JP2009173993A - Apparatus for watering cooling cast slab - Google Patents

Apparatus for watering cooling cast slab Download PDF

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JP2009173993A
JP2009173993A JP2008013221A JP2008013221A JP2009173993A JP 2009173993 A JP2009173993 A JP 2009173993A JP 2008013221 A JP2008013221 A JP 2008013221A JP 2008013221 A JP2008013221 A JP 2008013221A JP 2009173993 A JP2009173993 A JP 2009173993A
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slab
structural member
heat insulating
insulating structural
cooling
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JP5245423B2 (en
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Yoshinori Ishibashi
義則 石橋
Masaaki Yamade
雅章 山出
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Nippon Steel Corp
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Sumitomo Metal Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a watering cooling apparatus by which the warp of stacked cast slabs is prevented and at the same time, the cast slab can efficiently be cooled without lowering productivity and increasing cost. <P>SOLUTION: The apparatus for watering cooling the high-temperature cast slabs 1 stacked after casting, includes a water-spraying device 10 for watering cooling both side surfaces in the longitudinal direction of the stacked high temperature cast slabs 1, and a heat-insulating structural member 6 for covering the upper surface of the cast slab 101 positioned at the uppermost step of the stacked high temperature cast slabs 1. The heat-insulating structural member 6 is preferably set ascendably/descendably with a winding-up system of wire 7, etc., onto a drum 5, in the upper surface and the upper part of the cast slab 101 positioned at the uppermost step. Further, the heat-insulating structural member 6 is preferably formed by successively connecting steel-made box-type structural parts 3, in which the lower face is opened and the inner part is spaced. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、積層された高温のスラブ鋳片の側面を散水冷却するとともに、最上段スラブの上面を断熱構造物により保温することにより、鋳片の反りを発生させることなく、効率よく冷却することのできるスラブ鋳片の散水冷却装置に関する。   The present invention cools the side surfaces of the laminated high-temperature slab slabs by sprinkling and efficiently cools the upper surface of the uppermost slab with a heat insulating structure without causing warpage of the slabs. The present invention relates to a sprinkling water cooling device for slab slabs.

連続鋳造後の高温のスラブ鋳片を冷却する際には、冷却過程においてスラブ鋳片の表面と裏面との間に温度差が生じ、この温度差による熱収縮率の差や相変化による膨張に起因して鋳片に反りが発生しやすく、この反りが、鋳片の冷却完了後も残留する。上記のスラブ鋳片の反りは、散水冷却前の鋳片の表面温度が600℃以上の場合に顕著に表れやすい。   When cooling a high-temperature slab slab after continuous casting, a temperature difference occurs between the front and back surfaces of the slab slab during the cooling process, and this causes a difference in thermal shrinkage due to this temperature difference and expansion due to phase change. As a result, the slab is likely to warp, and this warp remains even after the slab has been cooled. The warp of the slab slab is likely to appear remarkably when the surface temperature of the slab before water spray cooling is 600 ° C. or higher.

高温の鋳片を冷却する場合の鋳片の反りを防止するための従来技術としては、例えば、下記の特許文献1〜特許文献3などに開示された方法が公知である。   As a conventional technique for preventing warpage of a slab when cooling a high-temperature slab, for example, methods disclosed in the following Patent Documents 1 to 3 and the like are known.

特許文献1には、連続鋳造された積層スラブを、側面の表面温度が600℃以下になるまで大気中で放冷後、積層された最上段のスラブの上面から所定の範囲を除く両側面を散水冷却する方法が開示されている。また、特許文献2には、連続鋳造後の高温の鋳片に散水処理および散水停止処理を周期的に繰り返し施すことにより鋳片を冷却する方法が開示されている。   In Patent Document 1, the continuously cast laminated slab is allowed to cool in the atmosphere until the surface temperature of the side surface becomes 600 ° C. or lower, and then both side surfaces excluding a predetermined range from the upper surface of the laminated uppermost slab. A method of water spray cooling is disclosed. Patent Document 2 discloses a method for cooling a slab by periodically repeating watering treatment and watering stop treatment on a high-temperature slab after continuous casting.

上記の文献に開示された冷却方法は、鋳片の反りの発生を大幅に低減できる優れた冷却方法であるが、鋳片の反りを皆無とすることは難しい。鋳片の反りを皆無とするためには、所定の鋳片表面温度以下の範囲における散水冷却や、散水処理と散水停止処理との繰り返しによる冷却方法のみでは不十分であり、鋳片の表面と裏面との温度差を積極的に低減する方策を講じることが肝要であり、そのための冷却装置の開発が必要である。   The cooling method disclosed in the above document is an excellent cooling method that can significantly reduce the occurrence of warpage of the slab, but it is difficult to eliminate the slab warpage. In order to eliminate the warpage of the slab, water cooling in a range below a predetermined slab surface temperature or a cooling method by repeating sprinkling treatment and water spray stop treatment is not sufficient. It is important to take measures to actively reduce the temperature difference from the back surface, and it is necessary to develop a cooling device for that purpose.

鋳片の表面と裏面との温度差を積極的に低減する方法として、特許文献3には、下記の冷却方法が開示されている。すなわち、積層高温スラブの最上段スラブの上面に水滴付着防止処置を施して、高温スラブの長手方向両側面に冷却水を散水する鋳片の冷却方法が開示されている。同文献では、水滴付着防止処置の具体例として、最上段スラブの上面に厚鋼板を積載する方法が記載されているが、この厚鋼板の運搬、積載および取外し作業には多大な工数とコストとを要し、さらに、上記厚鋼板の分だけ、冷却されるスラブの積載枚数が減少するという問題がある。   As a method of actively reducing the temperature difference between the front and back surfaces of the slab, Patent Document 3 discloses the following cooling method. That is, a method for cooling a slab is disclosed in which water droplet adhesion prevention treatment is performed on the upper surface of the uppermost slab of a laminated high temperature slab, and cooling water is sprayed on both side surfaces in the longitudinal direction of the high temperature slab. In this document, as a specific example of water droplet adhesion prevention treatment, a method of loading a thick steel plate on the upper surface of the uppermost slab is described, but the transportation, loading and removal work of this thick steel plate requires a great amount of man-hours and costs. Furthermore, there is a problem that the number of stacked slabs to be cooled is reduced by the amount of the thick steel plate.

特開2006−55865号公報(特許請求の範囲および段落[0025]〜[0027])JP 2006-55865 A (Claims and paragraphs [0025] to [0027]) 特願2007−36640号(特許請求の範囲および段落[0015]〜[0018])Japanese Patent Application No. 2007-36640 (Claims and paragraphs [0015] to [0018]) 特開平11−286728号公報(特許請求の範囲および段落[0004])JP 11-286728 A (Claims and paragraph [0004])

前記のとおり、高温のスラブ鋳片の冷却に関する従来技術には、下記の(a)および(b)の問題があった。すなわち、(a)スラブ鋳片を、表面温度が例えば600℃以下の範囲において散水冷却する方法、または、これに散水処理と散水停止処理との繰り返しを組み合わせた冷却方法では、鋳片の反りを抜本的に防止することは困難であること、および(b)積層高温スラブの最上段スラブの上面に厚鋼板などの水滴付着防止材を積載する方法により、鋳片の反りを防止することは可能であるが、水滴防止用厚鋼板の運搬、積載および取外し作業を要し、生産性の低下およびコスト上昇が避けられない、といった問題である。   As described above, the prior art relating to cooling of a high-temperature slab cast has the following problems (a) and (b). That is, (a) the slab slab is sprinkled and cooled in a range where the surface temperature is, for example, 600 ° C. or less, or the cooling method in which the sprinkling treatment and the sprinkling stop treatment are combined with this, the slab slab warps. It is difficult to prevent drastically, and (b) it is possible to prevent slab warpage by a method of loading a water droplet adhesion prevention material such as a thick steel plate on the upper surface of the uppermost slab of the laminated high temperature slab However, there is a problem that it is necessary to transport, load and remove the thick steel plate for preventing water droplets, resulting in a reduction in productivity and an increase in cost.

