JP5206808B2 - Packing equipment - Google Patents

Packing equipment Download PDF

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JP5206808B2
JP5206808B2 JP2011015107A JP2011015107A JP5206808B2 JP 5206808 B2 JP5206808 B2 JP 5206808B2 JP 2011015107 A JP2011015107 A JP 2011015107A JP 2011015107 A JP2011015107 A JP 2011015107A JP 5206808 B2 JP5206808 B2 JP 5206808B2
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plate
exterior material
cushioning material
side plate
packaging device
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JP2012153410A (en
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彰久 横山
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Description

本発明は、矩形のパネル形状を成した化粧パネル等の被梱包体を梱包する梱包装置に関するものである。   The present invention relates to a packing device for packing a packaged body such as a decorative panel having a rectangular panel shape.

従来のパネル形状の化粧パネルを梱包する梱包装置は、化粧パネルを載置する底面と、同底面の四辺上方に折曲形成された側面とからなるダンボール製の箱体と、同箱体の四隅に配置され、前記化粧パネルの各コーナー部を保護するダンボール製の第一緩衝部材と、前記化粧パネルに対向する上面部および前記化粧パネルの側面にある側面部からなるダンボール製の蓋体とで構成され、前記第一緩衝部材に、前記化粧パネルの各コーナー部を収容する収容部を形成した梱包装置が提案されている。(例えば、特許文献1参照)。   A conventional packaging device for packing a panel-shaped decorative panel includes a cardboard box having a bottom surface on which the decorative panel is placed, a side surface bent upward on four sides of the bottom surface, and four corners of the box. A corrugated cardboard first cushioning member that protects each corner portion of the decorative panel, and a corrugated cardboard lid body comprising an upper surface portion facing the decorative panel and a side surface portion on the side surface of the decorative panel. There has been proposed a packaging device in which the first buffer member is formed with an accommodating portion for accommodating each corner portion of the decorative panel. (For example, refer to Patent Document 1).

特開平11−208636(図1)JP-A-11-208636 (FIG. 1)

しかし、特許文献1の梱包装置では、化粧パネルの四隅を箱体および蓋体と第一緩衝部材の両方で保護する構造であり、過剰に化粧パネルの四隅を保護する構成となっていた。これにより梱包材料の使用量が増加し、その結果、梱包後の製品重量が重くなり輸送コストや梱包材料費が増加したり、梱包装置の廃棄量が増加したりするという問題があった。   However, the packaging device of Patent Document 1 has a structure in which the four corners of the decorative panel are protected by both the box and the lid and the first buffer member, and the four corners of the decorative panel are excessively protected. As a result, the amount of the packing material used increases, resulting in a problem that the weight of the product after packing increases, the transportation cost and the packing material cost increase, and the amount of disposal of the packing device increases.

そこで本発明は、上記の課題を解決するためになされたものであり、梱包材料の使用量を抑制しつつ、且つ十分な強度を有する梱包装置を提供することを目的とする。   Then, this invention is made | formed in order to solve said subject, and it aims at providing the packaging apparatus which has sufficient intensity | strength, suppressing the usage-amount of a packaging material.

