JP2009106904A - Thin film applying apparatus - Google Patents

Thin film applying apparatus Download PDF

Info

Publication number
JP2009106904A
JP2009106904A JP2007284425A JP2007284425A JP2009106904A JP 2009106904 A JP2009106904 A JP 2009106904A JP 2007284425 A JP2007284425 A JP 2007284425A JP 2007284425 A JP2007284425 A JP 2007284425A JP 2009106904 A JP2009106904 A JP 2009106904A
Authority
JP
Japan
Prior art keywords
nozzle
close contact
thin film
overlapping
convex
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP2007284425A
Other languages
Japanese (ja)
Inventor
Yoshimasa Takahashi
義政 高橋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Clean Technology Co Ltd
Original Assignee
Clean Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Clean Technology Co Ltd filed Critical Clean Technology Co Ltd
Priority to JP2007284425A priority Critical patent/JP2009106904A/en
Publication of JP2009106904A publication Critical patent/JP2009106904A/en
Withdrawn legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0254Coating heads with slot-shaped outlet
    • B05C5/0262Coating heads with slot-shaped outlet adjustable in width, i.e. having lips movable relative to each other in order to modify the slot width, e.g. to close it

Abstract

<P>PROBLEM TO BE SOLVED: To provide a thin film applying apparatus capable of solving a problem that the dimensional reproducibility in the assembly of a nozzle body is damaged by catching soil or dust between a pair of nozzle half bodies. <P>SOLUTION: In the thin film applying apparatus, placing surfaces 1a, 2a of a pair of the nozzle half bodies 1, 2 constituting the nozzle body A are placed one upon another to form a slit like gap as a nozzle inner liquid passage 3, the tip of the nozzle inner liquid passage 3 is made as a tip discharge port 4 and a coating liquid (a) is discharged from the tip discharge prot 4 through the inner liquid passage 3 and applied on a body 5 to be coated 5. The placing surfaces 1a, 2a of a pair of the nozzle half bodies 1, 2 are not such flat surfaces that the whole surfaces are in sufficiently close contact with each other, and at least one of the placing surfaces 1a (2a) comprises a close contact projecting part 6 where is in close contact with another placing surface 2a (1a) and non-contact recessed parts 7 where is not in close contact with the another placing surface 2a (1a) to get soil, the dust and the like. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、被塗布体に塗工液を薄膜状に塗布する薄膜塗布装置に関するものである。   The present invention relates to a thin film coating apparatus that applies a coating liquid to a coated body in a thin film shape.

被塗布体に塗工液を薄膜状に塗布する装置として、例えば特許文献1に開示されるように、ダイコータやスロットコータと呼ばれる薄膜塗布装置がある。これは、例えば図5に図示したように、液供給部から供給された塗工液aをスリット状の先端吐出口4から吐出するノズル本体部Aを有し、バックアップロールなどに支持されて搬送する被塗布体5に対して前記ノズル本体部Aの先端吐出口4を対向近接させた状態で、この被塗布体5を連続搬送しつつ前記先端吐出口4から前記塗工液aを吐出することでこの被塗布体5に塗工液aを薄膜状に塗布する構成であり、例えば、被塗布体5の表面コーティングや、薄膜フィルムの製造など、種々の用途で使用されるものである(後述する本発明と同一構成部材には同一符号を付している。)。   As an apparatus for applying a coating liquid to a coated body in a thin film, for example, as disclosed in Patent Document 1, there is a thin film coating apparatus called a die coater or a slot coater. For example, as shown in FIG. 5, this has a nozzle body A that discharges the coating liquid a supplied from the liquid supply unit from the slit-like tip discharge port 4 and is supported by a backup roll or the like. The coating liquid a is discharged from the tip discharge port 4 while continuously transporting the coating target 5 in a state where the tip discharge port 4 of the nozzle body A is opposed to and close to the substrate 5 to be applied. Thus, the coating liquid a is applied to the coated body 5 in a thin film shape, and is used for various purposes such as surface coating of the coated body 5 and production of a thin film (for example, The same components as those of the present invention to be described later are denoted by the same reference numerals).

一般に、この種の薄膜塗布装置におけるノズル本体部Aは、一対のノズル半体1,2を重合状態に組み付けて成る構成であり、具体的には、一対のノズル半体1,2を重合し、このノズル半体1,2間にマニホールド10(液溜め部)やスリット状の間隙を形成し、このスリット状の間隙をノズル内液通路3とし、その先端をスリット状の先端吐出口4とした構成である。液供給部から供給された塗工液aは、マニホールド10を介してノズル内液通路3に供給され、このノズル内液通路3を通じて先端吐出口4から吐出される。   In general, the nozzle body A in this type of thin film coating apparatus has a configuration in which a pair of nozzle halves 1 and 2 are assembled in a polymerized state. Specifically, a pair of nozzle halves 1 and 2 are polymerized. A manifold 10 (a liquid reservoir) or a slit-like gap is formed between the nozzle halves 1 and 2, the slit-like gap is used as a liquid passage 3 in the nozzle, and the tip thereof is connected to the slit-like tip discharge port 4. This is the configuration. The coating liquid a supplied from the liquid supply unit is supplied to the nozzle liquid passage 3 through the manifold 10 and is discharged from the tip discharge port 4 through the nozzle liquid passage 3.

また、このノズル本体部Aには、ノズル半体1,2間にシムと呼ばれる介在部材を挟み込むタイプ(以下「シムタイプ」)と、介在部材を使用しないタイプ(以下「シムレスタイプ」)とがある。   The nozzle body A includes a type in which an intervening member called a shim is sandwiched between the nozzle halves 1 and 2 (hereinafter referred to as “shim type”) and a type that does not use an intervening member (hereinafter referred to as “shimless type”). is there.

シムタイプは、例えば特許文献1に開示されるように、一対のノズル半体1,2の間にシムと呼ばれる薄いプレート状の介在部材を挟み込み、これによりノズル半体1,2間にスリット状の間隙を形成し、これを前記ノズル内液通路3として構成するものである。   For example, as disclosed in Patent Document 1, a shim type sandwiches a thin plate-like interposition member called a shim between a pair of nozzle halves 1 and 2, thereby forming a slit-like shape between the nozzle halves 1 and 2. A gap is formed, and this is configured as the nozzle liquid passage 3.

一方、シムレスタイプは、例えば特許文献2に開示されるように、一対のノズル半体1,2の互いに対向する面に、例えば図5に図示したような高低段差を設ける(例えばノズル半体1の先端側(前方側)を低段面,後方側を高段面に形成する)ことにより、重合したノズル半体1,2間にスリット状の間隙を形成し、これを前記ノズル内液通路3として構成するものである。   On the other hand, as disclosed in, for example, Patent Document 2, the shimless type is provided with a level difference as shown in FIG. 5 on the surfaces of the pair of nozzle halves 1 and 2 facing each other (for example, the nozzle halves). 1 is formed with a low step surface on the front side (front side) and a high step surface on the rear side) to form a slit-like gap between the polymerized nozzle halves 1 and 2, The passage 3 is configured.

