200942357 九、發明說明: 【發明所屬之技術領域】 本發明係廣義地關於-種用於機械零件製造時產 =(ehlp)用之輸送帶者,尤其係關於—種使搬送部 圈式,-面分離切屑與切屑油一面運送至特定位置之溢济 式之將切屑從切屑油分離之線圈切屑輪送帶者。 【先前技術】 ❹ ❹ 先前之切4輸送帶中有帶式輸送帶(behecmve 者、螺旋(spiral)輸送帶式者、形狀為角: ,式者。尤其’螺旋輸送帶式之切屬輸送帶、(或: Μ Φ ,作為驅動手段雖係藉由翻 轉主軸而使螺旋或者角狀螺旋旋轉來進行搬 肩輸送帶卻並不具有如下構成,即同時滿足能承:巖切 境之、筒上升至排出口邻為…足知承受咸可環 r ^ °為止且與排出後部形成為一體。 專利文獻〗〕曰本專利第307261 1號 〔專利文獻2〕平志10 & _ i,丄 ) Γ φ 十成1〇年專利申請第193636號 專利文獻3〕曰本特開平7-124843號 【發明内容】 [兔明所欲解決之問題] 帶式輸送帶式存在如 行搬送,因此亦有時產…=,=係繞-周進 而一直附著於切眉私,、屑之捲入,且切屑於不被排出 、^帶上之狀態下持續循環。螺旋輸送 5 200942357200942357 IX. INSTRUCTIONS OF THE INVENTION: TECHNICAL FIELD OF THE INVENTION The present invention relates generally to a conveyor belt for use in the manufacture of mechanical parts for production = (ehlp), and more particularly to a conveyor belt type, The surface is separated from the chip and the oil is transported to a specific position on the side of the chip. The chip is removed from the chip by the chip. [Prior Art] ❹ ❹ The previous cut conveyor belt has a belt conveyor belt (behecmve, spiral conveyor belt type, shape is angle: , type. Especially 'screw conveyor belt type conveyor belt (or: Μ Φ , as the driving means, the shoulder or the spiral is rotated by the spiral or the angular spiral to rotate the shoulder conveyor, but does not have the following structure, that is, at the same time satisfying the energy bearing: the rock cutting, the cylinder rising It is known that it is a salty ring that can be subjected to a salty ring and is formed integrally with the rear part of the discharge. Patent Document 〕 曰 Patent No. 307261 1 [Patent Document 2] Ping Zhi 10 & _ i, 丄) φ φ 十 〇 专利 专利 193 193 193 193 193 193 193 193 193 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 7-1 When the production of ... =, = system winding - week and then has been attached to the cut eyebrows private, the crumbs are involved, and the chips continue to circulate without being discharged, and the belt is carried. Screw conveyor 5 200942357
帶式存在如下不足之處,即,搬送部之螺旋切屑卡住,於 相同地方上持續循環,或因不存在彎曲部分或者彎曲角度 不充分而排油(切屑與切屑油之分離)能力較低。角狀螺 旋輸送帶式中,雖然切屑不會卡於搬送部螺旋上,但存在 如下不足之處,即無法使螺旋之材質狀、彎曲部及排出口 形成為一體(螺旋缺乏耐久性)。由於上述缺點,彎曲部 及排出口之間必然為空洞,不得不形成為推出構成。因此 有如下不足之處,即常常存在切屑堵塞於彎曲部及排出口 中而無法搬送之情形。雖然亦存在即便於彎曲過程中亦使 之旋轉=構成’但存在以下不足之處,即於作為切屑輸送 嚴苛環境下,通常之螺旋嚴重缺乏耐久性,很快就會 折斷。The belt type has the following disadvantages, that is, the spiral chip of the conveying portion is stuck, continuously circulates in the same place, or the oil is discharged (the separation of the chip and the chip oil) due to the absence of the bent portion or the bending angle is insufficient. . In the angular spiral conveyor belt type, although the chips are not caught on the conveying portion spiral, there is a disadvantage in that the material of the spiral, the curved portion, and the discharge port cannot be integrally formed (spiral lack durability). Due to the above disadvantages, the curved portion and the discharge port are necessarily hollow, and have to be formed into a push-out configuration. Therefore, there is a drawback in that chips are often clogged in the bent portion and the discharge port and cannot be transported. Although there is also a rotation = constitution in the bending process, there is a disadvantage in that, in a severe environment as a chip conveyance, the usual spiral is severely lacking in durability and is quickly broken.