本発明に係る梱包装置は、被梱包体の四隅を覆う緩衝材と、底板、側面板及び天面板を有し、該緩衝材を含む前記被梱包体の周囲を覆う外装材と、該外装材を組み立てた後に、前記外装材を締め付けて固定するバンドと、を備えた梱包装置であって、側面板のうち、少なくとも対向する一対の側面板を底板より短い幅で形成した短幅側面板にして、外装材の側面の一部を開口すると共に、緩衝材の短幅側面板側の側面を、側壁面と該側壁面から凹ませた段差面とで構成し、外装材を組み立てた際に、短幅側面板が段差面と嵌合すると共に、側壁面が外装材の側面の開口と嵌合し、側壁面が短幅側面板と略同一または短幅側面板よりも外側になるように構成され、バンドが側壁面と接するように設けられていることを特徴とする。   The packaging device according to the present invention includes a cushioning material that covers the four corners of the packaged body, a bottom plate, a side plate, and a top panel, and an exterior material that covers the periphery of the packaged body that includes the cushioning material, and the packaging material A packaging device comprising a band for fastening and fixing the exterior material after assembly, and of the side plates, at least a pair of side plates facing each other is a short side plate formed with a width shorter than that of the bottom plate. When the exterior material is assembled, a part of the side surface of the exterior material is opened and the side surface on the short side plate side of the cushioning material is constituted by a side wall surface and a step surface recessed from the side wall surface. The short side plate is fitted to the step surface, the side wall surface is fitted to the opening of the side surface of the exterior material, and the side wall surface is substantially the same as or shorter than the short side plate. It is comprised and the band is provided so that a side wall surface may be contact | connected.

本発明に係る梱包装置は、上記のように構成することにより、外装材に使用するダンボールシートの使用量を減らすことができ、且つ梱包時に十分な強度を有する梱包装置を提供することが出来る。   By configuring the packaging device according to the present invention as described above, it is possible to reduce the amount of cardboard sheets used for the exterior material and to provide a packaging device having sufficient strength during packaging.

本発明の実施の形態1に係る梱包装置の分解斜視図。The disassembled perspective view of the packing apparatus which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る梱包装置の外観図。The external view of the packing apparatus which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る外装材の展開図。The expanded view of the exterior material which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る右後の緩衝材の斜視図。The perspective view of the shock absorbing material of the right rear which concerns on Embodiment 1 of this invention. 本発明の実施の形態1に係る右前の緩衝材の斜視図。FIG. 3 is a perspective view of the right front shock absorber according to Embodiment 1 of the present invention. 本発明の実施の形態1に係る梱包装置の組立図。The assembly drawing of the packing apparatus which concerns on Embodiment 1 of this invention.

実施の形態1.
以下、本発明の実施の形態1について、図1〜図6を用いて説明する。
図1は本発明の実施の形態1に係る梱包装置の分解斜視図であり、図2は本発明の実施の形態1に係る梱包装置の外観図、図3は本発明の実施の形態1に係る外装材の展開図、図4は本発明の実施の形態1に係る右後の緩衝材の斜視図、図5は本発明の実施の形態1に係る右前の緩衝材の斜視図、図6は本発明の実施の形態1に係る梱包装置の組立図である。
Embodiment 1 FIG.
Hereinafter, Embodiment 1 of the present invention will be described with reference to FIGS.
FIG. 1 is an exploded perspective view of the packaging device according to Embodiment 1 of the present invention, FIG. 2 is an external view of the packaging device according to Embodiment 1 of the present invention, and FIG. 3 is Embodiment 1 of the present invention. FIG. 4 is a perspective view of the right rear shock absorber according to the first embodiment of the present invention, FIG. 5 is a perspective view of the right front shock absorber according to the first embodiment of the present invention, and FIG. These are the assembly drawings of the packing apparatus which concerns on Embodiment 1 of this invention.

