JP2009202156A - Cleaning apparatus - Google Patents

Cleaning apparatus Download PDF

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Publication number
JP2009202156A
JP2009202156A JP2009135946A JP2009135946A JP2009202156A JP 2009202156 A JP2009202156 A JP 2009202156A JP 2009135946 A JP2009135946 A JP 2009135946A JP 2009135946 A JP2009135946 A JP 2009135946A JP 2009202156 A JP2009202156 A JP 2009202156A
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Japan
Prior art keywords
cleaning
tank
liquid
cleaning liquid
cleaning tank
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Granted
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JP2009135946A
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Japanese (ja)
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JP4826851B2 (en
Inventor
Koichi Urano
浩一 浦野
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Seiko Epson Corp
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Seiko Epson Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a cleaning method and apparatus capable of achieving a high cleaning effect in ultrasonic cleaning with a water-based cleaning agent. <P>SOLUTION: A cleaning apparatus 1 includes: a cleaning tank 2 for storing a cleaning liquid R containing a surfactant; an ultrasonic oscillator 4 for applying ultrasonic waves to the cleaning liquid R; a recovery tank 3 for receiving the cleaning liquid R overflowing from the cleaning tank 2; a supply pipe 5 for connecting the recovery tank 3 to the cleaning tank 2; and a pump 6 on the supply pipe 5. The cleaning liquid R contained in the recovery tank 3 is sucked, mixed with air and pumped by the pump 6 to be injected into the cleaning tank 2 through a nozzle 7, thereby generating a layer B of many fine bubbles on the surface of the cleaning liquid R in the cleaning tank 2. A plastic lens 10 to be cleaned is passed through the bubble layer B to be immersed in the cleaning liquid R, and is then cleaned by applying ultrasonic waves from the ultrasonic oscillator 4 into the cleaning liquid R. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、洗浄物品に付着した汚れを洗浄槽内において除去する洗浄方法、及び洗浄装
置に関する。
The present invention relates to a cleaning method and a cleaning apparatus for removing dirt adhered to a cleaning article in a cleaning tank.

洗浄物品の洗浄において超音波を利用した超音波洗浄が広く行われてきた。この超音波
洗浄の洗浄性能を高めるために、洗浄液自体の能力を高める方法、超音波発振器の出力を
大きくする方法、あるいは発振周波数を変化させる方法等が実施されているが、洗浄液自
体の性能に負うところが大きい。従来は、洗浄液として塩化メチレン、トリエタン、トリ
クロロエチレン、フロン等の溶剤系洗浄剤が多用されていたが、環境への負荷が大きいた
めに、近年は、界面活性剤等を主成分とする水系洗浄液が使用されている。水系洗浄液の
洗浄性能は、溶剤系洗浄剤と比較すると明らかに低いのが実情である。
Ultrasonic cleaning using ultrasonic waves has been widely performed for cleaning cleaning articles. In order to improve the cleaning performance of this ultrasonic cleaning, methods such as increasing the performance of the cleaning liquid itself, increasing the output of the ultrasonic oscillator, or changing the oscillation frequency are being implemented. The burden is great. Conventionally, solvent-based cleaning agents such as methylene chloride, triethane, trichlorethylene, and chlorofluorocarbon have been frequently used as cleaning solutions. in use. Actually, the cleaning performance of the aqueous cleaning liquid is clearly lower than that of the solvent-based cleaning agent.

こうした超音波洗浄の洗浄性能を向上するために、洗浄貯留槽に洗浄体を浸漬して洗浄
を行う脱脂洗浄装置において、洗浄循環路の途中に気体加圧混入手段を設けると共に、洗
液貯留槽に臨んで超音波加振手段を配設した機械部品の脱脂洗浄装置が提案されている(
例えば、特許文献1参照)。
In order to improve the cleaning performance of such ultrasonic cleaning, in the degreasing cleaning apparatus that performs cleaning by immersing the cleaning body in the cleaning storage tank, a gas pressurizing and mixing means is provided in the middle of the cleaning circuit, and the cleaning liquid storage tank A degreasing and cleaning device for machine parts that has ultrasonic vibration means disposed on the surface has been proposed (
For example, see Patent Document 1).

特開平7−278860号公報JP 7-278860 A

特許文献1に示される洗浄装置は、微細気泡を含む洗浄液に超音波を照射することによ
り、微細気泡が合体し浮上することにより、液流が活発化され洗浄効果が高まるとされて
いる。しかしながら、あるレベルまでの洗浄効果の向上は期待できるが、その割に洗浄効
果が低く、繰り返しの洗浄作業を必要とする。
そこで本発明は、水系洗浄剤を使用した超音波洗浄における、高い洗浄効果を得ること
ができる洗浄方法、及び洗浄装置を提供することを目的とする。
The cleaning apparatus disclosed in Patent Document 1 is said to irradiate a cleaning liquid containing fine bubbles with ultrasonic waves, so that the fine bubbles are united and floated, whereby the liquid flow is activated and the cleaning effect is enhanced. However, the improvement of the cleaning effect up to a certain level can be expected, but the cleaning effect is low, and repeated cleaning operations are required.
Therefore, an object of the present invention is to provide a cleaning method and a cleaning apparatus capable of obtaining a high cleaning effect in ultrasonic cleaning using an aqueous cleaning agent.

上記課題を解決するために、本発明の洗浄方法は、洗浄槽に供給される界面活性剤を含
む洗浄液中に空気を混入し、前記洗浄槽に貯留される前記洗浄液の液面に多数の微細な泡
の層を発生する工程と、洗浄物品を前記泡の層を通過して前記洗浄液中に浸漬する工程と
、前記洗浄液中に超音波を照射して前記洗浄物品を洗浄する工程とを有することを特徴と
する。
In order to solve the above-described problems, the cleaning method of the present invention mixes air into a cleaning liquid containing a surfactant supplied to a cleaning tank, and has a large number of fine particles on the surface of the cleaning liquid stored in the cleaning tank. Generating a foam layer, immersing the cleaning article through the foam layer in the cleaning liquid, and irradiating the cleaning liquid with ultrasonic waves to clean the cleaning article. It is characterized by that.

上記の洗浄方法によれば、洗浄槽に供給する界面活性剤を含む洗浄液中に空気を混入す
ることにより洗浄液面に微細な泡を発生させ、洗浄液に洗浄物品を浸漬する際に、洗浄物
品の表面に微細な泡が付着される。そして超音波が照射されることにより、超音波の物理
力により洗浄物品に付着した汚れが剥離されると共に、洗浄物品の表面に付着した泡が表
面をなぞるように移動して付着した汚れが洗浄され、高い洗浄効果を得ることで洗浄物品
の洗浄品質が向上する。また、洗浄液の能力を高めることで洗浄剤の使用量を低減するこ
とが可能となる。
According to the above cleaning method, fine bubbles are generated on the surface of the cleaning liquid by mixing air into the cleaning liquid containing the surfactant to be supplied to the cleaning tank, and when the cleaning article is immersed in the cleaning liquid, Fine bubbles adhere to the surface. By irradiating the ultrasonic wave, the dirt attached to the cleaning article is peeled off by the physical force of the ultrasonic wave, and the bubbles attached to the surface of the cleaning article move so as to trace the surface, and the attached dirt is washed. The cleaning quality of the cleaning article is improved by obtaining a high cleaning effect. Moreover, it becomes possible to reduce the usage-amount of a cleaning agent by raising the capability of a washing | cleaning liquid.

