CN103578773B - A kind of capacitor cathode paper tinsel and capacitor and preparation method thereof - Google Patents
A kind of capacitor cathode paper tinsel and capacitor and preparation method thereof Download PDFInfo
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- CN103578773B CN103578773B CN201310549038.XA CN201310549038A CN103578773B CN 103578773 B CN103578773 B CN 103578773B CN 201310549038 A CN201310549038 A CN 201310549038A CN 103578773 B CN103578773 B CN 103578773B
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- 239000003990 capacitor Substances 0.000 title claims abstract description 48
- 238000002360 preparation method Methods 0.000 title claims abstract description 9
- 229920001940 conductive polymer Polymers 0.000 claims abstract description 47
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 25
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 25
- 229910052751 metal Inorganic materials 0.000 claims abstract description 24
- 239000002184 metal Substances 0.000 claims abstract description 24
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 19
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 19
- 150000001875 compounds Chemical class 0.000 claims abstract description 8
- 229920000123 polythiophene Polymers 0.000 claims abstract description 8
- 229910052715 tantalum Inorganic materials 0.000 claims abstract description 8
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims abstract description 8
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 6
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052735 hafnium Inorganic materials 0.000 claims abstract description 6
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 6
- 239000010955 niobium Substances 0.000 claims abstract description 6
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 6
- 239000010936 titanium Substances 0.000 claims abstract description 6
- 229910052726 zirconium Inorganic materials 0.000 claims abstract description 6
- 238000006116 polymerization reaction Methods 0.000 claims description 49
- -1 aromatic sulfonates Chemical class 0.000 claims description 27
- 239000011888 foil Substances 0.000 claims description 24
- 238000000034 method Methods 0.000 claims description 13
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 claims description 10
- 239000002253 acid Substances 0.000 claims description 9
- 239000002000 Electrolyte additive Substances 0.000 claims description 8
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 claims description 6
- 230000001590 oxidative effect Effects 0.000 claims description 6
- 125000006702 (C1-C18) alkyl group Chemical group 0.000 claims description 5
- 125000006833 (C1-C5) alkylene group Chemical group 0.000 claims description 5
- 125000002853 C1-C4 hydroxyalkyl group Chemical group 0.000 claims description 5
- 125000005915 C6-C14 aryl group Chemical group 0.000 claims description 5
- 239000000956 alloy Substances 0.000 claims description 5
- 229910045601 alloy Inorganic materials 0.000 claims description 5
- 125000003710 aryl alkyl group Chemical group 0.000 claims description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 5
- 229910052720 vanadium Inorganic materials 0.000 claims description 5
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 claims description 5
- 229910052783 alkali metal Inorganic materials 0.000 claims description 4
- 150000003839 salts Chemical class 0.000 claims description 4
- 150000001340 alkali metals Chemical class 0.000 claims description 3
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 3
- 150000001342 alkaline earth metals Chemical class 0.000 claims description 3
- 150000003863 ammonium salts Chemical class 0.000 claims description 3
- 229940098779 methanesulfonic acid Drugs 0.000 claims description 3
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical class OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 claims description 3
- XYFCBTPGUUZFHI-UHFFFAOYSA-O phosphonium Chemical compound [PH4+] XYFCBTPGUUZFHI-UHFFFAOYSA-O 0.000 claims description 3
- RWSOTUBLDIXVET-UHFFFAOYSA-O sulfonium Chemical compound [SH3+] RWSOTUBLDIXVET-UHFFFAOYSA-O 0.000 claims description 3
- 239000007784 solid electrolyte Substances 0.000 abstract description 10
- 239000007787 solid Substances 0.000 abstract description 9
- 239000002322 conducting polymer Substances 0.000 abstract description 4
- 239000007772 electrode material Substances 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 230000003252 repetitive effect Effects 0.000 abstract 2
- 239000000758 substrate Substances 0.000 abstract 2
- 229910000756 V alloy Inorganic materials 0.000 abstract 1
- 238000000280 densification Methods 0.000 abstract 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 16
- 239000000243 solution Substances 0.000 description 16
- 239000000178 monomer Substances 0.000 description 14
