JP2013105586A - Electrode body for secondary battery, secondary battery and vehicle - Google Patents

Electrode body for secondary battery, secondary battery and vehicle Download PDF

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JP2013105586A
JP2013105586A JP2011247667A JP2011247667A JP2013105586A JP 2013105586 A JP2013105586 A JP 2013105586A JP 2011247667 A JP2011247667 A JP 2011247667A JP 2011247667 A JP2011247667 A JP 2011247667A JP 2013105586 A JP2013105586 A JP 2013105586A
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secondary battery
electrode
belt
winding
negative electrode
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JP5699909B2 (en
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Motoaki Okuda
元章 奥田
Kyoichi Kinoshita
恭一 木下
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Toyota Industries Corp
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

PROBLEM TO BE SOLVED: To provide an electrode body for a secondary battery which can reduce a dead space of the secondary battery having a plurality of winding type power generation elements, attain improved volume energy density, and also prevent power generation element from being overcharged and over-discharged.SOLUTION: An electrode body 10 for the secondary battery is an electrode body for a winding type secondary battery in which a belt-like positive electrode 11 having an active material layer 11a and a belt-like negative electrode 12 having an active material layer 12a are wound while a belt-like separator 13 is interposed between both electrodes. The belt-like positive electrode 11 and the belt-like negative electrode 12 are wound so as to make two wound parts 14 by each single belt-like electrode.

Description

本発明は、二次電池用電極体及び二次電池並びに車両に係り、詳しくは複数の巻回型の電極部を有する二次電池用電極体及び二次電池並びにその二次電池を搭載した車両に関する。   The present invention relates to an electrode body for a secondary battery, a secondary battery, and a vehicle, and more particularly, an electrode body for a secondary battery having a plurality of wound electrode portions, a secondary battery, and a vehicle equipped with the secondary battery. About.

二次電池は再充電が可能であり、繰り返し使用することができるため電源として広く利用されている。近年、化石燃料の使用削減(二酸化炭素排出規制)が求められており、電気自動車やハイブリッド車等の主電源や補助電源に使用される二次電池では、大電流での充電及び放電や二次電池の大容量化が要求されるようになっている。   Secondary batteries are widely used as a power source because they can be recharged and used repeatedly. In recent years, there has been a demand for reduction in the use of fossil fuels (restriction of carbon dioxide emissions). Secondary batteries used for main and auxiliary power sources such as electric vehicles and hybrid vehicles are charged and discharged with large currents and secondary batteries. Increased capacity of batteries is required.

そして、一般に大容量の二次電池は四角箱形の電池ケース内に巻回型の発電要素(電極体)を収容している。ところが、図8(a)に示すように、四角箱形の電池ケース51内に円筒状の巻回型の発電要素52を収容すると、電池ケース51の四隅の側面部に隙間(デッドスペース)が生じ、体積エネルギー密度が低下するという問題がある。隙間をなくすため電池ケース51を円筒形にしたとしても、二次電池を搭載する場所にスペースの無駄が生じ易く、特に電気自動車等の用途では多数の電池を並べて配置するために、このスペースの無駄をなくすことが困難になる。   In general, a large-capacity secondary battery accommodates a wound power generation element (electrode body) in a rectangular box-shaped battery case. However, as shown in FIG. 8 (a), when a cylindrical wound power generation element 52 is accommodated in a rectangular box-shaped battery case 51, gaps (dead spaces) are formed in the side surfaces of the four corners of the battery case 51. There arises a problem that the volume energy density is reduced. Even if the battery case 51 is cylindrical in order to eliminate the gap, it is easy to waste space where the secondary battery is mounted. Especially in applications such as electric vehicles, a large number of batteries are arranged side by side. It becomes difficult to eliminate waste.

また、発電要素52として長円筒状の発電要素を1個だけ電池ケース51内に収容した場合にも、この長円筒状の湾曲した側面部に大きな隙間が生じるのを避けることはできない。図8(b),(c)に示すように、同じ大きさの電池ケース51内に長円筒状の2個の発電要素52を収容した場合と、4個の発電要素52を収容した場合とを比較すると、4個の発電要素52を収容した場合の方が隙間(ハッチングを施した部分)の合計が小さくなる。   Even when only one long cylindrical power generation element is housed in the battery case 51 as the power generation element 52, it is inevitable that a large gap is generated in the curved side surface of the long cylindrical shape. As shown in FIGS. 8B and 8C, a case where two long cylindrical power generation elements 52 are accommodated in a battery case 51 of the same size and a case where four power generation elements 52 are accommodated. When the four power generating elements 52 are accommodated, the total of the gaps (hatched portions) becomes smaller.

そこで、従来、帯状の正負の電極を帯状のセパレータを介して長円筒形に巻回した巻回型の発電要素を複数個(例えば2個)、長円筒形の平坦な側面同士を合わせて配置し並列に接続することにより単電池を構成した電池が提案されている。複数個の発電要素は、一方の端面側の活物質非塗布部に金属板を波板状に繰り返し屈曲させた正極集電体(正極集電端子)が接続され、他方の端面側の活物質非塗布部に金属板を波板状に繰り返し屈曲させた負極集電体(負極集電端子)が接続されている。従って、2個の発電要素は、電池ケース内で並列に接続されて1個の単電池を構成する。   Therefore, conventionally, a plurality of (for example, two) wound-type power generation elements in which strip-shaped positive and negative electrodes are wound in a long cylindrical shape via a strip-shaped separator are arranged with the flat side surfaces of the long cylindrical shape aligned with each other. However, a battery that constitutes a single battery by connecting in parallel has been proposed. The plurality of power generating elements are connected to a positive electrode current collector (positive electrode current collector terminal) in which a metal plate is repeatedly bent into a corrugated plate shape at one end face side of the active material non-applied portion, and the other end face side active material A negative electrode current collector (negative electrode current collector terminal) in which a metal plate is repeatedly bent into a corrugated plate shape is connected to the non-application portion. Accordingly, the two power generation elements are connected in parallel in the battery case to constitute one unit cell.

