JP2009114640A - Open shield machine - Google Patents

Open shield machine Download PDF

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JP2009114640A
JP2009114640A JP2007285850A JP2007285850A JP2009114640A JP 2009114640 A JP2009114640 A JP 2009114640A JP 2007285850 A JP2007285850 A JP 2007285850A JP 2007285850 A JP2007285850 A JP 2007285850A JP 2009114640 A JP2009114640 A JP 2009114640A
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shield machine
open shield
concrete box
tail
open
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JP4520496B2 (en
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Makoto Uemura
誠 植村
Hiroaki Takegawa
廣明 竹川
Kenjiro Uemura
賢治郎 植村
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Abstract

<P>PROBLEM TO BE SOLVED: To prevent a grout material from flowing in forward, when the grout material is injected by a tail section. <P>SOLUTION: This open shield machine 1 is used for an open shield method in which concrete box bodies 4 are sequentially buried in column by appropriately repeating a step of excavating and removing sediment ahead of the front or top opening of the open shield machine 1, a step of advancing the shield machine 1 by using a concrete box body 4 as a reaction force, and a step of setting the new concrete box body 4 by lowering it in a suspended state from above in the rear of a shield jack 2 contracted in the tail section 1c of the shield machine 1. A side plate 12 of the tail section 1c is mounted in outward openable/closable manner in a lateral portion of a section, where the concrete box body 4 is lowered in the suspended state, of the tail section 1c. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、上下水道、共同溝、電信・電話などの付設地下道等の地下構造物を市街地などに施工するオープンシールド工法で使用するオープンシールド機に関するものである。   The present invention relates to an open shield machine that is used in an open shield method for constructing underground structures such as water and sewage systems, common grooves, telegraphs and telephones, and other underground passages in urban areas.

オープンシールド工法は開削工法(オープンカット工法)とシールド工法の長所を活かした合理性に富む工法であり、このオープンシールド工法で使用するオープンシールド機1の概略は図3に示すように左右の側壁板1aと、これら側壁板1aに連結する底板1bとからなる前面、後面および上面を開口したもので、前記側壁板1aと底板1bの先端を刃口11として形成し、また側壁板1aの中央または後端近くにシールドジャッキ2を後方に向け上下に並べて配設する。図中3は隔壁を示す。   The open shield method is a rational method that utilizes the advantages of the open cut method (open cut method) and the shield method, and the outline of the open shield machine 1 used in this open shield method is shown in FIG. The front, rear, and top surfaces of the plate 1a and the bottom plate 1b connected to the side wall plates 1a are opened, the front ends of the side wall plate 1a and the bottom plate 1b are formed as blade edges 11, and the center of the side wall plate 1a is formed. Alternatively, the shield jacks 2 are arranged side by side in the vertical direction near the rear end. In the figure, 3 indicates a partition wall.

かかるオープンシールド機1を使用して施工するオープンシールド工法は、図示は省略するが、発進坑内にこのオープンシールド機1を設置して、オープンシールド機1のシールドジャッキ2を伸長して発進坑内の反力壁に反力をとってオープンシールド機1を前進させ、地下構造物を形成する第1番目のコンクリート函体4を上方から吊り降ろし、オープンシールド機1のテール部1c内で縮めたシールドジャッキ2の後方にセットする。シールドジャッキ2と反力壁との間にはストラットを配設して適宜間隔調整をする。   The open shield method to be constructed using the open shield machine 1 is not shown in the figure, but the open shield machine 1 is installed in the start pit, the shield jack 2 of the open shield machine 1 is extended, and the inside of the start mine is The open shield machine 1 is advanced by taking the reaction force against the reaction wall, the first concrete box 4 forming the underground structure is suspended from above, and the shield is shrunk in the tail part 1c of the open shield machine 1 Set behind jack 2. A strut is disposed between the shield jack 2 and the reaction wall to adjust the distance appropriately.

また、発進坑は土留壁で構成し、オープンシールド機1を発進させるにはこの土留壁を一部鏡切りするが、必要に応じて薬液注入などで発進坑の前方部分に地盤改良を施しておくこともある。   In addition, the start pit is made up of a retaining wall, and in order to start the open shield machine 1, a part of this retaining wall is mirror-cut. If necessary, the ground is improved at the front part of the starting pit by chemical injection or the like. Sometimes it is left.

