, glycidyl ethers such as butyl glycidyl ether, 2-ethylhexyl glycidyl ether, trimethylolpropane polyglycidyl ether, neopentyl glycol diglycidyl ether, t-butylphenyl glycidyl ether, adipic acid glycidyl ester, 2-ethylhexane Examples thereof include glycidyl esters such as acid glycidyl ester, isononanoic acid glycidyl ester, and neodecanoic acid glycidyl ester, epoxidized fatty acid monoesters such as epoxidized methyl stearate, and epoxidized vegetable oils such as epoxidized soybean oil. Preferable epoxy compounds are glycidyl ethers represented by the following general formulas 1 and 2 or glycidyl esters represented by the following formula 3, and glycidyl esters are particularly preferable.
カルボジイミドは、R'-N=C=N-R"の一般式で表される。ここで、R'、R"は炭化水素基または窒素、酸素を含有する炭化水素基であり、同一でも異なってもよい。これらの炭化水素基にはベンゼン環が含まれていることが好ましく、ジフェニルカルボジイミド、ジ(アルキルフェニル)カルボジイミドまたはビス(アルキルフェニル)カルボジイミドが好ましく用いられる。カルボジイミドは、化合物の単独又は2種以上を併用してもよく、0.01~1重量%、特には0.05~0.5重量%含有することが好ましい。
The carbodiimide is represented by a general formula of R′—N═C═N—R ″. Here, R ′ and R ″ are hydrocarbon groups or hydrocarbon groups containing nitrogen and oxygen, which may be the same or different. May be. These hydrocarbon groups preferably contain a benzene ring, and diphenylcarbodiimide, di (alkylphenyl) carbodiimide or bis (alkylphenyl) carbodiimide is preferably used. The carbodiimide may be used alone or in combination of two or more kinds, and is preferably contained in an amount of 0.01 to 1% by weight, particularly 0.05 to 0.5% by weight.
具体的なビス(アルキルフェニル)カルボジイミドとしては、ジトリルカルボジイミド、ビス(イソプロピルフェニル)カルボジイミド、ビス(ジイソプロピルフェニル)カルボジイミド、ビス(トリイソプロピルフェニル)カルボジイミド、ビス(ブチルフェニル)カルボジイミド、ビス(ジブチルフェニル)カルボジイミド、ビス(ノニルフェニル)カルボジイミド等を挙げることができる。
Specific bis (alkylphenyl) carbodiimides include ditolylcarbodiimide, bis (isopropylphenyl) carbodiimide, bis (diisopropylphenyl) carbodiimide, bis (triisopropylphenyl) carbodiimide, bis (butylphenyl) carbodiimide, bis (dibutylphenyl) Examples thereof include carbodiimide and bis (nonylphenyl) carbodiimide.
また従来、冷凍機油に使用されているリン酸エステル、有機硫黄化合物などの摩耗防止剤、アルコール、高級脂肪酸類などの油性剤、ベンゾトリアゾール誘導体などの金属不活性化剤、シリコーンオイルなどの消泡剤等の添加剤を適宜添加することができる。
Conventional anti-foaming agents such as phosphate esters and organic sulfur compounds used in refrigerating machine oils, oily agents such as alcohols and higher fatty acids, metal deactivators such as benzotriazole derivatives, and silicone oils. Additives such as agents can be added as appropriate.
以下、実施例により本発明を具体的に説明するが、本発明はこれに限定されるものではない。
Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited thereto.
