JP4449643B2 - How to clean plastic lenses - Google Patents

How to clean plastic lenses Download PDF

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JP4449643B2
JP4449643B2 JP2004237094A JP2004237094A JP4449643B2 JP 4449643 B2 JP4449643 B2 JP 4449643B2 JP 2004237094 A JP2004237094 A JP 2004237094A JP 2004237094 A JP2004237094 A JP 2004237094A JP 4449643 B2 JP4449643 B2 JP 4449643B2
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cleaning
liquid
tank
cleaning liquid
pump
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浩一 浦野
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Seiko Epson Corp
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Description

本発明は、プラスチックレンズに付着した汚れを洗浄槽内において除去する洗浄方法に関する。
The present invention relates to a cleaning method for removing dirt adhered to a plastic lens in a cleaning tank .

洗浄物品の洗浄において超音波を利用した超音波洗浄が広く行われてきた。この超音波洗浄の洗浄性能を高めるために、洗浄液自体の能力を高める方法、超音波発振器の出力を大きくする方法、あるいは発振周波数を変化させる方法等が実施されているが、洗浄液自体の性能に負うところが大きい。従来は、洗浄液として塩化メチレン、トリエタン、トリクロロエチレン、フロン等の溶剤系洗浄剤が多用されていたが、環境への負荷が大きいために、近年は、界面活性剤等を主成分とする水系洗浄液が使用されている。水系洗浄液の洗浄性能は、溶剤系洗浄剤と比較すると明らかに低いのが実情である。   Ultrasonic cleaning using ultrasonic waves has been widely performed for cleaning cleaning articles. In order to improve the cleaning performance of this ultrasonic cleaning, methods such as increasing the performance of the cleaning liquid itself, increasing the output of the ultrasonic oscillator, or changing the oscillation frequency are being implemented. The burden is great. Conventionally, solvent-based cleaning agents such as methylene chloride, triethane, trichlorethylene, and chlorofluorocarbon have been frequently used as cleaning solutions. in use. Actually, the cleaning performance of the aqueous cleaning liquid is clearly lower than that of the solvent-based cleaning agent.

こうした超音波洗浄の洗浄性能を向上するために、洗浄貯留槽に洗浄体を浸漬して洗浄を行う脱脂洗浄装置において、洗浄循環路の途中に気体加圧混入手段を設けると共に、洗液貯留槽に臨んで超音波加振手段を配設した機械部品の脱脂洗浄装置が提案されている(例えば、特許文献1参照)。   In order to improve the cleaning performance of such ultrasonic cleaning, in the degreasing cleaning apparatus that performs cleaning by immersing the cleaning body in the cleaning storage tank, a gas pressurizing and mixing means is provided in the middle of the cleaning circuit, and the cleaning liquid storage tank A degreasing and cleaning apparatus for mechanical parts in which ultrasonic vibration means is disposed has been proposed (see, for example, Patent Document 1).

特開平7−278860号公報JP 7-278860 A

特許文献1に示される洗浄装置は、微細気泡を含む洗浄液に超音波を照射することにより、微細気泡が合体し浮上することにより、液流が活発化され洗浄効果が高まるとされている。しかしながら、あるレベルまでの洗浄効果の向上は期待できるが、その割に洗浄効果が低く、繰り返しの洗浄作業を必要とする。
そこで本発明は、水系洗浄剤を使用した超音波洗浄における、高い洗浄効果を得ることができる洗浄方法を提供することを目的とする。
The cleaning apparatus disclosed in Patent Document 1 is said to irradiate a cleaning liquid containing fine bubbles with ultrasonic waves, so that the fine bubbles are united and floated, whereby the liquid flow is activated and the cleaning effect is enhanced. However, the improvement of the cleaning effect up to a certain level can be expected, but the cleaning effect is low, and repeated cleaning operations are required.
Therefore, an object of the present invention is to provide a cleaning method capable of obtaining a high cleaning effect in ultrasonic cleaning using an aqueous cleaning agent.

上記課題を解決するために、本発明の洗浄方法は、洗浄槽に供給される濃度0.1〜50重量%の界面活性剤を含む洗浄液に、1分間あたり洗浄槽内容積の0.01〜3%の量の空気を混入し、前記洗浄槽に貯留された前記洗浄液の液面に、直径0.01〜2mmの泡で洗浄液の液面から1〜50mmの厚さの泡の層を発生する工程と、プラスチックレンズを前記泡の層を通過させて前記プラスチックレンズに泡を付着させて前記洗浄液中に浸漬する工程と、前記洗浄液中に超音波を照射して前記プラスチックレンズを洗浄する工程とを有することを特徴とする。
In order to solve the above-mentioned problem, the cleaning method of the present invention is applied to a cleaning liquid containing a surfactant having a concentration of 0.1 to 50% by weight supplied to the cleaning tank to 0.01 to 0.01% of the cleaning tank internal volume per minute. A 3% amount of air is mixed, and a bubble layer with a thickness of 1 to 50 mm is generated from the surface of the cleaning liquid with bubbles of diameter 0.01 to 2 mm on the surface of the cleaning liquid stored in the cleaning tank. A step of allowing the plastic lens to pass through the foam layer to attach the foam to the plastic lens and immersing the plastic lens in the cleaning solution, and a step of irradiating the cleaning solution with ultrasonic waves to clean the plastic lens. It is characterized by having .