また、本発明の洗浄方法は、前記界面活性剤の濃度が0.1〜50重量%であることを
特徴とする。
上記の洗浄方法によれば、選定する洗浄剤により異なるが、一般的な水系洗浄剤の場合
には、洗浄液に添加される界面活性剤の濃度が0.1〜50重量%の時、洗浄剤自体の能
力を発揮させ、高い洗浄効果を得ることができる。
In the cleaning method of the present invention, the concentration of the surfactant is 0.1 to 50% by weight.
According to the above cleaning method, depending on the selected cleaning agent, in the case of a general aqueous cleaning agent, when the concentration of the surfactant added to the cleaning liquid is 0.1 to 50% by weight, the cleaning agent The ability of itself can be demonstrated and a high cleaning effect can be obtained.

また、本発明の洗浄方法は、前記洗浄液中へ混入する空気の量が、1分間あたり、前記
洗浄槽の内容積の0.01〜3%であることを特徴とする。
上記の洗浄方法によれば、洗浄液中へ混入する空気の量を、一分間あたり洗浄槽の大き
さに対する0.01〜3%で混入させることにより、所定の大きさの泡を、所定の量発生
させることができ、高い洗浄効果が得られる。
In the cleaning method of the present invention, the amount of air mixed into the cleaning liquid is 0.01 to 3% of the internal volume of the cleaning tank per minute.
According to the above-described cleaning method, the amount of air mixed into the cleaning liquid is mixed at 0.01 to 3% with respect to the size of the cleaning tank per minute, so that a predetermined amount of bubbles can be mixed into the predetermined amount. Can be generated, and a high cleaning effect can be obtained.

また、本発明の洗浄方法は、前記泡の直径が0.01〜2mmであることを特徴とする

上記の洗浄方法によれば、洗浄液の液面に発生される泡のひとつひとつの大きさは、泡
の直径が0.01〜2mmであることで高い洗浄効果を得ることができる。泡の大きさが
2mmを超えた場合には、洗浄対象物の表面に泡が付着しずらくなり、洗浄効果が低下す
る。また、0.01mm未満の場合には、超音波の振動、破泡による洗浄物品の表面の移
動効果が少なく、洗浄効果が低い。
The cleaning method of the present invention is characterized in that the diameter of the bubbles is 0.01 to 2 mm.
According to said washing | cleaning method, a high washing | cleaning effect can be acquired because the magnitude | size of each bubble generated on the liquid level of a washing | cleaning liquid is 0.01-2 mm in the diameter of a bubble. When the size of the foam exceeds 2 mm, it is difficult for the foam to adhere to the surface of the object to be cleaned, and the cleaning effect decreases. On the other hand, when the thickness is less than 0.01 mm, the effect of moving the surface of the cleaning article due to ultrasonic vibration and bubble breakage is small and the cleaning effect is low.

また、本発明の洗浄方法は、前記泡の層が前記洗浄液の液面から1〜50mmの厚さで
あることを特徴とする。
上記の洗浄方法によれば、洗浄液の液面に発生される泡の層の厚さは、洗浄液の液面か
ら1〜50mmであることで高い洗浄効果を得ることができる。泡の層の厚さが50mm
を超えると、泡自体が微細でなくなるため洗浄効果がなくなる。また、1mm未満になる
と洗浄物品の表面に付着する泡が少なすぎることで洗浄効果が低くなる。
In the cleaning method of the present invention, the foam layer has a thickness of 1 to 50 mm from the surface of the cleaning liquid.
According to said washing | cleaning method, the thickness of the bubble layer generate | occur | produced on the liquid level of a washing | cleaning liquid can acquire a high washing | cleaning effect because it is 1-50 mm from the liquid level of a washing | cleaning liquid. The thickness of the foam layer is 50mm
If it exceeds 1, the bubbles themselves will not be fine, and the cleaning effect will be lost. On the other hand, when the thickness is less than 1 mm, the cleaning effect is lowered because there are too few bubbles adhering to the surface of the cleaning article.

また、本発明の洗浄方法は、前記洗浄物品がレンズであることを特徴とする。
上記の洗浄方法によれば、洗浄物品の表面に付着した泡が表面をなぞるように移動する
ことにより洗浄効果が発揮される。したがって、洗浄物品として微小な突起や穴(凹凸)
等を有する洗浄物品に対しても有効であるが、眼鏡レンズを含む各種レンズのように平滑
な面を有する洗浄物品に対して高い洗浄効果が得られる。
In the cleaning method of the present invention, the cleaning article is a lens.
According to the above-described cleaning method, the cleaning effect is exhibited by the bubbles adhering to the surface of the cleaning article moving so as to trace the surface. Therefore, as a cleaning article, minute protrusions and holes (unevenness)
However, it is effective for cleaning articles having a smooth surface such as various lenses including eyeglass lenses.

また、本発明の洗浄装置は、界面活性剤を含む洗浄液を貯留する洗浄槽と、前記洗浄槽
の下面部に配設され前記洗浄液に超音波を照射する超音波発振器と、前記洗浄槽の周囲に
設けられ前記洗浄槽から溢れた前記洗浄液を収容する回収槽と、前記回収槽と前記洗浄槽
とを循環する循環流路とを有し、前記循環流路上に前記洗浄液に空気を混入する空気混入
手段を備えたことを特徴とする。
Further, the cleaning apparatus of the present invention includes a cleaning tank that stores a cleaning liquid containing a surfactant, an ultrasonic oscillator that is disposed on the lower surface of the cleaning tank and that irradiates the cleaning liquid with ultrasonic waves, and the periphery of the cleaning tank A recovery tank that contains the cleaning liquid overflowing from the cleaning tank, and a circulation channel that circulates between the recovery tank and the cleaning tank. Air that mixes air into the cleaning liquid on the circulation channel A mixing means is provided.

上記の構成によれば、洗浄槽に供給する界面活性剤を含む洗浄液中に、空気混入手段に
より空気を混入することにより洗浄液の液面に微細な泡を発生させ、洗浄槽に貯留される
洗浄液中に超音波発振器から超音波を照射することにより、洗浄液の液面の泡の量を管理
しつつ、高い洗浄効果が得られる洗浄装置を提供することができる。
According to the above configuration, the cleaning liquid containing the surfactant to be supplied to the cleaning tank generates fine bubbles on the liquid surface of the cleaning liquid by mixing air with the air mixing means, and is stored in the cleaning tank. By irradiating the ultrasonic wave from the ultrasonic oscillator inside, it is possible to provide a cleaning device capable of obtaining a high cleaning effect while managing the amount of bubbles on the liquid surface of the cleaning liquid.

また、本発明の洗浄装置は、前記空気混入手段は、前記洗浄槽に前記洗浄液を供給する
洗浄液供給手段であることを特徴とする。
上記の構成によれば、界面活性剤を含む洗浄液を用いると共に、従来から一般的に用い
られる超音波洗浄装置の洗浄液供給手段を、空気混入手段として配備することで洗浄能力
を高めることが可能であり、簡便かつ低コストで洗浄品質の向上を図ることができる。
In the cleaning apparatus of the present invention, the aeration unit is a cleaning liquid supply unit that supplies the cleaning liquid to the cleaning tank.
According to said structure, while using the washing | cleaning liquid containing surfactant, it is possible to improve a washing | cleaning capability by arranging the washing | cleaning liquid supply means of the ultrasonic cleaning apparatus generally used conventionally as an air mixing means. Yes, the cleaning quality can be improved simply and at low cost.

また、本発明の洗浄装置は、前記洗浄液供給手段の吸液側に、前記洗浄液の流量を調節
する開閉弁体を備えたことを特徴とする。
上記の構成によれば、開閉弁体の開度を変化させることにより、洗浄液供給手段が吸液
する洗浄液の流量が変化し、洗浄槽に貯留する洗浄液の液面に滞留する泡の発生量を調節
することができる。
The cleaning device of the present invention is characterized in that an opening / closing valve body for adjusting the flow rate of the cleaning liquid is provided on the liquid suction side of the cleaning liquid supply means.
According to the above configuration, by changing the opening degree of the on-off valve body, the flow rate of the cleaning liquid sucked by the cleaning liquid supply means is changed, and the amount of bubbles remaining on the liquid surface of the cleaning liquid stored in the cleaning tank is reduced. Can be adjusted.

