JP2011037506A - Packaging unit - Google Patents

Packaging unit Download PDF

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JP2011037506A
JP2011037506A JP2009189229A JP2009189229A JP2011037506A JP 2011037506 A JP2011037506 A JP 2011037506A JP 2009189229 A JP2009189229 A JP 2009189229A JP 2009189229 A JP2009189229 A JP 2009189229A JP 2011037506 A JP2011037506 A JP 2011037506A
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packaging material
packaging
surveillance camera
monitoring camera
perforation
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JP5322840B2 (en
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Junichi Doi
純一 土肥
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Canon Inc
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Canon Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a packaging unit capable of achieving both flexibility for protecting a machine against vibration or shock in a packing state of the machine and rigidity for holding the machine when using a packaging material as a working table of the machine. <P>SOLUTION: The packaging unit includes a first packaging material 1 made of a PP sheet and having a relief area X and a second packaging material 2 having a flat planar area 2a and set-in areas 2b assembled by bending corrugated fiberboard. After an individual packing box storing a monitor camera 100 wrapped with the first packaging material 1 and the second packaging material 2 is unpacked, the set-in area of the second packaging material 2 is fitted inside an outer periphery 1a of the first packaging material 1 when incorporating the second packaging material 2 from a surface opposite to a surface of the first packaging material 1 for holding the monitor camera 100, whereby strength of the outer periphery 1a of the first packaging material 1 is reinforced. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、機器を包装する包装材から構成される包装ユニットに関し、特に機器設置時の準備作業などで機器を保持する作業台として包装材を利用可能な包装ユニットに関する。   The present invention relates to a packaging unit composed of a packaging material for packaging equipment, and more particularly to a packaging unit that can use a packaging material as a work table for holding equipment in preparation work at the time of equipment installation.

従来、包装材で包装され箱に梱包された機器(例えば監視カメラなどの製品)を設置対象場所に設置する場合、設置現場では、包装材を開梱した機器の配線接続部を覆うカバーの開閉、配線接続部に対する配線作業などを行う必要がある。その場合に、包装材を機器を載置するための作業台として利用することがある。即ち、機器を包装している包装材を開梱して箱から取り出し、包装材に機器を載せて配線作業などを行うのである。   Conventionally, when equipment (for example, products such as surveillance cameras) wrapped in packaging material and packed in a box is installed at the installation target location, opening and closing the cover that covers the wiring connection part of the equipment that unpacks the packaging material at the installation site Therefore, it is necessary to perform wiring work for the wiring connection portion. In that case, the packaging material may be used as a work table for placing the device. That is, the packaging material that packs the device is unpacked and taken out of the box, and the device is placed on the packaging material to perform wiring work or the like.

例えば監視カメラは保護が必要な円形ドーム部を有するため、監視カメラを包装する包装材には円形ドーム部を逃げる形状が施されている。即ち、監視カメラの円形ドーム部の鏡面はキズや汚れを嫌うので鏡面を保護する必要があるため、梱包時に包装材が円形ドーム部に触れないように包装材に円形ドーム部を逃げる形状が施されている。そこで、監視カメラの設置作業時に、監視カメラの円形ドーム部にキズや汚れが付かないようにするためには、すでに包装材に円形ドーム部を逃げる形状を施してある包装材を利用することは好都合である。   For example, since the surveillance camera has a circular dome portion that needs to be protected, the packaging material that wraps the surveillance camera is shaped to escape the circular dome portion. In other words, since the mirror surface of the circular dome part of the surveillance camera dislikes scratches and dirt, it is necessary to protect the mirror surface.Therefore, the packaging material is shaped so as to escape the circular dome part so that the packaging material does not touch the circular dome part during packaging. Has been. Therefore, in order to prevent the circular dome part of the surveillance camera from being scratched or soiled during installation of the surveillance camera, it is necessary to use a packaging material that has already been shaped to escape the circular dome part of the packaging material. Convenient.

図6は、従来例に係る包装材に監視カメラを載せて作業台とした状態を示す斜視図である。(a)は、ドライバでネジを回す際に包装材が図示の矢印左方向に動く様子を示す斜視図、(b)は、ドライバでネジを回す際に包装材が図示の矢印右方向に動く様子を示す斜視図である。   FIG. 6 is a perspective view showing a state where a monitoring camera is mounted on a packaging material according to a conventional example to form a work table. (A) is a perspective view showing how the packaging material moves in the left direction of the arrow when the screw is turned with a screwdriver, and (b) shows the packaging material moves in the right direction of the arrow when the screw is turned with a driver. It is a perspective view which shows a mode.

図6において、(a)、(b)は、監視カメラ1000の包装に使っていた包装材1100を作業台にして監視カメラ1000を載せ、監視カメラ1000の裏蓋1001の開閉を行うため、裏蓋1001のネジ1002をドライバ1200で回す場合の例である。(a)の場合は、ドライバ1200で裏蓋1001のネジ1002を回す際に、作業台である包装材1100は剛性不足が原因で図示の矢印左方向に動くと共に変形した様子を示している。また、(b)の場合は、ドライバ1200で裏蓋1001のネジ1002を回す際に、作業台である包装材1100は剛性不足が原因で図示の矢印右方向に動くと共に変形した様子を示している。   6 (a) and 6 (b), since the surveillance camera 1000 is mounted using the packaging material 1100 used for packaging of the surveillance camera 1000 as a work table and the back cover 1001 of the surveillance camera 1000 is opened and closed, This is an example in which the screw 1002 of the lid 1001 is rotated by the driver 1200. In the case of (a), when the screw 1002 of the back cover 1001 is turned by the driver 1200, the packaging material 1100 which is a work table moves in the left direction of the arrow and is deformed due to insufficient rigidity. Further, in the case of (b), when the screw 1002 of the back cover 1001 is turned by the driver 1200, the packaging material 1100 as the work table moves in the right direction of the arrow shown in the figure and deforms due to insufficient rigidity. Yes.

上記技術分野の関連技術としては以下のような技術が提案されている(例えば、特許文献1参照)。特許文献1に記載の提案は、設置安定性が良くない起立状態で使用する機器の下部を支持する転倒防止補助脚として機器の梱包材を利用するものである。   The following techniques have been proposed as related techniques in the above technical field (see, for example, Patent Document 1). The proposal described in Patent Document 1 uses the packaging material of the device as a fall prevention auxiliary leg that supports the lower portion of the device used in an upright state where the installation stability is not good.