本発明は、上記の問題に鑑みてなされたものであり、その課題は、積層された高温スラブ鋳片の側面を散水冷却するとともに、最上段スラブの上面を断熱構造物により保温することにより、鋳片の反りを防止すると同時に、生産性の低下およびコスト上昇をともなうことなく、スラブを効率よく冷却することのできる散水冷却装置を提供することにある。   The present invention has been made in view of the above problems, and the problem is that the side surface of the laminated high-temperature slab slab is water-cooled and the upper surface of the uppermost slab is kept warm by a heat insulating structure. It is an object of the present invention to provide a sprinkler cooling apparatus that can efficiently cool a slab without preventing the slab from warping and at the same time reducing productivity and increasing costs.

スラブ鋳片の冷却場は、高熱かつ水蒸気雰囲気下にあり、機械装置においては熱歪が発生しない構造、電気設備においては耐熱性および耐水性が特に要求される。したがって、本発明の課題は、より詳細には、上記の要求を満足し、手介入を行うことなく、連続的に上記断熱構造物による最上段スラブ上面の被覆および被覆除去操作が可能であるとともに、積層されたスラブ鋳片の側面を散水冷却することのできる散水冷却装置を提供することにある。   The cooling field for the slab slab is highly heated and in a steam atmosphere, and heat resistance and water resistance are particularly required for electrical equipment and a structure that does not generate thermal strain in mechanical devices. Therefore, more specifically, the object of the present invention is to satisfy the above-mentioned requirements, and to continuously cover and remove the top surface of the uppermost slab with the above-mentioned heat insulation structure without performing manual intervention. Another object of the present invention is to provide a water spray cooling device capable of water cooling the side surfaces of laminated slab cast pieces.

本発明者らは、上記の課題を解決するため、600℃以上の高温から散水冷却を行ってもスラブの残留反り(以下、単に「反り」とも記す)を生じさせることのない散水冷却装置について検討および開発を行い、下記の(a)および(b)の知見を得て、本発明を完成させた。   In order to solve the above problems, the present inventors have made a water spray cooling device that does not cause residual warpage of the slab (hereinafter also simply referred to as “warp”) even when water spray cooling is performed from a high temperature of 600 ° C. or higher. After studying and developing, the following findings (a) and (b) were obtained, and the present invention was completed.

(a)鋳片における反りの発生過程は、下記のとおりである。図1は、鋳片における反りの発生過程を模式的に示す図であり、同図(a)は、散水冷却を開始した直後の状態を、同図(b)は、その後、最上段のスラブが上反りを起こした状態を、同図(c)は、その後、最上段のスラブが水平な状態に復帰した状態を、そして、同図(d)は、さらに、下反りへと進行した状態を、それぞれ示す。   (A) The process of warping in the slab is as follows. FIG. 1 is a diagram schematically showing a warp generation process in a slab. FIG. 1 (a) shows a state immediately after the start of sprinkling cooling, and FIG. 1 (b) shows an uppermost slab after that. (C) shows a state in which the uppermost slab has returned to a horizontal state, and (d) further shows a state in which the upper slab has progressed downward. Are shown respectively.

(a−1)連続鋳造後の高温のスラブを散水冷却すると、散水がスラブの上面にかかりやすく、また、発生した水蒸気の蒸発潜熱による冷却効果により、積層された最上段のスラブでは、スラブ上面における冷却が下面における冷却よりも急速に進行する。その結果、スラブの上面と下面との温度差に起因して上反り(下に凸形状の反り)が発生する(図1(a)および図1(b))。   (A-1) When the high-temperature slab after continuous casting is sprinkled and cooled, the sprinkling is likely to be applied to the upper surface of the slab, and due to the cooling effect due to the latent heat of vaporization of the generated water vapor, Cooling at a more rapid rate than cooling at the lower surface. As a result, an upward warp (a warped convex shape) occurs due to a temperature difference between the upper surface and the lower surface of the slab (FIGS. 1A and 1B).

(a−2)上記(a−1)にて述べた上反りは、その後、スラブの自重により本来の水平な状態に復帰する(同図(c))。しかし、さらに、冷却が進むと、冷却水および水蒸気により、最上段スラブの下面の冷却が進行し、スラブ上面と下面とにおける冷却の進行状況の差が小さくなって、逆に、下反り(上に凸形状の反り)が発生する。この下反りが残留反りとして残る(同図(c))。   (A-2) The warpage described in the above (a-1) then returns to the original horizontal state by the weight of the slab ((c) in the figure). However, as cooling progresses further, cooling of the lower surface of the uppermost slab proceeds with cooling water and water vapor, and the difference in the progress of cooling between the upper surface and the lower surface of the slab becomes smaller. Convex warpage). This downward warp remains as a residual warp ((c) in the figure).

(b)上記(a)にて述べた反りを防止するためには、積層された最上段スラブの上面を断熱部材により覆うことにより上面と下面とにおける温度差を低減させながら、散水冷却することが最も効果的である。断熱部材による最上段スラブ上面の被覆および被覆解除を繰り返し安定して実施することのできる耐熱性に優れた装置としては、下記の機能または機構を有するものが好ましい。   (B) In order to prevent the warp described in (a) above, water spray cooling is performed while reducing the temperature difference between the upper surface and the lower surface by covering the upper surface of the laminated uppermost slab with a heat insulating member. Is the most effective. As an apparatus having excellent heat resistance capable of repeatedly and stably performing coating and uncovering of the upper surface of the uppermost slab with a heat insulating member, a device having the following functions or mechanisms is preferable.

(b−1)断熱構造部材は、積層された高温スラブ鋳片の最上段に位置するスラブ鋳片の上面およびその上方を昇降可能に構成されている。   (B-1) The heat insulating structural member is configured to be able to move up and down the upper surface of the slab cast slab positioned at the uppermost stage of the stacked high-temperature slab cast slab.

(b−2)断熱構造部材は、その部材に取り付けられた鋼製のワイヤーまたはチェーンをドラムに巻き取り、または巻き戻すことにより昇降可能に構成されている。   (B-2) The heat insulating structural member is configured to be movable up and down by winding or rewinding a steel wire or chain attached to the member around the drum.

(b−3)断熱構造部材は、最上段のスラブ鋳片の上面を覆う箱型形状を有し、箱形形状の下面が開口し、かつ内部が空間である鋼製の箱型構造物により構成されている。   (B-3) The heat insulating structural member has a box shape that covers the upper surface of the uppermost slab slab, the lower surface of the box shape is opened, and the inside is a space made of steel. It is configured.

(b−4)断熱構造部材は、鋼製の箱型構造物が、高温スラブ鋳片の長手方向に一体構造をなすか、または2個以上に分割された箱型構造物が連接された構造を有する。   (B-4) The heat insulating structural member is a structure in which a steel box-shaped structure forms an integral structure in the longitudinal direction of a high-temperature slab cast piece or a box-shaped structure divided into two or more pieces is connected. Have

本発明は、上記の知見に基いて完成されたものであり、その要旨は、下記の(1)〜(5)に示すスラブの冷却方法にある。   This invention is completed based on said knowledge, The summary exists in the cooling method of the slab shown to following (1)-(5).

(1)鋳造後の積層された高温スラブ鋳片の散水冷却装置であって、該積層された高温スラブ鋳片の長手方向の両側面を散水冷却するための散水スプレー装置と、該積層された高温スラブ鋳片の最上段に位置するスラブ鋳片の上面を覆う断熱構造部材とを有することを特徴とする積層高温スラブ鋳片の散水冷却装置。   (1) A water spray cooling device for laminated high-temperature slab slabs after casting, the water spray spraying device for sprinkling and cooling both longitudinal sides of the laminated high-temperature slab slabs A sprinkling cooling device for laminated high-temperature slab slabs, comprising: a heat insulating structural member that covers an upper surface of the slab slab located at the uppermost stage of the high-temperature slab slabs.

(2)前記断熱構造部材は、前記積層された高温スラブ鋳片の最上段に位置するスラブ鋳片の上面およびその上方を昇降可能に設置されていることを特徴とする前記(1)に記載の積層高温スラブ鋳片の散水冷却装置。   (2) The heat insulating structural member is installed so as to be movable up and down above and above the upper surface of the slab slab positioned at the uppermost stage of the laminated high temperature slab slab. Water spray cooling device for laminated high temperature slab slabs.