特開2007−167773号公報JP 2007-167773 A 特開平11−156265号公報Japanese Patent Laid-Open No. 11-156265

ところで上述した薄膜塗布装置は、塗布作業を実施する際、ノズル本体部Aの先端吐出口4から吐出する塗工液aの膜厚が幅方向に均一となるように膜厚調整を行う。   By the way, the thin film coating apparatus described above adjusts the film thickness so that the film thickness of the coating liquid a discharged from the tip discharge port 4 of the nozzle body A is uniform in the width direction when performing the coating operation.

この種の膜厚塗布装置は、例えば数nmオーダーといった極めて高い膜厚精度を要求される装置である為、この膜厚調整にも高い精度が要求され、それだけ高い熟練と、多くの手間と時間とを要し、従ってこの膜厚調整は厄介で煩わしい作業と言える。   This type of film thickness applicator is an apparatus that requires extremely high film thickness accuracy, for example, on the order of several nanometers. Therefore, this film thickness adjustment is also required to have high accuracy, so much skill, a lot of labor and time. Therefore, it can be said that this film thickness adjustment is troublesome and troublesome.

しかも、せっかく多くの手間と時間とをかけて膜厚調整を行っても、例えば洗浄を行うためにノズル本体部Aを一旦分解し、再びノズル半体1,2を重合してノズル本体部Aを組み付けると、調整したはずの膜厚が大きく変化してしまう。このようにノズル本体部Aは、組み付け時の寸法再現性が悪く、せっかく膜厚調整を行っても、一旦このノズル本体部Aを分解してしまうと膜厚寸法が大きく変化してしまう(狂ってしまう)為、再び組み付けして塗布作業を実施する際には、再び多くの手間と時間とをかけて膜厚調整をやり直す必要があった。   Moreover, even if the film thickness is adjusted with much effort and time, for example, the nozzle body A is once disassembled for cleaning, and the nozzle halves 1 and 2 are superposed again to form the nozzle body A. When assembled, the film thickness that should have been adjusted changes greatly. As described above, the nozzle body A has poor dimensional reproducibility at the time of assembly, and even if the film thickness is adjusted, once the nozzle body A is disassembled, the film thickness greatly changes (insanely). Therefore, when reassembling and performing the coating operation, it was necessary to adjust the film thickness again by taking a lot of time and effort again.

特に、上述したシムタイプは、シム自体が極めて薄く、洗浄時に簡単に折り目や変形が生じ、しかもシム表面に微細な毛羽立ちが生ずることも多々有り、これがノズル本体部Aの組み付け時の寸法再現性を損ねることとなる。   In particular, the shim type described above has a very thin shim, and folds and deformations can easily occur during cleaning, and there are many cases where fine fluffing occurs on the surface of the shim. This is the dimension reproducibility when the nozzle body A is assembled. It will be damaged.

この点、シムレスタイプは、前記シムによる寸法再現性の問題は生じ得ないが、それにも関わらず、このシムレスタイプもやはりノズル本体部Aの寸法再現性は著しく低い。   In this respect, the shimless type cannot cause the problem of dimensional reproducibility due to the shim, but nevertheless, the dimensional reproducibility of the nozzle body A is also extremely low.

従って、これまではシムタイプ,シムレスタイプのいずれにおいても、ノズル本体部Aを分解して再び組み付けるたびに、再び多くの手間と時間とをかけて膜厚調整を行っているのが現状であり、これが薄膜塗布装置を用いた塗布作業の作業効率や量産性,コスト性を損ねる大きな一因となっている。   Therefore, until now, in both the shim type and the shimless type, every time the nozzle body A is disassembled and reassembled, the film thickness is adjusted again by taking much time and effort again. This is a major factor that impairs the work efficiency, mass productivity, and cost of the coating operation using the thin film coating apparatus.

本発明者は、この薄膜塗布装置の開発・研究を重ねる中で、ノズル本体部Aの組み付け時に、ノズル半体1,2の間にゴミや塵などの異物を挟み込む(噛み込む)ことによって寸法再現性が損なわれる場合があることを見い出した。   In the course of developing and researching this thin film coating apparatus, the present inventor puts foreign matter such as dust and dust between the nozzle halves 1 and 2 when the nozzle body A is assembled. It has been found that reproducibility may be impaired.

即ち、肉眼に見えないような極小さな異物がノズル半体1,2の間に挟み込まれ、このノズル半体1,2同志の重合角度などが極僅かに変化するだけでも、数nmオーダーといった極めて高い膜厚精度を要求されるこの種の装置においては、その影響は大きく、寸法再現性が大きく損なわれてしまうことを見い出した。   That is, a very small foreign object that cannot be seen with the naked eye is sandwiched between the nozzle halves 1 and 2 and the superposition angle of the nozzle halves 1 and 2 changes very slightly, such as an order of several nm. It has been found that this type of apparatus, which requires high film thickness accuracy, has a great influence and greatly impairs the dimensional reproducibility.

そこで本発明者は、このような研究の末見い出した前記問題点に着眼し、薄膜塗布装置の研究を重ねた末、ノズル半体1,2を重合してノズル本体部Aを組み付ける際に、このノズル半体1,2の間にゴミや塵などの異物が挟み込まれることを防止し、これによって従来にない高い寸法再現性を実現し、この種の薄膜塗布装置における膜厚調整に要する多大な手間と時間とを軽減でき、それだけ作業性や量産性に秀れることとなる画期的な薄膜塗布装置を完成した。   Therefore, the present inventors focused on the above-mentioned problems found at the end of such research, and after repeating the research of the thin film coating apparatus, when assembling the nozzle body A by superposing the nozzle halves 1 and 2, This prevents foreign matter such as dust and dust from being sandwiched between the nozzle halves 1 and 2, thereby realizing high dimensional reproducibility that has not been achieved in the past, and a great deal of film thickness adjustment required for this type of thin film coating apparatus. An epoch-making thin film coating device that can reduce labor and time and improve workability and mass productivity.

添付図面を参照して本発明の要旨を説明する。   The gist of the present invention will be described with reference to the accompanying drawings.