(実施例の供試油)
・ 実施例1の供試油:ネオペンチルグリコール(NPG)と2‐エチルヘキサン酸(2EH)とのエステル
(2)実施例2の供試油:トリメチロールプロパン(TMP)と3,5,5‐トリメチルヘキサン酸(3,5,5TH)とのエステル
(3)実施例3の供試油:ペンタエリスリトール(PE)と2‐エチルヘキサン酸とのエステル
(4)実施例4の供試油:ペンタエリスリトールと2-エチルヘキサン酸/3,5,5‐トリメチルヘキサン酸がモル比で1/1の混合酸とのエステルに、添加剤としてヒンダードフェノール化合物である、ジ‐tert.‐ブチル‐p‐クレゾール(DBPC)を0.5重量%添加した油
(5)実施例5の供試油:ペンタエリスリトールと3,5,5‐トリメチルヘキサン酸のエステルに、添加剤として芳香族アミン化合物であるジオクチル‐ジフェニルアミン(DODA)を0.3重量%とエポキシ化合物である2‐エチルヘキシルグリシジルエーテル(2‐EHGE)を0.5重量%添加した油
(6)実施例6の供試油:ペンタエリスリトール/ジペンタエリスリトール(D‐PE)がモル比で1/1の混合アルコールと3,5,5‐トリメチルヘキサン酸とのエステルに、添加剤としてジフェニルカルボジイミド(DPCI)を0.1重量%添加した油
(7)実施例7の供試油:ジペンタエリスリトールと2‐エチルヘキサン酸/3,5,5‐トリメチルヘキサン酸がモル比で2/8の混合酸とのエステルに、添加剤としてエポキシ化合物であるネオデシルグリシジルエステル(NDGE)を1.2重量%とカルボジイミドであるビス(ジブチルフェニル)カルボジイミド(BDCI)を1.0重量%添加した油
(8)実施例8の供試油:ジペンタエリスリトールと3,5,5‐トリメチルヘキサン酸のエステルに、添加剤としてジ‐tert.-ブチル‐p‐クレゾールを0.3重量%、2‐エチルヘキシルグリシジルエーテルを0.5重量%、ジフェニルカルボジイミドを0.1重量%添加した油 (Test oil of Example)
Sample oil of Example 1: ester of neopentyl glycol (NPG) and 2-ethylhexanoic acid (2EH) (2) Sample oil of Example 2: Trimethylolpropane (TMP) and 3,5,5 -Ester with trimethylhexanoic acid (3,5,5TH) (3) Test oil of Example 3: Ester of pentaerythritol (PE) and 2-ethylhexanoic acid (4) Test oil of Example 4: Di-tert.-butyl-, which is a hindered phenol compound as an additive to esters of pentaerythritol and 2-ethylhexanoic acid / 3,5,5-trimethylhexanoic acid with a mixed acid having a molar ratio of 1/1. Oil containing 0.5% by weight of p-cresol (DBPC) (5) Test oil of Example 5: ester of pentaerythritol and 3,5,5-trimethylhexanoic acid, aromatic amine compound as additive is there Oil containing 0.3% by weight of dioctyl-diphenylamine (DODA) and 0.5% by weight of 2-ethylhexyl glycidyl ether (2-EHGE) as an epoxy compound (6) Test oil of Example 6: pentaerythritol / Oil obtained by adding 0.1% by weight of diphenylcarbodiimide (DPCI) as an additive to an ester of a mixed alcohol having a molar ratio of dipentaerythritol (D-PE) of 1/1 and 3,5,5-trimethylhexanoic acid (7) Test oil of Example 7: an ester of dipentaerythritol and 2-ethylhexanoic acid / 3,5,5-trimethylhexanoic acid mixed with a mixed acid having a molar ratio of 2/8, and an epoxy compound as an additive 1.2% by weight of neodecyl glycidyl ester (NDGE) and bis (dibutylphenyl) carbodiimide (BDC) which is carbodiimide (8) Test oil of Example 8: dipentaerythritol and 3,5,5-trimethylhexanoic acid ester with di-tert.-butyl-p- Oil containing 0.3% by weight of cresol, 0.5% by weight of 2-ethylhexyl glycidyl ether and 0.1% by weight of diphenylcarbodiimide
・ 実施例1の供試油:ネオペンチルグリコール(NPG)と2‐エチルヘキサン酸(2EH)とのエステル