また、本発明の洗浄装置は、前記洗浄槽の周縁部に、多数の切り欠きが形成されている
ことを特徴とする。
上記の構成によれば、洗浄槽の周縁部に多数の切り欠きが形成されることにより、必要
以上の洗浄液を洗浄槽からオーバーフローすると共に、洗浄槽に泡の層を滞留させること
ができる。
The cleaning apparatus of the present invention is characterized in that a large number of notches are formed in the peripheral edge of the cleaning tank.
According to said structure, while many notches are formed in the peripheral part of a washing tank, while being able to overflow a cleaning liquid more than necessary from a washing tank, a foam layer can be made to stay in a washing tank.

また、本発明の洗浄装置は、前記洗浄槽内に堰板を備え、前記堰板は前記洗浄槽の内周
に倣った形状であり、前記堰板で仕切られた内側に貯留される前記洗浄液の液面が、前記
洗浄槽に貯留される前記洗浄液の液面よりも所定寸法高いことを特徴とする。
上記の構成によれば、洗浄槽の内周部に堰板を備えることにより、必要以上の洗浄液を
洗浄槽からオーバーフローすると共に、洗浄槽に泡の層を滞留させることができる。
Further, the cleaning device of the present invention includes a dam plate in the cleaning tank, the dam plate has a shape that follows the inner periphery of the cleaning tank, and is stored in the inside partitioned by the dam plate. The liquid level is higher by a predetermined dimension than the level of the cleaning liquid stored in the cleaning tank.
According to said structure, while providing a weir board in the inner peripheral part of a washing tank, while being able to overflow the cleaning liquid more than necessary from a washing tank, the layer of foam can be made to stay in a washing tank.

本発明の洗浄装置の一例を示す模式図。The schematic diagram which shows an example of the washing | cleaning apparatus of this invention. 洗浄槽の周縁部の模式図。The schematic diagram of the peripheral part of a washing tank. 洗浄槽に泡の層を滞留させる別の方法を説明する洗浄槽の模式図。The schematic diagram of the washing tank explaining another method of making a foam layer retain in a washing tank. 洗浄液に空気を混入する別の方法を説明する洗浄装置の模式図。The schematic diagram of the washing | cleaning apparatus explaining another method of mixing air in a washing | cleaning liquid. 洗浄槽に泡を供給する別の方法を説明する模式図。The schematic diagram explaining another method of supplying foam to a washing tank.

以下、本発明の実施形態を図面に基づいて説明する。本発明の洗浄方法及び洗浄装置は
、洗浄液面に超音波洗浄では不利となりえる泡の層(以降、泡と表記する場合も有る)を
発生させること、そしてその泡を液面に常時滞留させることにより、超音波洗浄の効率を
高めることにある。なお、本実施形態の洗浄方法は、空気混入手段として洗浄液供給手段
(ポンプ)を用い、洗浄物品として、例えばプラスチックからなる眼鏡レンズ(プラスチ
ックレンズ)を洗浄する場合で説明する。
Hereinafter, embodiments of the present invention will be described with reference to the drawings. The cleaning method and the cleaning device of the present invention generate a foam layer (hereinafter sometimes referred to as foam) that can be disadvantageous in ultrasonic cleaning on the cleaning liquid surface, and always allow the foam to stay on the liquid surface. Therefore, it is to improve the efficiency of ultrasonic cleaning. Note that the cleaning method of the present embodiment will be described in the case where a cleaning liquid supply unit (pump) is used as an air mixing unit and a spectacle lens (plastic lens) made of plastic, for example, is cleaned as a cleaning article.

図1は、本発明の洗浄装置の模式図であり、図2は、洗浄槽の周縁部の模式図である。
図1において、洗浄装置1は、洗浄液Rを収容する洗浄槽2と、洗浄槽2からオーバー
フローする洗浄液Rを収容する回収槽3と、洗浄液供給手段としてのポンプ6と、洗浄液
Rを洗浄槽2内に噴射するノズル7と、ポンプ6を介して回収槽3からノズル7に洗浄液
Rを供給する供給管5と、ポンプ6が吸液する流量を調節する開閉弁体としての流量制御
バルブ8と、フィルタ9とを備えている。
FIG. 1 is a schematic view of a cleaning apparatus of the present invention, and FIG. 2 is a schematic view of a peripheral portion of a cleaning tank.
In FIG. 1, a cleaning apparatus 1 includes a cleaning tank 2 for storing a cleaning liquid R, a recovery tank 3 for storing a cleaning liquid R overflowing from the cleaning tank 2, a pump 6 as a cleaning liquid supply means, and a cleaning tank 2 for cleaning liquid R. A nozzle 7 that injects into the inside, a supply pipe 5 that supplies the cleaning liquid R from the collection tank 3 to the nozzle 7 via the pump 6, and a flow control valve 8 as an on-off valve body that adjusts the flow rate absorbed by the pump 6 And a filter 9.

洗浄槽2は、洗浄液Rを貯留する、例えば箱形の槽であり、洗浄槽2内に洗浄液Rが満
たされ、洗浄液R中で洗浄物品としてのプラスチックレンズ10の洗浄が行われる。洗浄
槽2の周縁部は、図2に示すように、多数の切り欠き21が形成されている。なお、この
洗浄槽2の周縁部の切り欠き21についての詳細は後述する。また、洗浄槽2の箱形の底
面には、洗浄液Rに超音波を照射する超音波発振器4が配設されている。なお、超音波発
振器4は、洗浄物品の材質や形状等を考慮して洗浄槽2の斜め下側又は横側面に配置する
場合であってもよい。
The cleaning tank 2 is, for example, a box-shaped tank that stores the cleaning liquid R. The cleaning tank 2 is filled with the cleaning liquid R, and the plastic lens 10 as a cleaning article is cleaned in the cleaning liquid R. As shown in FIG. 2, a large number of notches 21 are formed in the peripheral portion of the cleaning tank 2. The details of the notch 21 at the peripheral edge of the cleaning tank 2 will be described later. An ultrasonic oscillator 4 for irradiating the cleaning liquid R with ultrasonic waves is disposed on the bottom of the box of the cleaning tank 2. Note that the ultrasonic oscillator 4 may be disposed on the obliquely lower side or the lateral side surface of the cleaning tank 2 in consideration of the material and shape of the cleaning article.

洗浄液Rは、界面活性剤を含む洗浄液であり、水系の洗浄剤をベースに、泡を発生させ
ることができる界面活性剤が添加されている。泡を発生させることができる界面活性剤と
して、例えばノニオン系、カチオン系の界面活性剤等が挙げられる。
The cleaning liquid R is a cleaning liquid containing a surfactant, and based on an aqueous cleaning agent, a surfactant capable of generating bubbles is added. Examples of the surfactant capable of generating bubbles include nonionic and cationic surfactants.

回収槽3は、洗浄槽2の外周を取り囲むように配設され、洗浄槽2からオーバーフロー
する洗浄液Rを収容する。
供給管5は、ポンプ6を介して洗浄液Rを洗浄槽2に供給する配液管であり、回収槽3
とポンプ6の吸液(上流)側を接続する供給管51と、ポンプ6の吐出(下流)側とノズ
ル7とを接続する供給管52からなる。また、供給管51上に流量制御バルブ8を備え、
供給管52上にフィルタ9を備えている。
The recovery tank 3 is disposed so as to surround the outer periphery of the cleaning tank 2 and stores the cleaning liquid R that overflows from the cleaning tank 2.
The supply pipe 5 is a liquid distribution pipe that supplies the cleaning liquid R to the cleaning tank 2 via the pump 6.
And a supply pipe 51 connecting the liquid absorption (upstream) side of the pump 6 and a supply pipe 52 connecting the discharge (downstream) side of the pump 6 and the nozzle 7. In addition, a flow control valve 8 is provided on the supply pipe 51,
A filter 9 is provided on the supply pipe 52.

