JP2010174448A - Earth removing device of construction machinery - Google Patents

Earth removing device of construction machinery Download PDF

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JP2010174448A
JP2010174448A JP2009015588A JP2009015588A JP2010174448A JP 2010174448 A JP2010174448 A JP 2010174448A JP 2009015588 A JP2009015588 A JP 2009015588A JP 2009015588 A JP2009015588 A JP 2009015588A JP 2010174448 A JP2010174448 A JP 2010174448A
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Prior art keywords
cylinder mounting
flare
mounting beam
blade
arms
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JP2009015588A
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JP5362375B2 (en
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Takuya Matsui
琢也 松井
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Hitachi Construction Machinery Co Ltd
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Hitachi Construction Machinery Co Ltd
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Priority to JP2009015588A priority Critical patent/JP5362375B2/en
Priority to CN2009101720009A priority patent/CN101787719B/en
Priority to KR1020090096512A priority patent/KR101605902B1/en
Publication of JP2010174448A publication Critical patent/JP2010174448A/en
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/76Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
    • E02F3/80Component parts
    • E02F3/815Blades; Levelling or scarifying tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F3/00Dredgers; Soil-shifting machines
    • E02F3/04Dredgers; Soil-shifting machines mechanically-driven
    • E02F3/76Graders, bulldozers, or the like with scraper plates or ploughshare-like elements; Levelling scarifying devices
    • E02F3/769Graders, bulldozers, or the like comprising loaders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60YINDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
    • B60Y2200/00Type of vehicle
    • B60Y2200/40Special vehicles
    • B60Y2200/41Construction vehicles, e.g. graders, excavators
    • B60Y2200/412Excavators

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To increase the strength of a joint between right and left arms and a cylinder mounting beam. <P>SOLUTION: Both rightward and leftward ends of the cylinder mounting beam 27 are formed as right and left flare portions 30 and 29 which are diameter-enlarged in an oval cross-sectional shape. Thus, the length of a weld bead 31 formed on the periphery of the outer peripheral edge 29A of the left flare portion 29 can be secured in a large dimension when the outer peripheral edge 29A is circumferentially welded to a lateral surface 22C of the left arm 22; and the length of the weld bead 31 formed on the periphery of the outer peripheral edge 30A of the right flare portion 30 can be secured in a large dimension when the outer peripheral edge 30A is circumferentially welded to a lateral surface 23C of the right arm 23. Consequently, the jointing strength of the joint between the right and left arms 23 and 22 and the cylinder mounting beam 27 can be increased, and the reliability of the earth removing device 21 can be enhanced. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、例えば油圧ショベル、ホイールローダ等の建設機械に搭載され土砂等の排土作業に好適に用いられる建設機械の排土装置に関する。   The present invention relates to a soil removal device for a construction machine that is mounted on a construction machine such as a hydraulic excavator or a wheel loader and is preferably used for soil removal work such as earth and sand.

一般に、建設機械としての油圧ショベルは、自走可能な下部走行体と、この下部走行体上に旋回可能に搭載された上部旋回体とにより車体が構成されている。そして、上部旋回体の前部側には、土砂等の掘削作業を行う作業装置が俯仰動可能に設けられ、下部走行体には、土砂等の排土作業を行う排土装置が設けられている。   In general, a hydraulic excavator as a construction machine has a vehicle body that includes a self-propelled lower traveling body and an upper revolving body that is rotatably mounted on the lower traveling body. A working device for excavating earth and sand is provided on the front side of the upper swing body so as to be able to move up and down, and an earth removing device for removing earth and sand is provided on the lower traveling body. Yes.

ここで、油圧ショベルの排土装置は、通常、前,後方向に延びる中空な筒体からなり基端側が下部走行体に回動可能に取付けられた左,右のアームと、該左,右のアームの先端側に左,右方向に延びて設けられたブレードと、該ブレードよりも後側に位置して左,右のアーム間に配置され左,右方向の両端部が左,右のアームにそれぞれ接合されたシリンダ取付用ビームと、左,右のアーム間に位置して車体とシリンダ取付用ビームとの間に設けられたブレードシリンダとにより大略構成され、ブレードシリンダを伸縮させることにより、左,右のアームを介してブレードを上,下方向に回動(昇降)させることができる構成となっている。   Here, the excavator soil removal device is usually composed of a hollow cylinder extending in the front and rear directions, and a left and right arm having a proximal end rotatably attached to the lower traveling body, and the left and right arms. The left and right arms are arranged between the left and right arms, located on the rear side of the blade, extending left and right on the tip side of the arm. A cylinder mounting beam joined to each of the arms and a blade cylinder located between the left and right arms and between the vehicle body and the cylinder mounting beam. The blade can be turned up and down through the left and right arms.

そして、土砂等の排土作業を行う場合には、例えば左,右のアームを下向きに回動させてブレードを地面に接地させた状態で、油圧ショベルを走行させることにより、地面上に積上げられた土砂等をブレードによって走行方向に押出して排土する。これにより、作業現場の地面を平滑化して整地することができる。   When performing earth removal work such as earth and sand, for example, the left and right arms are rotated downward and the blades are grounded by running the hydraulic excavator with the blades in contact with the ground. The earth and sand are pushed out by the blade in the running direction and discharged. Thereby, the ground of the work site can be smoothed and leveled.

特開2004−353301号公報JP 2004-353301 A

ところで、排土装置を用いた排土作業時には、例えばブレードの左端側と右端側のうちいずれか一方側が地面上の岩石に乗上げた場合等において、地面からブレードに対して斜め方向の荷重が作用することがあり、この場合には、左,右のアームとシリンダ取付用ビームとの接合部に応力が集中してしまう。   By the way, at the time of earth removing work using the earth removing device, for example, when one of the left end side and the right end side of the blade rides on a rock on the ground, a load in an oblique direction from the ground to the blade is applied. In this case, stress concentrates on the joint between the left and right arms and the cylinder mounting beam.

これに対し、従来技術による排土装置においては、例えば左,右のアームとシリンダ取付用ビームとの接合部に多層溶接を施すことにより当該接合部の強度を高める必要があるため、左,右のアームとシリンダ取付用ビームとを溶接によって接合するときの作業性が低下してしまうという問題がある。   On the other hand, in the earth removal device according to the prior art, for example, it is necessary to increase the strength of the joint portion by performing multilayer welding on the joint portion between the left and right arms and the cylinder mounting beam. There is a problem that workability when joining the arm and the cylinder mounting beam by welding is lowered.

また、シリンダ取付用ビームの左,右方向の中間部位には、シリンダ取付用ブラケットを介してブレードシリンダの一端側が接続されているため、ブレードシリンダを伸縮させると、シリンダ取付用ビームの左,右方向の中間部位には大きな面外荷重が作用する。   In addition, since one end of the blade cylinder is connected to the left and right intermediate portions of the cylinder mounting beam via a cylinder mounting bracket, when the blade cylinder is extended or contracted, the left and right of the cylinder mounting beam A large out-of-plane load acts on the intermediate part in the direction.

このため、シリンダ取付用ビームの剛性を高めるために、パイプ体からなるシリンダ取付用ビームの肉厚を大きくした場合には、当該シリンダ取付用ビームの重量が増大してしまうという問題がある。   For this reason, in order to increase the rigidity of the cylinder mounting beam, when the thickness of the cylinder mounting beam made of a pipe body is increased, there is a problem that the weight of the cylinder mounting beam increases.

さらに、シリンダ取付用ビームの肉厚を大きくした場合には、このシリンダ取付用ビームの剛性と左,右のアームの剛性との間に生じる差(剛性差)を補うために、シリンダ取付用ビームが接合される左,右のアームの内側面に、溶接等の手段を用いて補強板を接合する必要があり、この補強板を接合する作業が追加される分、左,右のアームにシリンダ取付用ビームを接合するときの作業性が低下してしまうという問題がある。   In addition, when the thickness of the cylinder mounting beam is increased, the cylinder mounting beam is used to compensate for the difference (rigidity difference) between the rigidity of the cylinder mounting beam and the rigidity of the left and right arms. It is necessary to join a reinforcing plate to the inner surface of the left and right arms to be joined by means of welding or the like, and the work to join this reinforcing plate is added, so the cylinders on the left and right arms There exists a problem that workability | operativity at the time of joining a beam for attachment will fall.

本発明は上述した従来技術の問題に鑑みなされたもので、左,右のアームとシリンダ取付用ビームとの接合部の強度を高めることができ、かつ、シリンダ取付用ビームの剛性を高めることができるようにした建設機械の排土装置を提供することを目的としている。   The present invention has been made in view of the above-described problems of the prior art, and can increase the strength of the joint between the left and right arms and the cylinder mounting beam, and increase the rigidity of the cylinder mounting beam. An object of the present invention is to provide a soil removal device for a construction machine that can be used.