ショベル等の掘削機9でオープンシールド機1の前面または上面から土砂を掘削しかつ排土する。この排土工程と同時またはその後にシールドジャッキ2を伸長してオープンシールド機1を前進させる。この前進工程の場合、コンクリート函体4の前にはボックス鋼材または型鋼を用いた枠体よりなるプレスバー8を配設し、オープンシールド機1は後方にセットされたコンクリート函体4から反力をとる。   Excavator 9 such as an excavator excavates and removes soil from the front or upper surface of open shield machine 1. Simultaneously with or after this earth removal step, the shield jack 2 is extended to advance the open shield machine 1. In this advancement process, a press bar 8 made of a frame made of box steel or mold steel is arranged in front of the concrete box 4, and the open shield machine 1 reacts from the concrete box 4 set on the rear side. Take.

そして第1番目のコンクリート函体4の前に第2番目のコンクリート函体4をオープンシールド機1のテール部1c内で吊り降ろす。以下、同様の排土工程、前進工程、コンクリート函体4のセット工程を適宜繰り返して、順次コンクリート函体4をオープンシールド機1の前進に伴い縦列に地中に残置し、さらにこのコンクリート函体4の上面に埋戻土5を入れる。   Then, the second concrete box 4 is suspended in the tail portion 1 c of the open shield machine 1 in front of the first concrete box 4. Thereafter, the same soil removal process, advance process, and setting process of the concrete box 4 are repeated as appropriate, and the concrete boxes 4 are sequentially left in the ground in line with the advancement of the open shield machine 1, and further this concrete box. Put backfill 5 on the upper surface of 4.

なお、コンクリート函体4をオープンシールド機1のテール部1c内に吊り降ろす際には、コンクリートブロック等による高さ調整材7をコンクリート函体4下に配設し、このテール部1c内でオープンシールド機1の内側からコンクリート函体4の底部下方の底板1bとの隙間にグラウト材6を一次注入し、さらに、オープンシールド機1を前進させ、底板1bが前進した後にここに形成される隙間とコンクリート函体4の左右にさらにグラウト材6を二次注入して、グラウト材の充填が終了する。   When the concrete box 4 is suspended in the tail part 1c of the open shield machine 1, a height adjusting material 7 such as a concrete block is disposed under the concrete box 4 and opened in the tail part 1c. The grout material 6 is primarily injected into the gap between the inside of the shield machine 1 and the bottom plate 1b below the bottom of the concrete box 4, and the open shield machine 1 is further advanced, and the gap formed here after the bottom plate 1b advances. Then, the grout material 6 is further injected into the left and right sides of the concrete box 4 to complete the filling of the grout material.

このようにして、オープンシールド機1が到達坑まで達したならばこれを撤去して工事を完了する。   In this way, if the open shield machine 1 reaches the reaching mine, it is removed and the construction is completed.

このようなオープンシールド工法では、前記のごとくコンクリート函体4をオープンシールド機1の前進に伴い縦列に地中に残置し、コンクリート函体4は、オープンシールド機1のテール部1c内に吊り降ろされ、オープンシールド機1の前進とともに該テール部1cから出て地中に残されていくものであり、オープンシールド機1はこのように地中に残置したコンクリート函体4に反力をとって前進する。   In such an open shield construction method, as described above, the concrete box 4 is left in the ground in a column as the open shield machine 1 advances, and the concrete box 4 is suspended in the tail portion 1c of the open shield machine 1. As the open shield machine 1 moves forward, it leaves the tail portion 1c and remains in the ground. The open shield machine 1 takes a reaction force on the concrete box 4 left in the ground in this way. Advance.

コンクリート函体4は鉄筋コンクリート製で、図4に示すように左側板4a、右側板4bと上床板4cと下床板4dとからなるもので、前後面を開口10として開放されている。   The concrete box 4 is made of reinforced concrete and comprises a left side plate 4a, a right side plate 4b, an upper floor plate 4c, and a lower floor plate 4d as shown in FIG.

前記先行技術は当業者間で一般的に行なわれているものであり、文献公知発明にかかるものではない。   The prior art is generally performed by those skilled in the art, and is not related to a known invention.

前記シールドジャッキ2はオープンシールド機1の本体を推進させる推進ジャッキであるが、施工部が曲線の場合は図1にも示すようにカーブにそってシールド機が推進するようにフロント部1dとテール部1cとの間を中折れ部としてここに中折れジャッキ14を配設し、この中折れジャッキ14の左右のストローク差によりフロント部1dとテール部1cとの進行方向を変えてカーブにそってシールド機が前進するようにしている。    The shield jack 2 is a propulsion jack that propels the main body of the open shield machine 1, but when the construction part is curved, as shown in FIG. 1, the front part 1d and the tail are arranged so that the shield machine propels along the curve. The middle fold jack 14 is disposed here with the portion 1c as a middle fold portion, and the traveling direction of the front portion 1d and the tail portion 1c is changed along the curve by the left and right stroke difference of the middle fold jack 14. The shield machine moves forward.

