JP5854629B2 - Packing system - Google Patents

Description

  The present invention relates to a packaging system for packaging surveillance cameras, and more particularly to a packaging system that can be used as a workbench that holds surveillance cameras in preparation work when the surveillance cameras are installed.

  2. Description of the Related Art Conventionally, there is known a surveillance camera in which a circular dome portion incorporating an optical system, a bracket mounting surface and a wiring connection portion are formed.

  When installing such a surveillance camera at the installation site, it is necessary to unpack the surveillance camera at the installation site and perform installation work such as mounting the bracket on the bracket mounting surface and wiring to the wiring connection section. is there.

  Since the circular dome has a substantially spherical shape, the surveillance camera tilts and is not stable when performing such installation work without supporting the circular dome. For this reason, in the installation work, it has been proposed to use the monitoring camera cushioning material as a workbench for mounting the monitoring camera. (See Patent Document 1)

JP 2011-37506 A

  However, in recent years, surveillance cameras have appeared in which the surveillance camera has a shape that is long in the vertical direction, that is, a shape that has a long dimension from the tip of the circular dome to the bracket mounting surface and the wiring connection.

  In the case of such a monitoring camera, if the circular dome is held by the lower cushioning material and the bracket mounting surface and the wiring connection portion are held by the upper cushioning material, the packaging form becomes extremely long in the vertical direction. .

  When this cushioning material is made into a thin-wall structure by vacuum forming a sheet material, the storage part of the surveillance camera is deep, and the sheet material at the time of vacuum forming becomes deep drawn, resulting in an extremely thin part or tearing Occurs.

  If such a cushioning material is used as it is as a work table, the surveillance camera cannot be stably supported due to insufficient strength of the cushioning material.

  An object of the present invention is to provide a packaging system that can reliably hold a surveillance camera as a work table even when the surveillance camera is long in the vertical direction.

According to the present invention, a first buffer member in which a first buffer protrusion is formed on a first receiving part for holding a side surface of a surveillance camera having a circular dome, and a second receiver for holding the side surface of the surveillance camera. A second cushioning material in which a second cushioning protrusion is formed on the part; a packaging box in which the first cushioning material is housed on the lid side of the first cushioning material and the second cushioning material; A packaging system comprising a booklet accommodated in a packaging box and a partition member having a buffering effect and accommodated in the packaging box, wherein the first cushioning material is located on a lid side of the packaging box As described above, the first buffer material and the second buffer material are accommodated in the packing box, and the height of the first buffer projection is lower than the height of the second buffer projection. The first buffer material is formed with a recess for holding the circular dome portion of the surveillance camera. At the height direction of the first buffer protrusion, such that the first buffer protrusion is overlapped with the booklet and the partition member, and wherein the booklet and the partition member is accommodated in the packing box To do.

  ADVANTAGE OF THE INVENTION According to this invention, even if a surveillance camera is a shape long in the vertical direction, the packaging system which can hold | maintain a surveillance camera reliably as a work table can be provided.

2 is a perspective view showing each part of a monitoring camera 100. FIG. It is a perspective view explaining the packing state of surveillance camera 100 in the 1st example. FIG. 4 is a top view of a state in which the monitoring camera 100 is housed in the lower cushioning material 21 and the upper cushioning material 11 is covered. It is sectional drawing in the AA surface in FIG. It is sectional drawing of the shock absorbing material which shows the state which inserted the circular dome part 101 of the surveillance camera 100 in the recessed part 16 for standing. It is a perspective view explaining a mode that circular dome part 101 of surveillance camera 100 is inserted in crevice 16 for standing up. It is sectional drawing of the state which packed the surveillance camera 100 in the 1st Example, and accommodated in the packing box 31. FIG. It is a perspective view explaining the packing state of surveillance camera 100 in the 2nd example. FIG. 4 is a top view of a state in which the monitoring camera 100 is housed in a cardboard cushioning material 51 and the upper cushioning material 11 is covered. It is sectional drawing in the BB surface in FIG. It is sectional drawing of the state which packed the surveillance camera 100 in the 2nd Example, and accommodated in the packing box 31. FIG.

(First embodiment)
As a first embodiment of the present invention, an embodiment of a packing system for packing a surveillance camera using a buffer material formed by two vacuum-formed products will be described with reference to the drawings.

  FIG. 1 is a perspective view of the surveillance camera 100. As for the shape of the monitoring camera 100, the lower part has a circular dome part 101 with a built-in optical system and rotates around an arrow Y as a rotation axis.