特開平10−278987号公報Japanese Patent Laid-Open No. 10-278987

しかしながら、上述した監視カメラなどの機器を包装する包装材は、梱包状態の機器を輸送時の振動や衝撃から保護するために、材質や構造などに柔軟性を要求されている。そのため、機器の設置作業時に、機器の包装に使っていた包装材を機器を載せるための作業台として利用するには剛性が不足するので、作業時に不安定感があり作業性が良くないという問題があった。   However, the packaging material for packaging equipment such as the above-described surveillance camera is required to have flexibility in material and structure in order to protect the equipment in a packaged state from vibration and impact during transportation. Therefore, there is a problem that the workability is not good because there is a sense of instability during work because the rigidity is insufficient to use the packaging material used for packaging the equipment as a work table for placing the equipment during equipment installation work. was there.

上記の図6の従来例では、監視カメラ1000の包装に使っていた包装材1100を作業台にして監視カメラ1000を載せ、ドライバ1200で裏蓋1001のネジ1002を回す際に、作業台である包装材1100は剛性不足が原因で矢印方向に動いてしまう。そのため、作業者は手で作業台を押さえながら監視カメラ1000の裏蓋の開閉や配線などの作業を行う必要があり、作業がやりにくいという問題があった。   In the conventional example of FIG. 6 described above, when the monitoring camera 1000 is mounted using the packaging material 1100 used for packaging the monitoring camera 1000 as a work table and the screw 1002 of the back cover 1001 is turned by the driver 1200, the work table is used. The packaging material 1100 moves in the direction of the arrow due to insufficient rigidity. Therefore, it is necessary for the operator to perform operations such as opening / closing the back cover of the monitoring camera 1000 and wiring while holding the work table by hand.

本発明の目的は、機器の梱包状態での振動や衝撃から機器を守る柔軟性と、包装材を機器の作業台として利用する際の機器を保持する剛性とを両立させることを可能とした包装ユニットを提供することにある。   An object of the present invention is to provide a packaging that can achieve both the flexibility to protect a device from vibration and shock in the packaging state of the device and the rigidity to hold the device when the packaging material is used as a work table for the device. To provide a unit.

上記目的を達成するために、本発明は、第1の包装材と第2の包装材とで機器と挟み込んで梱包箱に梱包する包装ユニットであって、前記第1の包装材には、前記機器の表面と接触しないように突出形成される突出部と、前記突出部の周囲を囲い、梱包時に前記梱包箱の内面に嵌合する外周部が形成され、前記第2の包装材には、開梱後に、前記第1の包装材の前記機器を保持する面とは反対側の面から前記第2の包装材を組み込む際に、前記第1の包装材の前記突出部と前記外周部との間から前記外周部と嵌合する組み込み部が形成されていることを特徴とする。   In order to achieve the above object, the present invention is a packaging unit that sandwiches a device between a first packaging material and a second packaging material and packs it in a packaging box, and the first packaging material includes A projecting portion that is formed so as not to come into contact with the surface of the device, an outer peripheral portion that surrounds the periphery of the projecting portion and fits to the inner surface of the packaging box at the time of packaging, is formed in the second packaging material, After unpacking, when the second packaging material is assembled from the surface opposite to the surface that holds the device of the first packaging material, the protruding portion and the outer peripheral portion of the first packaging material A built-in portion that fits into the outer peripheral portion is formed between the gaps.

本発明によれば、機器の梱包状態での振動や衝撃から機器を守る柔軟性と、包装材を機器の作業台として利用する際の機器を保持する剛性とを両立させることが可能となる。   ADVANTAGE OF THE INVENTION According to this invention, it becomes possible to make compatible the flexibility which protects an apparatus from the vibration and impact in the packaging state of an apparatus, and the rigidity which hold | maintains an apparatus at the time of utilizing a packaging material as a working table of an apparatus.

本発明の第1の実施の形態に係る包装ユニットを構成する第1の包装材及び第2の包装材と監視カメラの構成を示す斜視図である。It is a perspective view which shows the structure of the 1st packaging material and 2nd packaging material which comprise the packaging unit which concerns on the 1st Embodiment of this invention, and a surveillance camera. 第1の包装材及び第2の包装材と監視カメラを個装箱に梱包する状態を示す斜視図である。It is a perspective view which shows the state which packs the 1st packaging material, the 2nd packaging material, and the surveillance camera in an individual packaging box. (a)は、第1の包装材の底面部に第2の包装材を嵌合させた状態を示す上面図、(b)は、(a)の矢視A−A線に沿う断面図、(c)は、(a)の矢印B−B線に沿う断面図である。(A) is a top view showing a state in which the second packaging material is fitted to the bottom surface of the first packaging material, (b) is a cross-sectional view taken along the line AA in the arrow (a), (C) is sectional drawing which follows the arrow BB line of (a). 本発明の第2の実施の形態に係る包装ユニットを示す図である。(a)は、ミシン目が形成された第2の包装材の斜視図、(b)は、第2の包装材に開口部を形成した状態を示す斜視図である。(c)は、第1の包装材の凸形状部Yと第2の包装材の開口部を示す斜視図、(d)は、開梱して嵌合させた第1の包装材及び第2の包装材に監視カメラを載せて作業台とした状態を示す断面図である。It is a figure which shows the packaging unit which concerns on the 2nd Embodiment of this invention. (A) is a perspective view of the 2nd packaging material in which the perforation was formed, (b) is a perspective view which shows the state which formed the opening part in the 2nd packaging material. (C) is the perspective view which shows the convex-shaped part Y of a 1st packaging material, and the opening part of a 2nd packaging material, (d) is the 1st packaging material and the 2nd which were unpacked and fitted. It is sectional drawing which shows the state which mounts the monitoring camera on the packaging material of this, and was set as the work table. 本発明の第3の実施の形態に係る包装ユニットを示す図である。(a)は、ミシン目が形成された第2の包装材の斜視図、(b)は、第2の包装材に開口部及び折り曲げ部を形成した状態を示す斜視図である。(c)は、第1の包装材の凸形状部Yと第2の包装材の開口部及び折り曲げ部を示す斜視図、(d)は、開梱して嵌合させた第1の包装材及び第2の包装材に監視カメラを載せて作業台とした状態を示す断面図である。It is a figure which shows the packaging unit which concerns on the 3rd Embodiment of this invention. (A) is a perspective view of the 2nd packaging material in which the perforation was formed, (b) is a perspective view which shows the state which formed the opening part and the bending part in the 2nd packaging material. (C) is the perspective view which shows the convex-shaped part Y of a 1st packaging material, the opening part of a 2nd packaging material, and a bending part, (d) is the 1st packaging material which unpacked and was fitted. It is sectional drawing which shows the state which mounted the monitoring camera on the 2nd packaging material, and was set as the work table. 従来例に係る包装材に監視カメラを載せて作業台とした状態を示す斜視図である。(a)は、ドライバでネジを回す際に包装材が図示の矢印左方向に動く様子を示す斜視図、(b)は、ドライバでネジを回す際に包装材が図示の矢印右方向に動く様子を示す斜視図である。It is a perspective view which shows the state which put the monitoring camera on the packaging material which concerns on a prior art example, and was set as the work table. (A) is a perspective view showing how the packaging material moves in the left direction of the arrow when the screw is turned with a screwdriver, and (b) shows the packaging material moves in the right direction of the arrow when the screw is turned with a driver. It is a perspective view which shows a mode.

