CN110125718A - Scraper-type chip cleaner - Google Patents
Scraper-type chip cleaner Download PDFInfo
- Publication number
- CN110125718A CN110125718A CN201910401268.9A CN201910401268A CN110125718A CN 110125718 A CN110125718 A CN 110125718A CN 201910401268 A CN201910401268 A CN 201910401268A CN 110125718 A CN110125718 A CN 110125718A
- Authority
- CN
- China
- Prior art keywords
- assembly
- plate
- scraper
- chip cleaner
- limit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
Abstract
The invention discloses a kind of scraper-type chip cleaner, including chip cleaner bowl assembly, chip cleaner bowl assembly is fixed on the chip removal flute pedestal of lathe side；Pulley assembly is fastened on the vertical plate of chip cleaner bowl assembly one end；It is fixed with drum assembly in another end position of chip cleaner bowl assembly, is wound with wirerope in pulley assembly and drum assembly；Scraper plate trolley component is provided in chip cleaner bowl assembly, scraper plate trolley component both ends pass through one group of flower basket bolt respectively and rope clamp is fixedly connected with wirerope both ends；It is fixedly welded at least two groups limit assembly in chip cleaner bowl assembly side, scraper plate trolley component is equipped with downwards scraper plate.The device of the invention, compact-sized, reliable operation.
Description
Technical field
The invention belongs to metal cutting process and equipment manufacturing technical fields, are used for all kinds of cnc boring and milling machines, and in particular to
A kind of scraper-type chip cleaner.
Background technique
Current all kinds of cnc boring and milling machines have been widely used for metal-working industry, to realize the structures such as various castings, forging, weldering
Thick, half essence, finishing of complicated high-precision part, lathe have milling, boring, drilling, fraising, tapping, reaming, spot-facing etc.
Function；It is equipped with various accessories mill-heads and rotary table, realizes workpiece clamped one time, multi-panel processing, a tractor serves several purposes；With saving
The advantages that technological equipment shortens the Operational preparation period, improves working efficiency, reduce production cost, obtains good economic benefit.
Although numerically-controlled machine tool bring benefit is more, when processing the product of certain material-structure features, chip is more
For long web-like, and be easy the mutually winding group of being rolled into, cause chip on former subsidiary engine carrier bar chip cleaner cannot smooth chip removal and again
It is involved in carrier bar bottom under carrier bar chip cleaner, chip cleaner turns motionless or even can not work normally when serious, and carrier bar chip cleaner is pacified in addition
Holding position narrow space, maintenance difficult.Occur such case, it is not only time-consuming and laborious, increase maintenance cost, and influence produce into
Journey needs to carry out technological improvement.
Summary of the invention
The object of the present invention is to provide a kind of scraper-type chip cleaners, solve carrier bar chip cleaner in the prior art and are easy to make
The problem of iron filings are involved in and generate failure, and chip removal is unsmooth, high failure rate, inconvenience maintenance.
The technical scheme adopted by the invention is that a kind of scraper-type chip cleaner, including chip cleaner bowl assembly, chip removal tank group
Part is fixed on the chip removal flute pedestal of lathe side；Pulley assembly is fastened on the vertical plate of chip cleaner bowl assembly one end；In chip cleaner
Another end position of bowl assembly is fixed with drum assembly, is wound with wirerope in pulley assembly and drum assembly；In chip cleaner bowl assembly
It is inside provided with scraper plate trolley component, scraper plate trolley component both ends pass through one group of flower basket bolt and rope clamp respectively and wirerope both ends are solid
Fixed connection；It is fixedly welded at least two groups limit assembly in chip cleaner bowl assembly side, scraper plate trolley component, which is equipped with downwards, scrapes
Plate.
Scraper-type chip cleaner of the invention, it is further characterized in that:
The structure of the chip cleaner bowl assembly is the chip space including U-shaped shape, two U-type grooves edge point of chip space
Not being welded has left channel steel and right channel steel.
The structure of the limit assembly is, including limit bottom plate, is fixed with limit sensors on limit bottom plate and leads
To set, mechanical position limitation lance is set in guide sleeve stepped hole, mechanical position limitation lance is inwardly provided with pressure spring between stepped hole,
It is opposite with the telescopic rod interval of limit sensors that mechanical position limitation lance inner termination stretches out stepped hole.
The structure of the pulley assembly is, including the installation being welded as a whole by side fixed plate and upper gusset, lower web plate
Bracket is equipped with pulley by Step Shaft in mounting bracket, and bearing three, Step Shaft and upper muscle are provided between pulley and Step Shaft
Round nut is provided between plate.