- GKWLILHTTGWKLQ-UHFFFAOYSA-N 2,3-dihydrothieno[3,4-b][1,4]dioxine Chemical compound O1CCOC2=CSC=C21 GKWLILHTTGWKLQ-UHFFFAOYSA-N 0.000 description 13
- 229920006254 polymer film Polymers 0.000 description 10
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 9
- 229910052757 nitrogen Inorganic materials 0.000 description 9
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 8
- 239000003792 electrolyte Substances 0.000 description 8
- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 description 8
- 239000002243 precursor Substances 0.000 description 8
- 239000002904 solvent Substances 0.000 description 8
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 6
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 6
- 229910052760 oxygen Inorganic materials 0.000 description 6
- 239000001301 oxygen Substances 0.000 description 6
- 150000007513 acids Chemical class 0.000 description 5
- 239000008151 electrolyte solution Substances 0.000 description 5
- 229940021013 electrolyte solution Drugs 0.000 description 5
- KZMGYPLQYOPHEL-UHFFFAOYSA-N Boron trifluoride etherate Chemical compound FB(F)F.CCOCC KZMGYPLQYOPHEL-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000010406 cathode material Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 229920000547 conjugated polymer Polymers 0.000 description 4
- 238000001035 drying Methods 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 229920001609 Poly(3,4-ethylenedioxythiophene) Polymers 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 150000001450 anions Chemical class 0.000 description 3
- JFDZBHWFFUWGJE-UHFFFAOYSA-N benzonitrile Chemical compound N#CC1=CC=CC=C1 JFDZBHWFFUWGJE-UHFFFAOYSA-N 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229920000767 polyaniline Polymers 0.000 description 3
- 229920000128 polypyrrole Polymers 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 2
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- WTEOIRVLGSZEPR-UHFFFAOYSA-N boron trifluoride Chemical compound FB(F)F WTEOIRVLGSZEPR-UHFFFAOYSA-N 0.000 description 2
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- MHCFAGZWMAWTNR-UHFFFAOYSA-M lithium perchlorate Chemical compound [Li+].[O-]Cl(=O)(=O)=O MHCFAGZWMAWTNR-UHFFFAOYSA-M 0.000 description 2
- 239000012299 nitrogen atmosphere Substances 0.000 description 2
- 229920001467 poly(styrenesulfonates) Polymers 0.000 description 2
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 2
- 229940006186 sodium polystyrene sulfonate Drugs 0.000 description 2
- 229910052938 sodium sulfate Inorganic materials 0.000 description 2
- 235000011152 sodium sulphate Nutrition 0.000 description 2
- 229910001495 sodium tetrafluoroborate Inorganic materials 0.000 description 2
- HHVIBTZHLRERCL-UHFFFAOYSA-N sulfonyldimethane Chemical compound CS(C)(=O)=O HHVIBTZHLRERCL-UHFFFAOYSA-N 0.000 description 2
- KBLZDCFTQSIIOH-UHFFFAOYSA-M tetrabutylazanium;perchlorate Chemical compound [O-]Cl(=O)(=O)=O.CCCC[N+](CCCC)(CCCC)CCCC KBLZDCFTQSIIOH-UHFFFAOYSA-M 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- AVQQQNCBBIEMEU-UHFFFAOYSA-N 1,1,3,3-tetramethylurea Chemical compound CN(C)C(=O)N(C)C AVQQQNCBBIEMEU-UHFFFAOYSA-N 0.000 description 1
- 229910015900 BF3 Inorganic materials 0.000 description 1
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 1
- OHLUUHNLEMFGTQ-UHFFFAOYSA-N N-methylacetamide Chemical compound CNC(C)=O OHLUUHNLEMFGTQ-UHFFFAOYSA-N 0.000 description 1
- ZWXPDGCFMMFNRW-UHFFFAOYSA-N N-methylcaprolactam Chemical compound CN1CCCCCC1=O ZWXPDGCFMMFNRW-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 150000008431 aliphatic amides Chemical class 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 239000008346 aqueous phase Substances 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000013877 carbamide Nutrition 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 238000007385 chemical modification Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000012050 conventional carrier Substances 0.000 description 1
- 238000002484 cyclic voltammetry Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
- 229910021641 deionized water Inorganic materials 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000006056 electrooxidation reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-M hexanoate Chemical compound CCCCCC([O-])=O FUZZWVXGSFPDMH-UHFFFAOYSA-M 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- UZKWTJUDCOPSNM-UHFFFAOYSA-N methoxybenzene Substances CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 1
- JCDWETOKTFWTHA-UHFFFAOYSA-N methylsulfonylbenzene Chemical compound CS(=O)(=O)C1=CC=CC=C1 JCDWETOKTFWTHA-UHFFFAOYSA-N 0.000 description 1
