JP2009269233A - Monitor and monitoring method for bonded member - Google Patents

Monitor and monitoring method for bonded member Download PDF

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JP2009269233A
JP2009269233A JP2008119716A JP2008119716A JP2009269233A JP 2009269233 A JP2009269233 A JP 2009269233A JP 2008119716 A JP2008119716 A JP 2008119716A JP 2008119716 A JP2008119716 A JP 2008119716A JP 2009269233 A JP2009269233 A JP 2009269233A
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distance
sticking member
abnormality
sticking
monitoring
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Ryosuke Yoshioka
良祐 吉岡
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Bridgestone Corp
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Bridgestone Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a monitor capable of monitoring accurately and precisely the abnormality of a bonded member bonded onto a rotating object to be molded, without affecting a molding speed, by simple constitution. <P>SOLUTION: The bonded member R molded by an extruder 60 is supplied toward a rotating molding drum 70, and is bonded onto an outer circumferential part of an unvulcanized tire GT to be wound and laminated. A distance measuring means 2 is provided in an upper side of the bonded member R in the midway of supply, to measure continuously a distance with respect to the bonded member R before bonded, and a measured result is output to an abnormality detecting means 10. The abnormality detecting means 10 compares a distance measured value with a preset distance reference value, and determines the abnormality of the bonded member R, based on a distance comparison result. The bonded member R is monitored all the time in the midway of supply, to detect the abnormality such as torsion and displacement of the bonded member R, by this manner. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、回転する被成形体へ向かって供給され、被成形体上に貼り付けられる貼付部材の監視装置及び監視方法に関する。   The present invention relates to a monitoring device and a monitoring method for a sticking member that is supplied toward a rotating molded body and is stuck on the molded body.

例えばタイヤの製造装置として、従来、回転する成型ドラムや剛体コア等の被成形体へ向かって、押出装置により押出成形した未加硫のリボン状ゴムを連続供給して貼り付けつつ巻回し、トレッド等を形成する装置が知られている。このように、タイヤ製造(成形)工程では、回転する被成形体へ、種々の供給装置から所定の貼付部材を供給して貼り付け、その外面に各タイヤ構成部材を順次形成して、所定形状の未加硫タイヤ(グリーンタイヤ)を成形することが行われている。   For example, as a tire manufacturing device, conventionally, unvulcanized ribbon-like rubber extruded by an extrusion device is continuously supplied to a molded object such as a rotating molding drum or a rigid core, and the tread is wound while being continuously applied. And the like are known. As described above, in the tire manufacturing (molding) process, a predetermined pasting member is supplied and pasted to a rotating molded body from various supply devices, and each tire constituent member is sequentially formed on the outer surface to form a predetermined shape. An unvulcanized tire (green tire) is molded.

ところで、このように成形するタイヤの品質を確保するため、従来から、貼付部材の分割やカット不良、或いは、貼付部材の被成形体に対する貼り付けミス(空振り)や、貼付部材の巻き出し不良を検出する手段を設けて、各工程を監視することが行われている。しかしながら、これらは供給される貼付部材そのものを監視する手段ではなく、貼付部材の正常又は異常を充分に確認できない恐れがある。   By the way, in order to ensure the quality of the tire to be molded in this way, conventionally, the pasting member is not divided or cut, or the pasting of the pasting member to the molded body (missing swing) or the pasting member unwinding is conventionally performed. A means for detecting is provided to monitor each process. However, these are not means for monitoring the supplied sticking member itself, and there is a possibility that normality or abnormality of the sticking member cannot be sufficiently confirmed.

これに対し、従来、成型ドラムに巻き付けた貼付部材のプロファイル(外形形状)を、画像処理やレーザ変位センサにより回転する成型ドラム上で測定し、タイヤ成形の良否を判定する装置も知られている(特許文献1参照)。   On the other hand, conventionally, there is also known an apparatus for measuring the profile (outer shape) of a sticking member wound around a molding drum on a molding drum that is rotated by image processing or a laser displacement sensor, and judging the quality of tire molding. (See Patent Document 1).

ところが、このような従来の装置でも、貼付部材そのものは直接監視できず、成形された部材(成形品)をチェックすることで、貼付部材の異常を全体として、かつ貼り付けた後に間接的に検出して監視する。そのため、例えば貼付部材の捻れや巻き乱れ等が継続して生じた場合には、その異常を検出できるものの、貼付部材の部分的な異常を検出できず、長手方向の全体に亘る正確かつ高精度の監視ができない、という問題がある。併せて、全体としての良否は分かるが、1本の貼付部材内やロット間で生じるバラツキやその程度、又は貼付部材の何処で異常が起きたのかを検出して判断できず、そのような事態への適切な対応が難しい。   However, even with such a conventional apparatus, the pasting member itself cannot be monitored directly, and abnormalities of the pasting member are detected as a whole and indirectly after being pasted by checking the molded member (molded product). And monitor. Therefore, for example, when twisting or winding disturbance of the sticking member continues, the abnormality can be detected, but the partial abnormality of the sticking member cannot be detected, and the entire longitudinal direction is accurate and highly accurate. There is a problem that cannot be monitored. At the same time, although the quality of the whole is known, it is impossible to detect and judge the variation or extent of the variation in one sticking member or between lots, or where the sticking member is abnormal. Appropriate response to is difficult.

また、このようなデータを取得し、或いは貼付部材の異常を常時監視して上記各問題に対処するためには、成型ドラム上で貼付部材を測定するセンサや、その測定結果の解析・判定手段等を高性能化して煩雑な処理を行う必要もあり、構成が複雑化してコストが増加することになる。一方、成型ドラムの回転速度と貼付部材の巻き付け速度を遅くすれば、センサや各手段の高性能化を図ることなく貼付部材の常時監視が可能となり、これにより、貼付部材の異常等を正確かつ精度よく検出して監視できる。しかしながら、このようにした場合には、各速度の低下に応じて成形速度も遅くなり、生産性が低下するという問題が生じる。   In addition, in order to acquire such data or constantly monitor the abnormality of the adhesive member and deal with each of the above problems, a sensor for measuring the adhesive member on the molding drum and an analysis / determination means for the measurement result Etc., and it is necessary to perform complicated processing, which complicates the configuration and increases the cost. On the other hand, if the rotational speed of the molding drum and the winding speed of the sticking member are slowed down, it is possible to constantly monitor the sticking member without improving the performance of the sensor and each means. It can be detected and monitored with high accuracy. However, in such a case, the molding speed is reduced as the speeds are lowered, resulting in a problem that productivity is lowered.

特開2004−299184号公報JP 2004-299184 A

本発明は、前記従来の問題に鑑みなされたものであって、その目的は、回転する被成形体上に貼り付けられる貼付部材の異常を、簡単な構成で成形速度へ影響を与えることなく、正確かつ精度よく検出して監視できるようにし、その常時監視を可能とすることである。   The present invention has been made in view of the above-mentioned conventional problems, the purpose of which is that the abnormality of the pasting member to be pasted on the rotating molded body without affecting the molding speed with a simple configuration, It is to be able to detect and monitor accurately and accurately, and to always monitor it.

