JP2007223229A - Tire molding method and tire molding equipment - Google Patents

Tire molding method and tire molding equipment Download PDF

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JP2007223229A
JP2007223229A JP2006049158A JP2006049158A JP2007223229A JP 2007223229 A JP2007223229 A JP 2007223229A JP 2006049158 A JP2006049158 A JP 2006049158A JP 2006049158 A JP2006049158 A JP 2006049158A JP 2007223229 A JP2007223229 A JP 2007223229A
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ribbon
rubber
tire
molding
sectional shape
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Takehiro Mine
岳広 峰
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Bridgestone Corp
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Bridgestone Corp
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<P>PROBLEM TO BE SOLVED: To enhance the uniformity of a product tire by accurately correcting irregularities, formed on the outer surface of a laminated part of a ribbon-like rubber and effectively improving the RRO of a green tire. <P>SOLUTION: An unvulcanized ribbon-like rubber sheet is laminated by being wound around the outer periphery of a molding drum 2, the lamination is stopped with predetermined timing and an outer shape of the laminated part 30 is measured by a measuring means 20. From the result of this measurement, a control unit 21 acquires the information on the position and shape of a recessed part on the outer surface of the laminated part 30. On the basis of the information, the ribbon-like rubber is formed in a cross-sectional shape corresponding to that of the recessed part, and superposed and infilled into the recessed part, so that the irregularities on the outer surface of the laminated part 30 are corrected. The lamination of the ribbon-like rubber and the correction of the irregularities are repeated so that a tire component member can be formed in a predetermined cross-sectional shape, and so that the green tire can be molded. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、グリーンタイヤ(生タイヤ)を成型するためのタイヤ成型方法及びタイヤ成型装置に関し、特に、リボン状ゴムを積層して成型するグリーンタイヤのRRO(Radial Run Out:タイヤ半径方向の寸法的な不均一性(真円からの縦方向ずれ))を改善するタイヤ成型方法及びタイヤ成型装置に関する。   The present invention relates to a tire molding method and a tire molding apparatus for molding a green tire (raw tire), and in particular, RRO (Radial Run Out) of a green tire formed by laminating ribbon-shaped rubber. The present invention relates to a tire molding method and a tire molding apparatus that improve the non-uniformity (longitudinal deviation from a perfect circle).

空気入りタイヤは、一般に、ゴム部材であるトレッドやサイドウォール等の複数のタイヤ構成部材から構成され、これら各部材を組み合わせてグリーンタイヤを成型し、加硫成型して所定形状に成型される。従来、このグリーンタイヤの成型装置として、未加硫のリボン状ゴムを成型ドラムの外周に螺旋状に巻回して積層し、所定の断面形状に形成するタイヤ成型装置が知られている(特許文献1参照)。   A pneumatic tire is generally composed of a plurality of tire constituent members such as treads and sidewalls, which are rubber members, and a green tire is formed by combining these members and vulcanized to form a predetermined shape. Conventionally, as this green tire molding apparatus, a tire molding apparatus is known in which unvulcanized ribbon-like rubber is spirally wound and laminated on the outer periphery of a molding drum to form a predetermined cross-sectional shape (Patent Literature). 1).

図4は、特許文献に記載されたものではないが、このような従来のタイヤ成型装置80の概略構成を模式的に示す側面図である。
このタイヤ成型装置80は、図示のように、円筒状又はトロイダル状の軸線回りに回転可能な成型ドラム81と、成型ドラム81をドラム軸方向(図では前後方向)等に移動させる移動手段82と、所定の断面形状のリボン状ゴム(例えば、厚さ約1mm程度の長尺なゴム)を連続して押出成形する押出機(図示せず)とを備え、成型ドラム81を回転駆動手段(図示せず)により回転させつつ移動手段82によりドラム軸方向に移動させる等し、リボン状ゴムを成型ドラム81の外周に、その一部を重ねながら螺旋状に巻回して貼り合わせ、ゴム部材89を成型する。
FIG. 4 is a side view schematically showing a schematic configuration of such a conventional tire molding apparatus 80, which is not described in the patent literature.
As shown in the figure, the tire molding apparatus 80 includes a molding drum 81 that can rotate around a cylindrical or toroidal axis, and a moving means 82 that moves the molding drum 81 in the drum axial direction (the front-rear direction in the drawing). And an extruder (not shown) for continuously extruding a ribbon-shaped rubber having a predetermined cross-sectional shape (for example, a long rubber having a thickness of about 1 mm), and rotating the molding drum 81 (see FIG. The ribbon-like rubber is wound around the outer periphery of the molding drum 81 in a spiral manner and bonded together on the outer periphery of the molding drum 81, and the rubber member 89 is bonded. Mold.

また、このタイヤ成型装置80は、回転自在なステッチャーロール83と、ステッチャーロール83の外周面をゴム部材89の外周面に押し付けながら、その外周面に沿って移動させるステッチャーユニット84とを備え、成型ドラム81の外周に巻回されるリボン状ゴムの外表面を回転移動するステッチャーロール83の外周面で押圧し、リボン状ゴム同士や、リボン状ゴムとその内周側に巻き付けられた他のタイヤ構成部材とを圧着する。以上のリボン状ゴムの積層を、予め定められた積層プログラムに基づいて行い、リボン状ゴムを1層又は複数層積層してトレッド等のタイヤ構成部材を形成し、他のタイヤ構成部材と組み合わせてグリーンタイヤを成型する。   The tire molding apparatus 80 includes a rotatable stitcher roll 83 and a stitcher unit 84 that moves the outer circumferential surface of the stitcher roll 83 along the outer circumferential surface while pressing the outer circumferential surface of the rubber member 89. Other tires wound around the ribbon-shaped rubber or between the ribbon-shaped rubber and the inner circumferential side thereof by pressing the outer surface of the ribbon-shaped rubber wound around the outer circumference of the drum 81 with the outer circumferential surface of the stitcher roll 83 that rotates. The component member is crimped. Lamination of the ribbon-like rubber is performed based on a predetermined lamination program, and one or more ribbon-like rubbers are laminated to form a tire component such as a tread, and combined with other tire components. Mold green tires.

図5は、この従来のタイヤ成型装置80により成型したグリーンタイヤのトレッドの一部を模式的に示すタイヤ幅方向の断面図である。
トレッド50は、図示のように、リボン状ゴム51(ここでは、厚さ約1mm)が複数層重ね合わせて積層され、グリーンタイヤの外周面に所定の断面形状に形成される。従って、このタイヤ成型装置80によれば、積層プログラムを変更してリボン状ゴム51の巻回数や重なり量等の積層態様を変化させることで、各種断面形状のトレッド50を形成できるため、多品種少量生産に柔軟に対応できる。
FIG. 5 is a cross-sectional view in the tire width direction schematically showing a part of a tread of a green tire molded by the conventional tire molding apparatus 80.
As shown in the figure, the tread 50 is formed by laminating a plurality of layers of ribbon-like rubber 51 (thickness of about 1 mm in this case) and forming a predetermined cross-sectional shape on the outer peripheral surface of the green tire. Therefore, according to the tire molding apparatus 80, the tread 50 having various cross-sectional shapes can be formed by changing the lamination program and changing the lamination mode such as the number of windings and the overlap amount of the ribbon-like rubber 51. Can flexibly handle small-volume production.

