JP2009195801A - Method of working metal made workpiece - Google Patents

Method of working metal made workpiece Download PDF

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JP2009195801A
JP2009195801A JP2008038751A JP2008038751A JP2009195801A JP 2009195801 A JP2009195801 A JP 2009195801A JP 2008038751 A JP2008038751 A JP 2008038751A JP 2008038751 A JP2008038751 A JP 2008038751A JP 2009195801 A JP2009195801 A JP 2009195801A
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coating
coating film
laser irradiation
laser
glossy surface
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JP5270186B2 (en
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Kenichi Kobayashi
健一 小林
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Fukuda Corp
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Fukuda Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To solve the following problem: the decoration of the metal made workpiece is performed by pasting a cellophane on a part not required to be coated and requires high technique for fine coating including a fine pattern to cause restriction on the manufacture or the compromise about designs. <P>SOLUTION: A method of working the metal made workpiece includes: a grinding step (A) of finishing the surface of the metal made workpiece 1 into a glossy surface 1a; a coating step (B) of coating the glossy surface 1a with a coating film 1b; and a laser irradiation step (C) of masking 1c a coating film 1b by irradiating the coating film 1b with laser; wherein the masking 1c in the laser irradiation step (C) is carried out by irradiating the coating film 1b with the laser having weak output in a degree of peeling off the coating film 1b but, giving no damage to the glossy surface 1a, the laser irradiation step (C) including a step of repeating a plurality of times and after the laser irradiation step (C), a coating step (D) of forming a top coat after the carrying out of the laser irradiation step (C) is included. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、金属製ワークの加工方法に関するものであり、更に詳細には、家電製品、OA機器、モバイル機器、自動車部品、化粧品容器等のアルミニウムやステンレス等の金属製ワークの加飾方法に関するものである。   The present invention relates to a method for processing a metal workpiece, and more particularly to a method for decorating a metal workpiece such as aluminum or stainless steel for home appliances, OA devices, mobile devices, automobile parts, cosmetic containers, and the like. It is.

従来、アルミニウムやステンレス等の金属製ワークは、家電製品、OA機器、モバイル機器、自動車部品、化粧品容器等の筐体や各種部品等に多用されており、夫々に役立っており、また、金属面への塗装も盛んに行われており、塗装は金属面を保護する目的であったが、次第に装飾にも重点を置くように成っている。   Conventionally, metal workpieces such as aluminum and stainless steel have been widely used for housing and various parts such as home appliances, OA equipment, mobile equipment, automobile parts, cosmetic containers, etc. Painting has also been actively performed, and the purpose of painting was to protect the metal surface, but gradually the emphasis is placed on decoration.

然し乍ら、金属製ワークへの塗装の装飾は、塗装を必要としない部位にセロファンテープやマスキングテープを貼着して行っているが、微細な模様や文字等を含めて奇麗に塗装するには高度の技術が必要とし、生産上の制約やデザイン的な妥協が生まれているのが現状である。   However, painting of metal workpieces is done by attaching cellophane tape or masking tape to areas that do not require painting, but it is sophisticated to paint finely, including fine patterns and letters. This technology is necessary, and production constraints and design compromises are born.

