JP2010146872A - Flat secondary battery - Google Patents

Flat secondary battery Download PDF

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JP2010146872A
JP2010146872A JP2008323412A JP2008323412A JP2010146872A JP 2010146872 A JP2010146872 A JP 2010146872A JP 2008323412 A JP2008323412 A JP 2008323412A JP 2008323412 A JP2008323412 A JP 2008323412A JP 2010146872 A JP2010146872 A JP 2010146872A
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positive
core
secondary battery
negative electrode
flat
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JP5242364B2 (en
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Mikio Oguma
幹男 小熊
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Vehicle Energy Japan Inc
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Hitachi Vehicle Energy Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a flat secondary battery having improved volume efficiency. <P>SOLUTION: The lithium ion secondary battery 20 includes a positive electrode plate having a tab on one side along the longitudinal direction, a negative electrode plate having a tab on one side along the longitudinal direction, a flat wound group 3 wound around a winding core via a separator with the tabs 8 of positive and negative electrodes led-out in mutually opposite directions, a plane positive electrode collecting plate 8 which is fixed to the winding core 1 and to which the tab of the positive electrode is joined, a plane negative electrode collecting plate which is fixed to the winding core 1 on the opposite side to the positive electrode collecting plate 8 and to which the tab of the negative electrode is joined, electrolytic solution in which the wound group 3 is immersed, and a flat battery case 11 storing the members. Leg parts 14 are formed by cutting the positive and negative electrode collecting plates at one longitudinal side and fitted to the wound group 3. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、扁平形二次電池に関し、特に電極群と電解液と電池容器とを備えた扁平形二次電池に関する。   The present invention relates to a flat secondary battery, and more particularly to a flat secondary battery including an electrode group, an electrolytic solution, and a battery container.

従来、リチウム電池等の二次電池は、高エネルギ密度であるメリットを活かして、VTRカメラやノート型パソコン、携帯電話などのポータブル機器の電源や、高充電受入性であるメリットを活かして据置電源等に広く使用されている。一方、自動車産業界においては、環境問題に対応すべく、動力源を電池のみとする電気自動車(PEV)や、内燃機関エンジンと電池との両方を動力源とするハイブリッド電気自動車(HEV)の開発が加速され、一部は実用化されている。   Conventionally, secondary batteries such as lithium batteries make use of the merit of high energy density, and power supplies for portable devices such as VTR cameras, notebook computers, and mobile phones, and stationary power supplies that make use of the merit of high charge acceptance. Widely used in etc. On the other hand, in the automobile industry, in order to cope with environmental problems, development of electric vehicles (PEV) using only a battery as a power source and hybrid electric vehicles (HEV) using both an internal combustion engine and a battery as power sources Has been accelerated and some have been put to practical use.

PEVやHEVの電源には電池モジュールが用いられている。電池モジュールは、単電池を多数個(例えば、40〜100個)直列ないし直並列に接続することで構成されている。電池モジュールに使用される二次電池(単電池)は、一般に、円柱状の形状(円柱形)を呈しており、正極と負極とを、セパレータを介して捲回した電極群と電極群を浸潤する電解液とが円筒状電池容器に収容された密閉構造が採られている。   A battery module is used as a power source for PEV and HEV. The battery module is configured by connecting a large number (for example, 40 to 100) of single cells in series or in series and parallel. A secondary battery (single cell) used in a battery module generally has a cylindrical shape (cylindrical shape), and infiltrates an electrode group and an electrode group obtained by winding a positive electrode and a negative electrode through a separator. A sealed structure is adopted in which the electrolytic solution to be stored in a cylindrical battery container.

この種の二次電池は、耐振性を向上させるために、電極群の捲回中心は空芯ではなく、電極群は中空円筒状の捲芯を中心に正極、負極、セパレータが捲回されている。また、大電流充放電を確保するために、集電構造に特段の工夫が施されている。すなわち、正極および負極の長手方向に沿う一側に多数のタブが形成され、正負極は正負極のタブの導出方向を互いに反対側としてセパレータを介して捲回されているとともに、電極群の一側端面の対向位置に正極集電リングが、電極群の他側端面の対向位置に負極集電リングが配置されており、正負極のタブの先端部はそれぞれ正負極集電リングの外周面に、例えば、超音波溶接などにより接合されている(例えば、特許文献1、2参照)。   In this type of secondary battery, in order to improve vibration resistance, the winding center of the electrode group is not an air core, and the electrode group is wound with a positive electrode, a negative electrode, and a separator around a hollow cylindrical core. Yes. Moreover, in order to ensure a large current charging / discharging, a special device is given to the current collection structure. That is, a number of tabs are formed on one side along the longitudinal direction of the positive electrode and the negative electrode, and the positive and negative electrodes are wound through the separator with the lead-out directions of the positive and negative electrode tabs opposite to each other. A positive current collecting ring is disposed at a position opposite to the side end face, and a negative current collecting ring is disposed at a position opposite to the other side end face of the electrode group, and the tips of the positive and negative electrode tabs are arranged on the outer peripheral surface of the positive and negative current collecting rings, respectively. For example, it joins by ultrasonic welding etc. (for example, refer patent documents 1 and 2).

ところで、円柱形二次電池を単電池として上述した電池モジュールを構成する場合には、各二次電池の周面間にデッドスペースが構成されるため、体積効率(エネルギ密度)に遜色を生じることから、近時、扁平状の電極群を電解液させて扁平状電池容器に収容した扁平形二次電池が提案されている。扁平形二次電池は、円柱形二次電池と比較して、積層配設可能な平面部を有することから体積効率に優れる他に、同体積の円柱形二次電池と比べて表面積が大きくなるため、放熱性能にも優れるという副次的利点を有している。このような扁平形二次電池では、一般に、扁平状の正負極集電リングが用いられている。   By the way, when the above-described battery module is configured by using a cylindrical secondary battery as a single battery, a dead space is formed between the peripheral surfaces of each secondary battery, so that the volume efficiency (energy density) is inferior. Therefore, recently, a flat secondary battery in which a flat electrode group is made to be an electrolyte and accommodated in a flat battery container has been proposed. Compared to a cylindrical secondary battery, a flat secondary battery has a flat surface that can be stacked and disposed, so that it has excellent volume efficiency and a larger surface area than a cylindrical secondary battery of the same volume. Therefore, it has the secondary advantage of being excellent in heat dissipation performance. In such a flat secondary battery, a flat positive / negative current collecting ring is generally used.