(3)前記断熱構造部材は、該部材に取り付けられた該部材懸架用の鋼製ワイヤーまたはチェーンをドラムにより巻き取り、または巻き戻すことにより昇降可能とされたことを特徴とする前記(2)に記載の積層高温スラブ鋳片の散水冷却装置。   (3) The heat insulating structural member can be moved up and down by winding or unwinding a steel wire or chain for suspending the member attached to the member with a drum. The sprinkling cooling device for the laminated high-temperature slab slab described in 1.

(4)前記断熱構造部材は、前記最上段のスラブ鋳片の上面を覆う箱型形状を有し、該箱形形状の下面が開口し、かつ内部が空間である鋼製の箱型構造物により構成されていることを特徴とする前記(1)〜(3)のいずれかに記載の積層高温スラブ鋳片の散水冷却装置。   (4) The heat insulating structural member has a box shape covering the upper surface of the uppermost slab slab, the lower surface of the box shape is open, and the interior is a space. It is comprised by these. The sprinkling cooling apparatus of the lamination | stacking high temperature slab slab in any one of said (1)-(3) characterized by the above-mentioned.

(5)前記断熱構造部材は、前記鋼製の箱型構造物が、高温スラブ鋳片の長手方向に一体構造をなすか、または2個以上に分割された箱型構造物が連接されてなることを特徴とする前記(4)に記載の積層高温スラブ鋳片の散水冷却装置。   (5) The heat insulating structural member is formed by connecting the steel box-type structure in the longitudinal direction of the high-temperature slab slab, or by connecting two or more box-type structures. The sprinkling cooling device for laminated high-temperature slab slab according to (4) above.

本発明において、「高温スラブ鋳片」とは、表面温度が100℃〜800℃の範囲にあるスラブ鋳片を意味する。   In the present invention, the “high temperature slab slab” means a slab slab whose surface temperature is in the range of 100 ° C. to 800 ° C.

「分割された箱型構造物が連接されてなる」とは、分割された箱型構造物が互いに剛体的に連結されるか、または屈曲可能に接続されて構成されていることを意味する。   The phrase “divided box-shaped structures are connected to each other” means that the divided box-shaped structures are rigidly connected to each other or bendably connected.

本発明の散水冷却装置は、積層された高温スラブ鋳片の側面を散水冷却するとともに、良好な操作性のもとに、最上段スラブの上面を断熱構造物により保温することにより、生産性の低下およびコスト上昇を招くことなく、鋳片の反りの発生を防止し、効率よくスラブを冷却することのできる散水冷却装置である。したがって、本発明のスラブ鋳片の冷却装置は、高熱かつ水蒸気雰囲気下にあるスラブ鋳片の冷却工程において、装置トラブルを起こすことなく、安定してスラブを冷却することのできる散水冷却装置として、広範に活用できる。   The water spray cooling device of the present invention water-cools the side surfaces of the laminated high-temperature slab slabs and keeps the upper surface of the uppermost slab with a heat insulating structure under good operability, thereby improving productivity. It is a water spray cooling device capable of preventing the occurrence of warpage of a slab and efficiently cooling a slab without causing a decrease and an increase in cost. Therefore, the slab slab cooling device of the present invention is a sprinkler cooling device that can stably cool the slab without causing device trouble in the cooling process of the slab slab in a high-temperature and steam atmosphere. Can be used extensively.

本発明は、前記のとおり、鋳造後の積層された高温スラブ鋳片の散水冷却装置であって、積層された高温スラブ鋳片の長手方向の両側面を散水冷却するための散水スプレー装置と、積層された高温スラブ鋳片の最上段に位置するスラブ鋳片の上面を覆う断熱構造部材とを有する積層高温スラブ鋳片の散水冷却装置である(請求項1に係る発明)。以下に、本発明の内容についてさらに詳細に説明する。   The present invention, as described above, is a water spray cooling device for the laminated high temperature slab slab after casting, and a water spray device for water spray cooling both sides in the longitudinal direction of the laminated high temperature slab slab, A sprinkling and cooling device for laminated high-temperature slab slabs, comprising a heat-insulating structural member that covers an upper surface of the slab slabs positioned at the uppermost stage of the laminated high-temperature slab slabs (invention according to claim 1). Hereinafter, the contents of the present invention will be described in more detail.

1.基礎試験   1. Basic test

図2に、積層されたスラブ鋳片の反りの防止に関する基礎試験の方法を示す。同図(a)は、最上段スラブの上面をグラスウールにより覆った場合を、同図(b)は、最上段スラブの上面を鋼板製の箱型形状の断熱構造部材により覆った場合を、そして、同図(c)は、鋼板製の箱型形状の断熱構造部材の斜視図を、それぞれ示す。   FIG. 2 shows a basic test method for preventing warpage of laminated slab cast pieces. The figure (a) shows the case where the upper surface of the uppermost slab is covered with glass wool, the figure (b) shows the case where the upper surface of the uppermost slab is covered with a heat insulating structural member made of a steel plate, and (C) shows a perspective view of a box-shaped heat insulating structural member made of steel plate.

試験1として、図1(a)に示すとおり、積層された高温のスラブ鋳片上面にグラスウールを単体で載置することによりスラブの上面を覆い、この状態で積層されたスラブ鋳片の側面を散水冷却した。この試験の結果から、最上段のスラブ鋳片上面をグラスウールにより覆った場合には、グラスウールにより覆わない場合に比較して、鋳片の反りが明確に軽減されることが判明した。   As test 1, as shown in FIG. 1 (a), the upper surface of the slab is covered by placing glass wool alone on the upper surface of the laminated slab slab, and the side surface of the slab slab laminated in this state is covered. Water sprinkled cooling. From the results of this test, it was found that when the upper surface of the uppermost slab slab is covered with glass wool, the warpage of the slab is clearly reduced as compared with the case where it is not covered with glass wool.

試験2として、同図(b)に示すとおり、積層された高温のスラブ鋳片上面に鋼板製の箱型形状の断熱構造部材を載置することによりスラブの上面を覆い、この状態で積層されたスラブ鋳片の側面を散水冷却した。試験1の場合と同様に、スラブ鋳片上面を箱型形状の断熱構造部材により覆った場合には、鋳片の反りが明確に軽減された。   As test 2, as shown in FIG. 2B, the upper surface of the slab is covered by placing a box-shaped heat insulating structural member made of steel plate on the upper surface of the laminated high-temperature slab slab, and laminated in this state. The side surface of the slab slab was water-cooled. As in the case of Test 1, when the upper surface of the slab slab was covered with a box-shaped heat insulating structural member, the warpage of the slab was clearly reduced.

そこで、上記の試験結果に基づいて、実用化のための散水冷却装置の最良の形態について検討および開発を進めた。   Therefore, based on the above test results, the best mode of the sprinkler cooling device for practical use was studied and developed.

2.請求項2および3に係る発明
請求項2に係る発明は、断熱構造部材が、積層された高温スラブ鋳片の最上段に位置するスラブ鋳片の上面およびその上方を昇降可能に設置されている請求項1に記載の積層高温スラブ鋳片の散水冷却装置である。また、請求項3に係る発明は、断熱構造部材が、該部材に取り付けられた部材懸架用の鋼製ワイヤーまたはチェーンをドラムにより巻き取り、または巻き戻すことにより昇降可能とされた請求項2に記載の積層高温スラブ鋳片の散水冷却装置である。
2. Inventions according to Claims 2 and 3 In the invention according to Claim 2, the heat insulating structural member is installed so that it can be moved up and down above the upper surface of the slab slab positioned at the uppermost stage of the laminated high temperature slab slab. It is a sprinkling cooling apparatus of the lamination | stacking high temperature slab slab of Claim 1. Further, the invention according to claim 3 is the invention according to claim 2, wherein the heat insulating structural member can be moved up and down by winding or unwinding a steel wire or chain for suspending the member attached to the member with a drum. It is a water-cooling apparatus of the laminated high temperature slab cast described.

2−1.断熱構造部材の昇降機構
図3は、積層されたスラブ鋳片の散水冷却装置の側面図を示し、同図(a)は、断熱構造部材を最上段スラブの上面へ降下載置した状態を、同図(b)は、断熱構造部材を最上段スラブの上面から上昇除去した状態を表す。
2-1. FIG. 3 shows a side view of a sprinkling cooling device for stacked slab cast pieces, and FIG. 3 (a) shows a state in which the heat insulating structural member is lowered and placed on the upper surface of the uppermost slab. FIG. 4B shows a state in which the heat insulating structural member is lifted and removed from the upper surface of the uppermost slab.