このため、フロント部1dとテール部1cとの間の中折れ部は、カーブの外側に大きな開口が形成されてしまう。   For this reason, a large opening is formed on the outer side of the curve at the bent portion between the front portion 1d and the tail portion 1c.

その結果、テール部1cでグラウト材6を注入したとき、グラウト材6が前記開口に向って前方に流入するおそれがある。   As a result, when the grout material 6 is injected at the tail portion 1c, the grout material 6 may flow forward toward the opening.

本発明の目的は前記従来例の不都合を解消し、テール部でグラウト材を注入したとき、グラウト材が前方に流入することを防止できるオープンシールド機を提供することにある。   An object of the present invention is to provide an open shield machine that eliminates the inconvenience of the conventional example and prevents the grout material from flowing forward when the grout material is injected at the tail portion.

本発明は前記目的を達成するため、請求項1記載の発明は、オープンシールド機の前面または上面開口より前方の土砂を掘削・排土する工程と、コンクリート函体を反力にしてシールド機を前進させる工程と、シールド機のテール部内で縮めたシールドジャッキの後方に新たなコンクリート函体を上方から吊り降ろしてセットする工程とを適宜繰り返して順次コンクリート函体を縦列に埋設するオープンシールド工法で使用するオープンシールド機において、前記テール部のコンクリート函体吊り降ろし部分の側部にテール部側板を外方に開閉自在に取り付けたことを要旨とするものである。   In order to achieve the above object, the invention according to claim 1 includes a step of excavating and discharging soil in front of an open shield machine or a front opening of the open shield machine, and a shield machine using a concrete box as a reaction force. An open shield construction method in which the concrete box is sequentially embedded in series by repeatedly repeating the process of advancing and the process of hanging and setting a new concrete box from the upper side behind the shield jack shrunk in the tail part of the shield machine. The gist of the open shield machine to be used is that the tail side plate is attached to the side of the concrete box hanging portion of the tail portion so as to be openable and closable outward.

請求項1記載の本発明によれば、グラウト材の注入は、テール部内でオープンシールド機の内側からコンクリート函体の底部下方の底板との隙間にグラウト材を一次注入し、さらに、オープンシールド機を前進させ、底板が前進した後にここに形成される隙間とコンクリート函体の左右にさらにグラウト材を二次注入するが、二次注入の際にはテール部側板を閉じることで前方へのグラウト材の流入を防止できる。   According to the first aspect of the present invention, the grout material is injected by first injecting the grout material into the gap between the inside of the open shield machine and the bottom plate below the bottom of the concrete box in the tail portion. After the bottom plate moves forward, further grout material is injected into the gap and the left and right sides of the concrete box. In the secondary injection, the tail plate is closed to close the grout forward. Inflow of material can be prevented.

かかる流入防止は、施工部がカーブの場合に、カーブに対応させてテール部側板の開閉度を調整できるから、カーブ施工に柔軟に対応できる。   Such inflow prevention can be flexibly adapted to curve construction since the opening / closing degree of the tail side plate can be adjusted corresponding to the curve when the construction portion is curved.

以上述べたように本発明のオープンシールド機は、テール部にテール部側板を設けたから、グラウト材の注入時にはこれを閉じることで、グラウト材がシールド機の前方に流入することを防止できる。かかる効果は、シールド機の中折れ部に、カーブ施工の際にカーブ外側に生じる開口をふさぐための半月状の閉塞板を設けた場合に特に顕著であり、この閉塞板への悪影響を防止できる。   As described above, the open shield machine according to the present invention is provided with the tail part side plate at the tail part. Therefore, it is possible to prevent the grout material from flowing into the front of the shield machine by closing it when the grout material is injected. Such an effect is particularly noticeable when a half-moon-shaped closing plate is provided at the bent portion of the shield machine to close the opening generated outside the curve when the curve is constructed, and the adverse effect on the closing plate can be prevented. .

