TWM258812U - Scrap discharge control device for machine tool - Google Patents

Scrap discharge control device for machine tool Download PDF

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Publication number
TWM258812U
TWM258812U TW93207279U TW93207279U TWM258812U TW M258812 U TWM258812 U TW M258812U TW 93207279 U TW93207279 U TW 93207279U TW 93207279 U TW93207279 U TW 93207279U TW M258812 U TWM258812 U TW M258812U
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TW
Taiwan
Prior art keywords
lead screw
motor
detector
reverse
drive
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Application number
TW93207279U
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Chinese (zh)
Inventor
Ju-Chuan Lin
Shian-De Sung
Original Assignee
Leadwell Cnc Machines Mfg Corp
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Application filed by Leadwell Cnc Machines Mfg Corp filed Critical Leadwell Cnc Machines Mfg Corp
Priority to TW93207279U priority Critical patent/TWM258812U/en
Publication of TWM258812U publication Critical patent/TWM258812U/en

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Description

M258812 捌、新型說明: 【新型所屬之技術領域】 本新型是有關於一種控制裝置,特別是指一種能進行 故障排除動作的加工機之排屑控制裝置。 【先前技術】 -般加工機的排屬裝置主要包含有··可收集金屬碎屬 的-制箱、穿置在該制箱内的_導螺桿、可驅動該導 螺桿的-馬達。藉此,利用馬達控料螺桿旋動,排導加 工過程中產生的金屬碎屑行進至收納處。 10 15 20 惟’在排導金屬碎屬的過程中,常會有金屬碎屬歲卡 在該導螺桿與該制箱間的情形,使該導螺桿旋動受阻或 V止轉動,及造成該馬達負載過大。 巧j队音上返信形,該排屬裝置通常在啟讀 排屑功能後’就會❹m馬達是㈣貞載賴,如果幻 ’則偵測該導螺桿是否能正常正轉,如果是,則進行㈣ 金屬碎4的動作,如果不是,則該馬達會停止運轉,㈣ ’使用者可制手動的方式,反向轉動該導螺桿,使嵌寸 在该導螺桿與制箱間的金屬碎相退,排除嵌卡的情开 :::上述動作雖然可以初步進行故障排除的動作,卻仍 然於貫際使㈣,存有以下缺失而亟待解決: 由於上述導螺桿是否正、及 护埸抻岳丨 么 反向轉動,必須仰賴操作者 二轉__作’必須在啟動排屑功能後就 二人先進行,因此,習知排Μ置並不能在排導全屬碎 屑的過程中隨時檢測是否有 、’ 丨羊所以,在操作上相當耗 M258812 日守、費力,且相當不符合使用需求。 【新型内容】 本新型之目的,即在提供—種能自動控制故障 非除動作的加工機之排屑控制裝置。 10 15 ^於疋,本新型的加工機之排層控制裝置包含··-集屑 相、-導螺桿、一馬達及一檢知器。該集屑箱是可收集該 4在加工過&中所產生的金屬碎屑。該導螺桿是穿置 在該集屑箱内。該馬達是與該導螺桿連結,且可驅動該導 桿桿旋動’進而導引金屬碎屑行進。該檢知器是可控制該 馬達正、反向驅動該導螺桿,並偵測該馬達是否過載、及 正、反轉的時間,當該導螺桿與金屬碎屑卡止,而停止正 向旋動超過-正向臨界時間,該檢知器就會控制該馬達反 f驅動該導螺桿,且當該導螺桿反轉超過-反向預設時, =檢知器會控制該馬達正向驅動該導螺桿,使該導螺桿持 續正向轉動以排除金屬碎屑。 本新型的功效是能提昇使用上的方便性及實用性。 【實施方式】 ' 、有關本新型之前述及其他技術内容、特點與功效,在 、下配σI考圖式之—較佳實施例的言羊細說明中,將可清 楚的明白。 參閱圖2、圖3,本新型排屬控制裝置的較佳實施例 是安裝在-加工機(圖未示)上,包含:一集屬箱(、一導 螺桿2、一馬達3及一檢知器4。 該集屬箱1是可收集該加工機(圖未示)在加工過程中 20 M258812 所產生的金屬碎屑,並具有固設在-前端Φ 11的-固定 板12 〇 。亥導螺# 2具有穿置在該集屑们内的—螺紋段21 、由該螺紋段21延伸且穿出該集屑箱(的一軸段22、套 固在該軸段22上的-齒輪23,固設在該齒輪23 一側面 231上的一凸栓24。 該馬達3具有固設在該固定板12上的—本體31、由 及本體31牙出㈣定板12的—心轴%、套固在該心轴 32上的-齒輪33,及套聯該齒輪23與該齒輪23的一鍵 10 15 條35,使該馬達3與該導螺桿2形成連動,進而導引金 屬碎屑行進。 該檢知器4是固設在該固定板12上,可控制該馬達 3正、反向驅動該導螺桿2 ’且可感應該凸栓24是否通過 ’進而偵測該馬達3正、反轉的時間。 參圖2、圖4’本新型之排屬控制裝置啟動排屑功能 後’同樣可則貞職馬達3是否過貞荷跳脫,如果沒有, 該檢知器4會侧該導螺桿2衫正常正轉,如果是,則 進行排導金屬碎料動作’如果不是,或在排導金屬碎肩 的過程中’有金屬碎屬與該導螺桿2相互卡止的情形時, 則進行下述故障排除的動作: 1.該檢知器4會針對該導螺桿2進行末端轉動檢知動 作’即偵測該馬達3是否帶動該導螺桿2正轉,如果是, 但正轉沒有超過超過-正向預設時間T4,會再檢查該馬 達3是否有過負荷跳脫的情形。 20 M258812 2.若該馬達3帶 設時間了4,表示,達/t?轉超過超過-正向預 該檢知器4會清除反向轉動的桿ΐ是正常正轉, 能。 系汁-人數,亚繼續該排屑功 4私知為4進行未端轉 馬達3沒有正常正轉,卜右^動作到該 則重複前述第丨項㈣超過—正向臨界時間们, 。 ^御情_桿2崎末端轉動檢知動作 10 15 若該檢知器4偵測該馬達3沒有 向私界時間Τ卜則該檢知器4會控制 ^過正 該導螺桿2。 3反向驅動 也會螺桿2反向轉動的過程中,該檢知器4同樣 、該L =轉動檢知動作,即伯測該馬達3是否能正常 I 2反轉’如果是,則反轉排除異物,該導螺 桿1反轉的情形可分為完全轉動及間歇性轉動二種,惟,、 不官該導螺桿2是以何種方式轉動,則只要該導螺桿2能 反轉且到達_反向預設時間τ3 ’均會累計一次反向計數 0 6_若該導螺桿2可以正常反向轉動,且反轉超過反向 預叹日守間Τ3,則該檢知器4會累計該導螺桿2的反轉次 數並比對4導螺桿2的反轉次數是否到達預設次數,如 果沒有’則該檢知器4會反向驅動該馬達3與該導螺桿2 ’使该導螺桿2正向轉動,並重複前第1項的動作。 7·若該導螺桿2的反轉次數到達預設次數,表示,該 M258812 導螺桿2無法排除嵌卡,也無法持續正向旋轉,會顯示排 屑警報,告知專人處理。 8. 