JP2010269965A - Hydrogen production system - Google Patents
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- JP2010269965A JP2010269965A JP2009122790A JP2009122790A JP2010269965A JP 2010269965 A JP2010269965 A JP 2010269965A JP 2009122790 A JP2009122790 A JP 2009122790A JP 2009122790 A JP2009122790 A JP 2009122790A JP 2010269965 A JP2010269965 A JP 2010269965A
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- 239000001257 hydrogen Substances 0.000 title claims abstract description 49
- 229910052739 hydrogen Inorganic materials 0.000 title claims abstract description 49
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims abstract description 357
- 229910021529 ammonia Inorganic materials 0.000 claims abstract description 176
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 81
- 239000003054 catalyst Substances 0.000 claims abstract description 80
- 230000003647 oxidation Effects 0.000 claims abstract description 70
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 66
- 229910052751 metal Inorganic materials 0.000 claims abstract description 33
- 239000002184 metal Substances 0.000 claims abstract description 33
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 16
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 16
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 10
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical group [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 claims description 9
- 229910052707 ruthenium Inorganic materials 0.000 claims description 8
- 238000011049 filling Methods 0.000 claims description 7
- 229910017052 cobalt Inorganic materials 0.000 claims description 6
- 239000010941 cobalt Substances 0.000 claims description 6
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 6
- 239000002131 composite material Substances 0.000 claims description 6
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 150000002739 metals Chemical class 0.000 claims description 5
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 5
- 229910052710 silicon Inorganic materials 0.000 claims description 5
- 239000010703 silicon Substances 0.000 claims description 5
- 229910052727 yttrium Inorganic materials 0.000 claims description 5
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 claims description 5
- GYHNNYVSQQEPJS-UHFFFAOYSA-N Gallium Chemical compound [Ga] GYHNNYVSQQEPJS-UHFFFAOYSA-N 0.000 claims description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 4
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 4
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052733 gallium Inorganic materials 0.000 claims description 4
- MRELNEQAGSRDBK-UHFFFAOYSA-N lanthanum(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[La+3].[La+3] MRELNEQAGSRDBK-UHFFFAOYSA-N 0.000 claims description 4
- 229910052749 magnesium Inorganic materials 0.000 claims description 4
- 239000011777 magnesium Substances 0.000 claims description 4
- 150000002910 rare earth metals Chemical class 0.000 claims description 4
- 229910052719 titanium Inorganic materials 0.000 claims description 4
- 239000010936 titanium Substances 0.000 claims description 4
- 229910052726 zirconium Inorganic materials 0.000 claims description 4
- 229910001404 rare earth metal oxide Inorganic materials 0.000 claims description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 2
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
- 229910000420 cerium oxide Inorganic materials 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 239000011651 chromium Substances 0.000 claims description 2
- 229910052802 copper Inorganic materials 0.000 claims description 2
- 239000010949 copper Substances 0.000 claims description 2
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 2
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical group [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 claims description 2
- 229910001954 samarium oxide Inorganic materials 0.000 claims description 2
- 229940075630 samarium oxide Drugs 0.000 claims description 2
- FKTOIHSPIPYAPE-UHFFFAOYSA-N samarium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[Sm+3].[Sm+3] FKTOIHSPIPYAPE-UHFFFAOYSA-N 0.000 claims description 2
- 229910052709 silver Inorganic materials 0.000 claims description 2
- 239000004332 silver Substances 0.000 claims description 2
- 229910052718 tin Inorganic materials 0.000 claims description 2
- 239000011135 tin Substances 0.000 claims description 2
- 229910052720 vanadium Inorganic materials 0.000 claims description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 claims 1
- 238000006243 chemical reaction Methods 0.000 abstract description 19
- 238000002485 combustion reaction Methods 0.000 abstract description 6
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 14
- 239000007789 gas Substances 0.000 description 10
- 239000002243 precursor Substances 0.000 description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 7