上記の洗浄方法によれば、洗浄槽に供給する界面活性剤を含む洗浄液中に空気を混入することにより洗浄液面に微細な泡を発生させ、洗浄液に洗浄物品を浸漬する際に、洗浄物品の表面に微細な泡が付着される。そして超音波が照射されることにより、超音波の物理力により洗浄物品に付着した汚れが剥離されると共に、洗浄物品の表面に付着した泡が表面をなぞるように移動して付着した汚れが洗浄され、高い洗浄効果を得ることで洗浄物品の洗浄品質が向上する。また、洗浄液の能力を高めることで洗浄剤の使用量を低減することが可能となる。
また、選定する洗浄剤により異なるが、一般的な水系洗浄剤の場合には、洗浄液に添加される界面活性剤の濃度が0.1〜50重量%の時、洗浄剤自体の能力を発揮させ、高い洗浄効果を得ることができる。
また、洗浄液中へ混入する空気の量を、一分間あたり洗浄槽の大きさに対する0.01〜3%で混入させることにより、所定の大きさの泡を、所定の量発生させることができ、高い洗浄効果が得られる。
また、洗浄液の液面に発生される泡のひとつひとつの大きさは、泡の直径が0.01〜2mmであることで高い洗浄効果を得ることができる。泡の大きさが2mmを超えた場合には、洗浄対象物の表面に泡が付着しずらくなり、洗浄効果が低下する。また、0.01mm未満の場合には、超音波の振動、破泡による洗浄物品の表面の移動効果が少なく、洗浄効果が低い。
さらに、洗浄液の液面に発生される泡の層の厚さは、洗浄液の液面から1〜50mmであることで高い洗浄効果を得ることができる。泡の層の厚さが50mmを超えると、泡自体が微細でなくなるため洗浄効果がなくなる。また、1mm未満になると洗浄物品の表面に付着する泡が少なすぎることで洗浄効果が低くなる。
また、洗浄物品の表面に付着した泡が表面をなぞるように移動することにより洗浄効果が発揮される。したがって、洗浄物品として微小な突起や穴(凹凸)等を有する洗浄物品に対しても有効であるが、眼鏡レンズを含む各種レンズのように平滑な面を有する洗浄物品に対して高い洗浄効果が得られる。
According to the above cleaning method, fine bubbles are generated on the surface of the cleaning liquid by mixing air into the cleaning liquid containing the surfactant to be supplied to the cleaning tank, and when the cleaning article is immersed in the cleaning liquid, Fine bubbles adhere to the surface. By irradiating ultrasonic waves, the dirt attached to the cleaning article is peeled off by the physical force of the ultrasonic wave, and the bubbles attached to the surface of the cleaning article move so as to trace the surface, and the attached dirt is washed. The cleaning quality of the cleaning article is improved by obtaining a high cleaning effect. Moreover, it becomes possible to reduce the usage-amount of a cleaning agent by raising the capability of a washing | cleaning liquid.
Also, depending on the cleaning agent to be selected, in the case of a general aqueous cleaning agent, when the concentration of the surfactant added to the cleaning liquid is 0.1 to 50% by weight, the ability of the cleaning agent itself is exhibited. High cleaning effect can be obtained.
In addition, by mixing the amount of air mixed into the cleaning liquid at 0.01 to 3% with respect to the size of the cleaning tank per minute, a predetermined amount of bubbles of a predetermined size can be generated, High cleaning effect is obtained.
In addition, the size of each bubble generated on the liquid surface of the cleaning liquid can obtain a high cleaning effect when the diameter of the bubble is 0.01 to 2 mm. When the size of the foam exceeds 2 mm, it is difficult for the foam to adhere to the surface of the object to be cleaned, and the cleaning effect decreases. On the other hand, when the thickness is less than 0.01 mm, the effect of moving the surface of the cleaning article due to ultrasonic vibration and bubble breakage is small and the cleaning effect is low.
Furthermore, the thickness of the foam layer generated on the liquid surface of the cleaning liquid is 1 to 50 mm from the liquid surface of the cleaning liquid, so that a high cleaning effect can be obtained. If the thickness of the foam layer exceeds 50 mm, the foam itself will not be fine and the cleaning effect will be lost. On the other hand, when the thickness is less than 1 mm, the cleaning effect is lowered due to too few bubbles adhering to the surface of the cleaning article.
Moreover, the cleaning effect is exhibited by the bubbles adhering to the surface of the cleaning article moving so as to trace the surface. Therefore, it is effective for cleaning articles having fine protrusions and holes (unevenness) as a cleaning article, but has a high cleaning effect on cleaning articles having a smooth surface such as various lenses including eyeglass lenses. can get.

以下、本発明の実施形態を図面に基づいて説明する。本発明の洗浄方法及び洗浄装置は、洗浄液面に超音波洗浄では不利となりえる泡の層(以降、泡と表記する場合も有る)を発生させること、そしてその泡を液面に常時滞留させることにより、超音波洗浄の効率を高めることにある。なお、本実施形態の洗浄方法は、空気混入手段として洗浄液供給手段(ポンプ)を用い、洗浄物品として、例えばプラスチックからなる眼鏡レンズ(プラスチックレンズ)を洗浄する場合で説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. The cleaning method and the cleaning device of the present invention generate a foam layer (hereinafter sometimes referred to as foam) that can be disadvantageous in ultrasonic cleaning on the cleaning liquid surface, and always allow the foam to stay on the liquid surface. Therefore, it is to improve the efficiency of ultrasonic cleaning. Note that the cleaning method of the present embodiment will be described in the case where a cleaning liquid supply unit (pump) is used as an air mixing unit and a spectacle lens (plastic lens) made of plastic, for example, is cleaned as a cleaning article.

図1は、本発明の洗浄装置の模式図であり、図2は、洗浄槽の周縁部の模式図である。
図1において、洗浄装置1は、洗浄液Rを収容する洗浄槽2と、洗浄槽2からオーバーフローする洗浄液Rを収容する回収槽3と、洗浄液供給手段としてのポンプ6と、洗浄液Rを洗浄槽2内に噴射するノズル7と、ポンプ6を介して回収槽3からノズル7に洗浄液Rを供給する供給管5と、ポンプ6が吸液する流量を調節する開閉弁体としての流量制御バルブ8と、フィルタ9とを備えている。
FIG. 1 is a schematic view of a cleaning apparatus of the present invention, and FIG. 2 is a schematic view of a peripheral portion of a cleaning tank.
In FIG. 1, a cleaning apparatus 1 includes a cleaning tank 2 for storing a cleaning liquid R, a recovery tank 3 for storing a cleaning liquid R overflowing from the cleaning tank 2, a pump 6 as a cleaning liquid supply means, and a cleaning tank 2 for cleaning liquid R. A nozzle 7 that injects into the inside, a supply pipe 5 that supplies the cleaning liquid R from the collection tank 3 to the nozzle 7 via the pump 6, and a flow control valve 8 as an on-off valve body that adjusts the flow rate absorbed by the pump 6; And a filter 9.