ポンプ6は、1台で液の吸引,混合,圧送(加圧)が可能な、例えば過流タービンポン
プであり、回収槽3に収容された洗浄液Rを、供給管51を介して、吸液(上流)側から
吸引すると同時に空気を吸引し、加圧しながら吐出(下流)側の供給管52に吐出する。
The pump 6 is, for example, an overflow turbine pump capable of sucking, mixing, and pumping (pressurizing) the liquid by a single unit, and the cleaning liquid R accommodated in the recovery tank 3 is absorbed through the supply pipe 51. Air is sucked from the (upstream) side at the same time, and air is sucked and discharged to the supply pipe 52 on the discharge (downstream) side while being pressurized.

ノズル7は、洗浄槽2に供給される洗浄液Rを噴射するノズルであり、洗浄槽2の槽内
(貯留する洗浄液R中)配設されている。ノズル7は、例えばスプレイノズルからなり、
供給管52の下流側の端部に接続され、ポンプ6を介して供給された洗浄液Rを、洗浄槽
2内(貯留された洗浄液R中)に噴射することで、洗浄槽2に洗浄液Rを供給すると共に
、洗浄槽2内に洗浄液Rの液流を発生させる。ノズル7は洗浄物品に応じて複数のノズル
を、所定の位置に適宜配設することができる。また、ノズル7は洗浄物品の表面を液流が
通過するように配置するのが望ましい。
The nozzle 7 is a nozzle that injects the cleaning liquid R supplied to the cleaning tank 2 and is disposed in the tank of the cleaning tank 2 (in the stored cleaning liquid R). The nozzle 7 is composed of, for example, a spray nozzle,
The cleaning liquid R connected to the downstream end of the supply pipe 52 and supplied via the pump 6 is injected into the cleaning tank 2 (in the stored cleaning liquid R), so that the cleaning liquid R is injected into the cleaning tank 2. While supplying, the liquid flow of the cleaning liquid R is generated in the cleaning tank 2. The nozzle 7 can be appropriately arranged with a plurality of nozzles at predetermined positions according to the cleaning article. The nozzle 7 is preferably arranged so that the liquid flow passes through the surface of the cleaning article.

流量制御バルブ8は、ポンプ6の吸液側に配設され、このバルブの開度を変化させるこ
とにより、ポンプ6が吸液する洗浄液Rの流量を調節する。この流量制御バルブ8は、電
気的駆動弁の、例えばステッピングモータ駆動バルブであり、図示しない制御部からの制
御信号により、バルブの開度が調節される。もちろん、手動で開度調節する絞り弁を配設
しても良い。
The flow rate control valve 8 is disposed on the liquid absorption side of the pump 6 and adjusts the flow rate of the cleaning liquid R absorbed by the pump 6 by changing the opening of the valve. The flow rate control valve 8 is an electric drive valve, for example, a stepping motor drive valve, and the opening degree of the valve is adjusted by a control signal from a control unit (not shown). Of course, a throttle valve for manually adjusting the opening degree may be provided.

フィルタ9は、プラスチックレンズ10の洗浄が行われた後に、回収槽3に収容され供
給管51を介してポンプ6から吐出された洗浄液Rの汚れ等の除去、及び洗浄液Rがポン
プ6を通過することにより、洗浄液Rに混入したポンプ6の機械的な摺動部から発生した
汚れや、磨耗による金属粉等の除去が行われる。
After the plastic lens 10 is cleaned, the filter 9 removes dirt and the like of the cleaning liquid R accommodated in the recovery tank 3 and discharged from the pump 6 through the supply pipe 51, and the cleaning liquid R passes through the pump 6. Thus, dirt generated from the mechanical sliding portion of the pump 6 mixed in the cleaning liquid R, metal powder due to wear, and the like are removed.

以上のように構成された洗浄装置1は、回収槽3に収容された洗浄液Rが、ポンプ6に
より吸引、空気混合、圧送され、供給管5及びノズル7を介して洗浄槽2内に噴射され、
洗浄槽2からオーバーフローした洗浄液Rは、再び回収槽3にもどる循環流路(循環サイ
クル)を形成している。
なお、必要に応じ、回収槽3に新鮮な洗浄液Rを供給する給液管(図示せず)や、ポン
プ6から吐出される洗浄液Rの流量を測定/表示する流量計を、供給管52上に配設する
ことができる。
In the cleaning apparatus 1 configured as described above, the cleaning liquid R accommodated in the recovery tank 3 is sucked, air-mixed, and pumped by the pump 6 and injected into the cleaning tank 2 through the supply pipe 5 and the nozzle 7. ,
The cleaning liquid R overflowed from the cleaning tank 2 forms a circulation channel (circulation cycle) that returns to the recovery tank 3 again.
If necessary, a supply pipe (not shown) for supplying fresh cleaning liquid R to the collection tank 3 and a flow meter for measuring / displaying the flow rate of the cleaning liquid R discharged from the pump 6 are provided on the supply pipe 52. Can be arranged.

次に、洗浄装置1を用いた洗浄方法を説明する。
先ず、洗浄装置1の電源がONされると、ポンプ6が稼動して、回収槽3に回収された
洗浄液Rが、供給管5(51,52)を介してノズル7から、洗浄槽2内(貯留された洗
浄液R中)に噴射される。ノズル7から噴射される洗浄液Rは、ポンプ6において混入/
加圧された空気の微細気泡により、洗浄槽2の洗浄液Rの液面に洗浄液Rに添加されてい
る界面活性剤の泡(泡の層)Bが発生する。
Next, a cleaning method using the cleaning apparatus 1 will be described.
First, when the power of the cleaning apparatus 1 is turned on, the pump 6 is operated, and the cleaning liquid R recovered in the recovery tank 3 is supplied from the nozzle 7 to the cleaning tank 2 through the supply pipe 5 (51, 52). (In the stored cleaning liquid R). The cleaning liquid R sprayed from the nozzle 7 is mixed /
Due to the fine air bubbles of the pressurized air, a surfactant bubble (bubble layer) B added to the cleaning liquid R is generated on the surface of the cleaning liquid R in the cleaning tank 2.

なお、泡Bを発生させる洗浄液Rの最適な濃度は、選定する洗浄剤により異なるが、一
般的な水系洗浄剤であれば、100ppmの濃度であっても泡を発生させることができる
。しかし、洗浄剤自体の能力を発揮させることができる適切な濃度は0.1%から50%
程度である。
The optimum concentration of the cleaning liquid R that generates the bubbles B varies depending on the cleaning agent to be selected. However, if it is a general aqueous cleaning agent, bubbles can be generated even at a concentration of 100 ppm. However, the appropriate concentration that can demonstrate the ability of the cleaning agent itself is 0.1% to 50%.
Degree.

また、泡Bの発生量は、ポンプ6の吸液側に配設された流量制御バルブ8の開度を変化
させ、ポンプ6が吸液する洗浄液Rの流量を変化させることにより調節することができる
。洗浄液Rの流量は、例えば洗浄槽2の内容積が100リットルであれば、1分間あたり
3リットル〜30リットル程度の流量とし、ポンプ6から洗浄液Rに混入する空気の量は
、1分間あたり10ccから3000cc程度(すなわち、洗浄槽2の内容積の0.01
〜3%)を混入させると最適量の泡Bを発生させることができる。ポンプ6から吐出され
る洗浄液Rの流量、及び洗浄液Rに混入する空気の量は、洗浄槽2の容積に比例して設定
すればよい。
The amount of bubbles B generated can be adjusted by changing the flow rate of the cleaning liquid R absorbed by the pump 6 by changing the opening degree of the flow control valve 8 disposed on the liquid absorption side of the pump 6. it can. The flow rate of the cleaning liquid R is, for example, about 3 to 30 liters per minute if the internal volume of the cleaning tank 2 is 100 liters, and the amount of air mixed into the cleaning liquid R from the pump 6 is 10 cc per minute. To about 3000 cc (that is, 0.01% of the internal volume of the cleaning tank 2)
~ 3%) can be mixed to generate the optimum amount of foam B. The flow rate of the cleaning liquid R discharged from the pump 6 and the amount of air mixed into the cleaning liquid R may be set in proportion to the volume of the cleaning tank 2.