- 230000003278 mimic effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 229920001197 polyacetylene Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- FGIUAXJPYTZDNR-UHFFFAOYSA-N potassium nitrate Chemical compound [K+].[O-][N+]([O-])=O FGIUAXJPYTZDNR-UHFFFAOYSA-N 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000011877 solvent mixture Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- 150000003457 sulfones Chemical class 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 150000003462 sulfoxides Chemical class 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/15—Solid electrolytic capacitors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/022—Electrolytes; Absorbents
- H01G9/025—Solid electrolytes
- H01G9/028—Organic semiconducting electrolytes, e.g. TCNQ
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/04—Electrodes or formation of dielectric layers thereon
- H01G9/042—Electrodes or formation of dielectric layers thereon characterised by the material
- H01G9/0425—Electrodes or formation of dielectric layers thereon characterised by the material specially adapted for cathode
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Materials Engineering (AREA)
- Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)
Abstract
The invention discloses a kind of capacitor cathode paper tinsel, from the inside to the outside respectively oxidizable metal layer, metal oxide layer and dielectric substrate, the material of described oxidizable metal layer is valve metal or tantalum, niobium, aluminum, titanium, zirconium, hafnium, the alloy of vanadium and compound;Described dielectric substrate is the solid electrolyte containing conducting polymer, and described conducting polymer is the repetitive with logical formula I or (II), or the polythiophene of the repetitive of logical formula I and (II).Also disclose a kind of capacitor and the preparation method of this capacitor cathode paper tinsel thereof, the invention have the benefit that capacitor cathode paper tinsel of the present invention porous metal one layer of novel conductive polymer of medium of oxides layer overlying at high-specific surface area, this layer of conducting polymer structures densification, adhesion-tight is stable, there is good electric conductivity and contact with metal oxide dielectric film well, and while keeping solid electrolytic capacitor good characteristic, improve its high frequency performance by changing electrode material.
Description
Technical Field
The invention relates to a capacitor cathode material and a preparation method thereof, in particular to a capacitor cathode foil, a capacitor and a preparation method thereof.
Background
The semiconductor material MnO2 is used as the cathode of the aluminum or tantalum capacitor, so that the capacitor has great structural progress, and the problem of failure of the capacitor caused by electrolyte leakage, dryness and other factors is fundamentally solved. And the solid electrolyte capacitor has better temperature frequency characteristics in the electrolytic capacitor. Meanwhile, the capacitor meets the development direction of component chip type due to various shapes, so that the performance of the electrolytic capacitor reaches a new level by taking the solid electrolyte MnO2 as the cathode material of the aluminum or tantalum electrolytic capacitor.
The capacitor is required to be small, chip, large in capacity, low in equivalent series resistance, low in loss tangent, and high in frequency performance. As the MnO2 is used as a cathode material, the MnO has many process links and low conductivity (about 1S/cm) so that good high-frequency characteristics are difficult to obtain, and therefore, the equivalent series resistance Res of the solid capacitor is large, and the requirement of increasing high frequency of the current circuit cannot be met. The use of higher conductivity materials as the cathode of electrolytic capacitors has become a trend in the development of electrolytic capacitors.
Owing to their high electrical conductivity, pi-conjugated polymers are particularly suitable for use as solid electrolytes. Pi-conjugated polymers are also known as conducting polymers or synthetic metals. The importance of pi-conjugated polymers in terms of economy is increasing due to the advantages of polymers compared to metals in terms of the targeted adjustment of processability, weight and chemical modification properties. Examples of known pi-conjugated polymers are polypyrrole, polyaniline, polyacetylene, polyphenylacetylene, polythiophene. The novel conductive polymer poly (3, 4-ethylenedioxythiophene) has good environmental stability, the conductivity is very stable within the temperature range of-60-120 ℃, the conductivity is not influenced by climate temperature, and the conductivity (1-500S/cm) is much higher than that of MnO2, TCNQ composite salt, polyaniline and polypyrrole, and when the novel conductive polymer poly (3, 4-ethylenedioxythiophene) is used as a cathode material of a capacitor, the Res of the capacitor can be effectively reduced, and the impedance-frequency and capacity-frequency characteristics of the capacitor are improved.