本発明は、回転する被成形体へ向かって供給され、被成形体上に貼り付けられる貼付部材の監視装置であって、被成形体へ向かう供給途中の貼付部材との間の距離を測定する測定手段と、測定手段による測定結果に基づいて、前記貼付部材の異常を検出する検出手段と、を備えたことを特徴とする。
また、本発明は、回転する被成形体へ向かって供給され、被成形体上に貼り付けられる貼付部材の監視方法であって、被成形体へ向かう供給途中の貼付部材との間の距離を測定する測定工程と、距離の測定結果に基づいて、前記貼付部材の異常を検出する検出工程と、を有することを特徴とする。
The present invention relates to a monitoring device for a sticking member that is supplied toward a rotating molded body and is stuck on the molded body, and measures a distance between the pasting member that is being supplied to the molded body. It is characterized by comprising measuring means and detecting means for detecting an abnormality of the sticking member based on a measurement result by the measuring means.
Further, the present invention is a method of monitoring a sticking member that is supplied toward a rotating molded body and is pasted on the molded body, and the distance between the pasting member in the middle of feeding toward the molded body is determined. It has a measurement process to measure, and a detection process to detect abnormality of the pasting member based on a measurement result of distance.

本発明によれば、回転する被成形体上に貼り付けられる貼付部材の異常を、簡単な構成で成形速度へ影響を与えることなく、正確かつ精度よく検出して監視でき、その常時監視が可能となる。   According to the present invention, it is possible to detect and monitor an abnormality of a pasting member to be pasted on a rotating molded body accurately and accurately with a simple configuration without affecting the molding speed, and can always monitor the abnormality. It becomes.

以下、本発明の一実施形態について、図面を参照して説明する。
本実施形態の貼付部材の監視装置は、回転する被成形体へ向かって連続して供給する貼付部材を、被成形体上に順次貼り付けて所定形状の成形品を成形(製造)する際に、供給装置から供給される貼付部材を監視し、その異常等を検出して把握するための装置である。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
The monitoring device for affixing member according to the present embodiment, when affixing members that are continuously supplied toward a rotating molded object are sequentially affixed on the object to be molded (manufactured). This is a device for monitoring the sticking member supplied from the supply device, and detecting and grasping the abnormality.

ここで、貼付部材は、成形すべき成形品に応じた材質により形成され、被成形体上へ、その回転に連動して貼り付けられて成形品を構成する部材であり、成形品の形状や貼り付け態様等に応じた所定の断面形状で比較的長尺に形成される。また、この貼付部材の供給装置は、成形品の成形に応じて、被成形体へ向かって貼付部材を連続して供給可能な装置であり、例えば貼付部材を形成しつつ供給し、又は、予め形成された貼付部材を巻き取る等して所定状態で収納し、そこから順次引き出す等して供給する。   Here, the affixing member is a member that is formed of a material according to a molded product to be molded, and is affixed to the molded body in conjunction with its rotation to form the molded product. It is formed in a relatively long shape with a predetermined cross-sectional shape corresponding to the pasting mode and the like. In addition, the supply device for the sticking member is a device that can continuously supply the sticking member toward the object to be molded according to the molding of the molded product. The formed affixing member is wound up and stored in a predetermined state, and supplied by sequentially pulling it out.

更に、被成形体は、貼付部材が順次配置されて貼り付けられる対象物であり、貼付部材を支持する所定形状の支持体や、成形品内に配置される内型又は中子体、及び、それらに配置された成形途中の成形品や仕掛かり品等を含む。従って、被成形体は、例えばタイヤ製造装置でいえば、タイヤの内面形状に応じた外面形状を有する剛体コアや、外周側にタイヤ構成部材が配置される成型ドラム、又は、それらに配置された成形途中の未加硫タイヤや中間体、或いは更生タイヤにおける台タイヤ等に対応する。   Furthermore, the molded body is an object to which the pasting members are sequentially arranged and pasted, a support body having a predetermined shape that supports the pasting member, an inner mold or a core body disposed in the molded product, and In-molded products and work-in-progress products placed on them are included. Therefore, for example, in the case of a tire manufacturing apparatus, the molded body is a rigid core having an outer surface shape corresponding to the inner surface shape of the tire, a molding drum in which a tire constituent member is disposed on the outer peripheral side, or disposed on them. It corresponds to unvulcanized tires and intermediate bodies in the middle of molding, or base tires in retreaded tires.

本実施形態では、この被成形体として成型ドラムを使用し、その外面側に、カーカスプライやベルトを配置するとともに、それらに重ねて貼付部材(ここでは未加硫のゴム部材)を貼り付けながら巻き付けて、サイドウォールやトレッドを成形する等、成型ドラムにタイヤ構成部材を順に配置して未加硫タイヤを成形する装置を例に採り説明する。また、ここでは、押出装置により、所定の断面形状の貼付部材(例えばリボン状ゴム)を押出成形して成型ドラムへ供給し、その外周に貼付部材をスパイラル状に複数回巻き付けて積層することで、所定の断面形状のトレッドを成形する例を説明する。即ち、本実施形態の貼付部材の監視装置は、成型ドラムや押出装置とともに成形品の製造装置(ここではタイヤ製造装置)を構成し、成型ドラムと押出装置との間で貼付部材の捻れや巻き乱れ等を検出して、貼付部材を連続して監視する。   In the present embodiment, a molding drum is used as the molded body, and a carcass ply and a belt are arranged on the outer surface side of the molding drum, and a pasting member (here, an unvulcanized rubber member) is stuck on them. A description will be given by taking as an example an apparatus for forming an unvulcanized tire by sequentially arranging tire constituent members on a molding drum, such as winding and molding a sidewall or a tread. Also, here, an extruding device extrudes an adhesive member (for example, ribbon-like rubber) having a predetermined cross-sectional shape and supplies it to a forming drum, and the adhesive member is wound around the outer periphery in a spiral shape and laminated. An example of forming a tread having a predetermined cross-sectional shape will be described. That is, the monitoring device for the sticking member of this embodiment constitutes a molded product manufacturing apparatus (here, a tire manufacturing apparatus) together with a molding drum and an extrusion device, and the twisting and winding of the sticking member between the molding drum and the extrusion device. Disturbance etc. are detected and the sticking member is continuously monitored.

図1は、本実施形態の貼付部材の監視装置の要部を示す模式図であり、監視装置1の構成をブロック図で概略的に示すとともに、押出装置60や成型ドラム70等の他の構成も併せて、全体の配置状態を概略的に側面図で示している。また、図2は、図1の矢印F方向(上方)から見た、監視装置1等の一部を抜き出して示す平面図である。   FIG. 1 is a schematic diagram showing a main part of a monitoring device for a sticking member of the present embodiment. The configuration of the monitoring device 1 is schematically shown in a block diagram, and other configurations such as an extrusion device 60 and a molding drum 70 are shown. In addition, the overall arrangement state is schematically shown in a side view. FIG. 2 is a plan view showing a part of the monitoring device 1 and the like extracted from the direction of arrow F (upward) in FIG.

ここでは、図示のように、貼付部材Rの供給装置である押出装置60を、軸線周りに回転可能な被成形体である成型ドラム70の軸方向外側(図1、図2では左側)に、所定の距離を隔てて配置している。また、押出装置60のゴム吐出口に取り付けられた口金61と、成型ドラム70の外周面とを対向させ、それらの間で貼付部材Rを、略水平な状態で直線的に供給するようになっている。加えて、これら押出装置60及び成型ドラム70には制御装置80が接続されており、制御装置80により制御されて以下の各動作を実行する。   Here, as shown in the figure, the extrusion device 60 that is a supply device of the sticking member R is placed on the outside in the axial direction (left side in FIGS. 1 and 2) of the molding drum 70 that is a molded body that can rotate around the axis. They are arranged at a predetermined distance. Further, the base 61 attached to the rubber discharge port of the extrusion device 60 and the outer peripheral surface of the molding drum 70 are opposed to each other, and the adhesive member R is linearly supplied in a substantially horizontal state therebetween. ing. In addition, a control device 80 is connected to the extrusion device 60 and the molding drum 70 and is controlled by the control device 80 to execute the following operations.