図1に示すように、梱包装置は、梱包対象となる天井埋込型空気調和機の化粧パネル1に対し、化粧パネル1の四隅のコーナー部1aに嵌め込んで覆う緩衝材2と、シート状のダンボール材を折曲げて化粧パネル1及び緩衝材2の上下側面を覆う外装材3で構成されており、図2に示すように複数のPP(ポリプロピレン)製のバンド4を外装材3の左右方向に一周させて締め付けることによってそれぞれを固定している。このように、梱包対象が化粧パネル1のように厚みがあまりない矩形のパネル形状の場合、例えば広い面状の方向を上方としたとき、その側方からの衝撃には強いので、梱包対象の四隅だけを緩衝材で覆い梱包装置の軽量化を図っている。
なお、本実施の形態では、梱包対象として化粧パネル1を用いて説明しているが、これに限ったものでは無く、厚みがあまりない矩形のパネル形状のものを梱包対象とし、パネル形状のうちの広い面状に形成された面が上方もしくは下方に向くように梱包されたものであれば良い。
As shown in FIG. 1, the packing device includes a cushioning material 2 that covers and covers the decorative panel 1 of the ceiling-embedded air conditioner that is to be packed, and is fitted into the four corners 1 a of the decorative panel 1, and a sheet shape. 2 is composed of an exterior material 3 that covers the upper and lower side surfaces of the decorative panel 1 and the cushioning material 2, and a plurality of PP (polypropylene) bands 4 are arranged on the left and right sides of the exterior material 3 as shown in FIG. Each is fixed by tightening it in one direction. Thus, when the packing object is a rectangular panel shape with a little thickness like the decorative panel 1, for example, when the wide surface direction is set upward, the packing object is strong against impact from the side. Only the four corners are covered with cushioning material to reduce the weight of the packaging device.
In the present embodiment, the decorative panel 1 is used as an object to be packaged. However, the present invention is not limited to this, and a rectangular panel shape having a small thickness is an object to be packaged. As long as it is packaged so that the surface formed into a wide surface is directed upward or downward.

次に、図3〜5を用いて、その詳細を説明する。
まず、外装材3について説明する。図3は外装材3の展開図である。図3に示すように、外装材3は、1枚のシート状のダンボールを打ち抜いて形成され、矩形状で化粧パネル1の下方を覆う底板3a、底板3aの前面に折目5aを介して前面板3b、底板3aの左面に折目5bを介して左面板3c、底板3aの右面に折目5cを介して右面板3d、底板3aの後面に折目5dを介して後面板3eが連結されている。更に、前面板3bの折目5aの反対側に折目5eを介して前延設部3f、左面板3cの折目5bの反対側に折目5fを介して左延設部3g、右面板3dの折目5cの反対側に折目5gを介して右延設部3h、後面板3eの折目5dの反対側に折目5hを介して後延設部3iが連結されている。
ここで、外装材3の側面板のうち対向する左面板3c及び右面板3dの幅を、連結する底板3aの1辺よりも短い短幅側面板として形成している。また、左面板3c及び右面板3dの先端に連結された左延設部3g及び右延設部3hが、短幅側面板延設部として形成されている。また、後延設部3iが梱包装置の上面を覆う天面板として形成されている。これにより、外装材3の右面と左面には、開口ができるようになっている。
Next, the details will be described with reference to FIGS.
First, the exterior material 3 will be described. FIG. 3 is a development view of the exterior material 3. As shown in FIG. 3, the exterior material 3 is formed by punching out a single sheet-like cardboard, and has a rectangular bottom plate 3a that covers the lower side of the decorative panel 1, and a front surface of the bottom plate 3a through a fold 5a. The left side plate 3c is connected to the left side of the face plate 3b and the bottom plate 3a via the fold 5b, the right side plate 3d is connected to the right side of the bottom plate 3a via the fold 5c, and the rear side plate 3e is connected to the rear surface of the bottom plate 3a via the fold 5d. ing. Furthermore, a front extension 3f is provided on the opposite side of the fold 5a of the front plate 3b via a fold 5e, a left extension 3g is provided on the opposite side of the fold 5b of the left side plate 3c, and a right side plate. The right extending portion 3h is connected to the opposite side of the 3d fold 5c via the fold 5g, and the rear extending portion 3i is connected to the opposite side of the fold 5d of the rear surface plate 3e via the fold 5h.
Here, of the side plates of the exterior material 3, the opposing left side plate 3c and right side plate 3d are formed as short side plates shorter than one side of the bottom plate 3a to be connected. Further, a left extending portion 3g and a right extending portion 3h connected to the distal ends of the left surface plate 3c and the right surface plate 3d are formed as short side surface plate extending portions. Moreover, the back extension part 3i is formed as a top plate which covers the upper surface of a packaging apparatus. Thereby, openings can be formed on the right surface and the left surface of the exterior material 3.