Disclosure of Invention
The invention aims to overcome the problems in the prior art and provides a capacitor cathode foil and a preparation method thereof.
In order to achieve the purpose of the invention, the invention adopts the technical scheme that:
a capacitor cathode foil comprises an oxidizable metal layer, a metal oxide layer and an electrolyte layer from the inside to the outside,
the oxidizable metal layer is made of valve metal or alloy and compound of tantalum, niobium, aluminum, titanium, zirconium, hafnium and vanadium;
the electrolyte layer is a solid electrolyte containing a conductive polymer, and the conductive polymer is polythiophene with a repeating unit shown in a general formula (I) or (II) or repeating units shown in the general formulae (I) and (II);
wherein,
a represents an optionally substituted C1-C5 alkylene group;
r represents a linear or branched optionally substituted C1-C18 alkyl group, an optionally substituted C5-C12 cycloalkyl group, an optionally substituted C6-C14 aryl group, an optionally substituted C7-C18 aralkyl group, an optionally substituted C1-C4 hydroxyalkyl group or a hydroxyl group;
x represents an integer of 0 to 8;
the conductive polymer is coated on the metal oxide layer by an electrochemical polymerization method to form a conductive polymer film, and the thickness of the conductive polymer film is 100-1000 μm.
Wherein the conductive polymer is polythiophene, polypyrrole or polyaniline.
Wherein the conductive polymer is poly (3, 4-ethylenedioxythiophene).
In order to achieve the purpose of the invention, the invention adopts another technical scheme that:
a capacitor comprises a cathode foil, wherein the cathode foil is respectively provided with an oxidizable metal layer, a metal oxide layer and an electrolyte layer from inside to outside;
the oxidizable metal layer is made of valve metal or alloy and compound of tantalum, niobium, aluminum, titanium, zirconium, hafnium and vanadium;
the electrolyte layer is a solid electrolyte containing a conductive polymer, and the conductive polymer is polythiophene with a repeating unit shown in a general formula (I) or (II) or repeating units shown in the general formulae (I) and (II);
wherein,
a represents an optionally substituted C1-C5 alkylene group;
r represents a linear or branched optionally substituted C1-C18 alkyl group, an optionally substituted C5-C12 cycloalkyl group, an optionally substituted C6-C14 aryl group, an optionally substituted C7-C18 aralkyl group, an optionally substituted C1-C4 hydroxyalkyl group or a hydroxyl group;
x represents an integer of 0 to 8;
the conductive polymer is coated on the metal oxide layer by an electrochemical polymerization method to form a conductive polymer film, and the thickness of the conductive polymer film is 100-1000 μm.
In order to achieve the above object, the present invention adopts another technical solution as follows:
a preparation method of a capacitor cathode foil comprises the following steps:
1) selecting valve metal or alloy and compound of tantalum, niobium, aluminum, titanium, zirconium, hafnium and vanadium as oxidizable metal layer;
2) selecting an oxide capable of oxidizing the metal in the step 1 as a metal oxide layer;
3) covering a metal oxide layer with a conductive polymer by adopting an electrochemical polymerization method, wherein the conductive polymer is polythiophene with a repeating unit shown in a general formula (I) or (II) or repeating units shown in the general formulas (I) and (II);
wherein,
a represents an optionally substituted C1-C5 alkylene group;
r represents a linear or branched optionally substituted C1-C18 alkyl group, an optionally substituted C5-C12 cycloalkyl group, an optionally substituted C6-C14 aryl group, an optionally substituted C7-C18 aralkyl group, an optionally substituted C1-C4 hydroxyalkyl group or a hydroxyl group;
x represents an integer of 0 to 8;
the conductive polymer is coated on the metal oxide layer by an electrochemical polymerization method to form a conductive polymer film, the thickness of the conductive polymer film is 100-1000 mu m, and the polymerization time is 150-500 s.