また、濃度0.1%から50%程度の洗浄液Rに、洗浄槽2の内容積の0.01〜3%
の空気を混入し、1分間あたり3リットル〜30リットル程度の流量に調節されると、洗
浄槽2の液面に発生する泡Bのひとつひとつの大きさは、直径が0.01mm〜2mmの
泡Bを得ることができ、高い洗浄効果を得ることができる。泡の大きさが2mmを超えた
場合には、洗浄対象物の表面に泡が付着し難くなり、洗浄効果が低下する。また、0.0
1mm未満の場合には、超音波の振動、破泡による洗浄物品の表面の移動効果が少なく、
洗浄効果が低い。
In addition, the cleaning liquid R having a concentration of 0.1% to 50% is added to 0.01 to 3% of the internal volume of the cleaning tank 2.
When the air flow is mixed and the flow rate is adjusted to about 3 to 30 liters per minute, the size of each of the bubbles B generated on the liquid surface of the cleaning tank 2 is 0.01 mm to 2 mm in diameter. B can be obtained, and a high cleaning effect can be obtained. When the size of the foam exceeds 2 mm, it is difficult for the foam to adhere to the surface of the object to be cleaned, and the cleaning effect is reduced. 0.0
In the case of less than 1 mm, there is little movement effect of the surface of the cleaning article due to ultrasonic vibration and bubble breakage,
Low cleaning effect.

そして、洗浄槽2の洗浄液Rの液面に発生した泡(泡の層)Bは、洗浄槽2の周縁部に
形成された多数の切り欠き21により、洗浄槽2の液面に常時滞留することができる。
図2は、洗浄槽の周縁部の模式図であり、図2に示すように、洗浄槽2の周縁部に、例
えば逆三角形の切り欠き21が多数形成されている。洗浄槽2の槽内にノズル7から次々
に噴射される洗浄液Rは、この切り欠き21の逆三角形の頂点部分から流出し、一定の泡
Bだけが洗浄槽2の液面に滞留する。
And the foam (bubble layer) B generated on the liquid surface of the cleaning liquid R in the cleaning tank 2 always stays on the liquid surface of the cleaning tank 2 by a large number of notches 21 formed on the peripheral edge of the cleaning tank 2. be able to.
FIG. 2 is a schematic diagram of the peripheral edge of the cleaning tank. As shown in FIG. 2, a large number of, for example, inverted triangular notches 21 are formed in the peripheral edge of the cleaning tank 2. The cleaning liquid R sprayed one after another from the nozzle 7 into the tank of the cleaning tank 2 flows out from the apex portion of the inverted triangle of the notch 21, and only certain bubbles B stay on the liquid surface of the cleaning tank 2.

この切り欠き21の形状は、洗浄槽2の大きさ(内容積)とポンプ6の供給(吐出)性
能を考慮して決定される。例えばポンプ6の供給性能が高く、しかも切り欠き21の形状
が小さ過ぎる場合には、泡Bが液面に残ることなく洗浄槽2の外に流れてしまう。
The shape of the notch 21 is determined in consideration of the size (internal volume) of the cleaning tank 2 and the supply (discharge) performance of the pump 6. For example, when the supply performance of the pump 6 is high and the shape of the notch 21 is too small, the bubbles B flow out of the cleaning tank 2 without remaining on the liquid surface.

洗浄槽2の液面に泡Bを滞留させる一例として、洗浄槽2の槽内の大きさがW:50×
D:100×H:20cm(容量:100リットル)で、ポンプ6の洗浄液Rの供給性能
が10リットル/毎分の場合、切り欠き21の形状は、底辺が15mm、高さ10mm程
度の逆三角形の形状とし、洗浄槽2の周縁部の全周に5cm程度の間隔で、切り欠き21
を形成することで、洗浄槽2の液面に泡Bを滞留させることができる。
切り欠き21の形状は、三角形に限定されず各種方形でも良く、長方形や正方形の四角
形状、あるいは四角形状の角を丸くした形状等であってもよい。
As an example of retaining the bubbles B on the liquid surface of the cleaning tank 2, the size of the cleaning tank 2 in the tank is W: 50 ×.
When D: 100 × H: 20 cm (capacity: 100 liters) and the supply performance of the cleaning liquid R of the pump 6 is 10 liters / minute, the shape of the notch 21 is an inverted triangle having a base of about 15 mm and a height of about 10 mm. The notch 21 is formed at intervals of about 5 cm on the entire circumference of the peripheral edge of the cleaning tank 2.
By forming the bubble B, the bubbles B can be retained on the liquid surface of the cleaning tank 2.
The shape of the notch 21 is not limited to a triangle, and may be various squares, and may be a rectangle, a square quadrangle, or a shape with rounded corners.

また、洗浄槽2の液面の泡Bの量(泡の層の厚さ)は、微細な気泡が液面上にあれば効
果を発揮するが、十分な洗浄効果を発揮する泡の層Bの適切な厚さは、1mm〜50mm
程度である。液面の泡の層Bの厚さは、流量制御バルブ8の開度を変化させ、ポンプ6が
吸液する洗浄液Rの流量を変化させる操作と、切り欠き21の数を適宜配設することによ
り調節できる。なお、洗浄槽2の槽壁にスライド式の移動具等を構成し、スライド式の移
動具をスライドさせて切り欠き21の深さ(大きさ)を調節してもよい。
In addition, the amount of foam B on the liquid surface of the cleaning tank 2 (the thickness of the foam layer) is effective when fine bubbles are present on the liquid surface, but the foam layer B exhibits a sufficient cleaning effect. Suitable thickness is 1mm ~ 50mm
Degree. The thickness of the bubble layer B on the liquid level is appropriately determined by changing the opening degree of the flow control valve 8 and changing the flow rate of the cleaning liquid R absorbed by the pump 6 and the number of the notches 21. Can be adjusted. Note that a slide-type moving tool or the like may be configured on the tank wall of the cleaning tank 2, and the depth (size) of the notch 21 may be adjusted by sliding the slide-type moving tool.

そして、洗浄槽2の底面に配設された超音波発振器4の電源をONすると、洗浄槽2の
洗浄液Rに超音波が照射される。洗浄液Rに超音波が照射されると、洗浄液R中の微細気
泡は、超音波により破泡されるが、常時ノズル7から洗浄液Rに混入した空気の微細気泡
が供給されるため、洗浄液R中の微細気泡がなくなることはない。
When the power of the ultrasonic oscillator 4 disposed on the bottom surface of the cleaning tank 2 is turned on, the cleaning liquid R in the cleaning tank 2 is irradiated with ultrasonic waves. When the cleaning liquid R is irradiated with ultrasonic waves, the fine bubbles in the cleaning liquid R are broken by the ultrasonic waves, but since the fine air bubbles mixed in the cleaning liquid R are always supplied from the nozzle 7, The fine bubbles will not disappear.

そして、超音波発振器4の発振の後、プラスチックレンズ10を搬送装置(図示せず)
によって図1の矢印で示す液面の上方向から洗浄槽2に搬入され、洗浄液R中に浸漬され
る。
After the ultrasonic oscillator 4 oscillates, the plastic lens 10 is transferred to a transport device (not shown).
1 is carried into the cleaning tank 2 from above the liquid surface indicated by the arrow in FIG.