しかしながら、この従来のタイヤ成型装置80では、トレッド50の外表面にリボン状ゴム51の厚さや断面形状等に応じた凹凸が形成されることがある。例えばリボン状ゴム51の積層開始部と終了部では、リボン状ゴム51の端部の段差を埋めるためにリボン状ゴム51を余分に巻き付ける必要がある等、その積層数が他の部分に比べて多くなりトレッド50が厚くなる傾向がある。また、他の部分でも、リボン状ゴム51の積層位置が所定位置から僅かにずれる等して外表面に凹凸が形成されることがある。その結果、トレッド50の断面形状や厚さが不均一化し、グリーンタイヤの外形形状も不均一化してそのRRO等を悪化させる恐れがある(図5参照:リボン状ゴム51の一断面に斜線を付す)。積層途中で生じたこのような凹凸を放置したまま積層を続行した場合には、凹部又は凸部が累積して大きくなり、一層RROを悪化させる。   However, in this conventional tire molding apparatus 80, irregularities according to the thickness, cross-sectional shape, etc. of the ribbon-like rubber 51 may be formed on the outer surface of the tread 50. For example, at the start and end of the lamination of the ribbon-shaped rubber 51, it is necessary to wrap the ribbon-shaped rubber 51 extra in order to fill the step at the end of the ribbon-shaped rubber 51. There is a tendency that the tread 50 becomes thicker and thicker. Also, in other portions, irregularities may be formed on the outer surface, for example, when the lamination position of the ribbon-like rubber 51 is slightly shifted from a predetermined position. As a result, the cross-sectional shape and thickness of the tread 50 may become non-uniform, and the outer shape of the green tire may also become non-uniform, thereby deteriorating the RRO and the like (see FIG. Attached). When the lamination is continued while leaving such irregularities generated in the middle of the lamination, the concave portions or the convex portions are accumulated and become larger, and the RRO is further deteriorated.

RROの大きなグリーンタイヤを加硫成型した場合には、加硫後のタイヤのRROも大きくなり、製品タイヤのユニフォーミティが低下して車両走行時に振動や騒音の原因になる等、タイヤの品質が低下する。そこで、従来から、成型後のグリーンタイヤからサンプルを抜き出してトレッド50等の断面形状や寸法等を測定検査したり、測定結果に基づいてリボン状ゴム51の積層の仕方(プログラム等)を変更する等して外表面の凹凸を減少させ、グリーンタイヤのRRO特性等を改善することが行われている。   When a green tire with a large RRO is vulcanized and molded, the RRO of the tire after vulcanization also becomes large, the uniformity of the product tire decreases, causing vibration and noise during vehicle travel, etc. descend. Therefore, conventionally, a sample is extracted from the green tire after molding, and the cross-sectional shape and dimensions of the tread 50 and the like are measured and inspected, or the lamination method (program etc.) of the ribbon-like rubber 51 is changed based on the measurement result. Etc. to reduce the irregularities on the outer surface and improve the RRO characteristics of the green tire.

しかしながら、この従来の方法では、グリーンタイヤを成型ドラム81から取り外して測定を行うため、成型ドラム81上での正確な断面形状等を把握できないという問題がある。即ち、成型ドラム81からの取り外し前後でリボン状ゴム51にかかる張力等が変化するため、その幅方向や厚さ方向、又は長手方向の伸縮量も変化してグリーンタイヤ(トレッド50)の断面形状も変化する。
そこで、従来、リボン状ゴムを積層しながら積層部の外形形状や積層厚さを測定し、成型ドラム上での積層の状態を把握できるようにしたタイヤ成型装置が提案されている(特許文献2参照)。
However, in this conventional method, since the green tire is removed from the molding drum 81 and measurement is performed, there is a problem that an accurate cross-sectional shape on the molding drum 81 cannot be grasped. That is, since the tension applied to the ribbon-like rubber 51 changes before and after removal from the molding drum 81, the expansion / contraction amount in the width direction, thickness direction, or longitudinal direction also changes, and the cross-sectional shape of the green tire (tread 50) Also changes.
Therefore, conventionally, a tire molding apparatus has been proposed in which the outer shape and thickness of a laminated portion are measured while laminating ribbon-like rubber so that the state of lamination on a molding drum can be grasped (Patent Document 2). reference).

この従来のタイヤ成型装置は、前記タイヤ成型装置の成型ドラム外周の変位量を測定するレーザ変位計等を備え、リボン状ゴムの積層位置の変位量を測定し、その測定データ等から積層終了までの積層部の外形形状や厚さ等を連続的に算出して、その算出結果と規格値とを比較し、積層部の表面に規格値以上の凹凸等が生じた場合には、成型を停止して当該グリーンタイヤを排除している。   This conventional tire molding apparatus is equipped with a laser displacement meter or the like for measuring the displacement amount of the outer periphery of the molding drum of the tire molding apparatus, measures the displacement amount of the ribbon rubber lamination position, and from the measurement data to the end of lamination. Continuously calculate the outer shape, thickness, etc. of the laminated part, compare the calculation result with the standard value, and stop molding if there are irregularities etc. above the standard value on the surface of the laminated part The green tire is excluded.

しかしながら、この従来の装置では、単に規格に合わないグリーンタイヤを排除するだけで、個々のグリーンタイヤのRROの改善は行っていない。そのため、製品タイヤ全体のユニフォーミティを効果的に向上するのは難しく、また、グリーンタイヤの成型停止までに要した材料や作業が無駄になるという問題も生じる。
そこで、従来、成型後のグリーンタイヤのRROを測定し、測定結果に基づいてトレッドの外表面を切削して個々のグリーンタイヤのRRO特性を改善する方法も提案されている(特許文献3参照)。
However, this conventional apparatus simply eliminates green tires that do not meet the standards, and does not improve the RRO of individual green tires. For this reason, it is difficult to effectively improve the uniformity of the entire product tire, and there is a problem that materials and operations required until the green tire molding is stopped are wasted.
Therefore, conventionally, there has also been proposed a method for measuring the RRO of a green tire after molding and cutting the outer surface of the tread based on the measurement result to improve the RRO characteristics of each green tire (see Patent Document 3). .

