JP2011009314A - Solid electrolytic capacitor, and method of manufacturing the same - Google Patents
Solid electrolytic capacitor, and method of manufacturing the same Download PDFInfo
- Publication number
- JP2011009314A JP2011009314A JP2009149247A JP2009149247A JP2011009314A JP 2011009314 A JP2011009314 A JP 2011009314A JP 2009149247 A JP2009149247 A JP 2009149247A JP 2009149247 A JP2009149247 A JP 2009149247A JP 2011009314 A JP2011009314 A JP 2011009314A
- Authority
- JP
- Japan
- Prior art keywords
- solid electrolytic
- electrolytic capacitor
- polymer
- group
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000003990 capacitor Substances 0.000 title claims abstract description 87
- 239000007787 solid Substances 0.000 title claims abstract description 68
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 150000001875 compounds Chemical class 0.000 claims abstract description 40
- 229920000642 polymer Polymers 0.000 claims abstract description 38
- 239000007784 solid electrolyte Substances 0.000 claims abstract description 24
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 7
- 239000007800 oxidant agent Substances 0.000 claims description 26
- 238000000034 method Methods 0.000 claims description 25
- 238000006116 polymerization reaction Methods 0.000 claims description 21
- 239000002019 doping agent Substances 0.000 claims description 20
- 229910052751 metal Inorganic materials 0.000 claims description 20
- 239000002184 metal Substances 0.000 claims description 20
- 230000009471 action Effects 0.000 claims description 17
- 150000003839 salts Chemical class 0.000 claims description 11
- 125000004432 carbon atom Chemical group C* 0.000 claims description 5
- 239000007791 liquid phase Substances 0.000 claims description 5
- 125000004430 oxygen atom Chemical group O* 0.000 claims description 5
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims description 4
- 229910052717 sulfur Inorganic materials 0.000 claims description 4
- 125000004434 sulfur atom Chemical group 0.000 claims description 4
- 239000003960 organic solvent Substances 0.000 claims description 2
- 230000015556 catabolic process Effects 0.000 abstract 2
- 239000000178 monomer Substances 0.000 description 29
- -1 i-pentyl group Chemical group 0.000 description 19
- 230000001590 oxidative effect Effects 0.000 description 18
- 239000000243 solution Substances 0.000 description 17
- 229920001940 conductive polymer Polymers 0.000 description 14
- GKWLILHTTGWKLQ-UHFFFAOYSA-N 2,3-dihydrothieno[3,4-b][1,4]dioxine Chemical compound O1CCOC2=CSC=C21 GKWLILHTTGWKLQ-UHFFFAOYSA-N 0.000 description 11
- 239000011888 foil Substances 0.000 description 10
- 239000000126 substance Substances 0.000 description 10
- 229910052782 aluminium Inorganic materials 0.000 description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 9
- 239000002253 acid Substances 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 238000005470 impregnation Methods 0.000 description 5
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 235000019293 ammonium adipate Nutrition 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 238000005530 etching Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 3
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- VTLYFUHAOXGGBS-UHFFFAOYSA-N Fe3+ Chemical class [Fe+3] VTLYFUHAOXGGBS-UHFFFAOYSA-N 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 125000003545 alkoxy group Chemical group 0.000 description 3
- ZRSKSQHEOZFGLJ-UHFFFAOYSA-N ammonium adipate Chemical compound [NH4+].[NH4+].[O-]C(=O)CCCCC([O-])=O ZRSKSQHEOZFGLJ-UHFFFAOYSA-N 0.000 description 3
- 125000000129 anionic group Chemical group 0.000 description 3
- JFDZBHWFFUWGJE-UHFFFAOYSA-N benzonitrile Chemical compound N#CC1=CC=CC=C1 JFDZBHWFFUWGJE-UHFFFAOYSA-N 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 150000007524 organic acids Chemical class 0.000 description 3
- 239000002861 polymer material Substances 0.000 description 3
- 230000000379 polymerizing effect Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 3
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 2
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 2
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 2
- 229910052794 bromium Inorganic materials 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- OSVXSBDYLRYLIG-UHFFFAOYSA-N dioxidochlorine(.) Chemical compound O=Cl=O OSVXSBDYLRYLIG-UHFFFAOYSA-N 0.000 description 2
- 239000008151 electrolyte solution Substances 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 230000001747 exhibiting effect Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 2
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- UHOVQNZJYSORNB-UHFFFAOYSA-N monobenzene Natural products C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 125000000740 n-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 229910052758 niobium Inorganic materials 0.000 description 2
- 239000010955 niobium Substances 0.000 description 2
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 2
- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 2
- AVFBYUADVDVJQL-UHFFFAOYSA-N phosphoric acid;trioxotungsten;hydrate Chemical compound O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.O=[W](=O)=O.OP(O)(O)=O AVFBYUADVDVJQL-UHFFFAOYSA-N 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 2
- AKEJUJNQAAGONA-UHFFFAOYSA-N sulfur trioxide Chemical compound O=S(=O)=O AKEJUJNQAAGONA-UHFFFAOYSA-N 0.000 description 2
- 239000003115 supporting electrolyte Substances 0.000 description 2
- 229910052715 tantalum Inorganic materials 0.000 description 2
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- GEWWCWZGHNIUBW-UHFFFAOYSA-N 1-(4-nitrophenyl)propan-2-one Chemical compound CC(=O)CC1=CC=C([N+]([O-])=O)C=C1 GEWWCWZGHNIUBW-UHFFFAOYSA-N 0.000 description 1
- LDMOEFOXLIZJOW-UHFFFAOYSA-N 1-dodecanesulfonic acid Chemical compound CCCCCCCCCCCCS(O)(=O)=O LDMOEFOXLIZJOW-UHFFFAOYSA-N 0.000 description 1
- WBIQQQGBSDOWNP-UHFFFAOYSA-N 2-dodecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O WBIQQQGBSDOWNP-UHFFFAOYSA-N 0.000 description 1
- NNIKSVAOFGELNT-UHFFFAOYSA-N 3-butyl-2,3-dihydrothieno[3,4-b][1,4]dioxine Chemical compound O1C(CCCC)COC2=CSC=C21 NNIKSVAOFGELNT-UHFFFAOYSA-N 0.000 description 1
- 125000003542 3-methylbutan-2-yl group Chemical group [H]C([H])([H])C([H])(*)C([H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- IFSVANOHBDWYFV-UHFFFAOYSA-N 3-pentyl-2,3-dihydrothieno[3,4-b][1,4]dioxine Chemical compound O1C(CCCCC)COC2=CSC=C21 IFSVANOHBDWYFV-UHFFFAOYSA-N 0.000 description 1
- WOWFGZLCKNNPIV-UHFFFAOYSA-N 3-phenylbenzene-1,2-disulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC(C=2C=CC=CC=2)=C1S(O)(=O)=O WOWFGZLCKNNPIV-UHFFFAOYSA-N 0.000 description 1
- BCYACKLUJNIIBY-UHFFFAOYSA-N 3-propan-2-yl-2,3-dihydrothieno[3,4-b][1,4]dioxine Chemical compound C(C)(C)C1COC=2C(O1)=CSC=2 BCYACKLUJNIIBY-UHFFFAOYSA-N 0.000 description 1
- GSLCVVGAIHMYDK-UHFFFAOYSA-N 3-propyl-2,3-dihydrothieno[3,4-b][1,4]dioxine Chemical compound O1C(CCC)COC2=CSC=C21 GSLCVVGAIHMYDK-UHFFFAOYSA-N 0.000 description 1
- MGWGWNFMUOTEHG-UHFFFAOYSA-N 4-(3,5-dimethylphenyl)-1,3-thiazol-2-amine Chemical compound CC1=CC(C)=CC(C=2N=C(N)SC=2)=C1 MGWGWNFMUOTEHG-UHFFFAOYSA-N 0.000 description 1
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- FLDCSPABIQBYKP-UHFFFAOYSA-N 5-chloro-1,2-dimethylbenzimidazole Chemical compound ClC1=CC=C2N(C)C(C)=NC2=C1 FLDCSPABIQBYKP-UHFFFAOYSA-N 0.000 description 1
- 239000001741 Ammonium adipate Substances 0.000 description 1
- 229910021630 Antimony pentafluoride Inorganic materials 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- 239000004155 Chlorine dioxide Substances 0.000 description 1
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- PEVJJRDDXKCISU-UHFFFAOYSA-N P(Cl)(Cl)(Cl)(Cl)Cl.[P] Chemical compound P(Cl)(Cl)(Cl)(Cl)Cl.[P] PEVJJRDDXKCISU-UHFFFAOYSA-N 0.000 description 1