以下、本発明の実施の形態を図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

〔第1の実施の形態〕
図1は、本発明の第1の実施の形態に係る包装ユニットを構成する第1の包装材及び第2の包装材と監視カメラの構成を示す斜視図である。
[First Embodiment]
FIG. 1 is a perspective view showing the configuration of a first packaging material, a second packaging material, and a surveillance camera that constitute the packaging unit according to the first embodiment of the present invention.

図1において、包装ユニットは、第1の包装材1と第2の包装材2から構成されている。第1の包装材1と第2の包装材2は、機器(本実施の形態では監視カメラ100)を包装すると共に後述の個装箱3(図2参照)に収納することが可能な形状に形成されている。監視カメラ100は、第1の包装材1と第2の包装材2により包装される。監視カメラ100は、半球状の円形ドーム部101と、平坦な取付面102と、該取付面102に設けられると共にネジ105を介して開閉が可能な裏蓋103と、表面カバー104を備えている。   In FIG. 1, the packaging unit is composed of a first packaging material 1 and a second packaging material 2. The first wrapping material 1 and the second wrapping material 2 have a shape that wraps the device (in this embodiment, the monitoring camera 100) and can be stored in an individual packaging box 3 (see FIG. 2) described later. Is formed. The monitoring camera 100 is packaged by the first packaging material 1 and the second packaging material 2. The surveillance camera 100 includes a hemispherical circular dome 101, a flat mounting surface 102, a back cover 103 that is provided on the mounting surface 102 and can be opened and closed via a screw 105, and a surface cover 104. .

第1の包装材1は、図示の矢印Y1方向から第1の包装材1に載せられる監視カメラ100を保護するための空間(後述の逃げ形状部)を有する略直方体形状に構成されている。第1の包装材1は、例えば真空成型により製作したポリプロピレン(PP)シートからなる板厚0.8mmの柔軟性を有する薄肉形状の緩衝材として構成されている。第1の包装材1には、底面に向けて突出形成される突出部としての逃げ形状部Xが形成されている。   The first packaging material 1 is configured in a substantially rectangular parallelepiped shape having a space (a relief shape portion described later) for protecting the surveillance camera 100 placed on the first packaging material 1 from the direction of the arrow Y1 shown in the drawing. The first packaging material 1 is configured as a thin-walled cushioning material having a flexibility of a plate thickness of 0.8 mm made of, for example, a polypropylene (PP) sheet manufactured by vacuum forming. The first packaging material 1 is formed with a relief portion X as a protruding portion that protrudes toward the bottom surface.

第1の包装材1の逃げ形状部Xは、監視カメラ100を第1の包装材1に載置した際に監視カメラ100の円形ドーム部101の形状を逃げるための(機器の球面形状部分に包装材が接触しないように保護するための)ものである。また、第1の包装材1の上側の開口を臨む段部は、監視カメラ100を第1の包装材1に載せた際に監視カメラ100の円形ドーム部101の上側に位置する表面カバー104の下端部分を保持する保持部7(図3(c)参照)となっている。第1の包装材1には、逃げ形状部Xの周囲を囲い、梱包時に個装箱3(梱包箱)の内面に嵌合する外周部1aが形成されている。梱包時に外周部1aが個装箱3の内面と嵌合することで、個装箱3内で第1の包装材1ががたつくことなく、保持されている。   The relief shape portion X of the first packaging material 1 escapes the shape of the circular dome 101 of the surveillance camera 100 when the surveillance camera 100 is placed on the first packaging material 1 (in the spherical shape portion of the device). It is intended to protect the packaging material from contact. Further, the stepped portion facing the upper opening of the first packaging material 1 has a surface cover 104 positioned above the circular dome 101 of the monitoring camera 100 when the monitoring camera 100 is placed on the first packaging material 1. It is the holding part 7 (refer FIG.3 (c)) which hold | maintains a lower end part. The first packaging material 1 is formed with an outer peripheral portion 1a that surrounds the periphery of the relief shape portion X and fits to the inner surface of the individual packaging box 3 (packaging box) during packaging. When the outer peripheral portion 1 a is fitted to the inner surface of the individual packaging box 3 during packaging, the first packaging material 1 is held in the individual packaging box 3 without rattling.

第2の包装材2は、第1の包装材1における保持部7(図3(c)参照)とは反対側に位置する底面部に組み込んで嵌合させることが可能な形状に構成されている。第2の包装材2は、例えば板厚3mmの段ボールを折り曲げて組み立てられた柔軟性を有する緩衝材として構成されている。第2の包装材2は、第1の包装材1に載せられた監視カメラ100の取付面102を上部から押さえるための平板部2a(押さえ部)と、該平板部2aの両側に連接された組み込み部2bから構成されている。   The 2nd packaging material 2 is comprised by the shape which can be integrated and fitted in the bottom face part located in the opposite side to the holding | maintenance part 7 (refer FIG.3 (c)) in the 1st packaging material 1. FIG. Yes. The 2nd packaging material 2 is comprised as a buffer material which has the softness | flexibility assembled, for example by bending the corrugated cardboard of 3 mm in thickness. The second packaging material 2 is connected to the flat plate portion 2a (pressing portion) for pressing the mounting surface 102 of the monitoring camera 100 placed on the first packaging material 1 from above, and to both sides of the flat plate portion 2a. It is comprised from the incorporating part 2b.