同図(a)に示すとおり、積層されたスラブ鋳片1の最上段スラブの上方から断熱構造部材6を降下させて最上段スラブの上面に載置することにより、最上段スラブの上面を覆ってスラブ上面からの放熱を防止する。台車4上に積層して積載されたスラブ鋳片1の上面への断熱構造部材6の降下載置は、断熱構造部材6に取り付けられた該部材懸架用の鋼製ワイヤー7またはチェーンを巻き取りドラム5により巻き戻すことにより行い、一方、断熱構造部材6の上昇除去は、上記鋼製ワイヤー7またはチェーンを巻き取りドラム5に巻き取ることにより行う。   As shown in FIG. 2A, the heat insulating structural member 6 is lowered from above the uppermost slab of the laminated slab slab 1 and placed on the upper surface of the uppermost slab, thereby covering the upper surface of the uppermost slab. To prevent heat dissipation from the top surface of the slab. When the heat insulating structural member 6 is lowered and placed on the upper surface of the slab cast 1 stacked and loaded on the carriage 4, the steel wire 7 or the chain for suspension of the member attached to the heat insulating structural member 6 is wound up. On the other hand, the heat insulation structure member 6 is lifted and removed by winding the steel wire 7 or the chain around the winding drum 5.

スラブ鋳片の冷却場への台車4の出し入れ時には、断熱構造部材6を上昇させておき、台車4が断熱構造部材6の下方位置に停車した時に断熱構造部材6を降下させて、台車4上に積載された高温スラブ鋳片1の最上段スラブの上面に載置する。その後、散水ノズルから、積載スラブ鋳片の側面に冷却水を散水し、スラブ鋳片を冷却する。   When the cart 4 is put into and out of the cooling field of the slab slab, the heat insulating structural member 6 is raised, and when the cart 4 stops at a position below the heat insulating structural member 6, the heat insulating structural member 6 is lowered to Is placed on the upper surface of the uppermost slab of the high-temperature slab cast slab 1 loaded on the slab. Thereafter, cooling water is sprinkled from the watering nozzle onto the side surface of the loaded slab slab to cool the slab slab.

上記のように鋼製ワイヤーまたは鋼製チェーンにより断熱構造部材を懸架し、昇降させる方式を用いることにより、高温のスラブ鋳片からの熱に起因する駆動装置部の熱歪を回避し、操作の安定性および装置の耐久性を確保することができる。散水冷時に発生する水蒸気雰囲気下での耐食性および耐熱性をさらに向上させるには、ワイヤーなどの材質をステンレス鋼とすることが好ましい。   As described above, the heat insulation structure member is suspended by a steel wire or a steel chain, and by using a method of raising and lowering, the thermal distortion of the drive unit due to the heat from the high temperature slab slab is avoided, and the operation Stability and durability of the device can be ensured. In order to further improve the corrosion resistance and heat resistance in a water vapor atmosphere generated during spray water cooling, it is preferable to use stainless steel as the material such as a wire.

図4は、積層されたスラブ鋳片の散水冷却装置の正面図(図3におけるA方向矢視)を示し、最上段スラブの上面への断熱構造部材の降下載置および同上面からの断熱構造部材の上昇除去ならびにスラブ鋳片側面への散水状況を表す。   FIG. 4 is a front view of the sprinkling cooling device for laminated slab cast pieces (in the direction of arrow A in FIG. 3), and the heat-insulating structure member is lowered and placed on the upper surface of the uppermost slab and the heat-insulating structure from the upper surface. Represents the removal of members and water spraying on the slab slab side.

同図は、スラブ鋳片1を積載した3両の台車4を同時に冷却場に配置し、断熱構造部材6を各台車に積載された高温スラブ鋳片1の最上段スラブの上面に降下載置することによりスラブ上面を覆い、積載スラブの側面を散水ノズル10からの散水により冷却する散水冷却装置の例を示している。断熱構造部材6の昇降は、正逆回転する巻き取りドラム5に断熱構造材懸架用の鋼製ワイヤー7を巻き取り、または巻き戻すことにより行われる。この巻き取りドラム5は、巻き取り軸8に固着され、昇降駆動部11から繰り出されるチェーン9により正逆駆動回転する巻き取り軸8とともに回転する。   In the figure, three trolleys 4 loaded with slab slabs 1 are simultaneously placed in a cooling field, and a heat insulating structural member 6 is lowered and placed on the upper surface of the uppermost slab slab 1 loaded on each trolley. Thus, an example of a water spray cooling device that covers the upper surface of the slab and cools the side surface of the loaded slab with water spray from the water spray nozzle 10 is shown. The elevating and lowering of the heat insulating structural member 6 is performed by winding or rewinding the steel wire 7 for suspending the heat insulating structural material on the winding drum 5 that rotates forward and backward. The take-up drum 5 is fixed to the take-up shaft 8, and rotates together with the take-up shaft 8 that rotates forward and backward by a chain 9 that is fed out from the lifting drive unit 11.

上記のとおり、昇降駆動部11から、断熱構造部材6を昇降させる巻き取りドラム5を駆動回転させる巻き取り軸8への動力の伝達には、耐熱性を有する鋼製のチェーン9による動力伝達方式を採用した。また、昇降駆動部11は、例えば、巻き取り軸8の片端部の下方に設置し、高温鋳片からの輻射熱を遮蔽する防熱板12を設けて、昇降駆動部11の装置保護を行うことが好ましい。   As described above, the power transmission from the lifting drive unit 11 to the winding shaft 8 that drives and rotates the winding drum 5 that lifts and lowers the heat insulating structural member 6 is a power transmission system using a heat-resistant steel chain 9. It was adopted. Moreover, the raising / lowering drive part 11 is installed under the one end part of the winding shaft 8, for example, and the heat-insulating plate 12 which shields the radiant heat from a high temperature cast piece is provided, and the raising / lowering drive part 11 can be protected. preferable.

図5は、巻き取りドラム、ワイヤーおよび断熱構造部材の連結状況を示す部分詳細図を示し、同図(a)は、平面図(図4におけるB方向矢視)を、同図(b)は、側面図(図4におけるC方向矢視)を表す。   FIG. 5 is a partial detailed view showing a connection state of the winding drum, the wire, and the heat insulating structural member. FIG. 5 (a) is a plan view (in the direction of arrow B in FIG. 4), and FIG. The side view (C direction arrow view in FIG. 4) is represented.

同図に示される例では、断熱構造部材6は、2本の鋼製ワイヤー7により懸架され、駆動回転する巻き取り軸8に固着された巻き取りドラム5の正逆回転による鋼製ワイヤー7の巻き取り、または巻き戻しにより、積層されたスラブ鋳片1の最上段スラブの上面およびその上方を昇降作動する。   In the example shown in the figure, the heat insulating structural member 6 is suspended by two steel wires 7 and the steel wire 7 is rotated by forward and reverse rotation of a winding drum 5 fixed to a winding shaft 8 that is driven to rotate. By winding or unwinding, the upper surface of the uppermost slab of the laminated slab cast slab 1 is moved up and down.

2−2.断熱構造部材昇降用ワイヤーの駆動機構
図6は、断熱構造部材の昇降駆動部の一例を示す側面図(図4におけるC方向矢視である。同図において、実線で示す鋼製ワイヤー7およびリンク機構112は、断熱構造部材6を上昇させた場合を示し、破線で示す鋼製ワイヤー7およびリンク機構112は、断熱構造部材6を降下させた場合を示す。
2-2. FIG. 6 is a side view showing an example of the elevating drive unit of the heat insulating structural member (as viewed in the direction of the arrow C in FIG. 4. In FIG. 6, the steel wire 7 and the link shown by the solid line) The mechanism 112 shows a case where the heat insulating structural member 6 is raised, and the steel wire 7 and the link mechanism 112 shown by broken lines show a case where the heat insulating structural member 6 is lowered.