- 239000001301 oxygen Substances 0.000 description 7
- 229910052760 oxygen Inorganic materials 0.000 description 7
- 229910052697 platinum Inorganic materials 0.000 description 7
- 239000002244 precipitate Substances 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 229910002651 NO3 Inorganic materials 0.000 description 4
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 description 4
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 229910000510 noble metal Inorganic materials 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000000446 fuel Substances 0.000 description 3
- 150000002431 hydrogen Chemical class 0.000 description 3
- 230000001590 oxidative effect Effects 0.000 description 3
- 229910052703 rhodium Inorganic materials 0.000 description 3
- 239000010948 rhodium Substances 0.000 description 3
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 3
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- 235000011114 ammonium hydroxide Nutrition 0.000 description 2
- 239000010953 base metal Substances 0.000 description 2
- 238000005119 centrifugation Methods 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910000000 metal hydroxide Inorganic materials 0.000 description 2
- 150000004692 metal hydroxides Chemical class 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 229910052763 palladium Inorganic materials 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000003870 refractory metal Substances 0.000 description 2
- 239000002904 solvent Substances 0.000 description 2
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 229910052777 Praseodymium Inorganic materials 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 229910001510 metal chloride Inorganic materials 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- PUDIUYLPXJFUGB-UHFFFAOYSA-N praseodymium atom Chemical compound [Pr] PUDIUYLPXJFUGB-UHFFFAOYSA-N 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 239000002918 waste heat Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/36—Hydrogen production from non-carbon containing sources, e.g. by water electrolysis
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Abstract
Description
本発明は、例えば、アンモニアエンジンに助燃剤として供給する水素をアンモニアの分解により製造するアンモニア分解装置と、アンモニア分解装置の上流側に、アンモニア酸化触媒の存在下にアンモニア酸化反応を行うアンモニア酸化装置とを具備してなる水素製造システムに関する。本明細書および特許請求の範囲において、「上流」および「下流」とは水素製造システムにおけるアンモニアガスの流れ方向を基準とする。また、「金属」とはケイ素のような半金属も含むこととする。 The present invention includes, for example, an ammonia decomposing apparatus that produces hydrogen supplied as an auxiliary fuel to an ammonia engine by decomposing ammonia, and an ammonia oxidizing apparatus that performs an ammonia oxidation reaction in the presence of an ammonia oxidation catalyst upstream of the ammonia decomposing apparatus. The present invention relates to a hydrogen production system. In the present specification and claims, “upstream” and “downstream” are based on the flow direction of ammonia gas in the hydrogen production system. The “metal” includes a semimetal such as silicon.
燃料としてアンモニアを用いるアンモニアエンジンは、アンモニアの着火性が悪いという特性からエンジンの低負荷運転時および高負荷運転時にアンモニアの燃焼が不十分となるため、アンモニアの燃焼を補助するために助燃剤の添加が必要である。助燃剤としては炭化水素系燃料や水素が使用可能である。水素は、水素と窒素の化合物であるアンモニアを分解することにより製造することができる。このようにアンモニアを分解して製造した水素を助燃剤と使用すると、アンモニアのみでエンジンを運転することができるので、アンモニアエンジンは最も望ましいシステムであると考えられる。 An ammonia engine that uses ammonia as a fuel has a poor ignitability of ammonia, and therefore combustion of ammonia is insufficient during low-load operation and high-load operation of the engine. Addition is necessary. A hydrocarbon fuel or hydrogen can be used as the auxiliary combustor. Hydrogen can be produced by decomposing ammonia, which is a compound of hydrogen and nitrogen. When hydrogen produced by decomposing ammonia in this way is used as a combustion aid, the engine can be operated with only ammonia, and thus the ammonia engine is considered to be the most desirable system.
アンモニア分解触媒によりアンモニアから水素と窒素を生成する反応は吸熱反応であるため、この反応を進行させるためには、アンモニア分解触媒に290℃以上(好ましくは340℃以上)の温度を付与しながら同触媒にアンモニアを接触させる必要がある。 Since the reaction of generating hydrogen and nitrogen from ammonia by the ammonia decomposition catalyst is an endothermic reaction, in order to proceed with this reaction, the same temperature is applied while applying a temperature of 290 ° C. or higher (preferably 340 ° C. or higher) to the ammonia decomposition catalyst. It is necessary to contact ammonia with the catalyst.
特許文献1には、アンモニアエンジンにおけるアンモニア燃焼で生じたアンモニア含有排気ガスをアンモニア分解反応帯域に供給するようにしたアンモニアエンジンが開示されている。このアンモニアエンジンでは、上記アンモニア含有排気ガスが高温であることを利用して、アンモニアの分解反応の促進が図られている。 Patent Document 1 discloses an ammonia engine in which ammonia-containing exhaust gas generated by ammonia combustion in an ammonia engine is supplied to an ammonia decomposition reaction zone. In this ammonia engine, the decomposition reaction of ammonia is promoted by utilizing the high temperature of the ammonia-containing exhaust gas.