Wherein, the electrochemical oxidation polymerization in the step 3) is carried out at the temperature of-85 ℃ to 320 ℃ of the boiling point of the solvent.
Wherein, an electrolyte additive is further added into the solution before the midpoint chemical oxidative polymerization in the step 3), and the electrolyte additive is free acid.
Wherein the free acids are p-toluenesulfonic acid, methanesulfonic acid and salts with alkanesulfonates, aromatic sulfonates, tetrafluoroborates, hexafluorophosphates, perchlorates, hexafluoroantimonates, hexafluoroarsenates and hexafluoroantimonate anions and alkali metal, alkaline earth metal or optionally alkylated ammonium, phosphonium, sulfonium and oxonium cations.
The invention has the beneficial effects that: the capacitor cathode foil is characterized in that a porous metal oxide dielectric layer with high specific surface area is coated with a layer of novel conductive polymer, the layer of conductive polymer has a compact structure, is firmly and stably attached, has good conductivity and is well contacted with the metal oxide dielectric layer, and the high-frequency performance of the solid electrolytic capacitor is improved by changing an electrode material while the excellent characteristics of the solid electrolytic capacitor are kept, so that the thickness of the conductive polymer film is controlled to be 100-1000 mu m because the mechanical strength of the conductive polymer film is insufficient when the thickness of the conductive polymer film is less than 100 mu m, the subsequent processing is not facilitated, on the other hand, the resistance of the conductive polymer film is increased, and the ESR (equivalent series resistance) of; when the thickness of the conductive polymer film is more than 1000 μm, the adhesive strength between the conductive polymer and the aluminum foil is not high, the conductive polymer layer is liable to fall off and crack, the conductive performance is deteriorated, and the ESR of the manufactured capacitor is also increased.
Detailed Description
In order to explain technical contents, structural features, and objects and effects of the present invention in detail, the following description is given in detail with reference to the embodiments.
The capacitor cathode foil of the present invention is used as a solid electrolytic capacitor cathode or a supercapacitor cathode.
The foil for a capacitor cathode obtained according to the present invention comprises:
a layer of an oxidizable metal, the layer comprising,
a layer of an oxide of the metal, a metal oxide,
a layer of a solid electrolyte comprising a conductive polymer,
characterized in that the oxidizable metal is a valve metal or a compound with comparable properties, characterized in that the valve metal or the compound with comparable properties is tantalum, niobium, aluminum, titanium, zirconium, hafnium, vanadium, an alloy or a compound of at least one of these metals with another element.
The conductive polymer contained in the solid electrolyte is polythiophene with a repeating unit of a general formula (I) or (II) or repeating units of the general formulae (I) and (II).
Wherein A represents an optionally substituted C1-C5 alkylene group,
r represents a linear or branched optionally substituted C1-C18 alkyl group, an optionally substituted C5-C12 cycloalkyl group, an optionally substituted C6-C14 aryl group, an optionally substituted C7-C18 aralkyl group, an optionally substituted C1-C4 hydroxyalkyl group or a hydroxyl group,
x represents an integer from 0 to 8, which may be identical or different if a plurality of radicals R are attached to A.