そこで、先に開示された、金属部材1の表面に保護層2を形成する工程(1a、1b)と、保護層2にマスキング被膜3を形成する工程(1c)と、レーザー光を照射することにより少なくともマスキング被膜3をパターニングする工程(1d)と、前記マスキング被膜3を用いて金属部材1をエッチングする工程(1e)とを有する。レーザー光による加工は、マスキング被膜3とともに保護層2および前記金属部材1の一部を除去するもの(特許文献1参照)や、ワークを提供する工程と、レーザー彫刻設備により該ワークの表面をレーザー彫刻して、当該ワークの表面に必要とするグラフィック符号を形成させ工程と、保護用の硬膜が当該レーザー彫刻後のワーク上に使用される工程とが含有されることを特徴とする表面処理方法。レーザー彫刻工程の導入により、金属/非金属の外観部品の表面処理の工程を行って、必要とするマーク、飾りパターン及びヘヤライン加工効果を彫刻し、その後、透明な硬膜を吹付け、これにより、塗装製品の生産品質や製造効率及び製品の付加価値が向上される効果が得られる。本発明は、従来の塗装や印刷及びレーザー彫刻工程等と、複合的に組み合わせることにより、独特な、優れる表面飾り処理がある金属製品を生じるもの(特許文献2参照)等の方法がある。
特開平11−256364号公報 特開2006−212647号公報
Therefore, the step (1a, 1b) of forming the protective layer 2 on the surface of the metal member 1, the step (1c) of forming the masking coating 3 on the protective layer 2, and laser light irradiation, which have been disclosed previously, At least a step (1d) of patterning the masking film 3 and a step (1e) of etching the metal member 1 using the masking film 3. The processing by laser light is performed by removing a part of the protective layer 2 and the metal member 1 together with the masking coating 3 (see Patent Document 1), a step of providing a workpiece, and a laser engraving equipment to laser the surface of the workpiece. A surface treatment comprising: a step of engraving to form a required graphic code on the surface of the workpiece; and a step of using a protective dura on the workpiece after laser engraving Method. With the introduction of laser engraving process, the surface treatment process of metal / non-metal appearance parts is performed to engrave the required mark, decoration pattern and hairline processing effect, and then the transparent dura is sprayed. The production quality and production efficiency of the coated product and the added value of the product can be improved. In the present invention, there are methods such as a method for producing a metal product having a unique and excellent surface decoration treatment (see Patent Document 2) by combining with conventional painting, printing, laser engraving process, and the like.
JP-A-11-256364 JP 2006-212647 A

然し乍ら、先に開示された、特許文献1に記載のものは、レーザー光を照射することにより少なくともマスキング被膜3をパターニングする工程(1d)を実施するときに金属部材1の一部も除去するもので、更に、特許文献2に記載のものは、レーザー彫刻工程の導入により、金属/非金属の外観部品の表面処理の工程を含むものであるが、外観部品の表面まで触刻しているものであり、その後に保護用の硬膜を塗布しているものである。   However, the device disclosed in Patent Document 1 disclosed earlier removes a part of the metal member 1 when performing at least the step (1d) of patterning the masking film 3 by irradiating the laser beam. Further, the one described in Patent Document 2 includes a surface treatment process of a metal / non-metallic appearance part by introducing a laser engraving process, but the surface of the appearance part is engraved. Thereafter, a protective dura is applied.

前述の課題に鑑み、鋭意研鑽の結果、本発明の金属製ワークの加工方法は、金属製のワークの表面を光沢面に仕上げる研磨加工行程と、研磨加工行程より研磨された光沢面に塗膜を塗布する塗装工程と、塗装工程により塗装した塗膜にレザー照射して塗膜にマーキングするレザー照射工程とを含み、レザー照射工程のマーキングは塗膜は剥離させるが光沢面にはダメージを与えない弱い出力のレザー光線を照射するものであり、更に、レザー照射工程を複数回繰り返し実施する工程を含むものであり、更には、レザー照射工程を実施した後にトップコートを形成するコーティング工程を含むものである。   In view of the above-mentioned problems, as a result of diligent research, the metal workpiece processing method of the present invention has a polishing process for finishing the surface of the metal workpiece to a glossy surface, and a coating film on the glossy surface polished by the polishing process. And a laser irradiation process that marks the coating film by irradiating the coating film coated by the coating process. The marking in the leather irradiation process peels the coating film but damages the glossy surface. In addition, it includes a step of repeating the laser irradiation step a plurality of times, and further includes a coating step of forming a top coat after the laser irradiation step. It is a waste.