- WXVGGQKLIXUODW-UHFFFAOYSA-N P(F)(F)F.[P] Chemical compound P(F)(F)F.[P] WXVGGQKLIXUODW-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 229920001609 Poly(3,4-ethylenedioxythiophene) Polymers 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 239000005456 alcohol based solvent Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- VBVBHWZYQGJZLR-UHFFFAOYSA-I antimony pentafluoride Chemical compound F[Sb](F)(F)(F)F VBVBHWZYQGJZLR-UHFFFAOYSA-I 0.000 description 1
- 239000000010 aprotic solvent Substances 0.000 description 1
- 150000001555 benzenes Chemical class 0.000 description 1
- FDOCOSUCHDHMCW-UHFFFAOYSA-K benzenesulfonate iron(3+) Chemical compound [Fe+3].[O-]S(=O)(=O)c1ccccc1.[O-]S(=O)(=O)c1ccccc1.[O-]S(=O)(=O)c1ccccc1 FDOCOSUCHDHMCW-UHFFFAOYSA-K 0.000 description 1
- SRSXLGNVWSONIS-UHFFFAOYSA-N benzenesulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-N 0.000 description 1
- 229940092714 benzenesulfonic acid Drugs 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 235000019398 chlorine dioxide Nutrition 0.000 description 1
- QBWCMBCROVPCKQ-UHFFFAOYSA-N chlorous acid Chemical compound OCl=O QBWCMBCROVPCKQ-UHFFFAOYSA-N 0.000 description 1
- 229940077239 chlorous acid Drugs 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- SOCTUWSJJQCPFX-UHFFFAOYSA-N dichromate(2-) Chemical compound [O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O SOCTUWSJJQCPFX-UHFFFAOYSA-N 0.000 description 1
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 229940060296 dodecylbenzenesulfonic acid Drugs 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- QFWPJPIVLCBXFJ-UHFFFAOYSA-N glymidine Chemical compound N1=CC(OCCOC)=CN=C1NS(=O)(=O)C1=CC=CC=C1 QFWPJPIVLCBXFJ-UHFFFAOYSA-N 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 239000011964 heteropoly acid Substances 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- CBEQRNSPHCCXSH-UHFFFAOYSA-N iodine monobromide Chemical compound IBr CBEQRNSPHCCXSH-UHFFFAOYSA-N 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- LHOWRPZTCLUDOI-UHFFFAOYSA-K iron(3+);triperchlorate Chemical compound [Fe+3].[O-]Cl(=O)(=O)=O.[O-]Cl(=O)(=O)=O.[O-]Cl(=O)(=O)=O LHOWRPZTCLUDOI-UHFFFAOYSA-K 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 229960004592 isopropanol Drugs 0.000 description 1
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910001507 metal halide Inorganic materials 0.000 description 1
- 150000005309 metal halides Chemical class 0.000 description 1
- 229940098779 methanesulfonic acid Drugs 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- PDKHNCYLMVRIFV-UHFFFAOYSA-H molybdenum;hexachloride Chemical compound [Cl-].[Cl-].[Cl-].[Cl-].[Cl-].[Cl-].[Mo] PDKHNCYLMVRIFV-UHFFFAOYSA-H 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- HYFMZOAPNQAXHU-UHFFFAOYSA-N naphthalene-1,7-disulfonic acid Chemical compound C1=CC=C(S(O)(=O)=O)C2=CC(S(=O)(=O)O)=CC=C21 HYFMZOAPNQAXHU-UHFFFAOYSA-N 0.000 description 1
- PSZYNBSKGUBXEH-UHFFFAOYSA-M naphthalene-1-sulfonate Chemical compound C1=CC=C2C(S(=O)(=O)[O-])=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-M 0.000 description 1
- PSZYNBSKGUBXEH-UHFFFAOYSA-N naphthalene-1-sulfonic acid Chemical group C1=CC=C2C(S(=O)(=O)O)=CC=CC2=C1 PSZYNBSKGUBXEH-UHFFFAOYSA-N 0.000 description 1
- KVBGVZZKJNLNJU-UHFFFAOYSA-N naphthalene-2-sulfonic acid Chemical compound C1=CC=CC2=CC(S(=O)(=O)O)=CC=C21 KVBGVZZKJNLNJU-UHFFFAOYSA-N 0.000 description 1
- 125000001971 neopentyl group Chemical group [H]C([*])([H])C(C([H])([H])[H])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 150000002828 nitro derivatives Chemical class 0.000 description 1
- MCSAJNNLRCFZED-UHFFFAOYSA-N nitroethane Chemical compound CC[N+]([O-])=O MCSAJNNLRCFZED-UHFFFAOYSA-N 0.000 description 1
- JCXJVPUVTGWSNB-UHFFFAOYSA-N nitrogen dioxide Inorganic materials O=[N]=O JCXJVPUVTGWSNB-UHFFFAOYSA-N 0.000 description 1
- LYGJENNIWJXYER-UHFFFAOYSA-N nitromethane Chemical compound C[N+]([O-])=O LYGJENNIWJXYER-UHFFFAOYSA-N 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000002927 oxygen compounds Chemical class 0.000 description 1
- VLTRZXGMWDSKGL-UHFFFAOYSA-M perchlorate Chemical compound [O-]Cl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-M 0.000 description 1
- KHIWWQKSHDUIBK-UHFFFAOYSA-N periodic acid Chemical compound OI(=O)(=O)=O KHIWWQKSHDUIBK-UHFFFAOYSA-N 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 229920001467 poly(styrenesulfonates) Polymers 0.000 description 1
- 239000011970 polystyrene sulfonate Substances 0.000 description 1
- 229960002796 polystyrene sulfonate Drugs 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 125000002914 sec-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 125000003548 sec-pentyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 1
- 229960001922 sodium perborate Drugs 0.000 description 1
- YKLJGMBLPUQQOI-UHFFFAOYSA-M sodium;oxidooxy(oxo)borane Chemical compound [Na+].[O-]OB=O YKLJGMBLPUQQOI-UHFFFAOYSA-M 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 125000000542 sulfonic acid group Chemical group 0.000 description 1
- 150000003462 sulfoxides Chemical class 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 125000001973 tert-pentyl group Chemical group [H]C([H])([H])C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- PCCVSPMFGIFTHU-UHFFFAOYSA-N tetracyanoquinodimethane Chemical compound N#CC(C#N)=C1C=CC(=C(C#N)C#N)C=C1 PCCVSPMFGIFTHU-UHFFFAOYSA-N 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 229910001428 transition metal ion Inorganic materials 0.000 description 1
- PPPHYGCRGMTZNA-UHFFFAOYSA-M trifluoromethyl sulfate Chemical compound [O-]S(=O)(=O)OC(F)(F)F PPPHYGCRGMTZNA-UHFFFAOYSA-M 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/22—Electrodes
- H01G11/30—Electrodes characterised by their material
- H01G11/48—Conductive polymers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G11/00—Hybrid capacitors, i.e. capacitors having different positive and negative electrodes; Electric double-layer [EDL] capacitors; Processes for the manufacture thereof or of parts thereof
- H01G11/54—Electrolytes
- H01G11/56—Solid electrolytes, e.g. gels; Additives therein
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Materials Engineering (AREA)
- Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)
Abstract
Description
本発明は、固体電解質層を有する固体電解コンデンサに関し、より詳しくは、高電導性を示す導電性高分子層を固体電解質層として具備し、電気特性に優れた固体電解コンデンサおよびその製造方法に関する。 The present invention relates to a solid electrolytic capacitor having a solid electrolyte layer, and more particularly, to a solid electrolytic capacitor having a conductive polymer layer exhibiting high conductivity as a solid electrolyte layer and having excellent electrical characteristics, and a method for manufacturing the same.
固体電解コンデンサに用いられる固体電解質形成用材料としては、二酸化マンガン等に代表される無機導電性材料や、7,7,8,8−テトラシアノキノジメタン(TCNQ)錯体等の有機導電性材料が知られている。
さらに、それらの固体電解質形成用材料より電気電導性に優れる導電性高分子材料を固体電解質として用いた固体電解コンデンサが広く実用化されている。
Solid electrolyte forming materials used for solid electrolytic capacitors include inorganic conductive materials such as manganese dioxide, and organic conductive materials such as 7,7,8,8-tetracyanoquinodimethane (TCNQ) complex. It has been known.
Furthermore, solid electrolytic capacitors using a conductive polymer material, which is more excellent in electrical conductivity than those solid electrolyte forming materials, as a solid electrolyte have been widely put into practical use.
この導電性高分子材料においては、3,4−エチレンジオキシチオフェン(以下、「EDOT」と略記する。)をモノマーとして重合した導電性高分子が広く知られている。
このEDOTは、重合の反応速度が穏やかであり、陽極の誘電体酸化皮膜との密着性に優れた導電性高分子層を形成できるため、固体電解コンデンサの固体電解質層形成材料として有用である。
As this conductive polymer material, a conductive polymer obtained by polymerizing 3,4-ethylenedioxythiophene (hereinafter abbreviated as “EDOT”) as a monomer is widely known.