第2の包装材2は、図示の矢印Y2方向に第1の包装材1の底面部側から第1の包装材1の逃げ形状部Xと外周部1aとの間に組み込み部2bが位置するように組み込まれる。これにより、第2の包装材2と共に包装ユニットを構成する第1の包装材1の強度を増すことが可能となっている。尚、第2の包装材2を第1の包装材1に組み込んだ状態で、第1の包装材1及び第2の包装材2の幅方向の両端部には嵌合部4が形成される(図3参照)。   As for the 2nd packaging material 2, the incorporating part 2b is located between the relief shape part X and the outer peripheral part 1a of the 1st packaging material 1 from the bottom face part side of the 1st packaging material 1 in the arrow Y2 direction of illustration. Built in. Thereby, it is possible to increase the strength of the first packaging material 1 constituting the packaging unit together with the second packaging material 2. In addition, the fitting part 4 is formed in the both ends of the width direction of the 1st packaging material 1 and the 2nd packaging material 2 in the state which incorporated the 2nd packaging material 2 in the 1st packaging material 1. (See FIG. 3).

図2は、第1の包装材及び第2の包装材と監視カメラを個装箱に梱包する状態を示す斜視図である。   FIG. 2 is a perspective view illustrating a state in which the first packaging material, the second packaging material, and the monitoring camera are packaged in an individual packaging box.

図2において、監視カメラ100を梱包する時には、図示のように、第1の包装材1、監視カメラ100、第2の包装材2の順で個装箱3に収納することで梱包する。第1の包装材1と第2の包装材2と個装箱3により監視カメラ100を梱包した状態では、柔軟性を有する薄肉形状の第1の包装材1と柔軟性を有する段ボール(薄板)を折り曲げた第2の包装材2により、輸送時に個装箱3に加わる振動や衝撃が吸収される。これにより、監視カメラ100を保護することが可能となっている。   In FIG. 2, when the surveillance camera 100 is packaged, the surveillance camera 100 is packaged by being housed in the individual packaging box 3 in the order of the first packaging material 1, the surveillance camera 100, and the second packaging material 2. In the state where the surveillance camera 100 is packed with the first packaging material 1, the second packaging material 2 and the individual packaging box 3, the flexible thin-walled first packaging material 1 and the flexible cardboard (thin plate). By virtue of the second packaging material 2 that is bent, vibration and impact applied to the individual packaging box 3 during transportation are absorbed. Thereby, the surveillance camera 100 can be protected.

梱包時には、監視カメラ100を第1の包装材1と第2の包装材2とで包装すると共に個装箱3に収納する(図2参照)。また、第1の包装材1と第2の包装材2により監視カメラ100を包装して収納していた個装箱3の開梱後は、次の組み込みを行う。即ち、第1の包装材1と第2の包装材2の位置関係を組み替えて第2の包装材2の組み込み部2bを第1の包装材1の逃げ形状部Xと外周部1aとの間に組み込む(図1参照)。この組み込みにより、第1の包装材1の強度を補強する。これにより、監視カメラ100の包装に使っていた第1の包装材1及び第2の包装材2を監視カメラ100の設置作業を行う際の作業台として利用する場合、作業台としての剛性を得ることができる。   At the time of packing, the surveillance camera 100 is packaged with the first packaging material 1 and the second packaging material 2 and stored in the individual packaging box 3 (see FIG. 2). In addition, after unpacking the individual packaging box 3 in which the surveillance camera 100 is packaged and stored by the first packaging material 1 and the second packaging material 2, the following incorporation is performed. That is, the positional relationship between the first packaging material 1 and the second packaging material 2 is rearranged so that the assembly portion 2b of the second packaging material 2 is placed between the relief shape portion X of the first packaging material 1 and the outer peripheral portion 1a. (See FIG. 1). By this incorporation, the strength of the first packaging material 1 is reinforced. Thereby, when using the 1st packaging material 1 and the 2nd packaging material 2 which were used for the packaging of the monitoring camera 100 as a work table at the time of performing the installation work of the monitoring camera 100, the rigidity as a work table is obtained. be able to.

図3(a)は、第1の包装材の底面部に第2の包装材を嵌合させた状態を示す上面図、図3(b)は、図3(a)の矢視A−A線に沿う断面図、図3(c)は、図3(a)の矢印B−B線に沿う断面図である。   FIG. 3A is a top view showing a state in which the second packaging material is fitted to the bottom surface portion of the first packaging material, and FIG. 3B is an AA view of FIG. 3A. FIG. 3C is a cross-sectional view taken along the line BB in FIG. 3A.

図3(a)〜(c)において、第1の包装材1と第2の包装材2により監視カメラ100を包装して収納していた個装箱3を開梱する。更に、第1の包装材1と第2の包装材2を監視カメラ100の設置作業を行う際の作業台として使う場合は、次のような手順で組み立てを行う。   3A to 3C, the individual packaging box 3 in which the surveillance camera 100 is packaged and stored by the first packaging material 1 and the second packaging material 2 is unpacked. Furthermore, when using the 1st packaging material 1 and the 2nd packaging material 2 as a workbench at the time of installing the monitoring camera 100, it assembles in the following procedures.