上述した課題を解決するため本発明は、前,後方向に延びる中空な筒体からなり基端側が建設機械の車体に回動可能に取付けられた左,右のアームと、該左,右のアームの先端側に左,右方向に延びて設けられた排土作業用のブレードと、該ブレードよりも後側に位置して前記左,右のアーム間に配置され左,右方向の両端部が前記左,右のアームにそれぞれ接合されたシリンダ取付用ビームと、前記左,右のアーム間に位置して前記車体と前記シリンダ取付用ビームとの間に設けられ前記ブレードを上,下方向に回動させるブレードシリンダとを備えてなる建設機械の排土装置に適用される。   In order to solve the above-described problems, the present invention includes a left and right arm, which is composed of a hollow cylindrical body extending in the front and rear directions, and whose base end side is rotatably attached to the vehicle body of the construction machine. A blade for earth removal work provided extending left and right on the tip side of the arm, and both left and right ends located between the left and right arms located behind the blade Is provided between the left and right arms and between the vehicle body and the cylinder mounting beam. The present invention is applied to a soil removal device for a construction machine that includes a blade cylinder that is pivoted to the right.

そして、請求項1の発明の特徴は、前記シリンダ取付用ビームの左,右方向の両端部は、朝顔状に拡径する左,右のフレア部として形成し、該左,右のフレア部の上面と前記左,右のアームの上面とが滑らかに連続すると共に前記左,右のフレア部の下面と前記左,右のアームの下面とが滑らかに連続する状態で、前記各フレア部と前記各アームとの間をそれぞれ溶接する構成としたことにある。   The left and right end portions of the cylinder mounting beam are formed as left and right flare portions that expand in a morning glory shape, and the left and right flare portions are In a state where the upper surface and the upper surfaces of the left and right arms are smoothly continuous and the lower surfaces of the left and right flare portions and the lower surfaces of the left and right arms are smoothly continuous, the flare portions and the The configuration is such that each arm is welded.

請求項2の発明は、前記左,右のフレア部は前記左,右のアームの長さ方向に延びる楕円形状、長円形状または矩形状の断面形状を有し、前記左,右のアームは角形状の断面形状を有する角筒体により構成し、前記左,右のフレア部の上端部は前記左,右のアームの上端側の角隅部にそれぞれ溶接し、前記左,右のフレア部の下端部は前記左,右のアームの下端側の角隅部にそれぞれ溶接する構成としたことにある。   According to a second aspect of the present invention, the left and right flares have an elliptical, oval or rectangular cross-sectional shape extending in the length direction of the left and right arms, and the left and right arms are The left and right flare portions are formed by a rectangular tube having a square cross-sectional shape, and the upper end portions of the left and right flare portions are welded to the upper corners of the left and right arms, respectively. The lower end of each is welded to the corners on the lower end side of the left and right arms.

請求項3の発明は、前記シリンダ取付用ビームは、左,右方向の中間部に位置して円筒状をなす円筒部と、左,右方向の両端側に位置して形成された前記左,右のフレア部とにより構成し、前記円筒部の外周側には、前記ブレードシリンダを取付けるための一対のシリンダ取付用ブラケットを設ける構成としたことにある。   According to a third aspect of the present invention, the cylinder mounting beam is formed in a cylindrical portion that is located in an intermediate portion in the left and right directions, and the left and right portions that are formed on both left and right ends. A right flare portion is provided, and a pair of cylinder mounting brackets for mounting the blade cylinder is provided on the outer peripheral side of the cylindrical portion.

請求項4の発明は、前記円筒部の内周側には、前記一対のシリンダ取付用ブラケットに対応する位置に補強リブを設ける構成としたことにある。   According to a fourth aspect of the present invention, a reinforcing rib is provided on the inner peripheral side of the cylindrical portion at a position corresponding to the pair of cylinder mounting brackets.

請求項5の発明は、前記シリンダ取付用ビームは、円筒部、フレア部、および補強リブを鋳造手段により一体的に成形する構成としたことにある。   According to a fifth aspect of the present invention, the cylinder mounting beam is configured such that the cylindrical portion, the flare portion, and the reinforcing rib are integrally formed by casting means.

請求項1の発明によれば、シリンダ取付用ビームの左,右方向の両端部を朝顔状に拡径したフレア部として形成し、これら左,右のフレア部と左,右のアームとの間を溶接することにより、フレア部の周囲に形成される溶接部の長さを大きく確保することができるので、左,右のアームとシリンダ取付用ビームとの接合部の接合強度を高めることができる。   According to the first aspect of the present invention, both left and right ends of the cylinder mounting beam are formed as flare portions having a morning glory-like diameter, and between the left and right flare portions and the left and right arms. By welding, it is possible to secure a large length of the welded portion formed around the flared portion, so that the joint strength of the joint portion between the left and right arms and the cylinder mounting beam can be increased. .

また、各フレア部の上面と各アームの上面とが滑らかに連続し、各フレア部の下面と各アームの下面とが滑らかに連続することにより、左,右のアームとシリンダ取付用ビームとの接合部に応力が集中するのを抑えることができ、当該接合部の接合強度を一層高めることができる。さらに、左,右のアームとシリンダ取付用ビームとの接合部に多層溶接を施す必要がないので、左,右のアームとシリンダ取付用ビームとを溶接によって接合するときの作業性を高めることができる。   In addition, the upper surface of each flare and the upper surface of each arm are smoothly continuous, and the lower surface of each flare and the lower surface of each arm are smoothly continuous, so that the left and right arms and the cylinder mounting beam are connected. It is possible to suppress the concentration of stress at the joint, and the joint strength of the joint can be further increased. Furthermore, since it is not necessary to perform multi-layer welding on the joint between the left and right arms and the cylinder mounting beam, it is possible to improve workability when joining the left and right arms and the cylinder mounting beam by welding. it can.

請求項2の発明によれば、左,右のアームを角筒体により構成し、これら左,右のアームのうち剛性が高い上端側の角隅部に左,右のフレア部の上端部を溶接すると共に、剛性が高い下端側の角隅部に左,右のフレア部の下端部を溶接することにより、左,右のアームとシリンダ取付用ビームとの接合部の接合強度を高めることができる。   According to the second aspect of the present invention, the left and right arms are constituted by square cylinders, and the upper ends of the left and right flare portions are formed at the upper corners of the left and right arms, which have high rigidity. Welding and welding the lower end of the left and right flares to the corner of the lower end with high rigidity can increase the joint strength of the joint between the left and right arms and the cylinder mounting beam. it can.

請求項3の発明によれば、シリンダ取付用ビームを、左,右方向の中間部に位置する円筒部と、左,右方向の両端側に位置する左,右のフレア部とにより構成したので、シリンダ取付用ビームの上面側に土砂等が付着するのを抑えることができ、清掃作業等の簡略化を図ることができる。また、円筒部の外周側に一対のシリンダ取付用ブラケットを設けることにより、ブレードシリンダから作用する外力を剛性の高い円筒部によって受けることができる。   According to the invention of claim 3, the cylinder mounting beam is constituted by the cylindrical portion located at the middle portion in the left and right directions and the left and right flare portions located at both the left and right direction sides. In addition, it is possible to suppress dirt and the like from adhering to the upper surface side of the cylinder mounting beam, and it is possible to simplify the cleaning operation and the like. Further, by providing a pair of cylinder mounting brackets on the outer peripheral side of the cylindrical portion, external force acting from the blade cylinder can be received by the highly rigid cylindrical portion.

請求項4の発明によれば、円筒部の内周側のうちシリンダ取付用ブラケットに対応する位置に補強リブを設けることにより、ブレードシリンダからの外力を受ける円筒部の剛性を高め、シリンダ取付用ビーム全体の剛性を高めることができる。しかも、補強リブによってシリンダ取付用ビームの剛性を高めることにより、筒状をなすシリンダ取付用ビーム全体の肉厚を大きくする必要がないので、シリンダ取付用ビームの剛性を確保しつつ軽量化を図ることができ、左,右のアームにシリンダ取付用ビームを接合するときの作業性を高めることができる。   According to the invention of claim 4, by providing the reinforcing rib at a position corresponding to the cylinder mounting bracket on the inner peripheral side of the cylindrical portion, the rigidity of the cylindrical portion receiving the external force from the blade cylinder is increased, and the cylinder mounting The rigidity of the entire beam can be increased. In addition, by increasing the rigidity of the cylinder mounting beam by means of the reinforcing rib, it is not necessary to increase the thickness of the entire cylindrical cylinder mounting beam, so that the weight of the cylinder mounting beam can be reduced while ensuring the rigidity of the cylinder mounting beam. It is possible to improve workability when the cylinder mounting beam is joined to the left and right arms.