為了形成為一體型之 結水平部與上升部之構成 彎曲部存在萬向接頭,故 而無法排出之情形。任一 (接收器孤)中蓄積切屑 或篩網過濾器,以於漏斗 穿孔金屬或篩網過濾器從 屑堵塞孔眼,堵塞於孔眼 從而切屑不會附於輸送帶 積有大量切屑。 螺旋,亦存在藉 ,但存在如下不 而常常存在切屬 種切屑輸送帶均 油之構成,而使 内分離切屑與切 長遠來看存在如 中之切屑進一步 或螺旋上,於產 由萬向接頭而連 足之處,即因於 纏繞於彎曲部處 爲達成不於漏斗 漏斗為穿孔金屬 屬油。然而,該 下缺點:產生切 纏繞於切屑上, 生堵塞之場所堆 [解決問題之手段] 本發明之溢流式切屑、t削、、Λ八 j屑、切削油分離線圈切屑輸送帶 6 200942357 •藉由切屑油而使漏斗 之彎曲部為充滿狀態, ,使藉由與包含線圈之 將切屑與切屑油分離之 為了解決以上之問題而構成為如下 中為池狀,且亦藉由切射油而使管 並藉由該切削油而保護此處之線圈 彎曲部之排出口成為一體的線圈而 該切削油溢流。 恶士本發明之溢流式切屑、切削油分離線圈切屑 =帶之具體構成進行詳細記载。本㈣U具有漏斗。In order to form the integral horizontal portion and the rising portion, the bent portion has a universal joint, so that it cannot be discharged. Any one of the (receiver orphans) accumulates chips or screen filters so that the funnel perforated metal or mesh filter blocks the holes from the chips and blocks the holes so that the chips do not stick to the conveyor belt and contain a large amount of chips. Spiral, there are also borrowed, but there are often the following characteristics of the cut-off type of chip conveyor belt oil, so that the internal separation of the chip and the long-term view of the chip in the long-term or further spiral, in the production of universal joints Whereas, the footing is due to the fact that it is wound around the curved portion to achieve a perforated metal oil. However, the disadvantage is that the pile is wound and entangled on the chip, and the pile is blocked. [Means for Solving the Problem] The overflow chip, t-cut, Λ j j, cutting oil separation coil chip conveyor belt of the present invention 6 200942357 • The bent portion of the funnel is filled with the chipping oil, so that the chip is separated from the chip oil by separating the chip and the chip oil, and the above-mentioned problem is formed as a pool shape, and also by cutting The oil causes the tube to protect the discharge port of the coil bent portion here as an integral coil by the cutting oil, and the cutting oil overflows. The specific structure of the overflow type chip and the cutting oil separation coil chip of the present invention is described in detail. This (four) U has a funnel.
具有輸送本體用之管。該管具有與上述漏斗之下部 開口部密接之切屑、切屑油投入口,該切屬、切屬油投入 口附近為水平狀’且其前端方向朝上方彎曲1〇度〜%度, 進而其彎曲R為500mm〜1〇〇〇mm所構成。而且,具有輸 、、'帶本體用之線圈。該線圈係遍及上述管之全長而收納於 上述管内者,且其材質為JIS規格之SWP-B之鋼琴線所構 成。 進而’具有線圈用萬向接頭。該線圈用萬向接頭與上 述線圈之切屑、切屑油投入口侧之端部結合。而且,具有 管壁。該管壁保持上述線圈用萬向接頭,且將上述管之該 線圈用萬向接頭侧加以密閉。進而,具有馬達。該馬達使 上述線圈用萬向接頭旋轉。 最後’具有切削油放出口 β該切削油放出口設於上述 漏斗上’且其底邊位於如下水平面之位置,上述水平面為 經過上述漏斗而投入至上述管内之切削油達到足以充分浸 沒該管内所收納之線圈之彎曲部之油量。 [發明之效果] 7 200942357 本發明之溢流式切屑、切削油分離線圈切屑輸送帶, 如以上方式而形成,因此可解決上述問題且產生如以下所 述較大之效果。亦即,藉由形成為線圈式而防止切屑纏繞, 向效地將切屑油分離,不會堵塞地進行搬送,且耐久性亦 優異。另彳’藉由形成為溢流式(將切屬油池狀地蓄積於 漏斗中)’除當‘然不會如穿孔金屬或篩網過遽器般產生堵 塞外’由於切屑會沈搬,因此僅使切屑油之上層冑分溢流, 藉此可使未混合有切屑之切屑油循環。 【實施方式】 首先,為了於嚴苛環境下使用,而使線圈之材質為 SWP-B(鋼琴線b類,為日本工業規格),因此確保了作 $本發明之目的之線圈強度(日本工#規格中之切屑輸送 I一般而言係於嚴苛之環境下之使用,即便於如此環境下 24小時連續運作365天,而且,機械裝置製造商之 — 保5丘期間iS脊& 1 &、 ❿舍拍齡 若使用其它材質之線圈,則線圈 個不耐磨耗,耐用年數談不上年,只能保持1個星 即而且,於線圈使用SWP_B之機構上之理由為, 題之環境下使之f曲為,亦可實現用以解決問 現本發明:管之彎曲角度而言,若為10度以下,則無法實 3〇度:之目的而無意義(與不f曲相同)。