This EDOT is useful as a solid electrolyte layer forming material for a solid electrolytic capacitor because it has a moderate polymerization reaction rate and can form a conductive polymer layer having excellent adhesion to the dielectric oxide film of the anode.
しかし、近年の電子機器は、より省電力化、高周波数化への対応を求められており、それらの電子機器に用いられる固体電解コンデンサにおいても、小型大容量化や低等価直列抵抗(以下、「ESR」と略記する。)化等、電気特性のさらなる向上が求められている。
固体電解コンデンサの電気特性は、用いる固体電解質形成材料種や形成方法に大きく依存するが、従来公知である3,4−エチレンジオキシチオフェンを凌駕する優れた導電性高分子モノマーの開発や、新しい固体電解質層の形成方法に期待が持たれている。
However, in recent years, electronic devices are required to support more power saving and higher frequency, and in solid electrolytic capacitors used for such electronic devices, a smaller and larger capacity and a lower equivalent series resistance (hereinafter, It is abbreviated as “ESR.”) Further improvement in electrical characteristics is demanded.
The electrical characteristics of the solid electrolytic capacitor greatly depend on the type of solid electrolyte forming material used and the forming method, but the development of an excellent conductive polymer monomer that surpasses the conventionally known 3,4-ethylenedioxythiophene, There are expectations for a method for forming a solid electrolyte layer.
このような背景の中、特許文献1には、3−アルキル−4−アルコキシチオフェンの重合体を固体電解質とする固体電解コンデンサが開示されており、該重合体を用いることによって、高周波領域でも優れた電気特性を有する固体電解コンデンサが得られることが開示されている。 In such a background, Patent Document 1 discloses a solid electrolytic capacitor in which a polymer of 3-alkyl-4-alkoxythiophene is a solid electrolyte, and by using the polymer, it is excellent even in a high frequency region. It is disclosed that a solid electrolytic capacitor having excellent electrical characteristics can be obtained.
また、特許文献2には、アルコキシ基で置換された部位を有するアルキレンジオキシチオフェン誘導体ポリマーを固体電解質とする固体電解コンデンサが開示されている。
該ポリマーを採用することにより、ポリマー中に残留する重合用酸化剤の結晶化を抑制でき、得られる固体電解コンデンサの漏れ電流を低減できることが開示されている。
Patent Document 2 discloses a solid electrolytic capacitor in which an alkylenedioxythiophene derivative polymer having a site substituted with an alkoxy group is a solid electrolyte.
It has been disclosed that by employing the polymer, crystallization of the polymerization oxidant remaining in the polymer can be suppressed, and the leakage current of the obtained solid electrolytic capacitor can be reduced.
しかし、上記文献に開示されている重合体をもってしてもなお十分な電気特性を得ることが困難であり、さらなる固体電解コンデンサの電気特性の向上が要望されている。 However, even with the polymers disclosed in the above documents, it is still difficult to obtain sufficient electric characteristics, and further improvement of the electric characteristics of the solid electrolytic capacitor is desired.
本発明の目的は、静電容量、等価直列抵抗等の電気特性に優れ、かつ、漏れ電流が小さく、高耐電圧特性を有する、優れた固体電解コンデンサ及びその製造方法を提供することである。 An object of the present invention is to provide an excellent solid electrolytic capacitor having excellent electrical characteristics such as capacitance and equivalent series resistance, a small leakage current, and high withstand voltage characteristics, and a method for manufacturing the same.
本発明者等は鋭意検討した結果、下記一般式〔1〕で示される少なくとも1つの化合物の重合体を固体電解質として含む固体電解コンデンサが上記課題を解決できることを見出し、本発明を完成するに至った。
すなわち本発明は以下に示すものである。
As a result of intensive studies, the present inventors have found that a solid electrolytic capacitor containing a polymer of at least one compound represented by the following general formula [1] as a solid electrolyte can solve the above-mentioned problems, and has completed the present invention. It was.
That is, the present invention is as follows.
第1の発明は、下記一般式〔1〕で示される化合物からなる群から選ばれる少なくとも1つの化合物の重合体を固体電解質として含む固体電解コンデンサである。 The first invention is a solid electrolytic capacitor comprising a polymer of at least one compound selected from the group consisting of compounds represented by the following general formula [1] as a solid electrolyte.
上式中、Rは炭素数3〜5の直鎖又は分岐鎖状のアルキル基を示す。Zはそれぞれ同一でも異なっていても良い酸素原子又は硫黄原子を示す。 In the above formula, R represents a linear or branched alkyl group having 3 to 5 carbon atoms. Z represents an oxygen atom or a sulfur atom which may be the same or different.
第2の発明は、誘電体酸化皮膜が形成された弁作用金属上に、上記一般式〔1〕で示される化合物からなる群から選ばれる少なくとも1つの化合物の重合体を、誘電体酸化皮膜が形成された弁作用金属上に形成する工程を有する固体電解コンデンサの製造方法である。 According to a second aspect of the present invention, there is provided a polymer of at least one compound selected from the group consisting of compounds represented by the above general formula [1] on a valve action metal on which a dielectric oxide film is formed. It is the manufacturing method of the solid electrolytic capacitor which has the process formed on the formed valve action metal.
第3の発明は、前記重合体を、誘電体酸化皮膜が形成された弁作用金属上に形成する工程が、上記一般式〔1〕で示される化合物からなる群から選ばれる少なくとも1つの化合物、ドーパント及び酸化剤を、液相にて接触させることにより重合を行い、前記重合体を誘電体酸化皮膜が形成された弁作用金属上に形成する工程であることを特徴とする第2の発明に記載の固体電解コンデンサの製造方法である。 According to a third aspect of the present invention, at least one compound selected from the group consisting of compounds represented by the above general formula [1], wherein the step of forming the polymer on the valve action metal on which the dielectric oxide film is formed, A second aspect of the invention is characterized in that polymerization is performed by bringing a dopant and an oxidizing agent into contact with each other in a liquid phase, and the polymer is formed on a valve action metal on which a dielectric oxide film is formed. It is a manufacturing method of the described solid electrolytic capacitor.
第4の発明は、ドーパント兼酸化剤である化合物の溶液を使用することを特徴とする第3の発明に記載の固体電解コンデンサの製造方法である。 4th invention is using the solution of the compound which is a dopant and oxidizing agent, It is a manufacturing method of the solid electrolytic capacitor as described in 3rd invention characterized by the above-mentioned.
第5の発明は、前記ドーパント兼酸化剤である化合物の溶液が、
有機スルホン酸第二鉄塩が20〜90重量%の範囲で有機溶媒中に溶解された溶液であることを特徴とする第4の発明に記載の固体電解コンデンサの製造方法である。
In a fifth aspect of the invention, a solution of the compound that is the dopant and oxidant is
The method for producing a solid electrolytic capacitor according to the fourth invention, wherein the organic sulfonic acid ferric salt is a solution dissolved in an organic solvent in the range of 20 to 90% by weight.
本発明によれば、静電容量が高く、低ESRであり、かつ、特に漏れ電流が著しく小さくかつ極めて高い耐電圧を示す固体電解コンデンサを得ることが出来る。 According to the present invention, it is possible to obtain a solid electrolytic capacitor having a high electrostatic capacity, a low ESR, a particularly small leakage current, and an extremely high withstand voltage.
以下に、本発明について詳細に説明する。
本発明は、下記一般式〔1〕で示される化合物からなる群から選ばれる少なくとも1つ化合物の重合体を固体電解質として含む固体電解コンデンサである。
The present invention is described in detail below.
The present invention is a solid electrolytic capacitor comprising a polymer of at least one compound selected from the group consisting of compounds represented by the following general formula [1] as a solid electrolyte.
上記〔1〕式中、Rは、炭素数が3〜5の直鎖状または分岐鎖状のアルキル基を示す。Zは、それぞれ同一であっても良い酸素原子又は硫黄原子を示す。 In the formula [1], R represents a linear or branched alkyl group having 3 to 5 carbon atoms. Z represents an oxygen atom or a sulfur atom, which may be the same.
炭素数が3〜5の直鎖状または分岐鎖状のアルキル基としては、具体的にはn−プロピル基、i−プロピル基、n−ブチル基、i−ブチル基、sec−ブチル基、t−ブチル基、n−ペンチル基、i−ペンチル基、1−メチルブチル基、1,2−ジメチルプロピル基、1,1−ジメチルプロピル基、ネオペンチル基などが挙げられ、さらに好ましくは重合性の面から、n−プロピル基、n−ブチル基、n−ペンチル基である。 Specific examples of the linear or branched alkyl group having 3 to 5 carbon atoms include n-propyl group, i-propyl group, n-butyl group, i-butyl group, sec-butyl group, t -Butyl group, n-pentyl group, i-pentyl group, 1-methylbutyl group, 1,2-dimethylpropyl group, 1,1-dimethylpropyl group, neopentyl group, and the like, more preferably from the viewpoint of polymerizability. N-propyl group, n-butyl group and n-pentyl group.
