JP2010138059A - Luster glaze and ceramic product using luster glaze - Google Patents
Luster glaze and ceramic product using luster glaze Download PDFInfo
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Description
本発明は、一般的かつ簡素な焼成方法でタイル等の窯業製品の表面全体に虹彩および金属光沢を施すことができるラスター釉、およびそのラスター釉を用いた窯業製品に関するものである。 The present invention relates to a raster jar that can apply iris and metallic luster to the entire surface of a ceramic product such as tiles by a general and simple firing method, and a ceramic product using the raster jar.
従来より、窯業製品の表面に虹彩および金属を施す技術として、鉛やカドミウムなどの重金属酸化物を釉薬に含有させ施釉し焼成する方法が広く知られている。
また、近年では、釉薬にタングステン化合物を含有させ施釉し焼成する方法(特開2006−225187号公報)が提案されている。
Conventionally, as a technique for applying iris and metal to the surface of ceramic products, a method in which heavy metal oxides such as lead and cadmium are contained in glaze and glazed and fired is widely known.
In recent years, a method (Japanese Patent Laid-Open No. 2006-225187) in which a glaze is made to contain a tungsten compound and baked has been proposed.
しかし、前者の場合、鉛やカドミウムが体内に侵入すると排出されず、貧血、運動神経麻痺、腹痛、臓器機能不全、子供の知能や神経行動的発育に悪影響を与えることがある点が指摘されている。特にこの種の釉薬は発色を良くするために低温焼成されることから、陶器などに使用されると溶出して体内に蓄積する可能性が高く安全性が問題となっている。 However, in the former case, it has been pointed out that lead and cadmium are not excreted when they enter the body, which may adversely affect anemia, motor paralysis, abdominal pain, organ dysfunction, children's intelligence and neurobehavioral development. Yes. In particular, this type of glaze is fired at a low temperature in order to improve color development. Therefore, when it is used in ceramics or the like, there is a high possibility that it will dissolve and accumulate in the body.
他方、後者の場合は、窯業製品の表面に多辺形状の虹彩模様(虹彩を放つ結晶或いは斑文)が形成されるものであり全面に虹彩および金属光沢が現れるものではなかった。また、焼成工程の後に低温下における結晶成長工程を要するものであった。
そこで、本発明の課題は、釉薬に人体へ悪影響を及ぼす重金属化合物を使用することなく、一般的かつ簡素な焼成方法でタイル等の窯業製品の表面全体に虹彩および金属光沢を低廉に施すことができる新規な組成のラスター釉およびそのラスター釉を用いた窯業製品を提供することにある。 Therefore, an object of the present invention is to inexpensively apply iris and metallic luster to the entire surface of ceramic products such as tiles by a general and simple firing method without using heavy metal compounds that adversely affect the human body in glazes. It is an object of the present invention to provide a raster cake having a novel composition and a ceramic product using the raster cake.
上記課題を解決するものは、基礎釉薬100.0重量部に対して、1.0重量部以上30.0重量部以下の三酸化タングステンおよび1.0重量部以上30.0重量部以下の炭酸ストロンチウムを添加したことを特徴とするラスター釉である。 What solves the said subject is 1.0 to 30.0 parts by weight of tungsten trioxide and 1.0 to 30.0 parts by weight of carbonate with respect to 100.0 parts by weight of the basic glaze. A raster jar characterized by the addition of strontium.
前記ラスター釉に、前記基礎釉薬100.0重量部に対して0.3重量部以上8.0重量部以下の炭酸リチウムを添加したものであることが好ましい。前記ラスター釉に、酸化チタン、酸化マンガン、酸化コバルト、酸化銅、二硫化モリブデンまたは酸化第二鉄のうち少なくとも一つを添加したものであることが好ましい。 It is preferable that 0.3 to 8.0 parts by weight of lithium carbonate is added to the raster glaze with respect to 100.0 parts by weight of the basic glaze. It is preferable that at least one of titanium oxide, manganese oxide, cobalt oxide, copper oxide, molybdenum disulfide or ferric oxide is added to the raster soot.
また、上記課題を解決するものは、前記請求項1ないし3のいずれかのラスター釉を成形体の表面に付着させ焼成したことを特徴とする窯業製品である。 Moreover, what solves the said subject is the ceramics product characterized by adhering the raster soot in any one of the said Claim 1 thru | or 3 to the surface of a molded object, and baking.