The conductive polymer in the solid electrolyte is coated on the metal oxide dielectric layer by an electrochemical oxidative polymerization method. The thickness of the conductive polymer film coated on the metal oxide dielectric layer is 100 to 1000 μm. During electrochemical polymerization, a thin layer of conductive polymer may be first coated on a metal oxide dielectric layer. After applying a voltage to the layer, a layer containing the conductive polymer grows thereon. The electrochemical oxidative polymerization of the precursor can be carried out at a temperature of-85 ℃ to the boiling point of the solvent used. The electrochemical polymerization is preferably carried out at a temperature of from-85 ℃ to 320 ℃, preferably from-40 ℃ to 70 ℃, particularly preferably at room temperature. Depending on the precursor used, the electrolyte used, the temperature selected and the current density applied, the time of the electrochemical polymerization reaction is from 10 seconds to 30 hours, preferably from 60 seconds to 1 hour, particularly preferably from 100 seconds to 30 minutes. If the precursor is a liquid, electropolymerization may be carried out in the presence or absence of an aqueous or nonaqueous solvent which is inert under the electropolymerization conditions. The electropolymerization of the solid precursor is carried out in the presence of a solvent which is inert under the electrochemical polymerization conditions. In some cases it is advantageous to use a solvent mixture and/or to add a solubilizer (detergent) to the solvent. Solvents in aqueous or non-aqueous phase which are inert under electropolymerization conditions include: water; alcohols such as methanol and ethanol; ketones, such as acetone; chlorinated hydrocarbons such as dichloromethane, chloroform, carbon tetrachloride and fluorinated hydrocarbons; esters, such as ethyl acetate and butyl acetate; carbonates such as propylene carbonate; aromatic hydrocarbons such as benzene, toluene, xylene; aliphatic hydrocarbons such as pentane, hexane, heptane, and cyclohexane; nitriles such as acetonitrile and benzonitrile; sulfoxides, such as dimethyl sulfoxide; sulfones, such as dimethyl sulfone, phenyl methyl sulfone, and sulfolane; liquid aliphatic amides such as methylacetamide, dimethylacetamide, dimethylformamide, pyrrolidone, N-methylpyrrolidone, N-methylcaprolactam; aliphatic and mixed aliphatic-aromatic ethers, such as diethyl ether, diethyl ether and anisole; liquid ureas, such as tetramethylurea or N, N-dimethylimidazolidinone. To perform the electropolymerization, an electrolyte additive is added to the precursor or a solution thereof. Free acids or conventional carrier electrolytes having a certain solubility in the solvents used are preferably used as electrolyte additives. The following have been demonstrated as electrolyte additives: free acids, for example p-toluenesulfonic acid, methanesulfonic acid and salts with alkanesulfonates, aromatic sulfonates, tetrafluoroborates, hexafluorophosphates, perchlorates, hexafluoroantimonates, hexafluoroarsenates and hexafluoroantimonate anions and alkali metal, alkaline earth metal or optionally alkylated ammonium, phosphonium, sulfonium and oxonium cations. The concentration of the precursor may be 0.01 to 100 wt%, said concentration preferably being 0.05 to 30%.
The electropolymerization can be carried out batchwise or continuously. The method for electropolymerization may be galvanostatic, potentiostatic, cyclic voltammetry. Wherein the current density can be varied within a wide range; a current density of 0.0001 to 120mA/cm3 is generally used, preferably 0.005 to 60mA/cm 3; the potential can also vary within a wide range, and a constant voltage potential of 0.1 to 100V is generally used, preferably 0.5 to 75V.
For metal oxide dielectrics, it is advantageous to electrochemically mimic the oxide film after electrochemical polymerization to modify defects that may be present in the oxide film and subsequently reduce the residual current of the finished capacitor. As counter-ion for the preparation of the conductive polymer, monomeric or polymeric anions can be mentioned, preferably anions of monomeric or polymeric sulfonic acids or naphthenic or aromatic sulfonic acids. The anions of the monomeric alkanesulfonic acids or cycloalkanesulfonic acids or aromatic sulfonic acids are particularly preferred for use in the electrolytic capacitors according to the invention, since the solutions containing them are more permeable into the dielectric-coated porous electrode material and thus allow a larger contact area to be formed between the dielectric and the solid electrolyte. The counter ion is added to the solution, for example in the form of its alkali metal salt or its free acid. These counterions are added to the precursor or precursor solution during electrochemical polymerization, optionally as electrolyte additives or a carrier electrolyte.
All electrolyte solutions can be deaerated without introducing or introducing nitrogen for 0-60 minutes before electropolymerization, and nitrogen can be slowly introduced or not introduced during the whole electropolymerization period so that the reaction is carried out under an inert atmosphere or a non-inert atmosphere.
Example 1:
the anodized aluminum anode is used as a working electrode, the foil is used as a counter electrode, and the electrochemical polymerization is carried out on the 3, 4-Ethylenedioxythiophene (EDOT) in boron trifluoride ether electrolyte solution under the constant potential polymerization condition of 1.5 mA. Wherein the EDOT monomer concentration was 0.01mol/L, the polymerization time was 180S, and the thickness of the electroconductive polymer film was found to be 120. mu.m.
