JP2009248293A - Overflow type chips-cutting oil separation coil chip conveyor - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To make it possible to use a coil chip conveyor in harsh conditions by specifying a material of a coil capable of being used in the harsh conditions making the coil bend. <P>SOLUTION: The coil chip conveyor includes a pipe 2 which has a chips-cutting oil charging port 2a closely attached to an opening 1a of a hopper 1, and is flatly shaped in the vicinity of the chips-cutting oil charging port 2a with its front edge direction deflected upward by 10-30 degrees with a bending radius of 500 mm-1,000 mm. The pipe 2 is stored with the whole length of the coil 3 made of piano wire of SWP-B of JIS. A universal joint 4 is joined to an end of the coil 3 on the side of the chips-chip oil charging port 2a so as to rotate the coil 3. A pipe wall 2b holds the universal joint 4, and tightly closes the pipe 2 on the side of the universal joint 4. A motor 5 rotates the universal joint 4. A cutting-oil discharging port 7 is provided in the hopper 1 through which cutting-oil 8 is supplied to the pipe 2 so that the bottom side of the cutting-oil discharging port 7 is positioned in the same level as the horizontal level of the cutting-oil 8 under which a bending part 3c of the coil 3 is submerged in the pipe 2. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

  The present invention relates generally to a conveyor for chips generated during the manufacture of machine parts, and in particular, an overflow type chip that conveys to a predetermined position while separating the chips and chip oil while making the conveying part a coil type. The present invention relates to a coil chip conveyor that separates from chip oil.

Conventional chip conveyors include a belt conveyor type, a spiral conveyor type, and a square screw conveyor type. Especially for spiral conveyor type and square screw conveyor type, the main shaft is returned as the driving means and it is conveyed by rotating the spiral or square screw. The structure is such that it can withstand the above, and the integral type is filled at the same time from the rise of the tube up to the discharge port and the back of the discharge.
Japanese Patent No. 3072611 1998 Patent Application No. 193636 Japanese Patent Laid-Open No. 7-124843

    The belt conveyor type is disadvantageous because it is transported in a single circle, so that chips may be caught up and may continue to stay attached without being discharged. Spiral conveyor type is capable of oil draining (separation of chip and chip oil) because the spiral chip of the transport section is caught and keeps rotating around the same place, or there is no curved part or the bending angle is insufficient Has the disadvantage of being low. The square screw conveyor type does not catch chips on the conveying part screw, but has the disadvantage that it cannot be integrated into the screw material shape, curved part and discharge port (the durability of the screw). Lack). Because of its drawbacks, there is inevitably a cavity between the curved portion and the discharge port, and an extrusion configuration is unavoidable. Therefore, there are many cases where chips are clogged at the curved portion and the discharge port, and there are many cases in which it cannot be conveyed. Although there is a configuration in which it is rotated even when it is curved, there is a drawback that in a severe environment as a chip conveyor, a normal screw is not very durable and breaks immediately.

    There is also a configuration in which the horizontal part and the rising part are connected by a universal joint in order to form an integrated screw, but since there is a universal joint at the bent part, there are many cases where chips are tangled and cannot be discharged, which has a drawback. Since all chip conveyors do not accumulate chip oil in the hopper (receiving tray), the hopper is made of a punching medal or a mesh filter, and the chip and the chip oil are separated in the hopper. However, when the punching medal or mesh filter is viewed in the long run, the clogging of the chips occurs, and the clogged chips are further entangled with the chips, so that the chips do not get stuck on the belt or screw, and the chips are clogged in the clogged place. There was a drawback of becoming a mountain.

    In order to solve the above problems, the overflow type chip / cutting oil separating coil chip conveyor according to the present invention is configured such that the hopper is pooled with chip oil and the curved portion of the pipe is also filled with cutting oil. Is a coil chip conveyor that separates chip and chip oil by a coil that is integrated to the discharge port including the curved part of the coil. is there.

    Below, the specific structure of the overflow type | mold chip and cutting oil separation coil chip | tip conveyor concerning this invention is described in detail. The present invention first has a hopper. Next, there is a pipe for the conveyor body. This pipe has a chip / chip oil inlet that is in close contact with the lower opening of the hopper, and the vicinity of the chip / chip oil inlet is horizontal, and its tip direction is 10 to 30 degrees upward. And the bending radius R is between 500 mm and 1000 mm. And there is a coil for the conveyor body. The coil is accommodated in the pipe over its entire length, and the material thereof is composed of JIS standard SWP-B piano wire.