また、〔1〕式中、Zは酸素原子であることが好ましい。 [1] In the formula, Z is preferably an oxygen atom.
前記一般式〔1〕により表される化合物として、より好ましくは、
2−プロピル−2,3−ジヒドロチエノ[3,4−b]−1,4−ジオキシン
(2−プロピル−EDOT)、
2−イソプロピル−2,3−ジヒドロチエノ[3,4−b]−1,4−ジオキシン
(2−イソプロピル−EDOT)、
2−ブチル−2,3−ジヒドロチエノ[3,4−b]−1,4−ジオキシン
(2−ブチル−EDOT)、
2−ペンチル−2,3−ジヒドロチエノ[3,4−b]−1,4−ジオキシン
(2−ペンチル−EDOT)、
が挙げられる。
As the compound represented by the general formula [1], more preferably,
2-propyl-2,3-dihydrothieno [3,4-b] -1,4-dioxin (2-propyl-EDOT),
2-isopropyl-2,3-dihydrothieno [3,4-b] -1,4-dioxin (2-isopropyl-EDOT),
2-butyl-2,3-dihydrothieno [3,4-b] -1,4-dioxin (2-butyl-EDOT),
2-pentyl-2,3-dihydrothieno [3,4-b] -1,4-dioxin (2-pentyl-EDOT),
Is mentioned.
上記一般式〔1〕で示される化合物からなる群から選ばれる少なくとも1つの化合物の重合体は、高電導性を示し、熱安定性に優れたものとなる。
本発明に用いるモノマーは、公知の導電性高分子モノマー、例えばEDOTと比較して重合速度が改善されているものである。
すなわち、EDOTより重合速度が緩和であるにも関わらず、重合性に富むため、多孔質で複雑な形状を有している弁作用金属の孔奥深くまで浸透して重合することが可能となる。
よって、本発明に用いられるモノマーの重合体は、特に、固体電解コンデンサの固体電解質に適した導電性高分子材料となる。
The polymer of at least one compound selected from the group consisting of the compound represented by the general formula [1] exhibits high conductivity and is excellent in thermal stability.
The monomer used in the present invention has an improved polymerization rate as compared with known conductive polymer monomers such as EDOT.
That is, although the polymerization rate is lower than that of EDOT, it has high polymerizability, so that it can penetrate and polymerize deeply into the hole of the porous metal having a complicated shape.
Therefore, the monomer polymer used in the present invention is a conductive polymer material particularly suitable for the solid electrolyte of the solid electrolytic capacitor.
上記したモノマーにおいて、〔1〕で示される化合物を用いた場合、特に低漏れ電流特性を示し、高耐電圧を有する固体電解コンデンサが得られる。 When the compound represented by [1] is used in the above monomer, a solid electrolytic capacitor exhibiting particularly low leakage current characteristics and a high withstand voltage can be obtained.
一般式〔1〕で示される化合物からなる群から選ばれる少なくとも1つのモノマーの重合体は、以下に示す重合方法で得ることが出来る。例えば、上記モノマー化合物を、酸化剤を用いて化学酸化重合することによっても重合体を得ることができ、また、電気化学的な酸化重合によっても重合体を得ることができる。 A polymer of at least one monomer selected from the group consisting of the compound represented by the general formula [1] can be obtained by the polymerization method shown below. For example, a polymer can be obtained by chemical oxidative polymerization of the monomer compound using an oxidizing agent, and a polymer can also be obtained by electrochemical oxidative polymerization.
化学酸化重合における前記酸化剤としては、ヨウ素、臭素、ヨウ化臭素、二酸化塩素、ヨウ素酸、過ヨウ素酸、亜塩素酸などのハロゲン化物、5フッ化アンチモン、5塩化リン、5フッ化リン、塩化アルミニウム、塩化モリブデンなどの金属ハロゲン化物、あるいは過マンガン酸塩、重クロム酸塩、無水クロム酸、第二鉄塩、第二銅塩などの高原子価状態遷移金属イオン又はその塩、硫酸、硝酸、トリフルオロメタン硫酸などのプロトン酸、三酸化硫黄、二酸化窒素などの酸素化合物、過酸化水素、過硫酸アンモニム、過ホウ酸ナトリウムなどのペルオキソ酸及び塩、モリブドリン酸、タングストリン酸、タングストモリブドリン酸等のヘテロポリ酸及び塩があげられる。 As the oxidizing agent in chemical oxidative polymerization, halides such as iodine, bromine, bromine iodide, chlorine dioxide, iodic acid, periodic acid, chlorous acid, antimony pentafluoride, phosphorus phosphorus pentachloride, phosphorus phosphorus fluoride, Metal halides such as aluminum chloride and molybdenum chloride, or high valent state transition metal ions such as permanganate, dichromate, chromic anhydride, ferric salt, and cupric salt or salts thereof, sulfuric acid, Protic acids such as nitric acid and trifluoromethane sulfate, oxygen compounds such as sulfur trioxide and nitrogen dioxide, hydrogen peroxide, ammonium persulfate, peroxo acids and salts such as sodium perborate, molybdophosphoric acid, tungstophosphoric acid, tungstomolyb And heteropolyacids and salts such as doric acid.
また、電気化学的な酸化重合としては、上式〔1〕で示される化合物と、ドーパントを放出可能な支持電解質とを、溶媒に溶解した電解液中にて、電解酸化することによって重合体を得ることが出来る。 In addition, as the electrochemical oxidative polymerization, a polymer is obtained by electrolytic oxidation in an electrolytic solution in which a compound represented by the above formula [1] and a supporting electrolyte capable of releasing a dopant are dissolved in a solvent. Can be obtained.
上記ドーパントとしては、例えば、ヨウ素、臭素、塩素等のハロゲンイオン、ヘキサフルオロリン、ヘキサフルオロヒ素、ヘキサフルオロアンチモン、テトラフルオロホウ素、過塩素酸等のハロゲン化物イオン、又はメタンスルホン酸、ドデシルスルホン酸等のアルキル置換有機スルホン酸イオン、カンファースルホン酸イオン等の環状スルホン酸イオン、又はベンゼンスルホン酸、パラトルエンスルホン酸、ドデシルベンゼンスルホン酸、ベンゼンジスルホン酸等のアルキル置換もしくは無置換のベンゼンモノもしくはジスルホン酸イオン、2−ナフタレンスルホン酸、1,7−ナフタレンジスルホン酸等のスルホン酸基を1〜4個置換したナフタレンスルホン酸のアルキル置換もしくは無置換イオン、アントラセンスルホン酸イオン、アントラキノンスルホン酸イオン、アルキルビフェニルスルホン酸、ビフェニルジスルホン酸等のアルキル置換もしくは無置換のビフェニルスルホン酸イオン、ポリスチレンスルホン酸、ナフタレンスルホン酸ホルマリン縮合体等の高分子スルホン酸イオン等、またはモリブドリン酸、タングストリン酸、タングストモリブドリン酸等のヘテロポリ酸イオンが挙げられ、これらの各種塩を支持電解質として用いることができる。 Examples of the dopant include halogen ions such as iodine, bromine and chlorine, halide ions such as hexafluorolin, hexafluoroarsenic, hexafluoroantimony, tetrafluoroboron and perchloric acid, or methanesulfonic acid and dodecylsulfonic acid. Alkyl-substituted organic sulfonate ions, cyclic sulfonate ions such as camphor sulfonate ions, or alkyl-substituted or unsubstituted benzene mono- or disulfones such as benzene sulfonic acid, para-toluene sulfonic acid, dodecyl benzene sulfonic acid, benzene disulfonic acid Alkyl ion or unsubstituted ion of naphthalenesulfonic acid substituted with 1 to 4 sulfonic acid groups such as acid ion, 2-naphthalenesulfonic acid, 1,7-naphthalenedisulfonic acid, anthracenesulfonic acid ion, Alkyl-substituted or unsubstituted biphenyl sulfonate ions such as traquinone sulfonate ion, alkylbiphenyl sulfonate, biphenyl disulfonate, polymer sulfonate ions such as polystyrene sulfonate, naphthalene sulfonate formalin condensate, etc., or molybdophosphate, Examples thereof include heteropoly acid ions such as tungstophosphoric acid and tungstomolybdophosphoric acid, and these various salts can be used as the supporting electrolyte.