本発明の金属製ワークの加工方法は、金属製のワークの表面の研磨された光沢面に塗膜を塗布して、レザー照射のマーキングは塗膜を剥離させるが金属製のワークの表面の光沢面にはダメージを与えない弱い出力のレザー光線を照射するものであり、更に、1度のレザー照射で光沢面が露出しない場合は、複数回繰り返してレーザ照射するものであり、つまり、塗膜のみをレーザ照射により剥離させるもので、剥離させた部位は金属製ワークの研磨された光沢面が露出するもので、レーザ照射により微細な表現が金属製ワークに可能と成り、塗膜を剥離した光沢面はピカピカした研磨加工した状態で露出するもので、美麗で細緻な装飾が容易に表現でき、画期的で実用性の高い発明である。   The metal workpiece processing method of the present invention applies a coating film to the polished glossy surface of the metal workpiece surface, and the laser irradiation marking peels off the coating film, but the gloss of the metal workpiece surface is glossy. The surface is irradiated with a weak laser beam that does not cause damage, and if the glossy surface is not exposed by a single laser irradiation, the surface is irradiated repeatedly with a laser. Only the part that was peeled off by laser irradiation exposed the polished glossy surface of the metal workpiece, and the laser irradiation enabled fine expression on the metal workpiece, and the coating film was peeled off. The glossy surface is exposed in a shiny and polished state, and it is an innovative and highly practical invention that can easily express beautiful and detailed decoration.

以下、本発明の金属製ワークの加工方法を実施例の図面を用いて詳細に説明すると、図1は本発明の金属製ワークの加工方法の実施例のフローチャートであり、図2は本発明の金属製ワークの加工方法の実施例の説明のための説明図である。   The metal workpiece processing method of the present invention will be described below in detail with reference to the drawings of the embodiments. FIG. 1 is a flowchart of an embodiment of the metal workpiece processing method of the present invention, and FIG. It is explanatory drawing for description of the Example of the processing method of metal workpieces.

本発明は、金属製ワークの加工方法に関するものであり、更に詳細には、家電製品、OA機器、モバイル機器、自動車部品、化粧品容器等のアルミニウムやステンレス等の金属製ワークの加飾方法に関するものであり、請求項1に記載の金属製ワークの加工方法は、金属製のワーク1の表面を光沢面1aに仕上げる研磨加工行程Aと、該研磨加工行程Aより研磨された光沢面1aに塗膜1bを塗布する塗装工程Bと、該塗装工程Bにより塗装した塗膜1bにレザー照射して塗膜1bにマーキング1cするレザー照射工程Cとを含み、前記レザー照射工程Cのマーキング1cは前記塗膜1bは剥離させるが前記光沢面1aにはダメージを与えない弱い出力のレザー光線を照射すること特徴とするものである。   The present invention relates to a method for processing a metal workpiece, and more particularly to a method for decorating a metal workpiece such as aluminum or stainless steel for home appliances, OA devices, mobile devices, automobile parts, cosmetic containers, and the like. The method of processing a metal workpiece according to claim 1 is applied to a polishing process A for finishing the surface of the metal workpiece 1 to a glossy surface 1a, and a glossy surface 1a polished from the polishing process A. A coating process B for applying the film 1b, and a laser irradiation process C for marking the coating film 1b with laser irradiation to the coating film 1b applied by the coating process B. The marking 1c of the leather irradiation process C includes The coating film 1b is peeled off, but the glossy surface 1a is irradiated with a weak laser beam that does not damage the coating.

更に、請求項2に記載の金属製ワークの加工方法は、請求項1に記載の金属製ワークの加工方法において、前記レザー照射工程Cを複数回繰り返し実施する工程を含むことを特徴とするものである。   Furthermore, the metal workpiece processing method according to claim 2 is characterized in that, in the metal workpiece processing method according to claim 1, the laser irradiation step C is repeated a plurality of times. It is.