次に緩衝材2について説明する。図4は化粧パネル1の右後のコーナー部1aを覆う緩衝材2aの斜視図である。図4に示すように、緩衝材2は、プラスチック系の発泡材料にて成型されているものであり、その内側には化粧パネル1のコーナー部1aの形状に合わせて凹ませた挿入口6を有し、梱包装置として組み立てたときに右側に位置する右側壁面7の内側端部7a側に一段内側に凹んだ側方段差面8、側方段差面8と連結する上面9に一段下方に凹んだ上方段差面9aが形成されている。ここで、側方段差面8と上方段差面9aの凹み寸法は、外装材3の厚さ以上となるように形成されている。
なお、化粧パネル1の左後のコーナー部1aを覆う緩衝材2は、右後の緩衝材2aに対して左右逆の形状に形成されている。
Next, the cushioning material 2 will be described. FIG. 4 is a perspective view of the cushioning material 2 a that covers the right rear corner 1 a of the decorative panel 1. As shown in FIG. 4, the cushioning material 2 is formed of a plastic foam material, and an insertion port 6 that is recessed in accordance with the shape of the corner portion 1 a of the decorative panel 1 is formed on the inside thereof. A side step surface 8 recessed inward one step on the inner end 7a side of the right side wall surface 7 positioned on the right side when assembled as a packaging device, and recessed one step downward in an upper surface 9 connected to the side step surface 8 An upper step surface 9a is formed. Here, the recessed dimension of the side step surface 8 and the upper step surface 9 a is formed to be equal to or greater than the thickness of the exterior material 3.
Note that the cushioning material 2 covering the left rear corner portion 1a of the decorative panel 1 is formed in a left-right reversed shape with respect to the right rear cushioning material 2a.

次に化粧パネル1の右前のコーナー部1aを覆う緩衝材2bについて説明する。図5は化粧パネル1の右前のコーナー部1aを覆う緩衝材2bの斜視図である。図5に示すように、緩衝材2bも、右後の緩衝材2aと同様に、プラスチック系の発泡材料にて成型されているものであり、その内側には化粧パネル1のコーナー部1aの形状に合わせて凹ませた挿入口(図示せず)を有し、梱包装置として組み立てたときに右側に位置する右側壁面7の内側端部7b側に一段内側に凹んだ側方段差面8、側方段差面8と連結する上面9に一段下方に凹んだ上方段差面9aが形成されている。更に右前の緩衝材2bでは、上面9の前側に一段下方に凹んだ前側上方段差面9bが形成されている。ここで、側方段差面8と上方段差面9a、前側上方段差面9bの凹み寸法は、外装材3の厚さ以上となるように形成されている。
なお、化粧パネル1の左前のコーナー部1aを覆う緩衝材2は、右前の緩衝材2bに対して左右逆の形状に形成されている。
Next, the cushioning material 2b that covers the corner portion 1a on the front right side of the decorative panel 1 will be described. FIG. 5 is a perspective view of the cushioning material 2 b that covers the right front corner portion 1 a of the decorative panel 1. As shown in FIG. 5, the cushioning material 2 b is also molded from a plastic foam material like the right rear cushioning material 2 a, and the shape of the corner portion 1 a of the decorative panel 1 is formed inside thereof. Side step surface 8, which is recessed inwardly on the inner end 7 b side of the right side wall surface 7 located on the right side when assembled as a packaging device. An upper step surface 9 a that is recessed one step downward is formed on the upper surface 9 that is connected to the stepped surface 8. Further, in the front right cushioning material 2b, a front upper step surface 9b is formed on the front side of the upper surface 9 and is recessed one step downward. Here, the recesses of the side step surface 8, the upper step surface 9 a, and the front upper step surface 9 b are formed to be equal to or greater than the thickness of the exterior material 3.
In addition, the shock absorbing material 2 which covers the corner part 1a of the front left of the decorative panel 1 is formed in the right-and-left reverse shape with respect to the right front shock absorbing material 2b.