請求項5の発明によれば、シリンダ取付用ビームを構成する円筒部、左,右のフレア部、補強リブを鋳造手段により一体的に成形したので、円筒部と左,右のフレア部との境界部分を滑らかな連続面として形成することができ、シリンダ取付用ビーム全体の剛性を高めることができる。   According to the fifth aspect of the present invention, the cylindrical portion, the left and right flare portions, and the reinforcing rib constituting the cylinder mounting beam are integrally formed by the casting means, so that the cylindrical portion and the left and right flare portions are The boundary portion can be formed as a smooth continuous surface, and the rigidity of the entire cylinder mounting beam can be increased.

本発明の実施の形態による排土装置を備えた油圧ショベルを示す正面図である。It is a front view which shows the hydraulic excavator provided with the earth discharging apparatus by embodiment of this invention. 図1中の下部走行体と排土装置を示す平面図である。It is a top view which shows the lower traveling body and soil removal apparatus in FIG. 左,右のアーム、ブレード、シリンダ取付用ビーム等を示す平面図である。It is a top view which shows a left and right arm, a blade, a cylinder mounting beam, and the like. シリンダ取付用ビームの右フレア部と右アームとの接合部を拡大して示す斜視図である。It is a perspective view which expands and shows the junction part of the right flare part of a beam for cylinder attachment, and a right arm. 右フレア部と右アームとの接合部を図4中の矢示V−V方向からみた断面図である。It is sectional drawing which looked at the junction part of a right flare part and a right arm from the arrow VV direction in FIG. 右アーム、ブレード、右フレア部等を図3中の矢示VI−VI方向からみた断面図である。It is sectional drawing which looked at the right arm, the blade, the right flare part, etc. from the arrow VI-VI direction in FIG. シリンダ取付用ビームを単体で示す斜視図である。It is a perspective view which shows a cylinder mounting beam alone. シリンダ取付用ビームを図7中の矢示VIII−VIII方向からみた左側面図である。It is the left view which looked at the beam for cylinder attachment from the arrow VIII-VIII direction in FIG. シリンダ取付用ビームを図8中の矢示IX−IX方向からみた断面図である。It is sectional drawing which looked at the beam for cylinder attachment from the arrow IX-IX direction in FIG. ブレードを地面に接地させた状態を図2中の矢示X−X方向からみた断面図である。It is sectional drawing which looked at the state which earth | grounded the braid | blade to the ground from the arrow XX direction in FIG. ブレードを上限位置に回動させた状態を示す図10と同様な断面図である。It is sectional drawing similar to FIG. 10 which shows the state which rotated the braid | blade to the upper limit position. ブレードを下限位置に回動させた状態を示す図10と同様な断面図である。It is sectional drawing similar to FIG. 10 which shows the state which rotated the braid | blade to the minimum position. フレア部の第1の変形例を示す図6と同様な断面図である。It is sectional drawing similar to FIG. 6 which shows the 1st modification of a flare part. フレア部の第2の変形例を示す図6と同様な断面図である。It is sectional drawing similar to FIG. 6 which shows the 2nd modification of a flare part.

以下、本発明に係る建設機械の排土装置について、油圧ショベルの排土装置に適用した場合を例に挙げ、添付図面を参照しつつ詳細に説明する。   Hereinafter, the soil removal apparatus for construction machines according to the present invention will be described in detail with reference to the accompanying drawings, taking as an example the case of application to a soil removal apparatus for a hydraulic excavator.

図中、1は建設機械の代表例としての油圧ショベルを示し、該油圧ショベル1の車体は、自走可能なクローラ式の下部走行体2と、該下部走行体2上に旋回輪3を介して旋回可能に搭載された上部旋回体4とにより大略構成されている。そして、上部旋回体4の前部側には、スイング式の作業装置5が左,右方向に揺動可能に、かつ上,下方向に俯仰動可能に設けられ、この作業装置5によって土砂の掘削作業等を行うものである。   In the figure, reference numeral 1 denotes a hydraulic excavator as a typical example of a construction machine. A body of the hydraulic excavator 1 includes a self-propelled crawler-type lower traveling body 2 and a swiveling wheel 3 on the lower traveling body 2. The upper revolving unit 4 is mounted so as to be capable of swiveling. A swing type working device 5 is provided on the front side of the upper swing body 4 so as to be swingable leftward and rightward, and capable of being lifted up and down. For excavation work.

ここで、油圧ショベル1の下部走行体2は、ベースとなるトラックフレーム6を有し、図1および図2に示すように、トラックフレーム6は、左,右方向の中央部に位置するセンタフレーム6Aと、該センタフレーム6Aを挟んで左,右に配置され前,後方向に延びた左,右のサイドフレーム6Bと、センタフレーム6Aと左,右のサイドフレーム6Bとの間をそれぞれ連結する前,後の脚体6C,6Cとにより大略構成されている。   Here, the lower traveling body 2 of the excavator 1 has a track frame 6 serving as a base, and as shown in FIGS. 1 and 2, the track frame 6 is a center frame located at the center in the left and right directions. 6A, the left and right side frames 6B arranged on the left and right sides of the center frame 6A and extending in the front and rear directions, and the center frame 6A and the left and right side frames 6B are connected to each other. The front and rear legs 6C and 6C are generally configured.

そして、トラックフレーム6を構成するセンタフレーム6Aの前端側には、左,右方向の中央部に配置され後述のブレードシリンダ34が取付けられる走行体側シリンダブラケット6Dと、該走行体側シリンダブラケット6Dを挟んで左,右両側に配置され後述する左,右のアーム22,23の基端側が取付られる左,右のアームブラケット6E,6Fとが、それぞれ前方に突出して設けられている。また、センタフレーム6Aの上面側には旋回輪3が取付けられている。   Further, on the front end side of the center frame 6A that constitutes the track frame 6, a traveling body side cylinder bracket 6D that is disposed in a central portion in the left and right directions and to which a blade cylinder 34 described later is attached is sandwiched between the traveling body side cylinder bracket 6D. The left and right arm brackets 6E and 6F, which are arranged on both the left and right sides and to which the base ends of the left and right arms 22 and 23, which will be described later, are attached, are provided so as to protrude forward. A swivel wheel 3 is attached to the upper surface side of the center frame 6A.

さらに、トラックフレーム6を構成する左,右のサイドフレーム6Bには、前,後方向の一端側に位置する駆動輪7と他端側に位置する遊動輪8とが設けられ、これら駆動輪7と遊動輪8とには履帯(クローラ)9が巻回されている。   Further, the left and right side frames 6B constituting the track frame 6 are provided with driving wheels 7 located on one end side in the front and rear directions and idler wheels 8 located on the other end side. A crawler belt 9 is wound around the idler wheel 8.

一方、油圧ショベル1の上部旋回体4は、トラックフレーム6(センタフレーム6A)上に旋回輪3を介して取付けられたベースとなる旋回フレーム10と、該旋回フレーム10上の左側に配置されオペレータが着席する運転席11と、旋回フレーム10の後端側に配設され作業装置5との重量バランスをとるカウンタウエイト12と、運転席11の上方を覆うキャノピ13とにより大略構成されている。   On the other hand, the upper swing body 4 of the excavator 1 is disposed on the left side of the swing frame 10 and the swing frame 10 as a base mounted on the track frame 6 (center frame 6A) via the swing wheel 3. Is substantially constituted by a driver seat 11 on which is seated, a counterweight 12 disposed on the rear end side of the revolving frame 10 to balance the weight with the work device 5, and a canopy 13 covering the upper side of the driver seat 11.

次に、21は本実施の形態に係る排土装置を示している。この排土装置21は、下部走行体2の前,後方向の一側(例えば、前部側)に設けられ、例えば作業装置5を用いて掘削した土砂等を排土する排土作業、除雪作業等を行うものである。そして、排土装置21は、後述する左,右のアーム22,23、ブレード25、シリンダ取付用ビーム27、ブレードシリンダ34等により構成されている。   Next, reference numeral 21 denotes a soil removal apparatus according to the present embodiment. This earth removing device 21 is provided on one side (for example, the front side) of the lower traveling body 2 in the front and rear directions, and for example, earth removing work for removing earth and sand excavated by using the working device 5 and snow removal. The work is performed. The earth removal device 21 includes left and right arms 22 and 23, a blade 25, a cylinder mounting beam 27, a blade cylinder 34, and the like, which will be described later.