上記溶媒としては、水、テトラヒドロフラン(THF)やジオキサン、ジエチルエーテル等のエーテル類、あるいはアセトン、メチルエチルケトン等のケトン類、ジメチルホルムアミド(DMF)やアセトニトリル、ベンゾニトリル、N−メチルピロリドン(NMP)、ジメチルスルホキシド(DMSO)、γ−ブチロラクトン(GBL)、プロピレンカーボネート(PC)、エチレンカーボネート(EC)、ジメチルカーボネート(DMC)、ジエチルカーボネート(DEC)等の非プロトン性溶媒、酢酸エチルや酢酸ブチル等のエステル類、クロロホルムや塩化メチレン等の非芳香性の塩素化合物系溶媒、ニトロメタンやニトロエタン、ニトロベンゼン等のニトロ化合物系溶媒、あるいはメタノールやエタノール、プロパノール等のアルコール類、または蟻酸や酢酸、プロピオン酸等の有機酸または該有機酸の酸無水物(無水酢酸等)を挙げることができる。
上記溶媒は、単独で使用できるのは勿論のこと、上記した溶媒の複数種を混合した混合溶媒として使用することもできる。
Examples of the solvent include water, ethers such as tetrahydrofuran (THF), dioxane, and diethyl ether; ketones such as acetone and methyl ethyl ketone; dimethylformamide (DMF), acetonitrile, benzonitrile, N-methylpyrrolidone (NMP), and dimethyl. Aprotic solvents such as sulfoxide (DMSO), γ-butyrolactone (GBL), propylene carbonate (PC), ethylene carbonate (EC), dimethyl carbonate (DMC), diethyl carbonate (DEC), and esters such as ethyl acetate and butyl acetate Non-aromatic chlorine compounds such as chloroform and methylene chloride, nitro compounds such as nitromethane, nitroethane, and nitrobenzene, or alcohols such as methanol, ethanol, and propanol It can be exemplified Lumpur acids or formic acid and acetic acid, acid anhydrides of an organic acid or organic acids such as acetic acid and propionic acid, the (such as acetic anhydride).
The above solvents can be used alone or as a mixed solvent in which a plurality of the above-mentioned solvents are mixed.
電気化学的な重合方法としては、上記電解液中で、電解酸化することで、陽極上に重合体を形成することができる。 As an electrochemical polymerization method, a polymer can be formed on the anode by electrolytic oxidation in the electrolytic solution.
本発明の固体電解コンデンサは、一般式〔1〕で示される化合物からなる群から選ばれる少なくとも1つの化合物の重合体を含む固体電解質層を具備しており、静電容量が高く、ESRの低い優れた電気特性を有する。
さらに、従来のPEDOTを固体電解質層とする固体電解コンデンサより、著しく漏れ電流が低減されたものとなる。漏れ電流が低減される理由は、明らかになっていないが、本発明に用いる重合体が自己修復能に優れていることや、アルキル基が置換されていることにより疎水性が高まり、誘電体酸化皮膜の損傷が抑制されるものと考えられる。
The solid electrolytic capacitor of the present invention includes a solid electrolyte layer containing a polymer of at least one compound selected from the group consisting of compounds represented by the general formula [1], has a high capacitance, and a low ESR. Excellent electrical properties.
Further, the leakage current is remarkably reduced as compared with a solid electrolytic capacitor using a conventional PEDOT as a solid electrolyte layer. The reason why the leakage current is reduced is not clear, but the polymer used in the present invention is excellent in self-repairing ability, and the hydrophobicity is increased by substitution of the alkyl group. It is thought that damage to the film is suppressed.
次に、本発明の固体電解コンデンサの製造方法について説明する。
本発明の固体電解コンデンサの製造方法は、
誘電体酸化皮膜を形成させた弁作用金属上に、
上記一般式〔1〕で示される化合物からなる群から選ばれる少なくとも1つの化合物の重合体を、形成する工程を有することを特徴とする固体電解コンデンサの製造方法である。
Next, the manufacturing method of the solid electrolytic capacitor of this invention is demonstrated.
The method for producing the solid electrolytic capacitor of the present invention includes:
On the valve action metal on which the dielectric oxide film is formed,
A method for producing a solid electrolytic capacitor comprising a step of forming a polymer of at least one compound selected from the group consisting of compounds represented by the general formula [1].
弁作用金属としては、例えば、アルミニウム、タンタル、チタン、ニオブ又はこれらの合金を用いることができ、より好ましくは、アルミニウム、タンタル、ニオブが挙げられる。
これら弁作用金属の形態は、金属箔、あるいはこれらを主成分とする粉末の焼結体等のものが好適に使用できる。
As the valve action metal, for example, aluminum, tantalum, titanium, niobium, or an alloy thereof can be used, and aluminum, tantalum, and niobium are more preferable.
As the form of the valve action metal, a metal foil or a sintered body of a powder containing these as a main component can be preferably used.
上記重合体を形成する工程は、上述した化学酸化重合による方法であっても良いし、電解酸化重合による方法であっても良い。
得られる固体電解コンデンサの電気特性や、より簡便な製造工程であるという面から、化学酸化重合により重合体を形成する工程であることが好ましい。
The step of forming the polymer may be the above-described chemical oxidative polymerization method or electrolytic oxidative polymerization method.
From the viewpoint of electrical characteristics of the obtained solid electrolytic capacitor and a simpler manufacturing process, a process of forming a polymer by chemical oxidative polymerization is preferable.
化学酸化重合により重合体を形成する好ましい工程としては、上記〔1〕で示されるモノマー化合物からなる群から選ばれる少なくとも1つの化合物、ドーパント及び酸化剤を、液相にて接触させることにより弁作用金属上に重合体を形成する方法である。 As a preferred step of forming a polymer by chemical oxidative polymerization, a valve action is obtained by contacting at least one compound selected from the group consisting of the monomer compounds represented by the above [1], a dopant and an oxidizing agent in a liquid phase. This is a method of forming a polymer on a metal.
この上記モノマー化合物と、ドーパント及び酸化剤とを、液相にて接触させる方法としては、
1.上記〔1〕で示されるモノマーと、ドーパント及び酸化剤を含む溶液とを混合した溶液を調整し、該液を弁作用金属に塗布あるいは浸漬によって接触させ、重合体を得る方法。
2.前記モノマー液を準備し、別途ドーパント及び酸化剤を含有する溶液を準備して、上記モノマー液を含浸保持させた弁作用金属を、前記酸化剤溶液中に塗布あるいは浸漬し、接触させ重合体を得る方法。
3.ドーパント及び酸化剤を含有する溶液を、塗布あるいは含浸して保持させた弁作用金属に、前記モノマー液を塗布あるいは浸漬し、接触させ重合体を得る方法。
が挙げられる。
これらの方法は、特に制限されるものでない。
As a method of bringing the monomer compound into contact with the dopant and the oxidizing agent in the liquid phase,
1. A method of preparing a polymer by preparing a solution obtained by mixing the monomer represented by [1] above and a solution containing a dopant and an oxidizing agent, and contacting the solution with a valve action metal by coating or dipping.
2. Prepare the monomer solution, separately prepare a solution containing a dopant and an oxidant, and apply or immerse the valve action metal impregnated and held in the monomer solution in the oxidant solution to bring it into contact with the polymer. How to get.
3. A method of obtaining a polymer by applying or immersing the monomer solution in a valve action metal that has been applied or impregnated and held with a solution containing a dopant and an oxidant, and contacting them.
Is mentioned.
These methods are not particularly limited.
弁作用金属上に重合体を形成する方法としては、弁作用金属上に保持されたモノマー、ドーパント及び酸化剤を含む液を所定温度にて所定時間保持することにより形成することができる。
ここで、所定温度とは、0℃から150℃の範囲で任意に選択することができ、所定時間とは1分から24時間の範囲で任意に選択することができる。
As a method of forming a polymer on the valve action metal, it can be formed by holding a liquid containing a monomer, a dopant and an oxidant held on the valve action metal at a predetermined temperature for a predetermined time.
Here, the predetermined temperature can be arbitrarily selected in the range of 0 ° C. to 150 ° C., and the predetermined time can be arbitrarily selected in the range of 1 minute to 24 hours.
本発明の固体電解コンデンサの製造方法におけるより好ましい形態として、ドーパント兼酸化剤である化合物の溶液を使用することができる。
ドーパント兼酸化剤である化合物とは、導電性高分子のドーパントとなるアニオン成分を含む酸化剤化合物であり、そのような化合物を用いることにより、化学重合の際に、アニオン成分が導電性高分子に取り込まれてドーパントとして機能し、導電性が向上された導電性高分子を形成することができる。
好ましいアニオン成分としては、有機スルホン酸イオン、カルボン酸イオン等の有機酸イオン、ホウ素化合物イオン、リン酸化合物イオン、過塩素酸イオン等の無機酸イオンなどがあげられる。
そのようなアニオン成分を含む酸化剤として特に好適なものとしては、塩化第二鉄や過塩素酸第二鉄等の無機酸の鉄(III)塩、ベンゼンスルホン酸第二鉄やパラトルエンスルホン酸第二鉄塩、アルキルナフタレンスルホン酸第二鉄塩等の有機酸の鉄(III)塩を挙げることができ、最も好適なものとして、有機スルホン酸第二鉄塩を挙げることができる。
As a more preferable form in the method for producing a solid electrolytic capacitor of the present invention, a solution of a compound that is a dopant and an oxidizing agent can be used.