更には、請求項3に記載の金属製ワークの加工方法は、請求項1〜2に記載の金属製ワークの加工方法において、前記レザー照射工程Cを実施した後にトップコートを形成するコーティング工程Dを含むことを特徴とするものである。   Furthermore, the metal workpiece processing method according to claim 3 is the metal workpiece processing method according to claim 1 or 2, wherein a top coat is formed after the leather irradiation step C is performed. It is characterized by including.

即ち、本発明の金属製ワークの加工方法の実施例の金属製のワーク1は主として、家電製品、OA機器、モバイル機器、自動車部品、化粧品容器等のアルミニウムやステンレス等の金属製のもので加飾を必要とする部位のものである。   That is, the metal workpiece 1 of the embodiment of the metal workpiece processing method of the present invention is mainly made of a metal such as aluminum or stainless steel such as home appliances, OA equipment, mobile devices, automobile parts, cosmetic containers, etc. It is a part that requires decoration.

そして、研磨加工行程Aは、金属製のワーク1の表面を研磨加工により光沢面1aに仕上げるものであり、パフ研磨やバレル研磨で実施するのが好適なもので、ワーク1の全体を研磨加工しても、ワーク1の必要な部位のみの研磨加工ても構わないものである。   In the polishing process A, the surface of the metal workpiece 1 is finished to a glossy surface 1a by polishing and is preferably performed by puffing or barrel polishing. The entire workpiece 1 is polished. However, only the necessary part of the workpiece 1 may be polished.

次に、塗装工程Bは、研磨加工行程Aより研磨された光沢面1aに塗膜1bを塗布するもので、一般的には吹き付け塗装により塗膜1bを形成するものであり、金属製のワーク1の表面の保護と装飾をするものである。   Next, the coating process B is to apply the coating film 1b to the glossy surface 1a polished from the polishing process A, and generally forms the coating film 1b by spray coating. The surface of 1 is protected and decorated.

次いで、レザー照射工程Cは、図1に図示するように、レーザ発振器2から光学系3のミラー3aを介して反射させてワーク1に照射するもので、塗装した塗膜1bにレーザ光を吸収させることにより塗膜1bを破壊するもので、レーザによる加工は周知のように微細なマーキング1cができるものである。   Next, as shown in FIG. 1, the laser irradiation process C is performed by reflecting the laser beam from the laser oscillator 2 through the mirror 3a of the optical system 3 and irradiating the work 1, and the laser beam is absorbed by the coated film 1b. By doing so, the coating film 1b is destroyed, and the processing by the laser can produce a fine marking 1c as is well known.

そして、レザー照射工程Cのマーキング1cは、塗布した塗膜1bは剥離させるが光沢面1aにはダメージを与えない弱い出力のレザー光線を照射するもので、その塗膜1bの種類や厚みによりレーザ出力を調整するものである。   The marking 1c in the laser irradiation step C is for irradiating a weak laser beam that does not damage the glossy surface 1a while the applied coating 1b is peeled off. The laser 1 depends on the type and thickness of the coating 1b. The output is adjusted.

更に、一度のレザー照射工程Cで満足するマーキング1cができないときは、複数回繰り返してレザー照射工程Cを実施するものであるが、塗布した塗膜1bは剥離させるが光沢面1aにはダメージを与えないように実施するものである。   Furthermore, when the marking 1c that satisfies the laser irradiation step C is not possible, the laser irradiation step C is repeated a plurality of times, but the applied coating 1b is peeled off, but the glossy surface 1a is damaged. It is implemented so as not to give.

更には、コーティング工程Dでは、必要に応じてレザー照射工程Cを実施した後にトップコートを形成するためにコーティングするもので、塗膜1bの保護と光沢面1aの保護をするものである。   Furthermore, in the coating process D, it coats in order to form a topcoat after implementing the leather irradiation process C as needed, and protects the coating film 1b and the glossy surface 1a.