請求項1に記載にした発明によれば、釉薬に人体へ悪影響を及ぼす重金属化合物を使用することなく、一般的かつ簡素な焼成方法でタイル等の窯業製品の表面全体に虹彩および金属光沢を低廉に施すことができる。
請求項2に記載にした発明によれば、炭酸リチウムを添加することで窯業製品の表面全体により確実かつ鮮明に虹彩および金属光沢を施すことができる。
請求項3に記載にした発明によれば、上記請求項1に記載の発明の効果に加え、様々な色彩および色調を呈した窯業製品を作製できる。
請求項4に記載にした発明によれば、釉薬に人体へ悪影響を及ぼす重金属化合物を使用することなく、タイル等の窯業製品の表面全体に虹彩および金属光沢を施した窯業製品を低廉かつ容易に製作できる。
According to the first aspect of the present invention, it is possible to reduce iris and metallic luster on the entire surface of ceramic products such as tiles by a general and simple firing method without using heavy metal compounds that adversely affect the human body in glazes. Can be applied.
According to the second aspect of the present invention, the iris and metallic luster can be reliably and vividly given to the entire surface of the ceramic product by adding lithium carbonate.
According to the invention described in claim 3, in addition to the effect of the invention described in claim 1, ceramic products exhibiting various colors and tones can be produced.
According to the invention described in claim 4, it is possible to easily and inexpensively provide a ceramic product in which the entire surface of the ceramic product such as tiles has been given an iris and a metallic luster without using a heavy metal compound that adversely affects the human body in the glaze. Can be produced.
本発明は、基礎釉薬に三酸化タングステンおよび炭酸ストロンチウムを添加することで、釉薬に人体へ悪影響を及ぼす重金属化合物を使用することなく、簡素な焼成方法でタイル等の窯業製品の表面全体に虹彩および金属光沢を低廉に施すことができるラスター釉、およびそのラスター釉を用いることで表面全体に虹彩および金属光沢を呈した窯業製品を実現した。 By adding tungsten trioxide and strontium carbonate to the basic glaze, the present invention does not use heavy metal compounds that adversely affect the human body in the glaze, and the iris and the entire surface of ceramic products such as tiles with a simple firing method. By using a raster jar that can be provided with a metallic luster at a low cost, and using the raster jar, a ceramic product exhibiting iris and metallic luster on the entire surface was realized.
基礎釉薬100.0重量部に対して、1.0重量部以上30.0重量部以下の三酸化タングステンおよび1.0重量部以上30.0重量部以下の炭酸ストロンチウムを添加したことを特徴とするラスター釉である。以下、各構成について順次詳述する。 1.0 to 30.0 parts by weight of tungsten trioxide and 1.0 to 30.0 parts by weight of strontium carbonate are added to 100.0 parts by weight of the basic glaze. It is a raster kite to do. Hereinafter, each configuration will be described in detail.
基礎釉薬は、窯業製品の表面に釉薬層を形成するために一般的に使用されている化合物の集合体からなり、例えば、以下の表1の化合物から形成されたものである。 A basic glaze consists of the aggregate | assembly of the compound generally used in order to form a glaze layer on the surface of ceramic products, for example, is formed from the compound of the following Table 1.
三酸化タングステンおよび炭酸ストロンチウムは、この基礎釉薬に添加する化合物であり、具体的には、本発明のラスター釉は、この基礎釉薬100.0重量部に対して、1.0重量部以上30.0重量部以下の三酸化タングステンおよび1.0重量部以上30.0重量部以下の炭酸ストロンチウムを添加して形成されている。なお、三酸化タングステンおよび炭酸ストロンチウムの添加量をそれぞれ1.0重量部未満とすると窯業製品の表面全体に十分に虹彩および金属光沢を現すことができず、他方、三酸化タングステンおよび炭酸ストロンチウムの添加量をそれぞれ30.0重量部を越えて添加すると基礎釉薬による釉薬層のガラス化を阻害し好ましくない。 Tungsten trioxide and strontium carbonate are compounds added to the basic glaze. Specifically, the raster glaze of the present invention is 1.0 part by weight or more and 30. 30 parts by weight with respect to 100.0 parts by weight of the basic glaze. It is formed by adding 0 part by weight or less of tungsten trioxide and 1.0 part by weight or more and 30.0 parts by weight or less of strontium carbonate. If the addition amounts of tungsten trioxide and strontium carbonate are each less than 1.0 part by weight, the entire surface of the ceramic product cannot sufficiently exhibit iris and metallic luster, while the addition of tungsten trioxide and strontium carbonate. If the amount exceeds 30.0 parts by weight, the vitrification of the glaze layer by the basic glaze is inhibited, which is not preferable.
また、本発明者は長年の研究により、三酸化タングステンと炭酸ストロンチウムのうち、三酸化タングステンのみを基礎釉薬に添加した場合は、窯業製品の表面全体に虹彩および金属光沢が現れず、三酸化タングステンと共に炭酸ストロンチウムを添加することにより窯業製品の表面全体に虹彩および金属光沢が現れることを見出したものである。 In addition, as a result of many years of research, the present inventor has found that when only tungsten trioxide is added to the basic glaze of tungsten trioxide and strontium carbonate, no iris and metallic luster appear on the entire surface of the ceramic product, and tungsten trioxide At the same time, it was found that by adding strontium carbonate, iris and metallic luster appear on the entire surface of ceramic products.