22,23はトラックフレーム6のセンタフレーム6Aに取付けられた左,右一対のアームで、これら左,右のアーム22,23は、センタフレーム6Aから前方に向けて延び、左,右の履帯9の前端部よりも前方へと突出している。そして、図3等に示すように、左,右のアーム22,23は後述のシリンダ取付用ビーム27によって一体的に連結され、左,右のアーム22,23の先端側には、後述のブレード25が取付けられる構成となっている。   22 and 23 are a pair of left and right arms attached to the center frame 6A of the track frame 6. These left and right arms 22 and 23 extend forward from the center frame 6A, and the left and right tracks 9 It protrudes further forward than the front end. As shown in FIG. 3 and the like, the left and right arms 22 and 23 are integrally connected by a cylinder mounting beam 27 which will be described later. 25 is attached.

ここで、図4および図5に示すように、右アーム23は、上面23A、下面23B、左,右の側面23C,23Cによって囲まれた四角形ないし矩形の断面形状を有する角筒体により形成されている。また、右アーム23の基端側には取付ブラケット23Dが溶接等の手段を用いて固着され、この取付ブラケット23Dは、トラックフレーム6(センタフレーム6A)に設けられた右側のアームブラケット6Fに、連結ピン24を介して上,下方向に回動可能にピン結合されている(図2参照)。   Here, as shown in FIGS. 4 and 5, the right arm 23 is formed of a rectangular cylinder having a rectangular or rectangular cross-sectional shape surrounded by an upper surface 23A, a lower surface 23B, and left and right side surfaces 23C and 23C. ing. Further, a mounting bracket 23D is fixed to the base end side of the right arm 23 by means of welding or the like, and this mounting bracket 23D is attached to the right arm bracket 6F provided on the track frame 6 (center frame 6A). It is pin-coupled via a connecting pin 24 so as to be rotatable upward and downward (see FIG. 2).

一方、左アーム22も、左アーム23と同様に、上面22A、下面22B、左,右の側面22C,22Cによって囲まれた四角形ないし矩形の断面形状を有する角筒体により形成されている。また、左アーム22の基端側には取付ブラケット22Dが固着され、この取付ブラケット22Dは、トラックフレーム6に設けられた左側のアームブラケット6Eに、連結ピン24を介して上,下方向に回動可能にピン結合されている。   On the other hand, similarly to the left arm 23, the left arm 22 is also formed of a rectangular cylinder having a square or rectangular cross-sectional shape surrounded by an upper surface 22A, a lower surface 22B, and left and right side surfaces 22C and 22C. A mounting bracket 22D is fixed to the base end side of the left arm 22, and the mounting bracket 22D is rotated upward and downward via a connecting pin 24 to a left arm bracket 6E provided on the track frame 6. It is movably pinned.

25は左,右のアーム22,23の先端側に設けられたブレード(排土板)で、該ブレード25は、図2に示すように、左,右の履帯9の前端部よりも前方に配置され、左,右の履帯9の幅寸法(車幅)とほぼ等しい幅寸法をもって左,右方向に延びている。そして、ブレード25は、油圧ショベル1を走行させることにより、地面に積上げられた土砂等を走行方向に押出して排土するものである。   Reference numeral 25 denotes a blade (soil discharging board) provided on the front end side of the left and right arms 22 and 23, and the blade 25 is forward of the front end portions of the left and right crawler belts 9 as shown in FIG. It is arranged and extends in the left and right directions with a width dimension substantially equal to the width dimension (vehicle width) of the left and right crawler belts 9. And the blade 25 pushes the earth and sand piled up on the ground in the running direction by running the excavator 1 and discharges it.

ここで、ブレード25は、図3および図6等に示すように、例えば鋼板材等の板体を用いて形成され、なだらかな凹湾曲状の断面形状をもって上,下方向に延びた前面板25Aと、逆L字状の断面形状を有し前面板25Aの後面側に固着された後面板25Bと、左,右方向に延びる厚肉な板体からなり前面板25Aの下端側に固着されて斜め下向きに突出するカッティングエッジ25Cと、これら前面板25A、後面板25B、カッティングエッジ25Cの左,右両端部に固着された左,右の側面板25D,25Dとにより大略構成されている。   Here, as shown in FIGS. 3 and 6, etc., the blade 25 is formed using a plate body such as a steel plate material, and has a gentle concave curved cross-sectional shape and extends upward and downward with a front plate 25A. A rear plate 25B having an inverted L-shaped cross-section and fixed to the rear surface side of the front plate 25A, and a thick plate extending in the left and right directions, and fixed to the lower end side of the front plate 25A. A cutting edge 25C projecting obliquely downward, and a front plate 25A, a rear plate 25B, and left and right side plates 25D and 25D fixed to both left and right ends of the cutting edge 25C are roughly constituted.

そして、ブレード25の後面板25Bには、左,右のアーム22,23の先端部が溶接等の手段を用いて固着されている。また、後面板25Bと左アーム22との間、および後面板25Bと右アーム23との間には、それぞれ略三角形状をなす複数枚の補強板26が固着されている。   And the front-end | tip part of the left and right arms 22 and 23 is being fixed to the rear surface board 25B of the braid | blade 25 using means, such as welding. Further, a plurality of reinforcing plates 26 each having a substantially triangular shape are fixed between the rear plate 25B and the left arm 22 and between the rear plate 25B and the right arm 23, respectively.

次に、27はブレード25よりも後側に位置して左,右のアーム22,23間に配置されたシリンダ取付用ビームを示している。このシリンダ取付用ビーム27は、左,右方向に延びる筒体からなり、左,右方向の両端部が、左,右のアーム22,23の長さ方向の途中部位にそれぞれ接合される構成となっている。そして、シリンダ取付用ビーム27は、左,右のアーム22,23を一体的に連結すると共に、後述するブレードシリンダ34が取付けられるものである。ここで、シリンダ取付用ビーム27は、図7ないし図9に示すように、後述の円筒部28、左,右のフレア部29,30、補強リブ32等により、全体として左,右方向に延びる中空な筒体として構成され、これら円筒部28、左,右のフレア部29,30および補強リブ32は、鋳造手段を用いて一体的に成形される構成となっている。   Reference numeral 27 denotes a cylinder mounting beam positioned between the left and right arms 22 and 23 located behind the blade 25. The cylinder mounting beam 27 is composed of a cylindrical body extending in the left and right directions, and both left and right ends are joined to intermediate portions in the length direction of the left and right arms 22 and 23, respectively. It has become. The cylinder mounting beam 27 integrally connects the left and right arms 22 and 23 and a blade cylinder 34 to be described later. Here, as shown in FIGS. 7 to 9, the cylinder mounting beam 27 extends in the left and right directions as a whole by a cylindrical portion 28, left and right flare portions 29 and 30, reinforcing ribs 32 and the like, which will be described later. The cylindrical portion 28, the left and right flare portions 29 and 30, and the reinforcing rib 32 are integrally formed using casting means.

28はシリンダ取付用ビーム27の左,右方向の中間部を構成する円筒部で、該円筒部28は、例えば左アーム22の上面22Aと下面22Bとの間隔よりも小さな外径寸法を有する円筒状をなしている。そして、円筒部28の左,右方向の両端側には、後述する左,右のフレア部29,30が滑らかに連続して設けられ、円筒部28の内周側には、後述の補強リブ32が設けられている。さらに、円筒部28の外周側には、後述するシリンダ取付用ブラケット33が取付けられる構成となっている。   Reference numeral 28 denotes a cylindrical portion that constitutes an intermediate portion in the left and right directions of the cylinder mounting beam 27. The cylindrical portion 28 is a cylinder having an outer diameter smaller than the distance between the upper surface 22A and the lower surface 22B of the left arm 22, for example. It has a shape. Further, left and right flare portions 29 and 30 to be described later are provided smoothly and continuously on both left and right ends of the cylindrical portion 28, and reinforcing ribs to be described later are provided on the inner peripheral side of the cylindrical portion 28. 32 is provided. Further, a cylinder mounting bracket 33 described later is mounted on the outer peripheral side of the cylindrical portion 28.

29,30はシリンダ取付用ビーム27の左,右方向の両端部を構成する左,右のフレア部を示し、これら左,右のフレア部29,30は、シリンダ取付用ビーム27の両端側を朝顔状に拡径させたもので、左,右のアーム22,23の側面22C,23Cにそれぞれ溶接手段を用いて接合されるものである。   Reference numerals 29 and 30 denote left and right flare portions constituting both left and right ends of the cylinder mounting beam 27. These left and right flare portions 29 and 30 are located at both ends of the cylinder mounting beam 27. The diameter is expanded in a morning glory shape, and is joined to the side surfaces 22C and 23C of the left and right arms 22 and 23 using welding means.