押出装置60は、口金61の開口部から、加熱・混練した未加硫ゴムを順次押し出し、その開口形状に応じた断面形状の貼付部材R(ここでは、断面略矩形状の長尺なリボン状ゴム)を成形して、成型ドラム70の外面に向かって連続的に一定速度で供給(図1の矢印K)する。また、押出装置60は、成型ドラム70の外面に沿って移動する移動手段(図示せず)を備え、これにより、成型ドラム70の回転速度や貼付部材Rの供給速度(トレッドTの成形速度)等に応じて、成型ドラム70との間を所定距離に維持しつつ外面に沿って移動し、回転する成型ドラム70上の所定の貼付位置に貼付部材Rを供給する。   The extrusion device 60 sequentially extrudes the heated and kneaded unvulcanized rubber from the opening of the base 61, and has a cross-sectional adhesive member R (here, a long ribbon shape having a substantially rectangular cross section). Rubber) is formed and continuously supplied toward the outer surface of the forming drum 70 at a constant speed (arrow K in FIG. 1). Further, the extrusion device 60 includes a moving means (not shown) that moves along the outer surface of the molding drum 70, whereby the rotational speed of the molding drum 70 and the supply speed of the sticking member R (the molding speed of the tread T). In accordance with the above, the sticking member R is supplied to a predetermined sticking position on the rotating forming drum 70 while moving along the outer surface while maintaining a predetermined distance from the forming drum 70.

成型ドラム70は、例えば膨出可能な外周面を未加硫タイヤGTの断面形状に応じて略トロイダル状に膨出させ、未加硫タイヤGTを、その形状を維持しながら外周側に同芯状に保持し、その状態で駆動手段(図示せず)により軸線周りに所定速度で回転駆動(図1の矢印M参照)される。また、ここでは、成型ドラム70の外周側には、各種のタイヤ構成部材からなる成形途中の未加硫タイヤGTが配置済みであり、成型ドラム70の回転に合わせて、最外側のベルトBの外面に貼付部材Rが巻き付けられる。   The molding drum 70, for example, bulges the outer peripheral surface that can be expanded into a substantially toroidal shape according to the cross-sectional shape of the unvulcanized tire GT, and concentrates the unvulcanized tire GT on the outer peripheral side while maintaining the shape. In this state, it is rotated at a predetermined speed around the axis by a driving means (not shown) (see arrow M in FIG. 1). Further, here, an unvulcanized tire GT in the middle of molding composed of various tire constituent members has already been arranged on the outer peripheral side of the molding drum 70, and the outermost belt B is aligned with the rotation of the molding drum 70. The sticking member R is wound around the outer surface.

従って、成型ドラム70は、その外周面に沿って移動可能な貼付部材Rの巻付装置(図示せず)を備え、これにより、ベルトBの外面に供給される貼付部材Rを互いに重ね合わせて、かつ、回転する成型ドラム70の軸方向の一方側から他方側(図2では下側から上側)へ向かって、スパイラル状に順次巻き付ける。このようにして、貼付部材RをベルトBの外面に、或いは貼付部材R同士を貼り合わせて積層し、回転する成型ドラム70が保持する未加硫タイヤGTの外周に、トレッドTを所定形状に順に成形して配置(図では成形の途中状態を示す)する。   Therefore, the molding drum 70 is provided with a winding device (not shown) for the sticking member R that is movable along the outer peripheral surface thereof, and thereby the sticking members R supplied to the outer surface of the belt B are overlapped with each other. In addition, winding is sequentially performed in a spiral shape from one side in the axial direction of the rotating molding drum 70 toward the other side (from the lower side to the upper side in FIG. 2). In this way, the tread T is shaped into a predetermined shape on the outer surface of the belt B or on the outer periphery of the unvulcanized tire GT held by the rotating molding drum 70. They are formed and arranged in order (shown in the middle of forming in the figure).

制御装置80は、例えばマイクロプロセッサ(MPU)及び、各種のプログラムを格納するROM(Read Only Memory)や一時的にデータを格納するRAM(Random Access Memory)等のメモリを備えたPLC(プログラマブルロジックコントローラ)、又はコンピュータから構成されている。また、制御装置80は、外部装置と接続するための入出力手段を有し、これにより押出装置60や成型ドラム70が接続され、それらを介して制御信号や各種データを送受信して、上記した貼付部材Rの貼り付けを含む未加硫タイヤGTの成形動作を実行させる。加えて、制御装置80には、貼付部材Rの監視装置1が接続されており、監視装置1からのデータに基づいて、貼付部材Rの貼付動作を制御する。   The control device 80 is, for example, a PLC (programmable logic controller) including a microprocessor (MPU) and a memory such as a ROM (Read Only Memory) that stores various programs and a RAM (Random Access Memory) that temporarily stores data. ) Or a computer. Further, the control device 80 has input / output means for connecting to an external device, whereby the extrusion device 60 and the molding drum 70 are connected, and control signals and various data are transmitted / received through them, as described above. The molding operation of the unvulcanized tire GT including the pasting of the pasting member R is executed. In addition, the monitoring device 1 for the sticking member R is connected to the control device 80, and the sticking operation of the sticking member R is controlled based on the data from the monitoring device 1.

監視装置1は、貼付部材Rとの間の距離を測定する測定手段2と、測定手段2に接続された貼付部材Rの異常の検出手段10と、を備えている。また、監視装置1は、検出手段10が、制御装置80に接続されたデータ入力インターフェースである入力ユニット81に接続され、これを介して、制御装置80へ検出結果を、例えばシリアル通信により送信する。   The monitoring device 1 includes a measuring unit 2 that measures the distance to the sticking member R, and an abnormality detecting means 10 for the sticking member R that is connected to the measuring unit 2. In the monitoring device 1, the detection unit 10 is connected to an input unit 81 that is a data input interface connected to the control device 80, and through this, the detection result is transmitted to the control device 80 by, for example, serial communication. .

測定手段2は、成型ドラム70へ向かう供給途中の貼付部材Rとの間の距離を測定する手段であり、押出装置60と成型ドラム70との間の貼付部材Rの供給経路中に設置され、成型ドラム70(未加硫タイヤGT)へ貼り付ける前の貼付部材Rとの間の距離やプロファイルを測定する。この測定手段2には、例えば非接触で貼付部材Rとの間の距離を連続して測定可能なレーザ変位センサや超音波距離センサが使用でき、その測定部を貼付部材Rの所定位置に対向させた状態で、所定距離を隔てて配置される。   The measuring means 2 is a means for measuring a distance between the feeding member R in the middle of feeding toward the molding drum 70, and is installed in a feeding path of the pasting member R between the extrusion device 60 and the molding drum 70. The distance and profile between the molding drum 70 (unvulcanized tire GT) and the pasting member R before being pasted are measured. For this measuring means 2, for example, a laser displacement sensor or an ultrasonic distance sensor capable of continuously measuring the distance from the affixing member R in a non-contact manner can be used, and the measuring part faces the predetermined position of the affixing member R. In this state, they are arranged at a predetermined distance.