特開2000−223109号公報JP 2000-223109 A

特許文献1に記載された二次電池は、巻回型の複数の発電要素を1個の電池ケース51に収容して1個の単電池を構成しているため、同じ大きさの1個の電池ケース51内に1個の巻回型の発電要素を収容した場合に比べてデッドスペースを小さくすることはきる。しかし、複数個の発電要素が集電端子で並列に接続された構成のため、各発電要素に内部抵抗の差があることに起因して、各発電要素の容量バランスに差が出るため、過放電・過充電になる発電要素が発生し易い。   In the secondary battery described in Patent Document 1, a plurality of winding-type power generation elements are housed in one battery case 51 to form one unit cell. The dead space can be reduced as compared with the case where one winding type power generation element is accommodated in the battery case 51. However, since a plurality of power generation elements are connected in parallel at the current collecting terminals, there is a difference in the capacity balance of each power generation element due to the difference in internal resistance between each power generation element. Power generation elements that are easily discharged or overcharged are likely to occur.

本発明は、前記の問題に鑑みてなされたものであって、その目的は、巻回型の複数の発電素子を有する二次電池のデッドスペースを低減して体積エネルギー密度の向上を図ることができ、しかも過放電・過充電になる発電要素が発生し難い二次電池用電極体及び二次電池並びにその二次電池を搭載した車両を提供することにある。   The present invention has been made in view of the above problems, and an object of the present invention is to reduce the dead space of a secondary battery having a plurality of winding type power generation elements and to improve the volume energy density. Another object of the present invention is to provide an electrode body for a secondary battery and a secondary battery, and a vehicle equipped with the secondary battery, in which power generation elements that are overdischarged and overcharged are not easily generated.

前記の目的を達成するため、請求項1に記載の発明は、活物質層を有する帯状正極及び活物質層を有する帯状負極が、両者の間に帯状のセパレータが介在する状態で巻回された巻回型の二次電池用電極体であって、前記帯状正極及び前記帯状負極は、それぞれ1枚の帯状電極により巻回部が2個存在するように巻回されている。   In order to achieve the above object, according to the first aspect of the present invention, a belt-like positive electrode having an active material layer and a belt-like negative electrode having an active material layer are wound with a belt-like separator interposed therebetween. In the electrode body for a rechargeable secondary battery, the belt-like positive electrode and the belt-like negative electrode are each wound by a single belt-like electrode so that two winding portions exist.

この発明の二次電池用電極体を四角箱状の電池ケースに収容して構成された二次電池は、同じ電池ケースに1個の巻回部で形成された二次電池用電極体を収容して構成された二次電池に比べて、デッドスペースが小さくなる。したがって、巻回型の複数の発電要素を有する二次電池のデッドスペースを低減して体積エネルギー密度の向上を図ることができ、しかも過放電・過充電になる発電要素が発生し難くなる。   The secondary battery constructed by accommodating the secondary battery electrode body of the present invention in a rectangular box-shaped battery case accommodates the secondary battery electrode body formed by one winding part in the same battery case. Compared to the secondary battery configured as described above, the dead space is reduced. Accordingly, it is possible to reduce the dead space of the secondary battery having a plurality of winding type power generation elements to improve the volume energy density, and it is difficult to generate power generation elements that are overdischarged or overcharged.

請求項2に記載の発明は、請求項1に記載の発明において、前記帯状正極及び前記帯状負極は、それぞれ継ぎ目のない1枚の帯状電極で形成されている。したがって、この発明では、各巻回部を構成する帯状正極及び帯状負極の長さを同じにすることにより、二次電池21を構成したときに各巻回部の容量を同じにすることができる。   According to a second aspect of the present invention, in the first aspect of the invention, the strip-like positive electrode and the strip-like negative electrode are each formed by a single strip-like electrode without a joint. Therefore, in this invention, when the secondary battery 21 is comprised, the capacity | capacitance of each winding part can be made the same by making the length of the strip | belt-shaped positive electrode and strip | belt-shaped negative electrode which comprise each winding part the same.

請求項3に記載の発明は、請求項1に記載の発明において、前記帯状正極及び前記帯状負極は、それぞれ2枚の帯状電極の端部同士が接合された1枚の帯状電極で形成されている。2個の巻回部が存在するように帯状電極を巻回するには1個の巻回部を巻回する巻回装置では巻回することができず、新たな装置が必要になる。しかし、帯状正極及び帯状負極がそれぞれ2枚の帯状電極の端部同士が接合された1枚の帯状電極で構成されたことを許容すると、1個の巻回部を巻回する巻回装置で形成された2個の巻回部を構成する帯状正極同士及び帯状負極同士をそれぞれ接合することで、2個の巻回部を有する二次電池用電極体を製造することができる。   According to a third aspect of the present invention, in the first aspect of the invention, each of the belt-like positive electrode and the belt-like negative electrode is formed of a single belt-like electrode in which ends of two belt-like electrodes are joined to each other. Yes. In order to wind a strip electrode so that two winding parts exist, it cannot wind with the winding device which winds one winding part, but a new device is needed. However, if it is allowed that the belt-like positive electrode and the belt-like negative electrode are each composed of one belt-like electrode in which the ends of the two belt-like electrodes are joined together, a winding device that winds one winding portion is used. By joining the belt-like positive electrodes and the belt-like negative electrodes constituting the two wound portions formed, a secondary battery electrode body having two winding portions can be manufactured.