洗浄槽2は、洗浄液Rを貯留する、例えば箱形の槽であり、洗浄槽2内に洗浄液Rが満たされ、洗浄液R中で洗浄物品としてのプラスチックレンズ10の洗浄が行われる。洗浄槽2の周縁部は、図2に示すように、多数の切り欠き21が形成されている。なお、この洗浄槽2の周縁部の切り欠き21についての詳細は後述する。また、洗浄槽2の箱形の底面には、洗浄液Rに超音波を照射する超音波発振器4が配設されている。なお、超音波発振器4は、洗浄物品の材質や形状等を考慮して洗浄槽2の斜め下側又は横側面に配置する場合であってもよい。   The cleaning tank 2 is, for example, a box-shaped tank that stores the cleaning liquid R. The cleaning tank 2 is filled with the cleaning liquid R, and the plastic lens 10 as a cleaning article is cleaned in the cleaning liquid R. As shown in FIG. 2, a large number of notches 21 are formed in the peripheral portion of the cleaning tank 2. The details of the notch 21 at the peripheral edge of the cleaning tank 2 will be described later. An ultrasonic oscillator 4 for irradiating the cleaning liquid R with ultrasonic waves is disposed on the bottom of the box of the cleaning tank 2. Note that the ultrasonic oscillator 4 may be disposed on the obliquely lower side or the lateral side surface of the cleaning tank 2 in consideration of the material and shape of the cleaning article.

洗浄液Rは、界面活性剤を含む洗浄液であり、水系の洗浄剤をベースに、泡を発生させることができる界面活性剤が添加されている。泡を発生させることができる界面活性剤として、例えばノニオン系、カチオン系の界面活性剤等が挙げられる。   The cleaning liquid R is a cleaning liquid containing a surfactant, and based on an aqueous cleaning agent, a surfactant capable of generating bubbles is added. Examples of the surfactant capable of generating bubbles include nonionic and cationic surfactants.

回収槽3は、洗浄槽2の外周を取り囲むように配設され、洗浄槽2からオーバーフローする洗浄液Rを収容する。
供給管5は、ポンプ6を介して洗浄液Rを洗浄槽2に供給する配液管であり、回収槽3とポンプ6の吸液(上流)側を接続する供給管51と、ポンプ6の吐出(下流)側とノズル7とを接続する供給管52からなる。また、供給管51上に流量制御バルブ8を備え、供給管52上にフィルタ9を備えている。
The recovery tank 3 is disposed so as to surround the outer periphery of the cleaning tank 2 and stores the cleaning liquid R that overflows from the cleaning tank 2.
The supply pipe 5 is a distribution pipe that supplies the cleaning liquid R to the cleaning tank 2 via the pump 6, a supply pipe 51 that connects the recovery tank 3 and the liquid absorption (upstream) side of the pump 6, and discharge of the pump 6. It consists of a supply pipe 52 that connects the (downstream) side and the nozzle 7. A flow control valve 8 is provided on the supply pipe 51, and a filter 9 is provided on the supply pipe 52.

ポンプ6は、1台で液の吸引,混合,圧送(加圧)が可能な、例えば過流タービンポンプであり、回収槽3に収容された洗浄液Rを、供給管51を介して、吸液(上流)側から吸引すると同時に空気を吸引し、加圧しながら吐出(下流)側の供給管52に吐出する。   The pump 6 is, for example, an overflow turbine pump capable of sucking, mixing, and pumping (pressurizing) the liquid by a single unit, and the cleaning liquid R accommodated in the recovery tank 3 is absorbed through the supply pipe 51. Air is sucked from the (upstream) side at the same time, and air is sucked and discharged to the supply pipe 52 on the discharge (downstream) side while being pressurized.

ノズル7は、洗浄槽2に供給される洗浄液Rを噴射するノズルであり、洗浄槽2の槽内(貯留する洗浄液R中)配設されている。ノズル7は、例えばスプレイノズルからなり、供給管52の下流側の端部に接続され、ポンプ6を介して供給された洗浄液Rを、洗浄槽2内(貯留された洗浄液R中)に噴射することで、洗浄槽2に洗浄液Rを供給すると共に、洗浄槽2内に洗浄液Rの液流を発生させる。ノズル7は洗浄物品に応じて複数のノズルを、所定の位置に適宜配設することができる。また、ノズル7は洗浄物品の表面を液流が通過するように配置するのが望ましい。   The nozzle 7 is a nozzle that injects the cleaning liquid R supplied to the cleaning tank 2 and is disposed in the tank of the cleaning tank 2 (in the stored cleaning liquid R). The nozzle 7 is composed of, for example, a spray nozzle, is connected to the downstream end of the supply pipe 52, and injects the cleaning liquid R supplied through the pump 6 into the cleaning tank 2 (in the stored cleaning liquid R). As a result, the cleaning liquid R is supplied to the cleaning tank 2 and a liquid flow of the cleaning liquid R is generated in the cleaning tank 2. As for the nozzle 7, a plurality of nozzles can be appropriately disposed at predetermined positions according to the cleaning article. The nozzle 7 is preferably arranged so that the liquid flow passes through the surface of the cleaning article.

流量制御バルブ8は、ポンプ6の吸液側に配設され、このバルブの開度を変化させることにより、ポンプ6が吸液する洗浄液Rの流量を調節する。この流量制御バルブ8は、電気的駆動弁の、例えばステッピングモータ駆動バルブであり、図示しない制御部からの制御信号により、バルブの開度が調節される。もちろん、手動で開度調節する絞り弁を配設しても良い。   The flow rate control valve 8 is disposed on the liquid absorption side of the pump 6 and adjusts the flow rate of the cleaning liquid R absorbed by the pump 6 by changing the opening of the valve. The flow rate control valve 8 is an electric drive valve, for example, a stepping motor drive valve, and the opening degree of the valve is adjusted by a control signal from a control unit (not shown). Of course, a throttle valve for manually adjusting the opening degree may be provided.

フィルタ9は、プラスチックレンズ10の洗浄が行われた後に、回収槽3に収容され供給管51を介してポンプ6から吐出された洗浄液Rの汚れ等の除去、及び洗浄液Rがポンプ6を通過することにより、洗浄液Rに混入したポンプ6の機械的な摺動部から発生した汚れや、磨耗による金属粉等の除去が行われる。   After the plastic lens 10 is cleaned, the filter 9 removes dirt and the like of the cleaning liquid R accommodated in the recovery tank 3 and discharged from the pump 6 through the supply pipe 51, and the cleaning liquid R passes through the pump 6. Thus, dirt generated from the mechanical sliding portion of the pump 6 mixed in the cleaning liquid R, metal powder due to wear, and the like are removed.