ここでは、測定手段2は、レーザ変位センサであり、押出装置60の口金61と成型ドラム70との間の略中間位置で、貼付部材Rの上方に配置される。また、測定手段2は、測定部(センサ面)が、下方に位置する距離の測定対象である貼付部材Rに向けて対向して設置され、その位置関係を維持して、連続供給される貼付部材Rの幅方向(図2の上下方向)の略中央部との間の距離を測定(図1では点線の矢印で示す)するように構成されている。従って、測定手段2は、押出装置60の上記した移動に合わせて同期して移動するため、連結部材により押出装置60に連結され、又は独立した移動手段(図示せず)が設けられている。これにより、測定手段2は、供給される貼付部材Rの供給位置の変化に合わせて移動して、互いの位置や間隔を所定状態に維持しながら距離を測定し、測定結果(距離のアナログデータ)を検出手段10へ出力する。   Here, the measuring means 2 is a laser displacement sensor, and is disposed above the sticking member R at a substantially intermediate position between the base 61 of the extrusion device 60 and the molding drum 70. Further, the measuring means 2 has a measuring unit (sensor surface) installed facing the pasting member R which is a measurement target of a distance located below, and is continuously fed while maintaining its positional relationship. The distance between the member R and the substantially central portion in the width direction (vertical direction in FIG. 2) is measured (indicated by a dotted arrow in FIG. 1). Therefore, since the measuring means 2 moves in synchronization with the movement of the extrusion device 60 described above, it is connected to the extrusion device 60 by a connecting member, or an independent movement means (not shown) is provided. As a result, the measuring means 2 moves in accordance with the change in the supply position of the supplied sticking member R, measures the distance while maintaining the position and interval of each other in a predetermined state, and the measurement result (analog data of the distance) ) To the detection means 10.

検出手段10は、測定手段2による距離の測定結果に基づいて、成型ドラム70上に貼り付ける前(供給途中)の貼付部材Rを監視して、貼付部材Rの異常を検出する手段であり、測定手段2から受信する電気信号を増幅するためのアンプ(図示せず)を備えている。また、検出手段10は、例えば制御装置80と同様に、MPU及び、検出プログラムや設定・検出データ等を格納するメモリを備えたPLCやコンピュータ等から構成され、予め設定されたプログラムや条件等に基づいて、貼付部材Rに発生する異常を検出する。   The detecting means 10 is a means for monitoring the sticking member R before being attached to the molding drum 70 (on the way of supply) based on the distance measurement result by the measuring means 2 and detecting an abnormality of the sticking member R. An amplifier (not shown) for amplifying the electric signal received from the measuring means 2 is provided. Further, the detection means 10 is composed of, for example, an MPU and a PLC, a computer or the like provided with a memory for storing a detection program, setting / detection data, etc. Based on this, an abnormality occurring in the sticking member R is detected.

図3は、この検出手段10の概略構成を示す機能ブロック図であり、他の構成もブロックで模式的に示している。
検出手段10は、図示のように、異常検出の条件等の設定に使用される設定手段11、設定データや検出結果等を記憶する記憶手段12、測定手段2が接続されて測定結果の入力を受ける入力手段13、及び入力ユニット81が接続されて検出結果に関する信号を出力する出力手段14を有する。また、検出手段10は、測定手段2による距離の測定値と、予め設定された記憶手段12に記憶する距離の基準値とを比較する比較手段15、及び、比較手段15による比較結果に基づいて、貼付部材Rの異常の有無を判定する判定手段16を有し、これら各手段11〜16を、バス17を介して互いに接続している。
FIG. 3 is a functional block diagram showing a schematic configuration of the detection means 10, and other configurations are schematically shown by blocks.
As shown in the figure, the detecting means 10 is connected to a setting means 11 used for setting an abnormality detection condition, a storage means 12 for storing setting data and detection results, and a measuring means 2 to input measurement results. The input unit 13 for receiving and the output unit 14 for outputting a signal related to the detection result are connected to the input unit 81. Further, the detection means 10 compares the distance measurement value by the measurement means 2 with the distance reference value stored in the storage means 12 set in advance, and the comparison result by the comparison means 15. The determination means 16 for determining the presence / absence of abnormality of the sticking member R is provided, and these means 11 to 16 are connected to each other via a bus 17.

本実施形態の検出手段10は、入力手段13を介して測定手段2から入力される距離の各測定値を、比較手段15により距離の基準値と順次比較し、その結果に基づいて、判定手段16により判定して貼付部材Rの異常を常時検出し、測定や検出結果等を記憶手段12に記憶する。その際、例えば、予め、正常な状態の貼付部材Rを測定手段2により測定して基準となる距離を測定し、その値や平均値を基準値として設定して異常の判定に使用する。この場合には、検出手段10は、距離の各測定値と基準値とを比較手段15により比較し、その差分の絶対値が予め設定される閾値以内か否かを判定して、判定手段16により、差分が閾値以内のときは異常なしと判定し、閾値よりも大きいときには異常ありと判定する。   The detection means 10 of the present embodiment sequentially compares each distance measurement value input from the measurement means 2 via the input means 13 with the reference value of the distance by the comparison means 15, and based on the result, the determination means The abnormality of the sticking member R is always detected as determined by 16, and the measurement and detection results are stored in the storage unit 12. At that time, for example, the normal pasting member R is measured by the measuring means 2 in advance to measure the reference distance, and the value or average value is set as a reference value and used for abnormality determination. In this case, the detection means 10 compares each measured value of the distance with the reference value by the comparison means 15 and determines whether or not the absolute value of the difference is within a preset threshold value. Thus, when the difference is within the threshold value, it is determined that there is no abnormality, and when the difference is larger than the threshold value, it is determined that there is an abnormality.

或いは、上記した正常な状態での基準となる距離の測定結果に基づき、距離の許容範囲を定める基準値(距離の上限値と下限値)とを予め設定し、異常の判定に使用してもよい。この場合には、検出手段10は、距離の各測定値と上限値及び下限値とを比較して測定値が許容範囲内か否かを判定し、測定値が上限値以下、かつ下限値以上のときには許容範囲内で異常なしと判定し、測定値が上限値よりも大きく又は下限値よりも小さいときには許容範囲外で異常ありと判定する。このように、比較手段15により比較する距離の基準値には、貼付部材Rの異常の判定に際して距離の測定値と比較される、それぞれの判定方法やロジック等に応じた各基準値を含む。また、これに対応して、判定手段16は、設定された各条件に基づき、距離の基準値と測定値とを比較して、貼付部材Rの異常の有無を判定する。なお、異常の判定は、例えば距離の測定値の変化量を算出して予め設定された変化量の閾値と比較し、閾値以内か否かにより貼付部材Rの異常を判定するようにしてもよい。   Alternatively, based on the measurement result of the reference distance in the normal state as described above, a reference value (an upper limit value and a lower limit value of the distance) that determines the allowable range of the distance may be set in advance and used for abnormality determination. Good. In this case, the detecting means 10 compares each measured value of the distance with the upper limit value and the lower limit value to determine whether the measured value is within the allowable range, and the measured value is not more than the upper limit value and not less than the lower limit value. In this case, it is determined that there is no abnormality within the allowable range, and when the measured value is larger than the upper limit value or smaller than the lower limit value, it is determined that there is an abnormality outside the allowable range. As described above, the reference value of the distance to be compared by the comparison unit 15 includes each reference value according to each determination method, logic, and the like which is compared with the measured value of the distance when determining the abnormality of the sticking member R. Correspondingly, the determination means 16 compares the distance reference value with the measured value based on each set condition, and determines the presence or absence of abnormality of the sticking member R. Note that the abnormality determination may be performed by, for example, calculating the amount of change in the distance measurement value and comparing it with a preset change amount threshold value, and determining whether or not the sticking member R is abnormal depending on whether or not it is within the threshold value. .