特願平10−119707Japanese Patent Application No. 10-119707 特願平10−119709Japanese Patent Application No. 10-119709

しかしながら、従来の扁平形二次電池では、扁平状の電極群の両側端面に対向する位置にそれぞれ扁平状の正負極集電リングが配設されているため、正負極集電リングの高さ分、二次電池の捲芯と交差する方向(長手方向)の長さが大きくなり、体積効率のさらなる向上を図る上では改善の余地があった。   However, in the conventional flat secondary battery, since the flat positive and negative current collecting rings are respectively arranged at positions facing both side end faces of the flat electrode group, the height of the positive and negative current collecting rings is the same. The length in the direction (longitudinal direction) intersecting the core of the secondary battery is increased, and there is room for improvement in further improving the volume efficiency.

本発明は上記事案に鑑み、体積効率に優れた扁平形二次電池を提供することを課題とする。   An object of the present invention is to provide a flat secondary battery excellent in volumetric efficiency in view of the above case.

上記課題を解決するために、本発明は、扁平形二次電池であって、長手方向に沿う一側にタブを有する正極と、長手方向に沿う一側にタブを有する負極とが前記正負極のタブの導出方向を互いに反対側としてセパレータを介して捲芯を中心に捲回された扁平状の電極群と、前記捲芯に固定されており、前記正極のタブが接合された平板状の正極集電部材と、前記捲芯に前記正極集電部材の反対側で固定されており、前記負極のタブが接合された平板状の負極集電部材と、前記電極群を浸潤する電解液と、上記各部材を収容する扁平状の電池容器と、を備える。   In order to solve the above problems, the present invention provides a flat secondary battery, wherein the positive electrode having a tab on one side along the longitudinal direction and the negative electrode having a tab on one side along the longitudinal direction are the positive and negative electrodes. The flat electrode group wound around the core through a separator with the lead-out directions of the tabs opposite to each other, and a flat plate shape fixed to the core and joined to the positive electrode tab A positive electrode current collecting member, a flat plate negative electrode current collecting member fixed to the core opposite to the positive electrode current collecting member and having the negative electrode tab joined thereto, and an electrolyte solution infiltrating the electrode group; And a flat battery container that accommodates each of the above members.

本発明において、正負極集電部材は切り曲げ加工された屈曲部を有しており、屈曲部が捲芯に固定されていることが好ましい。この場合、捲芯は扁平中空状であり、屈曲部は正負極集電部材の長手方向に沿う方向若しくは長手方向と交差する幅方向のそれぞれ複数箇所に形成されているようにしてもよい。また、屈曲部は矩形状であり、捲芯の端部に嵌着されているようにしてもよい。このとき、耐振性を考慮すると、捲芯はチャネル状の補強部を有することが望ましい。正負極のタブは、正負極集電部材の電極群に対向する側の面にそれぞれ接合されているようにしてもよい。   In the present invention, the positive and negative electrode current collecting members preferably have a bent portion that is cut and bent, and the bent portion is preferably fixed to the core. In this case, the core may have a flat hollow shape, and the bent portions may be formed at a plurality of locations in the direction along the longitudinal direction of the positive and negative electrode current collecting members or in the width direction intersecting the longitudinal direction. Further, the bent portion is rectangular and may be fitted to the end of the core. At this time, in consideration of vibration resistance, the core preferably has a channel-shaped reinforcing portion. The tabs of the positive and negative electrodes may be respectively joined to the surfaces of the positive and negative electrode current collector members facing the electrode group.

本発明において、例えば、次の2つの態様を採るようにしてもよい:すなわち、正負極のタブは、捲芯の一面側または他面側に存在するタブが切断除去され、切断除去されない他面側または一面側に存在するタブが正負極集電部材にそれぞれ接合されているような態様や、正負極のタブは、捲芯の一面側または他面側に存在するタブを捲芯の他面側または一面側に存在するタブと重ねて正負極集電部材にそれぞれ接合されている態様を採ることができる。後者の態様では、捲芯の一面側または他面側に存在するタブを捲芯の他面側または一面側に導出するためのスペースが形成されていることが好ましい。例えば、スペースは、捲芯の両側端部が切り欠かれて形成されていてもよく、正負極集電部材が折り曲げられて形成されていてもよい。   In the present invention, for example, the following two aspects may be adopted: That is, the tabs on the positive and negative electrodes are separated from the tabs on one side or the other side of the core and are not cut off. A mode in which tabs existing on one side or one surface side are respectively joined to the positive and negative electrode current collecting members, and tabs on the positive and negative electrodes are tabs on one side or the other side of the core. It is possible to adopt a mode in which the tabs existing on the side or one side are overlapped and joined to the positive and negative current collecting members, respectively. In the latter aspect, it is preferable that a space for leading out the tab existing on one side or the other side of the core to the other side or one side of the core is formed. For example, the space may be formed by cutting off both end portions of the core, or may be formed by bending the positive and negative current collecting members.

本発明によれば、正負極集電部材を平板状に構成して捲芯に固定する構造を採用するとともに、正負極のタブをそれぞれ平板状の正負極集電部材に接合する構造を採用したので、扁平形二次電池における長手方向の長さが短くなり、体積効率を向上させることができる、という効果を得ることができる。   According to the present invention, a structure in which the positive and negative current collecting members are configured in a flat plate shape and fixed to the core is adopted, and a structure in which the tabs of the positive and negative electrodes are respectively joined to the flat positive and negative current collecting members is adopted. Therefore, it is possible to obtain an effect that the length in the longitudinal direction of the flat secondary battery is shortened and the volume efficiency can be improved.

以下、図面を参照して、本発明に係る扁平形二次電をリチウムイオン二次電池に適用した実施の形態について説明する。   Hereinafter, an embodiment in which a flat secondary battery according to the present invention is applied to a lithium ion secondary battery will be described with reference to the drawings.