另一方面,若為 圏亦無法承Γ:幻,則即便線圈之材質為swp-b,線 又僅數個星期便會折斷。就管之彎曲R而言, 200942357 = =T°以下之情形時(實際以2。。進行測試)。 在此清况下,線圈仍然無法承受,僅數個星期便會折斷 於使其青曲11為1000以上之情开旧❹/便會折斷。 實際上4者製作時,若考慮模具費用、可製作 致花費較大成本(即便被## 械則導 [實施例/ 錢,亦不可能抑制成低成本)。 接著,使用本發明之、、器斗、h Ρ 屑f#嫌夕P目 之,益机式切屑、切削油分離線圈切 © 實施例與隨附之圖式-併進行詳細敍 述。首先’具有漏斗b其次,具有輸送帶本體用之管2。 該管2具有與上述漏斗1之下部開口部la密接之切屑、切 屑油投入口 2a,且該切屬、切肩油投入口 2續近為水平狀。 而且’再者其前端方向朝上方f曲1〇度〜30度,進而該管 2之弯曲R為5〇〇職〜咖咖所構成。進而,具有輸送帶 本體用之線圈3。該線圈3遍及上述管2之全長而收納於上 述管2内,且其材質為JIS規格之S WP-B之鋼琴線所構成。 〇 而且,具有線圈用萬向接頭4。該線圈用萬向接頭4之 未與線圈3結合之端部,具有齒輪且位於齒輪箱4a内,且 以鏈條(Chain)與結合於下述主軸6上之齒輪6a結合。而 且/、上述線圈3之切屑、切屑油投入口 2a側之端部結合, 且使該線圈3旋轉。進而,具有管壁几。該管壁孔保持上 述線圈用萬向接頭4’且將上述管2之該線圈用萬向接頭4 側加以在'閉。而且,具有馬達5。該馬達5使上述線圈用萬 向接頭4經由主轴6與軸用萬向接頭6&而旋轉。 最後,具有切削油放出口 7。該切削油放出口(參照圖 200942357 I及3) 7設於上述漏斗上。而且,再者其底邊位 於如下水 平面之位置上,上述水平面為經過上述漏斗丨而投入至上 述管2内之切削油8 (參照圖3)達到足以充分浸沒該管2 内所收納之線圈3之弯曲部3。之油量。藉由形成為如此之 構成,由於上述線圈3之彎曲部3e被上述切削油8冷卻, 因此該線目3可防止伴隨旋轉之變曲之發熱。並且,由於 其切屑9處於浮在上述切削油8之中的狀態,因此即便於 線圈3之f曲部3c之部分上進行上推,其移動阻力亦變得 非常小。Wb,該部分之過剩之負荷得以降低。再者,已 除去了切削油8之切屑9’藉由上述線圈3而自上述管2之 前端被推出’並自切屑排出口 1〇落下。 [實施例2] 進而,對本發明之溢流式切屑、切削油分離線圈切肩 輸送帶進一步使用具體實施例與隨附之圖式一併進行詳細 敍述。首先,利用漏斗丨來接收機械零件製造時所產生之 切屑9及切屑油8(參照圖3),並使其集中。漏斗】内藉 由切屑油8而成為池狀’且切屑9沈澱,切屑、由8僅上層 部分自上述切削油放出口 7溢流(參照圖U3)。已沈殿 之切屬9係藉由經由主軸6被馬達5驅動之線圈3之旋轉, 而進行切屑9之搬送。利用控制箱u而可以選擇連續運轉 與間歇運轉。具有轉矩限制器部,馬冑5每一次旋轉時推 壓銷便推壓微動開Μ,^在時間内無推壓,反向旋轉以除 去過負荷。若過負荷未被去除,則緊急停止。線圈3使用 SWP Β(鋼琴線)經熱處理之材質,可於嚴苛環境下驅動蠻 200942357 ^ 曲部。藉由將線圈用萬向接頭4與線圈3連結而使線圈3 之耐久性、耐磨耗性提高。 管2使其上升部2c相對於水平部2d抬升10度〜30度 之角度。而且,使其彎曲r為r=R5〇〇〜 R1〇〇〇之形狀。 藉此’有助於線圈3之耐久性、耐磨耗性。如此,可使切 屬油8成為池狀(參照圖3),且可在切屑9與切屑油8之 分離面8a而將切屑油8分離,並將已分離切削油8之切屑 9自切屑排出口 1〇排出。線圈3之材質及管2之形狀係根 ® 據大量之實驗結果選定。於實驗之機械零件製造時,即便 連續運轉1年以上亦不會破損、破壞。尤其,使線圈3之 材質為SWP-B (鋼琴線)以外之材料,則於!星期〜1個月 以内便產生破損、破壞。 [產業上之可利用性] 本發明可應用於使如下輸送帶能實用地耐使用之領域 中,該輸送帶係有在嚴苛條件下使用彈簧線圈者。 【圖式簡單說明】 圖1係表示本發明之溢流式切屑、切削油分離線圈切 屑輸送帶之一實施例之平面剖面圖,且彈簧線圈係以概略 圖而放大表示,以便於理解其插入狀態。 圖2係表示圖1之實施例之管部分、彈簧線圈及齒輪 箱之部分的平面圖,且彈簧線圈係以概略圖來進行表示以 便於理解其插入狀態,且實線為露出之部分而虛線為被内 包之部分。 11 200942357 圖3係表示圖1之實施例之側視圖β 圖4係表示圖1之實施例之側視圖,且將其主轴省略, 以概略圖記入以便於理解其彈簧線圈之插入狀態。 圖5係表示圖1之實施例之侧面剖面圖,且係彈簧線 圈與切削油之狀態之說明圖。 【主要元件符號說明】 1 漏斗 $ la 下部開口部 2 管 2a 切屑、切屑油投入口 2b 管壁 2c 上升部 2d 水平部 3 線圈 3c 彎曲部 4 線圈用萬向接頭 4a 齒輪箱 5 馬達 6 主抽 6a 軸用萬向接頭 7 排出口 8 切屑油 8a 分離面 12 200942357 9 切屑 ίο 切屑排出口 Π 控制箱It has a tube for conveying the body. The tube has a chip and a chip oil inlet port which are in close contact with the opening portion of the lower portion of the funnel, and the cutting edge and the cutting oil inlet are horizontally near each other, and the front end direction thereof is bent upward by 1 degree to 1%, and further the bending is performed. R is composed of 500 mm to 1 mm. Moreover, it has a coil for the belt and the body. The coil is housed in the tube over the entire length of the tube, and is made of a piano wire of SWS-B of JIS standard. Furthermore, it has a universal joint for coils. The coil is coupled to the end of the chip and the tip end of the chip oil supply port by a universal joint. Moreover, it has a pipe wall. The tube wall holds the universal joint for the coil, and the coil of the tube is sealed by the universal