一対のノズル半体1,2から成るノズル本体部Aを有し、このノズル本体部Aは、前記一対のノズル半体1,2の重合面1a,2aを互いに重合してこの一対のノズル半体1,2間にスリット状の間隙を形成し、このスリット状の間隙をノズル内液通路3として構成すると共にこのノズル内液通路3の先端をスリット状の先端吐出口4として構成し、液供給部から供給された塗工液aを前記ノズル内液通路3を通じて前記先端吐出口4から吐出してこの塗工液aを被塗布体5に薄膜状に塗布する薄膜塗布装置において、前記ノズル本体部Aを構成する一対のノズル半体1,2の重合面1a,2aは互いに全面密着する面一な平坦面形状とせずに、少なくともいずれか一方の重合面1a(2a)は、他方の重合面2a(1a)と密着する密着凸部6と、前記他方の重合面2a(1a)と密着当接せずにゴミや塵などの異物が入り込む非密着凹面部7とから成る凹凸面形状に形成したことを特徴とする薄膜塗布装置に係るものである。   The nozzle body A includes a pair of nozzle halves 1 and 2, and the nozzle body A overlaps the overlapping surfaces 1 a and 2 a of the pair of nozzle halves 1 and 2 with each other to form a pair of nozzle halves 1 and 2. A slit-like gap is formed between the bodies 1 and 2, and the slit-like gap is configured as a nozzle internal liquid passage 3, and the tip of the nozzle internal liquid passage 3 is configured as a slit-shaped tip discharge port 4. In the thin film coating apparatus, the coating liquid a supplied from the supply unit is discharged from the tip discharge port 4 through the nozzle internal liquid passage 3 to apply the coating liquid a to the coated body 5 in the form of a thin film. The overlapping surfaces 1a and 2a of the pair of nozzle halves 1 and 2 constituting the main body A do not have a flat surface shape that is in close contact with each other, and at least one of the overlapping surfaces 1a (2a) Adhesion convexity that adheres closely to the polymerization surface 2a (1a) A thin film coating apparatus characterized in that it is formed in a concavo-convex surface shape composed of 6 and a non-contact concave surface portion 7 into which foreign matter such as dust or dust enters without contacting the other overlapping surface 2a (1a). It is related.

また、凹凸面形状に形成した前記一方の重合面1a(2a)は、前記他方の重合面2a(1a)の一部と面で密着当接する密着凸面部6Aを複数形成し、この各密着凸面部6Aを前記密着凸部6として構成すると共に、この各密着凸面部6A間の凹面部を前記非密着凹面部7として構成したことを特徴とする請求項1記載の薄膜塗布装置に係るものである。   In addition, the one overlapping surface 1a (2a) formed in an uneven surface shape forms a plurality of closely contacting convex surface portions 6A that are in close contact with a part of the other overlapping surface 2a (1a). 6. The thin film coating apparatus according to claim 1, wherein the portion 6 </ b> A is configured as the close contact convex portion 6, and the concave portion between the close contact convex surface portions 6 </ b> A is configured as the non-contact concave surface portion 7. is there.

また、前記ノズル本体部Aは、前記一対のノズル半体1,2に夫々連通状態にボルト通孔8を設け、このボルト通孔8に挿通した締付ボルト9Aにナット9Bを螺着固定してこの一対のノズル半体1,2を締め付け固定する構成とし、このボルト通孔8は、凹凸面形状に形成した前記一方の重合面1a(2a)の前記密着凸面部6Aを貫通する位置に形成し、このボルト通孔8を形成した密着凸面部6Aと、これと密着当接する前記他方の重合面2a(1a)の一部とを、前記締付ボルト9Aとナット9Bにより締め付け固定される締め付け固定面として構成したことを特徴とする請求項2記載の薄膜塗布装置に係るものである。   The nozzle body A has a bolt through hole 8 in communication with the pair of nozzle halves 1 and 2, and a nut 9B is screwed and fixed to a tightening bolt 9A inserted through the bolt through hole 8. The pair of nozzle halves 1 and 2 are clamped and fixed, and the bolt through hole 8 is located at a position penetrating the close contact convex surface portion 6A of the one overlapping surface 1a (2a) formed in an uneven surface shape. The close contact convex surface portion 6A formed with the bolt through hole 8 and a part of the other overlapping surface 2a (1a) in close contact therewith are fastened and fixed by the tightening bolt 9A and the nut 9B. The thin film coating apparatus according to claim 2, wherein the thin film coating apparatus is configured as a fastening fixing surface.

また、凹凸面形状に形成した前記一方の重合面1a(2a)には、前記ノズル本体部Aの幅方向に延設される前記密着凸部6を形成し、この幅方向に延設される密着凸部6は、前記ノズル内液通路3の前記先端吐出口4を形成した側と反対側の後方側を閉塞する液流路閉塞凸部11として構成し、塗工液aがこのノズル内液通路3の後方側へと流通することをこの液通路閉塞凸部11によって阻止するように構成したことを特徴とする請求項1〜3のいずれか1項に記載の薄膜塗布装置に係るものである。   Further, the one overlapping surface 1a (2a) formed in an uneven surface shape is formed with the close contact convex portion 6 extending in the width direction of the nozzle body A, and extending in the width direction. The close contact convex part 6 is configured as a liquid flow path closing convex part 11 that closes the rear side of the nozzle liquid passage 3 opposite to the side on which the tip discharge port 4 is formed. 4. The thin film coating apparatus according to claim 1, wherein the liquid passage closing projection 11 prevents the liquid passage 3 from flowing backward. 5. It is.

また、凹凸面形状に形成した前記一方の重合面1a(2a)は、幅方向に延設される前記液流路閉塞凸部11と、この液流路閉塞凸部11よりも後方側の位置にして前記請求項3記載のボルト通孔8を貫通形成した複数の密着凸面部6Aと、この複数の各密着凸部6間の前記非密着凹面部7とから成る凹凸面形状に形成したことを特徴とする請求項4記載の薄膜塗布装置に係るものである。   In addition, the one overlapping surface 1a (2a) formed in the uneven surface shape includes the liquid channel blocking convex portion 11 extending in the width direction and a position on the rear side of the liquid channel blocking convex portion 11 In this way, it is formed in a concavo-convex surface shape composed of a plurality of contact convex surface portions 6A formed through the bolt through holes 8 according to claim 3 and the non-contact concave surface portions 7 between the plurality of contact convex portions 6. The present invention relates to a thin film coating apparatus according to claim 4.

また、凹凸面形状に形成した前記一方の重合面1a(2a)の前記液流路閉塞凸部11は、前記他方の重合面2a(1a)の一部と面で密着当接する前記密着凸面部6Aを幅方向に延設して成る構成とし、前記ノズル本体部Aは、この一方の重合面1a(2a)の液流路閉塞凸部11を貫通する位置に、この液流路閉塞凸部11に沿って複数並設状態に前記ボルト通孔8を形成した構成としたことを特徴とする請求項5記載の薄膜塗布装置に係るものである。   In addition, the liquid flow path blocking convex portion 11 of the one overlapping surface 1a (2a) formed in an uneven surface shape is in close contact with a part of the other overlapping surface 2a (1a). 6A is configured to extend in the width direction, and the nozzle body A is disposed at a position penetrating the liquid flow path closing convex portion 11 of the one overlapping surface 1a (2a). 6. The thin film coating apparatus according to claim 5, wherein a plurality of the bolt through-holes 8 are formed in a line-up state along the line 11.