しかしながら、この従来の方法は、トレッドの外表面を切削するだけであるから凹部を埋めることはできず、グリーンタイヤ外表面の凹凸の修正精度やRROの改善効果が充分ではなく、切削したゴム材料が無駄になるという問題もある。   However, since this conventional method only cuts the outer surface of the tread, the concave portion cannot be filled, and the correction accuracy of the irregularities on the outer surface of the green tire and the effect of improving RRO are not sufficient, and the cut rubber material There is also a problem that is wasted.

特開2004−216603号公報JP 2004-216603 A 特開2004−299184号公報JP 2004-299184 A 特開2005−47154号公報JP-A-2005-47154

本発明は、前記従来の問題に鑑みなされたものであって、その目的は、リボン状ゴムの積層部の外表面に形成される凹凸を精度よく、かつ無駄なく修正し、グリーンタイヤのRROを効果的に改善するとともに、製品タイヤのユニフォーミティ及び品質を向上させることである。   The present invention has been made in view of the above-described conventional problems, and the object thereof is to correct the irregularities formed on the outer surface of the laminated portion of the ribbon-like rubber with high accuracy and without waste, and to improve the RRO of the green tire. It is to improve effectively and improve the uniformity and quality of product tires.

請求項1の発明は、未加硫のリボン状ゴムを成型ドラムの外周に巻回して積層する工程を有し、前記リボン状ゴムを積層して所定の断面形状のタイヤ構成部材を形成し、グリーンタイヤを成型するタイヤ成型方法であって、前記リボン状ゴムを積層した積層部の外形形状を測定する工程と、該外形形状の測定結果から前記積層部の外表面の凹部の位置及び形状情報を取得する工程と、該取得した情報に基づき、前記凹部にリボン状ゴムを積層して充填する工程とを有し、前記リボン状ゴムの凹部への充填により前記積層部の外表面の凹凸を修正することを特徴とする。
請求項2の発明は、請求項1に記載されたタイヤ成型方法において、前記リボン状ゴムの凹部への充填を、前記タイヤ構成部材の形成途中に又は形成完了時に行うことを特徴とする。
請求項3の発明は、請求項1または2に記載されたタイヤ成型方法において、前記凹部の形状情報に基づき、前記凹部に充填するリボン状ゴムを該凹部の断面形状に対応した断面形状に形成する工程を有することを特徴とする。
請求項4の発明は、請求項1ないし3のいずれかに記載されたタイヤ成型方法において、前記リボン状ゴムを積層して形成するタイヤ構成部材は、トレッドであることを特徴とする。
請求項5の発明は、成型ドラムと、該成型ドラムに未加硫のリボン状ゴムを供給するゴム供給手段と、前記リボン状ゴムを前記成型ドラムの外周に巻回して積層する積層手段とを備え、該積層手段により前記リボン状ゴムを積層して所定の断面形状のタイヤ構成部材を形成し、グリーンタイヤを成型するタイヤ成型装置であって、前記リボン状ゴムを積層した積層部の外形形状を測定する測定手段と、該測定手段の測定結果から前記積層部の外表面の凹部の位置及び形状情報を取得し、該取得した情報に基づき、前記積層手段を制御して前記凹部にリボン状ゴムを積層して充填する制御装置とを備え、前記リボン状ゴムの凹部への充填により前記積層部の外表面の凹凸を修正することを特徴とする。
請求項6の発明は、請求項5に記載されたタイヤ成型装置において、前記成型ドラムに供給するリボン状ゴムの断面形状を変化させる可変手段と、前記凹部の形状情報に基づき、前記可変手段を制御して前記凹部に充填するリボン状ゴムを該凹部の断面形状に対応した断面形状に形成する制御装置と、を備えたことを特徴とする。
The invention of claim 1 includes a step of winding and laminating unvulcanized ribbon-like rubber around the outer periphery of a molding drum, laminating the ribbon-like rubber to form a tire component having a predetermined cross-sectional shape, A tire molding method for molding a green tire, the step of measuring the outer shape of a laminated portion in which the ribbon-shaped rubber is laminated, and the position and shape information of the concave portion on the outer surface of the laminated portion from the measurement result of the outer shape And a step of laminating and filling a ribbon-shaped rubber in the recess based on the acquired information, and filling the recess of the ribbon-shaped rubber with the irregularities on the outer surface of the laminated portion. It is characterized by correction.
According to a second aspect of the present invention, in the tire molding method according to the first aspect, the ribbon-shaped rubber is filled into the concave portion during or after the formation of the tire constituent member.
According to a third aspect of the present invention, in the tire molding method according to the first or second aspect, on the basis of the shape information of the concave portion, a ribbon-like rubber filling the concave portion is formed in a cross-sectional shape corresponding to the cross-sectional shape of the concave portion. It has the process to perform.
According to a fourth aspect of the present invention, in the tire molding method according to any one of the first to third aspects, the tire constituent member formed by laminating the ribbon-like rubber is a tread.
The invention of claim 5 comprises a molding drum, rubber supply means for supplying unvulcanized ribbon rubber to the molding drum, and laminating means for winding the ribbon rubber around the molding drum for lamination. A tire forming apparatus for forming a tire component having a predetermined cross-sectional shape by laminating the ribbon-like rubber by the laminating means, and forming a green tire, wherein the outer shape of the laminated portion where the ribbon-like rubber is laminated And measuring the position of the concave portion on the outer surface of the laminated portion and shape information from the measurement result of the measuring means, and controlling the laminating means based on the obtained information to form a ribbon shape in the concave portion And a controller for laminating and filling the rubber, and correcting irregularities on the outer surface of the laminated portion by filling the concave portions of the ribbon-like rubber.
According to a sixth aspect of the present invention, in the tire molding apparatus according to the fifth aspect, the variable means for changing the cross-sectional shape of the ribbon-shaped rubber supplied to the molding drum, and the variable means based on the shape information of the recess. And a control device that forms ribbon-shaped rubber that is controlled to fill the concave portion into a cross-sectional shape corresponding to the cross-sectional shape of the concave portion.

本発明によれば、リボン状ゴム積層部の外表面に形成される凹凸を精度よく、かつ材料等を無駄にすることなく修正でき、グリーンタイヤのRROを効果的に改善できるとともに、製品タイヤのユニフォーミティ及び品質を向上させることができる。   According to the present invention, the unevenness formed on the outer surface of the ribbon-shaped rubber laminated portion can be corrected accurately and without waste of materials, etc., and the RRO of the green tire can be effectively improved, and the product tire Uniformity and quality can be improved.