(2)実施例2の供試油:トリメチロールプロパン(TMP)と3,5,5‐トリメチルヘキサン酸(3,5,5TH)とのエステル
(3)実施例3の供試油:ペンタエリスリトール(PE)と2‐エチルヘキサン酸とのエステル
(4)実施例4の供試油:ペンタエリスリトールと2-エチルヘキサン酸/3,5,5‐トリメチルヘキサン酸がモル比で1/1の混合酸とのエステルに、添加剤としてヒンダードフェノール化合物である、ジ‐tert.‐ブチル‐p‐クレゾール(DBPC)を0.5重量%添加した油
(5)実施例5の供試油:ペンタエリスリトールと3,5,5‐トリメチルヘキサン酸のエステルに、添加剤として芳香族アミン化合物であるジオクチル‐ジフェニルアミン(DODA)を0.3重量%とエポキシ化合物である2‐エチルヘキシルグリシジルエーテル(2‐EHGE)を0.5重量%添加した油
(6)実施例6の供試油:ペンタエリスリトール/ジペンタエリスリトール(D‐PE)がモル比で1/1の混合アルコールと3,5,5‐トリメチルヘキサン酸とのエステルに、添加剤としてジフェニルカルボジイミド(DPCI)を0.1重量%添加した油
(7)実施例7の供試油:ジペンタエリスリトールと2‐エチルヘキサン酸/3,5,5‐トリメチルヘキサン酸がモル比で2/8の混合酸とのエステルに、添加剤としてエポキシ化合物であるネオデシルグリシジルエステル(NDGE)を1.2重量%とカルボジイミドであるビス(ジブチルフェニル)カルボジイミド(BDCI)を1.0重量%添加した油
(8)実施例8の供試油:ジペンタエリスリトールと3,5,5‐トリメチルヘキサン酸のエステルに、添加剤としてジ‐tert.-ブチル‐p‐クレゾールを0.3重量%、2‐エチルヘキシルグリシジルエーテルを0.5重量%、ジフェニルカルボジイミドを0.1重量%添加した油 (Test oil of Example)
Sample oil of Example 1: ester of neopentyl glycol (NPG) and 2-ethylhexanoic acid (2EH) (2) Sample oil of Example 2: Trimethylolpropane (TMP) and 3,5,5 -Ester with trimethylhexanoic acid (3,5,5TH) (3) Test oil of Example 3: Ester of pentaerythritol (PE) and 2-ethylhexanoic acid (4) Test oil of Example 4: Di-tert.-butyl-, which is a hindered phenol compound as an additive to esters of pentaerythritol and 2-ethylhexanoic acid / 3,5,5-trimethylhexanoic acid with a mixed acid having a molar ratio of 1/1. Oil containing 0.5% by weight of p-cresol (DBPC) (5) Test oil of Example 5: ester of pentaerythritol and 3,5,5-trimethylhexanoic acid, aromatic amine compound as additive is there Oil containing 0.3% by weight of dioctyl-diphenylamine (DODA) and 0.5% by weight of 2-ethylhexyl glycidyl ether (2-EHGE) as an epoxy compound (6) Test oil of Example 6: pentaerythritol / Oil obtained by adding 0.1% by weight of diphenylcarbodiimide (DPCI) as an additive to an ester of a mixed alcohol having a molar ratio of dipentaerythritol (D-PE) of 1/1 and 3,5,5-trimethylhexanoic acid (7) Test oil of Example 7: an ester of dipentaerythritol and 2-ethylhexanoic acid / 3,5,5-trimethylhexanoic acid mixed with a mixed acid having a molar ratio of 2/8, and an epoxy compound as an additive 1.2% by weight of neodecyl glycidyl ester (NDGE) and bis (dibutylphenyl) carbodiimide (BDC) which is carbodiimide (8) Test oil of Example 8: dipentaerythritol and 3,5,5-trimethylhexanoic acid ester with di-tert.-butyl-p- Oil containing 0.3% by weight of cresol, 0.5% by weight of 2-ethylhexyl glycidyl ether and 0.1% by weight of diphenylcarbodiimide
(比較例の供試油)
(9)比較例1の供試油:トリメチロールプロパンとオレイン酸(OA)とのエステル
(10)比較例2の供試油:ペンタエリスリトールとオレイン酸とのエステルに、添加剤としてジ‐tert.‐ブチル‐p‐クレゾールを0.3重量%、2‐エチルヘキシルグリシジルエーテルを0.5重量%、ジフェニルカルボジイミドを0.1重量%添加した油