The compound that is a dopant and oxidant is an oxidant compound containing an anionic component that becomes a dopant of the conductive polymer. By using such a compound, the anionic component is converted into a conductive polymer during chemical polymerization. Can be formed into a conductive polymer which functions as a dopant and has improved conductivity.
Preferable anion components include organic acid ions such as organic sulfonate ions and carboxylate ions, inorganic acid ions such as boron compound ions, phosphate compound ions, and perchlorate ions.
Particularly suitable as an oxidizing agent containing such anionic components are iron (III) salts of inorganic acids such as ferric chloride and ferric perchlorate, ferric benzenesulfonate and paratoluenesulfonic acid. An iron (III) salt of an organic acid such as a ferric salt or a ferric alkylnaphthalenesulfonic acid salt can be mentioned, and an organic sulfonic acid ferric salt can be mentioned as the most preferable one.
これらドーパント兼酸化剤の溶媒としては、メタノール、エタノール、n−プロパノール、iso−プロパノール、n−ブタノール等のアルコール系溶媒が好適である。
これらの中で特に好適なものは、上記有機スルホン酸の鉄(III)が上記アルコール系溶媒に、20重量%〜90重量%、より好ましくは40重量%〜80重量%、さらに好ましくは50重量%〜70重量%溶解されたものである。
この様な濃度に溶解されたドーパント兼酸化剤を用いることで、導電性及び耐久性に優れた重合体を、複雑な形状を有する弁作用金属上に、緻密に形成することが可能となる。
As the solvent for the dopant and oxidizing agent, alcohol solvents such as methanol, ethanol, n-propanol, iso-propanol, and n-butanol are preferable.
Among these, particularly preferred is iron (III) of the organic sulfonic acid in the alcohol solvent, 20% to 90% by weight, more preferably 40% to 80% by weight, and still more preferably 50% by weight. % To 70% by weight.
By using the dopant and oxidizing agent dissolved in such a concentration, it becomes possible to densely form a polymer having excellent conductivity and durability on a valve metal having a complicated shape.
以下、本発明の固体電解コンデンサの製造方法について、アルミニウム巻回型コンデンサを作製する方法を具体例に挙げ、説明する。 Hereinafter, the manufacturing method of the solid electrolytic capacitor of the present invention will be described by taking a method of manufacturing an aluminum wound capacitor as a specific example.
まず、陽極となるアルミニウム箔表面を、エッチングして粗面化させた後、陽極リードを接続し、ついでアジピン酸二アンモニウム等の水溶液中で化成処理して、誘電体酸化皮膜を形成させる。本発明を実施する上で、エッチング倍率の大きな箔を用いることにより、静電容量の大きなコンデンサを得ることができ、好ましい。 First, the surface of the aluminum foil serving as the anode is roughened by etching, and then an anode lead is connected, followed by chemical conversion treatment in an aqueous solution of diammonium adipate or the like to form a dielectric oxide film. In practicing the present invention, it is preferable to use a foil having a large etching magnification, whereby a capacitor having a large capacitance can be obtained.
別途、陰極リードを接続した対向陰極アルミニウム箔と、上記陽極アルミニウム箔との間に、マニラ紙等のセパレータを挟み込み、円筒状に巻き取り、ついで熱処理によりセパレータを炭化させて、巻回型のコンデンサ素子を準備する。 Separately, a separator such as manila paper is sandwiched between the facing cathode aluminum foil to which the cathode lead is connected and the anode aluminum foil, wound up in a cylindrical shape, and then carbonized by heat treatment, and the winding type capacitor. Prepare the device.
次に、上記コンデンサ素子の陽極箔上に、導電性高分子からなる固体電解質層を形成させる。該固体電解質層を形成させる方法としては、コンデンサ素子に導電性高分子モノマーである一般式〔1〕で示される化合物を含むモノマー液を浸漬、塗布、吹き付けなどの方法により含浸させ、ついで、含浸させたモノマーに、酸化剤を接触させることによって重合反応させて固体電解質層を形成する。なお、先に酸化剤を含浸させ、その後、モノマーを接触させて重合する方法や、モノマーと酸化剤と混合した溶液を一度に含浸させて重合する方法も適用でき、特に限定されない。また、化学酸化重合は、0〜150℃の温度下、好ましくは液相中で行われる。0℃未満では、重合反応が生じにくくなり、150℃を越える温度では、コンデンサ特性が悪化する場合がある。 Next, a solid electrolyte layer made of a conductive polymer is formed on the anode foil of the capacitor element. As a method of forming the solid electrolyte layer, the capacitor element is impregnated with a monomer solution containing a compound represented by the general formula [1], which is a conductive polymer monomer, by a method such as immersion, coating, or spraying, and then impregnation. A polymerization reaction is caused by bringing the monomer into contact with an oxidizing agent to form a solid electrolyte layer. In addition, the method of impregnating with an oxidizing agent first and then polymerizing by contacting the monomer, and the method of impregnating and polymerizing a solution mixed with the monomer and the oxidizing agent at a time can be applied, and are not particularly limited. The chemical oxidative polymerization is performed at a temperature of 0 to 150 ° C., preferably in a liquid phase. If it is less than 0 ° C., the polymerization reaction hardly occurs, and if it exceeds 150 ° C., the capacitor characteristics may be deteriorated.
上記含浸、加熱工程は複数回繰り返してもよい。 The impregnation and heating steps may be repeated a plurality of times.
上記工程により、陽極アルミニウム箔の微細なエッチング孔内に、導電性高分子層を十分に充填させた固体電解質層を形成することができる。 By the above process, a solid electrolyte layer in which the conductive polymer layer is sufficiently filled in the fine etching holes of the anode aluminum foil can be formed.
ついで、エポキシ樹脂等を用いて、コンデンサケースを封口し、電圧を印加してエージングを行い、本発明の固体電解コンデンサを完成する。 Next, an epoxy resin or the like is used to seal the capacitor case, and voltage is applied to perform aging to complete the solid electrolytic capacitor of the present invention.
以下、本発明を実験例に基づいて詳細に説明するが、本発明は実験例により何ら限定されるものではない。なお、実験例中、「%」は、「質量%」を表し、静電容量(C)及び誘電損失(tanδ)は周波数120Hzで、等価直列抵抗(ESR)は周波数100kHzで測定した。また、容量含浸率は、固体電解質層形成前のコンデンサ素子を15%アジピン酸アンモニウム水溶液中で測定した静電容量に対し、得られた固体電解コンデンサの静電容量を百分率で示したものである。さらに、漏れ電流は4.0Vの電流を流し60秒後を数値とした。 Hereinafter, the present invention will be described in detail based on experimental examples, but the present invention is not limited to the experimental examples. In the experimental examples, “%” represents “% by mass”, capacitance (C) and dielectric loss (tan δ) were measured at a frequency of 120 Hz, and equivalent series resistance (ESR) was measured at a frequency of 100 kHz. The capacity impregnation ratio is a percentage of the capacitance of the obtained solid electrolytic capacitor with respect to the capacitance measured in a 15% ammonium adipate aqueous solution before the formation of the solid electrolyte layer. . Further, the leakage current was a value of 60 seconds after flowing a current of 4.0V.
さらに、得られた固体電解コンデンサ素子の耐電圧は、以下のような方法にて測定した。すなわち、0Vより印加電圧を0.5V刻みで段階的に昇圧していき、各電圧で1分間保持した後の漏れ電流を測定し、コンデンサの漏れ電流が100mA以下となる最大電圧を耐電圧として評価した。 Furthermore, the withstand voltage of the obtained solid electrolytic capacitor element was measured by the following method. That is, the applied voltage is stepped up in steps of 0.5V from 0V, the leakage current after holding at each voltage for 1 minute is measured, and the maximum voltage at which the leakage current of the capacitor is 100 mA or less is taken as the withstand voltage. evaluated.
実験例1[2,3−ジヒドロチエノ[3,4−b]−2−プロピル−1,4−ジオキシン(2−プロピル−EDOT)を用いた固体電解コンデンサの作製方法]
アルミニウム箔の表面をエッチングして粗面化させた後、カシメ付けにより、陽極リードを接続させ、ついで、10%アジピン酸二アンモニウム水溶液中、電圧4Vで化成処理して、表面に誘電体酸化皮膜を形成させた。
Experimental Example 1 [Method for producing solid electrolytic capacitor using 2,3-dihydrothieno [3,4-b] -2-propyl-1,4-dioxin (2-propyl-EDOT)]
After the surface of the aluminum foil is roughened by etching, the anode lead is connected by caulking, followed by chemical conversion treatment at a voltage of 4 V in a 10% diammonium adipate aqueous solution, and a dielectric oxide film on the surface Formed.