ここで、右フレア部30は、円筒部28の右端側から漸次拡径しつつ右アーム23に向けて延び、右フレア部30の外周縁部30Aは、全周に亘って右アーム23の側面23Cに溶接されている。そして、右フレア部30の断面形状は、右アーム23の長さ方向(前,後方向)が長軸となる楕円状に形成されており、右フレア部30の外周縁部30Aを右アーム23の側面23Cに全周溶接したときに、この外周縁部30Aの周囲に形成される溶接ビード31の長さを大きく確保することができる構成となっている。   Here, the right flare portion 30 extends toward the right arm 23 while gradually expanding the diameter from the right end side of the cylindrical portion 28, and the outer peripheral edge portion 30A of the right flare portion 30 extends to the side surface of the right arm 23 over the entire circumference. 23C is welded. The cross-sectional shape of the right flare portion 30 is formed in an elliptical shape in which the length direction (front and rear directions) of the right arm 23 is the major axis, and the outer peripheral edge 30A of the right flare portion 30 is connected to the right arm 23. When the entire circumference is welded to the side surface 23C, the length of the weld bead 31 formed around the outer peripheral edge 30A can be ensured to be large.

また、図5等に示すように、右フレア部30の外周縁部30Aの上端側には、右アーム23の側面23Cとの間にレ形開先を形成する上側面取り部30B1が設けられ、右フレア部30の外周縁部30Aの下端側には、右アーム23の側面23Cとの間にレ形開先を形成する下側面取り部30C1が設けられている。   Further, as shown in FIG. 5 and the like, an upper side chamfered portion 30B1 is provided on the upper end side of the outer peripheral edge portion 30A of the right flare portion 30 so as to form a reed groove with the side surface 23C of the right arm 23. On the lower end side of the outer peripheral edge portion 30 </ b> A of the right flare portion 30, there is provided a lower side surface chamfering portion 30 </ b> C <b> 1 that forms a ledge-shaped groove with the side surface 23 </ b> C of the right arm 23.

そして、右フレア部30の外周縁部30Aを、右アーム23の側面23Cに全周に亘って溶接することにより、右フレア部30の上端部は、右アーム23の上面23Aと側面23Cとが交わる上端側の角隅部23A1に接合され、右フレア部30の下端部は、右アーム23の下面23Bと側面23Cとが交わる下端側の角隅部23B1に接合される。   Then, by welding the outer peripheral edge portion 30A of the right flare portion 30 to the side surface 23C of the right arm 23 over the entire circumference, the upper end portion of the right flare portion 30 has an upper surface 23A and a side surface 23C of the right arm 23. The lower end portion of the right flare 30 is joined to the lower corner portion 23B1 where the lower surface 23B and the side surface 23C of the right arm 23 intersect.

これにより、右フレア部30の上面30Bが、右アーム23の上面23Aに滑らかに連続すると共に、右フレア部30の下面30Cが、右アーム23の下面23Bに滑らかに連続し、右フレア部30と右アーム23との接合部に応力が集中するのを抑えることができる構成となっている。   As a result, the upper surface 30B of the right flare part 30 smoothly continues to the upper surface 23A of the right arm 23, and the lower surface 30C of the right flare part 30 continues smoothly to the lower surface 23B of the right arm 23, so that the right flare part 30 The stress can be prevented from concentrating on the joint between the right arm 23 and the right arm 23.

一方、左フレア部29は、円筒部28の左端側から漸次拡径しつつ左アーム22に向けて延び、左フレア部29の外周縁部29Aは、全周に亘って左アーム22の側面22Cに溶接されている。ここで、左フレア部29の断面形状は、右フレア部30と同様に、左アーム22の長さ方向が長軸となる楕円状に形成されており、左フレア部29の外周縁部29Aを左アーム22の側面22Cに全周溶接したときに、この外周縁部29Aの周囲に形成される溶接ビード31の長さを大きく確保することができる構成となっている。   On the other hand, the left flare portion 29 extends toward the left arm 22 while gradually increasing in diameter from the left end side of the cylindrical portion 28, and the outer peripheral edge portion 29A of the left flare portion 29 extends to the side surface 22C of the left arm 22 over the entire circumference. It is welded to. Here, the cross-sectional shape of the left flare portion 29 is formed in an elliptical shape in which the length direction of the left arm 22 is the long axis, like the right flare portion 30, and the outer peripheral edge portion 29A of the left flare portion 29 is When the entire circumference is welded to the side surface 22C of the left arm 22, the length of the weld bead 31 formed around the outer peripheral edge portion 29A can be secured.

また、図9等に示すように、左フレア部29の外周縁部29Aの上端側には、左アーム22の側面22Cとの間にレ形開先を形成する上側面取り部29B1が設けられ、左フレア部29の外周縁部29Aの下端側には、左アーム22の側面22Cとの間にレ形開先を形成する下側面取り部29C1が設けられている。   Further, as shown in FIG. 9 and the like, an upper side chamfered portion 29B1 is provided on the upper end side of the outer peripheral edge portion 29A of the left flare portion 29 so as to form a re-shaped groove with the side surface 22C of the left arm 22. On the lower end side of the outer peripheral edge portion 29 </ b> A of the left flare portion 29, there is provided a lower side chamfer portion 29 </ b> C <b> 1 that forms a re-shaped groove with the side surface 22 </ b> C of the left arm 22.

そして、左フレア部29の外周縁部29Aを、左アーム22の側面22Cに全周に亘って溶接することにより、左フレア部29の上端部は、左アーム22の上面22Aと側面22Cとが交わる上端側の角隅部22A1(図3参照)に接合され、左フレア部29の下端部は、左アーム22の下面22Bと側面22Cとが交わる下端側の角隅部(図示せず)に接合される。   Then, by welding the outer peripheral edge portion 29A of the left flare portion 29 to the side surface 22C of the left arm 22 over the entire circumference, the upper end portion of the left flare portion 29 has an upper surface 22A and a side surface 22C of the left arm 22. The lower end of the left flare portion 29 is joined to the lower corner portion (not shown) where the lower surface 22B and the side surface 22C of the left arm 22 intersect with the upper corner portion 22A1 (see FIG. 3). Be joined.

これにより、右フレア部30と同様に、左フレア部29の上面29Bが、左アーム22の上面22Aに滑らかに連続すると共に、左フレア部29の下面29Cが、左アーム22の下面22Bに滑らかに連続し、左フレア部29と左アーム22との接合部に応力が集中するのを抑えることができる構成となっている。   As a result, like the right flare portion 30, the upper surface 29B of the left flare portion 29 is smoothly continuous with the upper surface 22A of the left arm 22, and the lower surface 29C of the left flare portion 29 is smooth on the lower surface 22B of the left arm 22. It is the structure which can suppress that stress concentrates on the junction part of the left flare part 29 and the left arm 22 continuously.

32はシリンダ取付用ビーム27を構成する円筒部28の内周側に設けられた補強リブで、該補強リブ32は、後述するブレードシリンダ34からの荷重を受ける円筒部28を、その内側から補強するものである。ここで、補強リブ32は、円筒部28の内周側のうち後述するシリンダ取付用ブラケット33に対応する位置に設けられ、図10に示すように、ブレードシリンダ34の軸中心線O−Oに沿って円筒部28の径方向に延びる平板状に形成されている。   Reference numeral 32 denotes a reinforcing rib provided on the inner peripheral side of the cylindrical portion 28 constituting the cylinder mounting beam 27. The reinforcing rib 32 reinforces a cylindrical portion 28 that receives a load from a blade cylinder 34 described later from the inside thereof. To do. Here, the reinforcing rib 32 is provided at a position corresponding to a cylinder mounting bracket 33 to be described later on the inner peripheral side of the cylindrical portion 28, and as shown in FIG. It is formed in the shape of a flat plate extending along the radial direction of the cylindrical portion 28.

そして、補強リブ32は、ブレードシリンダ34を縮小させてブレード25を上限位置まで回動させた状態(図11に示す状態)では、ブレードシリンダ34の軸中心線O−Oよりも僅かに下方に位置し、ブレードシリンダ34を伸長させてブレード25を下限位置まで回動させた状態(図12に示す状態)では、ブレードシリンダ34の軸中心線O−Oよりも僅かに上方に位置する構成となっている。   The reinforcing rib 32 is slightly below the axial center line OO of the blade cylinder 34 when the blade cylinder 34 is contracted and the blade 25 is rotated to the upper limit position (the state shown in FIG. 11). In the state where the blade cylinder 34 is extended and the blade 25 is rotated to the lower limit position (the state shown in FIG. 12), the blade cylinder 34 is positioned slightly above the axial center line OO. It has become.