  The dome R portion 104 at the lower end forms a curved surface at the ridge line portion of the circular dome portion. The upper part of the monitoring camera 100 is a bracket mounting surface 102 and a wiring connection portion 103 of the mounting bracket.

  FIG. 2 is a perspective view for explaining a packaging state of the monitoring camera 100 in the packaging system of the first embodiment. First, the lower cushioning material 21 as the second cushioning material is inserted into the packaging box 31.

  Next, the monitoring camera 100 is inserted into the side surface receiving portion 22 provided on the lower cushioning material 21 with the rotation axis Y being horizontal. That is, the surveillance camera 100 is held on the side receiving part 22 of the lower cushioning material 21 in the state where it is laid down. And it inserts so that the upper side shock-absorbing material 11 as a 1st shock-absorbing material may be covered on the surveillance camera 100 laid down on the lower-side shock-absorbing material 21. Further, the partition member 41 is placed on the upper cushioning material 11, the instruction manual 200 as a booklet is stored on the partition member 41, and the lid of the packaging box 31 is closed. Therefore, the upper cushioning material 11 is a cushioning material disposed on the lid side of the packaging box 31.

  The structure of the upper cushioning material 11 will be described. FIG. 3 is a top view of the state in which the monitoring camera 100 is stored in the lower cushioning material 21 and the upper cushioning material 11 is covered. 4 is a cross-sectional view taken along plane AA in FIG.

  The upper cushioning material 11 is a thin-walled structure obtained by molding a sheet material such as a synthetic resin material polypropylene by a vacuum molding method. The upper cushioning material 11 includes a side receiving portion 12 for storing the side surface of the monitoring camera 100 in the center, a mating surface 13 that extends from the side receiving portion 12 and contacts the lower cushioning material 21, and an outer periphery that extends from the mating surface 13. A portion 14 is formed. The outer peripheral portion 14 of the upper cushioning material 11 has a size inscribed in the packaging box 31. An upper buffer projection 15 for buffering is formed on the side surface receiving portion 12 of the upper buffer material 11 at a position corresponding to the approximate center of gravity of the monitoring camera 100. The upper buffer protrusion 15 functions as a first buffer protrusion. A standing recess 16 for holding the circular dome of the monitoring camera 100 is formed between the side receiving portion 12 of the upper cushioning material 11 and the upper cushioning projection 15. The shape of the standing recess 16 will be described in detail with reference to FIG.

  The structure of the lower buffer material 21 will be described. The lower cushioning material 21 is a thin-walled structure obtained by molding a sheet material such as a synthetic resin material polypropylene by a vacuum molding method. The lower cushioning material 21 includes a side receiving portion 22 for storing the side surface of the monitoring camera 100 substantially at the center, a mating surface 23 extending from the side receiving portion 22 and contacting the upper cushioning material 11, and an outer periphery extending from the mating surface 23. Part 24 is formed. The outer periphery 24 of the lower cushioning material 21 has a size inscribed in the packing box 31. A lower buffer projection 25 for buffering is formed on the side surface receiving portion 22 of the lower buffer material 21 at a position corresponding to the approximate center of gravity of the monitoring camera 100. The lower buffer protrusion 25 functions as a second buffer protrusion.

  FIG. 5 is a cross-sectional view of the cushioning material showing a state in which the circular dome 101 of the surveillance camera 100 is inserted into the standing recess 16 of the upper cushioning material 11. At this time, the inner surface of the standing recess 16 is substantially the same shape as the circular dome 101 of the surveillance camera 100. Further, the relationship between the depth H of the standing recessed portion 16 and the depth h of the dome R portion 104 is H> h, and the standing recessed portion 16 has a depth that covers the dome R portion 104 of the monitoring camera 100. Here, the depth h of the dome R portion 104 corresponds to the depth of the curvature portion of the circular dome portion.

  A procedure for unpacking and inserting the monitoring camera 100 to perform installation work will be described. In the unpacking operation, first, the upper surface of the packaging box 31 is opened, and the instruction manual 200 and the partition member 41 are taken out of the packaging box 31. Next, the upper cushioning material 11 is taken out from the packing box 31. As shown in FIG. 6, the upper cushioning material 11 taken out from the packing box 31 is placed on a horizontal surface with the mating surface 13 facing up.

  Next, the monitoring camera 100 held by the lower cushioning material 21 is taken out from the packing box 31 and placed on the standing recess 16 of the upper cushioning material 11 with the circular dome 101 facing downward. Since the standing recessed portion 16 has a depth that covers the dome R portion 104, the standing recessed portion 16 does not tilt even if it is installed on the bracket mounting surface 102 of the monitoring camera 100, and can be stood stably. Furthermore, since the bracket mounting surface 102 of the monitoring camera 100 is on the upper side, the bracket mounting surface 102 can be easily held and mounting work can be performed.