以下、本発明の一実施形態について、図面を参照して説明する。
本実施形態のタイヤ成型装置は、図4に示す従来のタイヤ成型装置80と同様の、未加硫のリボン状ゴムを成型ドラムの外周に積層してタイヤ構成部材を形成し、グリーンタイヤを成型する装置を用いて、これにリボン状ゴムを積層した積層部外表面の凹部にリボン状ゴムを積層・充填し、外表面の凹凸を修正する機能を付加している。
Hereinafter, an embodiment of the present invention will be described with reference to the drawings.
The tire molding apparatus according to the present embodiment is similar to the conventional tire molding apparatus 80 shown in FIG. 4, and forms a tire constituent member by laminating unvulcanized ribbon-like rubber on the outer periphery of a molding drum, thereby molding a green tire. The function of correcting the irregularities on the outer surface is added by laminating and filling the ribbon-like rubber in the concave portion on the outer surface of the laminated portion where the ribbon-like rubber is laminated.

図1は、本実施形態のタイヤ成型装置の概略構成を模式的に示す側面図である。
このタイヤ成型装置1は、図示のように、軸線回りに回転可能な成型ドラム2と、成型ドラム2が載置された移動手段3と、リボン状ゴムを供給するゴム供給手段(図示せず)と、成型ドラム2の一方の外周側(図では左側)に配置されたステッチャーユニット10と、ステッチャーユニット10に設けられた周方向に回転自在なステッチャーロール11等を備える。
FIG. 1 is a side view schematically showing a schematic configuration of the tire molding apparatus of the present embodiment.
As shown in the figure, the tire molding apparatus 1 includes a molding drum 2 that can rotate around an axis, a moving means 3 on which the molding drum 2 is placed, and a rubber supply means (not shown) for supplying ribbon-like rubber. And a stitcher unit 10 disposed on one outer peripheral side (left side in the figure) of the molding drum 2, a stitcher roll 11 provided in the stitcher unit 10 and rotatable in the circumferential direction.

成型ドラム2は、略円筒状又は成型するグリーンタイヤの形状に対応したトロイダル状の外周面を有し、電動モータ等からなる回転駆動手段(図示せず)により軸線回りに回転し、外周にタイヤ構成部材やリボン状ゴムを巻回する。移動手段3は、成型ドラム2をドラム軸方向(図では前後方向)等に移動させるものであり、空気圧式又は油圧式のピストン・シリンダ機構等のアクチュエータ等からなる。   The molding drum 2 has a substantially cylindrical or toroidal outer peripheral surface corresponding to the shape of a green tire to be molded, and is rotated around an axis by a rotation driving means (not shown) made of an electric motor or the like. Winding structural members and ribbon-like rubber. The moving means 3 moves the molding drum 2 in the drum axial direction (front-rear direction in the figure), and includes an actuator such as a pneumatic or hydraulic piston / cylinder mechanism.

ゴム供給手段は、所定の断面形状の未加硫のリボン状ゴム(例えば、厚さ約1mm程度の長尺なゴム)を成型ドラム2に連続的に供給するとともに、供給するリボン状ゴムの断面形状(幅や厚さ等)を変化させる可変手段を有する。本実施形態では、ゴム供給手段として、ゴム部材を押出ヘッドの口金開口部から連続して押出成形する押出機を使用し、その口金の上下の金型と左右の金型をそれぞれ相互に接近・離間可能にし、かつ、各金型にアクチュエータ等を設けて可変手段を構成する。即ち、前記アクチュエータ等により各金型を相互に接近・離間させて口金開口部の上下方向及び左右方向の開口幅を独立に変化させ、そこから押し出されるリボン状ゴムの断面形状を連続的に変化させる。   The rubber supply means continuously supplies an unvulcanized ribbon-like rubber having a predetermined cross-sectional shape (for example, a long rubber having a thickness of about 1 mm) to the molding drum 2 and a cross-section of the supplied ribbon-like rubber. It has variable means for changing the shape (width, thickness, etc.). In the present embodiment, as the rubber supply means, an extruder that continuously extrudes the rubber member from the mouth opening of the extrusion head is used, and the upper and lower molds and the left and right molds of the mouth are close to each other. The variable means is configured by making the molds separable and providing each mold with an actuator or the like. That is, the molds are moved closer to and away from each other by the actuator, etc., and the opening width in the vertical and horizontal directions of the mouth opening is changed independently, and the cross-sectional shape of the ribbon-like rubber extruded from it is continuously changed. Let

なお、ゴム供給手段としては、一対のロール間でゴム材料を圧延して所定の断面形状に形成するカレンダー装置等の、他のゴム成形装置を使用してもよく、この場合には、一対のロール間の間隔を調節可能にする等してリボン状ゴムの断面形状を変化させる。また、前記可変手段は、例えば上記した押出機の口金と同様な構成の金型を押出ヘッドや一対のロールのゴム吐出口側に設ける等、既存の装置を大きく改造することなくゴム供給手段と別個に設けてもよい。   As the rubber supply means, another rubber molding device such as a calender device that rolls a rubber material between a pair of rolls to form a predetermined cross-sectional shape may be used. The cross-sectional shape of the ribbon-like rubber is changed by making the interval between the rolls adjustable. In addition, the variable means includes, for example, a rubber supply means without greatly remodeling an existing apparatus, such as providing a mold having the same configuration as the die of the above-described extruder on the rubber discharge port side of the extrusion head or the pair of rolls. It may be provided separately.

ステッチャーロール11は、円筒状や円盤状等のロール状をなし、ステッチャーユニット10に回転自在に支持されている。ステッチャーユニット10は、ステッチャーロール11の外周面を成型ドラム2の外周に沿って押し付けながら移動させ、成型ドラム2の外周に巻回されるリボン状ゴムの表面を回転するステッチャーロール11の外周面で押圧し、積層したリボン状ゴム同士や、リボン状ゴムとその内周側の他のタイヤ構成部材とを圧着する。また、本実施形態では、ステッチャーロール11の外周面に複数のキリ状の突起物(図示せず)を設け、それらでリボン状ゴムを押圧してゴム間の圧着強度等を増加させている。   The stitcher roll 11 has a roll shape such as a cylindrical shape or a disk shape and is rotatably supported by the stitcher unit 10. The stitcher unit 10 moves while pressing the outer peripheral surface of the stitcher roll 11 along the outer periphery of the molding drum 2, and rotates the surface of the ribbon-like rubber wound around the outer periphery of the molding drum 2 on the outer peripheral surface of the stitcher roll 11. The ribbon-shaped rubbers pressed and laminated, or the ribbon-shaped rubber and the other tire constituent members on the inner peripheral side thereof are pressure-bonded. In the present embodiment, a plurality of slit-like projections (not shown) are provided on the outer peripheral surface of the stitcher roll 11, and the ribbon-like rubber is pressed by them to increase the pressure-bonding strength between the rubbers.