このように、補強リブ32は、ブレード25を上限位置と下限位置との間で回動させるときに、ブレードシリンダ34の軸中心線O−Oに沿って円筒部28の径方向に延びる位置に配置され、円筒部28を内周側から補強する。これにより、ブレード25を回動させるときにブレードシリンダ34からシリンダ取付用ビーム27の円筒部28に作用する面外荷重を、補強リブ32によって補強された円筒部28によって確実に受けることができる構成となっている。   As described above, the reinforcing rib 32 is located at a position extending in the radial direction of the cylindrical portion 28 along the axial center line OO of the blade cylinder 34 when the blade 25 is rotated between the upper limit position and the lower limit position. It arrange | positions and reinforces the cylindrical part 28 from an inner peripheral side. Thereby, when the blade 25 is rotated, an out-of-plane load acting on the cylindrical portion 28 of the cylinder mounting beam 27 from the blade cylinder 34 can be reliably received by the cylindrical portion 28 reinforced by the reinforcing rib 32. It has become.

そして、本実施の形態によるシリンダ取付用ビーム27は、上述の円筒部28、左,右のフレア部29,30および補強リブ32を、鋳造手段を用いて一体的に成形することにより、円筒部28と左,右のフレア部29,30との境界部分を滑らかな連続面として形成することができ、シリンダ取付用ビーム27全体の剛性を高めることができる構成となっている。   The cylinder mounting beam 27 according to the present embodiment is formed by integrally forming the above-described cylindrical portion 28, left and right flare portions 29, 30 and reinforcing ribs 32 using casting means. 28 and the left and right flare portions 29 and 30 can be formed as a smooth continuous surface, and the overall rigidity of the cylinder mounting beam 27 can be increased.

33はシリンダ取付用ビーム27を構成する円筒部28の外周側に設けられた左,右一対のシリンダ取付用ブラケットで、該一対のシリンダ取付用ブラケット33は、後述するブレードシリンダ34のボトム側が取付けられるものである。ここで、各シリンダ取付用ブラケット33は、例えば鋼板材等を用いて略三角形状をなす板体として形成され、左,右方向で一定の間隔をもって対面した状態で、円筒部28の外周面に溶接手段を用いて一体的に固着されている。   Reference numeral 33 denotes a pair of left and right cylinder mounting brackets provided on the outer peripheral side of the cylindrical portion 28 constituting the cylinder mounting beam 27. The pair of cylinder mounting brackets 33 are mounted on the bottom side of a blade cylinder 34 described later. It is what Here, each cylinder mounting bracket 33 is formed, for example, as a plate having a substantially triangular shape using a steel plate material or the like, and is arranged on the outer peripheral surface of the cylindrical portion 28 in a state of facing the left and right directions with a certain interval. It is fixed integrally using welding means.

34は左,右のアーム22,23間に位置して下部走行体2のトラックフレーム6とシリンダ取付用ビーム27との間に設けられたブレードシリンダで、該ブレードシリンダ34は、左,右のアーム22,23の先端側に設けられたブレード25を上,下方向に回動させるものである。   A blade cylinder 34 is provided between the left and right arms 22 and 23 and is provided between the track frame 6 of the lower traveling body 2 and the cylinder mounting beam 27. The blade cylinder 34 includes the left and right arms. The blade 25 provided on the tip side of the arms 22 and 23 is rotated upward and downward.

ここで、ブレードシリンダ34のボトム側は、シリンダ取付用ビーム27のシリンダ取付用ブラケット33に、連結ピン35を介して回動可能に連結され、ブレードシリンダ34のロッド側は、トラックフレーム6の走行体側シリンダブラケット6Dに、連結ピン36を介して回動可能に連結されている。   Here, the bottom side of the blade cylinder 34 is rotatably connected to the cylinder mounting bracket 33 of the cylinder mounting beam 27 via a connecting pin 35, and the rod side of the blade cylinder 34 is driven by the track frame 6. The body side cylinder bracket 6 </ b> D is rotatably connected via a connection pin 36.

従って、ブレードシリンダ34を伸縮させることにより、ブレード25は、左,右のアーム22,23とトラックフレーム6の左,右のアームブラケット6E,6Fとを連結する連結ピン24を中心として、図11に示す上限位置と図12に示す下限位置との間で上,下方向に回動する構成となっている。   Accordingly, when the blade cylinder 34 is expanded and contracted, the blade 25 is centered on the connecting pin 24 that connects the left and right arms 22 and 23 and the left and right arm brackets 6E and 6F of the track frame 6 as shown in FIG. Is configured to rotate upward and downward between an upper limit position shown in FIG. 12 and a lower limit position shown in FIG.

本実施の形態による油圧ショベル1の排土装置21は上述の如き構成を有するもので、この油圧ショベル1は、下部走行体2によって作業現場まで自走した後、例えば上部旋回体4を旋回させつつ作業装置5を俯仰動させることにより、土砂等の掘削作業を行うことができる。   The earth excavator 21 of the hydraulic excavator 1 according to the present embodiment has the above-described configuration. The hydraulic excavator 1 is self-propelled to the work site by the lower traveling body 2 and then, for example, rotates the upper revolving body 4. While the working device 5 is moved upside down, excavation work such as earth and sand can be performed.

一方、掘削されて地面上に積上げられた土砂を排土する場合には、例えば図10に示すように、ブレードシリンダ34を伸長させることにより左,右のアーム22,23を介してブレード25を下向きに回動させ、ブレード25のカッティングエッジ25Cを地面に接地させる。この状態で、油圧ショベル1を走行させることにより、地面に積上げられた土砂をブレード25によって走行方向へと押出すように排土することができ、作業現場での整地作業、土砂の埋戻し作業等を行うことができる。   On the other hand, when the earth and sand excavated and piled up on the ground is discharged, the blade 25 is moved through the left and right arms 22 and 23 by extending the blade cylinder 34, for example, as shown in FIG. By rotating downward, the cutting edge 25C of the blade 25 is grounded to the ground. By running the excavator 1 in this state, the earth and sand accumulated on the ground can be discharged so as to be pushed out in the running direction by the blade 25, and the leveling work at the work site and the earth backfilling work. Etc. can be performed.

ここで、上述の排土作業時において、例えばブレード25の左端側と右端側のうちいずれか一方側が地面上の岩石に乗上げた場合には、地面からブレード25に対して斜め方向の荷重が作用し、左,右のアーム22,23とシリンダ取付用ビーム27との接合部に応力が集中するようになる。   Here, at the time of the above earth removal work, for example, when either one of the left end side and the right end side of the blade 25 rides on a rock on the ground, a load in an oblique direction is applied to the blade 25 from the ground. As a result, stress concentrates on the joint between the left and right arms 22 and 23 and the cylinder mounting beam 27.

これに対し、本実施の形態による排土装置21は、シリンダ取付用ビーム27の左,右方向の両端部を、左,右のアーム22,23の長さ方向が長軸となる楕円状の断面形状をもって拡径する左,右のフレア部29,30として形成したので、左フレア部29の外周縁部29Aを左アーム22の側面22Cに全周溶接したときに、この外周縁部29Aの周囲に形成される溶接ビード31の長さを大きく確保することができ、右フレア部30の外周縁部30Aを右アーム23の側面23Cに全周溶接したときに、この外周縁部30Aの周囲に形成される溶接ビード31の長さを大きく確保することができる。   On the other hand, the earth removing device 21 according to the present embodiment has an elliptical shape in which both the left and right ends of the cylinder mounting beam 27 are the major axes of the length directions of the left and right arms 22 and 23. Since the left and right flare portions 29 and 30 are enlarged in diameter with a cross-sectional shape, when the outer peripheral edge portion 29A of the left flare portion 29 is welded to the side surface 22C of the left arm 22, the outer peripheral edge portion 29A The length of the weld bead 31 formed in the periphery can be secured large, and when the outer peripheral edge 30A of the right flare part 30 is welded to the side surface 23C of the right arm 23 all around, the periphery of the outer peripheral edge 30A It is possible to ensure a large length of the weld bead 31 formed on the surface.

このように、シリンダ取付用ビーム27の両端側に朝顔状に拡径した左,右のフレア部29,30を設けることにより、左,右のアーム22,23とシリンダ取付用ビーム27との接合部の接合強度を高めることができ、排土装置21の信頼性を高めることができる。しかも、例えばシリンダ取付用ビーム27の左,右のフレア部29,30と左,右のアーム22,23との接合部に多層溶接を施す必要がなく、左,右のアーム22,23とシリンダ取付用ビーム27とを溶接によって接合するときの作業性を高めることができる。   As described above, the left and right flared portions 29 and 30 having a morning glory-like diameter are provided on both ends of the cylinder mounting beam 27 so that the left and right arms 22 and 23 are joined to the cylinder mounting beam 27. The joint strength of the part can be increased, and the reliability of the earth removing device 21 can be increased. In addition, for example, it is not necessary to apply multilayer welding to the joints between the left and right flare portions 29 and 30 of the cylinder mounting beam 27 and the left and right arms 22 and 23, and the left and right arms 22 and 23 and the cylinder Workability when joining the mounting beam 27 by welding can be improved.