joint side. Furthermore, it has a motor. This motor rotates the above-mentioned coil with a universal joint. Finally, there is a cutting oil discharge port β, the cutting oil discharge port is disposed on the funnel, and the bottom edge thereof is located at a horizontal plane, and the horizontal plane is the cutting oil that is put into the pipe through the funnel to be sufficiently immersed in the pipe. The amount of oil in the bent portion of the stored coil. [Effects of the Invention] 7 200942357 The overflow type chip and the cutting oil separation coil chip conveyor of the present invention are formed as described above, so that the above problems can be solved and a large effect as described below can be obtained. In other words, by forming the coil type to prevent the chips from being entangled, the chip oil is effectively separated, and the conveyance is carried out without clogging, and the durability is also excellent. In addition, by forming into an overflow type (which will accumulate in the funnel in the shape of a sump), 'when it's not clogging like a perforated metal or a screen smasher', because the swarf will sink, Therefore, only the upper layer of the chip oil is overflowed, whereby the chip oil which is not mixed with the chips can be circulated. [Embodiment] First, in order to use the coil in a harsh environment, the material of the coil is SWP-B (piano line b, which is a Japanese industrial standard), so that the coil strength for the purpose of the present invention is secured (Japanese work) The chip conveyor I in the specification is generally used in harsh environments, even if it is operated continuously for 365 days in such an environment for 24 hours, and the manufacturer of the machinery is the iS Ridge & 1 & If the coils of other materials are used, the coils are not wear-resistant, and the number of years of durability is not the same as the previous year. Only one star can be kept, and the reason for using the SWP_B mechanism in the coil is In the context of the environment, it can also be used to solve the present invention: in the case of the bending angle of the tube, if it is 10 degrees or less, it is impossible to achieve 3 degrees: the purpose is meaningless (and not f On the other hand, if you are unable to bear the illusion: even if the material of the coil is swp-b, the line will break in only a few weeks. In terms of the bending of the tube, 200942357 = =T° In the following cases (actually tested by 2.). In this case, The circle is still unbearable, and it will be broken in a few weeks, so that the old song 11 is more than 1000. If you open the old one, it will break. In fact, if you consider the cost of the mold, you can make a large cost. (Even if it is controlled by ##械, it is impossible to suppress it into a low cost.) Next, using the present invention, the bucket, the h Ρ f f f# 嫌 P P, the machine chip, cutting The oil separation coil is cut and described in detail with reference to the embodiment and the accompanying drawings. First, there is a funnel b followed by a tube 2 for the belt body. The