<正極板>
正極活物質としてマンガン酸リチウム等のリチウム遷移金属酸化物と、導電材として炭素粉末と、結着剤としてポリフッ化ビニリデン(PVDF)とを、例えば、質量比90:2:8の割合で混合し、これに分散溶媒のN−メチル−2−ピロリドン(MNP)を添加、混練した正極スラリを作製する。作製したスラリを、厚さ20μmのアルミニウム合金箔(正極集電体)の両面に略均等、均一に塗工するとともに、アルミニウム合金箔の長手方向に沿う一側に、両面とも未塗工部を形成する。本実施形態では、アルミニウム合金箔の長手方向と交差する幅方向の長さを86mm、未塗工部の幅を25mmとした。
<Positive electrode plate>
A lithium transition metal oxide such as lithium manganate as a positive electrode active material, carbon powder as a conductive material, and polyvinylidene fluoride (PVDF) as a binder are mixed at a mass ratio of 90: 2: 8, for example. Then, a positive electrode slurry in which N-methyl-2-pyrrolidone (MNP) as a dispersion solvent is added and kneaded is prepared. The produced slurry is applied to both sides of a 20 μm thick aluminum alloy foil (positive electrode current collector) substantially uniformly and uniformly, and an uncoated portion is provided on one side along the longitudinal direction of the aluminum alloy foil. Form. In the present embodiment, the length in the width direction intersecting the longitudinal direction of the aluminum alloy foil is 86 mm, and the width of the uncoated part is 25 mm.

次に、正極スラリが塗工されたアルミニウム合金箔を乾燥、プレスする。さらに、未塗工部を櫛状に切り欠く(裁断する)ことにより、切り欠き残部を正極タブとした(図3の符号2参照)フープ状の正極板を作製する。本実施形態では、正極タブの寸法を、アルミニウム合金箔の長手方向に30mm間隔で幅(長手方向の長さ)5mm、長さ(長手方向と交差する方向の長さ)25mmとした。   Next, the aluminum alloy foil coated with the positive electrode slurry is dried and pressed. Further, the uncoated portion is cut out (cut) into a comb shape, thereby forming a hoop-shaped positive plate with the remaining portion of the cutout as a positive electrode tab (see reference numeral 2 in FIG. 3). In this embodiment, the dimensions of the positive electrode tab were set to a width (length in the longitudinal direction) of 5 mm and a length (length in a direction intersecting the longitudinal direction) of 25 mm at intervals of 30 mm in the longitudinal direction of the aluminum alloy foil.

<負極板>
負極活物質として炭素粒子と、結着剤としてPVDFとを、例えば、質量比90:10の割合で混合し、これに分散溶媒のMNPを添加、混練した負極スラリを作製する。作製したスラリを、厚さ10μmの圧延銅箔(負極集電体)の両面に略均等、均一に塗工するとともに、圧延銅箔の長手方向に沿う一側に、両面とも未塗工部を形成する。本実施形態では、圧延銅箔の長手方向と交差する幅方向の長さを88mm、未塗工部の幅を25mmとした。
<Negative electrode plate>
Carbon particles as a negative electrode active material and PVDF as a binder are mixed at a mass ratio of 90:10, for example, and a dispersion solvent MNP is added thereto and kneaded to prepare a negative electrode slurry. The prepared slurry is applied to both sides of a rolled copper foil (negative electrode current collector) having a thickness of 10 μm substantially uniformly and uniformly, and an uncoated portion is provided on one side along the longitudinal direction of the rolled copper foil. Form. In the present embodiment, the length in the width direction intersecting with the longitudinal direction of the rolled copper foil is 88 mm, and the width of the uncoated part is 25 mm.

次に、正極板の場合と同様に、負極スラリが塗工された圧延銅箔を乾燥、プレスする。さらに、未塗工部を櫛状に切り欠く(裁断する)ことにより、切り欠き残部を負極タブとしたフープ状の負極板を作製する。本実施形態では、負極タブの寸法を、圧延銅箔の長手方向に30mm間隔で幅(長手方向の長さ)5mm、長さ(長手方向と交差する方向の長さ)25mmとした。   Next, as in the case of the positive electrode plate, the rolled copper foil coated with the negative electrode slurry is dried and pressed. Further, the uncoated portion is cut out (cut) into a comb shape to produce a hoop-shaped negative electrode plate with the remaining portion of the cutout as a negative electrode tab. In this embodiment, the dimension of the negative electrode tab was set to a width (length in the longitudinal direction) of 5 mm and a length (length in a direction intersecting the longitudinal direction) of 25 mm at intervals of 30 mm in the longitudinal direction of the rolled copper foil.

<捲回群>
図2および図3に示すように、上記作製した正負極板をセパレータを介して捲芯1を中心に捲回し捲回群3を作製する。図2に示すように、捲芯1は、中空扁平状の形状を呈しており、2本のチャネル状の補強リブ16により正負極板がセパレータを介して捲回されたときに中弛みが生じないように(形状維持が可能なように)補強されている。捲芯1には、例えば、ポリプロピレン等の材質を選定することができ、強度を高めるために、グラスファイバ等を混合するようにしてもよい。
<Turn-up group>
As shown in FIG. 2 and FIG. 3, the positive and negative electrode plates prepared above are wound around a core 1 through a separator to produce a wound group 3. As shown in FIG. 2, the core 1 has a hollow flat shape, and no slack is produced when the positive and negative electrode plates are wound by the two channel-shaped reinforcing ribs 16 via the separator. It is reinforced (so that the shape can be maintained). For the core 1, for example, a material such as polypropylene can be selected, and glass fiber or the like may be mixed to increase the strength.