しかしながら、この装置では、アンモニア分解触媒の温度が該排ガスの温度に依存しているため、低負荷運転時(エンジン始動時)には、アンモニアエンジンでのアンモニアの燃焼効率が悪く、このため高温の排気ガスがアンモニア分解触媒に供給されず、アンモニア分解による水素製造の進行性が悪く、結果として、エンジンの運転を促進するための助燃剤となる水素が低負荷運転状態のアンモニア燃焼エンジンに供給されないために、アンモニアエンジンが低負荷運転状態から抜け出すのに長時間を要することになる。 However, in this apparatus, since the temperature of the ammonia decomposition catalyst depends on the temperature of the exhaust gas, the combustion efficiency of ammonia in the ammonia engine is poor during low load operation (when the engine is started). Exhaust gas is not supplied to the ammonia decomposition catalyst, and hydrogen production by ammonia decomposition is inferior. As a result, hydrogen serving as a combusting agent for accelerating engine operation is not supplied to an ammonia combustion engine in a low load operation state. Therefore, it takes a long time for the ammonia engine to get out of the low load operation state.
他方、アンモニア酸化用触媒としては、通常、白金系触媒が用いられる。例えば特許文献2には、耐火性金属酸化物、この耐火性金属酸化物上に配設された白金層、およびこの白金上に配設されたバナジア層を含んでなる多層化アンモニア酸化触媒が提案されている。
On the other hand, a platinum-based catalyst is usually used as the ammonia oxidation catalyst. For example,
しかし、この触媒の作動温度は200℃程度であり、それ以下の温度では酸化反応を進行することができず、電気ヒーター等でガス温度を200℃程度まで上げる必要がある。 However, the operating temperature of this catalyst is about 200 ° C., and the oxidation reaction cannot proceed at a temperature lower than that, and it is necessary to raise the gas temperature to about 200 ° C. with an electric heater or the like.
特許文献3には、セリウム及びプラセオジムから選択される少なくとも1種の元素の酸化物と、イットリウムを含む原子価非可変性希土類元素から選択される少なくとも1種の元素の酸化物と、コバルトの酸化物を含むアンモニア酸化触媒が提案され、また特許文献4には、本質的に白金、ロジウム、随時パラジウムからなるフィラメントを含み、該フィラメントが白金コーティングを有するアンモニア酸化触媒が提案されているが、これらも特許文献2と同じ問題を有する。
本発明は、上述したような問題を生じることがない水素製造システムを提供することを目的とする。 An object of this invention is to provide the hydrogen production system which does not produce the above problems.
本発明による水素製造システムは、アンモニア分解触媒の存在下にアンモニアを分解して水素を製造するアンモニア分解帯域と、アンモニア分解帯域の上流側に設けられた、アンモニア酸化触媒の存在下にアンモニアを酸化させるアンモニア酸化帯域とを具備し、該アンモニア酸化触媒が、酸化還元可能な金属酸化物からなる担体に触媒活性金属が担持されてなる触媒であることを特徴とするものである。 The hydrogen production system according to the present invention includes an ammonia decomposition zone for decomposing ammonia in the presence of an ammonia decomposition catalyst to produce hydrogen, and oxidizing ammonia in the presence of an ammonia oxidation catalyst provided upstream of the ammonia decomposition zone. The ammonia oxidation zone is a catalyst in which a catalytically active metal is supported on a support made of a metal oxide capable of oxidation and reduction.
本発明において、アンモニア酸化触媒は、酸化還元可能な金属酸化物からなる担体に触媒活性金属が担持されてなるものである。酸化還元可能な金属酸化物とは、酸化状態と還元状態を可逆的に変換しうる金属をいう。 In the present invention, the ammonia oxidation catalyst is formed by supporting a catalytically active metal on a carrier made of a metal oxide that can be oxidized and reduced. The metal oxide capable of redox refers to a metal that can reversibly convert an oxidation state and a reduction state.
アンモニア酸化触媒の担体を構成する金属酸化物は、複合酸化物であってもよい。 The metal oxide constituting the carrier of the ammonia oxidation catalyst may be a complex oxide.
酸化還元可能な金属酸化物の好ましい例は、酸化セリウム、酸化ランタン、酸化サマリウムなどの希土類金属酸化物である。 Preferable examples of the metal oxide capable of redox are rare earth metal oxides such as cerium oxide, lanthanum oxide, and samarium oxide.
酸化還元可能な金属酸化物は、希土類金属と、マグネシウム、チタン、ジルコニウム、イットリウム、アルミニウム、ケイ素、コバルト、鉄およびガリウムからなる群から選ばれる少なくとも1種の金属との複合酸化物であってもよく、また、希土類金属と、マグネシウム、チタン、ジルコニウム、イットリウム、アルミニウム、ケイ素、コバルト、鉄およびガリウムからなる群から選ばれる少なくとも2種の金属との複合酸化物であってもよい。 The metal oxide capable of redox may be a composite oxide of a rare earth metal and at least one metal selected from the group consisting of magnesium, titanium, zirconium, yttrium, aluminum, silicon, cobalt, iron and gallium. Alternatively, it may be a composite oxide of a rare earth metal and at least two metals selected from the group consisting of magnesium, titanium, zirconium, yttrium, aluminum, silicon, cobalt, iron and gallium.