また、左フレア部29の上端部を左アーム22の上面22Aと側面22Cとが交わる上端側の角隅部22A1に溶接し、左フレア部29の下端部を左アーム22の下面22Bと側面22Cとが交わる下端側の角隅部に溶接することにより、左フレア部29の上面29Bが、左アーム22の上面22Aに滑らかに連続すると共に、左フレア部29の下面29Cが、左アーム22の下面22Bに滑らかに連続する。この結果、左フレア部29と左アーム22との接合部に応力が集中するのを抑えることができ、左フレア部29と左アーム22との接合部の接合強度を一層高めることができる。   Further, the upper end of the left flare 29 is welded to the upper corner 22A1 where the upper surface 22A and the side 22C of the left arm 22 intersect, and the lower end of the left flare 29 is connected to the lower 22B and side 22C of the left arm 22. Is welded to the lower corner of the left flared portion 29 so that the upper surface 29B of the left flare portion 29 is smoothly continuous with the upper surface 22A of the left arm 22, and the lower surface 29C of the left flare portion 29 is Smoothly continues to the lower surface 22B. As a result, it is possible to suppress stress concentration at the joint between the left flare 29 and the left arm 22, and the joint strength at the joint between the left flare 29 and the left arm 22 can be further increased.

これと同様に、右フレア部30の上端部を、右アーム23の上面23Aと側面23Cとが交わる上端側の角隅部23A1に溶接し、右フレア部30の下端部を、右アーム23の下面23Bと側面23Cとが交わる下端側の角隅部23B1に溶接することにより、右フレア部30の上面30Bが、右アーム23の上面23Aに滑らかに連続すると共に、右フレア部30の下面30Cが、右アーム23の下面23Bに滑らかに連続する。この結果、右フレア部30と右アーム23との接合部に応力が集中するのを抑えることができ、右フレア部30と右アーム23との接合部の接合強度を一層高めることができる。   Similarly, the upper end portion of the right flare portion 30 is welded to the corner portion 23A1 on the upper end side where the upper surface 23A and the side surface 23C of the right arm 23 intersect, and the lower end portion of the right flare portion 30 is connected to the right arm 23. By welding to the corner portion 23B1 on the lower end side where the lower surface 23B and the side surface 23C intersect, the upper surface 30B of the right flare portion 30 continues smoothly to the upper surface 23A of the right arm 23, and the lower surface 30C of the right flare portion 30. Is smoothly continuous with the lower surface 23B of the right arm 23. As a result, it is possible to suppress stress concentration at the joint between the right flare portion 30 and the right arm 23, and the joint strength at the joint between the right flare portion 30 and the right arm 23 can be further increased.

また、角筒体からなる左アーム22は、上端側の角隅部22A1および下端側の角隅部の強度が高く、右アーム23も、上端側の角隅部23A1および下端側の角隅部23B1の強度が高い。このため、左フレア部29の上端部を左アーム22の上端側の角隅部22A1に溶接すると共に、右フレア部30の上端部を右アーム23の上端側の角隅部23A1に溶接し、左フレア部29の下端部を左アーム22の下端側の角隅部に溶接すると共に、右フレア部30の下端部を右アーム23の下端側の角隅部23B1に溶接することにより、左,右のアーム22,23とシリンダ取付用ビーム27との接合強度を高めることができる。   Further, the left arm 22 made of a rectangular cylinder has high strength at the corners 22A1 on the upper end side and the corners on the lower end side, and the right arm 23 also has the corners 23A1 on the upper end side and the corners on the lower end side. The strength of 23B1 is high. Therefore, the upper end portion of the left flare portion 29 is welded to the corner portion 22A1 on the upper end side of the left arm 22, and the upper end portion of the right flare portion 30 is welded to the corner portion 23A1 on the upper end side of the right arm 23, By welding the lower end of the left flare 29 to the corner on the lower end of the left arm 22 and welding the lower end of the right flare 30 to the corner 23B1 on the lower end of the right arm 23, The bonding strength between the right arms 22 and 23 and the cylinder mounting beam 27 can be increased.

さらに、左フレア部29の上面29Bに上側面取り部29B1を設けると共に下面29Cに下側面取り部29C1を設けることにより、これら上,下の面取り部29B1,29C1と左アーム22の側面22Cとの間にそれぞれレ形開先を形成することができ、左フレア部29を左アーム22の側面22Cに確実に溶接することができる。これと同様に、右フレア部30の上面30Bに上側面取り部30B1を設けると共に下面30Cに下側面取り部30C1を設けることにより、これら上,下の面取り部30B1,30C1と右アーム23の側面23Cとの間にそれぞれレ形開先を形成することができ、右フレア部30を右アーム23の側面23Cに確実に溶接することができる。   Further, by providing an upper side chamfered portion 29B1 on the upper surface 29B of the left flare portion 29 and a lower side chamfered portion 29C1 on the lower surface 29C, the upper and lower chamfered portions 29B1, 29C1 and the side surface 22C of the left arm 22 are connected. Re-shaped grooves can be formed between them, and the left flare portion 29 can be reliably welded to the side surface 22C of the left arm 22. Similarly, by providing the upper side chamfered portion 30B1 on the upper surface 30B of the right flare portion 30 and the lower side chamfered portion 30C1 on the lower surface 30C, the side surfaces of the upper and lower chamfered portions 30B1 and 30C1 and the right arm 23 are provided. Re-shaped grooves can be formed between the right flared portion 30 and the side surface 23 </ b> C of the right arm 23.

また、シリンダ取付用ビーム27を構成する円筒部28の内周側のうち、シリンダ取付用ブラケット33に対応する位置に、ブレードシリンダ34の軸中心線O−Oに沿って円筒部28の径方向に延びる平板状の補強リブ32を設ける構成としたので、ブレードシリンダ34からの外力(面外荷重)を受ける円筒部28の剛性を高め、シリンダ取付用ビーム27全体の剛性を高めることができる。   Further, the radial direction of the cylindrical portion 28 along the axial center line OO of the blade cylinder 34 is located at a position corresponding to the cylinder mounting bracket 33 on the inner peripheral side of the cylindrical portion 28 constituting the cylinder mounting beam 27. Accordingly, the rigidity of the cylindrical portion 28 that receives an external force (out-of-plane load) from the blade cylinder 34 can be increased, and the rigidity of the entire cylinder mounting beam 27 can be increased.

しかも、補強リブ32によってシリンダ取付用ビーム27の剛性を高めることにより、シリンダ取付用ビーム27全体の肉厚を大きくする必要がなくなり、シリンダ取付用ビーム27の剛性を確保しつつその軽量化を図ることができる。この結果、左,右のアーム22,23にシリンダ取付用ビーム27を溶接によって接合するときの作業性を高めることができる。   In addition, by increasing the rigidity of the cylinder mounting beam 27 by the reinforcing rib 32, it is not necessary to increase the thickness of the entire cylinder mounting beam 27, and the weight of the cylinder mounting beam 27 can be reduced while securing the rigidity. be able to. As a result, the workability when the cylinder mounting beam 27 is joined to the left and right arms 22 and 23 by welding can be improved.

また、シリンダ取付用ビーム27を構成する円筒部28、左,右のフレア部29,30、補強リブ32を、鋳造手段を用いて一体的に成形することにより、円筒部28と左,右のフレア部29,30との境界部分を滑らかな連続面として形成することができる。これにより、円筒部28と各フレア部29,30との境界部分に応力が集中することがなく、シリンダ取付用ビーム27全体の剛性を高めることができる。   Further, the cylindrical portion 28, the left and right flare portions 29 and 30, and the reinforcing rib 32 constituting the cylinder mounting beam 27 are integrally formed by using casting means, so that the cylindrical portion 28 and the left and right left and right portions are formed. A boundary portion between the flare portions 29 and 30 can be formed as a smooth continuous surface. Thereby, stress does not concentrate on the boundary part between the cylindrical part 28 and each flare part 29, 30, and the rigidity of the cylinder mounting beam 27 as a whole can be increased.

さらに、シリンダ取付用ビーム27は、円筒部28と左,右のフレア部29,30とにより、全体として中空な円筒状をなしている。このため、シリンダ取付用ビーム27の上面側に土砂等が付着するのを抑え、清掃作業等の簡略化を図ることができる。   Further, the cylinder mounting beam 27 has a hollow cylindrical shape as a whole by the cylindrical portion 28 and the left and right flare portions 29 and 30. For this reason, it is possible to suppress dirt and the like from adhering to the upper surface side of the cylinder mounting beam 27, and to simplify the cleaning operation and the like.