図4、図5は、この検出手段10により検出される貼付部材Rの異常の例を示す模式図であり、それぞれ左側に、測定手段2と、その測定位置を含む貼付部材Rの一部を抜き出した図1に対応する各側面図を示す。また、図4、図5では、各状態の貼付部材Rに対応する距離の測定結果(測定値の変化)を、それぞれの右側に、縦軸が距離の測定値を、横軸が時間の経過を表すグラフで示している。   FIG. 4 and FIG. 5 are schematic views showing examples of abnormality of the sticking member R detected by the detecting means 10. The measuring means 2 and a part of the sticking member R including the measurement position are respectively shown on the left side. Each side view corresponding to FIG. 1 extracted is shown. Moreover, in FIG. 4, FIG. 5, the measurement result (change of a measured value) of the distance corresponding to the sticking member R of each state is shown on each right side, the measured value of the distance is on the vertical axis, and the elapsed time is on the horizontal axis. It shows with the graph showing.

貼付部材Rが正常な状態(図4A参照)で供給されている間は、測定手段2と貼付部材Rの測定位置との距離は略一定に維持されて、距離の測定値もほぼ変化なく測定される。これに対し、例えば貼付部材R(図4B、C参照)に部分的な捻れRNが生じると、その範囲の貼付部材Rは、幅が狭くなるとともに、測定方向の厚さが局部的に厚くなる。その結果、測定手段2の測定位置に捻れRNの厚い部分が位置(図4B参照)すると、測定手段2と貼付部材Rとの距離が近くなり、その間、距離の測定値が正常時よりも小さくなる(図4BのJ1部分)。一方、測定手段2の測定位置(レーザの焦点)が、捻れRNの幅が狭くなる部分に位置(図4C参照)して貼付部材Rから外れると、その間の距離の測定値は、無限大や異常に大きな値が測定されてスケールオバーする(図4CのJ2部分)。検出手段10は、このように変化する距離の測定値から、貼付部材Rの異常の有無を判定し、貼付部材Rの形状の異常(ここでは貼付部材Rの捻れRN)を検出する。   While the sticking member R is supplied in a normal state (see FIG. 4A), the distance between the measuring means 2 and the measurement position of the sticking member R is maintained substantially constant, and the measured value of the distance is measured with almost no change. Is done. On the other hand, for example, when a partial twist RN occurs in the sticking member R (see FIGS. 4B and 4C), the width of the sticking member R in that range becomes narrow and the thickness in the measurement direction becomes locally thick. . As a result, when a thick portion of twist RN is positioned at the measurement position of the measurement means 2 (see FIG. 4B), the distance between the measurement means 2 and the pasting member R becomes closer, and during that time, the measured value of the distance is smaller than normal. (J1 portion in FIG. 4B). On the other hand, when the measurement position (laser focal point) of the measurement means 2 is located at a portion where the width of the twist RN becomes narrow (see FIG. 4C) and is removed from the sticking member R, the measured value of the distance between them is infinite or An abnormally large value is measured and the scale is over (J2 portion in FIG. 4C). The detection means 10 determines the presence or absence of abnormality of the sticking member R from the measured value of the distance changing in this way, and detects an abnormality in the shape of the sticking member R (here, twist RN of the sticking member R).

また、貼付部材R(図5参照)が正規の貼付位置(ここでは未加硫タイヤGTの外周部)から外れて、例えば未加硫タイヤGTのサイド部に貼り付けられると、貼付部材Rの供給経路も変化して、正常位置(図5では点線で示す)から外れた遠い位置に変位(図の貼付部材RT)する。その結果、測定手段2と貼付部材RTとの距離(図5A参照)が遠くなり、その間、距離の測定値が正常時よりも大きくなる(図5AのJ3部分)。更に、貼付部材RTの左右の変位(図5B参照)も加わり、測定手段2の測定位置が貼付部材RTから外れた場合には、その間の距離の測定値は、無限大等になりスケールオバーする(図5BのJ4部分)。検出手段10は、このように変化する距離の測定値から、貼付部材Rの異常の有無を判定し、貼付部材Rの上下左右方向の変位等の異常(ここでは貼付部材RTの変位による位置異常、又は未加硫タイヤGTへの巻き乱れや巻付異常)を検出する。   Further, when the affixing member R (see FIG. 5) is out of the normal affixing position (here, the outer peripheral portion of the unvulcanized tire GT) and, for example, affixed to the side portion of the unvulcanized tire GT, The supply path also changes and is displaced (affixing member RT in the figure) to a far position away from the normal position (indicated by a dotted line in FIG. 5). As a result, the distance between the measuring means 2 and the sticking member RT (see FIG. 5A) is increased, and during that time, the measured value of the distance becomes larger than normal (J3 portion in FIG. 5A). Further, the left and right displacement (see FIG. 5B) of the sticking member RT is also added, and when the measurement position of the measuring means 2 deviates from the sticking member RT, the measured value of the distance between them becomes infinite or the like and the scale is over. (J4 part of FIG. 5B). The detecting means 10 determines the presence or absence of abnormality of the sticking member R from the measurement value of the distance changing in this way, and abnormality such as displacement of the sticking member R in the vertical and horizontal directions (here, position abnormality due to displacement of the sticking member RT). Or irregular winding or winding abnormality on the unvulcanized tire GT).

監視装置1は、これら測定手段2と検出手段10とにより貼付部材Rの異常を順次検出して供給される貼付部材Rを常時監視し、監視結果をデジタル信号により、検出手段10の出力手段14(図3参照)を介して入力ユニット81へ通知する。その際、異常が検出されずに貼付部材Rが正常な間は、信号をONして入力ユニット81へ出力し、異常検出時には信号をOFFして出力を停止し、これら信号のON/OFFにより監視結果を通知する。このように、正常時に信号をONにすることで、断線等の装置の異常時にも信号がOFFとなり、外部への異常の報知が可能となるため安全側に働く。   The monitoring device 1 constantly monitors the supplied adhesive member R by sequentially detecting abnormalities of the adhesive member R by the measuring means 2 and the detecting means 10, and outputs the monitoring result by the digital signal to the output means 14 of the detecting means 10. Notification is made to the input unit 81 via (see FIG. 3). At that time, while the abnormality is not detected and the sticking member R is normal, the signal is turned on and output to the input unit 81. When the abnormality is detected, the signal is turned off and the output is stopped. Notify the monitoring result. In this way, when the signal is turned on in the normal state, the signal is turned off even when the device is abnormal, such as a disconnection, and the abnormality can be notified to the outside.

次に、以上説明した監視装置1による、貼付部材Rの監視手順や動作、及び監視方法について説明する。
図6は、この監視装置1により貼付部材Rを監視する手順を示すフローチャートである。
Next, the monitoring procedure and operation of the sticking member R and the monitoring method by the monitoring device 1 described above will be described.
FIG. 6 is a flowchart showing a procedure for monitoring the sticking member R by the monitoring device 1.