担体に担持される触媒活性金属は、好ましくは、ルテニウム、白金、ロジウム、パラジウム、鉄、コバルト、ニッケルなどの第VIII族金属、スズ、銅、銀、マンガン、クロムおよびバナジウムからなる群から選ばれる少なくとも一種の金属である。 The catalytically active metal supported on the support is preferably selected from the group consisting of Group VIII metals such as ruthenium, platinum, rhodium, palladium, iron, cobalt, nickel, tin, copper, silver, manganese, chromium and vanadium. At least one kind of metal.
アンモニア酸化触媒は、アンモニア酸化帯域への充填前または充填後に還元処理されたものである。 The ammonia oxidation catalyst has been subjected to reduction treatment before or after filling into the ammonia oxidation zone.
一方、好ましいアンモニア分解触媒はルテニウム系触媒である。アンモニア分解触媒はアンモニア分解帯域における上流側に充填された高温分解触媒と下流側に充填された低温分解触媒とからなるものであってもよい。高温分解触媒としては、作動温度が好ましくは550℃以上であるもの、例えばニッケル系触媒が好ましく、低温分解触媒としては、作動温度が好ましくは400℃以上であるもの、例えばルテニウム系触媒が好ましい。 On the other hand, a preferred ammonia decomposition catalyst is a ruthenium-based catalyst. The ammonia decomposition catalyst may be composed of a high temperature decomposition catalyst packed upstream in the ammonia decomposition zone and a low temperature decomposition catalyst packed downstream. The high temperature decomposition catalyst preferably has an operating temperature of 550 ° C. or higher, for example, a nickel catalyst, and the low temperature decomposition catalyst preferably has an operating temperature of 400 ° C. or higher, for example, a ruthenium catalyst.
本発明によるアンモニア酸化触媒は、水素気流中で、200℃以上、好ましくは200〜700℃、特に好ましくは200〜600℃で加熱処理し、担体を構成する金属酸化物の一部または全部を還元した後、アンモニア酸化反応に供される。アンモニア酸化触媒の還元処理は、アンモニア酸化帯域に充填する前に行っても後に行っても良い。
The ammonia oxidation catalyst according to the present invention is heat-treated in a hydrogen stream at 200 ° C. or higher, preferably 200 to 700 ° C., particularly preferably 200 to 600 ° C., to reduce part or all of the metal oxide constituting the support. After that, it is subjected to an ammonia oxidation reaction. The reduction treatment of the ammonia oxidation catalyst may be performed before or after filling the ammonia oxidation zone.
アンモニア酸化触媒の担体は例えば下記の方法で調製することができる。 The ammonia oxidation catalyst carrier can be prepared, for example, by the following method.
1.担体の前駆物質として金属塩、例えば硝酸塩を用い、これの水溶液をアンモニア水溶液で処理して金属水酸化物を析出させる。複合酸化物の場合は複数の金属塩の水溶液濃度が等モルずつになるように、金属塩濃度を調整する。 1. A metal salt such as nitrate is used as a support precursor, and an aqueous solution thereof is treated with an aqueous ammonia solution to precipitate a metal hydroxide. In the case of a complex oxide, the metal salt concentration is adjusted so that the aqueous solution concentrations of the plurality of metal salts are equimolar.
2.析出物を含む液を遠心分離に付す。 2. The liquid containing the precipitate is subjected to centrifugation.
3.析出物を回収し例えば120℃で乾燥させる。 3. The precipitate is collected and dried at 120 ° C., for example.
4.乾燥した析出物を空気中で例えば700℃で焼成し、担体を得る。 4). The dried precipitate is calcined in air at, for example, 700 ° C. to obtain a carrier.
こうして調製した担体に触媒活性金属を担持してアンモニア酸化触媒を得る方法は、例えば下記の通りである。
A method for obtaining an ammonia oxidation catalyst by supporting a catalytically active metal on the carrier thus prepared is as follows, for example.
1.貴金属系の金属の前駆物質として例えば金属塩化物、金属酸塩化物を用い、卑金属系の金属の前駆物質として例えば硝酸塩を用いる。 1. For example, a metal chloride or a metal acid chloride is used as a noble metal precursor, and a nitrate is used as a base metal precursor.
2.上記金属前駆物質を溶液に溶解させ、この溶液に、上記で得られた担体を、触媒活性金属の担持量が所望の値になるように分散させる。 2. The metal precursor is dissolved in a solution, and the support obtained above is dispersed in the solution so that the amount of the catalytically active metal supported becomes a desired value.
3.この分散液を加熱し、溶媒を緩やかに蒸発させる。 3. The dispersion is heated to slowly evaporate the solvent.