プラスチックレンズ10を洗浄液R中に浸漬するとき、プラスチックレンズ10は洗浄
液Rの液面に滞留する泡(泡の層)Bを通過し、レンズ面に泡bが付着されて洗浄液R中
に浸漬される。この液面の泡Bは、大きな泡と異なり、洗浄液R中に浸漬されてもある程
度プラスチックレンズ10の表面に残る。レンズ面に付着された泡bの量は、洗浄される
洗浄物品の素材によっても異なるが、プラスチックレンズ10の場合は、レンズ表面積の
5%程度に泡の付着があれば洗浄効果を発揮する。なお、液面に滞留する泡Bが大きい場
合は、洗浄液R中から液面に向かって上昇し、そして消滅してしまう。
When the plastic lens 10 is immersed in the cleaning liquid R, the plastic lens 10 passes through the bubble (bubble layer) B staying on the liquid surface of the cleaning liquid R, and the bubble b is attached to the lens surface and immersed in the cleaning liquid R. The Unlike the large bubbles, the liquid level bubbles B remain on the surface of the plastic lens 10 to some extent even when immersed in the cleaning liquid R. The amount of bubbles b attached to the lens surface varies depending on the material of the cleaning article to be cleaned. In the case of the plastic lens 10, the cleaning effect is exhibited if bubbles are attached to about 5% of the lens surface area. In addition, when the bubble B staying on the liquid surface is large, it rises from the cleaning liquid R toward the liquid surface and disappears.

プラスチックレンズ10のレンズ面に付着した泡bは、超音波の物理力により振動、破
泡され、その物理力によりレンズ面に付着した汚れ等が洗浄(剥離)される。また、泡b
は超音波発振器4から照射される超音波の物理力によりレンズ面をなぞるようにレンズ上
方に移動し、レンズ面に付着した汚れが洗浄され、洗浄効果をより高めることができる。
なお、ノズル7から洗浄槽2内に洗浄液Rが噴射されることにより発生する洗浄液Rの液
流も、超音波による洗浄効果を相乗的に高める。
The bubbles b adhering to the lens surface of the plastic lens 10 are vibrated and broken by the physical force of ultrasonic waves, and the dirt and the like adhering to the lens surface is cleaned (peeled) by the physical force. Also, bubble b
Moves up the lens so as to trace the lens surface by the physical force of the ultrasonic wave emitted from the ultrasonic oscillator 4, and the dirt adhering to the lens surface is washed, so that the washing effect can be further enhanced.
In addition, the liquid flow of the cleaning liquid R generated when the cleaning liquid R is jetted into the cleaning tank 2 from the nozzle 7 synergistically increases the cleaning effect by the ultrasonic waves.

そして、洗浄槽2の洗浄液Rに浸漬し所定時間の洗浄(超音波の照射)がされたプラス
チックレンズ10は、搬送装置(図示せず)によって図1の矢印で示す液面の上方向に引
き上げられて、洗浄槽2の槽外に搬出される。そして、超音波発振器4の電源がOFFさ
れる。プラスチックレンズ10は、この洗浄が終了した後に、別の超音波洗浄槽で純水等
のリンス洗浄が行われ、そして乾燥されて洗浄作業が終了する。
Then, the plastic lens 10 immersed in the cleaning solution R of the cleaning tank 2 and cleaned for a predetermined time (irradiation with ultrasonic waves) is pulled upward by the transport device (not shown) in the direction indicated by the arrow in FIG. And is carried out of the washing tank 2. Then, the power source of the ultrasonic oscillator 4 is turned off. After this cleaning is completed, the plastic lens 10 is rinsed with pure water or the like in another ultrasonic cleaning tank, and then dried to finish the cleaning operation.

こうした本実施形態の洗浄方法は、洗浄物品として微小な突起や穴(凹凸)等を有する
洗浄物品に対しても有効であるが、平滑な面を有する洗浄物品に最も洗浄効果を発揮する
。例えば、眼鏡レンズを含む各種レンズ、光学用フィルタ、金属板等である。また、本実
施形態の洗浄方法は、洗浄能力自体を高めるため汚れの種類は特に問わない。
Such a cleaning method of this embodiment is effective even for a cleaning article having minute protrusions or holes (unevenness) as a cleaning article, but exhibits the most cleaning effect on a cleaning article having a smooth surface. For example, various lenses including spectacle lenses, optical filters, metal plates, and the like. In the cleaning method of this embodiment, the type of dirt is not particularly limited in order to improve the cleaning capability itself.

次に、以上に説明した洗浄装置1及び洗浄方法を用いてプラスチックレンズ10を洗浄
し、洗浄品質の評価を行った。
洗浄液Rとして、純水に水系洗浄剤(カストロール社製「M−6000」)を加えた5
%濃度の洗浄液Rを洗浄槽2に貯留し、ポンプ6を稼動して洗浄槽2の液面に泡Bの層を
発生、滞留させた。洗浄物品として、汚れの付着したプラスチックレンズ10を洗浄容器
(洗浄用のカゴ)に10枚セットし、洗浄槽2の洗浄液R中に搬入し、60秒間超音波発
振器4から超音波を照射した。そしてプラスチックレンズ10を洗浄槽2から搬出し、別
の超音波洗浄器でリンス洗浄し、乾燥を行い、洗浄具合の確認をした。
その結果、洗浄した全てのプラスチックレンズ10は、レンズ表面に目視で確認できる
汚れがなく良好の洗浄品質であった。
Next, the plastic lens 10 was cleaned using the cleaning apparatus 1 and the cleaning method described above, and the cleaning quality was evaluated.
As a cleaning liquid R, an aqueous cleaning agent (“M-6000” manufactured by Castrol Co., Ltd.) added to pure water 5
A cleaning liquid R having a concentration of% was stored in the cleaning tank 2, and the pump 6 was operated to generate and retain a layer of bubbles B on the liquid surface of the cleaning tank 2. As a cleaning article, 10 plastic lenses 10 with dirt attached were set in a cleaning container (cleaning basket), carried into the cleaning liquid R in the cleaning tank 2, and irradiated with ultrasonic waves from the ultrasonic oscillator 4 for 60 seconds. And the plastic lens 10 was carried out from the washing tank 2, rinse-washed with another ultrasonic cleaner, dried, and the cleaning condition was confirmed.
As a result, all the cleaned plastic lenses 10 had good cleaning quality with no visible contamination on the lens surface.

以上の実施形態の変形例を以下に記載する。   Modifications of the above embodiment will be described below.

(変形例1)
洗浄液Rの液面に泡の層Bを滞留させる方法として、洗浄槽2の周縁部に切り欠き21
を形成した場合で示したが、洗浄液Rの液面に泡の層Bを滞留させる別の実施形態を図3
に示す。なお、図3は、別の洗浄装置示す模式図であり、洗浄槽2に堰板22を配設した
ことを除いては図1に示す実施形態と同様の基本構成を有し、図1との対応部分には同一
の符号を付し、その詳細説明は省略する。
(Modification 1)
As a method for retaining the foam layer B on the surface of the cleaning liquid R, a notch 21 is formed in the peripheral edge of the cleaning tank 2.
3 shows another embodiment in which the foam layer B is retained on the liquid surface of the cleaning liquid R as shown in FIG.
Shown in FIG. 3 is a schematic view showing another cleaning apparatus, and has the same basic configuration as that of the embodiment shown in FIG. 1 except that the dam plate 22 is disposed in the cleaning tank 2, and FIG. Corresponding parts are denoted by the same reference numerals, and detailed description thereof is omitted.