tube 2 has a close contact with the opening portion la of the lower portion of the funnel 1 The chip and the chip oil are put into the port 2a, and the cut and cut-off oil input port 2 is continued to be horizontal. Moreover, the front end direction is upwardly f-curved by 1 to 30 degrees, and the tube 2 is bent. The coil 3 is provided for the main body of the conveyor belt. The coil 3 is housed in the tube 2 over the entire length of the tube 2, and is made of JIS standard S WP-B. The piano line is composed of 〇 and has a universal joint 4 for the coil. The end portion of the universal joint 4 that is not coupled to the coil 3 has a gear and is located in the gear case 4a, and is coupled with a gear 6a coupled to the main shaft 6 described below by a chain. Moreover, the coil 3 is The end portion of the chip and the chipping oil inlet port 2a is joined to each other, and the coil 3 is rotated. Further, the pipe wall is provided. The pipe wall hole holds the coil universal joint 4' and the coil 2 is used for the coil The motor is connected to the side of the joint 4 and has a motor 5. The motor 5 rotates the above-described coil universal joint 4 via the main shaft 6 and the shaft universal joint 6& and finally has a cutting oil discharge port 7. The cutting oil discharge port (refer to Figs. 200942357 I and 3) 7 is provided on the above funnel. Further, the bottom edge is located at a position on the horizontal plane which is the cutting oil 8 (refer to FIG. 3) which is introduced into the tube 2 through the funnel and is sufficiently immersed in the coil 3 accommodated in the tube 2. The curved portion 3. The amount of oil. With such a configuration, since the curved portion 3e of the coil 3 is cooled by the cutting oil 8, the line 3 can prevent heat generation due to the distortion of the rotation. Further, since the chips 9 are in a state of being floated in the cutting oil 8, even if the portion of the curved portion 3c of the coil 3 is pushed up, the movement resistance is extremely small. Wb, the excess load in this part is reduced. Further, the chips 9' from which the cutting oil 8 has been removed are pushed out from the front end of the tube 2 by the coil 3, and are dropped from the chip discharge port 1〇. [Embodiment 2] Further, the overflow chip and the cutting oil separation coil shoulder conveyor of the present invention will be further described in detail using a specific embodiment and the accompanying drawings. First, the funnel 丨 is used to receive and concentrate the chips 9 and the chip oil 8 (see Fig. 3) generated during the manufacture of the machine parts. The funnel has a pool shape by the chip oil 8 and the chips 9 are precipitated, and the chips are overflowed from the cutting oil discharge port 7 only by the upper portion (see Fig. U3). The slab 9 has been transported by the rotation of the coil 3 driven by the motor 5 via the main shaft 6, and the cutting of the chips 9 is performed. Continuous operation and intermittent operation can be selected by using the control box u. With the torque limiter section, the