以上のように構成された洗浄装置1は、回収槽3に収容された洗浄液Rが、ポンプ6により吸引、空気混合、圧送され、供給管5及びノズル7を介して洗浄槽2内に噴射され、洗浄槽2からオーバーフローした洗浄液Rは、再び回収槽3にもどる循環流路(循環サイクル)を形成している。
なお、必要に応じ、回収槽3に新鮮な洗浄液Rを供給する給液管(図示せず)や、ポンプ6から吐出される洗浄液Rの流量を測定/表示する流量計を、供給管52上に配設することができる。
In the cleaning apparatus 1 configured as described above, the cleaning liquid R accommodated in the recovery tank 3 is sucked, air-mixed, and pumped by the pump 6 and injected into the cleaning tank 2 through the supply pipe 5 and the nozzle 7. The cleaning liquid R overflowed from the cleaning tank 2 forms a circulation channel (circulation cycle) that returns to the recovery tank 3 again.
If necessary, a supply pipe (not shown) for supplying fresh cleaning liquid R to the collection tank 3 and a flow meter for measuring / displaying the flow rate of the cleaning liquid R discharged from the pump 6 are provided on the supply pipe 52. Can be arranged.

次に、洗浄装置1を用いた洗浄方法を説明する。
先ず、洗浄装置1の電源がONされると、ポンプ6が稼動して、回収槽3に回収された洗浄液Rが、供給管5(51,52)を介してノズル7から、洗浄槽2内(貯留された洗浄液R中)に噴射される。ノズル7から噴射される洗浄液Rは、ポンプ6において混入/加圧された空気の微細気泡により、洗浄槽2の洗浄液Rの液面に洗浄液Rに添加されている界面活性剤の泡(泡の層)Bが発生する。
Next, a cleaning method using the cleaning apparatus 1 will be described.
First, when the power of the cleaning apparatus 1 is turned on, the pump 6 is operated, and the cleaning liquid R recovered in the recovery tank 3 is supplied from the nozzle 7 to the cleaning tank 2 through the supply pipe 5 (51, 52). (In the stored cleaning liquid R). The cleaning liquid R sprayed from the nozzle 7 is a foam of surfactant (bubbles) added to the cleaning liquid R on the surface of the cleaning liquid R in the cleaning tank 2 due to fine air bubbles mixed / pressurized in the pump 6. Layer) B occurs.

なお、泡Bを発生させる洗浄液Rの最適な濃度は、選定する洗浄剤により異なるが、一般的な水系洗浄剤であれば、100ppmの濃度であっても泡を発生させることができる。しかし、洗浄剤自体の能力を発揮させることができる適切な濃度は0.1%から50%程度である。   The optimum concentration of the cleaning liquid R that generates the bubbles B varies depending on the cleaning agent to be selected. However, if it is a general aqueous cleaning agent, bubbles can be generated even at a concentration of 100 ppm. However, an appropriate concentration capable of exerting the ability of the cleaning agent itself is about 0.1% to 50%.

また、泡Bの発生量は、ポンプ6の吸液側に配設された流量制御バルブ8の開度を変化させ、ポンプ6が吸液する洗浄液Rの流量を変化させることにより調節することができる。洗浄液Rの流量は、例えば洗浄槽2の内容積が100リットルであれば、1分間あたり3リットル〜30リットル程度の流量とし、ポンプ6から洗浄液Rに混入する空気の量は、1分間あたり10ccから3000cc程度(すなわち、洗浄槽2の内容積の0.01〜3%)を混入させると最適量の泡Bを発生させることができる。ポンプ6から吐出される洗浄液Rの流量、及び洗浄液Rに混入する空気の量は、洗浄槽2の容積に比例して設定すればよい。   The amount of bubbles B generated can be adjusted by changing the flow rate of the cleaning liquid R absorbed by the pump 6 by changing the opening degree of the flow control valve 8 disposed on the liquid absorption side of the pump 6. it can. The flow rate of the cleaning liquid R is, for example, about 3 to 30 liters per minute if the internal volume of the cleaning tank 2 is 100 liters, and the amount of air mixed into the cleaning liquid R from the pump 6 is 10 cc per minute. To about 3000 cc (that is, 0.01 to 3% of the internal volume of the washing tank 2) is mixed, the optimum amount of bubbles B can be generated. The flow rate of the cleaning liquid R discharged from the pump 6 and the amount of air mixed into the cleaning liquid R may be set in proportion to the volume of the cleaning tank 2.

また、濃度0.1%から50%程度の洗浄液Rに、洗浄槽2の内容積の0.01〜3%の空気を混入し、1分間あたり3リットル〜30リットル程度の流量に調節されると、洗浄槽2の液面に発生する泡Bのひとつひとつの大きさは、直径が0.01mm〜2mmの泡Bを得ることができ、高い洗浄効果を得ることができる。泡の大きさが2mmを超えた場合には、洗浄対象物の表面に泡が付着し難くなり、洗浄効果が低下する。また、0.01mm未満の場合には、超音波の振動、破泡による洗浄物品の表面の移動効果が少なく、洗浄効果が低い。   Also, 0.01 to 3% of the internal volume of the cleaning tank 2 is mixed with the cleaning solution R having a concentration of about 0.1% to 50%, and the flow rate is adjusted to about 3 to 30 liters per minute. And each magnitude | size of the bubble B which generate | occur | produces on the liquid level of the washing tank 2 can obtain the bubble B whose diameter is 0.01 mm-2 mm, and can acquire a high cleaning effect. When the size of the foam exceeds 2 mm, it is difficult for the foam to adhere to the surface of the object to be cleaned, and the cleaning effect is reduced. On the other hand, when the thickness is less than 0.01 mm, the effect of moving the surface of the cleaning article due to ultrasonic vibration and bubble breakage is small and the cleaning effect is low.