本発明は上述のように、ノズル本体部を構成する一対のノズル半体の重合面が全面密着する平坦面形状とせずに、少なくともいずれか一方の重合面は他方の重合面と密着する密着凸部と、他方の重合面と密着当接しない非密着凹面部とから成る凹凸面形状に形成したから、この重合する一対のノズル半体の重合面同志の接触面積を低減でき、よってそれだけこの重合面間にゴミや塵などの異物を挟み込む(噛み込む)確率が低くなり、この異物の挟み込みにより膜厚寸法に影響(変化)が生じて再現性が損なわれる従来の問題を防ぐことができる。   As described above, the present invention does not have a flat surface shape in which the overlapping surfaces of the pair of nozzle halves constituting the nozzle main body are in close contact with each other, and at least one of the overlapping surfaces is in close contact with the other overlapping surface. And a non-adhesive concave surface portion that does not come into close contact with the other overlapping surface, so that the contact area between the overlapping surfaces of the paired nozzle halves can be reduced. The probability that foreign matter such as dust or dust will be sandwiched between the surfaces is reduced, and the conventional problem that the reproducibility is impaired due to the influence (change) of the film thickness dimension due to the inclusion of the foreign matter can be prevented.

また、重合面を互いに平坦面形状で全面密着する構成とした場合、重合歪などが生じないように平坦面全面を高い面精度で面一に加工する高い加工技術を要するが、この点、本発明では少なくともいずれか一方の重合面を凹凸面形状とした為、それだけ加工も容易で、それだけノズル本体部を容易に製造できる。   In addition, when a configuration is adopted in which the polymerization surfaces are in close contact with each other in a flat surface shape, a high processing technique is required to process the entire flat surface with high surface accuracy so that polymerization distortion does not occur. In the present invention, since at least one of the overlapping surfaces has an irregular surface shape, the processing is easy, and the nozzle body can be easily manufactured as much.

よって本発明は、ゴミや塵などの異物を挟み込む(噛み込む)ことでノズル本体部の再現性が損なわれる問題を防ぎ、高い再現性を実現し、設計によっては、例えば膜厚調整が為されたノズル本体部を一旦分解し、再びノズル半体同志を重合してノズル本体部を組み付けた際に、多大な手間と時間とを要する膜厚調整を再び行わずに済むような高い再現性も実現可能で、それだけ作業効率や量産性,コスト性に秀れた画期的な薄膜塗布装置となる。   Therefore, the present invention prevents the problem that the reproducibility of the nozzle body is impaired by pinching (clogging) foreign matter such as dust and dust, and realizes high reproducibility. For example, the film thickness is adjusted depending on the design. High reproducibility so that when the nozzle body is once disassembled, the nozzle halves are superposed again, and the nozzle body is assembled, it is not necessary to re-adjust the film thickness, which requires a lot of labor and time. This is an epoch-making thin film coating device that is feasible and has excellent work efficiency, mass productivity, and cost.

また、請求項2,3記載の発明においては、密着凸部は他方の重合面と面で密着当接する密着凸面部としたから、一対のノズル半体の重合面の接触面積を低減して再現性を高める上記作用効果を発揮しながら、重合密着安定性に秀れることとなり、また特に請求項3記載の発明においては、この密着凸面部が、締付ボルトとナットにより締め付け固定する際の締め代としても機能することとなるから、ノズル半体同志の締め付け固定も良好に行える。   Further, in the inventions of claims 2 and 3, since the close contact convex portion is a close contact convex surface portion in close contact with the other overlap surface, the contact area of the overlap surface of the pair of nozzle halves is reduced and reproduced. While exhibiting the above-described effects of enhancing the properties, the superposition adhesion stability is excellent. In particular, in the invention according to claim 3, the tightly protruding convex portion is fastened when fastened with a fastening bolt and a nut. Since it will also function as a substitute, the nozzle halves can be clamped and fixed well.

また、請求項4,5,6記載の発明においては、ノズル本体部の幅方向に延設状態に形成した密着凸部(液流路閉塞凸部)により、重合した一対のノズル半体の間隙の後方側を閉塞する機能も発揮するように構成したので、ノズル本体部の後方側への塗工液の漏れ流れをシールする閉塞部材,閉塞構造を別途設ける必要がない。また特に請求項5,6記載の発明においては、複数の密着凸部のうちの前記液流路閉塞凸部以外の密着凸部は、この液流路閉塞凸部よりも後方部位に形成するから、この液流路閉塞凸部によって塗工液との接触が阻止され、よって塗工液が付着することも無く、洗浄が容易で、塗工液の付着汚れが残存してノズル本体部の組み付け時に異物として重合面間に挟み込まれて再現性を損ねるといった問題も阻止できる。   In the inventions according to claims 4, 5, and 6, the gap between the paired nozzle halves which are superposed by the close contact convex portion (liquid flow path closing convex portion) formed in the extending state in the width direction of the nozzle main body portion. Therefore, it is not necessary to separately provide a blocking member and a blocking structure for sealing the leakage flow of the coating liquid to the rear side of the nozzle main body. In particular, in the inventions according to the fifth and sixth aspects, the contact convex portions other than the liquid flow path closing convex portion among the plurality of close contact convex portions are formed in the rear part of the liquid flow passage closed convex portion. The liquid flow passage blocking projection prevents contact with the coating liquid, so that the coating liquid does not adhere, is easy to clean, and the coating liquid remains attached and the nozzle body is assembled. The problem that the reproducibility is impaired due to being sometimes inserted as a foreign substance between the polymerization surfaces can be prevented.

好適と考える本発明の実施形態(発明をどのように実施するか)を、図面に基づいて本発明の作用を示して簡単に説明する。   Embodiments of the present invention that are considered suitable (how to carry out the invention) will be briefly described with reference to the drawings, illustrating the operation of the present invention.

本発明は、液供給部から供給された塗工液aを、ノズル本体部Aのノズル内液通路3を通じて先端吐出口4から吐出し、被塗布体5に薄膜状に塗布する薄膜塗布装置である。   The present invention is a thin film coating apparatus that discharges a coating liquid a supplied from a liquid supply section from a tip discharge port 4 through a nozzle internal liquid passage 3 of a nozzle main body A and applies it to a coated body 5 in a thin film form. is there.

ノズル本体部Aは、一対のノズル半体1,2から成る構成であり、具体的には、この一対のノズル半体1,2の重合面1a,2aを互いに重合してこの一対のノズル半体1,2間にスリット状の間隙を形成し、このスリット状の間隙をノズル内液通路3として構成すると共に、このノズル内液通路3の先端をスリット状の先端吐出口4として構成している。   The nozzle body A is composed of a pair of nozzle halves 1 and 2. Specifically, the overlapping surfaces 1a and 2a of the pair of nozzle halves 1 and 2 are superposed on each other to form a pair of nozzle halves. A slit-like gap is formed between the bodies 1 and 2, and this slit-like gap is configured as a nozzle liquid passage 3, and the tip of the nozzle liquid passage 3 is formed as a slit-like tip discharge port 4. Yes.