push pin pushes the micro-motion opening every time the stirrup 5 rotates, and there is no push during the time, and the reverse rotation is performed to remove the load. If the overload is not removed, it will stop urgently. The coil 3 is heat-treated with a SWP 钢琴 (piano line) and can be used in harsh environments to drive the 200942357 ^ section. By connecting the coil universal joint 4 to the coil 3, the durability and wear resistance of the coil 3 are improved. The tube 2 has its rising portion 2c raised by an angle of 10 to 30 degrees with respect to the horizontal portion 2d. Further, the bending r is such that it is in the shape of r = R5 〇〇 R R1 。. This contributes to the durability and wear resistance of the coil 3. Thus, the cut oil 8 can be made into a pool shape (refer to FIG. 3), and the chip oil 8 can be separated from the separation surface 8a of the chip 9 and the chip oil 8, and the chips 9 of the separated cutting oil 8 can be separated from the chip row. The outlet is discharged. The material of the coil 3 and the shape of the tube 2 are selected according to a large number of experimental results. In the manufacture of mechanical parts for experiments, even if it is continuously operated for more than one year, it will not be damaged or destroyed. In particular, if the material of the coil 3 is made of materials other than the SWP-B (piano line), then! Damage and damage occur within a week to a month. [Industrial Applicability] The present invention can be applied to a field in which the conveyor belt can be practically used, which is a spring coil that is used under severe conditions. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a plan sectional view showing an embodiment of a chip conveying belt for an overflow type chip and a cutting oil separating coil of the present invention, and a spring coil is enlarged in a schematic view to facilitate understanding of the insertion thereof. status. Figure 2 is a plan view showing a portion of the tube portion, the spring coil and the gear case of the embodiment of Figure 1, and the spring coil is shown in a schematic view to facilitate understanding of the inserted state, and the solid line is the exposed portion and the broken line is The part that is included. 11 200942357 Fig. 3 is a side view showing the embodiment of Fig. 1. Fig. 4 is a side view showing the embodiment of Fig. 1, and the main axis thereof is omitted, and is schematically recorded to facilitate understanding of the insertion state of the spring coil. Fig. 5 is a side sectional view showing the embodiment of Fig. 1 and is an explanatory view showing the state of the spring coil and the cutting oil. [Description of main component symbols] 1 Funnel $ la Lower opening 2 Tube 2a Chip, chip oil input port 2b Tube wall 2c Ascending part 2d Horizontal part 3 Coil 3c Bending part 4 Coupling for coil 4a Gearbox 5 Motor 6 Main pumping 6a Universal joint for shaft 7 Outlet port 8 Chip oil 8a Separation surface 12 200942357 9 Chips ίο Chip drain Π Control box
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