捲回群3は捲回機を用いて作製される。図2は、捲回機の要部(中央部)を模式的に示したものである。捲芯1の両端部は捲回機の回転軸に装着(回転軸には捲芯1の凹部15に係合する凸部が形成されている。)された後、厚さ25μmの多孔性ポリエチレンをフープ状に巻き取ったポリエチレン供給部から2枚のセパレータ6が供給され、2枚のセパレータ6の先端部は図示しないヒータ先端部により捲芯1の平面部に融着される(図2参照)。セパレータ6の融着後、捲回軸は、図示しない駆動力により図2の矢印方向(時計回り方向)に回転される。捲回機により2枚のセパレータ6が2〜3周捲回された後、負極板供給部からフープ状の負極板5の供給および捲回が開始され、次いで、正極板供給部からフープ状の正極板7の供給および捲回が開始される。このとき、正極板7の正極タブと負極板5の負極タブとは導出方向を互いに反対側にして捲回(配置)される。   The winding group 3 is produced using a winding machine. FIG. 2 schematically shows the main part (central part) of the winding machine. Both ends of the core 1 are attached to the rotating shaft of the winding machine (projections that engage with the recess 15 of the core 1 are formed on the rotating shaft), and then a porous polyethylene having a thickness of 25 μm. Two separators 6 are supplied from a polyethylene supply section that is wound in a hoop shape, and the front ends of the two separators 6 are fused to the flat portion of the core 1 by a heater front end (not shown) (see FIG. 2). ). After the separator 6 is fused, the winding shaft is rotated in the arrow direction (clockwise direction) in FIG. 2 by a driving force (not shown). After the two separators 6 are wound around the separator 2-3 by the winding machine, the supply and winding of the hoop-shaped negative electrode plate 5 are started from the negative electrode plate supply unit, and then the hoop-shaped from the positive electrode plate supply unit Supply and winding of the positive electrode plate 7 are started. At this time, the positive electrode tab of the positive electrode plate 7 and the negative electrode tab of the negative electrode plate 5 are wound (arranged) with the lead-out directions opposite to each other.

所定長さ正極板7が捲芯1の周りに捲回されると、フープ状の正極板7は図示しないカッタで切断され、次いで、所定長さの負極板5が捲芯1の周りに捲回されると、フープ状の負極板5は図示しないカッタで切断される。2枚のセパレータ6は、負極板5の捲芯1への捲回終了後なおも2〜3周捲芯1の周りに捲回され、所定長さに至ると、図示しないカッタで切断される。そして、図3に示すように、最外周部のセパレータ6の巻き解けを防止するための巻止めテープ4が中央部に約1周貼付され、捲回群3が作製される。従って、捲回群3は、長手方向に沿う一側に正極タブを有する正極板7と、長手方向に沿う一側に負極タブを有する負極板5とが正負極タブの導出方向を互いに反対側としてセパレータ6を介して捲芯1を中心に捲回された扁平状を呈している。なお、捲回群3の捲芯1の両平面部側にはほぼ同じ数の多数のタブが導出されているが、図3では両平面部にそれぞれ1つずつタブを導出し他のタブを捨象して表している。   When the positive electrode plate 7 having a predetermined length is wound around the core 1, the hoop-like positive electrode plate 7 is cut by a cutter (not shown), and then the negative electrode plate 5 having a predetermined length is wound around the core 1. When turned, the hoop-like negative electrode plate 5 is cut by a cutter (not shown). The two separators 6 are still wound around the peripheral core 1 for 2 to 3 times after the winding of the negative electrode plate 5 to the core 1, and are cut by a cutter (not shown) when a predetermined length is reached. . Then, as shown in FIG. 3, the winding tape 3 for preventing the unwinding of the separator 6 at the outermost peripheral portion is stuck to the central portion about one turn, and the wound group 3 is produced. Accordingly, in the winding group 3, the positive electrode plate 7 having a positive electrode tab on one side along the longitudinal direction and the negative electrode plate 5 having a negative electrode tab on one side along the longitudinal direction are opposite to each other in the direction in which the positive and negative electrode tabs are led out. As a flat shape wound around the core 1 through the separator 6. Note that a large number of substantially the same number of tabs are led out on both sides of the core 1 of the winding group 3, but in FIG. It is abbreviated.

<二次電池>
図1に示すように、捲回群3の両端面に対向する位置には、それぞれ平板状の正極集電板8および負極集電板が捲回群3に固定されている(図5も参照)。なお、本実施形態では、図1に示す側(上側)に正極集電板8が配置されており、図示を省略した下側に負極集電板が配置されている。正負極集電板は、切り曲げ加工により形成された脚部14を有している。すなわち、脚部14は、正負極集電板のそれぞれ長手方向に沿う方向の2箇所を残すように矩形状に切り欠かれ、2箇所の切り欠き残部を約90°屈曲させることで形成されている。
<Secondary battery>
As shown in FIG. 1, flat positive electrode current collector plates 8 and negative electrode current collector plates are fixed to the wound group 3 at positions facing both end faces of the wound group 3 (see also FIG. 5). ). In the present embodiment, the positive electrode current collector plate 8 is disposed on the side (upper side) shown in FIG. 1, and the negative electrode current collector plate is disposed on the lower side (not shown). The positive and negative current collector plates have legs 14 formed by cutting and bending. That is, the leg portion 14 is formed by cutting out a rectangular shape so as to leave two locations along the longitudinal direction of each of the positive and negative electrode current collector plates, and bending the two notch remaining portions by about 90 °. Yes.

脚部14は、それぞれ、捲芯1の端部側に補強リブ16で仕切られるように形成された凹部15に嵌着されることで、正負極板が捲芯1に近接するように固定されている。後述するように、正負極板から導出された正負極タブは正負極集電板にそれぞれ互いに捲回群3に対向する側の面に超音波溶接で接合されている。正極集電板には外部端子となる正極端子9が溶接されている。同様に、負極集電板にも外部端子となる負極端子が溶接されている(図5参照)。   The leg portions 14 are fixed so that the positive and negative electrode plates are close to the core 1 by being fitted into recesses 15 formed so as to be partitioned by reinforcing ribs 16 on the end side of the core 1. ing. As will be described later, the positive and negative electrode tabs led out from the positive and negative electrode plates are joined to the positive and negative electrode current collector plates by ultrasonic welding on the surfaces facing each other from the winding group 3. A positive electrode terminal 9 serving as an external terminal is welded to the positive electrode current collector plate. Similarly, a negative electrode terminal serving as an external terminal is also welded to the negative electrode current collector plate (see FIG. 5).