そして、洗浄槽2の洗浄液Rの液面に発生した泡(泡の層)Bは、洗浄槽2の周縁部に形成された多数の切り欠き21により、洗浄槽2の液面に常時滞留することができる。
図2は、洗浄槽の周縁部の模式図であり、図2に示すように、洗浄槽2の周縁部に、例えば逆三角形の切り欠き21が多数形成されている。洗浄槽2の槽内にノズル7から次々に噴射される洗浄液Rは、この切り欠き21の逆三角形の頂点部分から流出し、一定の泡Bだけが洗浄槽2の液面に滞留する。
And the foam (bubble layer) B generated on the liquid surface of the cleaning liquid R in the cleaning tank 2 always stays on the liquid surface of the cleaning tank 2 by a large number of notches 21 formed on the peripheral edge of the cleaning tank 2. be able to.
FIG. 2 is a schematic diagram of the peripheral edge of the cleaning tank. As shown in FIG. 2, a large number of, for example, inverted triangular notches 21 are formed in the peripheral edge of the cleaning tank 2. The cleaning liquid R sprayed one after another from the nozzle 7 into the tank of the cleaning tank 2 flows out from the apex portion of the inverted triangle of the notch 21, and only certain bubbles B stay on the liquid surface of the cleaning tank 2.

この切り欠き21の形状は、洗浄槽2の大きさ(内容積)とポンプ6の供給(吐出)性能を考慮して決定される。例えばポンプ6の供給性能が高く、しかも切り欠き21の形状が小さ過ぎる場合には、泡Bが液面に残ることなく洗浄槽2の外に流れてしまう。   The shape of the notch 21 is determined in consideration of the size (internal volume) of the cleaning tank 2 and the supply (discharge) performance of the pump 6. For example, when the supply performance of the pump 6 is high and the shape of the notch 21 is too small, the bubbles B flow out of the cleaning tank 2 without remaining on the liquid surface.

洗浄槽2の液面に泡Bを滞留させる一例として、洗浄槽2の槽内の大きさがW:50×D:100×H:20cm(容量:100リットル)で、ポンプ6の洗浄液Rの供給性能が10リットル/毎分の場合、切り欠き21の形状は、底辺が15mm、高さ10mm程度の逆三角形の形状とし、洗浄槽2の周縁部の全周に5cm程度の間隔で、切り欠き21を形成することで、洗浄槽2の液面に泡Bを滞留させることができる。
切り欠き21の形状は、三角形に限定されず各種方形でも良く、長方形や正方形の四角形状、あるいは四角形状の角を丸くした形状等であってもよい。
As an example of retaining the bubbles B on the liquid surface of the cleaning tank 2, the size of the cleaning tank 2 is W: 50 × D: 100 × H: 20 cm (capacity: 100 liters), and the cleaning liquid R of the pump 6 When the supply performance is 10 liters / minute, the shape of the cutout 21 is an inverted triangle shape having a bottom of 15 mm and a height of about 10 mm, and is cut at intervals of about 5 cm on the entire circumference of the peripheral edge of the cleaning tank 2. By forming the notch 21, the bubbles B can be retained on the liquid surface of the cleaning tank 2.
The shape of the notch 21 is not limited to a triangle, and may be various squares, and may be a rectangle, a square quadrangle, or a shape with rounded corners.

また、洗浄槽2の液面の泡Bの量(泡の層の厚さ)は、微細な気泡が液面上にあれば効果を発揮するが、十分な洗浄効果を発揮する泡の層Bの適切な厚さは、1mm〜50mm程度である。液面の泡の層Bの厚さは、流量制御バルブ8の開度を変化させ、ポンプ6が吸液する洗浄液Rの流量を変化させる操作と、切り欠き21の数を適宜配設することにより調節できる。なお、洗浄槽2の槽壁にスライド式の移動具等を構成し、スライド式の移動具をスライドさせて切り欠き21の深さ(大きさ)を調節してもよい。   In addition, the amount of foam B on the liquid surface of the cleaning tank 2 (the thickness of the foam layer) is effective when fine bubbles are present on the liquid surface, but the foam layer B exhibits a sufficient cleaning effect. An appropriate thickness is about 1 mm to 50 mm. The thickness of the bubble layer B on the liquid level is appropriately determined by changing the opening degree of the flow control valve 8 and changing the flow rate of the cleaning liquid R absorbed by the pump 6 and the number of the notches 21. Can be adjusted. Note that a slide-type moving tool or the like may be configured on the tank wall of the cleaning tank 2, and the depth (size) of the notch 21 may be adjusted by sliding the slide-type moving tool.

そして、洗浄槽2の底面に配設された超音波発振器4の電源をONすると、洗浄槽2の洗浄液Rに超音波が照射される。洗浄液Rに超音波が照射されると、洗浄液R中の微細気泡は、超音波により破泡されるが、常時ノズル7から洗浄液Rに混入した空気の微細気泡が供給されるため、洗浄液R中の微細気泡がなくなることはない。   When the power of the ultrasonic oscillator 4 disposed on the bottom surface of the cleaning tank 2 is turned on, the cleaning liquid R in the cleaning tank 2 is irradiated with ultrasonic waves. When the cleaning liquid R is irradiated with ultrasonic waves, the fine bubbles in the cleaning liquid R are broken by the ultrasonic waves, but since the fine air bubbles mixed in the cleaning liquid R are always supplied from the nozzle 7, The fine bubbles will not disappear.

そして、超音波発振器4の発振の後、プラスチックレンズ10を搬送装置(図示せず)によって図1の矢印で示す液面の上方向から洗浄槽2に搬入され、洗浄液R中に浸漬される。   Then, after the oscillation of the ultrasonic oscillator 4, the plastic lens 10 is carried into the cleaning tank 2 from above the liquid surface indicated by the arrow in FIG. 1 by a transport device (not shown) and immersed in the cleaning liquid R.

プラスチックレンズ10を洗浄液R中に浸漬するとき、プラスチックレンズ10は洗浄液Rの液面に滞留する泡(泡の層)Bを通過し、レンズ面に泡bが付着されて洗浄液R中に浸漬される。この液面の泡Bは、大きな泡と異なり、洗浄液R中に浸漬されてもある程度プラスチックレンズ10の表面に残る。レンズ面に付着された泡bの量は、洗浄される洗浄物品の素材によっても異なるが、プラスチックレンズ10の場合は、レンズ表面積の5%程度に泡の付着があれば洗浄効果を発揮する。なお、液面に滞留する泡Bが大きい場合は、洗浄液R中から液面に向かって上昇し、そして消滅してしまう。   When the plastic lens 10 is immersed in the cleaning liquid R, the plastic lens 10 passes through the bubble (bubble layer) B staying on the liquid surface of the cleaning liquid R, and the bubble b is attached to the lens surface and immersed in the cleaning liquid R. The Unlike the large bubbles, the bubbles B on the liquid level remain on the surface of the plastic lens 10 to some extent even when immersed in the cleaning liquid R. The amount of bubbles b attached to the lens surface varies depending on the material of the cleaning article to be cleaned. In the case of the plastic lens 10, the cleaning effect is exhibited if bubbles are attached to about 5% of the lens surface area. In addition, when the bubble B staying on the liquid surface is large, it rises from the cleaning liquid R toward the liquid surface and disappears.