4.得られた粉末を例えば300℃で空気中で焼成し、アンモニア酸化触媒を得る。 4). The obtained powder is calcined in air at, for example, 300 ° C. to obtain an ammonia oxidation catalyst.
本発明による水素製造システムは、アンモニア分解触媒の存在下にアンモニアを分解して水素を製造するアンモニア分解帯域と、アンモニア分解帯域の上流側に設けられた、アンモニア酸化触媒の存在下にアンモニアを酸化させるアンモニア酸化帯域とを具備する。
The hydrogen production system according to the present invention includes an ammonia decomposition zone for decomposing ammonia in the presence of an ammonia decomposition catalyst to produce hydrogen, and oxidizing ammonia in the presence of an ammonia oxidation catalyst provided upstream of the ammonia decomposition zone. An ammonia oxidation zone.
アンモニア酸化帯域とその下流側のアンモニア分解帯域とは同一の反応器内に設けられても良いし、アンモニア酸化帯域を備えた反応器とその下流側にアンモニア分解帯域を備えた反応器とが別々に設置されても良いが、前者が好ましい。いずれの場合も、上流側のアンモニア酸化帯域で発生した熱は下流側のアンモニア分解帯域に供給される。 The ammonia oxidation zone and the downstream ammonia decomposition zone may be provided in the same reactor, or the reactor equipped with the ammonia oxidation zone and the reactor equipped with the ammonia decomposition zone downstream thereof are separated. However, the former is preferable. In either case, the heat generated in the upstream ammonia oxidation zone is supplied to the downstream ammonia decomposition zone.
つぎに本発明による水素製造システムの作動について、説明をする。
Next, the operation of the hydrogen production system according to the present invention will be described.
同一反応器内に、アンモニア酸化帯域とその下流側にアンモニア分解帯域とを設けるか、または、アンモニア酸化帯域を備えた反応器とその下流側にアンモニア分解帯域を備えた反応器を設置する。アンモニア酸化帯域において、還元状態の金属酸化物からなる担体を含むアンモニア酸化触媒の存在下に、常温で、アンモニアと空気を供給して接触させると、まず還元状態にある担体が酸素と反応することで酸化熱が発生し、瞬時に触媒層温度が上昇する。一旦、触媒層温度がアンモニアと酸素が反応する温度(約200℃)まで上昇すると、その後は自立的に、下記式(II)に従ってアンモニア酸化反応が進行する。この発熱反応(II)で生じた熱を、下記式(I)に従ってアンモニア分解触媒の存在下にアンモニアを分解するアンモニア分解帯域に供給し、水素を製造する。 In the same reactor, an ammonia oxidation zone and an ammonia decomposition zone are provided downstream thereof, or a reactor equipped with an ammonia oxidation zone and a reactor equipped with an ammonia decomposition zone are installed downstream thereof. In the ammonia oxidation zone, when ammonia and air are supplied and contacted at room temperature in the presence of an ammonia oxidation catalyst containing a carrier made of a reduced metal oxide, the reduced carrier first reacts with oxygen. Oxidation heat is generated and the catalyst layer temperature rises instantaneously. Once the catalyst layer temperature rises to a temperature at which ammonia and oxygen react (about 200 ° C.), the ammonia oxidation reaction proceeds autonomously according to the following formula (II) thereafter. The heat generated in the exothermic reaction (II) is supplied to an ammonia decomposition zone for decomposing ammonia in the presence of an ammonia decomposition catalyst according to the following formula (I) to produce hydrogen.
より詳しくは下記の通りである。 More details are as follows.
アンモニア分解触媒の存在下にアンモニアを分解して水素を製造するアンモニア分解帯域では、所定の反応温度で下記式(I)の反応を進行させる必要がある。 In the ammonia decomposition zone where hydrogen is produced by decomposing ammonia in the presence of an ammonia decomposition catalyst, it is necessary to proceed the reaction of the following formula (I) at a predetermined reaction temperature.
2NH3 → 3H2 + N2 (吸熱反応)
・・・(I)
式(I)の反応はルテニウム系触媒を使用し反応温度400℃以上で進行させることが可能であるが、この反応は吸熱反応であるため、安定したアンモニア分解率を得るためには反応系に熱を与える必要がある。
2NH 3 → 3H 2 + N 2 (endothermic reaction)
... (I)
The reaction of formula (I) can be carried out using a ruthenium catalyst at a reaction temperature of 400 ° C. or higher. However, since this reaction is an endothermic reaction, in order to obtain a stable ammonia decomposition rate, a reaction system is used. It is necessary to give heat.