次に、梱包装置の組立手順について図6を用いて説明する。
まず、化粧パネル1の四隅のコーナー部1aに緩衝材2を嵌め込み、それらを外装材3の底板3aの上に載置する。このとき、底板3aは緩衝材2が嵌め込まれた化粧パネル1と略同一の大きさとなっており、外装材3の折目5a〜5dを折り立てると、外装材3の前面板3b、左面板3c、右面板3d、後面板3eが緩衝材2と接触しつつその周囲を覆うように構成されている。
Next, the assembly procedure of the packing apparatus will be described with reference to FIG.
First, the cushioning material 2 is fitted into the corner portions 1 a at the four corners of the decorative panel 1, and these are placed on the bottom plate 3 a of the exterior material 3. At this time, the bottom plate 3a has substantially the same size as the decorative panel 1 in which the cushioning material 2 is fitted. When the folds 5a to 5d of the exterior material 3 are folded, the front plate 3b and the left surface plate of the exterior material 3 are formed. 3c, the right side board 3d, and the rear side board 3e are comprised so that the circumference | surroundings may be covered, contacting the shock absorbing material 2. FIG.

図6(a)は、化粧パネル1の四隅のコーナー部1aに緩衝材2を嵌め込み、それらを外装材3の底板3aの上に載置した状態の図であり、この状態から外装材3の折目5a〜5dを折り立てることにより、図6(b)のような状態になる。
図6を見ると分かるように、折目5cを内側に折り立てることにより、右面板3dが右後の緩衝材2aと右前の緩衝材2bに形成された側方段差面8と嵌合するように構成されている。加えて側方段差面8の凹み寸法は外装材3の厚さ以上となるように形成されているので、右側壁面7は右面板3dと略同一または右面板3dよりも外側になるように構成されている。このような構成することにより、前後方向の強度については外装材3を箱状に形成したものと同様の強度を維持しつつ、梱包装置の側方については緩衝材2または外装材3のどちらかで保護するよう構成されるので、外装材3に用いられる材料を減らすことができ、梱包装置を軽量化することが出来る。これにより例えば梱包装置をより高くまで積み上げて保管することが出来たり、輸送コストの低減を図ることが出来る。
また、梱包装置の外周に開口部を有することなく形成することが出来るので、小動物などが梱包装置内に侵入することを防止することが出来ると共に、特に荷扱いの悪さが懸念される場合に対しても十分に梱包対象物を保護することが出来る。
FIG. 6A is a diagram of a state in which the cushioning material 2 is fitted into the corner portions 1a of the four corners of the decorative panel 1, and these are placed on the bottom plate 3a of the exterior material 3, and from this state, the exterior material 3 By folding the folds 5a to 5d, the state shown in FIG. 6B is obtained.
As can be seen from FIG. 6, by folding the fold 5c inward, the right face plate 3d is fitted to the side stepped surface 8 formed on the right rear shock absorber 2a and the right front shock absorber 2b. It is configured. In addition, since the recess size of the side stepped surface 8 is formed to be equal to or greater than the thickness of the exterior material 3, the right side wall surface 7 is configured to be substantially the same as the right side plate 3d or outside the right side plate 3d. Has been. By configuring in this way, the strength in the front-rear direction is maintained at the same strength as that in which the exterior material 3 is formed in a box shape, and either the cushioning material 2 or the exterior material 3 is provided on the side of the packaging device. Since it is comprised so that it may protect by, the material used for the exterior material 3 can be reduced, and a packaging apparatus can be reduced in weight. Thereby, for example, the packing device can be stacked and stored higher, and the transportation cost can be reduced.
Moreover, since it can be formed without having an opening on the outer periphery of the packing device, it is possible to prevent small animals and the like from entering the packing device, and especially when there is a concern about poor handling. However, it is possible to sufficiently protect the packing object.