請求項4に記載の発明は、請求項1〜請求項3のいずれか1項に記載の発明において、前記帯状正極及び前記帯状負極には、それぞれ巻回された状態で、それぞれ複数の正極用タブ部と複数の負極用タブ部が一体に巻回軸方向の同じ側に突出形成されているとともに、複数の前記正極用タブ部同士と複数の前記負極用タブ部同士はそれぞれ巻回軸に対する径方向に重なる。この発明の二次電池用電極体を使用すると、帯状正極の正極用タブ部及び帯状負極の負極用タブ部が巻回軸方向の反対側に突出形成されている二次電池用電極体を使用した場合に比べて、二次電池のデッドスペースを低減して体積エネルギー密度の向上を図ることができる。   The invention according to claim 4 is the invention according to any one of claims 1 to 3, wherein each of the belt-like positive electrode and the belt-like negative electrode is wound around each of a plurality of positive electrodes. The tab portion and the plurality of negative electrode tab portions are integrally formed to protrude on the same side in the winding axis direction, and the plurality of positive electrode tab portions and the plurality of negative electrode tab portions are respectively in relation to the winding axis. Overlapping in the radial direction. When the secondary battery electrode body of the present invention is used, the secondary battery electrode body in which the positive electrode tab portion of the belt-like positive electrode and the negative electrode tab portion of the belt-like negative electrode are formed to protrude on the opposite side in the winding axis direction is used. Compared to the case, the dead space of the secondary battery can be reduced and the volume energy density can be improved.

請求項5に記載の発明は、請求項1〜請求項4のいずれか1項に記載の二次電池用電極体が複数個、1個の正極用集電端子及び1個の負極用集電端子を介して並列に接続されている二次電池用電極体である。この発明の二次電池用電極体は、1個の巻回部を有する二次電池用電極体が混在する状態で1個の正極用集電端子及び1個の負極用集電端子を介して並列に接続した二次電池用電極体に比べて、正極用集電端子及び負極用集電端子との接続の手間が少なくなる。また、この発明の二次電池用電極体を使用して二次電池を構成した場合は、後者の二次電池用電極体を使用して構成した二次電池に比べて、各発電要素の内部抵抗の差に起因して容量バランスに差が出難く、過放電・過充電になる発電要素が発生し難くなる。   The invention according to claim 5 is a plurality of secondary battery electrode bodies according to any one of claims 1 to 4, one positive current collecting terminal and one negative current collector. It is the electrode body for secondary batteries connected in parallel through the terminal. The secondary battery electrode body of the present invention is in a state in which a secondary battery electrode body having one winding portion is mixed, via one positive current collector terminal and one negative current collector terminal. Compared to the electrode bodies for secondary batteries connected in parallel, the labor for connection with the current collector terminal for positive electrode and the current collector terminal for negative electrode is reduced. In addition, when a secondary battery is configured using the secondary battery electrode body of the present invention, the interior of each power generation element is compared to a secondary battery configured using the latter secondary battery electrode body. Due to the difference in resistance, it is difficult to produce a difference in capacity balance, and it is difficult to generate power generation elements that are overdischarged or overcharged.

請求項6に記載の発明は、請求項5に記載の二次電池用電極体を備えた二次電池である。この発明の二次電池は、1個の巻回部を有する複数の二次電池用電極体を1個の正極用集電端子及び1個の負極用集電端子を介して並列に接続した二次電池用電極体を備えた二次電池に比べて、過放電・過充電になる発電要素が発生し難くなる。   The invention according to claim 6 is a secondary battery comprising the electrode body for a secondary battery according to claim 5. The secondary battery according to the present invention includes a plurality of secondary battery electrode bodies each having one winding portion connected in parallel via one positive current collector terminal and one negative current collector terminal. Compared with a secondary battery provided with an electrode body for a secondary battery, power generation elements that become overdischarged and overcharged are less likely to occur.

請求項7に記載の発明は、請求項6に記載の二次電池を搭載した車両である。したがって、この発明の車両は請求項6に記載の二次電池の効果が得られる。   A seventh aspect of the present invention is a vehicle equipped with the secondary battery according to the sixth aspect. Therefore, the vehicle of the present invention can achieve the effect of the secondary battery according to claim 6.

本発明によれば、巻回型の複数の発電要素を有する二次電池のデッドスペースを低減して体積エネルギー密度の向上を図ることができ、しかも過放電・過充電になる発電要素が発生し難い二次電池用電極体及び二次電池並びにその二次電池を搭載した車両を提供することができる。   According to the present invention, it is possible to reduce the dead space of a secondary battery having a plurality of wound-type power generation elements, to improve the volume energy density, and to generate power generation elements that are overdischarged and overcharged. It is possible to provide a secondary battery electrode body, a secondary battery, and a vehicle on which the secondary battery is mounted.

第1の実施形態を示し、(a)は二次電池用電極体の概略斜視図、(b)は2個の巻回部の巻回状態を示す模式図、(c)は正極、負極及びセパレータの関係を示す巻回途中の二次電池用電極体の概略斜視図。1 shows a first embodiment, (a) is a schematic perspective view of an electrode body for a secondary battery, (b) is a schematic diagram showing a winding state of two winding parts, (c) is a positive electrode, a negative electrode, and The schematic perspective view of the electrode body for secondary batteries in the middle of winding which shows the relationship of a separator. 集電端子とタブ部との関係を示す概略分解斜視図。The schematic exploded perspective view which shows the relationship between a current collection terminal and a tab part. 二次電池の模式断面図。The schematic cross section of a secondary battery. 第2の実施形態の二次電池用電極体の概略分解斜視図。The schematic exploded perspective view of the electrode body for secondary batteries of 2nd Embodiment. 別の実施形態の二次電池用電極体の正極と負極との接合関係を示す概略斜視図。The schematic perspective view which shows the joining relationship of the positive electrode and negative electrode of the electrode body for secondary batteries of another embodiment. (a)は別の実施形態の二次電池用電極体の概略斜視図、(b)は別の実施形態の2個の巻回部の巻回状態を示す模式図。(A) is a schematic perspective view of the electrode body for secondary batteries of another embodiment, (b) is a schematic diagram which shows the winding state of the two winding parts of another embodiment. 別の実施形態の二次電池の模式断面図。The schematic cross section of the secondary battery of another embodiment. (a),(b),(c)は四角箱状のケースに発電要素を収容した場合の発電要素の数と無駄なスペースとの関係を示す模式図。(A), (b), (c) is a schematic diagram which shows the relationship between the number of power generation elements at the time of accommodating a power generation element in a square box-shaped case, and useless space.