(11)比較例3の供試油:ペンタエリスリトールとi‐ペンタン酸/n‐ペンタン酸/n‐ヘプタン酸/n‐オクチル酸がモル比で1/3/2/4の混合酸とのエステル
(12)比較例4の供試油:ポリアルキレングリコール(PAG、末端がブチル基と水酸基であり骨格部がオキシプロピレン、平均分子量が1100)に、添加剤としてエポキシ化合物であるネオデシルグリシジルエステル(NDGE)を1.2重量%とカルボジイミドであるビス(ジブチルフェニル)カルボジイミド(BDCI)を1.0重量%添加した油
(13)比較例5の供試油:変性ポリアルキレングリコール(変性PAG)、CH3(PO)m(EO)nCH3(m/n=8/2、POはオキシプロピレン、EOはオキシエチレン、平均分子量=1100)
(14)比較例6の供試油:ポリアルファオレフィン(PAO、デセンの重合体) (Sample oil for comparison)
(9) Sample oil of Comparative Example 1: ester of trimethylolpropane and oleic acid (OA) (10) Sample oil of Comparative Example 2: ester of pentaerythritol and oleic acid, di-tert Oil containing 0.3% by weight of butyl-p-cresol, 0.5% by weight of 2-ethylhexyl glycidyl ether and 0.1% by weight of diphenylcarbodiimide (11) Test oil of Comparative Example 3: Pentaerythritol And an ester of i-pentanoic acid / n-pentanoic acid / n-heptanoic acid / n-octylic acid with a mixed acid having a molar ratio of 1/3/2/4 (12) Test oil of Comparative Example 4: Polyalkylene Glycol (PAG, terminal is butyl group and hydroxyl group, skeleton is oxypropylene, average molecular weight is 1100), and neodecyl glycidyl ester (NDGE) which is an epoxy compound as an additive is 1 An oil containing 1.0% by weight of bis (dibutylphenyl) carbodiimide (BDCI), which is .2% by weight and carbodiimide (13) Sample oil of Comparative Example 5: Modified polyalkylene glycol (modified PAG), CH 3 (PO ) m (EO) n CH 3 (m / n = 8/2, PO is oxypropylene, EO is oxyethylene, average molecular weight = 1100)
(14) Test oil of Comparative Example 6: polyalphaolefin (PAO, polymer of decene)
(9)比較例1の供試油:トリメチロールプロパンとオレイン酸(OA)とのエステル
(10)比較例2の供試油:ペンタエリスリトールとオレイン酸とのエステルに、添加剤としてジ‐tert.‐ブチル‐p‐クレゾールを0.3重量%、2‐エチルヘキシルグリシジルエーテルを0.5重量%、ジフェニルカルボジイミドを0.1重量%添加した油
(11)比較例3の供試油:ペンタエリスリトールとi‐ペンタン酸/n‐ペンタン酸/n‐ヘプタン酸/n‐オクチル酸がモル比で1/3/2/4の混合酸とのエステル
(12)比較例4の供試油:ポリアルキレングリコール(PAG、末端がブチル基と水酸基であり骨格部がオキシプロピレン、平均分子量が1100)に、添加剤としてエポキシ化合物であるネオデシルグリシジルエステル(NDGE)を1.2重量%とカルボジイミドであるビス(ジブチルフェニル)カルボジイミド(BDCI)を1.0重量%添加した油
(13)比較例5の供試油:変性ポリアルキレングリコール(変性PAG)、CH3(PO)m(EO)nCH3(m/n=8/2、POはオキシプロピレン、EOはオキシエチレン、平均分子量=1100)
(14)比較例6の供試油:ポリアルファオレフィン(PAO、デセンの重合体) (Sample oil for comparison)
(9) Sample oil of Comparative Example 1: ester of trimethylolpropane and oleic acid (OA) (10) Sample oil of Comparative Example 2: ester of pentaerythritol and oleic acid, di-tert Oil containing 0.3% by weight of butyl-p-cresol, 0.5% by weight of 2-ethylhexyl glycidyl ether and 0.1% by weight of diphenylcarbodiimide (11) Test oil of Comparative Example 3: Pentaerythritol And an ester of i-pentanoic acid / n-pentanoic acid / n-heptanoic acid / n-octylic acid with a mixed acid having a molar ratio of 1/3/2/4 (12) Test oil of Comparative Example 4: Polyalkylene Glycol (PAG, terminal is butyl group and hydroxyl group, skeleton is oxypropylene, average molecular weight is 1100), and neodecyl glycidyl ester (NDGE) which is an epoxy compound as an additive is 1 An oil containing 1.0% by weight of bis (dibutylphenyl) carbodiimide (BDCI), which is .2% by weight and carbodiimide (13) Sample oil of Comparative Example 5: Modified polyalkylene glycol (modified PAG), CH 3 (PO ) m (EO) n CH 3 (m / n = 8/2, PO is oxypropylene, EO is oxyethylene, average molecular weight = 1100)
(14) Test oil of Comparative Example 6: polyalphaolefin (PAO, polymer of decene)
各供試油の性状を表1に示した。
なお、動粘度はJIS K2283に、ヨウ素価はJIS K0070に、全酸価及び水酸基価はJIS K2501に、それぞれ準拠し、測定した。 The properties of each sample oil are shown in Table 1.
The kinematic viscosity was measured according to JIS K2283, the iodine value was measured according to JIS K0070, and the total acid value and hydroxyl value were measured according to JIS K2501.
なお、動粘度はJIS K2283に、ヨウ素価はJIS K0070に、全酸価及び水酸基価はJIS K2501に、それぞれ準拠し、測定した。 The properties of each sample oil are shown in Table 1.
The kinematic viscosity was measured according to JIS K2283, the iodine value was measured according to JIS K0070, and the total acid value and hydroxyl value were measured according to JIS K2501.
上記供試油について、冷凍機油としての次の各性能を、次に示す条件の下で測定、評価し、その結果を表2に示した。
For the above sample oil, the following performances as refrigeration oil were measured and evaluated under the following conditions, and the results are shown in Table 2.
(相溶性)
JIS K2211の「冷媒との相溶性試験方法」に準じ、冷媒HFO‐1234yfとの油分率10質量%での二層分離温度を測定した。
(熱安定性)
ANSI/ASHRAE97-1983に準じ、供試油(20g)とHFO‐1234yf(20g)と触媒(鉄、銅、アルミニウムの各線)をステンレス製ボンベ(100ml)に封入し、175℃に加熱して14日間保持した後、供試油の色相(ASTM表示)および酸価を測定した。
(潤滑性)
ASTM D-3233-73に準拠し、ファレックス(Falex)焼付荷重をHFO‐1234yfの吹き込み制御雰囲気下(70ml/min)で測定した。 (Compatibility)
According to JIS K2211, “Testing method for compatibility with refrigerant”, a two-layer separation temperature at an oil content of 10% by mass with refrigerant HFO-1234yf was measured.
(Thermal stability)
In accordance with ANSI / ASHRAE 97-1983, test oil (20 g), HFO-1234yf (20 g) and catalyst (iron, copper, and aluminum wires) were sealed in a stainless steel cylinder (100 ml), heated to 175 ° C., and 14 After holding for one day, the hue (ASTM display) and acid value of the test oil were measured.
(Lubricity)
In accordance with ASTM D-3233-73, the Falex seizure load was measured under an HFO-1234yf blowing control atmosphere (70 ml / min).