若該檢知器4無法偵測該馬達3正常反轉,但沒 有超過一反向臨界時間T2,則會繼續進行未端轉動檢知 5 的動作。 9. 若該檢知器4無法偵測該馬達3正常反轉,且超過 反向臨界時間T2,表示線路或排屑機構故障,會顯示故 障警報,通知專人維修。 值得一提的是,本新型除了可以應用在如圖所示的排 10 屑控制裝置外,也可以應該在其他使用導螺桿及馬達的排 屑控制裝置,而適用各種類別的加工機具。 據上所述可知,本新型的加工機之排屑控制裝置具有 下列優點及功效: 本新型可以在排導金屬碎屑的過程中,自動進行故障 15 排除的動作,因此,在操作上相當簡易,可以節省人力及 故障排除時間,及提昇使用上的方便性及實用性,以符合 使用需求。 惟以上所述者,僅為本新型之較佳實施例而已,當不 能以此限定本新型實施之範圍,即大凡依本新型申請專利 20 範圍及新型說明書内容所作之簡單的等效變化與修飾,皆 應仍屬本新型專利涵蓋之範圍内。 M258812 【圖式簡單說明】 5 圖1是一流程圖, 圖2是一方塊圖 的一較佳實施例; 圖3是一正視圖 馬達轉動的情形;及 圖4是一流程圖, 說明一般的排屑裝置; ,說明本新型一加工機之排屑控制裝置 ,說明該較佳實施例中一檢知器應測一 說明該較佳實施例的動作流程。 10 M258812 【圖式之主要元件代表符號簡單說明】 卜……… ……集屑箱 3卜…“ ……本體 1卜……s ……前端面 2 2……λ ^ ……車由 12……" ……固定板 33 ……嵩輪 2"……” ……導螺桿 35……” ……鍵條 1 ί > * ϊ: ……螺紋段 个……… ……檢知器 22……" ……轴段 τι……" ……正向臨界時間 23……” ……嵩輪 T2……" ……反向臨界時間 231…… ……側面 ……反向預設時間 24……“ ……凸才全 Τ4……" ……正向預設時間 ……馬達 11M258812 新型 Description of the new type: [Technical field to which the new type belongs] The present invention relates to a control device, particularly a chip removal control device of a processing machine capable of performing troubleshooting actions. [Prior art]-The discharge device of a general processing machine mainly includes a box that can collect metal fragments, a lead screw inserted in the box, and a motor that can drive the lead screw. By this, the motor-controlled screw is used to rotate, and the metal chips generated during the discharge process travel to the storage place. 10 15 20 However, in the process of discharging the metal shreds, there are often situations where the metal shreds are stuck between the lead screw and the box, causing the lead screw to be blocked from rotating or V to stop, and the motor The load is too heavy. Qiao j team returns a letter shape. The row device usually reads the chip removal function and it will “m” the motor is loaded. If it is “false”, it will detect whether the lead screw can rotate normally. If it is, then Perform the action of ㈣ metal crushing 4, if not, the motor will stop running. ㈣ 'The user can make a manual way and reversely rotate the lead screw to make the metal crushed in between the lead screw and the box. Retreat and exclude the card insertion ::: Although the above actions can be used for preliminary troubleshooting, they are still used throughout. There are the following shortcomings and they need to be resolved urgently: Because the above lead screw is positive and protects the Yue Yue丨 Reverse rotation must rely on the operator to make two turns. __ It must be performed by the two people after the chip removal function is activated. Therefore, it is not known that the row discharge device can be detected at any time during the process of discharging all the debris. Is there any, '丨 sheep, so the operation is quite consuming M258812 day guard, labor-intensive, and quite does not meet the needs of use. [New content] The purpose of this new model is to provide—a chip removal control device for a processing machine that can automatically control faults and non-removal actions. 