また、折目5gを内側に折り立てることにより、右延設部3hが右前の緩衝材2bに形成された上方段差面9aと嵌合するように構成されている。加えて上方段差面9aの凹み寸法は外装材3の厚さ以上となるように形成されているので、右後の緩衝材2aと右前の緩衝材2bの上面は右延設部3hと略同一または右延設部3hよりも上側になるように構成されている。このような構成することにより、本願の梱包装置を組み立てたときに、天面板となる後延設部3iが、右延設部3hのみならず右後の緩衝材2aと右前の緩衝材2bの上面9と接触する構造となるため、梱包装置の上下方向の強度を高めることが出来る。また、梱包装置の上面を平坦に形成することができるようになるので、例えば梱包装置を高くまで積み上げても安定して保管することが出来たり、輸送時の荷崩れを低減することが出来る。
また、緩衝材2をプラスチック系の発泡材料を使用することにより、高温高湿度下で強度劣化が発生するダンボールのみで加重を支持する場合に比べ、温湿度環境の変化に対して安定性の高い梱包装置を提供することが出来る。
Further, the right extending portion 3h is configured to be fitted to the upper step surface 9a formed on the right front cushioning material 2b by folding the fold 5g inward. In addition, since the recess size of the upper step surface 9a is formed to be equal to or greater than the thickness of the exterior material 3, the upper surfaces of the right rear shock absorber 2a and the right front shock absorber 2b are substantially the same as the right extending portion 3h. Or it is comprised so that it may become above the right extension part 3h. With such a configuration, when the packaging device of the present application is assembled, the rear extending portion 3i serving as the top plate is not only the right extending portion 3h but also the right rear cushioning material 2a and the right front cushioning material 2b. Since it becomes a structure which contacts the upper surface 9, the intensity | strength of the up-down direction of a packaging apparatus can be raised. In addition, since the upper surface of the packaging device can be formed flat, for example, the packaging device can be stably stored even when the packaging device is stacked up high, or the collapse of cargo during transportation can be reduced.
In addition, the use of a plastic foam material for the cushioning material 2 makes it more stable against changes in the temperature and humidity environment than when the weight is supported only by corrugated cardboard where strength deterioration occurs under high temperature and high humidity. A packaging device can be provided.

また、折目5eを内側に折り立てることにより、前延設部3fが右後の緩衝材2aと右前の緩衝材2bに形成された前側上方段差面9bと嵌合するように構成されている。加えて前側上方段差面9bの凹み寸法は外装材3の厚さ以上となるように形成されているので、右前の緩衝材2bの上面は前延設部3fと略同一または前延設部3fよりも上側になるように構成されている。このような構成することにより、本願の梱包装置を組み立てたときに、天面板となる後延設部3iが、前延設部3fのみならず右前の緩衝材2bの上面9と接触する構造となるため、梱包装置の上下方向の強度を高めることが出来る。また、梱包装置の上面を平坦に形成することができるようになるので、例えば梱包装置を高くまで積み上げても安定して保管することが出来たり、輸送時の荷崩れを低減することが出来る。   Further, by folding the fold 5e inward, the front extending portion 3f is configured to be fitted to the front upper step surface 9b formed on the right rear cushioning material 2a and the right front cushioning material 2b. . In addition, since the recess size of the front upper step surface 9b is formed to be equal to or greater than the thickness of the exterior material 3, the upper surface of the right front cushioning material 2b is substantially the same as the front extension portion 3f or the front extension portion 3f. It is comprised so that it may become above. With such a configuration, when the packaging device of the present application is assembled, the rear extending portion 3i serving as the top plate comes into contact with the upper surface 9 of the right front cushioning material 2b as well as the front extending portion 3f. Therefore, the strength of the packing device in the vertical direction can be increased. In addition, since the upper surface of the packaging device can be formed flat, for example, the packaging device can be stably stored even when the packaging device is stacked up high, or the collapse of cargo during transportation can be reduced.