この監視装置1では、押出装置60から供給される貼付部材Rの成型ドラム70への貼付動作開始に伴い監視を開始し、図示のように、測定手段2により、成型ドラム70へ向かう供給途中の貼付部材Rとの間の距離を測定する(S101)。このように、押出装置60と成型ドラム70との間の供給経路中で貼付部材Rとの間の距離を、その幅方向の所定位置において連続して測定し、距離の測定結果に基づいて、検出手段10により、成型ドラム70上に貼り付ける前(供給途中)の貼付部材Rを監視して、貼付部材Rの異常を検出する。その際、まず、距離の測定値と予め設定される距離の基準値とを比較し(S102)、この距離の比較結果に基づいて、上記のように貼付部材Rの異常の有無を判定する。   In this monitoring device 1, monitoring is started as the sticking member R supplied from the extrusion device 60 starts to be attached to the molding drum 70, and as shown in the figure, the measuring means 2 is in the middle of supplying toward the molding drum 70. The distance to the sticking member R is measured (S101). Thus, the distance between the sticking member R in the supply path between the extrusion device 60 and the molding drum 70 is continuously measured at a predetermined position in the width direction, and based on the measurement result of the distance, The detecting means 10 monitors the pasting member R before being pasted onto the molding drum 70 (in the middle of supply), and detects an abnormality of the pasting member R. At that time, first, the distance measurement value is compared with a preset reference value of the distance (S102), and based on the comparison result of the distance, the presence / absence of abnormality of the sticking member R is determined as described above.

このように、貼付動作終了まで貼り付けを行いつつデータを取得し(S103−NO、S101、S102)、貼付動作が終了した後に(S103−YES)、測定値に基準値から外れたデータがなく(S104−NO)、貼付部材Rの異常が検出されずに正常終了した場合には(S105)、次の貼付部材Rの貼り付けへ進む(S106)。これに対し、測定値に基準値から外れたデータがあり(S104−YES)、貼付部材Rの異常が検出された場合には、検出手段10から外部(ここでは、入力ユニット81)へ向かって異常を報知する(S107)。また、この場合には、次の貼付部材Rの貼り付けへは進まずに、貼付動作を異常検出停止させる(S108)。監視装置1は、以上のようにして、回転する成型ドラム70へ向かって連続して供給され、成型ドラム70上に順次貼り付けられる貼付部材Rを監視する。   As described above, data is obtained while pasting until the pasting operation is completed (S103-NO, S101, S102), and after the pasting operation is finished (S103-YES), there is no data deviating from the reference value in the measured value. (S104-NO), when abnormality is not detected in the sticking member R and the process ends normally (S105), the process proceeds to sticking the next sticking member R (S106). On the other hand, when the measured value includes data deviating from the reference value (S104-YES), and an abnormality of the sticking member R is detected, the detection means 10 goes to the outside (here, the input unit 81). Abnormality is notified (S107). Further, in this case, the sticking operation is detected and stopped abnormally without proceeding to the next sticking of the sticking member R (S108). As described above, the monitoring device 1 monitors the pasting members R that are continuously supplied toward the rotating molding drum 70 and are sequentially pasted onto the molding drum 70.

この監視時に、本実施形態では、供給途中の貼付部材Rとの間の距離を測定し、その測定結果に基づいて貼付部材Rの異常を検出して監視するため、貼付部材Rそのものを直接かつ常時監視できるとともに、従来は検出が困難であった貼付部材Rの異常を個別に検出することができる。これに伴い、例えば捻れや巻き乱れ等、貼付部材Rの部分的な異常を検出でき、長手方向の全体に亘って貼付部材Rを正確かつ高精度に監視することができる。加えて、1本の貼付部材R内やロット間で生じるバラツキやその程度、或いは、貼付部材Rの何処で異常が起きたのかを検出してデータ化が可能となるため、貼付部材Rの異常やその原因をより正確に判断して把握でき、そのような事態に対し適切かつ素早く対処することもできる。   In this embodiment, at the time of monitoring, in this embodiment, the distance between the feeding member R in the middle of supply is measured, and the abnormality of the pasting member R is detected and monitored based on the measurement result. While being able to monitor constantly, the abnormality of the sticking member R which was conventionally difficult to detect can be detected individually. Accordingly, a partial abnormality of the sticking member R such as twisting or winding disturbance can be detected, and the sticking member R can be monitored accurately and with high accuracy over the entire longitudinal direction. In addition, since it is possible to detect the variation within the sticking member R or between the lots, the extent thereof, or where the abnormality has occurred in the sticking member R, data can be obtained. And the cause thereof can be determined and grasped more accurately, and such a situation can be appropriately and quickly dealt with.

また、この監視装置1では、貼付部材Rの常時監視による異常の検出のために、測定手段2や検出手段10を高性能化する必要がなく、比較的簡易な処理で正確かつ精度よく異常を検出できるため、構成も複雑化せずにコストの上昇を抑制することもできる。同時に、成型ドラム70の回転速度も変更する必要がないため、未加硫タイヤGTの成形速度が低下するのを防止して生産性も維持できる。併せて、このように常時監視することで、積層後に内側に位置する貼付部材Rについても異常を検出でき、表面に現れない内部の異常も確実に把握できる。   Moreover, in this monitoring device 1, it is not necessary to improve the performance of the measuring means 2 and the detecting means 10 for detecting an abnormality by constantly monitoring the sticking member R, and an abnormality can be accurately and accurately performed by a relatively simple process. Since it can be detected, an increase in cost can be suppressed without complicating the configuration. At the same time, since it is not necessary to change the rotation speed of the molding drum 70, it is possible to prevent the molding speed of the unvulcanized tire GT from being lowered and maintain productivity. In addition, by always monitoring in this way, it is possible to detect an abnormality in the adhesive member R located inside after the lamination, and it is possible to reliably grasp an internal abnormality that does not appear on the surface.

従って、本実施形態によれば、回転する成型ドラム70上に貼り付けられる貼付部材Rの異常を、簡単な構成で成形速度へ影響を与えることなく、正確かつ精度よく検出して監視でき、その常時監視が可能となる。また、ここでは、測定手段2による貼付部材Rとの間の距離の測定値と所定の基準値とを比較して、貼付部材Rの異常の有無を判定するため、容易かつ精度よく異常の判定を行うことができる。このとき、測定手段2の測定位置を、異常状態の貼付部材Rから外れるように設定すると、距離の測定値の変化が大きくなり、検出精度を効果的に高めることができる。   Therefore, according to the present embodiment, it is possible to detect and monitor the abnormality of the pasting member R stuck on the rotating molding drum 70 accurately and accurately with a simple configuration without affecting the molding speed. Continuous monitoring is possible. Further, here, since the measurement value of the distance between the measuring member 2 and the predetermined reference value is compared with the predetermined reference value to determine the presence / absence of the abnormality of the adhesive member R, the determination of the abnormality is easy and accurate. It can be performed. At this time, if the measurement position of the measuring means 2 is set so as to be separated from the abnormal sticking member R, the change in the measured value of the distance becomes large, and the detection accuracy can be effectively increased.