The structure of the scraper plate trolley component is, including mounting plate, and mounting plate longitudinal centre line both ends are fixed respectively to pacify
Equipped with a pull ring, mounting plate longitudinal centre line middle position is fixedly installed with an intermediate hanging ring, mounting plate both sides along longitudinal direction
It is fixedly mounted respectively along upper surface there are two fixing axle, each fixing axle outer end is equipped with an idler wheel, wherein the two of one side
Roller housing is in right channel steel, and two roller housings of another side are in left channel steel；It is fixedly installed on one side close to limit assembly
Plate is hit in limit；The left side of mounting plate is equipped with loose-leaf, and loose-leaf is connected with side limit plate by pin shaft, and side limit plate top is fixed
There is gusset.
The structure of the drum assembly is, including bottom plate, support there are three installations on bottom plate, common on the first two support
It is supported by drum shaft, two pieces flange is fixed on drum shaft, a steel wire rope groove is connected between the two pieces flange, constitutes rolling
Cylinder；Motor-speed reducer is supported by third support, motor-speed reducer is sequentially connected by shaft coupling and drum shaft.
The invention has the advantages that starting motor rotating forward when having iron filings in scraper-type chip removal tank, passing through shaft coupling
Device, speed reducer drive roller rotation to push iron filings to left end to drive scraper plate trolley component to be moved to the left by wirerope
In iron filings case, while bumping against left end limit；Then motor reversal, scraper plate trolley component move right, when bumping against right end limit,
Scraper plate trolley is just moved to the left again, as a working cycles, can reach chip removal purpose in cycles.Effectively solve carrier bar row
Bits device haves the shortcomings that unsmooth to iron filings chip removals such as long web-like, big bulks, reduces the labor intensity and maintenance cost of maintenance personal
With, reduce lathe and stop the time, reduce shutdown caused by economic loss.
Detailed description of the invention
Fig. 1 is the overall structure top view of apparatus of the present invention；
Fig. 2 is the partial structurtes front view of apparatus of the present invention；
Fig. 3 is the mounting structure schematic diagram of the limit assembly 2 of apparatus of the present invention；
Fig. 4 is 1 sectional view of chip cleaner bowl assembly in the present invention；
Fig. 5 is 2 front view of limit assembly in the present invention；
Fig. 6 is 2 top view of limit assembly in the present invention；
Fig. 7 is 3 front view of fixed pulley assembly in the present invention；
Fig. 8 is 4 front view of scraper plate trolley component in the present invention；
Fig. 9 is 4 left view of scraper plate trolley component in the present invention；
Figure 10 is 4 top view of scraper plate trolley component in the present invention；
Figure 11 is the structural schematic diagram of the drum assembly 5 in the present invention.
In figure, 1. chip cleaner bowl assemblies, 2. limit assemblies, 3. fixed pulley assemblies, 4. scraper plate trolley components, 5. roller groups
Part, 6. flower basket bolts, 7. wire line shoes, 8. wirerope, 9. iron filings casees, 10. scraper plates；11. chip space, 12. right channel steels, 13. is left
Channel steel；21. mechanical position limitation lance, 22. guide sleeves, 23. pressure springs, 24. limit sensors, 25. limit bottom plates；31. pulley, 32.
Bearing three, gusset on 33., 34. round nuts, 35. Step Shafts, 36. side fixed plates, 37. lower web plates；40. pin shaft, 41. fixing axles,
42. plate is hit in idler wheel, 43. mounting plates, the centre 44.. hanging ring, 45. gussets, 46. loose-leaves, 47. side limit plates, 48. limits, 49. are drawn
Ring；51. motor-speed reducer, 52. shaft couplings, 53. bearings one, 54. flanges, 55. steel wire rope grooves, 56. bearings two, 57. rollers
Axis, 58. supports, 59. bottom plates.
Specific embodiment
The following describes the present invention in detail with reference to the accompanying drawings and specific embodiments.
Referring to Fig.1, Fig. 2, Fig. 3, structure of the invention are, including chip cleaner bowl assembly 1, and chip cleaner bowl assembly 1 is fixed on
On the chip removal flute pedestal of lathe side；Pulley assembly 3 is fastened on chip cleaner bowl assembly 1 (longitudinal direction) right end vertical plate；In chip removal
Tank component 1 (longitudinal direction) left end position is fixed with drum assembly 5, is wound with wirerope 8 in pulley assembly 3 and drum assembly 5；?
Scraper plate trolley component 4 is provided in chip cleaner bowl assembly 1,4 both ends of scraper plate trolley component pass through one group of flower basket bolt 6 and rope respectively
Folder 7 is fixedly connected with 8 both ends of wirerope, so that left and right directions of the scraper plate trolley component 4 in Fig. 1 and Fig. 2 moves reciprocatingly；?
