JP2009184039A - Sander - Google Patents

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Publication number
JP2009184039A
JP2009184039A JP2008024455A JP2008024455A JP2009184039A JP 2009184039 A JP2009184039 A JP 2009184039A JP 2008024455 A JP2008024455 A JP 2008024455A JP 2008024455 A JP2008024455 A JP 2008024455A JP 2009184039 A JP2009184039 A JP 2009184039A
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Japan
Prior art keywords
base
abrasive paper
motor
paper
shape
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Withdrawn
Application number
JP2008024455A
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Japanese (ja)
Inventor
Takao Osawa
孝雄 大澤
Masahiro Isono
昌宏 磯野
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Koki Holdings Co Ltd
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Hitachi Koki Co Ltd
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Application filed by Hitachi Koki Co Ltd filed Critical Hitachi Koki Co Ltd
Priority to JP2008024455A priority Critical patent/JP2009184039A/en
Publication of JP2009184039A publication Critical patent/JP2009184039A/en
Withdrawn legal-status Critical Current

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  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a sander capable of grinding a narrow space and a corner and having inexpensive abrasive paper by eliminating waste in cutting out the abrasive paper. <P>SOLUTION: In the sander comprising a motor, a housing for accommodating the motor, and a base to which the power of the motor is transmitted, a shape of the base and the abrasive paper 7 detachable to the base is pentagonal having a combination of a rectangle and an isosceles triangle. In the abrasive paper with a shape of rectangular, three perforated lines 7a, 7b and 7c are provided to allow a rectangle, an isosceles triangle and a right-angled triangle to be separated. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、本体に内蔵されたモーターの回転運動を偏心機構を介してベースを直行状に連結し、ベースの底面に取付けらた研磨紙によって被研磨材の表面を研磨するオービタルサンダ等のサンダに関するものである。   The present invention relates to a sander such as an orbital sander that polishes the surface of a material to be polished by polishing paper attached to a bottom surface of the base by connecting the base in a straight line through a rotating mechanism of a motor built in the main body via an eccentric mechanism. It is about.

従来のサンダは、狭いスペースや隅部の研磨作業が行なえるようにベースおよび研磨紙の形状は、三角形あるいは、五角形に似た形のものが多く採用されている。   In the conventional sander, the shape of the base and the polishing paper is often a triangle or a shape similar to a pentagon so that a narrow space or corner can be polished.

しかし、従来の研磨紙は、図4、5に示すとおり、角部がR形状であったり、各頂点を結ぶ線が大きなR形状となっている。   However, as shown in FIGS. 4 and 5, in the conventional abrasive paper, the corners are R-shaped, and the lines connecting the vertices are large R-shaped.

また、上述した研磨紙の形状の他に四角形の形状のものもあるが、隅部の深さによっては、研磨作業が困難であり、一般的に狭いスペースや隅部の研磨作業には使用しない。   In addition to the shape of the above-mentioned abrasive paper, there are also rectangular shapes, but depending on the depth of the corner, the polishing operation is difficult and is generally not used for polishing work in narrow spaces and corners. .

特開平7−136919号公報JP-A-7-136919

従来のサンダを使用しての作業に用いられる研磨紙7は、図4、5に示すとおり、角部がR形状であったり、各頂点を結ぶ線が大きなR形状となっているため、研磨紙7の材料取り時の歩留まりが悪く、研磨紙7の廃棄部7dが出てくるため、無駄になっていた。研磨紙7の価格は、この廃棄部7dも含むため、高額となってしまう。   As shown in FIGS. 4 and 5, the polishing paper 7 used for the work using the conventional sander has an R shape at the corners or a large R shape at the line connecting the vertices. Since the yield at the time of picking up the material of the paper 7 is poor and the discarding part 7d of the abrasive paper 7 comes out, it is wasted. The price of the polishing paper 7 is expensive because it includes the discarding section 7d.

また、研磨紙7の形状が四角形のものは、隅部の深さによっては、研磨作業が困難であり、一般的に狭いスペースや隅部の研磨作業には使用できない。   In addition, when the shape of the abrasive paper 7 is rectangular, the polishing operation is difficult depending on the depth of the corner, and generally cannot be used for polishing work in a narrow space or corner.

本発明の目的は,上記した従来技術の問題を解消し、狭いスペースや隅部の研磨作業ができ、研磨紙7の材料取り時の無駄を無くすことにより、安価な研磨紙7を有するサンダを提供することである。   The object of the present invention is to solve the above-mentioned problems of the prior art, perform a polishing operation in a narrow space and corners, and eliminate the waste when taking the material of the abrasive paper 7, thereby reducing the sander having the inexpensive abrasive paper 7. Is to provide.

上記課題を解決するために本発明は、モータと、モータを収容するハウジングと、モータの動力が伝達されるベースと、を有するサンダにおいて、ベース及びベースに着脱自在の研磨紙の形状を長方形と二等辺三角形を合わせた五角形としたことを特徴とする。   In order to solve the above problems, the present invention provides a sander having a motor, a housing for housing the motor, and a base to which the power of the motor is transmitted. It is characterized by a pentagon combining isosceles triangles.