また、このタイヤ成型装置1は、成型ドラム2の外周側(図では上方側)に配置されたリボン状ゴムを積層した積層部30の外形形状等を測定する測定手段20と、装置全体の制御を行う制御装置21とを備える。   In addition, the tire molding apparatus 1 includes a measuring unit 20 that measures the outer shape and the like of a laminated portion 30 in which ribbon-like rubber is disposed on the outer peripheral side (upper side in the drawing) of the molding drum 2, and control of the entire apparatus. And a control device 21 for performing the above.

測定手段20は、積層部30の外形形状、即ち、リボン状ゴムの積層に伴い生じる外表面の凹凸や積層部30のRROを測定する。この測定手段20は、測定対象が変形しやすい未加硫のゴムであるため、レーザ変位計等の非接触で各測定を行えるものが好ましいが、必ずしもこれに限定されず、例えば、回転する積層部30の外表面にセンサ部を押し付けて、その変位から積層部30の凹凸やRRO等を測定する接触式の変位計等を用いて各測定を行うこともできる。   The measuring means 20 measures the outer shape of the laminated portion 30, that is, the outer surface irregularities and the RRO of the laminated portion 30 that are generated when the ribbon-like rubber is laminated. Since this measuring means 20 is an unvulcanized rubber whose measuring object is easily deformed, it is preferable that each measurement can be performed in a non-contact manner such as a laser displacement meter. However, the measuring means 20 is not necessarily limited thereto. Each measurement can also be performed using a contact-type displacement meter or the like that presses the sensor portion against the outer surface of the portion 30 and measures the unevenness, RRO, and the like of the laminated portion 30 from the displacement.

本実施形態では、レーザ変位計を測定手段20として用い、その測定軸をドラム軸芯に向けて配置して、回転する積層部30の外表面にレーザ光を照射して、その反射光から外表面までの距離を測定し、その変位から積層部30の外形形状等を測定する。
即ち、測定時には、リボン状ゴムの積層を所定のタイミングで停止し、成型ドラム2を回転させつつ成型ドラム2を移動手段3により軸方向に徐々に移動させる等して、積層部30全体の外形形状等を測定し、測定データを制御装置21に送信する。
In the present embodiment, a laser displacement meter is used as the measuring means 20, the measurement axis is arranged toward the drum axis, the outer surface of the rotating laminated unit 30 is irradiated with laser light, and the reflected light is removed from the reflected light. The distance to the surface is measured, and the outer shape of the laminated portion 30 is measured from the displacement.
That is, at the time of measurement, the lamination of the ribbon-shaped rubber is stopped at a predetermined timing, and the molding drum 2 is gradually moved in the axial direction by the moving means 3 while rotating the molding drum 2. The shape and the like are measured, and the measurement data is transmitted to the control device 21.

制御装置21は、成型ドラム2や移動手段3、ステッチャーユニット10に接続される他、ゴム供給手段や、リボン状ゴムの断面形状を変化させる可変手段等、タイヤ成型装置1の各駆動部に接続され、制御信号をD/Aコンバータ23等を介してD/A変換して出力し、タイヤ成型装置1全体の制御を行う。
制御装置21は、例えば、各種のデータ処理や解析、演算等を行うマイクロプロセッサ(MPU)等の演算手段や、各種プログラムを格納したROM、処理のための一時的なデータの保存等を行うRAMを備えたマイクロコンピュータ、及び測定手段20の測定結果等の各種データを保存するための外部記憶装置(例えば、ハードディスクドライブ(HDD))や外部機器との接続のための各種インターフェース等を有する。
The control device 21 is connected to each drive unit of the tire molding device 1 such as a rubber supply unit and a variable unit that changes the cross-sectional shape of the ribbon-like rubber, in addition to being connected to the molding drum 2, the moving unit 3, and the stitcher unit 10. Then, the control signal is D / A converted and output via the D / A converter 23 and the like, and the entire tire molding apparatus 1 is controlled.
The control device 21 includes, for example, arithmetic means such as a microprocessor (MPU) that performs various data processing, analysis, arithmetic, and the like, a ROM that stores various programs, and a RAM that temporarily stores data for processing. And an external storage device (for example, a hard disk drive (HDD)) for storing various data such as measurement results of the measurement means 20, various interfaces for connection to external devices, and the like.

また、制御装置21は、成型ドラム2に設けられた回転位置検知センサや軸方向位置検知センサ等、装置1の各部に設けられた各種センサ(図示せず)に接続され、それらから送信されるデータをそれぞれの目標値と対比しながら、装置1の各駆動部の制御情報を取得し、この制御情報に基づき、例えば成型ドラム2を回転させる電動モータのインバータを制御して成型ドラム2の回転位置や速度を制御し、移動手段3のアクチュエータの電磁弁を開閉制御して成型ドラム2の軸方向位置を制御し、また、ゴム供給手段や可変手段を制御して所定の断面形状のリボン状ゴムの供給及び断面形状の変更を行う等、リボン状ゴムの積層や圧着等のグリーンタイヤの成型動作をフィードバック制御する。   Further, the control device 21 is connected to various sensors (not shown) provided in each part of the device 1 such as a rotational position detection sensor and an axial position detection sensor provided in the molding drum 2 and transmitted from them. The control information of each drive unit of the apparatus 1 is acquired while comparing the data with each target value, and based on this control information, for example, the inverter of the electric motor that rotates the molding drum 2 is controlled to rotate the molding drum 2. The position and speed are controlled, the electromagnetic valve of the actuator of the moving means 3 is controlled to open and close, the axial position of the molding drum 2 is controlled, and the rubber supply means and variable means are controlled to form a ribbon having a predetermined cross-sectional shape. Feedback control is performed for green tire molding operations such as laminating and crimping ribbon-like rubber, such as supplying rubber and changing the cross-sectional shape.

次に、このタイヤ成型装置1によりトレッドを形成してグリーンタイヤを成型する手順について説明する。
図2は、トレッド形成の流れを示すフローチャートである。
なお、以下の各手順は、所定の積層プログラムに基づいて、制御装置21によりタイヤ成型装置1を制御して実行される。
Next, a procedure for forming a tread with this tire molding apparatus 1 to mold a green tire will be described.
FIG. 2 is a flowchart showing the flow of tread formation.
The following procedures are executed by controlling the tire molding device 1 by the control device 21 based on a predetermined lamination program.