捲回群3の外周は、正負極集電板の周縁部の外周を含め、全周に亘って、電池容器の内周面との絶縁を確保するための絶縁被覆(不図示)が施される。絶縁被覆には、例えば、ポリイミド性の基材の片面にヘキサメタアクリレートの粘着剤が塗布された粘着テープが用いられ、粘着テープは捲回群3に一重以上巻かれている。   The outer periphery of the winding group 3 is provided with an insulating coating (not shown) for ensuring insulation from the inner peripheral surface of the battery container over the entire periphery including the outer periphery of the peripheral portion of the positive and negative current collector plates. The For the insulation coating, for example, a pressure-sensitive adhesive tape in which a hexamethacrylate pressure-sensitive adhesive is applied to one surface of a polyimide base material is used, and the pressure-sensitive adhesive tape is wound around the wound group 3 one or more times.

捲回群3は、有底扁平状のアルミニウム合金製の電池容器11内に固定状態で収容されている。すなわち、パッキンを介して負極端子を電池容器11に固定し(図5参照)、同様に、パッキン10を介して正極端子9を固定したアルミニウム合金製の電池蓋を電池容器11に溶接により接合することで密閉構造のリチウムイオン二次電池20を作製する。なお、電池蓋は、電解液注液口を封口する図示を省略した栓と、所定内圧で開裂する同じく図示を省略した開裂弁とを有している。   The wound group 3 is housed in a fixed state in a battery container 11 made of flat aluminum with a bottom. That is, the negative electrode terminal is fixed to the battery container 11 through the packing (see FIG. 5), and similarly, the aluminum alloy battery cover having the positive electrode terminal 9 fixed through the packing 10 is joined to the battery container 11 by welding. Thus, the lithium-ion secondary battery 20 having a sealed structure is produced. The battery lid includes a plug (not shown) that seals the electrolyte injection port and a cleavage valve (not shown) that cleaves at a predetermined internal pressure.

電池容器11内には、捲回群3全体を浸潤可能な所定量の非水電解液(不図示)が上述した電解液注液口を介して注液されている。非水電解液には、例えば、エチレンカーボネート(EC)、ジメチルカーボネート(DMC)、ジエチルカーボネート(DEC)を1:1:1の割合で混合した溶媒中にリチウム塩として6フッ化リン酸リチウム(LiPF)を1モル/リットル溶解したものが用いることができる。本実施形態のリチウムイオン二次電池20は、正負極端子を除く外寸が幅98mm、長さ105mm、厚さ24mmの扁平形で、1C放電時の容量が12Ahである。 A predetermined amount of non-aqueous electrolyte (not shown) capable of infiltrating the entire wound group 3 is injected into the battery container 11 through the above-described electrolyte injection port. Examples of the non-aqueous electrolyte include lithium hexafluorophosphate (lithium hexafluoride phosphate as a lithium salt in a solvent in which ethylene carbonate (EC), dimethyl carbonate (DMC), and diethyl carbonate (DEC) are mixed at a ratio of 1: 1: 1. LiPF 6) it can be used those were dissolved 1 mol / liter. The lithium ion secondary battery 20 of the present embodiment has a flat shape with an outer dimension excluding positive and negative terminals of 98 mm width, 105 mm length, and 24 mm thickness, and a capacity during 1C discharge is 12 Ah.

なお、本実施形態のリチウムイオン二次電池20は、大容量大型電池のため、小型民生用リチウムイオン二次電池で用いられているような、電池温度の上昇に応じて電気的に作動する、例えば、PTC(Positive Temperature Coefficient)素子や、電池内圧の上昇に応じて正極または負極の電気的リードが切断される電流遮断機構は配置されていない。   In addition, since the lithium ion secondary battery 20 of the present embodiment is a large capacity large battery, the lithium ion secondary battery 20 is electrically operated in response to an increase in battery temperature as used in a small consumer lithium ion secondary battery. For example, there is no PTC (Positive Temperature Coefficient) element or a current interrupt mechanism that cuts the positive or negative electrical lead as the battery internal pressure increases.

次に、上記実施形態に従って作製した実施例のリチウムイオン二次電池20について説明する。なお、比較のために作製した比較例のリチウムイオン二次電池についても併記する。   Next, the lithium ion secondary battery 20 of the Example produced according to the said embodiment is demonstrated. In addition, it describes together about the lithium ion secondary battery of the comparative example produced for the comparison.

(実施例1)
図4に示すように、実施例1の電池では、捲芯1の一平面部側に位置する正負極タブをそれぞれ全て切断除去し、他平面部側に位置する正負極タブのみをそれぞれ正負極集電板に接合して電池を作製した。図1に示すように、正極集電板8から切り曲げ加工によって下方に突き出すように設けた脚部14を、捲芯1の凹部15に嵌着(嵌合)させる構造としたので、正極端子9を電池容器11にパッキン10を介して固定することにより(負極側も同じ。)、間接的に捲回群3を支持固定することができ、実用上十分な耐振性が得られた。
Example 1
As shown in FIG. 4, in the battery of Example 1, all the positive and negative electrode tabs located on one flat surface side of the core 1 are cut and removed, and only the positive and negative electrode tabs located on the other flat surface side are respectively positive and negative electrodes. A battery was fabricated by bonding to a current collector plate. As shown in FIG. 1, the leg portion 14 provided so as to protrude downward from the positive electrode current collector plate 8 by bending is structured to be fitted (fitted) to the concave portion 15 of the core 1. By fixing 9 to the battery container 11 via the packing 10 (the same applies to the negative electrode side), the wound group 3 could be indirectly supported and fixed, and practically sufficient vibration resistance was obtained.