JIS K2211の「冷媒との相溶性試験方法」に準じ、冷媒HFO‐1234yfとの油分率10質量%での二層分離温度を測定した。
(熱安定性)
ANSI/ASHRAE97-1983に準じ、供試油(20g)とHFO‐1234yf(20g)と触媒(鉄、銅、アルミニウムの各線)をステンレス製ボンベ(100ml)に封入し、175℃に加熱して14日間保持した後、供試油の色相(ASTM表示)および酸価を測定した。
(潤滑性)
ASTM D-3233-73に準拠し、ファレックス(Falex)焼付荷重をHFO‐1234yfの吹き込み制御雰囲気下(70ml/min)で測定した。 (Compatibility)
According to JIS K2211, “Testing method for compatibility with refrigerant”, a two-layer separation temperature at an oil content of 10% by mass with refrigerant HFO-1234yf was measured.
(Thermal stability)
In accordance with ANSI / ASHRAE 97-1983, test oil (20 g), HFO-1234yf (20 g) and catalyst (iron, copper, and aluminum wires) were sealed in a stainless steel cylinder (100 ml), heated to 175 ° C., and 14 After holding for one day, the hue (ASTM display) and acid value of the test oil were measured.
(Lubricity)
In accordance with ASTM D-3233-73, the Falex seizure load was measured under an HFO-1234yf blowing control atmosphere (70 ml / min).
(電気絶縁性)
JIS C2101に基づき80℃における体積抵抗率を求めた。
(吸湿性)
100mlビーカにサンプル油60gを入れ、温度25℃、湿度70%の雰囲気にて開放状態で3時間静置後、水分濃度をカールフィッシャー法により測定した。
(Electrical insulation)
The volume resistivity at 80 ° C. was determined based on JIS C2101.
(Hygroscopic)
A 100 ml beaker was charged with 60 g of sample oil and allowed to stand for 3 hours in an open atmosphere at a temperature of 25 ° C. and a humidity of 70%, and the moisture concentration was measured by the Karl Fischer method.
JIS C2101に基づき80℃における体積抵抗率を求めた。
(吸湿性)
100mlビーカにサンプル油60gを入れ、温度25℃、湿度70%の雰囲気にて開放状態で3時間静置後、水分濃度をカールフィッシャー法により測定した。
(Electrical insulation)
The volume resistivity at 80 ° C. was determined based on JIS C2101.
(Hygroscopic)
A 100 ml beaker was charged with 60 g of sample oil and allowed to stand for 3 hours in an open atmosphere at a temperature of 25 ° C. and a humidity of 70%, and the moisture concentration was measured by the Karl Fischer method.
表1および表2から分かるように、本発明に係るエステルは冷媒HFO‐1234yfと広い温度範囲で相溶し、熱安定性を含めた冷凍機油としての特性が良好である。なかでも添加剤を配合した実施例4~8は熱安定性試験後の全酸価の上昇が少なく、特にエポキシ化合物とカルボジイミドの両者を添加した実施例7,8では全酸価の上昇がなかった。
比較例1、2のエステルの場合、酸のカ-ボン数が大きすぎるとHFO‐1234yfと相溶せず、またヨウ素価が高いと熱安定性が極めて悪く、添加剤による大幅な改善も見られない。比較例3のエステルは炭素数5の酸(ペンタン酸)が使われているため、冷媒HFO‐1234yfとは相溶するものの、加水分解されやすい短鎖の酸のため熱安定性が悪くなっている。また電気絶縁性も低く、吸湿性が高い。比較例4、5のエーテルは冷媒と相溶するものもあるが(比較例5)、その相溶範囲は狭く、体積抵抗率で示される電気特性が本発明のエステルより約1000倍悪く、かつ熱安定性も悪く、さらには、吸湿性も高く、冷凍機油として適さないことが分かる。比較例6の合成炭化水素油であるPAOは極性が無いためHFO‐1234yfとは全く相溶せず、使えない。 As can be seen from Tables 1 and 2, the ester according to the present invention is compatible with the refrigerant HFO-1234yf in a wide temperature range, and has good characteristics as a refrigerating machine oil including thermal stability. In particular, Examples 4 to 8 in which additives were added had little increase in the total acid value after the thermal stability test, and in Examples 7 and 8 in which both the epoxy compound and carbodiimide were added, there was no increase in the total acid value. It was.