Example 2:
the anodized aluminum anode is used as a working electrode, the foil is used as a counter electrode, and the electrochemical polymerization is carried out on the 3, 4-Ethylenedioxythiophene (EDOT) in a boron trifluoride diethyl etherate electrolyte solution with the concentration of 0.2g/L of sodium polystyrene sulfonate under the constant potential polymerization condition of 1.5 mA. Wherein the EDOT monomer concentration was 0.01mol/L, the polymerization time was 180S, and the thickness of the electroconductive polymer film was found to be 130. mu.m.
Example 3:
after nitrogen is introduced into an electrolytic cell containing 0.5mol/L potassium nitrate (KNO3) solution to remove oxygen, monomer 3, 4-Ethylenedioxythiophene (EDOT) is added, an anodized aluminum anode is taken as a working electrode, a foil is taken as a counter electrode, and the scanning is carried out for 20 times at a sweep rate of 50mV/s within the range of-0.80 to + 1.50V. Wherein the EDOT monomer concentration was 0.01mol/L, the thickness of the electroconductive polymer film was found to be 330. mu.m.
Example 4:
pure dry nitrogen is introduced into acetonitrile solution with the concentration of tetrabutyl ammonium perchlorate of 0.1mol/L to remove oxygen for 10 minutes, and electrochemical polymerization is carried out on 3, 4-Ethylenedioxythiophene (EDOT) under the condition of constant potential polymerization of 1mA under the nitrogen atmosphere by taking an anodized aluminum anode as a working electrode and a foil as a counter electrode. Wherein the EDOT monomer concentration was 0.01mol/L, the polymerization time was 300S, and the thickness of the electroconductive polymer film was determined to be 630. mu.m.
Example 5:
introducing nitrogen into an electrolytic cell containing 1.0mol/L lithium perchlorate (LiClO4) solution to remove oxygen, adding 3, 4-Ethylenedioxythiophene (EDOT) monomer, taking an anodized aluminum anode as a working electrode and a foil as a counter electrode, and carrying out electrochemical polymerization on the 3, 4-Ethylenedioxythiophene (EDOT) under the constant potential polymerization condition of 1.2 mA. Wherein the EDOT monomer concentration was 0.01mol/L, the polymerization time was 400S, and the thickness of the electroconductive polymer film was found to be 830. mu.m.
Example 6:
introducing nitrogen into an electrolytic cell containing 0.2mol/L sodium sulfate (Na2SO4) solution to remove oxygen, adding monomer 3, 4-Ethylenedioxythiophene (EDOT), taking an anodized aluminum anode as a working electrode and a foil as a counter electrode, and carrying out electrochemical polymerization on the 3, 4-Ethylenedioxythiophene (EDOT) under the constant potential polymerization condition of 1.4 mA. Wherein the EDOT monomer concentration was 0.01mol/L, the polymerization time was 200S, and the thickness of the electroconductive polymer film was measured to be 430. mu.m.
Example 7:
introducing nitrogen into an electrolytic cell containing 0.8mol/L sodium tetrafluoroborate (NaBF4) solution to remove oxygen, adding a monomer of 3, 4-Ethylenedioxythiophene (EDOT), taking an anodized aluminum anode as a working electrode and a foil as a counter electrode, and carrying out electrochemical polymerization on the 3, 4-Ethylenedioxythiophene (EDOT) under the constant potential polymerization condition of 1.3 mA. Wherein the EDOT monomer concentration was 0.01mol/L, the polymerization time was 500S, and the thickness of the electroconductive polymer film was found to be 1000. mu.m.
Example 8:
the anodized aluminum anode is used as a working electrode, the foil is used as a counter electrode, and the electrochemical polymerization is carried out on the 3, 4-Ethylenedioxythiophene (EDOT) under the constant potential polymerization condition of 1.3mA in boron trifluoride diethyl etherate electrolyte solution with the concentration of p-toluenesulfonic acid of 0.2 g/L. Wherein the EDOT monomer concentration was 0.01mol/L, the polymerization time was 280S, and the thickness of the electroconductive polymer film was found to be 500. mu.m.
Example 9:
the anodized aluminum anode is used as a working electrode, the foil is used as a counter electrode, and the electrochemical polymerization is carried out on the 3, 4-Ethylenedioxythiophene (EDOT) under the constant potential polymerization condition of 1.6mA in the electrolyte solution of lithium perchlorate (LiClO4) with the concentration of sodium polystyrene sulfonate of 0.2 g/L. Wherein the EDOT monomer concentration was 0.01mol/L, the polymerization time was 270S, and the thickness of the electroconductive polymer film was found to be 470. mu.m.