同図に示す例は、シリンダー111およびリンク機構112を組み合わせて、昇降駆動部11を構成した例である。シリンダー111のストロークをリンク支点113を支点としてリンク機構112により拡大し、巻き取りドラム5を回転させるための鋼製チェーン9を昇降駆動させることにより、小さなストロークのシリンダーを使用した場合においても、断熱構造部材6の降下および上昇ストロークをより大きくすることができる。   The example shown in the figure is an example in which the lift drive unit 11 is configured by combining the cylinder 111 and the link mechanism 112. Even when a small stroke cylinder is used, the stroke of the cylinder 111 is expanded by the link mechanism 112 with the link fulcrum 113 as a fulcrum, and the steel chain 9 for rotating the winding drum 5 is driven up and down. The descending and rising strokes of the structural member 6 can be further increased.

この例は、スラブ鋳片1の積載枚数が変更された場合にも、断熱構造部材6を最上段のスラブ鋳片の上面に容易に載置し、スラブ上面を覆って、スラブ上面からの熱放散を確実に防止することのできる昇降駆動機構である。スラブ鋳片1の積載枚数の変動量が少ない場合にはリンク機構112を採用せず、シリンダー111の出力側に直接、鋼製チェーン9を連結する簡素な構成を採用することも可能である。   In this example, even when the number of stacked slab slabs 1 is changed, the heat insulating structural member 6 is easily placed on the upper surface of the uppermost slab slab, covers the upper surface of the slab, and heat from the upper surface of the slab. It is an elevating drive mechanism that can reliably prevent diffusion. When the fluctuation amount of the number of stacked slab slabs 1 is small, it is possible to adopt a simple configuration in which the steel chain 9 is directly connected to the output side of the cylinder 111 without using the link mechanism 112.

ここで、巻き取りドラム5の駆動回転方式としては、シリンダー111により得られる往復運動を鋼製チェーン9などを介して回転運動に変換する方式の他に、下記の方式を採用することもできる。   Here, as a drive rotation method of the winding drum 5, the following method can be adopted in addition to the method of converting the reciprocating motion obtained by the cylinder 111 into the rotational motion via the steel chain 9 or the like.

図7は、巻き取りドラムの別の駆動回転方式を示す図であり、同図(a)は、平面図(図4におけるB方向矢視に相当)を、同図(b)は、側面図(図4におけるC方向矢視)を表す。   FIG. 7 is a diagram showing another drive rotation method of the winding drum, where FIG. 7A is a plan view (corresponding to the arrow B direction in FIG. 4), and FIG. 7B is a side view. (C direction arrow view in FIG. 4).

同図の例は、図4〜図6に示した例とは異なり、巻き取り軸8にモータ13の出力軸が直接、結合されている例である。このモータ13としては、巻き取り軸8の駆動に必要な負荷および断熱構造部材6の昇降速度に応じて、電動機、油圧モータ、エアーモータなどの回転アクチュエータを使うことができ、また、減速機構を介在させることもできる。   The example of the figure is an example in which the output shaft of the motor 13 is directly coupled to the winding shaft 8, unlike the examples shown in FIGS. 4 to 6. As the motor 13, a rotary actuator such as an electric motor, a hydraulic motor, an air motor or the like can be used according to the load necessary for driving the winding shaft 8 and the ascending / descending speed of the heat insulating structural member 6. It can also be interposed.

前記1.の基礎試験の項にて述べたとおり、積層スラブ鋳片の最上段スラブ鋳片の上面をグラスウールにより覆った場合、および鋼板製の箱型形状の断熱構造部材により覆った場合のいずれの場合にも、スラブ鋳片の上面からの熱放散が低減され、鋳片の反りは明らかに軽減された。鋼板製の箱型形状の断熱構造部材の詳細については、下記の3.にて説明を行うので、ここでは、グラスウールによる断熱構造部材について、さらに説明を加える。   1 above. As described in the basic test section, the upper surface of the uppermost slab slab of the laminated slab slab is covered with glass wool, or when covered with a box-shaped heat insulating structural member made of steel plate However, the heat dissipation from the upper surface of the slab slab was reduced, and the warpage of the slab was obviously reduced. For details of the box-shaped heat insulating structural member made of steel plate, the following 3. Therefore, here, a further description is added to the heat insulating structural member made of glass wool.

図8は、グラスウールを補強材により包んだ断熱構造部材の例を示す図である。グラスウール2は、最上段スラブ鋳片の上面への載置、同上面からの除去または昇降操作などにより、摩耗などの損傷を受けやすく、さらに、操作性にも劣る。したがって、同図に示すように、網状または枠状の補強材201により補強することにより、優れた断熱性を確保しながら、良好な操作性および寿命の延長を図ることができる。補強材は、高温鋳片から受ける熱による熱歪を回避する観点から、網状の構造のものが好ましく、材質としては、ステンレス鋼を採用することがさらに好ましい。   FIG. 8 is a diagram showing an example of a heat insulating structural member in which glass wool is wrapped with a reinforcing material. The glass wool 2 is susceptible to damage such as wear due to placement on the upper surface of the uppermost slab cast, removal from the upper surface, or a lifting operation, and is inferior in operability. Therefore, as shown in the figure, by reinforcing with a net-like or frame-like reinforcing material 201, good operability and long life can be achieved while ensuring excellent heat insulation. The reinforcing material preferably has a net-like structure from the viewpoint of avoiding thermal distortion due to heat received from the high temperature cast slab, and it is more preferable to employ stainless steel as the material.

3.請求項4および5に係る発明
請求項4に係る発明は、断熱構造部材が、最上段のスラブ鋳片の上面を覆う箱型形状を有し、箱形形状の下面が開口し、かつ内部が空間である鋼製の箱型構造物により構成されている請求項1〜3のいずれかに記載の積層高温スラブ鋳片の散水冷却装置である。また、請求項5に係る発明は、断熱構造部材は、鋼製の箱型構造物が、高温スラブ鋳片の長手方向に一体構造をなすか、または2個以上に分割された箱型構造物が連接されてなる請求項4に記載の積層高温スラブ鋳片の散水冷却装置である。
3. Inventions According to Claims 4 and 5 In the invention according to claim 4, the heat insulating structural member has a box shape covering the upper surface of the uppermost slab slab, the lower surface of the box shape is open, and the inside is It is a water spray cooling device of the lamination | stacking high temperature slab cast piece in any one of Claims 1-3 comprised by the steel box-type structure which is space. Further, the invention according to claim 5 is that the heat insulating structural member is a box-shaped structure in which the steel box-shaped structure forms an integral structure in the longitudinal direction of the high-temperature slab cast piece or is divided into two or more. The sprinkling cooling device for laminated high-temperature slab slabs according to claim 4, which is connected to each other.

前記の図8に示した断熱構造部材は、スラブ鋳片の上面と補強材201とが直接、接触する。スラブ鋳片の表面温度は500℃〜800℃程度の高温であることから、鋳片からの伝導伝熱などによる温度上昇により、補強材201の劣化が早く、寿命が短くなるといった問題がある。そこで、この点を改善した結果、下記の構造の断熱構造部材が効果的であることが判明した。   In the heat insulating structural member shown in FIG. 8, the upper surface of the slab slab and the reinforcing member 201 are in direct contact with each other. Since the surface temperature of the slab slab is a high temperature of about 500 ° C. to 800 ° C., there is a problem that the reinforcing material 201 is rapidly deteriorated and its life is shortened due to a temperature rise due to conduction heat transfer from the slab. Therefore, as a result of improving this point, it has been found that a heat insulating structural member having the following structure is effective.

図9は、箱型形状の断熱構造部材により最上段スラブ鋳片の上面を覆った状態を示す図であり、同図(a)は平面図を、同図(b)は側面図を表す。   FIG. 9 is a view showing a state in which the upper surface of the uppermost slab slab is covered with a box-shaped heat insulating structural member, where FIG. 9A shows a plan view and FIG. 9B shows a side view.