まず、所定の断面形状の未加硫のリボン状ゴムを押出機(ゴム供給手段)により押出成形して成型ドラム2に供給する。同時に、成型ドラム2を回転及び軸方向移動等させ、ステッチングロール11で押圧しつつ、リボン状ゴムを成型ドラム2の外周に、その一部を重ね合わせて螺旋状に巻回して積層する(S101)。次に、リボン状ゴムの積層を、例えば所定の厚さや時間、又は所定の巻回数行った時点等、所定のタイミングで停止し、測定手段20によりリボン状ゴムの積層部30の外形形状やRROを測定し(S102)、測定データをA/Dコンバータ22によりA/D変換して制御装置21に送信する(S103)。   First, an unvulcanized ribbon-like rubber having a predetermined cross-sectional shape is extruded by an extruder (rubber supply means) and supplied to the molding drum 2. At the same time, while rotating the molding drum 2 and moving it in the axial direction and pressing it with the stitching roll 11, the ribbon-like rubber is superposed on the outer periphery of the molding drum 2 and spirally wound and laminated ( S101). Next, the lamination of the ribbon-shaped rubber is stopped at a predetermined timing, for example, at a predetermined thickness and time, or when a predetermined number of turns are performed, and the outer shape of the laminated portion 30 of the ribbon-shaped rubber 30 Is measured (S102), and the A / D converter 22 performs A / D conversion on the measurement data and transmits it to the control device 21 (S103).

測定データを受信した制御装置21は、外形形状の測定結果から積層部30の外表面の凹部の位置及び形状情報を取得し(S104)、その情報に基づき、装置1の各駆動部を制御して積層部30外表面の凹部にリボン状ゴムを積層して充填する。具体的には、ゴム供給手段やリボン状ゴムの断面形状を変化させる可変手段、成型ドラム2等への制御信号をD/Aコンバータ23によりD/A変換して出力し(S105)、凹部の形状情報に基づき、凹部に充填するリボン状ゴムを、充填すべき凹部の断面形状に対応した断面形状(例えば凹部の深さ及び幅と略同一の厚さ及び幅)に形成して成型ドラム2に供給するとともに、凹部の位置情報に基づき、成型ドラム2を回転及び軸方向移動等させる(S106)。また、ステッチャーユニット10も同時に制御し、これら凹部の各情報に基づく制御を連動して行い、積層部30外表面の凹部にリボン状ゴムを積層して充填する(S107)。   The control device 21 that has received the measurement data obtains the position and shape information of the concave portion on the outer surface of the laminated portion 30 from the measurement result of the outer shape (S104), and controls each drive unit of the device 1 based on the information. Then, a ribbon-like rubber is laminated and filled in the concave portion on the outer surface of the laminated portion 30. Specifically, the control signal to the rubber supply means, the variable means for changing the cross-sectional shape of the ribbon-shaped rubber, the molding drum 2 and the like is D / A converted by the D / A converter 23 and output (S105). Based on the shape information, the ribbon-shaped rubber filling the recess is formed into a cross-sectional shape corresponding to the cross-sectional shape of the recess to be filled (for example, approximately the same thickness and width as the depth and width of the recess). And the molding drum 2 is rotated and moved in the axial direction based on the position information of the recesses (S106). The stitcher unit 10 is also controlled at the same time, and the control based on each information of these recesses is performed in conjunction with each other, and the ribbon-like rubber is stacked and filled in the recesses on the outer surface of the stacked portion 30 (S107).

図3は、以上のように積層した積層部30外表部の一部を模式的に示すタイヤ幅方向の断面図である。
図示のように、リボン状ゴム31の積層に伴い生じる凹部35に、その断面形状に対応した形状のリボン状ゴム32を充填して外表面の凹凸を修正する。本実施形態では、この凹凸の修正を積層部30の全外表面に亘って行い外表面を平滑化するが、凹部の断面形状がドラム周方向に沿って変化する場合には、その変化に合わせて充填するリボン状ゴム32の断面形状も連続的に変化させる。なお、リボン状ゴム32の充填は、外表面全ての凹部に対して行ってもよいが、グリーンタイヤの成型効率の観点からは、凹部の深さや幅等の凹凸の程度を所定の基準値と比較し、基準値以上の凹部のみに対して行うのがより好ましい。
FIG. 3 is a cross-sectional view in the tire width direction schematically showing a part of the outer surface portion of the laminated portion 30 laminated as described above.
As shown in the drawing, the concave portion 35 generated by the lamination of the ribbon-shaped rubber 31 is filled with a ribbon-shaped rubber 32 having a shape corresponding to the cross-sectional shape to correct the irregularities on the outer surface. In the present embodiment, the unevenness is corrected over the entire outer surface of the laminated portion 30 to smooth the outer surface. However, when the cross-sectional shape of the recess changes along the drum circumferential direction, the change is adjusted accordingly. The cross-sectional shape of the ribbon-like rubber 32 to be filled is changed continuously. The filling of the ribbon-like rubber 32 may be performed on all the recesses on the outer surface. However, from the viewpoint of the green tire molding efficiency, the degree of unevenness such as the depth and width of the recesses is defined as a predetermined reference value. In comparison, it is more preferable to carry out only for the recesses that are equal to or greater than the reference value.

以上の凹凸の修正終了後、トレッドの形成が完了したか否かを判断し(S108)、完了していない場合(S108、NO)には、S101に戻って以上の各手順を再び実行し、これらを所定の断面形状のトレッドの形成完了(S108、YES)まで繰り返す。このように、トレッドの形成途中と形成完了時に外表面の凹部にリボン状ゴムを充填(凹凸を修正)してトレッドを形成し、他のタイヤ構成部材と組み合わせてグリーンタイヤを成型する。その後、グリーンタイヤを成型ドラム2から取り外して図示しない搬送装置により次工程の加硫成型装置に搬送し、加硫成型して製品タイヤを製造する。一方、タイヤ成型装置1では、図2に示す各手順等を繰り返してグリーンタイヤの成型を自動で連続して行う。   After completion of the above unevenness correction, it is determined whether or not the formation of the tread is completed (S108). If not completed (S108, NO), the process returns to S101 and the above steps are executed again. These are repeated until the formation of a tread having a predetermined cross-sectional shape is completed (S108, YES). In this way, the tread is formed by filling the concave portion on the outer surface with the ribbon-like rubber (correcting the irregularities) during the formation of the tread and when the formation is completed, and the green tire is molded in combination with other tire constituent members. Thereafter, the green tire is removed from the molding drum 2 and conveyed to a vulcanization molding apparatus in the next process by a conveyance device (not shown), and vulcanized to produce a product tire. On the other hand, the tire molding apparatus 1 automatically and continuously molds green tires by repeating the procedures shown in FIG.