10 15 ^ Yu Yu, the layer control device of the new type of processing machine includes--chip collection phase,-lead screw, a motor and a detector. The dust box is used to collect the metal chips generated in the process & The lead screw is inserted in the chip box. The motor is connected to the lead screw and can drive the guide rod to rotate 'to guide the metal chips to travel. The detector can control the motor to drive the lead screw forward and reverse, and detect whether the motor is overloaded and the time of forward and reverse rotation. When the lead screw is locked with metal debris, the forward rotation is stopped. When the movement exceeds the -forward critical time, the detector will control the motor to drive the lead screw in reverse f, and when the lead screw reverses over the -reverse preset, the detector will control the motor to drive forward The lead screw continuously rotates the lead screw to remove metal debris. The utility model has the advantages of improving convenience and practicality. [Embodiment] The above-mentioned and other technical contents, features, and effects of the present invention will be clearly understood in the detailed description of the preferred embodiment of the σI diagram. Referring to FIG. 2 and FIG. 3, the preferred embodiment of the new type of exclusive control device is mounted on a processing machine (not shown), and includes: a set of accessory boxes (, a lead screw 2, a motor 3 and an inspection unit).器 器 4。 The collective box 1 can collect the metal chips generated by the processing machine (not shown) 20 M258812 during the processing, and has a fixed plate 12 fixed at the front end Φ 11 〇. Guide screw # 2 has a threaded section 21 inserted in the chip collectors, a shaft section 22 extending from the thread section 21 and out of the chip collector box, and a gear 23 that is fixed on the shaft section 22 A convex bolt 24 fixed on one side 231 of the gear 23. The motor 3 has a main body 31 fixed on the fixing plate 12 and a main shaft of the fixing plate 12 formed by the main body 31, The gear 33 fixed on the mandrel 32 and the one-button 10 15 strip 35 connecting the gear 23 and the gear 23 make the motor 3 and the lead screw 2 interlock, thereby guiding the metal debris to travel. The detector 4 is fixed on the fixing plate 12 and can control the motor 3 to drive the lead screw 2 in the forward and reverse directions and can sense whether the convex bolt 24 passes through and then detect The time of forward and reverse rotation of the motor 3. Refer to Fig. 2 and Fig. 4 'After the chip discharge function of the new type of the control device is activated', it is also possible to judge whether the duty 3 of the duty motor is tripped over. 4The side of the lead screw 2 shirt normally rotates forward, if it is, then conduct the guide metal scraps action 'if it is not, or during the process of guide the metal chip shoulders', there are metal scraps that are locked with the lead screw 2 In the situation, the following troubleshooting actions are performed: 1. The detector 4 will perform an end rotation detection action on the lead screw 2 'that is, it is detected whether the motor 3 drives the lead screw 2 to rotate forward, if it is However, if the forward rotation does not exceed the -forward preset time T4, the motor 3 will be checked for overload tripping. 20 M258812 2. If the motor 3 has been set for 4, the time is up to / t? If the rotation exceeds or exceeds the forward direction, the detector 4 will clear the reverse rotation of the lever. The normal rotation is normal. Yes. Department of juice-number of people, the continuation of the chip removal function 4 is privately known as 4. Normal forward rotation. If you move to the right, repeat the above item 丨. Exceed—forward critical time, ^ Yuqing_Roll 2 Saki end rotation detection action 10 15 If the detector 4 detects that the motor 3 is not to the private time T, the detector 4 will control ^ over the lead screw 2. 