ついで、上記陽極箔と、陰極リードとを抵抗溶接により接続させた対向陰極アルミニウム箔との間に、厚さ50μmのマニラ紙をセパレータとして挟み込み、円筒状に巻き取り、次いで、温度400℃で4分間、熱処理して、マニラ紙を炭化させて、コンデンサ素子を準備した。得られたコンデンサ素子の15%アジピン酸二アンモニウム水溶液中での静電容量は650μFであった。 Next, a 50 μm-thick manila paper is sandwiched as a separator between the anode foil and the counter cathode aluminum foil in which the cathode lead is connected by resistance welding, and wound into a cylindrical shape. The capacitor element was prepared by heat treating for a minute to carbonize the Manila paper. The capacitance of the obtained capacitor element in a 15% diammonium adipate aqueous solution was 650 μF.
次に、モノマーである2,3−ジヒドロチエノ[3,4−b]−2−プロピル−1,4−ジオキシン(2−プロピル−EDOT)と、酸化剤である50%p−トルエンスルホン酸第二鉄/n−ブタノール溶液とを準備し、両者の重量比率を1:2.5に調合した溶液に当該コンデンサ素子を120秒間浸漬後、45℃で2時間、105℃で35分、125℃で1時間加熱して、化学酸化重合を行い、コンデンサ素子中にポリ−2−プロピル−EDOTを形成させた。 Next, 2,3-dihydrothieno [3,4-b] -2-propyl-1,4-dioxin (2-propyl-EDOT) as a monomer and 50% p-toluenesulfonic acid second as an oxidizing agent An iron / n-butanol solution was prepared, and the capacitor element was immersed in a solution prepared by mixing the weight ratio of the two at 1: 2.5 for 120 seconds, then at 45 ° C. for 2 hours, at 105 ° C. for 35 minutes, and at 125 ° C. By heating for 1 hour, chemical oxidative polymerization was performed to form poly-2-propyl-EDOT in the capacitor element.
ついで、エポキシ樹脂を用いて、該コンデンサケースを封口し、両極に電圧4Vを印加させてエージングを行い、固体電解コンデンサを完成させた。 Next, the capacitor case was sealed with an epoxy resin, and aging was performed by applying a voltage of 4 V to both electrodes to complete a solid electrolytic capacitor.
実験例2[2,3−ジヒドロチエノ[3,4−b]−2−ブチル−1,4−ジオキシン(2−ブチル−EDOT)を用いた固体電解コンデンサの作製方法] Experimental Example 2 [Method for Manufacturing Solid Electrolytic Capacitor Using 2,3-Dihydrothieno [3,4-b] -2-butyl-1,4-dioxin (2-butyl-EDOT)]
実験例1と同様の重合前処理済みコンデンサ素子を準備し、モノマーに2,3−ジヒドロチエノ[3,4−b]−2−ブチル−1,4−ジオキシン(2−ブチル−EDOT)を用いた以外は実験例1と同様な方法で処理を行い、固体電解コンデンサを作製した。 The same prepolymerized capacitor element as in Experimental Example 1 was prepared, and 2,3-dihydrothieno [3,4-b] -2-butyl-1,4-dioxin (2-butyl-EDOT) was used as a monomer. A solid electrolytic capacitor was produced by performing the same treatment as in Experimental Example 1 except for the above.
実験例3[2,3−ジヒドロチエノ[3,4−b]−2−ペンチル−1,4−ジオキシン(2−ペンチル−EDOT)を用いた固体電解コンデンサの作製方法] Experimental Example 3 [Production Method of Solid Electrolytic Capacitor Using 2,3-Dihydrothieno [3,4-b] -2-pentyl-1,4-dioxin (2-pentyl-EDOT)]
実験例1と同様の重合前処理済みコンデンサ素子を準備し、モノマーに2,3−ジヒドロチエノ[3,4−b]−2−ペンチル−1,4−ジオキシン(2−ペンチル−EDOT)を用いた以外は実験例1と同様な方法で処理を行い、固体電解コンデンサを作製した。 The same prepolymerized capacitor element as in Experimental Example 1 was prepared, and 2,3-dihydrothieno [3,4-b] -2-pentyl-1,4-dioxin (2-pentyl-EDOT) was used as a monomer. A solid electrolytic capacitor was produced by performing the same treatment as in Experimental Example 1 except for the above.
実験例4[2,3−ジヒドロチエノ[3,4−b]−2−ヘキシル−1,4−ジオキシン(2−ヘキシル−EDOT)を用いた固体電解コンデンサの作製方法] Experimental Example 4 [Method for producing solid electrolytic capacitor using 2,3-dihydrothieno [3,4-b] -2-hexyl-1,4-dioxin (2-hexyl-EDOT)]
実験例1と同様の重合前処理済みコンデンサ素子を準備し、モノマーに2,3−ジヒドロチエノ[3,4−b]−2−ヘキシル−1,4−ジオキシン(2−ヘキシル−EDOT)を用いた以外は実験例1と同様な方法で処理を行い、固体電解コンデンサを作製した。 The same prepolymerized capacitor element as in Experimental Example 1 was prepared, and 2,3-dihydrothieno [3,4-b] -2-hexyl-1,4-dioxin (2-hexyl-EDOT) was used as a monomer. A solid electrolytic capacitor was produced by performing the same treatment as in Experimental Example 1 except for the above.
実験例5[2,3−ジヒドロチエノ[3,4−b]−2−メチル−1,4−ジオキシン(2−メチル−EDOT)を用いた固体電解コンデンサの作製方法] Experimental Example 5 [Method for producing solid electrolytic capacitor using 2,3-dihydrothieno [3,4-b] -2-methyl-1,4-dioxin (2-methyl-EDOT)]
実験例1と同様の重合前処理済みコンデンサ素子を準備し、モノマーに2,3−ジヒドロチエノ[3,4−b]−2−メチル−1,4−ジオキシン(2−メチル−EDOT)を用いた以外は実験例1と同様な方法で処理を行い、固体電解コンデンサを作製した。 The same prepolymerized capacitor element as in Experimental Example 1 was prepared, and 2,3-dihydrothieno [3,4-b] -2-methyl-1,4-dioxin (2-methyl-EDOT) was used as a monomer. A solid electrolytic capacitor was produced by performing the same treatment as in Experimental Example 1 except for the above.
実験例6[2,3−ジヒドロチエノ[3,4−b]−2−エチル−1,4−ジオキシン(2−エチル−EDOT)を用いた固体電解コンデンサの作製方法] Experimental Example 6 [Method for producing solid electrolytic capacitor using 2,3-dihydrothieno [3,4-b] -2-ethyl-1,4-dioxin (2-ethyl-EDOT)]
実験例1と同様の重合前処理済みコンデンサ素子を準備し、モノマーに2,3−ジヒドロチエノ[3,4−b]−2−エチル−1,4−ジオキシン(2−エチル−EDOT)を用いた以外は実験例1と同様な方法で処理を行い、固体電解コンデンサを作製した。 The same prepolymerized capacitor element as in Experimental Example 1 was prepared, and 2,3-dihydrothieno [3,4-b] -2-ethyl-1,4-dioxin (2-ethyl-EDOT) was used as a monomer. A solid electrolytic capacitor was produced by performing the same treatment as in Experimental Example 1 except for the above.
実験例7[2,3−ジヒドロチエノ[3,4−b]−2−ヒドロキシメチル−1,4−ジオキシン(2−エトキシ−EDOT)を用いた固体電解コンデンサの作製方法]
実験例1と同様の重合前処理済みコンデンサ素子を準備し、モノマーに2,3−ジヒドロチエノ[3,4−b]−2−ヒドロキシメチル−1,4−ジオキシンを用いた以外は実験例1と同様な方法で処理を行い、固体電解コンデンサを作製した。
Experimental Example 7 [Method for producing solid electrolytic capacitor using 2,3-dihydrothieno [3,4-b] -2-hydroxymethyl-1,4-dioxin (2-ethoxy-EDOT)]
The same prepolymerized capacitor element as in Experimental Example 1 was prepared, and Experimental Example 1 was used except that 2,3-dihydrothieno [3,4-b] -2-hydroxymethyl-1,4-dioxin was used as the monomer. Processing was performed in the same manner to produce a solid electrolytic capacitor.