以上説明したように、本実施形態によれば、リボン状ゴムの積層部30や形成完了時のトレッドを成型ドラム2上で測定するため、その外形形状やRRO等の積層の状態を正確に把握でき、積層部30外表面の凹部の位置及び形状情報等の、積層部30に関する各情報の正確性を向上させることができる。また、そのような正確な情報に基づいて、リボン状ゴムの凹部への積層・充填を行うため、リボン状ゴムの積層位置等を正確に制御でき、積層部30外表面の凹凸の修正を精度よく行うことができる。同時に、凹部に充填するリボン状ゴムを凹部の断面形状に対応した断面形状に形成するため、ゴムの凹部からのはみ出し等を抑制できるとともに、上記したように凹部の正確な断面形状も把握できるため、その情報に基づいて形成するリボン状ゴムの断面形状と充填すべき凹部の断面形状との差をより小さくできる。従って、積層部30外表面の凹凸の修正精度を更に向上させることができる。   As described above, according to the present embodiment, since the ribbon-shaped rubber laminated portion 30 and the tread upon completion of formation are measured on the molding drum 2, the outer shape and the state of lamination of RRO and the like are accurately grasped. It is possible to improve the accuracy of each piece of information regarding the stacked unit 30 such as the position and shape information of the recesses on the outer surface of the stacked unit 30. In addition, since the ribbon-shaped rubber is laminated and filled into the concave portion based on such accurate information, the lamination position of the ribbon-shaped rubber can be accurately controlled, and the unevenness of the outer surface of the laminated portion 30 can be corrected accurately. Can be done well. At the same time, since the ribbon-shaped rubber filling the recess is formed in a cross-sectional shape corresponding to the cross-sectional shape of the recess, it is possible to suppress the protrusion of the rubber from the recess and to grasp the accurate cross-sectional shape of the recess as described above. The difference between the cross-sectional shape of the ribbon-like rubber formed based on the information and the cross-sectional shape of the recess to be filled can be made smaller. Therefore, it is possible to further improve the correction accuracy of the irregularities on the outer surface of the laminated portion 30.

また、トレッドの形成完了時に加えて、形成途中に所定のタイミングでリボン状ゴムの積層を停止して凹凸を修正するため、凹部又は凸部が累積して大きくなる前の凹凸が小さい段階でその修正を行うことができる。従って、大きな凹部を充填する際には、複数回のリボン状ゴムの積層を要する場合もあるが、本実施形態では凹部へのリボン状ゴムの積層回数が少なくなり修正時間を短縮でき、かつ、より正確に修正も行える等、修正を無駄なく行うことができる。   Also, in addition to the completion of tread formation, in order to correct the irregularities by stopping the lamination of the ribbon-like rubber at a predetermined timing during the formation, the irregularities before the concave or convex increases are increased at a small stage. Corrections can be made. Therefore, when filling a large recess, it may be necessary to laminate a plurality of ribbon-shaped rubber, but in this embodiment, the number of times the ribbon-like rubber is stacked in the recess can be reduced, and the correction time can be shortened, and Correction can be performed without waste, such as more accurate correction.

以上のように、積層部30外表面の凹凸を精度よく修正できるため、トレッド外表面をより平滑化できるとともに、トレッド及びグリーンタイヤの断面形状や厚さ等もより均一化でき、グリーンタイヤのRROを効果的に改善することができる。その結果、加硫成型後の製品タイヤのユニフォーミティを向上させることができ、それに伴い車両走行時の振動や騒音も減少する等、タイヤの品質も向上させることができる。更に、RROの大きなグリーンタイヤ及び製品タイヤが製造されるのが抑制できるため、RROの検査等で不良品として廃棄されるタイヤを減少させることができ、材料や作業工数等の無駄や品質コストを削減することができる。   As described above, since the irregularities on the outer surface of the laminated portion 30 can be corrected with high accuracy, the outer surface of the tread can be smoothed more, and the cross-sectional shape and thickness of the tread and the green tire can be made more uniform. Can be effectively improved. As a result, the uniformity of the product tire after vulcanization molding can be improved, and accordingly, the quality of the tire can be improved, such as the reduction of vibration and noise during vehicle travel. Furthermore, since it is possible to suppress the production of green tires and product tires with large RROs, it is possible to reduce the number of tires discarded as defective products in RRO inspections, etc., and to reduce waste and quality costs such as materials and work man-hours. Can be reduced.

なお、本実施形態では、積層部30の外形形状等の測定を、リボン状ゴムの積層によるトレッドの形成を一旦停止してから行ったが、リボン状ゴムの積層と同時に停止させずに測定を行ってもよく、この場合には、測定に要する時間だけグリーンタイヤの成型時間を短縮させることができる。また、凹凸の修正は、トレッドの形成を何段階に区切って実行してもよく、又は、常にリボン状ゴムを積層部30の凹部に充填しながら徐々に積層数を増加させてトレッドを形成してもよい。   In this embodiment, the outer shape of the laminated portion 30 is measured after the formation of the tread by the lamination of the ribbon-shaped rubber is temporarily stopped, but the measurement is performed without stopping at the same time as the lamination of the ribbon-shaped rubber. In this case, the molding time of the green tire can be shortened by the time required for measurement. The unevenness correction may be performed by dividing the tread formation in any number of steps, or the tread is formed by gradually increasing the number of layers while always filling the concave portion of the layered portion 30 with ribbon-like rubber. May be.

また、以上の実施形態の説明では、リボン状ゴムでグリーンタイヤのトレッドを形成する場合を例に採り説明したが、トレッドは、リボン状ゴムを他のタイヤ構成部材上に直接積層して形成してもよく、又は、リボン状ゴムを成型ドラムの外周に積層してトレッドを形成した後、成型ドラムから取り外して他の成型ドラム上のタイヤ構成部材の外周面に貼り合わせてもよい。従って、リボン状ゴムを積層する成型ドラムの外周には、成型ドラムの外周面の他に、既に成型ドラム上に形成した他のタイヤ構成部材の外周面も含む。   In the above description of the embodiment, the case where the tread of the green tire is formed with ribbon-like rubber has been described as an example. However, the tread is formed by directly laminating the ribbon-like rubber on another tire constituent member. Alternatively, after forming a tread by laminating ribbon-shaped rubber on the outer periphery of the molding drum, it may be removed from the molding drum and bonded to the outer peripheral surface of the tire constituent member on another molding drum. Therefore, the outer periphery of the molding drum on which the ribbon-shaped rubber is laminated includes the outer peripheral surface of another tire constituent member already formed on the molding drum in addition to the outer peripheral surface of the molding drum.

更に、本実施形態では、タイヤ構成部材として、特にタイヤのユニフォーミティへの影響が大きいトレッドを形成する場合を例に示したが、サイドウォール等の他のゴムからなるタイヤ構成部材も同様の方法で形成することができる。   Furthermore, in this embodiment, the case where a tread having a great influence on the uniformity of the tire is formed as an example of the tire constituent member is shown as an example, but the tire constituent member made of other rubber such as a sidewall is also subjected to the same method. Can be formed.