まず、個装箱3から第2の包装材2、監視カメラ100、第1の包装材1の順で取り出す(図2参照)。次に、第1の包装材1の底面部から、第2の包装材2の組み込み部2bを第1の包装材1の逃げ形状部Xと外周部1aとの間に組み込んで(差し込んで)嵌合させ(図1参照)、第1の包装材1と第2の包装材2を作業台として組み立てる(図3(b)、(c)参照)。この場合、第1の包装材1と第2の包装材2は、第1の包装材1の外周部1aの内側と第2の包装材2の組み込み部2bは、嵌合部4で嵌合する。   First, the second packaging material 2, the monitoring camera 100, and the first packaging material 1 are taken out from the individual packaging box 3 in this order (see FIG. 2). Next, from the bottom surface portion of the first packaging material 1, the assembly portion 2b of the second packaging material 2 is assembled (inserted) between the relief shape portion X of the first packaging material 1 and the outer peripheral portion 1a. The first packaging material 1 and the second packaging material 2 are assembled as work benches (see FIGS. 3B and 3C). In this case, the first packaging material 1 and the second packaging material 2 are fitted in the fitting portion 4 between the inner side of the outer peripheral portion 1a of the first packaging material 1 and the built-in portion 2b of the second packaging material 2. To do.

第1の包装材1は、上述したように板厚0.8mmのPPシートを真空成型で製造しているため、第1の包装材単体では撓みやすい構造である。そこで、第2の包装材2を第1の包装材1の外周部1aの内側に組み込んで嵌合させることで、第1の包装材1の外周部1aの変形を抑えて剛性を増大させることで、第1の包装材1に監視カメラ100を載せた場合でも安定性を図るようにしている。   Since the first packaging material 1 is manufactured by vacuum forming a PP sheet having a plate thickness of 0.8 mm as described above, the first packaging material 1 is easily bent. Then, the deformation | transformation of the outer peripheral part 1a of the 1st packaging material 1 is suppressed, and rigidity is increased by incorporating the 2nd packaging material 2 inside the outer peripheral part 1a of the 1st packaging material 1, and making it fit. Thus, even when the monitoring camera 100 is placed on the first packaging material 1, stability is achieved.

第1の包装材1に対する監視カメラ100の載置に伴い、監視カメラ100の円形ドーム部101の上側に位置する表面カバー104の下端部分は、第1の包装材1の上面部における段部である保持部7(図3(c)の斜線で示す部分)により支持される。この場合、球面形状部である監視カメラ100の円形ドーム部101は、第1の包装材1の逃げ形状部X内に収まる。これにより、監視カメラ100の球面形状部である円形ドーム部101が保護されるため、円形ドーム部101に対するキズや汚れの付着を防止することができる。   As the monitoring camera 100 is placed on the first packaging material 1, the lower end portion of the surface cover 104 located on the upper side of the circular dome 101 of the monitoring camera 100 is a step portion on the upper surface portion of the first packaging material 1. It is supported by a certain holding portion 7 (portion shown by oblique lines in FIG. 3C). In this case, the circular dome portion 101 of the monitoring camera 100 that is a spherical shape portion fits in the relief shape portion X of the first packaging material 1. Thereby, since the circular dome part 101 which is the spherical shape part of the surveillance camera 100 is protected, it is possible to prevent the scratches and dirt from being attached to the circular dome part 101.

作業者は、第1の包装材1と第2の包装材2を監視カメラ100の設置作業を行う際の作業台として使う際に、第1の包装材1に支持させた監視カメラ100に対して以下のような作業を安定して行うことができる。即ち、監視カメラ100の裏蓋103のネジ105をドライバ(不図示)により外して裏蓋103を開け、監視カメラ100内部の配線接続部に対するケーブルの配線作業や、監視カメラ100に対するその他の調整作業などを安定して行うことができる。   When the operator uses the first packaging material 1 and the second packaging material 2 as a work table when performing the installation work of the monitoring camera 100, the operator uses the monitoring camera 100 supported by the first packaging material 1. The following operations can be performed stably. That is, the screw 105 of the back cover 103 of the surveillance camera 100 is removed by a screwdriver (not shown), the back cover 103 is opened, and the wiring work of the cable to the wiring connection portion inside the surveillance camera 100 and other adjustment work for the surveillance camera 100 are performed. Etc. can be performed stably.

以上説明したように、本実施の形態によれば、機器(本実施の形態では監視カメラ)の梱包状態での振動や衝撃から機器を守る柔軟性と、包装材を機器の作業台として利用する際の機器を保持する剛性とを両立可能とした包装ユニットを提供することができる。   As described above, according to the present embodiment, the flexibility of protecting the device from vibrations and shocks in the packaging state of the device (in this embodiment, the monitoring camera) and the packaging material are used as the work table of the device. It is possible to provide a packaging unit that can be compatible with rigidity for holding a device at the time.

〔第2の実施の形態〕
本発明の第2の実施の形態は、上記第1の実施の形態に対して、包装ユニットを構成する第2の包装材が図4で説明する点において相違する。本実施の形態のその他の要素は、上記第1の実施の形態の対応するものと同一なので説明を省略する。
[Second Embodiment]
The second embodiment of the present invention differs from the first embodiment in that the second packaging material constituting the packaging unit is described with reference to FIG. The other elements of the present embodiment are the same as the corresponding ones of the first embodiment, and thus description thereof is omitted.

図4(a)〜(d)は、本実施の形態に係る包装ユニットを示す図である。図4(a)は、ミシン目が形成された第2の包装材の斜視図、図4(b)は、第2の包装材に開口部を形成した状態を示す斜視図である。図4(c)は、第1の包装材の凸形状部Yと第2の包装材の開口部を示す斜視図、図4(d)は、開梱して嵌合させた第1の包装材及び第2の包装材に監視カメラを載せて作業台とした状態を示す断面図である。   4A to 4D are views showing the packaging unit according to the present embodiment. FIG. 4A is a perspective view of a second packaging material in which perforations are formed, and FIG. 4B is a perspective view showing a state in which an opening is formed in the second packaging material. FIG. 4 (c) is a perspective view showing the convex portion Y of the first packaging material and the opening of the second packaging material, and FIG. 4 (d) is the first packaging unpacked and fitted. It is sectional drawing which shows the state which mounts the monitoring camera on the material and the 2nd packaging material, and was set as the work table.

図4(a)〜(d)において、本実施の形態が上記第1の実施の形態と相違する点は、図4(a)に示すように、第2の包装材2における両側の組み込み部2bの間の平板部2a(押さえ部)に矩形のミシン目2cを形成した点である。   4 (a) to 4 (d), the difference between the present embodiment and the first embodiment is that, as shown in FIG. A rectangular perforation 2c is formed on the flat plate portion 2a (pressing portion) between 2b.