さらに、本発明のラスター釉には、基礎釉薬100.0重量部に対して0.3重量部以上8.0重量部以下の炭酸リチウムを添加することが好ましい。ラスター釉に炭酸リチウムを添加することで窯業製品の表面全体により確実かつ鮮明に虹彩および金属光沢を施すことができる。より好ましくは、炭酸リチウムの添加量は基礎釉薬100.0重量部に対して0.5重量部以上3.0重量部以下であることが好ましい。この範囲内における炭酸リチウムの添加が最も顕著な効果を示すからである。さらに、本発明のラスター釉に、着色剤として、酸化チタン、酸化マンガン、酸化コバルト、酸化銅、二硫化モリブデンまたは酸化第二鉄のうち少なくとも一つを添加することが好ましく、これにより様々な色彩および色調を呈し、かつ表面全体に虹彩および金属光沢を現した各種窯業製品を作製することができる。なお、これらの着色剤の添加量は、基礎釉薬100.0重量部に対して、合量で0.1〜25.0重量部程度が好ましい。 Furthermore, it is preferable to add 0.3 parts by weight or more and 8.0 parts by weight or less of lithium carbonate to 100.0 parts by weight of the basic glaze to the raster soot of the present invention. By adding lithium carbonate to the raster basket, the entire surface of the ceramic product can be reliably and vividly given iris and metallic luster. More preferably, the amount of lithium carbonate added is preferably 0.5 to 3.0 parts by weight with respect to 100.0 parts by weight of the basic glaze. This is because the addition of lithium carbonate within this range exhibits the most remarkable effect. Furthermore, it is preferable to add at least one of titanium oxide, manganese oxide, cobalt oxide, copper oxide, molybdenum disulfide, or ferric oxide as a colorant to the raster soot of the present invention, whereby various colors are added. In addition, various ceramic products exhibiting color tone and exhibiting iris and metallic luster on the entire surface can be produced. In addition, the addition amount of these colorants is preferably about 0.1 to 25.0 parts by weight in total with respect to 100.0 parts by weight of the basic glaze.
つぎに、本発明の窯業製品について説明する。
本発明の窯業製品は、上記本発明のラスター釉を成形体の表面に付着させ焼成したものであり、具体的には、基礎釉薬100.0重量部に対して、1.0重量部以上30.0重量部以下の三酸化タングステンおよび1.0重量部以上30.0重量部以下の炭酸ストロンチウムを添加したラスター釉を成形体の表面に付着させ焼成したものであり、または、基礎釉薬100.0重量部に対して、1.0重量部以上30.0重量部以下の三酸化タングステンおよび1.0重量部以上30.0重量部以下の炭酸ストロンチウムと、着色剤として、酸化チタン、酸化マンガン、酸化コバルト、酸化銅、二硫化モリブデンまたは酸化第二鉄のうち少なくとも一つを添加したラスター釉を成形体の表面に付着させ焼成したものである。釉薬の組成については前述した通りであり説明を省略する。
Next, the ceramic product of the present invention will be described.
The ceramic product of the present invention is obtained by adhering the above-described raster mold of the present invention to the surface of a molded body and firing it. Specifically, 1.0 to 30 parts by weight with respect to 100.0 parts by weight of the basic glaze. A raster glaze added with 0.03 parts by weight or less of tungsten trioxide and 1.0 part by weight or more and 30.0 parts by weight or less of strontium carbonate is attached to the surface of the molded body and fired. 1.0 part by weight or more and 30.0 parts by weight or less of tungsten trioxide and 1.0 part by weight or more and 30.0 parts by weight or less of strontium carbonate and, as a colorant, titanium oxide or manganese oxide with respect to 0 part by weight In addition, a raster soot added with at least one of cobalt oxide, copper oxide, molybdenum disulfide or ferric oxide is attached to the surface of the molded body and fired. The composition of the glaze is as described above, and the description is omitted.
窯業製品としては、本発明のラスター釉を施釉して焼成可能なものであればどのようなものでもよいが、例えばタイルや壁材などの建材や陶磁器などが挙げられる。 Any ceramic product may be used as long as it can be fired by applying the raster cake of the present invention, and examples thereof include building materials such as tiles and wall materials, and ceramics.