ここで、上方段差面9a及び前側上方段差面9bによって同様の効果が記載されているが、それぞれ個別に実施してもその効果を奏するものである。ただし、上方段差面9a及び前側上方段差面9bの両方を実施することによって、天面板となる後延設部3iが完全な平坦になると共に後延設部3iと緩衝材2との接触面積も最大となるので、その効果を格段に高めることが出来る。   Here, although the same effect is described by the upper step surface 9a and the front upper step surface 9b, the effect can be obtained even if each of them is implemented individually. However, by implementing both the upper step surface 9a and the front upper step surface 9b, the rear extending portion 3i serving as the top plate becomes completely flat and the contact area between the rear extending portion 3i and the cushioning material 2 is also increased. Since it becomes the maximum, the effect can be remarkably enhanced.

ここで、実施の形態1では、梱包装置の右側の構成にて説明しているが、当然それに対応する左側も右側と同様の構成を有している。   Here, in the first embodiment, the configuration on the right side of the packaging device is described, but the left side corresponding to the configuration naturally has the same configuration as the right side.

最後に、組み立てられた外装材3の側面の開口から略同一又は突出している緩衝材2を締め付けるように、PP(ポリプロピレン)製のバンド4で一周させて締め付けてそれぞれを固定している。これにより、梱包装置に衝撃が加わっても、崩れることなく固定することが出来る。更に、バンド4によって、ダンボール材で形成された外装材3だけでなく、プラスチック系の発泡材料で形成された緩衝材2を直接締め付けて固定することにより、高温高湿度下で強度劣化が発生するダンボールのみを締め付けて固定する場合に比べ、温湿度環境の変化に対して締め付けが緩むことが抑制されるので、より確実に梱包対象を保護することができる梱包装置を提供することが出来る。   Finally, the cushioning material 2 that is substantially the same or protrudes from the opening on the side surface of the assembled exterior material 3 is tightened by being wrapped around with a band 4 made of PP (polypropylene) and fixed to each other. Thereby, even if an impact is applied to the packaging device, it can be fixed without collapsing. Furthermore, not only the exterior material 3 made of corrugated cardboard but also the cushioning material 2 made of a plastic foam material is directly clamped and fixed by the band 4, thereby causing strength deterioration under high temperature and high humidity. Compared with the case where only the corrugated cardboard is fastened and fixed, it is possible to prevent the tightening from being loosened with respect to changes in the temperature and humidity environment, and thus it is possible to provide a packing device that can protect the packing object more reliably.

また、従来の梱包装置は、あらかじめそれぞれの外装材を箱型に形成した後に、その箱形の外装材と梱包対象を組み立てて梱包装置を形成するため、組立性が良くなかった。それに対し、本発明における梱包装置は、上記のように梱包対象である化粧パネル1をシート状の外装材3に載置して組み立てることが出来るので組立性に優れるとともに、接着剤やステッチなどの固定具を用いることなく組立てることが可能となる。   In addition, the conventional packing apparatus is not good in assemblability because each packaging material is formed in a box shape in advance and then the packaging material is assembled by assembling the packaging material and the packaging object. On the other hand, the packaging device according to the present invention can be assembled by placing the decorative panel 1 to be packaged on the sheet-like exterior material 3 as described above. It becomes possible to assemble without using a fixture.

1 化粧パネル、1a コーナー部1a、2 緩衝材、2a 右後の緩衝材、2b 右前の緩衝材、3 外装材、3a 底板3a、3b 前面板、3c 左面板、3d 右面板、3e 後面板、3f 前延設部、3g 左延設部、3h 右延設部、3i 後延設部、4 バンド、5a〜5h 折目、6 挿入口、7 右側壁面、7a、7b 内側端部、8 側方段差面、9 上面、9a 上方段差面、9b 前側上方段差面。 1 decorative panel, 1a corner portion 1a, 2 cushioning material, 2a cushioning material on the right rear, 2b cushioning material on the right front, 3 exterior material, 3a bottom plate 3a, 3b front plate, 3c left side plate, 3d right side plate, 3e rear plate, 3f front extending part, 3g left extending part, 3h right extending part, 3i rear extending part, 4 band, 5a to 5h fold, 6 insertion slot, 7 right wall surface, 7a, 7b inner end, 8 side Step surface, 9 upper surface, 9a upper step surface, 9b front upper step surface.