第2の包装材2のミシン目2c(切断線)が形成されている平板部2aは、第1の包装材1と第2の包装材2により監視カメラ100を包装して個装箱3に梱包する際には監視カメラ100の取付面102を押さえる役目を果たす。そのため、監視カメラ100の取付面102を第2の包装材2の平板部2aで押さえる強度が必要であるので、梱包時には第2の包装材2のミシン目2cは破らない。   The flat plate portion 2a in which the perforation 2c (cutting line) of the second packaging material 2 is formed wraps the surveillance camera 100 with the first packaging material 1 and the second packaging material 2 and forms the individual packaging 3 When packing, it plays the role of holding down the mounting surface 102 of the monitoring camera 100. Therefore, since the strength which presses the mounting surface 102 of the monitoring camera 100 with the flat plate portion 2a of the second packaging material 2 is necessary, the perforation 2c of the second packaging material 2 is not broken at the time of packaging.

図4(c)に示すように、第1の包装材1には、監視カメラ100の円形ドーム部101の形状を逃げるように(円形ドーム部101の表面に包装材が接触しないように保護するため)、底面部に向かって凸形状部Yが形成されている。図4(c)の凸形状部Yは、図1の逃げ形状部Xを第1の包装材1の底面部の下方から見たものである。   As shown in FIG. 4C, the first wrapping material 1 is protected so that the shape of the circular dome 101 of the surveillance camera 100 escapes (the wrapping material does not contact the surface of the circular dome 101). For this reason, a convex portion Y is formed toward the bottom surface portion. The convex portion Y in FIG. 4C is the relief portion X in FIG. 1 as viewed from below the bottom surface portion of the first packaging material 1.

第1の包装材1と第2の包装材2により監視カメラ100を包装して収納していた個装箱3(図2参照)を開梱した後、図4(b)に示すように、第2の包装材2のミシン目2cを破ってミシン目2cで囲まれた部分を除去すると、開口部5が生じる。第2の包装材2のミシン目2cで囲まれた部分すなわち開口部5の大きさは、第1の包装材1の凸形状部Yが嵌まり込むことが可能な大きさに予め設定されている。この場合、第1の包装材1に対する第2の包装材2の組み込みに伴い、第1の包装材1の凸形状部Yと第2の包装材2の開口部5とは、嵌合部6(図4(d)参照)で嵌合する。したがって、第1の包装材1の凸形状部Yに第2の包装材2の開口部5が嵌り込むとともに、第1の包装材1の外周部1aの変形を第2の包装材2の組み込み部2bが抑えることで、第1の包装材1の剛性を増大させることとなる。   After unpacking the individual packaging box 3 (see FIG. 2) in which the surveillance camera 100 is wrapped and stored with the first packaging material 1 and the second packaging material 2, as shown in FIG. When the perforation 2c of the 2nd packaging material 2 is broken and the part enclosed by the perforation 2c is removed, the opening part 5 will arise. The portion surrounded by the perforation 2c of the second packaging material 2, that is, the size of the opening 5 is set in advance to a size that allows the convex portion Y of the first packaging material 1 to be fitted. Yes. In this case, with the incorporation of the second packaging material 2 into the first packaging material 1, the convex portion Y of the first packaging material 1 and the opening 5 of the second packaging material 2 are fitted to the fitting portion 6. (See FIG. 4D). Accordingly, the opening 5 of the second packaging material 2 is fitted into the convex portion Y of the first packaging material 1, and the deformation of the outer peripheral portion 1 a of the first packaging material 1 is incorporated into the second packaging material 2. By suppressing the portion 2b, the rigidity of the first packaging material 1 is increased.

図4(c)、(d)に示すように、個装箱(図2)の開梱後に、第1の包装材1と共に監視カメラ100を包装していた第2の包装材2を監視カメラ100の作業台として使用する際に、第1の包装材1の底面部側から第2の包装材2を組み込んで嵌合させる。これに伴い、第1の包装材1の凸形状部Yが第2の包装材2の開口部5に嵌まり込むことで、第1の包装材1と第2の包装材2が嵌合状態となる。   As shown in FIGS. 4C and 4D, after unpacking the individual packaging box (FIG. 2), the second packaging material 2 in which the surveillance camera 100 is packaged together with the first packaging material 1 is monitored camera. When used as a work table 100, the second packaging material 2 is assembled and fitted from the bottom surface side of the first packaging material 1. Along with this, the convex portion Y of the first packaging material 1 is fitted into the opening 5 of the second packaging material 2 so that the first packaging material 1 and the second packaging material 2 are in a fitted state. It becomes.

第1の包装材1と第2の包装材2は、第1の包装材1と第2の包装材2の幅方向の両端部の嵌合部4での嵌合に加えて、第1の包装材1の凸形状部Yが第2の包装材2の開口部5に嵌まり込む嵌合部6でも嵌合する。上記第1の実施の形態と比較し、第1の包装材1と第2の包装材2の間の2つの嵌合部4及び嵌合部9により、第2の包装材2により第1の包装材1を更に強く補強することができる。   The first wrapping material 1 and the second wrapping material 2 include the first wrapping material 1 and the second wrapping material 2 in addition to the fitting at the fitting portions 4 at both ends in the width direction. The convex portion Y of the packaging material 1 is also fitted by the fitting portion 6 that fits into the opening 5 of the second packaging material 2. Compared with the first embodiment, the first packaging material 1 and the second packaging material 2 have two fitting parts 4 and a fitting part 9, so that the first packaging material 2 is used for the first packaging material 2. The packaging material 1 can be further reinforced.

以上説明したように、本実施の形態によれば、機器(本実施の形態では監視カメラ)の梱包状態での振動や衝撃から機器を守る柔軟性と、包装材を機器の作業台として利用する際の機器を保持する剛性とを両立可能とした包装ユニットを提供することができる。   As described above, according to the present embodiment, the flexibility of protecting the device from vibrations and shocks in the packaging state of the device (in this embodiment, the monitoring camera) and the packaging material are used as the work table of the device. It is possible to provide a packaging unit that can be compatible with rigidity for holding a device at the time.