以下、図面について本発明の実施の形態を詳細に説明する。図1は本発明のオープンシールド機の実施形態を示す曲線部施工箇所の掘進前の横断平面図、図2は同上掘進後の横断平面図である。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 is a cross-sectional plan view before excavation of a curved portion construction site showing an embodiment of the open shield machine of the present invention, and FIG. 2 is a cross-sectional plan view after excavation.

本発明のオープンシールド機は、基本構成は図3に示した従来例と同様であり、テール部1cの前部の左右位置にシールドジャッキ2を配設するもので、フロント部1dの後部の左右位置に中折れジャッキ14を配設し、左右の中折れジャッキ14のストローク差を変えることで、シールドジャッキ2でオープンシールド機1を前進させる場合の、フロント部1dとテール部1cとの前進方向を異なるものにして、曲線施工部のカーブに対応させている。   The basic structure of the open shield machine of the present invention is the same as that of the conventional example shown in FIG. 3, and the shield jack 2 is disposed at the left and right positions of the front part of the tail part 1c. The forward direction of the front portion 1d and the tail portion 1c when the open shield machine 1 is advanced by the shield jack 2 by disposing the middle folded jack 14 at the position and changing the stroke difference between the left and right middle folded jacks 14. Is made different to correspond to the curve of the curve construction part.

かかる構成のオープンシールド機1において、前記フロント部1dの後端部とテール部1cの前端部とが中折れ部となる。この中折れ部は、図1に示すように曲線施工部においてカーブの外側では、テール部1cの外側で掘削外側ラインとの間に隙間が生じる。   In the open shield machine 1 having such a configuration, the rear end portion of the front portion 1d and the front end portion of the tail portion 1c are the bent portions. As shown in FIG. 1, a gap is generated between the middle bent portion and the outer digging line outside the tail portion 1 c outside the curve in the curved construction portion.

本発明は、この隙間を塞ぐべく、テール部1cの外側に外方に開閉自在な半月状の閉塞板15を設けた。   In the present invention, in order to close this gap, a half-moon-shaped closing plate 15 that can be opened and closed outward is provided outside the tail portion 1c.

よって、曲線施工部では、カーブの外側でテール部1d外側に隙間が生じた場合、カーブの外側に配置された閉塞板15を外方に回動してこれを掘削壁に圧着する。これにより、隙間を閉塞板15で閉塞でき、隙間から土砂がオープンシールド機1内に侵入することを阻止でき、また、閉塞板15が掘削壁に密着することで掘削壁を圧密できて崩壊を防止でき、オープンシールド機1をカーブにそって円滑に推進できる。   Therefore, in the curved construction portion, when a gap is generated outside the tail portion 1d outside the curve, the closing plate 15 disposed outside the curve is rotated outward and is crimped to the excavation wall. As a result, the gap can be closed by the closing plate 15 and the earth and sand can be prevented from entering into the open shield machine 1 from the gap, and the excavation wall can be compacted by the closing plate 15 being in close contact with the excavation wall and collapsed. The open shield machine 1 can be smoothly pushed along the curve.

かかるオープンシールド機1において、テール部1cの側部外側にテール部側板12の後端を外側に開閉可能となるように、テール部側板12の前端をテール部1cに軸着し、グラウト材6の注入パイプ13をこのテール部側板12の後方に配設した。   In such an open shield machine 1, the front end of the tail portion side plate 12 is pivotally attached to the tail portion 1c so that the rear end of the tail portion side plate 12 can be opened and closed outside the side portion of the tail portion 1c. The injection pipe 13 was disposed behind the tail side plate 12.

よって、グラウト材6の注入は、テール部1c内でオープンシールド機1の内側からコンクリート函体4の底部下方の底板1bとの隙間にシールド機の内部からグラウト材6を一次注入し、さらに、オープンシールド機1を前進させ、底板1bが前進した後にここに形成される隙間とコンクリート函体4の左右にさらに注入パイプ13からグラウト材6を二次注入するが、二次注入の際にはテール部側板12を閉じることで前方へのグラウト材6の流入を防止できる。   Therefore, the grout material 6 is injected from the inside of the shield machine into the gap between the inside of the open shield machine 1 and the bottom plate 1b below the bottom of the concrete box 4 in the tail part 1c, The open shield machine 1 is advanced, and after the bottom plate 1b has advanced, the grout material 6 is further injected from the injection pipe 13 into the gap formed here and to the left and right of the concrete box 4, but at the time of secondary injection By closing the tail part side plate 12, the inflow of the grout material 6 to the front can be prevented.