このノズル本体部Aを構成する一対のノズル半体1,2を重合する際、このノズル半体1,2の重合面1a,2aの間にゴミや塵などの異物を挟み込む(噛み込む)と、塗布作業時に、このノズル本体部Aの先端吐出口4から吐出する塗工液aの膜厚寸法が変化してしまう。即ち、ノズル半体1,2の重合面1a,2aの間に異物が介在し、ノズル半体1,2の例えば重合角度や重合位置に僅かなズレが生ずることで、ノズル本体部Aの前記先端吐出口4の開口形状に変化を生じ、その結果例えば数nmオーダーといった極めて高い膜厚精度を要求される本装置においては無視できない大きな膜厚の変化が生じてしまう。   When superposing the pair of nozzle halves 1 and 2 constituting the nozzle body A, foreign matter such as dust or dust is sandwiched (biting) between the overlapping surfaces 1a and 2a of the nozzle halves 1 and 2. During the coating operation, the film thickness dimension of the coating liquid a discharged from the tip discharge port 4 of the nozzle body A changes. That is, foreign matters are interposed between the overlapping surfaces 1a and 2a of the nozzle halves 1 and 2 and a slight deviation occurs in, for example, the overlapping angle and the overlapping position of the nozzle halves 1 and 2, thereby A change occurs in the opening shape of the tip discharge port 4, and as a result, a large change in film thickness that cannot be ignored in this apparatus that requires extremely high film thickness accuracy, for example, on the order of several nanometers.

しかし本発明においては、この一対のノズル半体1,2の重合面1a,2aを従来のように互いに全面密着する面一な平坦面形状とせずに、少なくともいずれか一方の重合面1a(2a)は、他方の重合面2a(1a)と密着する密着凸部6と、前記他方の重合面2a(1a)と密着当接せずにゴミや塵などの異物が入り込む非密着凹面部7とから成る凹凸面形状に形成している。   However, in the present invention, the overlapping surfaces 1a and 2a of the pair of nozzle halves 1 and 2 do not have the same flat surface shape that is in close contact with each other as in the prior art, and at least one overlapping surface 1a (2a ) Is a close contact convex portion 6 that is in close contact with the other overlapping surface 2a (1a), and a non-adhesive concave portion 7 that is in close contact with the other overlapped surface 2a (1a) and into which foreign matter such as dust or dust enters. It is formed in the uneven surface shape which consists of.

従って、凹凸面形状に形成したこの一方の重合面1a(2a)の非密着凹面部7は、他方の重合面2a(1a)と密着重合せず、仮にこの非密着凹面部7に微小なゴミや塵などの異物が入り込んでもノズル半体1,2の重合角度や位置に何ら影響は無い。即ち、たとえ空中に漂う微小なゴミや塵などの異物がこの重合面1a,2aのいずれかに付着したとしても、異物の付着位置がこの非密着凹面部7か若しくはこの非密着凹面部7と対向する他方の重合面2a(1a)の一部であれば(即ち重合面1a,2a同志が密着重合しない部位であれば)、付着した異物を双方の重合面1a,2aから押圧状態に挟み込む(噛み込む)ことはないので、隙間膜厚寸法には何ら影響が無い。   Accordingly, the non-contact concave surface portion 7 of the one overlapping surface 1a (2a) formed in the uneven surface shape does not closely polymerize with the other polymerization surface 2a (1a). Even if foreign substances such as dust enter, there is no effect on the superposition angle and position of the nozzle halves 1 and 2. That is, even if a foreign matter such as fine dust or dust floating in the air adheres to either of the overlapping surfaces 1a and 2a, the attachment position of the foreign matter is the non-contact concave surface portion 7 or the non-contact concave surface portion 7 and If it is a part of the other overlapping polymerization surface 2a (1a) (that is, if the polymerization surfaces 1a and 2a are not in close contact with each other), the adhered foreign matter is sandwiched between the polymerization surfaces 1a and 2a in a pressed state. Since there is no biting, there is no effect on the gap film thickness.

つまり本発明は、前記一方の重合面1a(2a)を凹凸面形状とすることで、一対のノズル半体1,2の互いの重合面1a,2aの接触面積を減らし、これによりゴミや塵などの異物をこの重合面1a,2a間に挟み込む(噛み込む)確率を低くすることができ、それだけこの異物によって寸法再現性が損なわれる上記問題を防ぐことができ、これまでにない高い寸法再現性を実現できることとなる。   In other words, the present invention reduces the contact area between the overlapping surfaces 1a and 2a of the pair of nozzle halves 1 and 2 by making the one overlapping surface 1a (2a) into an irregular surface shape. It is possible to reduce the probability of pinching (clogging) foreign matter such as the overlapping surfaces 1a and 2a, and to prevent the above-described problem that the dimensional reproducibility is impaired by this foreign matter. Can be realized.

また、平坦面同志を重合させる際、重合歪などが生じ無いように平坦面全面を高い面精度に加工する必要があり、それだけ加工に手間とコストを要するが、この点本発明は、前述のように重合面1a,2aのうちの少なくともいずれか一方を凹凸面形状に形成しており、平坦面に比して面加工が簡易である(少なくとも非密着凹面部7は高い面精度を要さ無い)為、それだけ製造が容易である。   In addition, when the flat surfaces are polymerized, it is necessary to process the entire flat surface with high surface accuracy so as not to cause polymerization strain, and so much labor and cost are required for processing. As described above, at least one of the superposed surfaces 1a and 2a is formed in a concavo-convex shape, and surface processing is simpler than a flat surface (at least the non-contact concave surface portion 7 requires high surface accuracy. Therefore, it is easy to manufacture.

また、例えば後述する実施例のように、凹凸面形状に形成した前記一方の重合面1a(2a)は、前記他方の重合面2a(1a)の一部と面で密着当接する密着凸面部6Aを複数形成し、この各密着凸面部6Aを前記密着凸部6として構成すると共に、この各密着凸面部6A間の凹面部を前記非密着凹面部7として構成した場合には、重合面1a,2a同志の接触面積の低減を確実に図りながら、尚且つ一方の重合面1a(2a)の密着凸面部6Aと、他方の重合面2a(1a)とが面で密着当接するのでノズル半体1,2同志の密着安定性にも秀れることとなる。   Further, for example, as in the example described later, the one overlapping surface 1a (2a) formed in a concavo-convex surface shape is in close contact with the part of the other overlapping surface 2a (1a) on the surface 6A. Are formed as the close contact convex portion 6, and the concave surface portion between the close contact convex portion 6 A is configured as the non close contact concave surface portion 7. Since the contact area 6a of one overlapping surface 1a (2a) and the other overlapping surface 2a (1a) are in close contact with each other while reliably reducing the contact area between the two members, the nozzle half 1 , It will also be excellent in the adhesion stability of the two comrades.