また、研磨紙の形状を長方形とし、長方形と二等辺三角形、直角三角形が切り離し可能なように、ミシン目を3か所設けたことを特徴とする。   Further, the shape of the abrasive paper is rectangular, and three perforations are provided so that the rectangle can be separated from the isosceles triangle and the right triangle.

請求項1記載の発明によれば,ベースおよび研磨紙の形状を長方形と二等辺三角形を合わせた五角形としたので、狭いスペースや隅部の研磨作業ができ、研磨紙の材料取り時の歩留まりが良く、研磨紙の廃棄部を最小限にすることができ、廃棄部を最小限にする事により、研磨紙の価格を安価とすることができる。   According to the first aspect of the present invention, since the base and the abrasive paper are pentagons that are a combination of a rectangle and an isosceles triangle, a narrow space and corners can be polished, and the yield when the abrasive paper is taken is increased. The abrasive paper waste section can be minimized, and by minimizing the waste section, the price of the abrasive paper can be reduced.

請求項2記載の発明によれば、研磨紙の交換作業を容易に行うことができ作業効率を向上させることができる。   According to the second aspect of the present invention, the replacement work of the abrasive paper can be easily performed, and the work efficiency can be improved.

本発明の実施形態を図1、図2により説明する。図1は本発明の実施形態を示すサンダの要部断面図、図2は本発明の実施形態を示す研磨紙の平面図である。   An embodiment of the present invention will be described with reference to FIGS. FIG. 1 is a cross-sectional view of a main part of a sander showing an embodiment of the present invention, and FIG. 2 is a plan view of a polishing paper showing an embodiment of the present invention.

図1において、ハウジング1内には、モーター2が内臓され、モーター2のモーター軸2aには、バランスファン3が固定されている。バランスファン3には、モーター軸2aと偏心した位置にボールベアリング4が軸支され、ボールベアリング4の外周には、ベース5が回転自在に軸支されている。また、ベース5の上端には、複数のレッグ8が垂直に固定され、レッグ8の上端は、ハウジング1に固定されることで、ベース5は、ハウジング1の下方に支持される。   In FIG. 1, a motor 2 is built in a housing 1, and a balance fan 3 is fixed to a motor shaft 2 a of the motor 2. A ball bearing 4 is pivotally supported on the balance fan 3 at a position eccentric from the motor shaft 2 a, and a base 5 is pivotally supported on the outer periphery of the ball bearing 4. In addition, a plurality of legs 8 are fixed vertically to the upper end of the base 5, and the base 5 is supported below the housing 1 by fixing the upper ends of the legs 8 to the housing 1.

ベース5の底面には、ベース5と同形状のパット6が貼り付けられ、パッド6の底面には、研磨紙7が貼り付けられている。なお、研磨紙7はベースに着脱自在である。   A pad 6 having the same shape as the base 5 is affixed to the bottom surface of the base 5, and a polishing paper 7 is affixed to the bottom surface of the pad 6. The polishing paper 7 is detachable from the base.

モーター軸2aの回転により、バランスファン3が回転し、偏心した位置にあるボールベアリング4が偏心回転し、ベース5が円軌道運動(オービタル運動)し、ベース5の底面に設けた研磨紙7により、被研磨材を研磨する。   Due to the rotation of the motor shaft 2a, the balance fan 3 rotates, the ball bearing 4 at the eccentric position rotates eccentrically, the base 5 moves in a circular orbit (orbital movement), and the polishing paper 7 provided on the bottom surface of the base 5 The material to be polished is polished.

次に、本発明の詳細について図3を用いて説明する。なお、研磨紙7とベース5の形状は基本的に同一であるため、ベース5の形状に関しての説明は省略し研磨紙7の形状についてのみ説明する。   Next, details of the present invention will be described with reference to FIG. Since the shapes of the polishing paper 7 and the base 5 are basically the same, the description of the shape of the base 5 is omitted, and only the shape of the polishing paper 7 will be described.

研磨紙7の形状は長方形で、L1とL2が同じ長さになるようにミシン目7a、7bが設けれれている。   The shape of the abrasive paper 7 is rectangular, and perforations 7a and 7b are provided so that L1 and L2 have the same length.

通常、研磨作業をする際は、ミシン目7a、7bに沿って研磨紙7を切断し、長方形と二等辺三角形を合わせた五画形とし、パッド6に貼付け研磨作業を行なう。   Normally, when performing the polishing operation, the polishing paper 7 is cut along the perforations 7a and 7b to form a five-stroke shape that is a combination of a rectangle and an isosceles triangle.