本発明の金属製ワークの加工方法は、金属製のワークの表面の研磨された光沢面に塗膜を塗布して、レザー照射のマーキングは塗膜を剥離させるが金属製のワークの表面の光沢面にはダメージを与えない弱い出力のレザー光線を照射するものであり、つまり、塗膜のみをレーザ照射により剥離させるもので、剥離させた部位は金属製ワークの研磨された光沢面が露出するもので、レーザ照射により微細な表現が金属製ワークに可能と成り、塗膜を剥離した光沢面はピカピカした研磨加工した状態で露出するもので、美麗で細緻な装飾が容易に表現できる金属製ワークの加飾方法を提供するものである。   The metal workpiece processing method of the present invention applies a coating film to the polished glossy surface of the metal workpiece surface, and the laser irradiation marking peels off the coating film, but the gloss of the metal workpiece surface is glossy. The surface is irradiated with a weak laser beam that does not cause damage. That is, only the coating film is peeled off by laser irradiation, and the polished surface of the metal workpiece is exposed at the peeled site. With laser irradiation, fine expressions can be made on metal workpieces, and the glossy surface from which the coating film has been peeled is exposed in a shiny polished state, making it easy to express beautiful and detailed decorations. A method for decorating a workpiece is provided.

図1は本発明の金属製ワークの加工方法の実施例のフローチャートである。FIG. 1 is a flowchart of an embodiment of a method for processing a metal workpiece according to the present invention. 図2は本発明の金属製ワークの加工方法の実施例の説明のための説明図である。FIG. 2 is an explanatory diagram for explaining an embodiment of the metal workpiece machining method of the present invention.

符号の説明Explanation of symbols

A 研磨加工工程
B 塗装工程
C レーザ照射工程
D コーティング工程
1 ワーク
1a 光沢面
1b 塗膜
1c マーキング
2 レーザ発振器
3 光学系
3a ミラー
A Polishing process B Painting process C Laser irradiation process D Coating process 1 Work 1a Glossy surface 1b Paint film 1c Marking 2 Laser oscillator 3 Optical system 3a Mirror

Claims (3)

金属製のワークの表面を光沢面に仕上げる研磨加工行程と、該研磨加工行程より研磨された光沢面に塗膜を塗布する塗装工程と、該塗装工程により塗装した塗膜にレザー照射して塗膜にマーキングするレザー照射工程とを含み、前記レザー照射工程のマーキングは前記塗膜は剥離させるが前記光沢面にはダメージを与えない弱い出力のレザー光線を照射すること特徴とする金属製ワークの加工方法。   A polishing process for finishing the surface of a metal workpiece to a glossy surface, a coating process for applying a coating film to the glossy surface polished by the polishing process, and a coating applied by the coating process by irradiating with leather A laser irradiation step of marking a film, wherein the marking of the laser irradiation step irradiates a weak output laser beam that peels off the coating film but does not damage the glossy surface. Processing method. 前記レザー照射工程を複数回繰り返し実施する工程を含むことを特徴とする請求項1に記載の金属製ワークの加工方法。   The method for processing a metal workpiece according to claim 1, comprising a step of repeatedly performing the leather irradiation step a plurality of times. 前記レザー照射工程を実施した後にトップコートを形成するコーティング工程を含むことを特徴とする請求項1〜2に記載の金属製ワークの加工方法。   The metal workpiece processing method according to claim 1, further comprising a coating step of forming a top coat after performing the leather irradiation step.
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JP2006212647A (en) * 2005-02-01 2006-08-17 ▲コウ▼暉實業股▲分▼有限公司 Method for surface treatment
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CN105598587A (en) * 2016-03-23 2016-05-25 昆山宝锦激光拼焊有限公司 Method for removing coating of hot-rolled steel sheet by virtue of ultra-short pulse laser galvanometer
CN105892084A (en) * 2016-06-21 2016-08-24 河南平原光电有限公司 Aluminum-plated division component producing method

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