また例えば、ノズル本体部Aは、前記一対のノズル半体1,2に夫々連通状態にボルト通孔8を設け、このボルト通孔8に挿通した締付ボルト9Aにナット9Bを螺着固定してこの一対のノズル半体1,2を締め付け固定する構成とし、このボルト通孔8は、凹凸面形状に形成した前記一方の重合面1a(2a)の前記密着凸面部6Aを貫通する位置に形成し、このボルト通孔8を形成した密着凸面部6Aと、これと密着当接する前記他方の重合面2a(1a)の一部とを、前記締付ボルト9Aとナット9Bにより締め付け固定される締め付け固定面として構成すれば、重合面1a,2a同志の接触面積の低減を確実に図りながら、尚且つ締付ボルト9Aとナット9Bによる重合面1a,2a同士の締め付け固定も確実に発揮できることとなる。つまり、密着凸面部6Aとこれと密着する他方の重合面2a(1a)の一部とが、前記締付ボルト9Aとナット9Bとの締め代となり、この締付ボルト9Aとナット9Bとの締め付け押圧を良好に発揮できることとなる。   Further, for example, the nozzle body A is provided with a bolt through hole 8 in communication with the pair of nozzle halves 1 and 2, and a nut 9B is screwed and fixed to a tightening bolt 9A inserted through the bolt through hole 8. The pair of nozzle halves 1 and 2 are clamped and fixed, and the bolt through hole 8 is located at a position penetrating the close contact convex surface portion 6A of the one overlapping surface 1a (2a) formed in an uneven surface shape. The close contact convex surface portion 6A formed with the bolt through hole 8 and a part of the other overlapping surface 2a (1a) in close contact therewith are fastened and fixed by the tightening bolt 9A and the nut 9B. If it is configured as a fastening surface, it is possible to surely reduce the contact area between the overlapping surfaces 1a and 2a, while also securely tightening the overlapping surfaces 1a and 2a with the tightening bolt 9A and the nut 9B. Na . That is, the close contact convex surface portion 6A and a part of the other overlapping surface 2a (1a) in close contact therewith serve as a tightening allowance between the tightening bolt 9A and the nut 9B, and the tightening between the tightening bolt 9A and the nut 9B. The pressure can be exhibited well.

本発明の具体的な実施例について図面に基づいて説明する。   Specific embodiments of the present invention will be described with reference to the drawings.

本実施例は、一対のノズル半体1,2から成るノズル本体部Aを有し、このノズル本体部Aは、前記一対のノズル半体1,2の重合面1a,2aを互いに重合してこの一対のノズル半体1,2間にスリット状の間隙を形成し、このスリット状の間隙をノズル内液通路3として構成すると共にこのノズル内液通路3の先端をスリット状の先端吐出口4として構成し、液供給部から供給された塗工液aを前記ノズル内液通路3を通じて前記先端吐出口4から吐出してこの塗工液aを被塗布体5に薄膜状に塗布する薄膜塗布装置において、前記ノズル本体部Aを構成する一対のノズル半体1,2の重合面1a,2aは互いに全面密着する面一な平坦面形状とせずに、少なくともいずれか一方の重合面1a(2a)は、他方の重合面2a(1a)と密着する密着凸部6と、前記他方の重合面2a(1a)と密着当接せずにゴミや塵などの異物が入り込む非密着凹面部7とから成る凹凸面形状に形成したものである。   The present embodiment has a nozzle main body A composed of a pair of nozzle halves 1 and 2, and this nozzle main body A superposes the overlapping surfaces 1a and 2a of the pair of nozzle halves 1 and 2 on each other. A slit-like gap is formed between the pair of nozzle halves 1 and 2, and the slit-like gap is configured as the nozzle internal liquid passage 3, and the tip of the nozzle internal liquid passage 3 is connected to the slit-like tip discharge port 4. The coating liquid a supplied from the liquid supply unit is discharged from the tip discharge port 4 through the nozzle internal liquid passage 3, and the coating liquid a is applied to the coated body 5 in the form of a thin film. In the apparatus, the overlapping surfaces 1a and 2a of the pair of nozzle halves 1 and 2 constituting the nozzle body A do not have a flat surface shape that is in close contact with each other, but at least one overlapping surface 1a (2a). ) Is dense with the other polymerization surface 2a (1a). An adhesion protrusion 6 which is obtained by forming the uneven surface shape consisting of a non-contact concave portion 7 for foreign matter entering the dust and dirt without adhesion contact with the other polymer surface 2a (1a).

以下、本実施例を具体的に説明する。   Hereinafter, the present embodiment will be specifically described.

前記ノズル本体部Aは、前記一対のノズル半体1,2に夫々連通状態にボルト通孔8を設け、このボルト通孔8に挿通した締付ボルト9Aにナット9Bを螺着固定してこの一対のノズル半体1,2を締め付け固定して成る構成である。尚、図示した本実施例においては、上下一対のノズル半体1,2のうち、下側をノズル半体1,上側をノズル半体2とする。   The nozzle body A is provided with a bolt through hole 8 in communication with the pair of nozzle halves 1 and 2, and a nut 9 B is screwed and fixed to a tightening bolt 9 A inserted through the bolt through hole 8. In this configuration, a pair of nozzle halves 1 and 2 are fastened and fixed. In the illustrated embodiment, the lower half of the pair of upper and lower nozzle halves 1 and 2 is the nozzle half 1 and the upper half is the nozzle half 2.

具体的には、図1に図示したように、ノズル本体部Aの前後複数列(二列)に、このノズル本体部Aの幅方向に複数(五箇所)並設状態に前記ボルト通孔8を形成する。   Specifically, as illustrated in FIG. 1, the bolt through holes 8 are arranged in a plurality (five places) in a row in the width direction of the nozzle body A in a plurality of rows (two rows) before and after the nozzle body A. Form.

また、各ボルト通孔8の上部開口部にして上側のノズル半体2の上面には、前記締付ボルト9Aのボルト頭部が突き当たり当接する段部を凹設している。   In addition, a stepped portion with which the bolt head portion of the tightening bolt 9A comes into contact with and is in contact with the upper surface of the upper nozzle half 2 as the upper opening portion of each bolt through hole 8 is provided.

また、前記ナット9Bは円環状ではなく矩形環状に形成しており、図示はしていないが前記複数の各ボルト通孔8の下部開口部にして下側のノズル半体1の下面には、前記矩形環状に形成したナット9Bが合致嵌合して回り止めされる矩形状の段部を凹設しており、ナット9Bをこの矩形状の段部内に回り止めした状態で前記締付ボルト9Aを良好に締めつけ螺動し得るように構成している。   Further, the nut 9B is formed in a rectangular shape instead of an annular shape, and although not shown in the drawing, the lower opening of the plurality of bolt through-holes 8 is formed on the lower surface of the lower nozzle half 1, A rectangular stepped portion is formed in which the nut 9B formed in a rectangular ring shape is fitted and prevented from rotating, and the tightening bolt 9A is locked in a state in which the nut 9B is prevented from rotating in the rectangular stepped portion. Is configured to be able to be tightened and screwed well.