上流側のアンモニア酸化帯域で発生した熱を下流側のアンモニア分解帯域に用いることで、下記式(II)に示されるように、アンモニアと酸素との反応により熱を発生させ、この熱を利用することができる。 By using the heat generated in the upstream ammonia oxidation zone in the downstream ammonia decomposition zone, as shown in the following formula (II), heat is generated by the reaction of ammonia and oxygen, and this heat is used. be able to.
NH3 + 3/4O2 → 1/2N2 + 3/2H2O (発熱反応)
・・・(II)
すなわち、同一反応器内で、まず、アンモニアガスと空気からなる原料ガスをアンモニア酸化帯域に供給して、還元状態にある担体と酸素の反応により酸化熱を発生させ、この熱でアンモニア酸化反応(II)を起動させ、この発熱反応(II)で発生する熱をアンモニア分解帯域へ供給することで、アンモニア分解反応(I)に必要な熱を補うことができる。また、アンモニア酸化反応(II)の酸素量を制御することで触媒層温度を制御することができる。例えば、エンジン排ガスの廃熱を熱交換して予熱された供給ガス温度が変動する場合において、安定して水素を製造することが可能となる。
NH 3 + 3 / 4O 2 → 1 / 2N 2 + 3 / 2H 2 O (exothermic reaction)
... (II)
That is, in the same reactor, first, a raw material gas composed of ammonia gas and air is supplied to the ammonia oxidation zone, and heat of oxidation is generated by the reaction between the carrier in the reduced state and oxygen, and this heat causes the ammonia oxidation reaction ( By starting II) and supplying heat generated in the exothermic reaction (II) to the ammonia decomposition zone, the heat necessary for the ammonia decomposition reaction (I) can be supplemented. Further, the catalyst layer temperature can be controlled by controlling the amount of oxygen in the ammonia oxidation reaction (II). For example, when the supply gas temperature preheated by exchanging waste heat of engine exhaust gas fluctuates, hydrogen can be stably produced.
上述したように、アンモニア酸化帯域において、本発明によるアンモニア酸化触媒の存在下に、常温で、アンモニアと空気を接触させると、まず還元状態にある担体が酸素と反応することで酸化熱が発生し、瞬時に触媒層温度が上昇する。一旦、触媒層温度が、アンモニアと酸素が反応する温度まで上昇すると、その後は自立的に、アンモニア酸化反応が進行する。 As described above, in the ammonia oxidation zone, when ammonia and air are brought into contact with each other at room temperature in the presence of the ammonia oxidation catalyst according to the present invention, oxidation heat is generated because the carrier in the reduced state first reacts with oxygen. The catalyst layer temperature rises instantaneously. Once the catalyst layer temperature rises to a temperature at which ammonia and oxygen react, the ammonia oxidation reaction proceeds autonomously thereafter.
したがって、上述した式(I)に従ってアンモニア分解触媒の存在下にアンモニアを分解して水素を製造するアンモニア分解帯域の上流側に、上述した式(II)に従ってアンモニア酸化触媒の存在下にアンモニア酸化反応を行うアンモニア酸化帯域を設置し、該アンモニア酸化触媒として本発明によるアンモニア酸化触媒を用いることにより、上述のように担体の酸化により熱を発生させ、この熱を用いて上記アンモニア酸化反応(I)を起動させることができる。そこで、式(II)の発熱反応で生じた熱を下流側のアンモニア分解帯域に供給することにより、アンモニア分解工程で電気ヒータ等での予備加熱を不要とし、水素の製造コストを削減することができる。 Therefore, the ammonia oxidation reaction in the presence of the ammonia oxidation catalyst according to the above-described formula (II), upstream of the ammonia decomposition zone where hydrogen is produced by decomposing ammonia in the presence of the ammonia decomposition catalyst according to the above-described formula (I). By using the ammonia oxidation catalyst according to the present invention as the ammonia oxidation catalyst, heat is generated by the oxidation of the carrier as described above, and using this heat, the ammonia oxidation reaction (I) Can be activated. Therefore, by supplying the heat generated by the exothermic reaction of formula (II) to the downstream ammonia decomposition zone, preheating with an electric heater or the like is not required in the ammonia decomposition step, and the production cost of hydrogen can be reduced. it can.
つぎに、本発明を具体的に説明するために、本発明の実施例およびこれとの比較を示すための比較例をいくつか挙げる。 Next, in order to specifically explain the present invention, some examples of the present invention and comparative examples for showing comparison with the examples will be given.