In the case of the esters of Comparative Examples 1 and 2, if the carbon number of the acid is too large, it will not be compatible with HFO-1234yf, and if the iodine value is high, the thermal stability will be extremely poor, and there will be a significant improvement due to the additive. I can't. Since the ester of Comparative Example 3 uses an acid having 5 carbon atoms (pentanoic acid), it is compatible with the refrigerant HFO-1234yf, but its thermal stability is deteriorated due to a short-chain acid that is easily hydrolyzed. Yes. It also has low electrical insulation and high hygroscopicity. Although some of the ethers of Comparative Examples 4 and 5 are compatible with the refrigerant (Comparative Example 5), the compatibility range is narrow, and the electrical properties indicated by the volume resistivity are about 1000 times worse than the ester of the present invention, and It can be seen that the thermal stability is poor and the hygroscopic property is also high, which makes it unsuitable as a refrigeration oil. Since PAO which is the synthetic hydrocarbon oil of Comparative Example 6 has no polarity, it is completely incompatible with HFO-1234yf and cannot be used.
比較例1、2のエステルの場合、酸のカ-ボン数が大きすぎるとHFO‐1234yfと相溶せず、またヨウ素価が高いと熱安定性が極めて悪く、添加剤による大幅な改善も見られない。比較例3のエステルは炭素数5の酸(ペンタン酸)が使われているため、冷媒HFO‐1234yfとは相溶するものの、加水分解されやすい短鎖の酸のため熱安定性が悪くなっている。また電気絶縁性も低く、吸湿性が高い。比較例4、5のエーテルは冷媒と相溶するものもあるが(比較例5)、その相溶範囲は狭く、体積抵抗率で示される電気特性が本発明のエステルより約1000倍悪く、かつ熱安定性も悪く、さらには、吸湿性も高く、冷凍機油として適さないことが分かる。比較例6の合成炭化水素油であるPAOは極性が無いためHFO‐1234yfとは全く相溶せず、使えない。 As can be seen from Tables 1 and 2, the ester according to the present invention is compatible with the refrigerant HFO-1234yf in a wide temperature range, and has good characteristics as a refrigerating machine oil including thermal stability. In particular, Examples 4 to 8 in which additives were added had little increase in the total acid value after the thermal stability test, and in Examples 7 and 8 in which both the epoxy compound and carbodiimide were added, there was no increase in the total acid value. It was.
In the case of the esters of Comparative Examples 1 and 2, if the carbon number of the acid is too large, it will not be compatible with HFO-1234yf, and if the iodine value is high, the thermal stability will be extremely poor, and there will be a significant improvement due to the additive. I can't. Since the ester of Comparative Example 3 uses an acid having 5 carbon atoms (pentanoic acid), it is compatible with the refrigerant HFO-1234yf, but its thermal stability is deteriorated due to a short-chain acid that is easily hydrolyzed. Yes. It also has low electrical insulation and high hygroscopicity. Although some of the ethers of Comparative Examples 4 and 5 are compatible with the refrigerant (Comparative Example 5), the compatibility range is narrow, and the electrical properties indicated by the volume resistivity are about 1000 times worse than the ester of the present invention, and It can be seen that the thermal stability is poor and the hygroscopic property is also high, which makes it unsuitable as a refrigeration oil. Since PAO which is the synthetic hydrocarbon oil of Comparative Example 6 has no polarity, it is completely incompatible with HFO-1234yf and cannot be used.