なお、上述した実施の形態では、シリンダ取付用ビーム27の左,右両端側を構成する左,右のフレア部29,30を、左,右のアーム22,23の長さ方向が長軸となる楕円状の断面形状に形成した場合を例示している。   In the above-described embodiment, the left and right flare portions 29 and 30 constituting the left and right both ends of the cylinder mounting beam 27 are used, and the length direction of the left and right arms 22 and 23 is the long axis. The case where it forms in the elliptical cross-sectional shape which becomes is illustrated.

しかし、本発明はこれに限るものではなく、例えば図13に示す第1の変形例のように、右アーム23の長さ方向に延びる長円形状の断面形状を有する右フレア部30′と、これと同様な長円形状の断面形状を有する左フレア部(図示せず)とを有するシリンダ取付用ビーム27′として形成してもよい。   However, the present invention is not limited to this. For example, as in the first modification shown in FIG. 13, the right flare portion 30 ′ having an oval cross-sectional shape extending in the length direction of the right arm 23, It may be formed as a cylinder mounting beam 27 ′ having a left flare portion (not shown) having an elliptical cross-sectional shape similar to this.

また、例えば図14に示す第2の変形例のように、右アーム23の長さ方向に延びる矩形状の断面形状を有する右フレア部30″と、これと同様な矩形状の断面形状を有する左フレア部(図示せず)とを有するシリンダ取付用ビーム27″として形成してもよい。   Further, for example, as in the second modification shown in FIG. 14, the right flare portion 30 ″ having a rectangular cross-sectional shape extending in the length direction of the right arm 23, and a rectangular cross-sectional shape similar to the right flare portion 30 ″. It may be formed as a cylinder mounting beam 27 ″ having a left flare portion (not shown).

さらに、上述した実施の形態では、シリンダ取付用ビーム27を構成する円筒部28、左,右のフレア部29,30、補強リブ32を鋳造手段を用いて一体的に成形し、このシリンダ取付用ビーム27の円筒部28に、これとは別部材からなるシリンダ取付用ブラケット33を溶接手段を用いて一体的に固着した場合を例示している。   Further, in the above-described embodiment, the cylindrical portion 28, the left and right flare portions 29 and 30, and the reinforcing rib 32 constituting the cylinder mounting beam 27 are integrally formed using casting means, and this cylinder mounting beam is formed. A case where a cylinder mounting bracket 33 made of a different member is integrally fixed to the cylindrical portion 28 of the beam 27 by welding means is illustrated.

しかし、本発明はこれに限らず、例えば円筒部28、左,右のフレア部29,30、補強リブ32およびシリンダ取付用ブラケット33を、鋳造手段を用いて一体的に成形する構成としてもよい。   However, the present invention is not limited to this. For example, the cylindrical portion 28, the left and right flare portions 29, 30, the reinforcing rib 32, and the cylinder mounting bracket 33 may be integrally formed using casting means. .

1 油圧ショベル(建設機械)
2 下部走行体(車体)
4 上部旋回体(車体)
21 排土装置
22 左アーム
22A,23A 上面
22B,23B 下面
22C,23C 側面
22A1,23A1,23B1 角隅部
23 右アーム
25 ブレード
27,27′,27″ シリンダ取付用ビーム
28 円筒部
29 左フレア部
29B,30B 上面
29C,30C 下面
30,30′,30″ 右フレア部
32 補強リブ
33 シリンダ取付用ブラケット
34 ブレードシリンダ
1 Excavator (construction machine)
2 Lower traveling body (car body)
4 Upper swing body (car body)
21 Earth removing device 22 Left arm 22A, 23A Upper surface 22B, 23B Lower surface 22C, 23C Side surface 22A1, 23A1, 23B1 Corner portion 23 Right arm 25 Blade 27, 27 ', 27 "Cylinder mounting beam 28 Cylindrical portion 29 Left flare portion 29B, 30B Upper surface 29C, 30C Lower surface 30, 30 ', 30 "Right flare portion 32 Reinforcement rib 33 Cylinder mounting bracket 34 Blade cylinder

Claims (5)

前,後方向に延びる中空な筒体からなり基端側が建設機械の車体に回動可能に取付けられた左,右のアームと、
該左,右のアームの先端側に左,右方向に延びて設けられた排土作業用のブレードと、
該ブレードよりも後側に位置して前記左,右のアーム間に配置され左,右方向の両端部が前記左,右のアームにそれぞれ接合されたシリンダ取付用ビームと、
前記左,右のアーム間に位置して前記車体と前記シリンダ取付用ビームとの間に設けられ前記ブレードを上,下方向に回動させるブレードシリンダとを備えてなる建設機械の排土装置において、
前記シリンダ取付用ビームの左,右方向の両端部は、朝顔状に拡径する左,右のフレア部として形成し、
該左,右のフレア部の上面と前記左,右のアームの上面とが滑らかに連続すると共に前記左,右のフレア部の下面と前記左,右のアームの下面とが滑らかに連続する状態で、前記各フレア部と前記各アームとの間をそれぞれ溶接する構成としたことを特徴とする建設機械の排土装置。
Left and right arms consisting of hollow cylinders extending in the front and rear directions, with the base end pivotably attached to the body of the construction machine;
A blade for earth removal work provided extending in the left and right directions on the front end side of the left and right arms;
A cylinder mounting beam located between the left and right arms located behind the blade and having left and right ends joined to the left and right arms respectively;
In a soil removal device for a construction machine, comprising a blade cylinder positioned between the left and right arms and provided between the vehicle body and the cylinder mounting beam to rotate the blade upward and downward. ,
The left and right ends of the cylinder mounting beam are formed as left and right flares that expand in a morning glory shape,
The upper surface of the left and right flare portions and the upper surface of the left and right arms are smoothly continuous, and the lower surface of the left and right flare portions and the lower surface of the left and right arms are smoothly continuous. A soil removal device for a construction machine, wherein each flare portion and each arm are welded to each other.
前記左,右のフレア部は前記左,右のアームの長さ方向に延びる楕円形状、長円形状または矩形状の断面形状を有し、
前記左,右のアームは角形状の断面形状を有する角筒体により構成し、
前記左,右のフレア部の上端部は前記左,右のアームの上端側の角隅部にそれぞれ溶接し、前記左,右のフレア部の下端部は前記左,右のアームの下端側の角隅部にそれぞれ溶接する構成としてなる請求項1に記載の建設機械の排土装置。
The left and right flare portions have an elliptical shape, an elliptical shape, or a rectangular cross-sectional shape extending in the length direction of the left and right arms,
The left and right arms are constituted by square cylinders having a square cross-sectional shape,
The upper ends of the left and right flares are welded to the corners on the upper ends of the left and right arms, respectively, and the lower ends of the left and right flares are on the lower ends of the left and right arms. The soil removal apparatus for a construction machine according to claim 1, wherein the earthing device is constructed so as to be welded to each corner.
前記シリンダ取付用ビームは、左,右方向の中間部に位置して円筒状をなす円筒部と、左,右方向の両端側に位置して形成された前記左,右のフレア部とにより構成し、
前記円筒部の外周側には、前記ブレードシリンダを取付けるための一対のシリンダ取付用ブラケットを設ける構成としてなる請求項1または2に記載の建設機械の排土装置。
The cylinder mounting beam is composed of a cylindrical part located in the middle of the left and right directions and a left and right flare part formed on both ends of the left and right directions. And
The soil removal apparatus for a construction machine according to claim 1 or 2, wherein a pair of cylinder mounting brackets for mounting the blade cylinder is provided on an outer peripheral side of the cylindrical portion.
前記円筒部の内周側には、前記一対のシリンダ取付用ブラケットに対応する位置に補強リブを設ける構成としてなる請求項3に記載の建設機械の排土装置。   The soil removal device for a construction machine according to claim 3, wherein a reinforcing rib is provided at a position corresponding to the pair of cylinder mounting brackets on an inner peripheral side of the cylindrical portion. 前記シリンダ取付用ビームは、円筒部、フレア部、および補強リブを鋳造手段により一体的に成形する構成としてなる請求項4に記載の建設機械の排土装置。   The earthing device for a construction machine according to claim 4, wherein the cylinder mounting beam is configured such that a cylindrical portion, a flare portion, and a reinforcing rib are integrally formed by casting means.
JP2009015588A 2009-01-27 2009-01-27 Construction machine earth removal equipment Expired - Fee Related JP5362375B2 (en)

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CN103857845B (en) * 2011-10-07 2016-01-20 日立建机株式会社 The soil-discharging device of engineering machinery
US12024854B2 (en) 2019-03-19 2024-07-02 Doosan Bobcat North America Inc. Excavator blade cylinder

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