(第1の実施形態)
以下、本発明を具体化した第1の実施形態を図1〜図3にしたがって説明する。
図1(a)〜(c)に示すように、二次電池用電極体10は、帯状正極11及び帯状負極12が、両者の間に帯状のセパレータ13が介在する状態で巻回された巻回型の二次電池用電極体である。この実施形態では、帯状正極11及び帯状負極12は、それぞれ1枚の帯状電極で形成されている。
(First embodiment)
Hereinafter, a first embodiment of the present invention will be described with reference to FIGS.
As shown in FIGS. 1A to 1C, a secondary battery electrode body 10 is formed by winding a belt-like positive electrode 11 and a belt-like negative electrode 12 with a belt-like separator 13 interposed therebetween. This is a rechargeable secondary battery electrode body. In this embodiment, the belt-like positive electrode 11 and the belt-like negative electrode 12 are each formed of a single belt-like electrode.

帯状正極11は、金属製の帯状の集電体に活物質が塗布された活物質層11aを有し、帯状負極12は、金属製の帯状の集電体に活物質が塗布された活物質層12aを有する。集電体は、例えば帯状の銅箔で形成され、活物質層11a,12aはそれぞれ集電体の両面に形成されている。活物質は、例えば、ニッケル水素電池とリチウムイオン電池のように二次電池の種類によって異なる。また、同じ種類の二次電池でも正極用の活物質と負極用の活物質とでは異なる。   The strip-shaped positive electrode 11 has an active material layer 11a in which an active material is applied to a metal strip-shaped current collector, and the strip-shaped negative electrode 12 is an active material in which an active material is coated to a metal strip-shaped current collector. It has a layer 12a. The current collector is formed of, for example, a strip-shaped copper foil, and the active material layers 11a and 12a are respectively formed on both surfaces of the current collector. The active material varies depending on the type of secondary battery such as a nickel metal hydride battery and a lithium ion battery. Even in the same type of secondary battery, the active material for the positive electrode and the active material for the negative electrode are different.

帯状正極11、帯状負極12及びセパレータ13は、長円筒形状の巻回部14が2個存在するように巻回されており、2個の巻回部14はそれぞれ容量が同じに形成されている。即ち、2個の巻回部14はそれぞれ帯状正極11及び帯状負極12の長さが同じになるように形成されている。図1(b)に示すように、帯状正極11、帯状負極12及びセパレータ13の巻回方向は、2個の巻回部14でそれぞれ内側から外側に向かって右巻き(同方向)になっている。なお、図1(b)は、帯状正極11、帯状負極12及びセパレータ13の巻回方向を示す図であり、帯状正極11、帯状負極12及びセパレータ13の4枚をまとめて1本の線で表している。   The strip-shaped positive electrode 11, the strip-shaped negative electrode 12, and the separator 13 are wound so that there are two long cylindrical winding portions 14, and the two winding portions 14 are formed to have the same capacity. . That is, the two winding portions 14 are formed so that the lengths of the strip-shaped positive electrode 11 and the strip-shaped negative electrode 12 are the same. As shown in FIG. 1B, the winding direction of the strip-shaped positive electrode 11, the strip-shaped negative electrode 12, and the separator 13 is right-handed (in the same direction) from the inside to the outside at the two winding portions 14, respectively. Yes. FIG. 1B is a view showing the winding direction of the strip-shaped positive electrode 11, the strip-shaped negative electrode 12 and the separator 13, and the four strips of the strip-shaped positive electrode 11, the strip-shaped negative electrode 12 and the separator 13 are combined into one line. Represents.

2個の巻回部14の一方の巻回部14では、帯状正極11が帯状負極12の内側に配置され、セパレータ13は帯状正極11と帯状負極12との間に配置されるものと、帯状負極12の外側に配置されるものとの2枚が存在し、最外層がセパレータ13となる。また、他方の巻回部14では、最外層が帯状正極11となり、最外層側から帯状正極11、セパレータ13、帯状負極12、セパレータ13の順となるように巻回されている。   In one winding portion 14 of the two winding portions 14, the strip-like positive electrode 11 is disposed inside the strip-like negative electrode 12, and the separator 13 is disposed between the strip-like positive electrode 11 and the strip-like negative electrode 12. There are two sheets, one that is disposed outside the negative electrode 12, and the outermost layer is the separator 13. Moreover, in the other winding part 14, the outermost layer turns into the strip | belt-shaped positive electrode 11, and it winds so that it may become the order of the strip | belt-shaped positive electrode 11, the separator 13, the strip | belt-shaped negative electrode 12, and the separator 13 from the outermost layer side.

帯状正極11及び帯状負極12には、それぞれ巻回された状態で、それぞれ複数の正極用タブ部11bと複数の負極用タブ部12bが一体に巻回軸方向の同じ側に突出形成されているとともに、複数の正極用タブ部11b同士と複数の負極用タブ部12b同士はそれぞれ巻回軸に対する径方向に重なる。正極用タブ部11b及び負極用タブ部12bは帯状正極11あるいは帯状負極12の活物質層11a,12aが形成されていない部分である活物質非塗布部で形成されている。   A plurality of positive electrode tab portions 11b and a plurality of negative electrode tab portions 12b are integrally formed on the same side in the winding axis direction in a state of being wound on the belt-like positive electrode 11 and the belt-like negative electrode 12, respectively. At the same time, the plurality of positive electrode tab portions 11b and the plurality of negative electrode tab portions 12b overlap each other in the radial direction with respect to the winding axis. The positive electrode tab portion 11b and the negative electrode tab portion 12b are formed of an active material non-applied portion which is a portion where the active material layers 11a and 12a of the strip-shaped positive electrode 11 or the strip-shaped negative electrode 12 are not formed.