Claims (4)

被梱包体の四隅を覆う緩衝材と、
底板、側面板及び天面板を有し、該緩衝材を含む前記被梱包体の周囲を覆う外装材と、
該外装材を組み立てた後に、前記外装材を締め付けて固定するバンドと、
を備えた梱包装置であって、
前記側面板のうち、少なくとも対向する一対の側面板を前記底板より短い幅で形成した短幅側面板にして、前記外装材の側面の一部を開口すると共に、
前記緩衝材の前記短幅側面板側の側面を、側壁面と該側壁面から凹ませた段差面とで構成し、
前記外装材を組み立てた際に、前記短幅側面板が前記段差面と嵌合すると共に、前記側壁面が前記外装材の側面の開口と嵌合し、前記側壁面が前記短幅側面板と略同一または前記短幅側面板よりも外側になるように構成され、
前記バンドが前記側壁面と接するように設けられている梱包装置。
Cushioning material covering the four corners of the package,
An exterior material having a bottom plate, a side plate and a top plate, and covering the periphery of the packaged body including the cushioning material;
After assembling the exterior material, a band for fastening and fixing the exterior material;
A packaging device comprising:
Among the side plates, at least a pair of side plates facing each other is a short side plate formed with a width shorter than the bottom plate, and opening a part of the side surface of the exterior material,
The side surface on the short side plate side of the cushioning material is composed of a side wall surface and a step surface recessed from the side wall surface,
When the exterior material is assembled, the short side plate is fitted to the stepped surface, the side wall surface is fitted to an opening on the side surface of the exterior material, and the side wall surface is joined to the short side plate. Substantially the same or configured to be outside the short side plate,
A packing device provided so that the band contacts the side wall surface.
前記短幅側面板の先端に短幅側面板延設部を形成すると共に、前記緩衝材の前記段差面と連結する上面に上方段差面を形成し、
前記外装材を組み立てた際に、前記短幅側面板延設部が前記上方段差面と勘合すると共に、前記緩衝材の上面が前記外装材の天面板と接触するよう構成されている請求項1に記載の梱包装置。
Forming a short side plate extending portion at the tip of the short side plate, and forming an upper step surface on an upper surface connected to the step surface of the cushioning material;
2. When the exterior material is assembled, the short side plate extension part is fitted with the upper step surface, and the upper surface of the cushioning material is in contact with the top plate of the exterior material. The packaging device described in 1.
前記側面板のうち、前記天面板が連結された側面板と対向する位置に形成された前面板の先端に前面板延設部を形成すると共に、前記緩衝材の前記前面板側の上面に前側上方段差面を形成し、
前記外装材を組み立てた際に、前記前面板延設部が前記前側上方段差面と勘合すると共に、前記緩衝材の上面が前記天面板と接触するよう構成されている請求項1又は請求項2に記載の梱包装置。
A front plate extending portion is formed at the front end of the front plate formed at a position facing the side plate to which the top plate is connected among the side plates, and the front side of the cushioning material on the front plate side. Forming an upper stepped surface,
3. The structure according to claim 1, wherein when the exterior material is assembled, the front plate extension portion is fitted with the front upper step surface, and the upper surface of the cushioning material is in contact with the top plate. The packaging device described in 1.
前記緩衝材はプラスチック系の発泡材料で形成されている請求項1〜3のいずれかに記載の梱包装置。 The packing device according to claim 1, wherein the cushioning material is formed of a plastic foam material.
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