プラスチックレンズ10のレンズ面に付着した泡bは、超音波の物理力により振動、破泡され、その物理力によりレンズ面に付着した汚れ等が洗浄(剥離)される。また、泡bは超音波発振器4から照射される超音波の物理力によりレンズ面をなぞるようにレンズ上方に移動し、レンズ面に付着した汚れが洗浄され、洗浄効果をより高めることができる。なお、ノズル7から洗浄槽2内に洗浄液Rが噴射されることにより発生する洗浄液Rの液流も、超音波による洗浄効果を相乗的に高める。   The bubbles b adhering to the lens surface of the plastic lens 10 are vibrated and broken by the physical force of ultrasonic waves, and the dirt and the like adhering to the lens surface is cleaned (peeled) by the physical force. Further, the bubbles b are moved above the lens so as to trace the lens surface by the physical force of the ultrasonic wave radiated from the ultrasonic oscillator 4, and the dirt adhering to the lens surface is washed, so that the washing effect can be further enhanced. In addition, the liquid flow of the cleaning liquid R generated when the cleaning liquid R is jetted into the cleaning tank 2 from the nozzle 7 synergistically increases the cleaning effect by the ultrasonic waves.

そして、洗浄槽2の洗浄液Rに浸漬し所定時間の洗浄(超音波の照射)がされたプラスチックレンズ10は、搬送装置(図示せず)によって図1の矢印で示す液面の上方向に引き上げられて、洗浄槽2の槽外に搬出される。そして、超音波発振器4の電源がOFFされる。プラスチックレンズ10は、この洗浄が終了した後に、別の超音波洗浄槽で純水等のリンス洗浄が行われ、そして乾燥されて洗浄作業が終了する。   Then, the plastic lens 10 immersed in the cleaning solution R of the cleaning tank 2 and cleaned for a predetermined time (irradiation with ultrasonic waves) is pulled upward by the transport device (not shown) in the direction indicated by the arrow in FIG. And is carried out of the washing tank 2. Then, the power source of the ultrasonic oscillator 4 is turned off. After this cleaning is completed, the plastic lens 10 is rinsed with pure water or the like in another ultrasonic cleaning tank and then dried to finish the cleaning operation.

こうした本実施形態の洗浄方法は、洗浄物品として微小な突起や穴(凹凸)等を有する洗浄物品に対しても有効であるが、平滑な面を有する洗浄物品に最も洗浄効果を発揮する。例えば、眼鏡レンズを含む各種レンズ、光学用フィルタ、金属板等である。また、本実施形態の洗浄方法は、洗浄能力自体を高めるため汚れの種類は特に問わない。   Such a cleaning method of this embodiment is effective even for a cleaning article having minute protrusions or holes (unevenness) as a cleaning article, but exhibits the most cleaning effect on a cleaning article having a smooth surface. For example, various lenses including spectacle lenses, optical filters, metal plates, and the like. In the cleaning method of this embodiment, the type of dirt is not particularly limited in order to improve the cleaning capability itself.

次に、以上に説明した洗浄装置1及び洗浄方法を用いてプラスチックレンズ10を洗浄し、洗浄品質の評価を行った。
洗浄液Rとして、純水に水系洗浄剤(カストロール社製「M−6000」)を加えた5%濃度の洗浄液Rを洗浄槽2に貯留し、ポンプ6を稼動して洗浄槽2の液面に泡Bの層を発生、滞留させた。洗浄物品として、汚れの付着したプラスチックレンズ10を洗浄容器(洗浄用のカゴ)に10枚セットし、洗浄槽2の洗浄液R中に搬入し、60秒間超音波発振器4から超音波を照射した。そしてプラスチックレンズ10を洗浄槽2から搬出し、別の超音波洗浄器でリンス洗浄し、乾燥を行い、洗浄具合の確認をした。
その結果、洗浄した全てのプラスチックレンズ10は、レンズ表面に目視で確認できる汚れがなく良好の洗浄品質であった。
Next, the plastic lens 10 was cleaned using the cleaning apparatus 1 and the cleaning method described above, and the cleaning quality was evaluated.
As the cleaning liquid R, 5% concentration cleaning liquid R obtained by adding an aqueous cleaning agent (“M-6000” manufactured by Castrol Co., Ltd.) to pure water is stored in the cleaning tank 2, and the pump 6 is operated so that the liquid level of the cleaning tank 2 is reached. A layer of foam B was generated and retained. As a cleaning article, 10 plastic lenses 10 with dirt attached were set in a cleaning container (cleaning basket), carried into the cleaning liquid R in the cleaning tank 2, and irradiated with ultrasonic waves from the ultrasonic oscillator 4 for 60 seconds. And the plastic lens 10 was carried out from the washing tank 2, rinse-washed with another ultrasonic cleaner, dried, and the cleaning condition was confirmed.
As a result, all the cleaned plastic lenses 10 had good cleaning quality with no visible contamination on the lens surface.

以上の実施形態の変形例を以下に記載する。   Modifications of the above embodiment will be described below.

(変形例1)
洗浄液Rの液面に泡の層Bを滞留させる方法として、洗浄槽2の周縁部に切り欠き21を形成した場合で示したが、洗浄液Rの液面に泡の層Bを滞留させる別の実施形態を図3に示す。なお、図3は、別の洗浄装置示す模式図であり、洗浄槽2に堰板22を配設したことを除いては図1に示す実施形態と同様の基本構成を有し、図1との対応部分には同一の符号を付し、その詳細説明は省略する。
(Modification 1)
As a method for retaining the foam layer B on the liquid surface of the cleaning liquid R, the case where the notch 21 is formed at the peripheral edge of the cleaning tank 2 is shown. An embodiment is shown in FIG. FIG. 3 is a schematic view showing another cleaning apparatus, and has the same basic configuration as that of the embodiment shown in FIG. 1 except that the dam plate 22 is disposed in the cleaning tank 2, and FIG. Corresponding parts are denoted by the same reference numerals, and detailed description thereof is omitted.