前記のように構成された二次電池用電極体10は、図2に示すように、帯状正極11の正極用タブ部11bに正極用集電端子15が接続され、帯状負極12の負極用タブ部12bに負極用集電端子16が接続されることにより、2個の巻回部14即ち発電要素が並列に接続される。正極用集電端子15及び負極用集電端子16は、それぞれ金属板を波板状に屈曲させたものであり、波板部15a,16aの各間隙に正極用タブ部11bや負極用タブ部12bを多数枚ずつ挟み込んで両側から押さえ付け、超音波溶接やレーザー溶接等により溶着させることで接続を行う。また、正極用集電端子15及び負極用集電端子16には、それぞれ波板部15a,16aの部分の中央から突出した接続部15b,16bが形成されている。   As shown in FIG. 2, the secondary battery electrode body 10 configured as described above includes a positive electrode current collector terminal 15 connected to the positive electrode tab portion 11 b of the belt-like positive electrode 11, and a negative electrode tab of the belt-like negative electrode 12. By connecting the negative electrode current collecting terminal 16 to the part 12b, the two winding parts 14, that is, the power generation elements are connected in parallel. The positive electrode current collecting terminal 15 and the negative electrode current collecting terminal 16 are each formed by bending a metal plate into a corrugated plate shape, and a positive electrode tab portion 11b or a negative electrode tab portion is provided in each gap between the corrugated plate portions 15a and 16a. The connection is made by sandwiching a large number of 12b pieces and pressing them from both sides and welding them by ultrasonic welding, laser welding or the like. The positive current collecting terminal 15 and the negative current collecting terminal 16 are formed with connecting portions 15b and 16b protruding from the center of the corrugated plate portions 15a and 16a, respectively.

図3に示すように、二次電池用電極体10は、電池ケース17に収容されるとともに正極用集電端子15の接続部15bが正極端子18に固定されて正極端子18に電気的に接続され、負極用集電端子16の接続部16bが負極端子19に固定されて負極端子19に電気的に接続される。そして、電池ケース17に注入された電解液20と共に二次電池21が構成される。   As shown in FIG. 3, the secondary battery electrode body 10 is housed in a battery case 17, and the connection portion 15 b of the positive electrode current collector terminal 15 is fixed to the positive electrode terminal 18 and electrically connected to the positive electrode terminal 18. Then, the connecting portion 16 b of the negative electrode current collecting terminal 16 is fixed to the negative electrode terminal 19 and electrically connected to the negative electrode terminal 19. And the secondary battery 21 is comprised with the electrolyte solution 20 inject | poured into the battery case 17. FIG.

前記の構成の二次電池用電極体10を用いた二次電池21は種々の用途に使用されるが、例えば車両に搭載した状態でも使用される。
次に前記のように構成された二次電池21の作用を説明する。二次電池21の放電時、二次電池21を構成する発電要素としての巻回部14から正極用集電端子15を介して電流が取り出される。このとき、各巻回部14が独立して形成された構成の場合は、各巻回部14における内部抵抗が異なり、各発電要素に内部抵抗の差があることに起因して、各発電要素の容量バランスに差が出るため、過放電になる発電要素が発生し易い。また、充電時にも、各発電要素の容量バランスに差が出るため、過充電になる発電要素が発生し易い。しかし、この実施形態の二次電池21に使用されている二次電池用電極体10は、2個の巻回部14を構成する帯状正極11及び帯状負極12は、それぞれ1枚の帯状電極で形成されているため、各発電要素に内部抵抗の差がなく、過放電・過充電にならない。
The secondary battery 21 using the secondary battery electrode body 10 having the above-described configuration is used for various purposes. For example, the secondary battery 21 is also used in a state of being mounted on a vehicle.
Next, the operation of the secondary battery 21 configured as described above will be described. When the secondary battery 21 is discharged, current is taken out from the winding portion 14 as a power generation element constituting the secondary battery 21 through the positive electrode current collecting terminal 15. At this time, in the case of the configuration in which each winding part 14 is formed independently, the internal resistance in each winding part 14 is different, and the capacity of each power generation element is due to the difference in internal resistance between each power generation element. Since there is a difference in balance, power generation elements that are overdischarged easily occur. In addition, since there is a difference in the capacity balance of each power generation element during charging, power generation elements that are overcharged easily occur. However, in the secondary battery electrode body 10 used in the secondary battery 21 of this embodiment, the belt-like positive electrode 11 and the belt-like negative electrode 12 constituting the two winding portions 14 are each one strip-like electrode. Because it is formed, there is no difference in internal resistance among the power generation elements, and overdischarge and overcharge do not occur.

この実施形態によれば、以下に示す効果を得ることができる。
(1)二次電池用電極体10は、活物質層11aを有する帯状正極11及び活物質層12aを有する帯状負極12が、両者の間に帯状のセパレータ13が介在する状態で巻回された巻回型の二次電池用電極体である。そして、帯状正極11及び帯状負極12は、それぞれ1枚の帯状電極により巻回部14が2個存在するように巻回されている。この二次電池用電極体10を四角箱状の電池ケース17に収容して構成された二次電池21は、同じ電池ケース17に1個の巻回部で形成された二次電池用電極体を収容して構成された二次電池に比べて、デッドスペースが小さくなる。したがって、巻回型の複数の発電要素を有する二次電池21のデッドスペースを低減して体積エネルギー密度の向上を図ることができ、しかも過放電・過充電になる発電要素が発生し難くなる。
According to this embodiment, the following effects can be obtained.
(1) In the secondary battery electrode body 10, a strip-shaped positive electrode 11 having an active material layer 11a and a strip-shaped negative electrode 12 having an active material layer 12a are wound with a strip-shaped separator 13 interposed therebetween. This is an electrode body for a wound type secondary battery. The belt-like positive electrode 11 and the belt-like negative electrode 12 are each wound by one belt-like electrode so that there are two winding portions 14. A secondary battery 21 configured by accommodating the secondary battery electrode body 10 in a rectangular box-shaped battery case 17 includes a secondary battery electrode body formed in the same battery case 17 by one winding portion. Compared to a secondary battery configured to accommodate the battery, the dead space is reduced. Therefore, the dead space of the secondary battery 21 having a plurality of winding type power generation elements can be reduced to improve the volume energy density, and power generation elements that are overdischarged and overcharged are hardly generated.