同図に示す断熱構造部材3の特徴は、箱形形状の下面が開口しており、最上段のスラブ鋳片101の上面と箱型形状の上面との間に空間すなわち空気層302を設けたことにある。このような構造とすることにより、前記図8に示したグラスウールを組み込んだ断熱構造部材に比較して、製作費が安価となり、かつ軽量な断熱構造部材とすることができる。また、スラブ鋳片101の上面と箱型形状の上面との間に空間を設けたことにより、断熱構造部材の熱負荷を軽減できるので、断熱構造部材の寿命の延長を図ることができる。   The feature of the heat insulating structural member 3 shown in the figure is that a box-shaped lower surface is open, and a space, that is, an air layer 302 is provided between the upper surface of the uppermost slab cast slab 101 and the box-shaped upper surface. There is. By adopting such a structure, the manufacturing cost can be reduced and a lightweight heat insulating structure member can be obtained as compared with the heat insulating structure member incorporating the glass wool shown in FIG. Further, since the space is provided between the upper surface of the slab cast slab 101 and the box-shaped upper surface, the heat load of the heat insulating structural member can be reduced, so that the life of the heat insulating structural member can be extended.

箱型形状の断熱構造部材が、種々のスラブ幅を有するスラブ鋳片101上に載置された場合にも、傾斜することなく安定した姿勢を保持し、スラブ鋳片101の上面と箱型形状の上面との間に一定の間隔を確保するためには、スペーサ301を設けることが好ましい。   Even when the box-shaped heat insulating structural member is placed on the slab cast slab 101 having various slab widths, it maintains a stable posture without inclining, and the upper surface of the slab cast 101 and the box-shaped A spacer 301 is preferably provided in order to ensure a certain distance from the upper surface of the substrate.

台車4上に積載されるスラブ鋳片1の長さは9〜10m程度である。したがって、積載スラブの最上段のスラブ鋳片の上面を覆う鋼製の箱型形状を有する断熱構造部材3のスラブ長手方向の長さは、可能な限りスラブ鋳片1の上記長さに近づけることが好ましい。そのためには、箱型形状の断熱構造部材3は、スラブ鋳片1の長手方向に長尺を有する一体構造とするか、または、例えば、長さが1m程度の箱型構造物に分割し、これを複数個連接して構成すればよい。   The length of the slab cast 1 loaded on the cart 4 is about 9 to 10 m. Therefore, the length of the slab longitudinal direction of the heat insulating structural member 3 having a steel box shape covering the upper surface of the uppermost slab slab of the loaded slab is as close as possible to the above length of the slab slab 1. Is preferred. For this purpose, the box-shaped heat insulating structural member 3 has an integral structure having a long length in the longitudinal direction of the slab cast piece 1 or is divided into, for example, a box-shaped structure having a length of about 1 m, What is necessary is just to comprise and connect these two or more.

分割された複数個の鋼製箱型構造物を連接して断熱構造部材を構成する場合は、箱型構造物1個当たりの長さが短いため、製作が容易であり、かつ、老朽化に応じて箱型構造物を1個毎に交換することができるという利点がある。また、鋼製の箱型構造物は、断熱性能、耐熱性および1個当たりの質量を考慮し、厚さが1〜3mm程度のステンレス鋼板製とし、上下方向の深さが10〜100mmの範囲とすることが好ましい。ここで、上下方向の深さが10mm程度と浅い場合は、箱型構造物の側面の板を省略しても、側面からの熱放散量が少ないため、上記と同様の効果を得ることができる。   When a plurality of divided steel box-type structures are connected to form a heat-insulating structural member, the length per box-type structure is short, making it easy and making it aging Accordingly, there is an advantage that the box-type structures can be exchanged one by one. Further, the steel box-type structure is made of a stainless steel plate having a thickness of about 1 to 3 mm in consideration of heat insulation performance, heat resistance and mass per piece, and a vertical depth of 10 to 100 mm. It is preferable that Here, when the depth in the vertical direction is as shallow as about 10 mm, even if the side plate of the box-type structure is omitted, the amount of heat dissipation from the side surface is small, so the same effect as described above can be obtained. .

4.断熱構造部材によるスラブ鋳片上面の被覆比率
グラスウールまたは箱型形状のいずれの断熱構造部材によりスラブ鋳片の上面を覆う場合においても、スラブ上面からの熱放散面積を低減して保温効果を高めることにより、鋳片の反りを効果的に防止することができる。実機設備における保温効果および経済性を考慮すると、鋳片の幅方向については85%以上を、同長手方向については65%以上を断熱構造部材により覆うことにより、高い保温効果が得られるので好ましい。鋳片の反りを皆無とする観点からは、鋳片幅方向の90%以上を、また、同長手方向の70%以上を断熱構造部材により覆うことがさらに好ましい。
4). Covering ratio of the upper surface of the slab slab with the heat insulating structural member When covering the upper surface of the slab slab with either a glass wool or box-shaped heat insulating structural member, the heat dissipating area from the upper surface of the slab is reduced to enhance the heat retaining effect. Thus, warping of the slab can be effectively prevented. Considering the heat retention effect and economic efficiency in the actual equipment, it is preferable to cover 85% or more in the width direction of the slab and 65% or more in the longitudinal direction with the heat insulating structural member, so that a high heat retention effect can be obtained. From the viewpoint of eliminating slab warpage, it is more preferable to cover 90% or more of the slab width direction and 70% or more of the slab width direction with a heat insulating structural member.

本発明に係る積層高温スラブ鋳片の冷却装置の効果を確認するため、以下に述べる試験を実施し、その結果を評価した。   In order to confirm the effect of the cooling device for the laminated high-temperature slab cast piece according to the present invention, the test described below was performed and the result was evaluated.

表1に、試験条件および試験結果を示した。   Table 1 shows test conditions and test results.

Figure 2009173993
Figure 2009173993

同表に示すとおり、試験条件として、スラブの初期表面温度、散水パターン、散水量、最上段スラブ上面の保温処置などを変化させ、スラブの反り量および冷却所要日数を調査した。   As shown in the same table, as the test conditions, the initial surface temperature of the slab, the water spray pattern, the water spray amount, the heat retention treatment on the upper surface of the uppermost slab, etc. were changed, and the amount of warpage of the slab and the number of days required for cooling were investigated.

(1)試験方法
連続鋳造により低炭素鋼のスラブを鋳造し、得られた、厚さ:227mm、幅:1250mm、および長さ:9mで、初期表面温度が700〜760℃の高温のスラブを用い、9枚(9段)の積層されたスラブの側面に散水を行う冷却試験を実施した。散水冷却には、横1列または複数列に配したフルコーンタイプのノズルを用い、スラブ上面または積層スラブ側面の表面温度が所定の温度に低下するまでスラブの表面に散水を行った。
(1) Test method A low-carbon steel slab was cast by continuous casting, and the resulting high-temperature slab having a thickness of 227 mm, a width of 1250 mm, and a length of 9 m and an initial surface temperature of 700 to 760 ° C was obtained. A cooling test was performed in which water was sprayed on the side surfaces of nine (9 steps) stacked slabs. For water spray cooling, a full cone type nozzle arranged in one or more rows was used, and water was sprayed on the surface of the slab until the surface temperature of the upper surface of the slab or the side surface of the laminated slab decreased to a predetermined temperature.

表1中に記載の「散水パターン」は、連続散水冷却または間欠散水冷却の区別を示し、さらに散水パターン中のA、BおよびCは、それぞれ散水時間、散水停止時間、および全散水冷却時間を表す。なお、同表中に記載された散水パターンは、本発明の散水冷却装置を用いた散水冷却パターンの一例であり、本発明はこれに限定されるものではない。   “Sprinkling pattern” described in Table 1 indicates the distinction between continuous water spray cooling or intermittent water spray cooling, and A, B, and C in the water spray pattern indicate water spray time, water spray stop time, and total water spray cooling time, respectively. To express. In addition, the watering pattern described in the table is an example of the watering cooling pattern using the watering cooling device of the present invention, and the present invention is not limited to this.

図10に、散水冷却方法における散水量の経時変化の概念図を示す。冷却試験中の間欠散水冷却では、同図に示す散水時間(A)、散水停止時間(B)および散水冷却開始から散水冷却終了までの全散水冷却時間(C)として、上記の表1中に示したA、BおよびCの各値を採用し、試験を行った。   In FIG. 10, the conceptual diagram of the time-dependent change of the watering amount in the watering cooling method is shown. In intermittent sprinkling cooling during the cooling test, the sprinkling time (A), sprinkling stop time (B) and total sprinkling cooling time (C) from the start of sprinkling cooling to the end of sprinkling cooling shown in FIG. Each value of A, B, and C shown was adopted and tested.