〔第3の実施の形態〕
本発明の第3の実施の形態は、上記第1の実施の形態に対して、包装ユニットを構成する第2の包装材が図5で説明する点において相違する。本実施の形態のその他の要素は、上記第1の実施の形態の対応するものと同一なので説明を省略する。
[Third Embodiment]
The third embodiment of the present invention is different from the first embodiment in that the second packaging material constituting the packaging unit is described in FIG. The other elements of the present embodiment are the same as the corresponding ones of the first embodiment, and thus description thereof is omitted.

図5は、第3の実施の形態に係る包装ユニットを示す図である。図5(a)は、ミシン目が形成された第2の包装材の斜視図、図5(b)は、第2の包装材に開口部及び折り曲げ部を形成した状態を示す斜視図である。図5(c)は、第1の包装材の凸形状部Yと第2の包装材の開口部及び折り曲げ部を示す斜視図、図5(d)は、開梱して嵌合させた第1の包装材及び第2の包装材に監視カメラを載せて作業台とした状態を示す断面図である。   FIG. 5 is a view showing a packaging unit according to the third embodiment. FIG. 5A is a perspective view of a second packaging material in which perforations are formed, and FIG. 5B is a perspective view showing a state in which an opening and a bent portion are formed in the second packaging material. . FIG. 5C is a perspective view showing the convex portion Y of the first packaging material and the opening and the bent portion of the second packaging material, and FIG. It is sectional drawing which shows the state which put the monitoring camera on 1 packaging material and 2nd packaging material, and was set as the work table.

図5において、本実施の形態が上記第1の実施の形態と相違する点は、図5(a)に示すように、第2の包装材2における両側の組み込み部2bの間の平板部2a(押さえ部)に矩形のミシン目2cと直線のミシン目2dを形成した点である。   In FIG. 5, the difference between the present embodiment and the first embodiment is that the flat plate portion 2a between the built-in portions 2b on both sides in the second packaging material 2 as shown in FIG. 5 (a). A rectangular perforation 2c and a straight perforation 2d are formed in the (holding portion).

第2の包装材2のミシン目2cで囲まれる矩形部分の中央部に、ミシン目2d(が形成されている。即ち、第2の包装材2のミシン目2dは、ミシン目2cにより囲まれる矩形部分を該ミシン目2dで分断するように形成されている。上記第2の実施の形態と同様に、第2の包装材2のミシン目2cとミシン目2dが形成されている平板部2aは、梱包時には監視カメラ100の取付面102を押さえる役目を果たすため、梱包時には第2の包装材2のミシン目2cとミシン目2dは破らない。   A perforation 2d (is formed at the center of the rectangular portion surrounded by the perforation 2c of the second packaging material 2. That is, the perforation 2d of the second packaging material 2 is surrounded by the perforation 2c. The rectangular portion is formed so as to be divided by the perforation 2d, as in the second embodiment, the flat plate portion 2a in which the perforation 2c and the perforation 2d of the second packaging material 2 are formed. Since this serves to hold down the mounting surface 102 of the monitoring camera 100 during packaging, the perforation 2c and perforation 2d of the second packaging material 2 do not break during packaging.

第1の包装材1と第2の包装材2と監視カメラ100を収納していた個装箱3を開梱した後、図5(b)に示すように、第2の包装材2のミシン目2cの一部とミシン目2dの全部を破ると、ミシン目2dを境に一対の折り曲げ部8が生じる。折り曲げ部8を観音開きにすると、開口部5が生じる。上記第2の実施の形態と同様に、第2の包装材2の開口部5の大きさは、第1の包装材1の凸形状部Yが嵌まり込むことが可能な大きさに予め設定されている。   After unpacking the individual packaging box 3 containing the first packaging material 1, the second packaging material 2, and the surveillance camera 100, as shown in FIG. 5 (b), the sewing machine of the second packaging material 2 When a part of the perforations 2c and the whole perforation 2d are broken, a pair of bent portions 8 are generated with the perforation 2d as a boundary. When the bent portion 8 is double-spread, an opening 5 is generated. Similar to the second embodiment, the size of the opening 5 of the second packaging material 2 is set in advance to a size that allows the convex portion Y of the first packaging material 1 to be fitted. Has been.

図5(c)、(d)に示すように、個装箱(図2)の開梱後に、第1の包装材1と共に監視カメラ100を包装していた第2の包装材2を監視カメラ100の作業台として使用する際に、第1の包装材1の底面部側から第2の包装材2を組み込んで嵌合させる。これに伴い、第1の包装材1の凸形状部Yが第2の包装材2の開口部5に嵌まり込むことで、第1の包装材1と第2の包装材2が嵌合状態となる。したがって、第1の包装材1の凸形状部Yに第2の包装材2の開口部5が嵌り込むとともに、第1の包装材1の外周部1aの変形を第2の包装材2の組み込み部2bが抑えることで、第1の包装材1の剛性を増大させることとなる。   As shown in FIGS. 5 (c) and 5 (d), after unpacking the individual packaging box (FIG. 2), the second packaging material 2 in which the surveillance camera 100 is packaged together with the first packaging material 1 is monitored. When used as a work table 100, the second packaging material 2 is assembled and fitted from the bottom surface side of the first packaging material 1. Along with this, the convex portion Y of the first packaging material 1 is fitted into the opening 5 of the second packaging material 2 so that the first packaging material 1 and the second packaging material 2 are in a fitted state. It becomes. Accordingly, the opening 5 of the second packaging material 2 is fitted into the convex portion Y of the first packaging material 1, and the deformation of the outer peripheral portion 1 a of the first packaging material 1 is incorporated into the second packaging material 2. By suppressing the portion 2b, the rigidity of the first packaging material 1 is increased.

その際、第2の包装材2の観音開きにした折り曲げ部8は、第1の包装材1の凸形状部Yとの嵌合部9において補強リブの機能を果たす。上記第2の実施の形態と比較し、第2の包装材2に形成した補強リブの機能を持つ折り曲げ部8により、第2の包装材2により第1の包装材1を更に強く補強することができる。   At that time, the bent portion 8 of the second wrapping material 2 that has a double spread serves as a reinforcing rib in the fitting portion 9 with the convex portion Y of the first wrapping material 1. Compared with the second embodiment, the second packaging material 2 reinforces the first packaging material 1 more strongly by the bent portion 8 having the function of the reinforcing rib formed on the second packaging material 2. Can do.