また、本実施例では、膜厚をnmオーダーで調整する膜厚調整機構13を設けている。この膜厚調整機構13は、先端吐出口4の形状を微妙に変形してその開口度合いを予め微調整して、幅方向に膜厚が均一となるように調整するものである。この設定には長時間かかり、一度調整設定したら、できるだけ改めて再調整設定したくない調整機構である。そのため、本実施例は、ノズル内を洗浄するためにノズル半体1,2を分割し、洗浄後再び組み付けても膜厚の均一性に変化が生じず、前記膜厚調整機構13の再調整設定ができるだけ不要となるように構成している。   In this embodiment, a film thickness adjusting mechanism 13 that adjusts the film thickness on the order of nm is provided. The film thickness adjusting mechanism 13 is for finely deforming the shape of the tip discharge port 4 and finely adjusting the degree of opening in advance so as to adjust the film thickness to be uniform in the width direction. This setting takes a long time, and once the adjustment is set, the adjustment mechanism does not want to be readjusted as much as possible. Therefore, in this embodiment, the nozzle halves 1 and 2 are divided in order to clean the inside of the nozzle, and even when assembled again after cleaning, the uniformity of the film thickness does not change, and the film thickness adjusting mechanism 13 is readjusted. It is configured so that the setting is unnecessary.

更に説明すると、本実施例では、上側のノズル半体2の先端(先端吐出口4の上部位置の幅方向に前方に開口した調整用溝13Cを形成し、この上部)に、幅方向に複数設けた調整螺子13Aを設け、この調整螺子13Aの螺動調整により、幅方向の膜厚がナノオーダーで均一となるように調整する膜厚調整機構13としている。具体的には、各調整螺子13Aを螺合する雌螺子が内周面に刻設された螺子孔13Bを前記調整用溝13Cの上部に貫通形成し、この各螺子孔13Bに各調整螺子13Aを螺着しその先端が前記調整用機構13Cを貫通し更にこの調整用溝13Cの下部(底部)に設けた螺子孔13Bにも螺合し、例えばこの調整用溝13Cの上下の螺子孔13Bのピッチを変えることで、前記各調整螺子13Aの進退螺動操作によって前記上側のノズル半体2の先端部位の調整用溝13Cの下部を上下に微小に撓み変形調整せしめ、これによりノズル本体部Aの先端吐出口4の開口形状を変形調整し、先端吐出口4から吐出する塗工液aの幅方向での膜厚調整を行って均一となるように構成している。   More specifically, in this embodiment, the upper half of the nozzle half 2 (a plurality of adjustment grooves 13C opened forward in the width direction of the upper position of the tip discharge port 4 is formed at the upper portion) is arranged in the width direction. The provided adjustment screw 13A is provided, and the film thickness adjusting mechanism 13 is configured to adjust the film thickness in the width direction to be uniform on the nano order by adjusting the screw of the adjustment screw 13A. Specifically, a screw hole 13B in which a female screw for screwing each adjustment screw 13A is formed in the inner peripheral surface is formed through the adjustment groove 13C, and each adjustment screw 13A is inserted into each screw hole 13B. And the tip of the screw passes through the adjusting mechanism 13C and is further screwed into a screw hole 13B provided in the lower part (bottom) of the adjusting groove 13C. For example, the upper and lower screw holes 13B of the adjusting groove 13C By changing the pitch of the adjustment screw 13A, the lower part of the adjustment groove 13C at the tip portion of the upper nozzle half 2 is slightly bent up and down by the forward / backward screwing operation of the adjustment screw 13A. The opening shape of the A front end discharge port 4 is deformed and adjusted, and the film thickness is adjusted in the width direction of the coating liquid a discharged from the front end discharge port 4 so as to be uniform.

また、本実施例では、このノズル本体部Aを構成する上下一対のノズル半体1,2は、互いに対向する対向面部のうちの先端側(前方側)領域を、間隙をおいて互いに対向する離間対向面部として、この離間対向面部間の間隙をこのノズル本体部Aの前記ノズル内液通路3として構成しており、一方この先端側と反対の側,つまり後方側は、互いに重合する重合面1a,2aとして構成している。   Further, in this embodiment, the pair of upper and lower nozzle halves 1 and 2 constituting the nozzle body A are opposed to each other with a gap in the tip side (front side) region of the opposed surface portions facing each other. As the spaced opposed surface portion, the gap between the separated opposed surface portions is configured as the nozzle internal liquid passage 3 of the nozzle body A, while the side opposite to the tip side, that is, the rear side, is a polymerization surface that is superposed on each other. 1a, 2a.

このノズル本体部Aの前記ノズル内液通路3の形成下面に相当する下側のノズル半体1の対向面部には、図1,図3及び図4に図示したように幅方向に延設状態にマニホールド10を凹設すると共に、このマニホールド10と前記ノズル本体部Aの後端部に接続される液供給部と連通するノズル内液供給路14を設けた構成とする。   As shown in FIGS. 1, 3, and 4, the nozzle body portion A extends in the width direction on the opposing surface portion of the lower nozzle half 1 corresponding to the lower surface of the nozzle liquid passage 3. The manifold 10 is recessed, and an in-nozzle liquid supply path 14 communicating with the liquid supply part connected to the manifold 10 and the rear end of the nozzle body A is provided.

本実施例では、上下一対のノズル半体1,2のうち下側のノズル半体1の重合面1aを前記密着凸部6と非密着凹面部7とから成る凹凸面形状に形成している。(上側のノズル半体2の重合面2aを凹凸面形状に形成しても良いし、一対のノズル半体1,2の双方の重合面1a,2aを凹凸面形状に形成しても良い。)。   In this embodiment, of the pair of upper and lower nozzle halves 1 and 2, the overlapping surface 1 a of the lower nozzle half 1 is formed in an uneven surface shape composed of the contact convex portion 6 and the non-contact concave portion 7. . (The overlapping surface 2a of the upper nozzle half 2 may be formed in an uneven surface shape, or the overlapping surfaces 1a, 2a of both the pair of nozzle halves 1 and 2 may be formed in an uneven surface shape. ).

また、この下側のノズル半体1の重合面1aに形成した複数の各密着凸部6は、例えば上側のノズル半体2の重合面2aの一部と点で密着当接するする先端突鋭形状に形成しても良いが、本実施例においては、この上側の重合面2aの一部と面で密着当接する密着凸面部6Aとして構成し、この複数の各密着凸面部6A間の凹面部を前記非密着凹面部7として構成している。即ち、例えば複数の各密着凸部6を前記上側のノズル半体2の重合面2aと点で密着当接する先端突鋭形状に形成した場合に比して、面と面との密着当接なので重合安定性に秀れる。また、上側のノズル半体2の重合面2aを先端突鋭形状の密着凸部6で変形させたり、或いはこの先端突鋭形状の密着凸部6が変形したりするトラブルも防止できる。   In addition, each of the plurality of contact protrusions 6 formed on the overlapping surface 1a of the lower nozzle half 1 is, for example, a tip sharply in contact with a part of the overlapping surface 2a of the upper nozzle half 2 at a point. Although it may be formed in a shape, in the present embodiment, it is configured as a close contact convex surface portion 6A that is in close contact with a part of the upper overlapping surface 2a, and a concave surface portion between the plurality of close contact convex surface portions 6A. Is configured as the non-contact concave surface portion 7. That is, for example, a plurality of close contact projections 6 are in close contact with each other as compared with the case where the upper half of the nozzle 2 is formed in a sharp tip shape in close contact with the overlapping surface 2a. Excellent polymerization stability. In addition, it is possible to prevent a trouble that the overlapping surface 2a of the upper nozzle half 2 is deformed by the contact protrusion 6 having a sharp tip shape or the contact protrusion 6 having a sharp tip shape is deformed.