実験例8[2,3−ジヒドロチエノ[3,4−b]−1,4−ジオキシン(EDOT)を用いた固体電解コンデンサの作製方法] Experimental Example 8 [Method for producing solid electrolytic capacitor using 2,3-dihydrothieno [3,4-b] -1,4-dioxin (EDOT)]
実験例1と同様の重合前処理済みコンデンサ素子を準備し、モノマーを2,3−ジヒドロチエノ[3,4−b]−1,4−ジオキシン(EDOT)にした以外は実験例1と同様な方法で処理を行い、固体電解コンデンサを作製した。 The same method as in Experimental Example 1 except that a pre-polymerized capacitor element similar to Experimental Example 1 was prepared and the monomer was changed to 2,3-dihydrothieno [3,4-b] -1,4-dioxin (EDOT). The solid electrolytic capacitor was manufactured by processing.
それぞれ実験例1〜8にて得られた固体電解コンデンサの初期電気特性、容量含浸率の電気特性を表1に示す。 Table 1 shows the initial electrical characteristics and the electrical characteristics of the capacity impregnation rate of the solid electrolytic capacitors obtained in Experimental Examples 1 to 8, respectively.
表1に示すように、様々なモノマーを比較した結果、実験例1乃至6で得られた固体電解コンデンサは、実験例8のEDOTを用いた固体電解コンデンサより高耐電圧を有していることがわかった。
特に、実験例1-3で得られた固体電解コンデンサは、低ESRかつ低漏れ電流、高耐電圧を示し、極めて優れた電気特性を有する固体電解コンデンサであることがわかった。
また、実験例7のアルコキシ基を置換基に有するものを使用した固体電解コンデンサは、容量含浸率が悪く、ESRも大きいものとなった。
これらのことから、本発明の固体電解コンデンサは、従来知られている固体電解質層を有したものと異なり、優れた電気特性を有していることが明らかとなった。
As shown in Table 1, as a result of comparing various monomers, the solid electrolytic capacitors obtained in Experimental Examples 1 to 6 have higher withstand voltage than the solid electrolytic capacitor using EDOT in Experimental Example 8. I understood.
In particular, it was found that the solid electrolytic capacitor obtained in Experimental Example 1-3 is a solid electrolytic capacitor that exhibits low ESR, low leakage current, and high withstand voltage and has extremely excellent electrical characteristics.
In addition, the solid electrolytic capacitor using the alkoxy group having the alkoxy group of Experimental Example 7 as a substituent had a poor capacity impregnation rate and a large ESR.
From these facts, it has been clarified that the solid electrolytic capacitor of the present invention has excellent electrical characteristics, unlike the conventionally known solid electrolytic layer.
Claims (5)
で示される化合物からなる群から選ばれる少なくとも1つの化合物の重合体を固体電解質として含むことを特徴とする固体電解コンデンサ。 The following general formula [1],
A solid electrolytic capacitor comprising, as a solid electrolyte, a polymer of at least one compound selected from the group consisting of compounds represented by:
で示される化合物からなる群から選ばれる少なくとも1つの化合物の重合体を、誘電体酸化皮膜が形成された弁作用金属上に形成する工程を有する固体電解コンデンサの製造方法。 On the valve action metal on which the dielectric oxide film is formed, the following general formula [1],
A method for producing a solid electrolytic capacitor, comprising a step of forming a polymer of at least one compound selected from the group consisting of compounds represented by the formula (1) on a valve action metal on which a dielectric oxide film is formed.
上記一般式〔1〕で示される化合物からなる群から選ばれる少なくとも1つの化合物、ドーパント及び酸化剤を、液相にて接触させることにより重合を行い、前記重合体を誘電体酸化皮膜が形成された弁作用金属に形成する工程であることを特徴とする請求項2に記載の固体電解コンデンサの製造方法。 The step of forming the polymer on the valve action metal on which the dielectric oxide film is formed,
Polymerization is performed by bringing at least one compound selected from the group consisting of the compounds represented by the general formula [1], a dopant, and an oxidizing agent into contact with each other in a liquid phase, and a dielectric oxide film is formed on the polymer. The method for producing a solid electrolytic capacitor according to claim 2, wherein the method is a step of forming a valve action metal.
有機スルホン酸第二鉄塩が20〜90重量%の範囲で有機溶媒中に溶解された溶液であることを特徴とする請求項4に記載の固体電解コンデンサの製造方法。 A solution of the compound that is the dopant and oxidizing agent is
5. The method for producing a solid electrolytic capacitor according to claim 4, wherein the organic sulfonic acid ferric salt is a solution dissolved in an organic solvent in an amount of 20 to 90% by weight.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009149247A JP2011009314A (en) | 2009-06-24 | 2009-06-24 | Solid electrolytic capacitor, and method of manufacturing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009149247A JP2011009314A (en) | 2009-06-24 | 2009-06-24 | Solid electrolytic capacitor, and method of manufacturing the same |
Publications (1)
Publication Number | Publication Date |
---|---|
JP2011009314A true JP2011009314A (en) | 2011-01-13 |
Family
ID=43565661
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2009149247A Pending JP2011009314A (en) | 2009-06-24 | 2009-06-24 | Solid electrolytic capacitor, and method of manufacturing the same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2011009314A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011074380A1 (en) * | 2009-12-18 | 2011-06-23 | テイカ株式会社 | Solid electrolytic capacitor |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009047059A1 (en) * | 2007-10-08 | 2009-04-16 | H.C. Starck Gmbh | Method for the production of electrolyte capacitors with polymer intermediate layer |
JP2010278360A (en) * | 2009-05-29 | 2010-12-09 | Elna Co Ltd | Solid electrolytic capacitor and method of manufacturing the same |
-
2009
- 2009-06-24 JP JP2009149247A patent/JP2011009314A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009047059A1 (en) * | 2007-10-08 | 2009-04-16 | H.C. Starck Gmbh | Method for the production of electrolyte capacitors with polymer intermediate layer |
JP2010278360A (en) * | 2009-05-29 | 2010-12-09 | Elna Co Ltd | Solid electrolytic capacitor and method of manufacturing the same |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2011074380A1 (en) * | 2009-12-18 | 2011-06-23 | テイカ株式会社 | Solid electrolytic capacitor |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP2010189644A (en) | Pi-CONJUGATED COPOLYMER, PRODUCTION METHOD THEREOF AND CAPACITOR USING THE COPOLYMER | |
JP2015095616A (en) | Solid electrolytic capacitor and manufacturing method therefor | |
JP2012244077A (en) | Method for manufacturing solid electrolytic capacitor | |
CN103578773B (en) | A kind of capacitor cathode paper tinsel and capacitor and preparation method thereof | |
JP2006024708A (en) | Solid electrolytic capacitor and manufacturing method thereof | |
WO2011052237A1 (en) | Solid electrolytic capacitor and method for producing same | |
JP2011228636A (en) | Solid-state capacitor and manufacturing method of the same | |
JP2011258808A (en) | Method of manufacturing solid electrolytic capacitor | |
KR20000053593A (en) | Method for producing a solid electrolytic capacitor | |
WO2014155603A1 (en) | Oxidant solution for conductive polymer production, solid electrolytic capacitor using same, and method for manufacturing solid electrolytic capacitor | |
JP4925144B2 (en) | Manufacturing method of solid electrolytic capacitor | |
JP3846760B2 (en) | Solid electrolytic capacitor and manufacturing method thereof | |
JP2011009314A (en) | Solid electrolytic capacitor, and method of manufacturing the same | |
JP2008288342A (en) | Method of forming electrolyte for electrolytic capacitor | |
JP2014192183A (en) | Solid electrolytic capacitor and method of manufacturing the same | |
JP2012142373A (en) | Solid electrolytic capacitor and method of manufacturing the same | |
JP4891140B2 (en) | Manufacturing method of solid electrolytic capacitor | |
JP5327844B2 (en) | Electrolytic polymerization liquid for forming conductive polymer, conductive polymer, solid electrolytic capacitor using the same, and method for producing the same | |
JP4986062B2 (en) | Manufacturing method of solid electrolytic capacitor | |
JP4063116B2 (en) | Manufacturing method of solid electrolytic capacitor | |
JP2012077218A (en) | Polymerizable monomer composition, method for producing solid electrolytic capacitor | |
JP2013157591A (en) | Polyaniline solution for manufacturing solid electrolytic capacitor and method for manufacturing solid electrolytic capacitor using the same | |
JP2013161842A (en) | Polymerizable monomer composition, and method for manufacturing solid electrolytic capacitor using the same | |
JP2012028371A (en) | Solid electrolytic capacitor and method for manufacturing the same | |
JP2005259807A (en) | Solid electrolytic capacitor and its manufacturing method |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A621 | Written request for application examination |
Free format text: JAPANESE INTERMEDIATE CODE: A621 Effective date: 20120621 |
|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20130404 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20130424 |
|
A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20131022 |