  Here, the reason why it is desirable to form the standing recess 16 in the upper cushioning material 11 will be described.

  FIG. 7 is a cross-sectional view showing a state where the monitoring camera 100 is packed and stored in the packing box 31 in the first embodiment. Originally, the cushioning protrusion provided on the cushioning material requires the height L1 of the lower cushioning projection 25 for both the upper cushioning material 11 and the lower cushioning material 21. However, since the standing cushion 16 is provided in the upper cushioning material 11, the height L2 of the cushioning upper cushioning projection 15 is lower than the height L1 of the lower cushioning projection 25, and a sufficient cushioning effect cannot be obtained.

  However, in the first embodiment, this is compensated by covering the upper cushioning material 11 with the partition member 41. That is, the cushioning effect provided by the partition member 41 compensates for the small cushioning effect due to the low height of the upper cushioning protrusion 15. Further, the cushioning effect by the instruction manual 200 superimposed on the partition member 41 also supplements the cushioning effect of the upper cushioning protrusion 15.

  Similarly, when the standing recess 16 is formed in the lower cushioning material 21, the partition member 41 and the instruction manual 200 are laid under the lower cushioning material 21. However, in this case, in order to take out the instruction manual 200, the upper buffer material 11, the monitoring camera 100, the lower buffer material 21, and the partition member 41 are once taken out. The instruction manual 200 is necessary for confirming the work procedure at the time of installation work. Therefore, such a configuration is not appropriate in consideration of workability of installation work.

  It is also conceivable to form the standing recess 16 in the lower cushioning material 21 while forming the lower cushioning projection 25 of the height L1 on the lower cushioning material 21. However, in this case, when the lower cushioning material 21 is vacuum-formed, it becomes deep drawn, and there is a possibility that an extremely thin portion may be formed or torn. Therefore, such a configuration is not appropriate in consideration of the strength of the cushioning material. Further, even if the buffer material can be molded so as to have sufficient strength, the buffer material becomes large, and thus a larger packing box is required.

  In consideration of such points, in this embodiment, the standing cushion 16 is formed in the upper cushioning material 11 and the cushioning effect that is insufficient is compensated by the partition member 41 and the instruction manual 200, thereby providing sufficient cushioning performance. Secured.

  As described above, according to the cushioning material of the first embodiment, the side surface receiving portion 12 that receives the side surface of the monitoring camera in the packaged state and the standing recessed portion 16 that receives the circular dome portion of the monitoring camera during installation work are formed. can do. Thereby, even if the surveillance camera is long in the vertical direction, the surveillance camera can be reliably held as a work table.

(Second embodiment)
As a second embodiment of the present invention, an embodiment of a packaging system using a cushioning material made of cardboard instead of the lower cushioning material 21 in the first embodiment will be described with reference to the drawings. Since the shape of the monitoring camera 100 is the same as that in the first embodiment, the description thereof is omitted.

  FIG. 8 is a perspective view for explaining a packaging state of the monitoring camera 100 in the packaging system of the second embodiment. First, the cardboard cushioning material 51 is inserted into the packaging box 31.

  Next, the monitoring camera 100 is inserted into the side surface receiving portion 52 provided on the cardboard cushioning material 51 with the rotation axis Y being horizontal. That is, the monitoring camera 100 is held on the side surface receiving portion 52 of the cardboard cushioning material 51 with the surveillance camera 100 lying down. Then, the upper cushioning material 11 is inserted into the monitoring camera 100 laid on the cardboard cushioning material 51 so as to cover the surveillance camera 100. Furthermore, the partition member 41 is placed on the upper cushioning material 11, the instruction manual 200 is stored on the partition member 41, and the lid of the packaging box 31 is closed.

  Since the structure of the upper cushioning material 11 is the same as that of the first embodiment, the description thereof is omitted.

  The structure of the cardboard cushioning material 51 will be described. FIG. 9 is a top view of the state in which the monitoring camera 100 is stored in the cardboard cushioning material 51 and the upper cushioning material 11 is covered. FIG. 10 is a cross-sectional view taken along plane BB in FIG.

  The cardboard cushioning material 51 is assembled, for example, by corrugated cardboard, after punching and ruled lines are processed, and then bent. The corrugated board cushioning material 51 includes a concave side receiving part 52 for accommodating the monitoring camera 100 substantially in the center, a mating surface 53 extending from the side receiving part 52 and contacting the upper cushioning material 11, and an outer peripheral part extending from the mating face 53. 54 is formed. The outer peripheral portion 54 of the cardboard cushioning material 51 has a size inscribed in the packaging box 31.