(実施例2)
ハイブリッド電気自動車などのパワーアシストに用いる電池は、概ね10C前後までの大電流充放電が要求されるので、実施例1の電池では内部抵抗が高いため、十分な性能が得られない。このため、実施例2の電池では、図5〜図7に示すように、両端部の中央に切り欠き部12を有する捲芯1aを用いた(図6参照)。これによって、捲芯1aと正極集電板8との間に隙間13(スペース)が形成されるので(図5参照)、この隙間13を通して、捲芯1の一面部側に位置するタブを他面部側に折り曲げ、一面部側のタブと他面部側のタブとを重ね合わせて正極集電板8に接合した(図7参照)。なお、負極側も同様である。
(Example 2)
A battery used for power assist such as a hybrid electric vehicle is required to charge and discharge a large current up to approximately 10 C. Therefore, the battery of Example 1 has a high internal resistance, so that sufficient performance cannot be obtained. For this reason, in the battery of Example 2, as shown in FIGS. 5 to 7, a core 1a having a notch 12 at the center of both ends was used (see FIG. 6). As a result, a gap 13 (space) is formed between the core 1a and the positive electrode current collector plate 8 (see FIG. 5). The side surface side tab and the other surface side tab were overlapped and joined to the positive electrode current collector plate 8 (see FIG. 7). The same applies to the negative electrode side.

(実施例3)
実施例3の電池では、捲芯1と正極集電板との間に隙間13を形成するために、図8に示すように、正極集電板を断面ハット状に折り曲げ加工を施した、換言すれば、立ち上がり部と立ち下がり部による段差を有する正極集電板8aを用いた。この場合、実施例2とは異なり、捲芯に切り欠き部を形成する必要はない。実施例2の電池と同様に、捲芯1と正極集電板8との間に隙間13(スペース)が形成されるので、隙間13を通して、捲芯1の一面部側に位置するタブを他面部側に折り曲げ、一面部側のタブと他面部側のタブとを重ね合わせて正極集電板8に接合した。なお、負極側も同じである。
(Example 3)
In the battery of Example 3, in order to form the gap 13 between the core 1 and the positive electrode current collector plate, the positive electrode current collector plate was bent into a cross-sectional hat shape as shown in FIG. In this case, the positive electrode current collector plate 8a having a step due to the rising portion and the falling portion was used. In this case, unlike Example 2, it is not necessary to form a notch in the core. Similar to the battery of Example 2, a gap 13 is formed between the core 1 and the positive electrode current collector plate 8, so that the tab located on the one surface side of the core 1 is passed through the gap 13. It was bent to the surface portion side, and the tab on the one surface portion side and the tab on the other surface portion side were overlapped and joined to the positive electrode current collector plate 8. The same applies to the negative electrode side.

(比較例)
比較例の電池として、上述した特許文献2に開示した構造で、実施形態の電極を用いて同一容量の円柱状リチウムイオン二次電池を作製した。比較例の電池は、電池容器の外寸がφ55mm、長さが110mmである。
(Comparative example)
As a battery of a comparative example, a cylindrical lithium ion secondary battery having the same capacity was manufactured using the electrode of the embodiment with the structure disclosed in Patent Document 2 described above. The battery of the comparative example has a battery container with an outer dimension of 55 mm and a length of 110 mm.

(試験および評価)
実施例および比較例の電池について、5Cおよび10Cで放電したときの10秒目電圧を測定した。測定した10秒目電圧と、外部端子部を除く電池容器(電池蓋を含む。)の体積を下表1に示す。
(Examination and evaluation)
For the batteries of Examples and Comparative Examples, the voltage at the 10th second when discharged at 5C and 10C was measured. The measured 10 second voltage and the volume of the battery container (including the battery lid) excluding the external terminal part are shown in Table 1 below.

Figure 2010146872
Figure 2010146872

実施例1の電池は放電電圧が比較例の電池より低く、10C放電時の差は大きいが、体積は実施例2、3の電池と同様に小さく、また、製造が容易なため、コスト的に有利であり、特に、大電流での充放電を必要としない用途には十分使用可能である。一方、実施例2、3の電池は、電圧が比較例の円柱状電池と同等で、扁平状であるため、体積が小さい。   The battery of Example 1 has a discharge voltage lower than that of the battery of the comparative example, and the difference at the time of 10C discharge is large. It is advantageous and can be used sufficiently particularly in applications that do not require charging / discharging with a large current. On the other hand, the batteries of Examples 2 and 3 have the same voltage as the cylindrical battery of the comparative example and are flat, and thus have a small volume.

(効果等)
次に、本実施形態のリチウムイオン二次電池20の作用、効果等について説明する。
(Effects etc.)
Next, functions and effects of the lithium ion secondary battery 20 of the present embodiment will be described.

本実施形態のリチウムイオン二次電池20では、平板状の正負極集電部材を捲芯1に固定する構造を採用するとともに、正負極タブをそれぞれ正負極集電部材に接合する構造を採用したので、扁平形二次電池における長手方向(捲芯1の軸方向)の長さが短くなり、体積効率を向上させることができる。   In the lithium ion secondary battery 20 of the present embodiment, a structure in which a flat plate-like positive and negative electrode current collecting member is fixed to the core 1 and a structure in which positive and negative electrode tabs are respectively joined to the positive and negative electrode current collecting members are adopted. Therefore, the length in the longitudinal direction (the axial direction of the core 1) in the flat secondary battery is shortened, and the volume efficiency can be improved.

その際、実施例1の電池では、捲芯1の一平面部側に位置するタブを全て切断除去し、他平面部に位置するタブの先端部を集電板に接合する構造を採用したので、相応の集電性が得られ、体積効率が円柱状電池より優れるという利点に何ら変わりがないため、特に大電流を必要としない用途(例えば、据え置き用)の電源として製造が容易でコスト的にも有利である。一方、ハイブリッド電気自動車などの大電流充放電用途では、実施例2、3に示した態様が好ましいが、捲芯1の一面部側に配置されたタブの先端部を平板状の集電板に接合すると、接合したタブによって集電板が拘束されるため、さらに他面部側に配置されたタブの先端部を集電板に接合しようとしても、超音波治具を接合したい部位に当接することが難しいという問題がある。このとき、タブが十分長ければ、捲芯1の一面部側に位置するタブの先端部を集電板に接合した後も、なお集電板がある程度自由に動くので、他面部側に配置されたタブの先端部を集電板に接合することは容易である。   At that time, in the battery of Example 1, a structure was adopted in which all the tabs located on the one plane part side of the core 1 were cut and removed, and the tip part of the tab located on the other plane part was joined to the current collector plate. Because it has the same current collecting ability and has the same volume efficiency as the cylindrical battery, there is no change, so it is easy to manufacture and cost-effective as a power source for applications that do not require a large current (for example, for stationary use). Is also advantageous. On the other hand, in the high-current charge / discharge application such as a hybrid electric vehicle, the embodiments shown in Examples 2 and 3 are preferable, but the tip of the tab disposed on the one surface side of the core 1 is a flat current collector plate. When joined, the current collector plate is restrained by the joined tab, so even if you try to join the tip of the tab located on the other surface side to the current collector plate, contact the ultrasonic jig to the part you want to join There is a problem that is difficult. At this time, if the tab is sufficiently long, the current collecting plate still moves to some extent even after the tip of the tab located on the one surface side of the core 1 is joined to the current collecting plate. It is easy to join the tip of the tab to the current collector.