成形体としては、窯業製品の種類に応じて様々な形態のものが含まれるが、窯業原料を成形、乾燥する工程を経て仮焼成したものが好適である。そして、成形体の表面に本発明のラスター釉を付着させ乾燥させる。この付着方法としては、刷毛による塗布、浸し掛け法、スプレー掛け法など、成形体の種類に応じて公知の各種方法が挙げられる。 As a molded object, the thing of various forms is contained according to the kind of ceramics product, but what pre-baked through the process of shape | molding and drying a ceramics raw material is suitable. Then, the raster basket of the present invention is adhered to the surface of the molded body and dried. Examples of the adhesion method include various known methods depending on the type of the molded body, such as application with a brush, dipping method, and spraying method.
施釉した成形体は焼成炉内に配され焼成する。焼成温度は、1250〜1320℃程度であり、昇温時間8〜14時間程度、焼成時間2〜4時間程度、冷却時間8〜14時間程度が好適である。このように、本発明の窯業製品は一般的でかつ簡素な焼成方法で窯業製品の表面全体に虹彩および金属光沢を現すことができ作製される。 The glazed shaped body is placed in a firing furnace and fired. The firing temperature is about 1250 to 1320 ° C., and the temperature raising time is about 8 to 14 hours, the firing time is about 2 to 4 hours, and the cooling time is about 8 to 14 hours. As described above, the ceramic product of the present invention can be produced by showing an iris and a metallic luster on the entire surface of the ceramic product by a general and simple firing method.
さらに、本発明のラスター釉の具体的実施例について説明する。
基礎釉薬および添加物の配合を、以下の表2の通りとした釉薬をそれぞれ作製した。具体的には、実施例1,実施例2は、異なる基礎釉薬100.0重量部に対して、添加物として、異なる配合量の三酸化タングステンおよび炭酸ストロンチウムと、着色剤として酸化チタンを混合して作製した。他方、比較例1,比較例2は、それぞれ実施例1,実施例2と同様の基礎釉薬100.0重量部に対して、炭酸ストロンチウムを添加せず、三酸化タングステンと着色剤としての酸化チタンを混合して作製した。
Furthermore, specific examples of the raster basket of the present invention will be described.
Each of the glazes was prepared with the basic glaze and additives blended as shown in Table 2 below. Specifically, in Example 1 and Example 2, 100.0 parts by weight of different basic glazes were mixed with different amounts of tungsten trioxide and strontium carbonate as additives and titanium oxide as a colorant. Made. On the other hand, in Comparative Example 1 and Comparative Example 2, strontium carbonate was not added to 100.0 parts by weight of the basic glaze similar to Example 1 and Example 2, respectively, and tungsten trioxide and titanium oxide as a colorant were used. Were prepared.
そして、上記のように作製した釉薬(実施例1,実施例2,比較例1,比較例2)を、成形および乾燥させたタイル状のテストピース(各釉薬10枚合計50枚)にそれぞれ施釉し乾燥させた後、焼成炉内に投入し、昇温時間10時間半、焼成温度1300℃で焼成時間2時間半、冷却時間8時間半を経て、本発明の窯業製品と比較例の窯業製品を得た。 Then, the glaze (Example 1, Example 2, Comparative Example 1 and Comparative Example 2) produced as described above was applied to each of the tile-shaped test pieces (50 pieces in total, each of the 10 glazes) formed and dried. After being dried and put into a firing furnace, the ceramic product of the present invention and the ceramic product of the comparative example were passed through a heating time of 10 hours and a half, a firing temperature of 1300 ° C., a firing time of 2 hours and a half, and a cooling time of 8 hours and a half. Got.
実施例1または実施例2の釉薬を用いた窯業製品(テストピース)の釉薬層表面を目視にて観察したところ、着色剤(酸化チタン)による乳白色の表面の中に小さな結晶(斑文)が現れたものと現れないものがあったが、虹彩および金属光沢は全面に現れていた。他方、比較例1または比較例2の釉薬を用いた窯業製品(テストピース)の釉薬層表面を目視にて観察したところ、虹彩および金属光沢は現れていなかった。 When the glaze layer surface of the ceramic product (test piece) using the glaze of Example 1 or Example 2 was visually observed, small crystals (spots) were found in the milky white surface of the colorant (titanium oxide). Some appeared and some did not, but the iris and metallic luster appeared on the entire surface. On the other hand, when the glaze layer surface of the ceramics product (test piece) using the glaze of Comparative Example 1 or Comparative Example 2 was visually observed, no iris and metallic luster appeared.
以上のように、本発明のラスター釉を用いた窯業製品の釉薬層表面には、虹彩および金属光沢が全面に渡って現れることが確認された。 As described above, it was confirmed that iris and metallic luster appeared over the entire surface of the glaze layer of the ceramic product using the raster basket of the present invention.
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CN118420380A (en) * | 2024-07-05 | 2024-08-02 | 山东硅元新型材料股份有限公司 | High-siliceous high-grade daily-use fine porcelain with full glaze of bottom feet and preparation method thereof |
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