また、同表中に記載の「平均散水量」は、(全散水冷却時間内に散水した総散水量(L))/(散水冷却開始から散水冷却終了までの時間(min))/(冷却スラブの総質量(t))により算出される値を表す。   In addition, “average watering amount” described in the table is (total watering amount (L) sprayed within the total watering cooling time) / (time from the start of watering cooling to the end of watering cooling (min)) / (cooling The value calculated by the total mass (t) of the slab.

同表中に記載の「最上段スラブ保温処置」は、保温処置の有無を示し、「有り」との表記は、スラブ上面の保温処置として、幅:1m、長さ:1mおよび深さ:100mmの箱型構造物を8個連接して構成された断熱構造部材をスラブの上面に載置することにより保温処置を施したことを表し、また、「無し」との表示は何らの処置をも行わなかったことを表す。試験結果には表示しないが、深さが10mm(側面板なし)の断熱構造物を用いた場合においても同様の結果が得られた。   The “top slab heat treatment” in the table indicates the presence or absence of a heat treatment, and the notation “present” indicates a width of 1 m, a length of 1 m, and a depth of 100 mm as a heat treatment on the upper surface of the slab. This means that heat insulation was performed by placing a heat insulating structural member composed of eight box-shaped structures connected to the upper surface of the slab, and “None” indicates any treatment. Indicates that it was not done. Although not shown in the test results, similar results were obtained when a heat insulating structure having a depth of 10 mm (no side plate) was used.

散水冷却の後、スラブの表面温度が40℃以下となるまで放冷を行い、「反り量」の測定を行った。反り量の測定は、最上段スラブとその下段のスラブとの垂直方向の間隙を測定することにより行い、スラブの長手方向の単位長さ(m)当たりの反り量(mm)に換算して、これを表示した。   After sprinkling cooling, it was allowed to cool until the surface temperature of the slab became 40 ° C. or less, and the “warping amount” was measured. The measurement of the amount of warpage is performed by measuring the vertical gap between the uppermost slab and the lower slab, and converted to the amount of warpage (mm) per unit length (m) in the longitudinal direction of the slab, Displayed this.

「冷却日数」は、連続鋳造の鋳込み終了からスラブの表面温度が40℃に低下するまでの所要日数により表示した。冷却日数には散水冷却後の空冷を含む。   “Cooling days” is indicated by the required days from the end of continuous casting until the surface temperature of the slab drops to 40 ° C. The cooling days include air cooling after sprinkling cooling.

また、スラブの表面温度は、下記のとおり測定した。1枚のスラブの表面温度については、スラブの長手方向の片側側面の中央部において表面温度を測定し、これを表面温度とした。また、積層されたスラブの表面温度については、積層スラブの下から5枚目のスラブの長手方向の片側側面の中央部における表面温度を測定し、これを表面温度とした。なお、散水前の表面温度は放射型温度計により測定し、散水後の表面温度については、表面を乾燥後、接触型温度計により測定した。   Moreover, the surface temperature of the slab was measured as follows. Regarding the surface temperature of one slab, the surface temperature was measured at the center of one side surface in the longitudinal direction of the slab, and this was used as the surface temperature. Moreover, about the surface temperature of the laminated | stacked slab, the surface temperature in the center part of the one-side side surface of the longitudinal direction of the 5th slab from the bottom of the laminated slab was measured, and this was made into surface temperature. In addition, the surface temperature before watering was measured with the radiation type thermometer, and the surface temperature after watering was measured with the contact-type thermometer after drying the surface.

(2)試験結果
試験番号1および3は、本発明で規定する要件を満たさない比較例についての試験である。そのうち、試験番号1は、本発明の散水冷却装置を用いず、したがって、最上段スラブの保温処置を行わずに連続散水冷却を行った試験であり、試験番号3は、最上段スラブの保温処置を行わずに間欠散水冷却を行った試験である。これに対して、試験番号2、4および5は、本発明で規定する要件を満足する本発明例についての試験である。
(2) Test results Test numbers 1 and 3 are tests for comparative examples that do not satisfy the requirements defined in the present invention. Among them, test number 1 is a test in which the sprinkler cooling device of the present invention is not used, and therefore, continuous sprinkling cooling is performed without performing heat insulation treatment of the uppermost slab, and test number 3 is heat insulation treatment of the uppermost slab. This is a test in which intermittent sprinkling cooling is performed without performing the above. On the other hand, test numbers 2, 4 and 5 are tests on the present invention examples that satisfy the requirements defined in the present invention.

比較例の試験番号1および3では、本発明例に比して反り量が大きい。最上段スラブの保温処置を行わずに間欠散水冷却のみを行った比較例の試験番号3では、連続散水冷却を行った試験番号1に比較して反り量が軽減されたものの、反り量を皆無とすることはできなかった。   In the test numbers 1 and 3 of the comparative examples, the amount of warpage is larger than that of the inventive example. In test number 3 of the comparative example in which only the intermittent sprinkling cooling was performed without performing the heat treatment of the uppermost slab, the warping amount was reduced as compared with test number 1 in which continuous sprinkling cooling was performed, but there was no warping amount. It was not possible.

連続散水冷却を行った比較例の試験番号1に比して、本発明の散水冷却装置を用いて、連続冷却を行い、且つ最上段スラブの保温処置を実施した本発明例の試験番号2は、反り量が減少しており、本発明の装置を使用した効果が発揮された。さらに、本発明の散水冷却装置を用いて、間欠散水冷却を行い、且つ最上段スラブの保温処置を実施した本発明例の試験番号4および5では、反り量が皆無の極めて良好な結果が得られた。   Compared with test number 1 of the comparative example in which continuous water spray cooling was performed, test number 2 of the present invention example in which the water cooling device of the present invention was used for continuous cooling and the heat treatment of the uppermost slab was performed was The amount of warpage was reduced, and the effect of using the apparatus of the present invention was exhibited. Furthermore, in the test numbers 4 and 5 of the present invention example in which intermittent sprinkling cooling was performed using the sprinkling cooling apparatus of the present invention and the heat treatment of the uppermost slab was performed, extremely good results with no warpage were obtained. It was.

本発明の散水冷却装置は、積層された高温スラブ鋳片の側面を散水冷却するとともに、良好な操作性のもとに、最上段スラブの上面を断熱構造物により保温することにより、生産性の低下やコスト上昇を招くことなく、鋳片の反りの発生を防止し、効率よくスラブを冷却することのできる散水冷却装置である。したがって、本発明のスラブ鋳片の冷却装置は、高熱かつ水蒸気雰囲気下にあるスラブ鋳片の冷却工程において、装置トラブルを起こすことなく、長期にわたり安定して稼働させることのできる簡便な散水冷却装置として、広範に適用できる。   The water spray cooling device of the present invention water-cools the side surfaces of the laminated high-temperature slab slabs and keeps the upper surface of the uppermost slab with a heat insulating structure under good operability, thereby improving productivity. It is a water spray cooling device that can prevent the occurrence of warpage of a slab and efficiently cool a slab without causing a decrease or an increase in cost. Therefore, the slab slab cooling device of the present invention is a simple sprinkling cooling device that can be stably operated over a long period of time without causing any trouble in the slab slab cooling process under high heat and steam atmosphere. As a broad application.