実施例1〜15
a)アンモニア酸化触媒の担体の調製
1.表1に示す各担体の前駆物質として硝酸塩を用い、これの水溶液(濃度0.4mol/l)をアンモニア水溶液(濃度28重量%)で金属量論量の1.2倍を加えて金属水酸化物を析出させた。複合酸化物の場合は複数の金属塩の水溶液濃度が等モルずつになるように、金属塩濃度を調整した。
Examples 1-15
a) Preparation of ammonia oxidation catalyst carrier Nitrate is used as a precursor for each carrier shown in Table 1, and an aqueous solution thereof (concentration 0.4 mol / l) is added with an aqueous ammonia solution (concentration 28 wt%) by adding 1.2 times the metal stoichiometric amount to metal hydroxide. The product was precipitated. In the case of the composite oxide, the metal salt concentration was adjusted so that the aqueous solution concentrations of the plurality of metal salts were equimolar.
2.析出物を含む液を遠心分離に付した。 2. The liquid containing the precipitate was subjected to centrifugation.
3.析出物を回収し120℃で乾燥させた。 3. The precipitate was collected and dried at 120 ° C.
4.乾燥した析出物を空気中で700℃で焼成し、それぞれ担体を得た。 4). The dried precipitates were fired at 700 ° C. in the air to obtain carriers.
b)アンモニア酸化触媒の触媒活性金属の担持
1.表1に示す触媒活性金属の内、貴金属系の金属の前駆物質として塩化物を用い、卑金属系の金属の前駆物質として硝酸塩を用いた。
b) Loading of catalytically active metal of ammonia oxidation catalyst Among the catalytically active metals shown in Table 1, chloride was used as a noble metal precursor, and nitrate was used as a base metal precursor.
2.上記金属前駆物質を溶液に溶解させ、この溶液に、上記で得られた担体を、触媒活性金属の担持量が所望の値になるように分散させた。 2. The metal precursor was dissolved in a solution, and the support obtained above was dispersed in this solution so that the supported amount of the catalytically active metal became a desired value.
3.この分散液を加熱し、溶媒を緩やかに蒸発させた。 3. The dispersion was heated to slowly evaporate the solvent.
4.得られた粉末を300℃で空気中で焼成し、平均直径1mmのペレット状のアンモニア酸化触媒を得た(平均直径:1mm、触媒活性金属の担持量(金属として):貴金属系1重量%、貴金属以外の遷移金属系5重量%)。 4). The obtained powder was calcined in air at 300 ° C. to obtain an ammonia oxidation catalyst in the form of pellets having an average diameter of 1 mm (average diameter: 1 mm, supported amount of catalytically active metal (as metal): 1% by weight of noble metal system, 5% by weight of transition metal system other than noble metals).
c)アンモニア分解触媒
アンモニア分解触媒として、ルテニウム系触媒(アルミナにルテニウム5重量%を担持、平均粒径1mmのペレット)を用意した。
c) Ammonia decomposition catalyst As an ammonia decomposition catalyst, a ruthenium-based catalyst (a pellet carrying 5% by weight of ruthenium on alumina and having an average particle diameter of 1 mm) was prepared.
アンモニア酸化触媒およびアンモニア分解触媒の構成を表1にまとめて示す。 The structures of the ammonia oxidation catalyst and the ammonia decomposition catalyst are summarized in Table 1.
図1に示すように、同一の流通型反応器(1)内に、アンモニア分解触媒の存在下にアンモニアを分解して水素を製造するアンモニア分解帯域(2)と、これの上流側に、アンモニア酸化触媒の存在下にアンモニア酸化反応を行うアンモニア酸化帯域(3)とを設置した。アンモニア分解帯域(2)にアンモニア分解触媒を充填量(24ml)で充填した。アンモニア酸化帯域(3)に、充填量(12ml)でアンモニア酸化触媒を充填した後、水素気流中で600℃で2時間加熱することで、同触媒を還元処理した。次いで、アンモニア酸化帯域(3)にアンモニアガスと空気からなる原料ガスを供給した。アンモニア供給量は100NL/minと一定にし、空気供給量は空気/NH3=1.0とし、アンモニア酸化帯域入口温度は20℃とした。アンモニア酸化帯域(3)およびアンモニア分解帯域(2)の出口温度およびアンモニア分解帯域(2)の出口における水素発生量の計測を行った。この計測は、質量分析計によりガス濃度を測定することにより行った。温度は熱電対(4)を用いて測定した。こうして、アンモニア分解帯域(2)における水素収率を求めた。 As shown in FIG. 1, in the same flow reactor (1), an ammonia decomposition zone (2) for producing hydrogen by decomposing ammonia in the presence of an ammonia decomposition catalyst, and ammonia upstream of the ammonia decomposition zone (2). An ammonia oxidation zone (3) that performs ammonia oxidation reaction in the presence of an oxidation catalyst was installed. The ammonia decomposition zone (2) was filled with an ammonia decomposition catalyst in a filling amount (24 ml). After filling the ammonia oxidation zone (3) with an ammonia oxidation catalyst in a filling amount (12 ml), the catalyst was reduced by heating in a hydrogen stream at 600 ° C. for 2 hours. Next, a raw material gas composed of ammonia gas and air was supplied to the ammonia oxidation zone (3). The ammonia supply amount was fixed at 100 NL / min, the air supply amount was air / NH 3 = 1.0, and the ammonia oxidation zone inlet temperature was 20 ° C. We measured the outlet temperature of ammonia oxidation zone (3) and ammonia decomposition zone (2) and the amount of hydrogen generation at the outlet of ammonia decomposition zone (2). This measurement was performed by measuring the gas concentration with a mass spectrometer. The temperature was measured using a thermocouple (4). Thus, the hydrogen yield in the ammonia decomposition zone (2) was determined.