また、本実施形態のリチウムイオン二次電池20では、扁平状であり、円柱状電池より電池容器の表面積が大きいため、円柱状電池より良好な放熱性が得られ、重負荷に耐えることができる。   Moreover, in the lithium ion secondary battery 20 of this embodiment, since it is flat and the surface area of a battery container is larger than a cylindrical battery, better heat dissipation is obtained than a cylindrical battery, and it can endure a heavy load. .

なお、本実施形態では、リチウムイオン二次電池20を例示したが、本発明はこれに限ることなく、例えば、ニッケル水素電池、ニカド電池など他の二次電池に適用可能なことは論を待たない。また、本実施形態では、正極端子を上側、負極端子を下側に配設し、電池容器11を中性とした例を示したが、本発明がこれに制限されるものではない。すなわち、正負極端子はいずれが上側(下側)であってもよく、電池容器が正負いずれかの極性を有していてもよい。   In the present embodiment, the lithium ion secondary battery 20 is exemplified, but the present invention is not limited to this, and it is awaited that the present invention can be applied to other secondary batteries such as a nickel metal hydride battery and a nickel cadmium battery. Absent. In the present embodiment, the positive terminal is disposed on the upper side, the negative terminal is disposed on the lower side, and the battery case 11 is neutral. However, the present invention is not limited thereto. That is, any of the positive and negative electrode terminals may be on the upper side (lower side), and the battery container may have either a positive or negative polarity.

また、本実施形態では正負極板の活物質合剤(スラリ)や非水電解液の構成物質、その他の構成部材の材質を例示したが、本発明はこれに制限されないことは云うまでもない。すなわち、いわゆる当業者は上述した特許請求の範囲において適宜構成物質や材質を選定することが可能であり、そのような態様も本発明の特許請求の範囲に属することは論を待たない。   Further, in the present embodiment, the active material mixture (slurry) of the positive and negative electrode plates, the constituent material of the non-aqueous electrolyte, and the material of other constituent members are exemplified, but it goes without saying that the present invention is not limited thereto. . That is, a so-called person skilled in the art can appropriately select constituent materials and materials in the scope of the above-mentioned claims, and it is a matter of course that such a mode also belongs to the scope of the claims of the present invention.

さらに、本実施形態では、脚部14を集電板の長手方向に沿って2箇所形成する例を示したが、本発明はこれに限ることなく、例えば、3箇所以上形成するようにしてもよく、脚部を集電板の長手方向と交差する側に形成するようにしてもよい。また、本実施形態では、図5に示したように、外部端子を電池容器11の同側(図5の右側)に設けた例を示したが、本発明はこれに限らず、例えば、正極端子9を図5に示すように右側に、負極端子を図5の左側に(捲回群3に対して正極端子9と対称となるように)配置するようにしてもよい。さらに、実施例1の態様では、正負極タブで切断除去されるタブが捲芯1の一平面部側、他平面部側に存在するタブで異なっていてもよい(互いに反対側が切断除去されるようにしてもよい。)。   Furthermore, in this embodiment, although the example which forms the leg part 14 in two places along the longitudinal direction of a current collector plate was shown, this invention is not restricted to this, For example, it may be made to form three or more places. Alternatively, the leg portion may be formed on the side crossing the longitudinal direction of the current collector plate. Moreover, in this embodiment, as shown in FIG. 5, the example which provided the external terminal in the same side (right side of FIG. 5) of the battery container 11 was shown, but this invention is not limited to this, For example, a positive electrode The terminal 9 may be arranged on the right side as shown in FIG. 5 and the negative terminal may be arranged on the left side in FIG. 5 (so as to be symmetrical with the positive electrode terminal 9 with respect to the wound group 3). Furthermore, in the aspect of Example 1, the tabs cut and removed by the positive and negative electrode tabs may be different in the tabs existing on the one plane portion side and the other plane portion side of the core 1 (the opposite sides are cut and removed). You may do it.)

本発明は体積効率に優れた二次電池を提供することを目的とするため、扁平形二次電池の製造、販売に寄与するので、産業上の利用性を有する。   The present invention aims to provide a secondary battery excellent in volumetric efficiency, and thus contributes to the manufacture and sale of flat secondary batteries, and thus has industrial applicability.

本発明が適用可能な実施形態のリチウムイオン二次電池の上部近傍の正断面図である。It is a front sectional view near the upper part of a lithium ion secondary battery of an embodiment to which the present invention is applicable. 実施形態のリチウムイオン二次電池の捲回群を作製する捲回機の要部を模式的に示す断面図である。It is sectional drawing which shows typically the principal part of the winding machine which produces the winding group of the lithium ion secondary battery of embodiment. 捲回機で作製された実施形態のリチウムイオン二次電池の捲回群の外観斜視図である。It is an external appearance perspective view of the winding group of the lithium ion secondary battery of embodiment produced with the winding machine. 実施例1の電池の正極集電板近傍の拡大側断面図である。FIG. 3 is an enlarged side cross-sectional view in the vicinity of a positive electrode current collector plate of a battery of Example 1. 実施例2の電池の正断面図である。3 is a front sectional view of a battery of Example 2. FIG. 捲回機で作製された実施例2の電池の捲回群の外観斜視図である。It is an external appearance perspective view of the winding group of the battery of Example 2 produced with the winding machine. 実施例2の電池の正極集電板近傍の拡大側断面図である。6 is an enlarged side cross-sectional view of the vicinity of a positive electrode current collector plate of a battery of Example 2. FIG. 実施例3の電池の上部近傍の正断面図である。6 is a front sectional view of the vicinity of the upper part of the battery of Example 3. FIG.