図3において、洗浄槽2内に、洗浄槽の内周に倣った形状に堰板22を配設することに
より、発生された泡の層Bを洗浄槽2内に滞留することができる。堰板22は、洗浄槽2
の槽壁との間に洗浄液Rが通過可能に所定の隙間をあけて配設する。一方、堰板22は、
洗浄槽2に貯留される洗浄液Rの液面からの高さ位置を変化させて泡の量を調節すること
が可能であり、洗浄槽2に貯留される洗浄液Rの液面からの高さ位置を、例えば5mmの
高さ液面から出した位置にすれば、ポンプ6を介してノズル7から供給される洗浄液Rは
、洗浄槽2の周縁部から回収槽3にオーバーフローすると共に、堰板22内に5mmの厚
さの泡の層Bを得ることができる。したがって、泡の層Bは洗浄槽2内に滞留することが
できる。
In FIG. 3, the generated foam layer B can stay in the cleaning tank 2 by disposing the weir plate 22 in the cleaning tank 2 so as to follow the inner periphery of the cleaning tank. The weir plate 22 is the washing tank 2
A predetermined gap is provided between the tank wall and the tank so that the cleaning liquid R can pass therethrough. On the other hand, the weir plate 22
It is possible to adjust the amount of bubbles by changing the height position of the cleaning liquid R stored in the cleaning tank 2 from the liquid level, and the height position of the cleaning liquid R stored in the cleaning tank 2 from the liquid level. Is set to a position protruding from the liquid surface having a height of 5 mm, for example, the cleaning liquid R supplied from the nozzle 7 via the pump 6 overflows from the peripheral edge of the cleaning tank 2 to the recovery tank 3 and the weir plate 22. A foam layer B with a thickness of 5 mm can be obtained inside. Therefore, the foam layer B can stay in the cleaning tank 2.

また、洗浄槽2の液面に泡の層Bを滞留させるさらに別の方法として、洗浄槽2に貯留
する洗浄液Rの液面から洗浄槽2の底面方向に所定寸法下がった位置の槽壁に、槽壁を貫
く所定の大きさの穴を所定数形成することで、洗浄槽2の液面に泡の層Bを滞留させるこ
とができる。泡の層Bの厚さ(泡の量)は、ポンプ6の吐出能力と、槽壁を貫く穴の大き
さ及び形成する穴の数で調節することができる。
Further, as another method for retaining the foam layer B on the liquid level of the cleaning tank 2, the tank wall is located at a position where a predetermined dimension is lowered from the liquid level of the cleaning liquid R stored in the cleaning tank 2 toward the bottom surface of the cleaning tank 2. The foam layer B can be retained on the liquid surface of the cleaning tank 2 by forming a predetermined number of holes having a predetermined size penetrating the tank wall. The thickness (the amount of foam) of the foam layer B can be adjusted by the discharge capacity of the pump 6, the size of the holes penetrating the tank wall, and the number of holes to be formed.

(変形例2)
前記実施形態は、洗浄液Rに空気を混入する一例として、吸引,混合,圧送が可能なポ
ンプ6を配設した場合で示したが、洗浄液Rに空気を混入する別の実施形態を図4に示す
。なお、図4は、別の洗浄装置の模式図であり、ポンプ60とノズル70の構成を除いて
は図1に示す実施形態と同様の基本構成を有し、図1との対応部分には同一の符号を付し
、その詳細説明は省略する。
(Modification 2)
In the above-described embodiment, the case where the pump 6 capable of suction, mixing, and pressure feeding is provided as an example of mixing air into the cleaning liquid R, but another embodiment in which air is mixed into the cleaning liquid R is shown in FIG. Show. FIG. 4 is a schematic diagram of another cleaning apparatus, which has the same basic configuration as that of the embodiment shown in FIG. 1 except for the configuration of the pump 60 and the nozzle 70. The same reference numerals are given, and detailed description thereof is omitted.

図4において、洗浄装置11を構成するポンプ60は、一般的に用いられる吸引、圧送
が可能なポンプであり、回収槽3に収容された洗浄液Rを、供給管51を介して吸引し、
加圧して供給管52に吐出(圧送)する。
In FIG. 4, a pump 60 that constitutes the cleaning device 11 is a pump that can be generally used for suction and pumping, and sucks the cleaning liquid R stored in the recovery tank 3 through the supply pipe 51.
Pressurized and discharged (pressure fed) to the supply pipe 52.

ノズル70は、気液混合ノズルであり、ポンプ60から圧送された洗浄液Rが供給管5
1を介して洗浄槽2の槽内に噴射される。この洗浄液Rの噴射による噴流のエゼクター効
果により吸気管71から空気が洗浄液R中に混入され、噴射される空気の微細気泡により
、洗浄液Rの液面に界面活性剤の泡の層Bを発生させることができる。このノズル70と
吸気管71とで空気混入手段を構成している。
The nozzle 70 is a gas-liquid mixing nozzle, and the cleaning liquid R pumped from the pump 60 is supplied to the supply pipe 5.
1 is injected into the tank of the cleaning tank 2. Air is mixed into the cleaning liquid R from the intake pipe 71 due to the ejector effect of the jet generated by the injection of the cleaning liquid R, and a foam layer B of the surfactant is generated on the liquid surface of the cleaning liquid R by the fine bubbles of the injected air. be able to. The nozzle 70 and the intake pipe 71 constitute air mixing means.

なお、吸気管71にコンプレッサ等で加圧した加圧空気を吸気管に流入させるように構
成してもよい。加圧空気は、コンプレッサの駆動力を変化させる等により圧力を変化させ
、ノズル70から噴射される洗浄液Rの噴流の速度を調節するのが好ましい。その場合に
、圧力が高すぎると、洗浄槽2の液面が泡で埋まり洗浄装置11に不具合を生じる可能性
があるので、低発泡性の界面活性剤を使用するのが望ましい。
In addition, you may comprise so that the pressurized air pressurized with the compressor etc. may be flowed into the intake pipe 71 to the intake pipe. It is preferable that the pressure of the pressurized air is changed by changing the driving force of the compressor or the like, and the speed of the cleaning liquid R sprayed from the nozzle 70 is adjusted. In this case, if the pressure is too high, the liquid level of the cleaning tank 2 may be filled with bubbles, which may cause problems in the cleaning device 11, so it is desirable to use a low foaming surfactant.

(変形例3)
洗浄槽2の液面に泡の層Bを発生させる一例として、ポンプ6から吐出される洗浄液R
に空気を混入する場合で示したが、別の容器等で泡を発生させ、その泡を洗浄槽2に供給
しても良い。その実施形態を図5に示す。なお、洗浄装置12は、ポンプ60の構成を除
いては図1に示す実施形態と同様の基本構成を有し、図1との対応部分には同一の符号を
付し、その詳細説明は省略する。
(Modification 3)
As an example of generating the foam layer B on the liquid surface of the cleaning tank 2, the cleaning liquid R discharged from the pump 6
However, it is also possible to generate bubbles in another container and supply the bubbles to the cleaning tank 2. The embodiment is shown in FIG. The cleaning apparatus 12 has the same basic configuration as that of the embodiment shown in FIG. 1 except for the configuration of the pump 60, and the same reference numerals are given to the corresponding parts to those in FIG. To do.

図5において、洗浄装置12を構成するポンプ60は、一般的に用いられる吸引、圧送
が可能なポンプであり、回収槽3に収容された洗浄液Rを、供給管51を介して吸引、加
圧してノズル7から洗浄槽2内に噴射する。泡Bの発生(生成)は、攪拌槽23に収容さ
れた界面活性剤を含む洗浄液Rに、攪拌器24を用いて攪拌することにより生成する。生
成された泡Bは、例えば、搬送装置25により洗浄槽2に投入される。なお、この場合に
は、洗浄槽2に貯留される洗浄液Rは、界面活性剤を含まない一般的な水系の洗浄剤を用
いることができる。
In FIG. 5, a pump 60 constituting the cleaning device 12 is a generally used pump capable of suction and pressure feeding, and sucks and pressurizes the cleaning liquid R accommodated in the recovery tank 3 through the supply pipe 51. Then, it is sprayed into the cleaning tank 2 from the nozzle 7. Generation (generation) of bubbles B is generated by stirring the cleaning liquid R containing the surfactant contained in the stirring tank 23 using the stirrer 24. The generated foam B is introduced into the cleaning tank 2 by the transport device 25, for example. In this case, as the cleaning liquid R stored in the cleaning tank 2, a general aqueous cleaning agent not containing a surfactant can be used.