かかる流入防止は、施工部がカーブの場合に、カーブに対応させてテール部側板12の開閉度を調整できるから、カーブ施工に柔軟に対応できる。   Such inflow prevention can flexibly cope with the curve construction because the opening / closing degree of the tail part side plate 12 can be adjusted corresponding to the curve when the construction part is a curve.

そして、テール部側板12の前方に半月状の閉塞板15が配設されている場合は、この閉塞板12の方向へのグラウト材6の流入を阻止できるから、閉塞板15へのグラウト材6による悪影響を防げる。   When the half-moon-shaped closing plate 15 is disposed in front of the tail side plate 12, the inflow of the grout material 6 toward the closing plate 12 can be prevented. Prevents adverse effects caused by.

本発明のオープンシールド機の実施形態を示す掘進前の横断平面図である。It is a cross-sectional top view before excavation which shows embodiment of the open shield machine of this invention. 本発明のオープンシールド機の実施形態を示す掘進後の横断平面図である。It is the cross-sectional top view after excavation which shows embodiment of the open shield machine of this invention. オープンシールド工法の概略を示す縦断側面図である。It is a vertical side view which shows the outline of an open shield construction method. コンクリート函体の斜視図である。It is a perspective view of a concrete box.

符号の説明Explanation of symbols

1 オープンシールド機 1a 側壁板
1b 底板 1c テール部
1d フロント部 2 シールドジャッキ
3 隔壁 4 コンクリート函体
4a 左側板 4b 右側板
4c 上床板 4d 下床板
5 埋戻土 6 グラウト材
7 高さ調整材 8 プレスバー
9 掘削機 10 開口
11 刃口 12 テール部側板
13 注入パイプ 14 中折れジャッキ
15 閉塞板
DESCRIPTION OF SYMBOLS 1 Open shield machine 1a Side wall board 1b Bottom board 1c Tail part 1d Front part 2 Shield jack 3 Bulkhead 4 Concrete box 4a Left side board 4b Right side board 4c Upper floor board 4d Lower floor board 5 Backfill soil 6 Grout material 7 Height adjustment material 8 Press Bar 9 Excavator 10 Opening 11 Cutting edge 12 Tail side plate 13 Injection pipe 14 Folding jack 15 Blocking plate

Claims (1)

オープンシールド機の前面または上面開口より前方の土砂を掘削・排土する工程と、コンクリート函体を反力にしてシールド機を前進させる工程と、シールド機のテール部内で縮めたシールドジャッキの後方に新たなコンクリート函体を上方から吊り降ろしてセットする工程とを適宜繰り返して順次コンクリート函体を縦列に埋設するオープンシールド工法で使用するオープンシールド機において、前記テール部のコンクリート函体吊り降ろし部分の側部にテール部側板を外方に開閉自在に取り付けたことを特徴とするオープンシールド機。   The process of excavating and discharging the soil in front of the front or top opening of the open shield machine, the process of advancing the shield machine with the reaction force of the concrete box, and behind the shield jack shrunk in the tail part of the shield machine In the open shield machine used in the open shield construction method, in which the concrete box is sequentially embedded in series by suspending and setting a new concrete box from above, the concrete box hanging part of the tail part An open shield machine with a tail side plate attached to the side so that it can be opened and closed.
JP2007285850A 2007-11-02 2007-11-02 Open shield machine Active JP4520496B2 (en)

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JP2009114640A true JP2009114640A (en) 2009-05-28
JP4520496B2 JP4520496B2 (en) 2010-08-04

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JP2019027096A (en) * 2017-07-28 2019-02-21 植村 誠 Open shield machine
JP2020172812A (en) * 2019-04-12 2020-10-22 植村 誠 Open shield machine

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CN109736842B (en) * 2019-01-10 2020-09-01 中铁隧道集团二处有限公司 Construction method for reducing disturbance of slurry shield to pass through foundation-free civil house area

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JPH03221614A (en) * 1990-01-29 1991-09-30 Iseki Tory Tech Inc Method and device for laying piping
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JPH03221614A (en) * 1990-01-29 1991-09-30 Iseki Tory Tech Inc Method and device for laying piping
JPH05302328A (en) * 1992-04-23 1993-11-16 Koichi Uemura Open type shield method and open type shield machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019027096A (en) * 2017-07-28 2019-02-21 植村 誠 Open shield machine
JP2020172812A (en) * 2019-04-12 2020-10-22 植村 誠 Open shield machine
JP6993380B2 (en) 2019-04-12 2022-01-13 誠 植村 Open shield machine

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