符号の説明Explanation of symbols

1、1a 捲芯
2 正極タブ(タブ)
3 捲回群(電極群)
5 負極板(負極)
6 セパレータ
7 正極板(正極)
8、8a 正極集電板(集電部材)
11 電池容器
13 隙間(スペース)
14 脚部(屈曲部)
15 凹部(端部)
16 補強リブ(補強部)
20 リチウムイオン二次電池(扁平形二次電池)
1, 1a Core 2 Positive electrode tab (tab)
3 Winding group (electrode group)
5 Negative electrode plate (negative electrode)
6 Separator 7 Positive electrode plate (positive electrode)
8, 8a Positive current collector (current collector)
11 Battery container 13 Crevice (space)
14 Leg (bent)
15 Recess (end)
16 Reinforcement rib (reinforcement part)
20 Lithium ion secondary battery (flat secondary battery)

Claims (11)

長手方向に沿う一側にタブを有する正極と、長手方向に沿う一側にタブを有する負極とが前記正負極のタブの導出方向を互いに反対側としてセパレータを介して捲芯を中心に捲回された扁平状の電極群と、
前記捲芯に固定されており、前記正極のタブが接合された平板状の正極集電部材と、
前記捲芯に前記正極集電部材の反対側で固定されており、前記負極のタブが接合された平板状の負極集電部材と、
前記電極群を浸潤する電解液と、
上記各部材を収容する扁平状の電池容器と、
を備えた扁平形二次電池。
A positive electrode having a tab on one side along the longitudinal direction and a negative electrode having a tab on one side along the longitudinal direction are wound around the core via a separator with the lead-out directions of the tabs of the positive and negative electrodes opposite to each other. A flat electrode group,
A plate-like positive electrode current collector member fixed to the core and joined with the positive electrode tab;
A negative electrode current collecting member having a flat plate shape, which is fixed to the core opposite to the positive electrode current collecting member, and to which the tab of the negative electrode is joined;
An electrolyte solution infiltrating the electrode group;
A flat battery container for housing each member;
A flat secondary battery comprising:
前記正負極集電部材は切り曲げ加工された屈曲部を有しており、前記屈曲部が前記捲芯に固定されたことを特徴とする請求項1に記載の扁平形二次電池。   2. The flat secondary battery according to claim 1, wherein the positive and negative electrode current collecting member has a bent portion cut and bent, and the bent portion is fixed to the core. 前記捲芯は扁平中空状であり、前記屈曲部は前記正負極集電部材の長手方向に沿う方向若しくは長手方向と交差する幅方向のそれぞれ複数箇所に形成されたことを特徴とする請求項2に記載の扁平形二次電池。   The said core is a flat hollow shape, The said bending part was formed in each of several places of the width direction which cross | intersects the longitudinal direction of the said positive / negative electrode current collection member, or a longitudinal direction. A flat secondary battery according to claim 1. 前記屈曲部は矩形状であり、前記捲芯の端部に嵌着されたことを特徴とする請求項2または請求項3に記載の扁平形二次電池。   The flat secondary battery according to claim 2 or 3, wherein the bent portion has a rectangular shape and is fitted to an end portion of the core. 前記捲芯はチャネル状の補強部を有することを特徴とする請求項4に記載の扁平形二次電池。   The flat secondary battery according to claim 4, wherein the core has a channel-shaped reinforcing portion. 前記正負極のタブは、前記正負極集電部材の前記電極群に対向する側の面にそれぞれ接合されたことを特徴とする請求項1または請求項2に記載の扁平形二次電池。   3. The flat secondary battery according to claim 1, wherein the tabs of the positive and negative electrodes are respectively joined to surfaces of the positive and negative electrode current collecting members facing the electrode group. 前記正負極のタブは、前記捲芯の一面側または他面側に存在するタブが切断除去され、切断除去されない他面側または一面側に存在するタブが前記正負極集電部材にそれぞれ接合されたことを特徴とする請求項1ないし請求項6のいずれか1項に記載の扁平形二次電池。   The tabs on the positive and negative electrodes are cut and removed on one side or the other side of the core, and the tabs on the other side or one side that are not cut and removed are joined to the positive and negative current collecting members, respectively. The flat secondary battery according to any one of claims 1 to 6, wherein 前記正負極のタブは、前記捲芯の一面側または他面側に存在するタブを前記捲芯の他面側または一面側に存在するタブと重ねて前記正負極集電部材にそれぞれ接合されたことを特徴とする請求項1ないし請求項6のいずれか1項に記載の扁平形二次電池。   The positive and negative electrode tabs are joined to the positive and negative electrode current collecting members by overlapping tabs existing on one side or the other side of the core with tabs existing on the other side or the other side of the core. The flat secondary battery according to any one of claims 1 to 6, wherein: 前記捲芯の一面側または他面側に存在するタブを前記捲芯の他面側または一面側に導出するためのスペースが形成されたことを特徴とする請求項8に記載の扁平形二次電池。   The flat secondary according to claim 8, wherein a space for leading a tab existing on one side or the other side of the core to the other side or one side of the core is formed. battery. 前記スペースは、前記捲芯の両側端部が切り欠かれて形成されたことを特徴とする請求項9に記載の扁平形二次電池。   The flat secondary battery according to claim 9, wherein the space is formed by cutting out both end portions of the core. 前記スペースは、前記正負極集電部材が折り曲げられて形成されたことを特徴とする請求項9に記載の扁平形二次電池。   The flat secondary battery according to claim 9, wherein the space is formed by bending the positive and negative current collecting members.
JP2008323412A 2008-12-19 2008-12-19 Flat secondary battery Expired - Fee Related JP5242364B2 (en)

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