図3において、洗浄槽2内に、洗浄槽の内周に倣った形状に堰板22を配設することにより、発生された泡の層Bを洗浄槽2内に滞留することができる。堰板22は、洗浄槽2の槽壁との間に洗浄液Rが通過可能に所定の隙間をあけて配設する。一方、堰板22は、洗浄槽2に貯留される洗浄液Rの液面からの高さ位置を変化させて泡の量を調節することが可能であり、洗浄槽2に貯留される洗浄液Rの液面からの高さ位置を、例えば5mmの高さ液面から出した位置にすれば、ポンプ6を介してノズル7から供給される洗浄液Rは、洗浄槽2の周縁部から回収槽3にオーバーフローすると共に、堰板22内に5mmの厚さの泡の層Bを得ることができる。したがって、泡の層Bは洗浄槽2内に滞留することができる。   In FIG. 3, the generated foam layer B can stay in the cleaning tank 2 by disposing the weir plate 22 in the cleaning tank 2 so as to follow the inner periphery of the cleaning tank. The dam plate 22 is disposed with a predetermined gap so that the cleaning liquid R can pass between the dam plate 22 and the tank wall of the cleaning tank 2. On the other hand, the weir plate 22 can adjust the amount of foam by changing the height position of the cleaning liquid R stored in the cleaning tank 2 from the liquid surface, and the cleaning liquid R stored in the cleaning tank 2 can be adjusted. If the height position from the liquid level is set to a position protruding from the liquid level of, for example, 5 mm, the cleaning liquid R supplied from the nozzle 7 via the pump 6 is transferred from the peripheral edge of the cleaning tank 2 to the recovery tank 3. While overflowing, the foam layer B having a thickness of 5 mm can be obtained in the barrier plate 22. Therefore, the foam layer B can stay in the cleaning tank 2.

また、洗浄槽2の液面に泡の層Bを滞留させるさらに別の方法として、洗浄槽2に貯留する洗浄液Rの液面から洗浄槽2の底面方向に所定寸法下がった位置の槽壁に、槽壁を貫く所定の大きさの穴を所定数形成することで、洗浄槽2の液面に泡の層Bを滞留させることができる。泡の層Bの厚さ(泡の量)は、ポンプ6の吐出能力と、槽壁を貫く穴の大きさ及び形成する穴の数で調節することができる。   Further, as another method for retaining the foam layer B on the liquid level of the cleaning tank 2, the tank wall is located at a position where a predetermined dimension is lowered from the level of the cleaning liquid R stored in the cleaning tank 2 toward the bottom surface of the cleaning tank 2. The foam layer B can be retained on the liquid surface of the cleaning tank 2 by forming a predetermined number of holes having a predetermined size penetrating the tank wall. The thickness (the amount of foam) of the foam layer B can be adjusted by the discharge capacity of the pump 6, the size of the holes penetrating the tank wall, and the number of holes to be formed.

(変形例2)
前記実施形態は、洗浄液Rに空気を混入する一例として、吸引,混合,圧送が可能なポンプ6を配設した場合で示したが、洗浄液Rに空気を混入する別の実施形態を図4に示す。なお、図4は、別の洗浄装置の模式図であり、ポンプ60とノズル70の構成を除いては図1に示す実施形態と同様の基本構成を有し、図1との対応部分には同一の符号を付し、その詳細説明は省略する。
(Modification 2)
In the above-described embodiment, the case where the pump 6 capable of suction, mixing, and pressure feeding is provided as an example of mixing air into the cleaning liquid R, but another embodiment in which air is mixed into the cleaning liquid R is shown in FIG. Show. FIG. 4 is a schematic diagram of another cleaning apparatus, which has the same basic configuration as that of the embodiment shown in FIG. 1 except for the configuration of the pump 60 and the nozzle 70. The same reference numerals are given, and detailed description thereof is omitted.

図4において、洗浄装置11を構成するポンプ60は、一般的に用いられる吸引、圧送が可能なポンプであり、回収槽3に収容された洗浄液Rを、供給管51を介して吸引し、加圧して供給管52に吐出(圧送)する。   In FIG. 4, a pump 60 constituting the cleaning device 11 is a commonly used pump capable of suction and pressure feeding, and sucks the cleaning liquid R accommodated in the recovery tank 3 through the supply pipe 51 and adds it. Pressurize and discharge (pressure feed) to the supply pipe 52.

ノズル70は、気液混合ノズルであり、ポンプ60から圧送された洗浄液Rが供給管51を介して洗浄槽2の槽内に噴射される。この洗浄液Rの噴射による噴流のエゼクター効果により吸気管71から空気が洗浄液R中に混入され、噴射される空気の微細気泡により、洗浄液Rの液面に界面活性剤の泡の層Bを発生させることができる。このノズル70と吸気管71とで空気混入手段を構成している。   The nozzle 70 is a gas-liquid mixing nozzle, and the cleaning liquid R pumped from the pump 60 is injected into the cleaning tank 2 through the supply pipe 51. Air is mixed into the cleaning liquid R from the intake pipe 71 due to the ejector effect of the jet generated by the injection of the cleaning liquid R, and a foam layer B of the surfactant is generated on the liquid surface of the cleaning liquid R by the fine bubbles of the injected air. be able to. The nozzle 70 and the intake pipe 71 constitute air mixing means.

なお、吸気管71にコンプレッサ等で加圧した加圧空気を吸気管に流入させるように構成してもよい。加圧空気は、コンプレッサの駆動力を変化させる等により圧力を変化させ、ノズル70から噴射される洗浄液Rの噴流の速度を調節するのが好ましい。その場合に、圧力が高すぎると、洗浄槽2の液面が泡で埋まり洗浄装置11に不具合を生じる可能性があるので、低発泡性の界面活性剤を使用するのが望ましい。   In addition, you may comprise so that the pressurized air pressurized with the compressor etc. may be flowed into the intake pipe 71 to the intake pipe. It is preferable that the pressure of the pressurized air is changed by changing the driving force of the compressor or the like, and the speed of the cleaning liquid R sprayed from the nozzle 70 is adjusted. In this case, if the pressure is too high, the liquid level of the cleaning tank 2 may be filled with bubbles, which may cause problems in the cleaning device 11, so it is desirable to use a low foaming surfactant.