3 In the process of reverse driving, the screw 2 is also rotated in the reverse direction. The detector 4 is also the same, and the L = rotation detection action, that is, to test whether the motor 3 can be rotated normally. I 2 reverse rotation. If yes, reverse rotation is excluded. Foreign matter, the situation where the lead screw 1 is reversed can be divided into two types: full rotation and intermittent rotation. However, it is not official how the lead screw 2 rotates, as long as the lead screw 2 can reverse and reach _ The reverse preset time τ3 'will accumulate a reverse count once. 0 6_ If the lead screw 2 can rotate normally in the reverse direction, and the reverse rotation exceeds the reverse sigh day guard T3, the detector 4 will accumulate the The number of reversals of the lead screw 2 is compared with 4 whether the number of reversals of the lead screw 2 reaches a preset number. If there is no 'then the detector 4 will drive the motor 3 and the lead screw 2' to make the lead screw 2Rotate forward and repeat the first item. 7. If the number of reversals of the lead screw 2 reaches the preset number, it means that the M258812 lead screw 2 cannot exclude the card insertion and cannot continue to rotate forward. A chip discharge alarm will be displayed to inform a special person to handle. 8. If the detector 4 cannot detect that the motor 3 is rotating normally, but does not exceed a reverse critical time T2, it will continue to perform the end rotation detection 5 action. 9. If the detector 4 fails to detect that the motor 3 is rotating normally and exceeds the reverse critical time T2, it indicates that the line or chip removal mechanism is faulty, and a fault alarm will be displayed to notify a special person for repair. It is worth mentioning that in addition to the chip discharge control device shown in the figure, the new model can also be used in other chip discharge control devices using lead screws and motors, and is suitable for various types of processing tools. According to the above, it can be known that the chip removal control device of the new type of processing machine has the following advantages and effects: The new type can automatically perform the action of removing the fault 15 in the process of discharging metal chips, so it is quite simple in operation , Can save manpower and troubleshooting time, and improve the convenience and practicability in use to meet the needs of use. However, the above are only the preferred embodiments of the new model, and the scope of the implementation of the new model cannot be limited by this, that is, the simple equivalent changes and modifications made according to the scope of the new patent application 20 and the content of the new specification. , All should still fall within the scope of this new patent. M258812 [Brief description of the drawings] 5 FIG. 1 is a flowchart, FIG. 2 is a block diagram of a preferred embodiment; FIG. 3 is a front view of a motor rotating; and FIG. 4 is a flowchart illustrating a general Chip removal device;, Describes the chip removal control device of a new type of processing machine, and explains that a detector in the preferred embodiment should measure and explain the operation flow of the preferred embodiment. 