(2)帯状正極11及び帯状負極12は、それぞれ継ぎ目のない1枚の帯状電極で形成されている。したがって、各巻回部14を構成する帯状正極11及び帯状負極12の長さを同じにすることにより、二次電池21を構成したときに各巻回部14の容量を同じにすることができる。   (2) The strip-shaped positive electrode 11 and the strip-shaped negative electrode 12 are each formed by a single strip-shaped electrode without a joint. Therefore, by making the lengths of the strip-shaped positive electrode 11 and the strip-shaped negative electrode 12 constituting each winding portion 14 the same, the capacity of each winding portion 14 can be made the same when the secondary battery 21 is constructed.

(3)二次電池21は、継ぎ目のない1枚の帯状電極で形成された帯状正極11及び帯状負極12で同じ容量に形成された2個の巻回部14を有する1個の二次電池用電極体10を電池ケース17に収容して構成されている。したがって、各発電要素の内部抵抗が同じになり、一部の発電要素が過放電・過充電になることを防止することができる。   (3) The secondary battery 21 is one secondary battery having two winding portions 14 formed in the same capacity with the strip-shaped positive electrode 11 and the strip-shaped negative electrode 12 formed of a single strip-shaped electrode without a joint. The electrode body 10 is housed in a battery case 17 and configured. Therefore, the internal resistance of each power generation element becomes the same, and it is possible to prevent some power generation elements from being overdischarged or overcharged.

(4)帯状正極11及び帯状負極12には、それぞれ巻回された状態で、それぞれ複数の正極用タブ部11bと複数の負極用タブ部12bが一体に巻回軸方向の同じ側に突出形成されているとともに、複数の正極用タブ部11b同士と複数の負極用タブ部12b同士はそれぞれ巻回軸に対する径方向に重なる。したがって、この二次電池用電極体10を使用すると、正極用タブ部11b及び負極用タブ部12bが巻回軸方向の反対側に突出形成されている二次電池用電極体を使用した場合に比べて、二次電池21のデッドスペースを低減して体積エネルギー密度の向上を図ることができる。   (4) A plurality of positive electrode tab portions 11b and a plurality of negative electrode tab portions 12b are integrally formed on the same side in the winding axis direction while being wound on the belt-like positive electrode 11 and the belt-like negative electrode 12, respectively. In addition, the plurality of positive electrode tab portions 11b and the plurality of negative electrode tab portions 12b overlap each other in the radial direction with respect to the winding axis. Therefore, when the secondary battery electrode body 10 is used, the secondary battery electrode body in which the positive electrode tab portion 11b and the negative electrode tab portion 12b are formed to protrude on the opposite side in the winding axis direction is used. In comparison, the dead space of the secondary battery 21 can be reduced and the volume energy density can be improved.

(第2の実施形態)
次に、第2の実施形態を図4にしたがって説明する。この実施形態は、巻回部14が2個存在する第1の実施形態の二次電池用電極体10を複数(2個)並列に接続した状態で二次電池21を構成している点が第1の実施形態と異なっている。第1の実施形態と同様の部分については同一符号を付して詳しい説明を省略する。
(Second Embodiment)
Next, a second embodiment will be described with reference to FIG. In this embodiment, the secondary battery 21 is configured in a state where a plurality (two) of the secondary battery electrode bodies 10 of the first embodiment having two winding portions 14 are connected in parallel. This is different from the first embodiment. The same parts as those in the first embodiment are denoted by the same reference numerals, and detailed description thereof is omitted.

図4に示すように、二次電池用電極体30は、正極用集電端子25及び負極用集電端子26の基本構成は正極用集電端子15及び負極用集電端子16と同じで、波板部25a,26aの隙間の間隔及び数が第1の実施形態のものと異なっている。正極用集電端子25が4個の巻回部14の正極用タブ部11bに接続され、負極用集電端子26が4個の巻回部14の負極用タブ部12bに接続されることにより、4個の巻回部14即ち発電要素が並列に接続される。波板部25a,26aの部分の中央から突出した接続部25b,26bが形成されている。   As shown in FIG. 4, the basic structure of the positive electrode current collector terminal 25 and the negative electrode current collector terminal 26 of the secondary battery electrode body 30 is the same as that of the positive electrode current collector terminal 15 and the negative electrode current collector terminal 16. The gap spacing and the number of the corrugated plate portions 25a and 26a are different from those of the first embodiment. The positive current collecting terminal 25 is connected to the positive electrode tab portion 11b of the four winding portions 14, and the negative current collecting terminal 26 is connected to the negative electrode tab portion 12b of the four winding portions 14. Four winding portions 14, that is, power generation elements are connected in parallel. Connection portions 25b and 26b projecting from the center of the corrugated plate portions 25a and 26a are formed.

この第2の実施形態によれば、第1の実施形態の(2)〜(4)と同様な効果に加えて以下の効果を得ることができる。
(5)二次電池用電極体30は、複数個の二次電池用電極体10が1個の正極用集電端子25及び1個の負極用集電端子26を介して並列に接続されている。二次電池用電極体30は、巻回部の合計数が同じ場合、1個の巻回部を有する二次電池用電極体と、2個の巻回部を有する二次電池用電極体10とが混在する状態で1個の正極用集電端子25及び1個の負極用集電端子26を介して並列に接続した二次電池用電極体に比べて、正極用集電端子25及び負極用集電端子16との接続の手間が少なくなる。また、この二次電池用電極体30を使用して二次電池21を構成した場合は、後者の二次電池用電極体を使用して構成した二次電池に比べて、過放電・過充電になる発電要素が発生し難くなる。
According to this 2nd Embodiment, in addition to the effect similar to (2)-(4) of 1st Embodiment, the following effects can be acquired.
(5) The secondary battery electrode body 30 includes a plurality of secondary battery electrode bodies 10 connected in parallel via one positive current collector terminal 25 and one negative current collector terminal 26. Yes. When the total number of winding parts is the same, the secondary battery electrode body 30 has a secondary battery electrode body having one winding part and the secondary battery electrode body 10 having two winding parts. In comparison with a secondary battery electrode body connected in parallel through one positive current collector terminal 25 and one negative current collector terminal 26 in a state where the The time and labor of connection with the current collecting terminal 16 are reduced. In addition, when the secondary battery 21 is configured using the secondary battery electrode body 30, the overdischarge / overcharge is compared to the secondary battery configured using the latter secondary battery electrode body. It becomes difficult to generate power generation elements.