図1は、積層されたスラブ鋳片における反りの発生過程を模式的に示す図であり、同図(a)は、散水冷却を開始した直後の状態を、同図(b)は、その後、最上段のスラブが上反りを起こした状態を、同図(c)は、その後、最上段のスラブが水平な状態に復帰した状態を、そして、同図(d)は、さらに、下反りへと進行した状態を、それぞれ示す。FIG. 1 is a diagram schematically showing a warpage generation process in laminated slab cast pieces, in which FIG. 1 (a) shows a state immediately after the start of water spray cooling, and FIG. The state in which the uppermost slab has warped, (c) in the same figure shows the state in which the uppermost slab has returned to the horizontal state, and (d) in FIG. And the state of progress. 積層されたスラブ鋳片の反りの防止に関する基礎試験の方法を示す図であり、同図(a)は、最上段スラブの上面をグラスウールにより覆った場合を、同図(b)は、最上段スラブの上面を鋼板製の箱型形状の断熱構造部材により覆った場合を、そして、同図(c)は、鋼板製の箱型形状の断熱構造部材の斜視図を、それぞれ示す。It is a figure which shows the method of the basic test regarding prevention of the curvature of the laminated slab cast slab, The figure (a) shows the case where the upper surface of the uppermost slab is covered with glass wool, The figure (b) shows the uppermost stage. The case where the upper surface of the slab is covered with a box-shaped heat insulating structural member made of a steel plate, and FIG. 7C shows a perspective view of the box-shaped heat insulating structural member made of a steel plate. 積層されたスラブ鋳片の散水冷却装置の側面図を示し、同図(a)は、断熱構造部材を最上段スラブの上面へ降下載置した状態を、同図(b)は、断熱構造部材を最上段スラブの上面から上昇除去した状態を表す。The side view of the sprinkling cooling device of the laminated slab cast pieces is shown, in which FIG. (A) shows the state where the heat insulating structural member is lowered and placed on the upper surface of the uppermost slab, and FIG. Represents a state in which is lifted and removed from the upper surface of the uppermost slab. 積層されたスラブ鋳片の散水冷却装置の正面図(図3におけるA方向矢視)を示し、最上段スラブの上面への断熱構造部材の降下載置および同上面からの断熱構造部材の上昇除去ならびにスラブ鋳片側面への散水状況を表す。The front view (arrow A direction arrow in FIG. 3) of the sprinkling cooling device of the laminated slab slabs is shown, and the heat-insulating structural member is lowered and placed on the upper surface of the uppermost slab and the heat-insulating structural member is removed from the upper surface. In addition, it shows the watering condition on the side of the slab slab. 巻き取りドラム、ワイヤーおよび断熱構造部材の連結状況を示す部分詳細図であり、同図(a)は、平面図(図4におけるB方向矢視)を、同図(b)は、側面図(図4におけるC方向矢視)を表す。It is a partial detail drawing which shows the connection state of a winding drum, a wire, and a heat insulation structural member, The figure (a) is a top view (B direction arrow in FIG. 4), The figure (b) is a side view ( (C direction arrow in FIG. 4). 断熱構造部材の昇降駆動部の一例を示す側面図(図4におけるC方向矢視である。It is a side view which shows an example of the raising / lowering drive part of a heat insulation structure member (C direction arrow in FIG. 4). 巻き取りドラム、ワイヤーおよび断熱構造部材の連結状況を示す別の部分詳細図であり、同図(a)は、平面図(図4におけるB方向矢視)を、同図(b)は、側面図(図4におけるC方向矢視)を表す。It is another partial detail drawing which shows the connection condition of a winding drum, a wire, and a heat insulation structural member, The figure (a) is a top view (B direction arrow in FIG. 4), The figure (b) is a side surface. The figure (C direction arrow view in FIG. 4) is represented. グラスウールを補強材により包んだ断熱構造部材の例を示す図である。It is a figure which shows the example of the heat insulation structural member which wrapped glass wool with the reinforcing material. 箱型形状の断熱構造部材により最上段スラブ鋳片の上面を覆った状態を示す図であり、同図(a)は平面図を、同図(b)は側面図を表す。It is a figure which shows the state which covered the upper surface of the uppermost stage slab cast piece with the box-shaped heat insulation structural member, The figure (a) represents a top view, The figure (b) represents a side view. 散水冷却における散水量の経時変化の概念図である。It is a conceptual diagram of the time-dependent change of the watering amount in watering cooling.

符号の説明Explanation of symbols

1:スラブ鋳片、 101:最上段のスラブ鋳片、 2:グラスウール、
201:補強部材、 3:箱型形状の断熱構造部材、 301:スペーサ、
302:空気層、 4:台車、 5: 巻き取りドラム、 6:断熱構造部材、
7:鋼製ワイヤー、 8:巻き取り軸、 9:チェーン、
10:散水ノズル(散水スプレー装置)、 11:昇降駆動部、 111:シリンダー、 112:リンク機構、 113:リンク支点、 12:防熱板、 13:モータ
1: slab slab, 101: top slab slab, 2: glass wool,
201: Reinforcing member, 3: Box-shaped heat insulating structural member, 301: Spacer,
302: Air layer, 4: Cart, 5: Winding drum, 6: Thermal insulation structural member,
7: Steel wire, 8: Winding shaft, 9: Chain,
10: Watering nozzle (watering spray device), 11: Lifting drive unit, 111: Cylinder, 112: Link mechanism, 113: Link fulcrum, 12: Heat insulation plate, 13: Motor

Claims (5)

鋳造後の積層された高温スラブ鋳片の散水冷却装置であって、
該積層された高温スラブ鋳片の長手方向の両側面を散水冷却するための散水スプレー装置と、
該積層された高温スラブ鋳片の最上段に位置するスラブ鋳片の上面を覆う断熱構造部材とを有することを特徴とする積層高温スラブ鋳片の散水冷却装置。
A sprinkling cooling device for laminated high temperature slab slabs after casting,
A water spray apparatus for water cooling the both sides in the longitudinal direction of the laminated high temperature slab slabs;
A sprinkling and cooling device for laminated high-temperature slab slabs, comprising: a heat insulating structural member that covers an upper surface of the slab slab located at the uppermost stage of the laminated high-temperature slab slabs.
前記断熱構造部材は、前記積層された高温スラブ鋳片の最上段に位置するスラブ鋳片の上面およびその上方を昇降可能に設置されていることを特徴とする請求項1に記載の積層高温スラブ鋳片の散水冷却装置。   2. The laminated high-temperature slab according to claim 1, wherein the heat insulating structural member is installed so as to be movable up and down above an upper surface of the slab slab located at the uppermost stage of the laminated high-temperature slab slab. Sprinkler cooling device for slabs. 前記断熱構造部材は、該部材に取り付けられた該部材懸架用の鋼製のワイヤーまたはチェーンをドラムに巻き取り、または巻き戻すことにより昇降可能とされたことを特徴とする請求項2に記載の積層高温スラブ鋳片の散水冷却装置。   3. The heat insulating structural member can be moved up and down by winding or rewinding a steel wire or chain for suspending the member attached to the member around a drum. Sprinkling cooling device for laminated high temperature slab slabs. 前記断熱構造部材は、前記最上段のスラブ鋳片の上面を覆う箱型形状を有し、該箱型形状の下面が開口し、かつ内部が空間である鋼製の箱型構造物により構成されていることを特徴とする請求項1〜3のいずれかに記載の積層高温スラブ鋳片の散水冷却装置。   The heat insulating structural member has a box shape covering the upper surface of the uppermost slab slab, and is configured by a steel box structure having an open bottom surface of the box shape and a space inside. The sprinkling cooling device for laminated high-temperature slab slabs according to any one of claims 1 to 3. 前記断熱構造部材は、前記鋼製の箱型構造物が、高温スラブ鋳片の長手方向に一体構造をなすか、または2個以上に分割された箱型構造物が連接されてなることを特徴とする請求項4に記載の積層高温スラブ鋳片の散水冷却装置。   The heat insulating structural member is characterized in that the steel box-shaped structure forms an integral structure in the longitudinal direction of the high-temperature slab slab, or a box-shaped structure divided into two or more pieces is connected. The sprinkling cooling device for laminated high-temperature slab slab according to claim 4.
JP2008013221A 2008-01-24 2008-01-24 Sprinkling cooling system for slab slabs Expired - Fee Related JP5245423B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011125883A (en) * 2009-12-16 2011-06-30 Nippon Steel Corp Slab cooling method and device

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6293010A (en) * 1985-10-17 1987-04-28 Kobe Steel Ltd Production of hot rolled steel plate
JPS6462208A (en) * 1987-09-02 1989-03-08 Kawasaki Steel Co Control method for cooling hot rolled strip
JPH11286728A (en) * 1998-04-03 1999-10-19 Nippon Steel Corp Slab cooling method after continuous casting

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6293010A (en) * 1985-10-17 1987-04-28 Kobe Steel Ltd Production of hot rolled steel plate
JPS6462208A (en) * 1987-09-02 1989-03-08 Kawasaki Steel Co Control method for cooling hot rolled strip
JPH11286728A (en) * 1998-04-03 1999-10-19 Nippon Steel Corp Slab cooling method after continuous casting

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011125883A (en) * 2009-12-16 2011-06-30 Nippon Steel Corp Slab cooling method and device

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