ここで、貼付部材Rは、比較的幅狭(数mm程度)に形成されるのが一般的であるため、その幅方向の中央部付近を測定手段2により測定すれば、貼付部材Rの捩れや変位等の異常を確実に検出することができる。そのため、測定手段2による貼付部材Rの測定位置は、通常、本実施形態のように、貼付部材Rの測定面の幅方向略中央部を測定するように設定する。ただし、測定手段2により貼付部材Rの中央部以外の位置を測定しても、貼付部材Rの異常を充分正確に検出できるため、測定手段2は、例えば貼付部材Rの端部側を測定する等、本実施形態と異なる位置を測定するようにしてもよい。   Here, since the sticking member R is generally formed to be relatively narrow (about several millimeters), if the vicinity of the central portion in the width direction is measured by the measuring means 2, the twisting of the sticking member R is performed. And abnormalities such as displacement can be reliably detected. Therefore, the measurement position of the sticking member R by the measuring means 2 is normally set so as to measure the substantially central portion in the width direction of the measurement surface of the sticking member R as in this embodiment. However, since the abnormality of the sticking member R can be detected sufficiently accurately even if the measuring means 2 measures a position other than the central portion of the sticking member R, the measuring means 2 measures, for example, the end portion side of the sticking member R. For example, a position different from the present embodiment may be measured.

また、測定手段2は、貼付部材Rの両端側に各々設けて、その幅方向の両側部と対向するように同様に設置し、貼付部材Rの両端(端部及び端部近傍を含む)との間の距離をそれぞれ測定するようにしてもよい。この場合には、これら一対の測定手段2により、貼付部材Rの両端との間の距離をそれぞれ測定し、両測定結果に基づいて、検出手段10により判定して貼付部材Rの異常を検出して監視する。このように、捩れや変位等の異常の影響が大きく現れる傾向がある貼付部材Rの端部を測定することで、異常時における測定手段2の測定値に大幅な変動が生じることになり、貼付部材Rの異常をより精度よく検出することができる。併せて、貼付部材Rの両端をそれぞれ測定することで、その異常をより確実に検出して一層正確に監視することができる。   Further, the measuring means 2 is provided on both ends of the sticking member R, and is similarly installed so as to face both side portions in the width direction, and both ends of the sticking member R (including the end and the vicinity of the end) You may make it measure the distance between each. In this case, the distance between both ends of the sticking member R is measured by the pair of measuring means 2, and the abnormality of the sticking member R is detected by the detecting means 10 based on both measurement results. To monitor. As described above, by measuring the end portion of the sticking member R that tends to be greatly affected by anomalies such as torsion and displacement, the measurement value of the measuring means 2 at the time of abnormality is greatly changed, and the sticking is performed. The abnormality of the member R can be detected with higher accuracy. In addition, by measuring both ends of the sticking member R, the abnormality can be detected more reliably and monitored more accurately.

なお、本実施形態の監視装置1は、貼付部材Rの形状や材質、及び貼り付けや積層態様等に関わらず、成型ドラム70等の回転する被成形体へ貼り付けられる、供給途中の他の貼付部材Rの異常の検出や監視にも使用できる。また、監視する貼付部材Rは、未加硫タイヤGTの外周部に貼り付ける貼付部材R以外に、例えばサイド部に貼り付けてサイドウォールを形成する等、他の位置に貼り付けられる貼付部材Rでもよく、又は貼付部材Rを積層等して形成されるタイヤ以外の他の部材を形成する貼付部材Rであってもよい。   Note that the monitoring device 1 of the present embodiment is attached to a rotating object to be molded such as the molding drum 70 regardless of the shape and material of the affixing member R, and the affixing or stacking mode. It can also be used to detect and monitor abnormalities of the sticking member R. Further, the monitoring member R to be monitored is not only the bonding member R to be bonded to the outer peripheral portion of the unvulcanized tire GT, but the bonding member R to be bonded to another position, for example, to be bonded to the side portion to form a sidewall. Alternatively, it may be a pasting member R that forms a member other than the tire formed by laminating the pasting member R or the like.

(監視試験)
本発明の効果を確認するため、以上説明した本実施形態の監視装置1により、実際に供給途中の貼付部材Rとの距離を測定して異常を検出する監視試験を実施した。試験では、正常(正規)のプロセスにより、未加硫タイヤGTの外周部の所定範囲に貼付部材R(リボン状ゴム)を貼り付けてトレッドTを形成し、その間の貼付部材Rとの距離を測定手段2により測定した。また、正常な範囲を越えて貼付部材Rを貼り付ける異常プロセスでも貼付部材Rとの距離を測定し、これら両結果を比較した。
(Monitoring test)
In order to confirm the effect of the present invention, a monitoring test for detecting an abnormality by measuring the distance from the pasting member R actually being supplied was performed by the monitoring device 1 of the present embodiment described above. In the test, a tread T is formed by pasting a sticking member R (ribbon-like rubber) on a predetermined range of the outer peripheral portion of the unvulcanized tire GT by a normal (regular) process, and the distance from the sticking member R therebetween is determined. Measurement was performed by measuring means 2. Further, even in the abnormal process of pasting the pasting member R beyond the normal range, the distance to the pasting member R was measured, and these two results were compared.

図7は、この試験結果を示す模式図であり、それぞれ左側に、貼付部材Rを貼り付けた後の未加硫タイヤGTのタイヤ幅方向断面図を概略的に示す。また、これら各断面図の右側に、それぞれに対応する距離の測定結果(測定値の変化)を、縦軸が距離の測定値、横軸が時間の経過を表すグラフで示す。
なお、正常プロセス(図7A参照)では、略台形状の未加硫タイヤGTの外周部のみに、そのセンターラインCLを挟んで略対称に貼付部材Rを貼り付けて、トレッドTを正規の形状に形成した。これに対し、異常プロセス(図7B参照)では、未加硫タイヤGTの外周部を越えて、両側のサイド部(図では左右の側面部上端側)まで貼付部材Rを貼り付けて、その範囲が異常形状になるようにトレッドTを形成した。
FIG. 7 is a schematic diagram showing the test results, and a cross-sectional view in the tire width direction of the unvulcanized tire GT after the pasting member R is pasted is schematically shown on the left side. Also, on the right side of each of these cross-sectional views, the distance measurement results (changes in measurement values) corresponding to the respective cross-sectional views are shown in a graph in which the vertical axis represents the distance measurement value and the horizontal axis represents the passage of time.
In the normal process (see FIG. 7A), the tread T is formed in a regular shape by affixing the affixing member R substantially symmetrically across the center line CL only to the outer periphery of the substantially trapezoidal unvulcanized tire GT. Formed. On the other hand, in the abnormal process (see FIG. 7B), the pasting member R is pasted up to the side portions on both sides (upper left and right side portions in the drawing) beyond the outer peripheral portion of the unvulcanized tire GT. The tread T was formed so as to have an abnormal shape.

その結果、正常プロセス(図7A参照)では、貼付部材Rとの距離の測定値に大きな変動は現れず、貼り付けの全期間を通して所定範囲内に維持されて異常は検出されなかった。一方、異常プロセス(図7B参照)では、貼付部材Rが未加硫タイヤGTのサイド部に貼り付けられる際に、貼付部材Rが測定手段2から遠くなる方向に変位(図5A参照)し、距離の測定値が大きくなって大幅な変動が発生(図7BのX部分)し、その間の貼付部材Rに異常が検出された。このように、この監視装置1によれば、貼付部材Rの異常を、簡単な構成で成形速度へ影響を与えることなく、正確かつ精度よく検出して監視でき、その常時監視が可能となって、1本の貼付部材R内のバラツキ等のデータが得られることが分かった。   As a result, in the normal process (see FIG. 7A), the measured value of the distance to the sticking member R did not change greatly, and was maintained within a predetermined range throughout the sticking period, and no abnormality was detected. On the other hand, in the abnormal process (see FIG. 7B), when the affixing member R is affixed to the side portion of the unvulcanized tire GT, the affixing member R is displaced away from the measuring means 2 (see FIG. 5A), The measured value of the distance increased and a significant fluctuation occurred (X portion in FIG. 7B), and an abnormality was detected in the adhesive member R during that time. As described above, according to the monitoring device 1, the abnormality of the sticking member R can be detected and monitored accurately and accurately with a simple configuration without affecting the molding speed, and can be constantly monitored. It was found that data such as variations in one sticking member R can be obtained.