本発明の冷凍機油は、HFO‐1234yfを冷媒として用いる冷凍機の潤滑油として用いられ、特には、圧縮機、凝縮器、絞り装置(膨張弁またはキャピラリーチューブ等の冷媒流量制御部)、蒸発器等を有し、これらの間で冷媒を循環させる冷却効率の高い冷凍システムで、特には、スワシュプレ-トタイプ、レシプロタイプ、ロ-タリ-タイプ、スクロ-ルタイプコンプレッサ等のコンプレッサを有する冷凍機における潤滑油として用いることができ、カ-エアコン、ル-ムエアコン、産業用冷凍機等に好適に使用できる。
The refrigerating machine oil of the present invention is used as a lubricating oil for a refrigerating machine that uses HFO-1234yf as a refrigerant, and in particular, a compressor, a condenser, a throttle device (a refrigerant flow control unit such as an expansion valve or a capillary tube), an evaporator. Etc., and refrigeration systems with high cooling efficiency that circulate refrigerant between them, especially in refrigerators having compressors such as swash plate type, reciprocating type, rotary type, scroll type compressor, etc. It can be used as oil and can be suitably used for car air conditioners, room air conditioners, industrial refrigerators and the like.
Claims (5)
- ネオペンチルグリコール、トリメチロールプロパン、ペンタエリスリトール、またはジペンタエリスリトールから選択される1種以上と炭素数7~9の1価脂肪酸から選ばれた1種以上とのエステルを主成分とし、40℃における動粘度が5~300mm2/s、ヨウ素価が10gI2/100g以下、全酸価が0.1mgKOH/g以下である冷媒2,3,3,3‐テトラフルオロ‐1‐プロペン用冷凍機油。 The main component is an ester of at least one selected from neopentyl glycol, trimethylolpropane, pentaerythritol, or dipentaerythritol and at least one selected from monovalent fatty acids having 7 to 9 carbon atoms at 40 ° C. kinematic viscosity 5 ~ 300mm 2 / s, iodine value 10gI 2 / 100g or less, the total acid number refrigerant 2,3,3,3-tetrafluoro-1-propene refrigerating machine oil is not more than 0.1 mg KOH / g.
- 1価脂肪酸が2‐エチルヘキサン酸及び/または3,5,5‐トリメチルヘキサン酸であるエステルを主成分とする請求項1に記載の冷媒2,3,3,3‐テトラフルオロ‐1‐プロペン用冷凍機油。 2. Refrigerant 2,3,3,3-tetrafluoro-1-propene according to claim 1, wherein the monovalent fatty acid is an ester whose main component is 2-ethylhexanoic acid and / or 3,5,5-trimethylhexanoic acid Refrigeration machine oil.
- ペンタエリスリトールおよび/またはジペンタエリスリトールと2-エチルヘキサン酸10~90重量部と3,5,5‐トリメチルヘキサン酸90~10重量部の酸混合物とのエステルを主成分とすることからなる請求項1または2に記載の冷媒2,3,3,3‐テトラフルオロ‐1‐プロペン用冷凍機油。 The main component is an ester of pentaerythritol and / or dipentaerythritol and an acid mixture of 10 to 90 parts by weight of 2-ethylhexanoic acid and 90 to 10 parts by weight of 3,5,5-trimethylhexanoic acid. A refrigerating machine oil for the refrigerant 2,3,3,3-tetrafluoro-1-propene according to 1 or 2.
- ヒンダードフェノール化合物、芳香族アミン化合物、エポキシ化合物、カルボジイミドのうち1種以上を合わせて0.05~3重量%添加したことからなる請求項1~3のいずれかに記載の冷媒2,3,3,3‐テトラフルオロ‐1‐プロペン用冷凍機油。 The refrigerant according to any one of claims 1 to 3, wherein 0.05 to 3 wt% of one or more of a hindered phenol compound, an aromatic amine compound, an epoxy compound and a carbodiimide is added. Refrigerating machine oil for 3,3-tetrafluoro-1-propene.
- エポキシ化合物およびカルボジイミドを合わせて0.05~3重量%添加したエステルからなる請求項1~4のいずれかに記載の冷媒2,3,3,3‐テトラフルオロ‐1‐プロペン用冷凍機油。
The refrigerating machine oil for refrigerant 2,3,3,3-tetrafluoro-1-propene according to any one of claims 1 to 4, comprising an ester added with 0.05 to 3% by weight of an epoxy compound and carbodiimide.
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JP2014194030A (en) | 2014-10-09 |
JPWO2010029704A1 (en) | 2012-02-02 |
JP5852176B2 (en) | 2016-02-03 |
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