(変形例3)
洗浄槽2の液面に泡の層Bを発生させる一例として、ポンプ6から吐出される洗浄液Rに空気を混入する場合で示したが、別の容器等で泡を発生させ、その泡を洗浄槽2に供給しても良い。その実施形態を図5に示す。なお、洗浄装置12は、ポンプ60の構成を除いては図1に示す実施形態と同様の基本構成を有し、図1との対応部分には同一の符号を付し、その詳細説明は省略する。
(Modification 3)
As an example of generating the foam layer B on the liquid surface of the cleaning tank 2, the case where air is mixed in the cleaning liquid R discharged from the pump 6 is shown. You may supply to the tank 2. FIG. The embodiment is shown in FIG. The cleaning apparatus 12 has the same basic configuration as that of the embodiment shown in FIG. 1 except for the configuration of the pump 60, and the same reference numerals are given to the corresponding parts to those in FIG. To do.

図5において、洗浄装置12を構成するポンプ60は、一般的に用いられる吸引、圧送が可能なポンプであり、回収槽3に収容された洗浄液Rを、供給管51を介して吸引、加圧してノズル7から洗浄槽2内に噴射する。泡Bの発生(生成)は、攪拌槽23に収容された界面活性剤を含む洗浄液Rに、攪拌器24を用いて攪拌することにより生成する。生成された泡Bは、例えば、搬送装置25により洗浄槽2に投入される。なお、この場合には、洗浄槽2に貯留される洗浄液Rは、界面活性剤を含まない一般的な水系の洗浄剤を用いることができる。   In FIG. 5, a pump 60 constituting the cleaning device 12 is a generally used pump capable of suction and pressure feeding, and sucks and pressurizes the cleaning liquid R accommodated in the recovery tank 3 through the supply pipe 51. Then, it is sprayed into the cleaning tank 2 from the nozzle 7. Generation (generation) of bubbles B is generated by stirring the cleaning liquid R containing the surfactant contained in the stirring tank 23 using the stirrer 24. The generated foam B is introduced into the cleaning tank 2 by the transport device 25, for example. In this case, as the cleaning liquid R stored in the cleaning tank 2, a general aqueous cleaning agent not containing a surfactant can be used.

本発明の洗浄装置の一例を示す模式図。The schematic diagram which shows an example of the washing | cleaning apparatus of this invention. 洗浄槽の周縁部の模式図。The schematic diagram of the peripheral part of a washing tank. 洗浄槽に泡の層を滞留させる別の方法を説明する洗浄槽の模式図。The schematic diagram of the washing tank explaining another method of making a foam layer retain in a washing tank. 洗浄液に空気を混入する別の方法を説明する洗浄装置の模式図。The schematic diagram of the washing | cleaning apparatus explaining another method of mixing air in a washing | cleaning liquid. 洗浄槽に泡を供給する別の方法を説明する模式図。The schematic diagram explaining another method of supplying foam to a washing tank.

符号の説明Explanation of symbols

1,11,12…洗浄装置、2…洗浄槽、3…回収槽、4…超音波発振器、5,51,52…供給管、6…空気混入手段及び洗浄液供給手段としてのポンプ、7…ノズル、8…開閉弁体としての流量制御バルブ、9…フィルタ、10…洗浄物品としてのプラスチックレンズ、22…堰板、60…洗浄液供給手段としてポンプ、70…空気混入手段を構成するノズル、71…空気混入手段を構成する吸気管、B…泡、b…レンズ面に付着した泡、R…界面活性剤を含む洗浄液。
DESCRIPTION OF SYMBOLS 1,11,12 ... Cleaning apparatus, 2 ... Cleaning tank, 3 ... Recovery tank, 4 ... Ultrasonic oscillator, 5, 51, 52 ... Supply pipe, 6 ... Pump as air mixing means and cleaning liquid supply means, 7 ... Nozzle , 8 ... Flow control valve as an on-off valve body, 9 ... Filter, 10 ... Plastic lens as cleaning article, 22 ... Dam plate, 60 ... Pump as cleaning liquid supply means, 70 ... Nozzle constituting air mixing means, 71 ... An intake pipe constituting the air mixing means, B ... bubbles, b ... bubbles adhering to the lens surface, R ... a cleaning liquid containing a surfactant.

Claims (1)

洗浄槽に供給される濃度0.1〜50重量%の界面活性剤を含む洗浄液に、1分間あたり洗浄槽内容積の0.01〜3%の量の空気を混入し、前記洗浄槽に貯留された前記洗浄液の液面に、直径0.01〜2mmの泡で洗浄液の液面から1〜50mmの厚さの泡の層を発生する工程と、
プラスチックレンズを前記泡の層を通過させて前記プラスチックレンズに泡を付着させて前記洗浄液中に浸漬する工程と、
前記洗浄液中に超音波を照射して前記プラスチックレンズを洗浄する工程と
有することを特徴とするプラスチックレンズの洗浄方法。
A cleaning liquid containing a surfactant having a concentration of 0.1 to 50% by weight supplied to the cleaning tank is mixed with 0.01 to 3% of the air in the cleaning tank per minute and stored in the cleaning tank. A step of generating a foam layer having a thickness of 1 to 50 mm from the surface of the cleaning liquid with a foam having a diameter of 0.01 to 2 mm on the liquid surface of the cleaning liquid,
Passing the plastic lens through the foam layer to attach the foam to the plastic lens and immersing it in the cleaning solution; and
Irradiating the cleaning liquid with ultrasonic waves to clean the plastic lens;
A method for cleaning a plastic lens, comprising:
JP2004237094A 2004-08-17 2004-08-17 How to clean plastic lenses Expired - Fee Related JP4449643B2 (en)

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JP5290398B2 (en) * 2009-03-04 2013-09-18 日本碍子株式会社 Ultrasonic cleaning method and ultrasonic cleaning apparatus
KR200455701Y1 (en) * 2011-06-24 2011-09-20 박상진 Portable Contact Lens Cleaner
CN105057260A (en) * 2015-08-27 2015-11-18 苏州凯锝微电子有限公司 Heatable lens cleaning device
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CN104984952A (en) * 2015-07-20 2015-10-21 赤峰拓佳光电有限公司 Liquid crystal glass washing device
CN107520212A (en) * 2017-08-24 2017-12-29 苏州鑫河镜业有限公司 A kind of oblique mechanism for lens cleaning
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