Example 10:
pure dry nitrogen is introduced into acetonitrile solution with the concentration of tetrabutyl ammonium perchlorate of 0.1mol/L to remove oxygen for 10 minutes, and electrochemical polymerization is carried out on 3, 4-Ethylenedioxythiophene (EDOT) under the condition of constant current polymerization of 10mA under the nitrogen atmosphere by taking an anodized aluminum anode as a working electrode and a foil as a counter electrode. Wherein the EDOT monomer concentration was 0.01mol/L, the polymerization time was 150S, and the thickness of the electroconductive polymer film was found to be 120. mu.m.
Comparative example 1:
immersing the anodized aluminum anode into an n-butyl alcohol solution with EDOT concentration of 24.35 wt% for 10 seconds, taking out and drying; then immersing into 1.0mol/L p-methyl benzene sulfonic acid molten iron solution of 0.1mol/L sodium dodecyl benzene sulfonate for 10 seconds, taking out and drying, and placing in the air to cool for 3 minutes; repeat the above steps 6 times.
Immersing the aluminum chip subjected to the steps into an n-butyl alcohol solution with EDOT concentration of 24.35 wt% for 10 seconds, taking out and drying; then immersing into 3.5mol/L p-methyl benzene sulfonic acid molten iron solution of 0.2mol/L sodium dodecyl benzene sulfonate for 10 seconds, taking out and drying, and placing in the air to cool for 3 minutes; repeat the above steps 6 times.
The aluminum chip was cleaned with deionized water.
Comparative example 2 is substantially the same as example except that the polymerization time was 50S and the thickness of the conductive polymer film was 45 μm.
Comparative example 3 is substantially the same as example except that the polymerization time was 800S and the thickness of the conductive polymer film was 1300 μm.
The capacitor elements obtained in the above examples and comparative examples were further assembled into a solid aluminum electrolytic capacitor, and table 1 shows the respective performance values of the solid aluminum electrolytic capacitor obtained from the above capacitor elements.
TABLE 1 solid aluminium electrolytic capacitor Properties
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (4)
1. The preparation method of the capacitor cathode foil is characterized by comprising the following steps of:
1) selecting valve metal or alloy and compound of tantalum, niobium, aluminum, titanium, zirconium, hafnium and vanadium as oxidizable metal layer;
2) selecting an oxide capable of oxidizing the metal in the step 1 as a metal oxide layer;
3) covering a metal oxide layer with a conductive polymer by adopting an electrochemical polymerization method, wherein the conductive polymer is polythiophene with a repeating unit shown in a general formula (I) or (II) or repeating units shown in the general formulas (I) and (II);
wherein,
a represents an optionally substituted C1-C5 alkylene group;
r represents a linear or branched optionally substituted C1-C18 alkyl group, an optionally substituted C5-C12 cycloalkyl group, an optionally substituted C6-C14 aryl group, an optionally substituted C7-C18 aralkyl group, an optionally substituted C1-C4 hydroxyalkyl group or a hydroxyl group;
x represents an integer of 0 to 8;
the conductive polymer is coated on the metal oxide layer by an electrochemical polymerization method to form a conductive polymer film, the thickness of the conductive polymer film is 100-1000 mu m, and the polymerization time is 150-500 s.
2. The method for preparing a capacitor cathode foil according to claim 1, wherein the electrochemical polymerization process in step 3) is performed at a temperature of-85 ℃ to 320 ℃.
3. The method for preparing a capacitor cathode foil according to claim 1, wherein an electrolyte additive is further added to the solution before the electrochemical oxidative polymerization in the step 3), and the electrolyte additive is a free acid.
4. The method of claim 3, wherein the free acid is p-toluenesulfonic acid, methanesulfonic acid and alkanesulfonates, aromatic sulfonates, tetrafluoroborates, hexafluorophosphates, perchlorates, hexafluoroantimonates, hexafluoroarsenates and salts of hexafluoroantimonate anions and alkali metal, alkaline earth metal or optionally alkylated ammonium, phosphonium, sulfonium and oxonium cations.
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