以上説明したように、本実施の形態によれば、機器(本実施の形態では監視カメラ)の梱包状態での振動や衝撃から機器を守る柔軟性と、包装材を機器の作業台として利用する際の機器を保持する剛性とを両立可能とした包装ユニットを提供することができる。   As described above, according to the present embodiment, the flexibility of protecting the device from vibrations and shocks in the packaging state of the device (in this embodiment, the monitoring camera) and the packaging material are used as the work table of the device. It is possible to provide a packaging unit that can be compatible with rigidity for holding a device at the time.

〔他の実施の形態〕
第1乃至第3の実施の形態では、包装ユニットを構成する第1の包装材をポリプロピレンにより形成し、第2の包装材を段ボールにより形成した場合を例に挙げたが、これに限定されるものではない。包装ユニットの柔軟性と剛性の両立が可能ならば、第1の包装材と第2の包装材を形成する材料として上記以外の任意の材料を使用することが可能である。
[Other Embodiments]
In the first to third embodiments, the case where the first packaging material constituting the packaging unit is formed of polypropylene and the second packaging material is formed of cardboard is taken as an example, but the present invention is limited to this. It is not a thing. As long as both the flexibility and rigidity of the packaging unit can be achieved, any material other than the above can be used as a material for forming the first packaging material and the second packaging material.

第2及び第3の実施の形態では、第2の包装材にミシン目を形成した場合を例に挙げたが、これに限定されるものではない。第2の包装材にミシン目を形成する代わりにスリット或いは切り込みなどを形成してもよい。   In the 2nd and 3rd embodiment, although the case where the perforation was formed in the 2nd packaging material was mentioned as an example, it is not limited to this. Instead of forming perforations in the second packaging material, slits or cuts may be formed.

第1乃至第3の実施の形態では、包装ユニットにより包装する機器を監視カメラとした場合を例に挙げたが、これに限定されるものではない。包装ユニットにより監視カメラ以外の機器を包装する場合にも適用可能である。   In the first to third embodiments, the case where the device packaged by the packaging unit is a monitoring camera is described as an example, but the present invention is not limited to this. The present invention can also be applied when packaging a device other than a surveillance camera with a packaging unit.

第1乃至第3の実施の形態では、本発明の好ましい実施形態について説明したが、本発明はこれらの実施形態に限定されるものではない。本発明の要旨(主旨)を逸脱しない範囲内で種々の変形及び変更が可能である。   In the first to third embodiments, the preferred embodiments of the present invention have been described. However, the present invention is not limited to these embodiments. Various modifications and changes can be made without departing from the scope of the present invention.

1 第1の包装材
2 第2の包装材
2c、2d ミシン目
100 監視カメラ
DESCRIPTION OF SYMBOLS 1 1st packaging material 2 2nd packaging material 2c, 2d Perforation 100 Monitoring camera

Claims (4)

第1の包装材と第2の包装材とで機器と挟み込んで梱包箱に梱包する包装ユニットであって、
前記第1の包装材には、前記機器の表面と接触しないように突出形成される突出部と、前記突出部の周囲を囲い、梱包時に前記梱包箱の内面に嵌合する外周部が形成され、
前記第2の包装材には、開梱後に、前記第1の包装材の前記機器を保持する面とは反対側の面から前記第2の包装材を組み込む際に、前記第1の包装材の前記突出部と前記外周部との間から前記外周部と嵌合する組み込み部が形成されていることを特徴とする包装ユニット。
A packaging unit that sandwiches a device between a first packaging material and a second packaging material and packs it in a packaging box,
The first packaging material is formed with a protruding portion that is formed so as not to come into contact with the surface of the device, and an outer peripheral portion that surrounds the protruding portion and fits into the inner surface of the packaging box during packaging. ,
When the second packaging material is incorporated into the second packaging material from the surface opposite to the surface holding the device of the first packaging material after unpacking, the first packaging material The packaging unit is characterized in that a built-in portion that fits into the outer peripheral portion is formed between the protruding portion and the outer peripheral portion.
前記第2の包装材には、梱包時に、前記機器を押さえ込む平板部が形成されるとともに、前記平板部には、前記第1の包装材の前記機器を保持する面とは反対側の面から前記第2の包装材を組み込む際に、前記平板部を前記第1の包装材の前記突出部に嵌合するための開口を形成するための切断線が形成されていることを特徴とする請求項1に記載の包装ユニット。   The second packaging material is formed with a flat plate portion that holds down the device at the time of packaging, and the flat plate portion is formed on a surface opposite to the surface of the first packaging material that holds the device. A cutting line for forming an opening for fitting the flat plate portion to the projecting portion of the first packaging material when incorporating the second packaging material is formed. Item 4. A packaging unit according to item 1. 前記平板部には、前記切断線によって切断した部分を折り曲げることで折り曲げ部が形成されることを特徴とする請求項2に記載の包装ユニット。   The packaging unit according to claim 2, wherein a bent portion is formed on the flat plate portion by bending a portion cut by the cutting line. 前記機器は球面形状部をもった機器であり、前記第1の包装材の前記突出部は前記球面形状部と接触しないように突出形成されることを特徴とする請求項1ないし3のいずれか1項に記載の包装ユニット。   4. The device according to claim 1, wherein the device has a spherical shape portion, and the protruding portion of the first packaging material is formed to protrude so as not to contact the spherical shape portion. The packaging unit according to item 1.
JP2009189229A 2009-08-18 2009-08-18 Packaging unit Expired - Fee Related JP5322840B2 (en)

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JP2013035573A (en) * 2011-08-09 2013-02-21 Canon Inc Packing system
JP2013228505A (en) * 2012-04-25 2013-11-07 Kyocera Document Solutions Inc Buffer unit and device maintenance method
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JP2012229044A (en) * 2011-04-26 2012-11-22 Canon Inc Packaging system
JP2013035573A (en) * 2011-08-09 2013-02-21 Canon Inc Packing system
JP2013228505A (en) * 2012-04-25 2013-11-07 Kyocera Document Solutions Inc Buffer unit and device maintenance method
JP2019199299A (en) * 2018-05-15 2019-11-21 株式会社ガスター Packing device and packing unit
JP7376223B2 (en) 2018-05-15 2023-11-08 株式会社ガスター Packing equipment and packaging units

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