    In addition, there is a universal joint for coils. This universal joint for coils is connected to the end of the above coil on the chip / chip oil inlet side. And there is a pipe wall. The pipe wall holds the coil universal joint and seals the coil universal joint side of the pipe. In addition, there is a motor. This motor rotates the universal joint for coils.

    Finally, there is a cutting oil outlet. The cutting oil discharge port is provided in the hopper, and the bending portion of the coil in which the cutting oil introduced into the pipe through the hopper is stored in the pipe is sufficiently provided. The base is located at a horizontal plane that reaches the amount of oil sufficient to soak.

    The overflow type chip / cutting oil separating coil chip conveyer according to the present invention has been made as described above, and has solved the above-described problems and has produced the following great effects. In other words, the coil type prevents the chip from being wound, cuts the chip oil with high capacity, conveys it without clogging, and has excellent durability. In addition, the overflow type (collecting chip oil in the hopper in a pool) prevents clogging unlike punching medals and mesh filters. By making it overflow, it was made possible to circulate the chip oil not mixed with chips.

    First, for use in harsh environments, the coil material was set to SWP-B (Piano wire B type, Japanese Industrial Standard), so the strength of the coil that was the object of the present invention was maintained (Nippon Kogyo). Standard chip conveyors are generally used in harsh environments, requiring continuous operation 24 hours a day, 365 days a year, and the warranty period for machinery manufacturers is usually one year. ). Using a coil made of other materials will break the coil, will not withstand wear, and will last only a week or a month rather than a year. The mechanistic reason for using SWP-B for the coil is to make it possible to solve the problem by bending it into an L shape even in harsh environments.

    In addition, if the bending angle of the pipe is 10 degrees or less, the object of the present invention cannot be achieved, and it is the same as that there is no meaningless bending). On the other hand, if it is 30 degrees or more (for example, 45 degrees), even if the material of the coil is SWP-B, the coil cannot withstand and breaks in just a few weeks. For pipe bending R, the bending R is set to 500 or less (test with 200 results). In this case, the coil is still unbearable and will break in just a few weeks. This is effective when the bending radius is set to 1000 or more. However, when it is actually manufactured, it takes a large cost in consideration of the mold fee and the machine that can be manufactured. It is impossible to suppress).

    Now, a more specific embodiment of the overflow type chip / cutting oil separating coil chip conveyor according to the present invention will be described in detail with reference to the accompanying drawings. First, there is a hopper 1. Next, there is a pipe 2 for the conveyor body. The pipe 2 has a chip / chip oil inlet 2a that is in close contact with the lower opening 1a of the hopper 1, and the vicinity of the chip / chip oil inlet 2 is horizontal. And the direction of the tip bends upwards by 10 degrees to 30 degrees, and the bending R consists of 500 mm to 1000 mm. In addition, there is a coil 3 for the conveyor body. The coil 3 is housed in the pipe 2 over its entire length, and is made of a JIS standard SWP-B piano wire.

    There is a universal joint 4 for the coil. The end of the universal joint 4 for the coil that is not coupled to the coil 3 is in the gear box 4a with a gear, and is coupled to the gear 6a that is coupled to the main shaft 6 described below by a chain. . And it couple | bonds with the end by the side of the above-mentioned coil 3 and the chip and chip oil inlet 2a, The coil 3 is rotated. In addition, there is a pipe 2b wall. The pipe wall 2b holds the coil universal joint 4 and seals the coil 2 universal joint 4 side of the pipe 2. There is a motor 5. The motor 5 rotates the coil universal joint 4 through a main shaft 6 and a shaft universal joint 6a.

    Finally, there is a cutting oil discharge port 7. This cutting oil discharge port (see FIGS. 1 and 3) 7 is provided in the hopper. In addition, the amount of oil sufficient for the cutting oil 8 (see FIG. 3) supplied to the pipe 2 through the hopper 1 to sufficiently immerse the curved portion 3c of the coil 2 accommodated in the pipe 2 The bottom is located at the position of the horizontal plane leading to. With such a configuration, the coil 3 can be prevented from being heated due to rotation because the curved portion 3c of the coil 3 is cooled by the cutting oil 8. In addition, since the chips 9 are in a state of floating in the four cutting oils 8, even if they are pushed up by the curved portions 3c, the movement resistance is very small. Thus, the excessive load on this part was reduced. The chips 9 from which the cutting oil 8 has been removed are pushed out from the tip of the pipe 2 by the coil 3 and fall from the chip discharge port 10.