いずれの実施例でも、アンモニア酸化帯域(3)の入口温度は20℃であり、同帯域(3)の出口温度は1000℃まで上昇し、アンモニア分解帯域(2)の出口温度は660℃であり、水素収率は理論量である72%であった。 In any embodiment, the inlet temperature of the ammonia oxidation zone (3) is 20 ° C., the outlet temperature of the zone (3) rises to 1000 ° C., and the outlet temperature of the ammonia decomposition zone (2) is 660 ° C. The hydrogen yield was 72%, which is the theoretical amount.
このことから明らかなように、アンモニア酸化帯域(3)で上記アンモニア酸化触媒を用いることにより、アンモニア酸化帯域(3)の反応を低温で起動させることができ、電気ヒータ等での予備加熱を用いることなく、アンモニアを分解して高い収率で水素を得ることができ、水素の製造コストダウンを達成することができる。実施例16
図2に示すように、アンモニア分解帯域(2)内において、その上流側にニッケル系触媒(2a)を充填量(18ml)で充填し、下流側にルテニウム系触媒(2b)を充填量(12ml)で充填した以外、実施例15と同様の操作を行った。
As is clear from this, by using the ammonia oxidation catalyst in the ammonia oxidation zone (3), the reaction in the ammonia oxidation zone (3) can be started at a low temperature, and preheating with an electric heater or the like is used. Without decomposing ammonia, hydrogen can be obtained in a high yield, and the production cost of hydrogen can be reduced. Example 16
As shown in FIG. 2, in the ammonia decomposition zone (2), the upstream side is filled with a nickel-based catalyst (2a) in a filling amount (18 ml) and the downstream side is filled with a ruthenium-based catalyst (2b) (12 ml). ), And the same operation as in Example 15 was performed.
この実施例でも、アンモニア酸化帯域(3)の入口温度が20℃であり、同帯域(3)の出口温度は1000℃まで上昇し、アンモニア分解帯域(2)の出口温度は660℃であり、水素収率は理論量である72%であった。 Also in this example, the inlet temperature of the ammonia oxidation zone (3) is 20 ° C, the outlet temperature of the zone (3) rises to 1000 ° C, the outlet temperature of the ammonia decomposition zone (2) is 660 ° C, The hydrogen yield was 72%, which is the theoretical amount.
比較例1
表1に示すように、担体としての酸化アルミニウムまたは酸化ケイ素に触媒活性金属としての白金またはロジウムを担持量10重量%で担持してなるアンモニア酸化触媒を用いた以外は実施施例1と同様の操作を行った。
Comparative Example 1
As shown in Table 1, the same as Example 1 except that an ammonia oxidation catalyst in which platinum or rhodium as a catalytically active metal was supported at a supported amount of 10% by weight on aluminum oxide or silicon oxide as a support was used. The operation was performed.
いずれの比較例でも、アンモニア酸化帯域(3)の入口温度、同帯域(3)の出口温度、および、アンモニア分解帯域(2)の出口温度はいずれも20℃であり、水素収率は0%であった。
(1) 流通型反応器
(2) アンモニア分解帯域
(2a) ニッケル系触媒
(2b) ルテニウム系触媒
(3) アンモニア酸化帯域
(4) 熱電対
(1) Flow reactor
(2) Ammonia decomposition zone
(2a) Nickel catalyst
(2b) Ruthenium catalyst
(3) Ammonia oxidation zone
(4) Thermocouple
Claims (10)
The hydrogen production system according to any one of claims 1 to 8, wherein the ammonia decomposition catalyst comprises an upstream low temperature decomposition catalyst and a downstream high temperature decomposition catalyst in the ammonia decomposition zone.
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JP2013147375A (en) * | 2012-01-19 | 2013-08-01 | Nippon Shokubai Co Ltd | Hydrogen production catalyst, and method for producing hydrogen using the same |
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CN115916395B (en) * | 2020-05-28 | 2024-08-20 | 韩国化学研究院 | Ammonia decomposition catalyst, ammonia decomposition method using same, and hydrogen production method |
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