本実施形態のタイヤ成型装置の概略構成を模式的に示す側面図である。It is a side view which shows typically the schematic structure of the tire shaping | molding apparatus of this embodiment. 本実施形態のタイヤ成型装置によるトレッド形成の流れを示すフローチャートである。It is a flowchart which shows the flow of tread formation by the tire shaping | molding apparatus of this embodiment. 積層部外表部の一部を模式的に示すタイヤ幅方向の断面図である。It is sectional drawing of the tire width direction which shows a part of laminated | stacking part outer surface part typically. 従来のタイヤ成型装置の概略構成を模式的に示す側面図である。It is a side view which shows typically schematic structure of the conventional tire shaping | molding apparatus. 従来のタイヤ成型装置で成型したグリーンタイヤのトレッドの一部を模式的に示すタイヤ幅方向の断面図である。It is sectional drawing of the tire width direction which shows typically a part of tread of the green tire shape | molded with the conventional tire shaping | molding apparatus.

符号の説明Explanation of symbols

1・・・タイヤ成型装置、2・・・成型ドラム、3・・・移動手段、10・・・ステッチャーユニット、11・・・ステッチャーロール、20・・・測定手段、21・・・制御装置、22・・・A/Dコンバータ、23・・・D/Aコンバータ、30・・・積層部、31・・・リボン状ゴム、32・・・リボン状ゴム、35・・・凹部。 DESCRIPTION OF SYMBOLS 1 ... Tire shaping | molding apparatus, 2 ... Molding drum, 3 ... Moving means, 10 ... Stitcher unit, 11 ... Stitcher roll, 20 ... Measuring means, 21 ... Control apparatus, 22 ... A / D converter, 23 ... D / A converter, 30 ... laminated portion, 31 ... ribbon-like rubber, 32 ... ribbon-like rubber, 35 ... concave.

Claims (6)

未加硫のリボン状ゴムを成型ドラムの外周に巻回して積層する工程を有し、前記リボン状ゴムを積層して所定の断面形状のタイヤ構成部材を形成し、グリーンタイヤを成型するタイヤ成型方法であって、
前記リボン状ゴムを積層した積層部の外形形状を測定する工程と、
該外形形状の測定結果から前記積層部の外表面の凹部の位置及び形状情報を取得する工程と、
該取得した情報に基づき、前記凹部にリボン状ゴムを積層して充填する工程とを有し、
前記リボン状ゴムの凹部への充填により前記積層部の外表面の凹凸を修正することを特徴とするタイヤ成型方法。
A tire molding process comprising a step of winding and laminating an unvulcanized ribbon-shaped rubber around the outer periphery of a molding drum, laminating the ribbon-shaped rubber to form a tire component having a predetermined cross-sectional shape, and molding a green tire A method,
Measuring the outer shape of the laminated portion in which the ribbon-like rubber is laminated;
Obtaining the position and shape information of the concave portion of the outer surface of the laminated portion from the measurement result of the outer shape; and
A step of laminating and filling a ribbon-like rubber in the recess based on the acquired information,
A tire molding method comprising correcting irregularities on an outer surface of the laminated portion by filling the concave portion of the ribbon-like rubber.
請求項1に記載されたタイヤ成型方法において、
前記リボン状ゴムの凹部への充填を、前記タイヤ構成部材の形成途中に又は形成完了時に行うことを特徴とするタイヤ成型方法。
In the tire molding method according to claim 1,
The tire molding method according to claim 1, wherein the filling of the ribbon-shaped rubber into the concave portion is performed during or after the formation of the tire constituent member.
請求項1または2に記載されたタイヤ成型方法において、
前記凹部の形状情報に基づき、前記凹部に充填するリボン状ゴムを該凹部の断面形状に対応した断面形状に形成する工程を有することを特徴とするタイヤ成型方法。
In the tire molding method according to claim 1 or 2,
A tire molding method comprising: forming a ribbon-like rubber filling the recess into a cross-sectional shape corresponding to the cross-sectional shape of the recess based on the shape information of the recess.
請求項1ないし3のいずれかに記載されたタイヤ成型方法において、
前記リボン状ゴムを積層して形成するタイヤ構成部材は、トレッドであることを特徴とするタイヤ成型方法。
In the tire molding method according to any one of claims 1 to 3,
The tire forming method, wherein the tire constituent member formed by laminating the ribbon-like rubber is a tread.
成型ドラムと、
該成型ドラムに未加硫のリボン状ゴムを供給するゴム供給手段と、
前記リボン状ゴムを前記成型ドラムの外周に巻回して積層する積層手段とを備え、
該積層手段により前記リボン状ゴムを積層して所定の断面形状のタイヤ構成部材を形成し、グリーンタイヤを成型するタイヤ成型装置であって、
前記リボン状ゴムを積層した積層部の外形形状を測定する測定手段と、
該測定手段の測定結果から前記積層部の外表面の凹部の位置及び形状情報を取得し、該取得した情報に基づき、前記積層手段を制御して前記凹部にリボン状ゴムを積層して充填する制御装置とを備え、
前記リボン状ゴムの凹部への充填により前記積層部の外表面の凹凸を修正することを特徴とするタイヤ成型装置。
Molding drums,
Rubber supply means for supplying unvulcanized ribbon rubber to the molding drum;
Laminating means for winding and laminating the ribbon-shaped rubber around the molding drum;
A tire molding device for laminating the ribbon-like rubber by the laminating means to form a tire constituent member having a predetermined cross-sectional shape, and molding a green tire,
Measuring means for measuring the outer shape of the laminated portion in which the ribbon-like rubber is laminated;
Information on the position and shape of the concave portion on the outer surface of the laminated portion is obtained from the measurement result of the measuring means, and based on the obtained information, the lamination means is controlled to laminate and fill the concave portion with ribbon-like rubber. A control device,
A tire molding apparatus for correcting irregularities on the outer surface of the laminated portion by filling the concave portion of the ribbon-like rubber.
請求項5に記載されたタイヤ成型装置において、
前記成型ドラムに供給するリボン状ゴムの断面形状を変化させる可変手段と、
前記凹部の形状情報に基づき、前記可変手段を制御して前記凹部に充填するリボン状ゴムを該凹部の断面形状に対応した断面形状に形成する制御装置と、
を備えたことを特徴とするタイヤ成型装置。
In the tire molding device according to claim 5,
Variable means for changing the cross-sectional shape of the ribbon-like rubber supplied to the molding drum;
A controller for controlling the variable means based on the shape information of the recess to form a ribbon-like rubber filling the recess into a cross-sectional shape corresponding to the cross-sectional shape of the recess;
A tire molding apparatus comprising:
JP2006049158A 2006-02-24 2006-02-24 Tire molding method and tire molding equipment Pending JP2007223229A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101143883B1 (en) * 2009-12-08 2012-05-09 한국타이어 주식회사 Apparatus and method for increasing uniformity of vehicle tire using transfer holder

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101143883B1 (en) * 2009-12-08 2012-05-09 한국타이어 주식회사 Apparatus and method for increasing uniformity of vehicle tire using transfer holder

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