本実施形態の貼付部材の監視装置の要部を示す模式図である。It is a schematic diagram which shows the principal part of the monitoring apparatus of the sticking member of this embodiment. 図1の矢印F方向から見た監視装置の一部を示す平面図である。It is a top view which shows a part of monitoring apparatus seen from the arrow F direction of FIG. 監視装置が備える検出手段の概略構成を示す機能ブロック図である。It is a functional block diagram which shows schematic structure of the detection means with which a monitoring apparatus is provided. 検出手段により検出される貼付部材の異常の例を示す模式図である。It is a schematic diagram which shows the example of abnormality of the sticking member detected by a detection means. 検出手段により検出される貼付部材の異常の例を示す模式図である。It is a schematic diagram which shows the example of abnormality of the sticking member detected by a detection means. 貼付部材を監視する手順を示すフローチャートである。It is a flowchart which shows the procedure which monitors a sticking member. 監視試験の試験結果を示す模式図である。It is a schematic diagram which shows the test result of a monitoring test.

符号の説明Explanation of symbols

1・・・監視装置、2・・・測定手段、10・・・検出手段、11・・・設定手段、12・・・記憶手段、13・・・入力手段、14・・・出力手段、15・・・比較手段、16・・・判定手段、17・・・バス、60・・・押出装置、61・・・口金、70・・・成型ドラム、80・・・制御装置、81・・・入力ユニット、GT・・・未加硫タイヤ、R・・・貼付部材。   DESCRIPTION OF SYMBOLS 1 ... Monitoring apparatus, 2 ... Measuring means, 10 ... Detection means, 11 ... Setting means, 12 ... Memory | storage means, 13 ... Input means, 14 ... Output means, 15 ... Comparison means, 16 ... determination means, 17 ... bus, 60 ... extruding device, 61 ... die, 70 ... molding drum, 80 ... control device, 81 ... Input unit, GT ... unvulcanized tire, R ... affixing member.

Claims (6)

回転する被成形体へ向かって供給され、被成形体上に貼り付けられる貼付部材の監視装置であって、
被成形体へ向かう供給途中の貼付部材との間の距離を測定する測定手段と、
測定手段による測定結果に基づいて、前記貼付部材の異常を検出する検出手段と、
を備えたことを特徴とする貼付部材の監視装置。
A monitoring device for a sticking member that is supplied toward a rotating molded body and is affixed on the molded body,
Measuring means for measuring the distance between the pasting member in the middle of supply toward the molded body,
Detection means for detecting an abnormality of the sticking member based on the measurement result by the measurement means;
An apparatus for monitoring a sticking member, comprising:
請求項1に記載された貼付部材の監視装置において、
検出手段は、測定手段による距離の測定値と予め設定される距離の基準値とを比較する比較手段と、比較手段による比較結果に基づいて、貼付部材の異常の有無を判定する判定手段と、を有することを特徴とする貼付部材の監視装置。
In the monitoring apparatus of the sticking member described in Claim 1,
The detection means is a comparison means for comparing the distance measurement value by the measurement means with a preset reference value of the distance, a determination means for determining the presence or absence of an abnormality of the sticking member based on the comparison result by the comparison means, A monitoring device for a sticking member, comprising:
請求項1又は2に記載された貼付部材の監視装置において、
測定手段が、貼付部材の両端側に各々設けられ、貼付部材の両端との間の距離をそれぞれ測定することを特徴とする貼付部材の監視装置。
In the monitoring apparatus of the sticking member described in Claim 1 or 2,
A monitoring device for a sticking member, characterized in that measuring means are provided on both ends of the sticking member, respectively, and measure the distance between both ends of the sticking member.
回転する被成形体へ向かって供給され、被成形体上に貼り付けられる貼付部材の監視方法であって、
被成形体へ向かう供給途中の貼付部材との間の距離を測定する測定工程と、
距離の測定結果に基づいて、前記貼付部材の異常を検出する検出工程と、
を有することを特徴とする貼付部材の監視方法。
A method of monitoring a sticking member that is supplied toward a rotating molded body and is affixed on the molded body,
A measuring step for measuring the distance between the pasting member in the middle of supply toward the molded body,
Based on the measurement result of the distance, a detection step of detecting an abnormality of the pasting member,
A method for monitoring a sticking member, comprising:
請求項4に記載された貼付部材の監視方法において、
検出工程は、距離の測定値と予め設定される距離の基準値とを比較する比較工程と、距離の比較結果に基づいて、貼付部材の異常の有無を判定する判定工程と、を有することを特徴とする貼付部材の監視方法。
In the monitoring method of the sticking member according to claim 4,
The detection step includes a comparison step of comparing the measured distance value and a preset reference value of the distance, and a determination step of determining the presence or absence of abnormality of the sticking member based on the comparison result of the distance. A method of monitoring a characteristic sticking member.
請求項4又は5に記載された貼付部材の監視方法において、
測定工程が、貼付部材の両端との間の距離をそれぞれ測定する工程であることを特徴とする貼付部材の監視方法。
In the monitoring method of the sticking member according to claim 4 or 5,
The method for monitoring a sticking member, wherein the measuring step is a step of measuring a distance between both ends of the sticking member.
JP2008119716A 2008-05-01 2008-05-01 Monitor and monitoring method for bonded member Pending JP2009269233A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013157441A1 (en) * 2012-04-18 2013-10-24 住友ゴム工業株式会社 Rubber strip sticking and leakage detection device
JP2017509513A (en) * 2014-04-02 2017-04-06 ピレリ・タイヤ・ソチエタ・ペル・アツィオーニ Method and apparatus for controlling the manufacturing process of components of vehicle wheel tires
CN110177681A (en) * 2016-12-16 2019-08-27 倍耐力轮胎股份公司 For checking the method for continuous elongated member and the equipment of the tire for constructing wheel of vehicle during the construction of the tire of wheel of vehicle

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013157441A1 (en) * 2012-04-18 2013-10-24 住友ゴム工業株式会社 Rubber strip sticking and leakage detection device
JP2017509513A (en) * 2014-04-02 2017-04-06 ピレリ・タイヤ・ソチエタ・ペル・アツィオーニ Method and apparatus for controlling the manufacturing process of components of vehicle wheel tires
US10042349B2 (en) 2014-04-02 2018-08-07 Pirelli Tyre S.P.A. Method and equipment for controlling a manufacturing process of a component of a tyre for vehicle wheels
CN110177681A (en) * 2016-12-16 2019-08-27 倍耐力轮胎股份公司 For checking the method for continuous elongated member and the equipment of the tire for constructing wheel of vehicle during the construction of the tire of wheel of vehicle
US11104088B2 (en) 2016-12-16 2021-08-31 Pirelli Tyre S.P.A. Method for checking a continuous elongated element during the building of a tyre for vehicle wheels
CN110177681B (en) * 2016-12-16 2022-01-18 倍耐力轮胎股份公司 Method for inspecting a continuous elongated element during the building of a tyre for vehicle wheels and apparatus for building a tyre for vehicle wheels

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