    Further, the overflow type chip / cutting oil separating coil chip conveyor according to the present invention will be described in detail with reference to the accompanying drawings by using a more specific embodiment. First, the chips 9 and the chip oil 8 (see FIG. 3) that are produced at the time of manufacturing the machine parts are received by the hopper 1 and aggregated. The inside of the hopper 1 is pooled with the chip oil 8, the chip 9 settles, and the chip oil 8 overflows only from the above-mentioned cutting oil discharge port 7 (see FIGS. 1 and 3). The sedimented chips 9 are transported by the rotation of the coil 3 driven by the motor 5 through the main shaft 6. In the control box 11, continuous operation and intermittent operation can be selected. There is a torque limiter part, and the push pin pushes the microswitch every time the motor 5 makes one rotation. If the push pin is not pushed in time, it rotates in reverse so as to remove the overload. If the overload is not removed, stop emergency. The coil 3 is made of SWP-B (piano wire) heat-treated, and can be driven in a harsh environment. By connecting the coil universal joint 4 and the coil 3, the durability and wear resistance of the coil 3 are improved.

    The pipe 2 raises the rising part 2c at an angle of 10 to 30 degrees with respect to the horizontal part 2d. And the bending R is made into the shape of R = R500-R1,000. This helps the durability and wear resistance of the coil 3. Thus, the chip oil 8 is cut at the separation surface 8a between the chip 9 and the chip oil 8 while enabling the chip oil 8 to be pooled (see FIG. 3), and the chip 9 from which the cutting oil 8 has been cut is removed. It became possible to discharge from the outlet 10. The material of the coil 3 and the shape of the pipe 2 are selected from the results of enormous experiments. At the time of mechanical part production in the experiment, there was no damage or destruction even after one year of continuous operation. In particular, when the coil 6 is made of a material other than SWP-B (piano wire), it was damaged or destroyed within one week to one month.

    Applicable to fields that can withstand practical use of conveyors that use spring coils under harsh conditions.

1 is a plan sectional view of an embodiment of an overflow type chip / cutting oil separating coil chip conveyor according to the present invention, and a spring coil is shown thickly in a schematic view so that an insertion state thereof becomes clear. FIG. 2 is a plan view showing a pipe portion, a spring coil, and a gear box portion of the embodiment of FIG. 1, and the spring coil is schematically shown so that the insertion state becomes clear, with the solid line exposed. The broken line is included. FIG. 2 is a side view of the embodiment of FIG. 1. FIG. 2 is a side view of the embodiment of FIG. 1, in which the main shaft is omitted and a schematic diagram is provided so that the insertion state of the spring coil becomes clear. It is side surface sectional drawing of the Example of FIG. 1, and is explanatory drawing of the state of a spring coil and cutting oil.

Explanation of symbols

1 Hopper 2 Pipe 3 Coil 4 Coil Universal Joint 5 Motor 6 Main Shaft 7 Discharge Port 8 Chip Oil 9 Chip 10 Chip Discharge Port

Claims (1)

    The hopper has a chip / chip oil inlet close to the lower opening of the hopper, the chip / chip oil inlet and its vicinity are horizontal, the tip direction is bent upward by 10 to 30 degrees, and the bending radius is 500 mm. Pipe for conveyor body consisting of ˜1000 mm, coil for conveyor body made of JIS standard SWP-B piano wire, which is stored over the entire length in the pipe, and chips of the coil -Coil universal joint for coupling to the end on the chip oil inlet side, pipe wall that holds the coil universal joint and seals the coil universal joint side of the pipe, and rotates the coil universal joint The cutting oil that is provided in the motor and the hopper, and is introduced into the pipe through the hopper, Overflow-type chip / cutting oil, characterized in that it is composed of a cutting oil leakage outlet whose bottom is located at a level in a horizontal plane that reaches an amount of oil sufficient to sufficiently immerse the bent portion of the coil housed in the coil Separation coil chip conveyor.

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