通常、狭いスペース、あるいは隅部の研磨を行なうと、研磨紙7の三角の先端が先に磨耗しやすい。このため、通常は研磨紙7の二等辺三角形の部分を交換する必要がある。なお、長方形の部分は二等辺三角形の部分と比べると摩耗し難いので交換の頻度は低くなる。   Usually, when a narrow space or a corner is polished, the triangular tip of the polishing paper 7 tends to be worn first. For this reason, it is usually necessary to replace the isosceles triangular portion of the abrasive paper 7. The rectangular portion is less likely to be worn than the isosceles triangular portion, and therefore the frequency of replacement is low.

本考案では更に、研磨紙7の長方形と二等辺三角形を合わせた所にミシン目7cを設け、三角部を剥がし、研磨紙7のミシン目7a、7bで切断した部分を貼り付けることにより、無駄な研磨紙7がなくなる。   Furthermore, in the present invention, a perforation 7c is provided at a place where the rectangle and the isosceles triangle of the polishing paper 7 are combined, the triangular portion is peeled off, and a portion cut by the perforations 7a and 7b of the polishing paper 7 is pasted. No more abrasive paper 7 is left.

また、研磨紙7を長方形とすることで、大きな研磨紙7の素材から無駄なく研磨紙7を取る事ができ、歩留まりも良く、強いては価格も安くすることができる。   Further, by making the polishing paper 7 rectangular, the polishing paper 7 can be removed from the raw material of the large polishing paper 7 without waste, the yield is good, and the price can be reduced.

また、ミシン目7a、7b、7cを設けたことにより、研磨紙の交換作業を容易に行うことができ作業効率を向上させることができる。   Further, by providing the perforations 7a, 7b, 7c, the replacement work of the abrasive paper can be easily performed, and the working efficiency can be improved.

研磨紙7の材料取りの形状を、最初から長方形と二等辺三角形を合わせた五画形としても、破棄する部分が少なくなるのは、一目瞭然である。   Even if the shape of the material of the polishing paper 7 is a five-stroke shape that is a combination of a rectangle and an isosceles triangle from the beginning, it is obvious that the portion to be discarded decreases.

本発明の実施形態を示すサンダの要部断面図である。It is principal part sectional drawing of the sander which shows embodiment of this invention. 本発明の実施形態を示す図1のA方向矢視図1 is a view in the direction of arrow A in FIG. 1 showing an embodiment of the present invention. 本発明の実施形態を示す研磨紙の平面図。The top view of the abrasive paper which shows embodiment of this invention. 従来の実施形態を示す研磨紙の平面図。The top view of the abrasive paper which shows conventional embodiment. 従来の実施形態を示す研磨紙の平面図。The top view of the abrasive paper which shows conventional embodiment.

符号の説明Explanation of symbols

1…ハウジング、2…モーター、2a…モーター軸、3…バランスファン、4…ボールベアリング、5…ベース、6…パッド、7…研磨紙、7a、7b、7c…ミシン目、7d…破棄部、8…レッグ   DESCRIPTION OF SYMBOLS 1 ... Housing, 2 ... Motor, 2a ... Motor shaft, 3 ... Balance fan, 4 ... Ball bearing, 5 ... Base, 6 ... Pad, 7 ... Polishing paper, 7a, 7b, 7c ... Perforation, 7d ... Discarding part, 8 ... Leg

Claims (2)

モータと、
該モータを収容するハウジングと、
該モータの動力が伝達されるベースと、
を有するサンダにおいて、
該ベース及び該ベースに着脱自在の研磨紙の形状を長方形と二等辺三角形を合わせた五角形としたことを特徴とするサンダ。
A motor,
A housing for housing the motor;
A base to which the power of the motor is transmitted;
In sanda with
A sander characterized in that the shape of the base and the abrasive paper detachably attached to the base is a pentagon that combines a rectangle and an isosceles triangle.
該研磨紙の形状を長方形とし、長方形と二等辺三角形、直角三角形が切り離し可能なように、ミシン目を3か所設けたことを特徴とする請求項1記載のサンダ。   2. The sander according to claim 1, wherein the shape of the abrasive paper is a rectangle, and three perforations are provided so that the rectangle can be separated from an isosceles triangle and a right triangle.
JP2008024455A 2008-02-04 2008-02-04 Sander Withdrawn JP2009184039A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2008024455A JP2009184039A (en) 2008-02-04 2008-02-04 Sander

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2008024455A JP2009184039A (en) 2008-02-04 2008-02-04 Sander

Publications (1)

Publication Number Publication Date
JP2009184039A true JP2009184039A (en) 2009-08-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
JP2008024455A Withdrawn JP2009184039A (en) 2008-02-04 2008-02-04 Sander

Country Status (1)

Country Link
JP (1) JP2009184039A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014016941A1 (en) * 2012-07-26 2014-01-30 岩本宏憲 Method for repairing pc light covers

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014016941A1 (en) * 2012-07-26 2014-01-30 岩本宏憲 Method for repairing pc light covers
JP5908980B2 (en) * 2012-07-26 2016-04-26 岩本 宏憲 Repair method of PC light cover

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Effective date: 20110405