Chip cleaner bowl assembly 1 (transverse direction) side suitable position is fixedly welded at least two groups limit assembly 2, for perceiving scraper plate trolley group
The shift position of part 4；4 left end of scraper plate trolley component is equipped with downwards scraper plate 10, and the outermost in 4 left end of scraper plate trolley component is arranged
Iron filings case 9 is provided with below bits ditch.
Referring to Fig. 4, the structure of chip cleaner bowl assembly 1 is, including being converted into the chip space 11 of U-shaped shape as enclosing for main body,
Two U-type grooves of chip space 11 have left channel steel 13 and right channel steel 12 along being welded respectively, chip space 11 and its left channel steel 13 and right slot
The lengthwise dimension of steel 12 is determined according to user scene physical length；Right channel steel 12 and left channel steel 13 are used as scraper plate trolley component
4 running track.
Referring to Fig. 5, Fig. 6, the structure of limit assembly 2 is, including limit bottom plate 25, is fixed with limit on limit bottom plate 25
Sensor 24 and guide sleeve 22, are set with mechanical position limitation lance 21 in 22 stepped hole of guide sleeve, mechanical position limitation lance 21 inwardly with
Pressure spring 23 is provided between stepped hole, 21 inner termination of mechanical position limitation lance is stretched out between stepped hole and the telescopic rod of limit sensors 24
Every opposite；Collision machine limits lance 21 after scraper plate trolley component runs to Derivative limit on the left or on the right position, in mechanical position limitation lance 21
The telescopic rod that stepped hole collides limit sensors 24 again is stretched out in end, and limit sensors 24 issue the position signal of the limit in place,
It in this way can be to avoid limit sensors 24 are not hit directly and are damaged.
Referring to Fig. 7, the structure of pulley assembly 3 is, including is welded as one by side fixed plate 36 and upper gusset 33, lower web plate 37
The mounting bracket of body is equipped with pulley 31 by Step Shaft 35 in mounting bracket, is provided with axis between pulley 31 and Step Shaft 35
3 32 are held, round nut 34 is provided between Step Shaft 35 and upper gusset 33, it is (vertical that side fixed plate 36 is fixed on chip cleaner bowl assembly 1
To) right end vertical plate inner wall.
Referring to Fig. 8, Fig. 9, Figure 10, the structure of scraper plate trolley component 4 is, including the mounting plate 43 as mounting body, peace
43 longitudinal centre line both ends of loading board are fixedly installed with a pull ring 49, the fixed peace in 43 longitudinal centre line middle position of mounting plate respectively
Equipped with an intermediate hanging ring 44, for being oriented to wirerope 8；Peace is fixed in two edge upper surfaces to mounting plate 43 respectively along longitudinal direction
There are two fixing axle 41, each 41 outer ends of fixing axle to be equipped with an idler wheel 42 for dress, and wherein the two of one side idler wheel 42 is sleeved on
In right channel steel 12, two idler wheels 42 of another side are sleeved in left channel steel 13；It is fixedly installed with limit on one side close to limit assembly 2
Plate 48 being hit, being touched when for moving to extreme position with limit assembly 2；The left side of mounting plate 43 is equipped with loose-leaf 46,
Loose-leaf 46 is connected with side limit plate 47 by pin shaft 40, and limit plate 47 top in side is fixed with gusset 45, when scraper plate trolley component 3 to
When moving left the drive promotion iron filings of side limit plate 47, side limit plate 47 is just turned right by the limitation of gusset 45 and pushes iron filings；When
When completion chip removal scraper plate trolley component 3 moves right, side limit plate 47 is just in free state.
Referring to Fig.1 1, the structure of drum assembly 5 is, including bottom plate 59, and there are three support 58, the first two for installation on bottom plate 59
Drum shaft 57 is supported by support 58 jointly, two pieces flange 54 is fixed on drum shaft 57, is connected between the two pieces flange 54
One steel wire rope groove 55 constitutes roller；Motor-speed reducer 51 is supported by third support 58, motor-speed reducer 51 passes through connection
Axis device 52 and drum shaft 57 are sequentially connected.Bearing 1 and bearing 2 56 are vertical self-aligning bearing of usheing to seat, i.e., in the first two branch
It is respectively provided with bearing 1 and bearing 2 56 on seat 58, realizes the support rotary of drum shaft 57.
The iron filings such as long web-like, big bulk can be smoothly discharged in iron filings case by the chip cleaner, solve existing carrier bar chip cleaner
The deficiencies of it is unsmooth that there are chip removals, high failure rate, inconvenience maintenance.