実施形態は前記に限定されるものではなく、例えば、次のように具体化してもよい。
○ 2個の巻回部14は容量が同じではなく、多少違っていてもよい。
○ 帯状正極11及び帯状負極12をそれぞれ2枚の帯状電極が接合された1枚の帯状電極で形成してもよい。この場合、巻回方向が同じに製作した2個の巻回部14を、図5に示すように、その最外周に位置する帯状負極12の端部同士を接合により接合し、セパレータ13を挟んでその内側に位置する帯状正極11の端部同士を接合により接合する。なお、各巻回部14を構成するそれぞれ2枚のセパレータ13は必ずしも接続する必要はなく、2個の巻回部14からなる二次電池用電極体10はセパレータ13が4枚存在する状態になる。2個の巻回部14が存在するように帯状電極を巻回するには1個の巻回部を巻回する巻回装置では巻回することができず、新たな装置が必要になる。しかし、この実施形態の場合は、1個の巻回部14を巻回する巻回装置で形成された2個の巻回部を構成する各帯状正極11同士及び帯状負極12の端部同士をそれぞれ接合することで、2個の巻回部14を有する二次電池用電極体10を製造することができる。各巻回部14を構成する帯状正極11、帯状負極12、セパレータ13として同じ製造ロットのものを使用することで、各巻回部14の内部抵抗の差をできるだけ少なくすることができる。なお、接合は溶接に限らず、接着剤や半田で接合してもよい。
The embodiment is not limited to the above, and may be embodied as follows, for example.
○ Two winding parts 14 are not the same capacity, and may be somewhat different.
The strip-shaped positive electrode 11 and the strip-shaped negative electrode 12 may each be formed of a single strip-shaped electrode in which two strip-shaped electrodes are joined. In this case, as shown in FIG. 5, the two winding portions 14 manufactured in the same winding direction are joined to each other by joining the ends of the strip-like negative electrode 12 positioned on the outermost periphery, and the separator 13 is sandwiched between them. Then, the end portions of the strip-like positive electrode 11 located inside thereof are joined by joining. The two separators 13 constituting each winding part 14 do not necessarily need to be connected, and the secondary battery electrode body 10 including the two winding parts 14 has four separators 13. . In order to wind the strip electrode so that there are two winding portions 14, it is not possible to wind with a winding device that winds one winding portion, and a new device is required. However, in the case of this embodiment, the belt-like positive electrodes 11 and the belt-like negative electrodes 12 constituting the two winding parts formed by the winding device that winds one winding part 14 are connected to each other. By joining each, the electrode body 10 for secondary batteries which has the two winding parts 14 can be manufactured. By using the same production lot as the strip-shaped positive electrode 11, the strip-shaped negative electrode 12, and the separator 13 constituting each winding section 14, the difference in internal resistance of each winding section 14 can be minimized. The joining is not limited to welding, and may be joined with an adhesive or solder.

○ 図6(a)に示すように、二次電池用電極体10は帯状正極11の活物質非塗布部11cと帯状負極12の活物質非塗布部12cとが巻回部14の巻回軸方向の反対側に位置する状態で巻回された構成としてもよい。この場合、正極用集電端子15,25や負極用集電端子16,26の接続位置の自由度が高くなるとともに、活物質非塗布部11c,12cの一部を切り欠き除去する必要がない。この構成の二次電池用電極体10を使用した二次電池21は、図7に示すように、二次電池用電極体10の巻回軸方向が電池ケース17の左右方向に延びる状態で電池ケース17に収容される。また、それに対応して、形状が異なる正極用集電端子15,25及び負極用集電端子16,26が使用される。   As shown in FIG. 6 (a), the secondary battery electrode body 10 has an active material non-applied portion 11c of the strip-shaped positive electrode 11 and an active material non-applied portion 12c of the strip-shaped negative electrode 12 that is a winding axis of the winding portion 14. It is good also as a structure wound by the state located in the opposite side of a direction. In this case, the degree of freedom of the connection positions of the positive current collector terminals 15 and 25 and the negative current collector terminals 16 and 26 is increased, and it is not necessary to cut away and remove part of the active material non-applied portions 11c and 12c. . As shown in FIG. 7, the secondary battery 21 using the secondary battery electrode body 10 having this configuration is configured such that the winding axis direction of the secondary battery electrode body 10 extends in the left-right direction of the battery case 17. Housed in case 17. Correspondingly, positive current collecting terminals 15 and 25 and negative current collecting terminals 16 and 26 having different shapes are used.

○ 二次電池用電極体10を構成する2個の巻回部14を構成する帯状正極11、帯状負極12及びセパレータ13の巻回方向は、図6(b)に示すように、2個の巻回部14でそれぞれ内側から外側に向かって右巻きと左巻き(互いに逆方向)になっていてもよい。   ○ As shown in FIG. 6B, the winding direction of the strip-like positive electrode 11, the strip-like negative electrode 12 and the separator 13 constituting the two winding portions 14 constituting the secondary battery electrode body 10 is The winding portion 14 may be right-handed and left-handed (in opposite directions) from the inside to the outside.

○ 正極用集電端子及び負極用集電端子は、それぞれ1個で二次電池用電極体10,30を構成する複数の巻回部14の帯状正極11の正極用タブ部11b及び帯状負極12の負極用タブ部12bと接合可能な形状であればよく、波板部15a,16a等を有さずに、複数の溶接面を有する形状であってもよい。   The positive electrode current collector terminal and the negative electrode current collector terminal each have a positive electrode tab portion 11b and a belt-like negative electrode 12 of the belt-like positive electrode 11 of the plurality of winding portions 14 constituting the secondary battery electrode bodies 10 and 30, respectively. Any shape that can be joined to the negative electrode tab portion 12b may be used, and a shape having a plurality of welding surfaces may be used without the corrugated plate portions 15a and 16a.