1,11,12…洗浄装置、2…洗浄槽、3…回収槽、4…超音波発振器、5,51,
52…供給管、6…空気混入手段及び洗浄液供給手段としてのポンプ、7…ノズル、8…
開閉弁体としての流量制御バルブ、9…フィルタ、10…洗浄物品としてのプラスチック
レンズ、22…堰板、60…洗浄液供給手段としてポンプ、70…空気混入手段を構成す
るノズル、71…空気混入手段を構成する吸気管、B…泡、b…レンズ面に付着した泡、
R…界面活性剤を含む洗浄液。
DESCRIPTION OF SYMBOLS 1,11,12 ... Cleaning apparatus, 2 ... Cleaning tank, 3 ... Recovery tank, 4 ... Ultrasonic oscillator, 5, 51,
52 ... Supply pipe, 6 ... Pump as air mixing means and cleaning liquid supply means, 7 ... Nozzle, 8 ...
Flow control valve as on-off valve body, 9 ... filter, 10 ... plastic lens as cleaning article, 22 ... dam plate, 60 ... pump as cleaning liquid supply means, 70 ... nozzle constituting air mixing means, 71 ... air mixing means An intake pipe that constitutes B, bubbles, b ... bubbles attached to the lens surface,
R: A cleaning solution containing a surfactant.

Claims (11)

洗浄槽に供給される界面活性剤を含む洗浄液中に空気を混入し、前記洗浄槽に貯留され
る前記洗浄液の液面に多数の微細な泡の層を発生する工程と、
洗浄物品を前記泡の層を通過して前記洗浄液中に浸漬する工程と、
前記洗浄液中に超音波を照射して前記洗浄物品を洗浄する工程とを
有することを特徴とする洗浄方法。
A step of mixing air in the cleaning liquid containing the surfactant supplied to the cleaning tank and generating a number of fine foam layers on the liquid level of the cleaning liquid stored in the cleaning tank;
Immersing the cleaning article in the cleaning liquid through the foam layer;
And a step of irradiating the cleaning liquid with ultrasonic waves to clean the cleaning article.
請求項1に記載の洗浄方法において、
前記界面活性剤の濃度が0.1〜50重量%であることを特徴とする洗浄方法。
The cleaning method according to claim 1,
A cleaning method, wherein the concentration of the surfactant is 0.1 to 50% by weight.
請求項1又は2に記載の洗浄方法において、
前記洗浄液中へ混入する空気の量が、1分間あたり、前記洗浄槽の内容積の0.01〜
3%であることを特徴とする洗浄方法。
The cleaning method according to claim 1 or 2,
The amount of air mixed into the cleaning liquid is 0.01 to the internal volume of the cleaning tank per minute.
A cleaning method characterized by being 3%.
請求項1乃至3の何れか一項に記載の洗浄方法において、
前記泡の直径が0.01〜2mmであることを特徴とする洗浄方法。
In the cleaning method according to any one of claims 1 to 3,
The diameter of the said foam is 0.01-2 mm, The washing | cleaning method characterized by the above-mentioned.
請求項1乃至4の何れか一項に記載の洗浄方法において、
前記泡の層が前記洗浄液の液面から1〜50mmの厚さであることを特徴とする洗浄方
法。
In the cleaning method according to any one of claims 1 to 4,
The cleaning method, wherein the foam layer has a thickness of 1 to 50 mm from the surface of the cleaning liquid.
請求項1乃至5の何れか一項に記載の洗浄方法において、
前記洗浄物品がレンズであることを特徴とする洗浄方法。
In the cleaning method according to any one of claims 1 to 5,
A cleaning method, wherein the cleaning article is a lens.
界面活性剤を含む洗浄液を貯留する洗浄槽と、前記洗浄槽の下面部に配設され前記洗浄
液に超音波を照射する超音波発振器と、前記洗浄槽の周囲に設けられ前記洗浄槽から溢れ
た前記洗浄液を収容する回収槽と、前記回収槽と前記洗浄槽とを循環する循環流路を有し

前記循環流路上に前記洗浄液に空気を混入する空気混入手段を備えたことを特徴とする
洗浄装置。
A cleaning tank that stores a cleaning liquid containing a surfactant, an ultrasonic oscillator that is disposed on the lower surface of the cleaning tank and irradiates the cleaning liquid with ultrasonic waves, and is provided around the cleaning tank and overflows from the cleaning tank A recovery tank for storing the cleaning liquid, and a circulation channel for circulating the recovery tank and the cleaning tank;
A cleaning apparatus comprising an air mixing means for mixing air into the cleaning liquid on the circulation channel.
請求項7に記載の洗浄装置において、
前記空気混入手段は、前記洗浄槽に前記洗浄液を供給する洗浄液供給手段であることを
特徴とする洗浄装置。
The cleaning device according to claim 7,
The cleaning apparatus according to claim 1, wherein the air mixing means is a cleaning liquid supply means for supplying the cleaning liquid to the cleaning tank.
請求項8に記載の洗浄装置において、
前記洗浄液供給手段の吸液側に、前記洗浄液の流量を調節する開閉弁体を備えたことを
特徴とする洗浄装置。
The cleaning apparatus according to claim 8, wherein
A cleaning apparatus comprising an opening / closing valve body for adjusting a flow rate of the cleaning liquid on the liquid suction side of the cleaning liquid supply means.
請求項7に記載の洗浄装置において、
前記洗浄槽の周縁部に、多数の切り欠きが形成されていることを特徴とする洗浄装置。
The cleaning device according to claim 7,
A cleaning device, wherein a number of notches are formed in a peripheral portion of the cleaning tank.
請求項7に記載の洗浄装置において、
前記洗浄槽内に堰板を備え、前記堰板は前記洗浄槽の内周に倣った形状であり、前記堰
板で仕切られた内側に貯留される前記洗浄液の液面が、前記洗浄槽に貯留される前記洗浄
液の液面よりも所定寸法高いことを特徴とする洗浄装置。
The cleaning device according to claim 7,
A dam plate is provided in the cleaning tank, and the dam plate has a shape following the inner periphery of the cleaning tank, and the liquid level of the cleaning liquid stored inside divided by the dam plate is in the cleaning tank. A cleaning apparatus having a predetermined dimension higher than a liquid level of the stored cleaning liquid.
JP2009135946A 2009-06-05 2009-06-05 Cleaning device Expired - Fee Related JP4826851B2 (en)

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JPH07278860A (en) * 1994-04-11 1995-10-24 Mitsubishi Heavy Ind Ltd Degreasing and washing device for machine parts
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102825032A (en) * 2012-09-26 2012-12-19 东华理工大学 Self-circulation sewage ultrasonic cleaner
CN105436138A (en) * 2015-11-18 2016-03-30 无锡科诺达电子有限公司 Sapphire cleaning device
JP2018001120A (en) * 2016-07-06 2018-01-11 三浦工業株式会社 Ultrasonic cleaner
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CN107801382A (en) * 2016-07-06 2018-03-13 三浦工业株式会社 Ultrasonic cleaner
CN107969945A (en) * 2016-10-24 2018-05-01 艾欧史密斯(中国)热水器有限公司 Cleaning system
CN107855503A (en) * 2017-10-31 2018-03-30 西安交通大学 A kind of depoling equipment that alumina based ceramic core removing speed is improved by airflow stirring

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