Claims (6)
1. a kind of scraper-type chip cleaner, it is characterised in that: including chip cleaner bowl assembly (1), chip cleaner bowl assembly (1) is fixed on machine
On the chip removal flute pedestal of bed side；Pulley assembly (3) are fastened on the vertical plate of chip cleaner bowl assembly (1) one end；In chip removal tank group
Part (1) another end position is fixed with drum assembly (5), is wound with wirerope (8) in pulley assembly (3) and drum assembly (5)；It is arranging
It is provided with scraper plate trolley component (4) in bits tank component (1), scraper plate trolley component (4) both ends pass through one group of flower basket bolt respectively
(6) and rope clamp (7) is fixedly connected with wirerope (8) both ends；At least two groups limit is fixedly welded in chip cleaner bowl assembly (1) side
Hyte part (2), scraper plate trolley component (4) are equipped with downwards scraper plate (10).
2. scraper-type chip cleaner according to claim 1, it is characterised in that: the structure of the chip cleaner bowl assembly (1)
It is the chip space (11) including U-shaped shape, two U-type grooves of chip space (11) have left channel steel (13) and right slot along being welded respectively
Steel (12).
3. scraper-type chip cleaner according to claim 1, it is characterised in that: the structure of the limit assembly (2) is to wrap
Limit bottom plate (25) is included, is fixed with limit sensors (24) and guide sleeve (22), guide sleeve (22) platform in limit bottom plate (25)
It being set in rank hole mechanical position limitation lance (21), mechanical position limitation lance (21) is inwardly provided with pressure spring (23) between stepped hole,
It is opposite with the telescopic rod interval of limit sensors (24) that mechanical position limitation lance (21) inner termination stretches out stepped hole.
4. scraper-type chip cleaner according to claim 1, it is characterised in that: the structure of the pulley assembly (3) is to wrap
The mounting bracket being welded as a whole by side fixed plate (36) and upper gusset (33), lower web plate (37) is included, passes through platform in mounting bracket
Rank axis (35) is equipped with pulley (31), is provided with bearing three (32) between pulley (31) and Step Shaft (35), Step Shaft (35) with
Round nut (34) are provided between upper gusset (33).
5. scraper-type chip cleaner according to claim 2, it is characterised in that: the structure of the scraper plate trolley component (4)
It is, including mounting plate (43) that mounting plate (43) longitudinal centre line both ends are fixedly installed with a pull ring (49), mounting plate respectively
(43) longitudinal centre line middle position is fixedly installed with an intermediate hanging ring (44), mounting plate (43) two edge upper surface along longitudinal direction
It is fixedly mounted respectively there are two fixing axle (41), each fixing axle (41) outer end is equipped with an idler wheel (42), wherein one side
Two idler wheels (42) are sleeved in right channel steel (12), and two idler wheels (42) of another side are sleeved in left channel steel (13)；Close to limit
Hyte part (2) is fixedly installed with limit on one side and hits plate (48)；The left side of mounting plate (43) is equipped with loose-leaf (46), loose-leaf (46)
It is connected with side limit plate (47) by pin shaft (40), side limit plate (47) top is fixed with gusset (45).
6. scraper-type chip cleaner according to claim 1, it is characterised in that: the structure of the drum assembly (5) is to wrap
It includes bottom plate (59), on bottom plate (59) there are three installations support (58), is supported by drum shaft (57) jointly on the first two support (58),
It is fixed with two pieces flange (54) on drum shaft (57), a steel wire rope groove (55) is connected between the two pieces flange (54), constitutes
Roller；It is supported by third support (58) motor-speed reducer (51), motor-speed reducer (51) passes through shaft coupling (52) and rolling
Cylinder axis (57) is sequentially connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910401268.9A CN110125718B (en) | 2019-05-15 | 2019-05-15 | Scraper type chip remover |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910401268.9A CN110125718B (en) | 2019-05-15 | 2019-05-15 | Scraper type chip remover |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110125718A true CN110125718A (en) | 2019-08-16 |
| CN110125718B CN110125718B (en) | 2021-02-19 |
Family
ID=67574181
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910401268.9A Active CN110125718B (en) | 2019-05-15 | 2019-05-15 | Scraper type chip remover |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110125718B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115229277A (en) * | 2022-09-22 | 2022-10-25 | 运城飞华科技有限公司 | Surface cutting device for casting machining |
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| CN109202518A (en) * | 2018-11-05 | 2019-01-15 | 无锡华联科技集团有限公司 | Numerical control cutting machine with slag cleaning device |
| CN208601152U (en) * | 2018-04-04 | 2019-03-15 | 新昌县七星街道炜德机械厂 | A kind of lathe slug collection device |
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| CN202784595U (en) * | 2012-08-21 | 2013-03-13 | 马鞍山成宏机械制造有限公司 | Scraper plate structure of magnetic scraper plate chip cleaner |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115229277A (en) * | 2022-09-22 | 2022-10-25 | 运城飞华科技有限公司 | Surface cutting device for casting machining |
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| Publication number | Publication date |
|---|---|
| CN110125718B (en) | 2021-02-19 |
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