○ 複数の巻回部14を有する二次電池用電極体は、第1の実施形態又は第2の実施形態の二次電池用電極体10を少なくとも1個含む複数個の巻回型の二次電池用電極体が、1個の正極用集電端子及び1個の負極用集電端子を介して並列に接続された構成であってもよい。例えば、二次電池用電極体は奇数個の巻回部14が1個の正極用集電端子及び1個の負極用集電端子を介して並列に接続された構成であってもよい。この二次電池用電極体を使用した二次電池の場合も、巻回部14を1個有する二次電池用電極体のみを所定の数、1個の正極用集電端子及び負極用集電端子を介して並列に接続された二次電池用電極体を使用して二次電池を構成した場合に比べて、過放電・過充電になる発電要素が発生し難くなる。   A secondary battery electrode body having a plurality of winding parts 14 is a plurality of winding type secondary bodies including at least one secondary battery electrode body 10 of the first embodiment or the second embodiment. The battery electrode body may be configured to be connected in parallel via one positive current collecting terminal and one negative current collecting terminal. For example, the electrode body for a secondary battery may have a configuration in which an odd number of winding portions 14 are connected in parallel via one positive current collector terminal and one negative current collector terminal. Also in the case of a secondary battery using this secondary battery electrode body, only a predetermined number of secondary battery electrode bodies having one winding portion 14, one positive current collector terminal and negative current collector Compared with the case where a secondary battery is configured using secondary battery electrode bodies connected in parallel via terminals, power generation elements that are overdischarged and overcharged are less likely to occur.

○ 複数の二次電池用電極体10を直列に接続して二次電池用電極体を構成しても良い。
○ 帯状正極11の活物質非塗布部11cと帯状負極12の活物質非塗布部12cとが巻回部14の巻回軸方向の反対側に位置する状態で巻回された構成の二次電池用電極体10において、活物質非塗布部11c,12cはそれぞれ活物質層11a,12aに沿って帯状正極11あるいは帯状負極12の全長にわたって設けずに一部に設けてもよい。
A plurality of secondary battery electrode bodies 10 may be connected in series to form a secondary battery electrode body.
A secondary battery having a configuration in which the active material non-applied portion 11c of the strip-shaped positive electrode 11 and the active material non-applied portion 12c of the strip-shaped negative electrode 12 are wound in a state of being positioned on the opposite side of the winding portion 14 in the winding axis direction. In the electrode body 10, the active material non-applied portions 11 c and 12 c may be provided in a part without being provided over the entire length of the strip-shaped positive electrode 11 or the strip-shaped negative electrode 12 along the active material layers 11 a and 12 a, respectively.

10,30…二次電池用電極体、11…帯状正極、11a,12a…活物質層、11b…正極用タブ部、12b…負極用タブ部、12…帯状負極、13…セパレータ、14…巻回部、15,25…正極用集電端子、16,26…負極用集電端子、21…二次電池。   DESCRIPTION OF SYMBOLS 10,30 ... Secondary battery electrode body, 11 ... Strip-shaped positive electrode, 11a, 12a ... Active material layer, 11b ... Positive electrode tab portion, 12b ... Negative electrode tab portion, 12 ... Strip-shaped negative electrode, 13 ... Separator, 14 ... Winding Rotating part, 15, 25 ... collector terminal for positive electrode, 16, 26 ... collector terminal for negative electrode, 21 ... secondary battery.

Claims (7)

活物質層を有する帯状正極及び活物質層を有する帯状負極が、両者の間に帯状のセパレータが介在する状態で巻回された巻回型の二次電池用電極体であって、
前記帯状正極及び前記帯状負極は、それぞれ1枚の帯状電極により巻回部が2個存在するように巻回されていることを特徴とする二次電池用電極体。
A band-shaped positive electrode having an active material layer and a band-shaped negative electrode having an active material layer are wound-type secondary battery electrode bodies wound with a band-shaped separator interposed therebetween,
The belt-like positive electrode and the belt-like negative electrode are each wound by a single belt-like electrode so that there are two winding portions.
前記帯状正極及び前記帯状負極は、それぞれ継ぎ目のない1枚の帯状電極で形成されている請求項1に記載の二次電池用電極体。   2. The electrode body for a secondary battery according to claim 1, wherein each of the belt-like positive electrode and the belt-like negative electrode is formed by a single belt-like electrode without a joint. 前記帯状正極及び前記帯状負極は、それぞれ2枚の帯状電極の端部同士が接合された1枚の帯状電極で形成されている請求項1に記載の二次電池用電極体。   2. The secondary battery electrode body according to claim 1, wherein each of the belt-like positive electrode and the belt-like negative electrode is formed of one belt-like electrode in which ends of two belt-like electrodes are joined to each other. 前記帯状正極及び前記帯状負極には、それぞれ巻回された状態で、それぞれ複数の正極用タブ部と複数の負極用タブ部が一体に巻回軸方向の同じ側に突出形成されているとともに、複数の前記正極用タブ部同士と複数の前記負極用タブ部同士はそれぞれ巻回軸に対する径方向に重なる請求項1〜請求項3のいずれか1項に記載の二次電池用電極体。   The belt-like positive electrode and the belt-like negative electrode are respectively wound in a plurality of positive electrode tab portions and a plurality of negative electrode tab portions formed integrally and projecting on the same side in the winding axis direction, 4. The electrode body for a secondary battery according to claim 1, wherein the plurality of positive electrode tab portions and the plurality of negative electrode tab portions overlap each other in a radial direction with respect to a winding axis. 5. 請求項1〜請求項4のいずれか1項に記載の二次電池用電極体が複数個、1個の正極用集電端子及び1個の負極用集電端子を介して並列に接続されている二次電池用電極体。   A plurality of secondary battery electrode bodies according to any one of claims 1 to 4 are connected in parallel via one positive current collector terminal and one negative current collector terminal. An electrode body for a secondary battery. 請求項5に記載の二次電池用電極体を備えた二次電池。   A secondary battery comprising the secondary battery electrode body according to claim 5. 請求項6に記載の二次電池を搭載した車両。   A vehicle equipped with the secondary battery according to claim 6.
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