10 M258812 [Brief description of the main components of the diagram] ……………………………………………………………………………………………………………………………………………………………………………………………………………………… ... … &…… Fixed plate 33… Song wheel 2… ”… Lead screw 35 ……” …… Key bar 1 ί > * ϊ: …… Thread section …………… Detector 22 ... " ... Axle section τι ... " ... Forward critical time 23 ... "... Song wheel T2 ... " ... Reverse critical time 231 ... ... Side ... Reverse preset Time 24 ... "... Convex T4 ... " ... forward preset time ... Motor 11

Claims (1)

M258812 玫、申請專利範圍: L 種加工機之排屑控制裝置,包含·· 木屑柏疋可收集該加工機在加工過程中所產生 金屬碎屑; 一導螺桿,是穿置在該集屑箱内; 一馬達,是與該導螺桿連結,且可驅動該導桿桿旋動 ,進而導引金屬碎屑行進;及 才双知為,是可控制該馬達正、反向驅動該導螺桿, 並偵測該馬達正、反轉的時間,當該導螺桿與金屬碎屬卡 止,而停止正向旋動超過一正向臨界時間,該檢知器就會 控制該馬達反向驅動該導螺桿,且當該導螺桿反轉超過一 反向預η又日守。玄仏知益會控制該馬達正向驅動該導螺桿, 使該導螺桿持續正向轉動以排除金屬碎屑。 2.依射請專利範圍第!項所述之加卫機之排—制裝置, 其中,該導螺桿更具有連動的一凸栓,且該檢知器是固設 在該加工機上且鄰近該凸栓的位置’使該檢知器可感應該 該凸栓是否隨該導螺桿旋轉,進而_該馬達正、㈣的 時間。 12M258812 The scope of application for patents: L-type chip control devices for processing machines, including ... Wood chips can collect metal chips generated by the processing machine during processing; a lead screw is placed in the chip box Inside; a motor is connected to the lead screw and can drive the guide rod to rotate, thereby guiding the metal debris to travel; and it is known that the motor can be controlled to drive the lead screw forward and backward, And detect the forward and reverse time of the motor, when the lead screw is locked with the metal broken, and the forward rotation is stopped for more than a forward critical time, the detector will control the motor to drive the guide in the reverse direction Screw, and when the lead screw reverses more than a reverse pre-η again. Xuanzang Zhiyi will control the motor to drive the lead screw forward, so that the lead screw continues to rotate forward to remove metal debris. 2. According to the patent, please ask for the scope of patents! The row-control device of the booster machine described in the item, wherein the lead screw further has a convex bolt that is linked, and the detector is fixed on the processing machine and is near the convex bolt. The detector can sense whether the convex pin rotates with the lead screw, and then the time when the motor is positive and negative. 12
TW93207279U 2004-05-11 2004-05-11 Scrap discharge control device for machine tool TWM258812U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101979217A (en) * 2010-10-27 2011-02-23 威海华东数控股份有限公司 Blocking and rotation detection device of spiral chip removing machine for numerical control machine
TWI382892B (en) * 2008-04-11 2013-01-21 Masanori Muto Over flow type coil chip conveyer for separating chips from cutting oil

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI382892B (en) * 2008-04-11 2013-01-21 Masanori Muto Over flow type coil chip conveyer for separating chips from cutting oil
CN101979217A (en) * 2010-10-27 2011-02-23 威海华东数控股份有限公司 Blocking and rotation detection device of spiral chip removing machine for numerical control machine

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