  The procedure for unpacking and inserting the surveillance camera to perform the installation work will be described. In the unpacking operation, first, the upper surface of the packaging box 31 is opened, and the instruction manual 200 and the partition member 41 are taken out. Next, the upper cushioning material 11 is taken out from the packing box 31. Similar to the first embodiment, as shown in FIG. 6, the upper cushioning material 11 taken out from the packing box 31 is placed on a horizontal surface with the mating surface 13 facing up.

  Next, the monitoring camera 100 held by the cardboard cushioning material 51 is taken out from the packing box 31 and placed on the standing recess 16 of the upper cushioning material 11 with the circular dome 101 facing downward. Since the standing recessed portion 16 has a depth that covers the dome R portion 104, the standing recessed portion 16 does not tilt even if it is installed on the bracket mounting surface 102 of the monitoring camera 100, and can be stood stably. Furthermore, since the bracket mounting surface 102 of the monitoring camera 100 is on the upper side, the bracket mounting surface 102 can be easily held and mounting work can be performed.

  Also in the second embodiment, it is desirable to form the standing recess 16 in the upper cushioning material 11 for the same reason as in the first embodiment.

  FIG. 11 is a cross-sectional view showing a state where the surveillance camera 100 is packed and stored in the packing box 31 in the second embodiment. Originally, both the upper cushioning material 11 and the corrugated cardboard cushioning material 51 require a cushioning space height L3 for the cushioning projection provided on the cushioning material. However, since the standing recess 16 is provided in the upper cushioning material 11, the height L2 of the cushioning upper cushioning projection 15 is lower than the height L3 of the cushioning space of the cardboard cushioning material 51, and a sufficient cushioning effect is obtained. Disappear.

  However, this is compensated by covering the upper cushioning material 11 with the partition member 41. That is, the cushioning effect provided by the partition member 41 compensates for the small cushioning effect due to the low height of the upper cushioning protrusion 15. Further, the cushioning effect by the instruction manual 200 superimposed on the partition member 41 also supplements the cushioning effect of the upper cushioning protrusion 15.

  As described above, according to the cushioning material of the second embodiment, the side surface receiving portion 12 that receives the side surface of the monitoring camera in the packaged state and the standing recessed portion 16 that receives the circular dome portion of the monitoring camera during installation work are formed. can do. Thereby, even if the surveillance camera is long in the vertical direction, the surveillance camera can be reliably held as a work table.

DESCRIPTION OF SYMBOLS 11 Upper cushioning material 12 Side surface receiving part 16 Standing recessed part 21 Lower side cushioning material 22 Side surface receiving part 31 Packing box 41 Partition 51 Cardboard cushioning material 100 Surveillance camera 101 Circular dome part 200 Instruction manual

Claims (2)

A first cushioning material in which a first cushioning protrusion is formed on a first receiving portion that holds a side surface of a surveillance camera having a circular dome;
A second cushioning material in which a second cushioning protrusion is formed on a second receiving part for holding the side surface of the surveillance camera;
A packing box in which the first cushioning material and the second cushioning material are accommodated on the lid side of the first cushioning material;
A booklet housed in the packaging box;
A partition system having a buffering effect and being accommodated in the packing box,
The first cushioning material and the second cushioning material are housed in the packaging box so that the first cushioning material is located on the lid side of the packaging box,
A recess for holding the circular dome portion of the surveillance camera is formed in the first buffer material so that the height of the first buffer projection is lower than the height of the second buffer projection.
The booklet and the partition member are accommodated in the packing box so that the first buffer protrusion overlaps the booklet and the partition member in the height direction of the first buffer protrusion. To packing system. A first cushioning member in which a cushioning protrusion is formed on a first receiving portion that holds a side surface of the surveillance camera having a circular dome;
A second cushioning material in which a buffering space is formed in a second receiving part for holding a side surface of the surveillance camera;
A packing box in which the first cushioning material and the second cushioning material are accommodated on the lid side of the first cushioning material;
A booklet housed in the packaging box;
A partition system having a buffering effect and being accommodated in the packing box,
The first cushioning material and the second cushioning material are housed in the packaging box so that the first cushioning material is located on the lid side of the packaging box,
A recess for holding the circular dome portion of the monitoring camera is formed in the first buffer material so that the height of the buffer projection is lower than the height of the buffer space,
It said buffer protrusion in a height direction such that said buffer protrusion is overlapped with the booklet and the partition member, packing systems that wherein booklet and the partition member is housed in the packing box.

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