更に、前記ノズル本体Aのボルト通孔8は、凹凸面形状に形成した前記一方の重合面1a(2a)の前記密着凸面部6Aを貫通する位置に形成し、このボルト通孔8を形成した密着凸面部6Aと、これと密着当接する前記他方の重合面2a(1a)の一部とを、前記締付ボルト9Aとナット9Bにより締め付け固定される締め付け固定面として構成している。   Further, the bolt through hole 8 of the nozzle body A is formed at a position penetrating the close contact convex surface portion 6A of the one overlapping surface 1a (2a) formed in an uneven surface shape, and this bolt through hole 8 is formed. The close contact convex surface portion 6A and a part of the other overlapping surface 2a (1a) in close contact therewith are configured as a fastening fixing surface that is fastened and fixed by the fastening bolt 9A and the nut 9B.

即ち、密着凸面部6Aとこれと密着する他方の重合面2a(1a)の一部とが、前記締付ボルト9Aとナット9Bとの締め代となり、この締付ボルト9Aとナット9Bとの締め付け押圧を良好に発揮できる。   That is, the close contact convex surface portion 6A and a part of the other overlapping surface 2a (1a) in close contact therewith serve as a tightening allowance between the tightening bolt 9A and the nut 9B, and the tightening between the tightening bolt 9A and the nut 9B. The pressure can be exhibited well.

また、図1に図示したように、下側のノズル半体1の重合面1a(2a)は、前記ノズル本体部Aの幅方向に延設される前記密着凸部6を形成し、この幅方向に延設される密着凸部6は、前記ノズル内液通路3の後方側を閉塞する液流路閉塞凸部11として構成し(図3参照)、これにより塗工液aがこのノズル内液通路3の後方側へと流通することをこの液通路閉塞凸部11によって阻止するように構成している。   Further, as shown in FIG. 1, the overlapping surface 1 a (2 a) of the lower nozzle half 1 forms the close contact convex portion 6 extending in the width direction of the nozzle body A, and this width. The close contact convex portion 6 extending in the direction is configured as a liquid flow passage closing convex portion 11 that closes the rear side of the nozzle internal liquid passage 3 (see FIG. 3), whereby the coating liquid a is placed in the nozzle. The liquid passage closing projection 11 prevents the liquid passage 3 from flowing to the rear side.

また、この液通路閉塞凸部11は、図1及び図4に図示したように、上側の重合面2aと面で密着当接する凸面形状としている。そして図4に図示したように、ノズル本体部Aの前後二列のうちの前列にして幅方向に五箇所に並設状態に形成する前記ボルト通孔8は、この液通路閉塞凸部11を貫通する位置に形成する。   Further, as shown in FIGS. 1 and 4, the liquid passage blocking convex portion 11 has a convex shape that comes into close contact with the upper overlapping surface 2 a. As shown in FIG. 4, the bolt passage hole 8 formed in the front row of the two front and rear rows of the nozzle main body A and arranged in parallel at five locations in the width direction has the liquid passage blocking convex portion 11. It is formed at a position that penetrates.

そして、ノズル本体部Aの前後二列のうちの後列にして幅方向に五箇所に並設状態に形成する前記ボルト通孔8は、前記液通路閉塞凸部11よりも後方側の位置に夫々独立して個々に形成した複数の各密着凸面部6Aに貫通する位置に形成する。   And the said bolt through-hole 8 formed in the back row of the front and back two rows of the nozzle main-body part A and arranged in five places in the width direction is respectively in the position of the back side rather than the said liquid path obstruction | occlusion convex part 11. It forms in the position which penetrates each several contact | adherence convex surface part 6A formed independently.

即ち、下側のノズル半体1の重合面1aは、この幅方向に延設状態に形成した液通路閉塞凸部11としての密着凸面部6Aと、この液通路閉塞凸部11よりも後方側部位にして前記ボルト通孔8が貫通することで円環状に形成された互いに独立する複数の各密着凸面部6Aとを密着凸部6とし、これ以外の部位を前記上側のノズル半体2の重合面2aと密着当接しない非密着凹面部7として凹凸面形状に形成した構成である。   That is, the overlapping surface 1a of the lower nozzle half 1 has a close contact convex surface portion 6A as the liquid passage closing convex portion 11 formed in the extending state in the width direction, and a rear side from the liquid passage closing convex portion 11. A plurality of independent contact convex surface portions 6A that are formed in an annular shape by passing through the bolt through holes 8 as a portion are set as the close contact convex portions 6, and other portions are formed in the upper nozzle half 2. It is the structure formed in the uneven | corrugated surface shape as the non-contact | adherence concave surface part 7 which does not contact | abut closely on the superposition | polymerization surface 2a.

即ち、凹凸面形状に形成する下側のノズル半体1の重合面1aのうち、前記ボルト通孔8が貫通する部位には、上述のように締付ボルト9Aとナット9Bとの締め代としての密着凸面部6Aを設けるが、その余の箇所は前記上側のノズル半体2の重合面2aとの接触面積を低減できるように非密着凹面部7として形成することが望ましい。   That is, in the overlapping surface 1a of the lower nozzle half 1 formed in the uneven surface shape, the portion through which the bolt through-hole 8 passes is provided as a tightening margin between the tightening bolt 9A and the nut 9B as described above. However, it is desirable to form the remaining portion as the non-contact concave surface portion 7 so that the contact area with the overlapping surface 2a of the upper nozzle half 2 can be reduced.

例えば、液通路閉塞凸部11も、その後方部位に形成する円環状の各密着凸面部6Aと同様に幅方向に連続しない独立した形状とすれば、それだけ更に重合面1a,2aの接触面積を減らすことができるが、その場合にはノズル内液通路3に供給された塗工液aがノズル本体部Aの後方へと流れてノズル本体部Aの後端部から漏れ流れることを阻止する為に何らかの閉塞部材,閉塞構造(シール構造)を設ける必要があり煩わしい。この点、本実施例では、前記液通路閉塞凸部11が締付ボルト9Aとナット9Bとの締め代としての機能と閉塞構造としての機能の双方を発揮するから、別途閉塞部材や閉塞構造を設ける必要が無い。   For example, if the liquid passage blocking convex portion 11 is also formed into an independent shape that is not continuous in the width direction, like the annular close contact convex surface portions 6A formed at the rear portion thereof, the contact area of the polymerization surfaces 1a and 2a is further increased accordingly. In this case, in order to prevent the coating liquid a supplied to the liquid passage 3 in the nozzle from flowing backward from the nozzle body A and leaking from the rear end of the nozzle body A. It is troublesome because it is necessary to provide a closing member and a closing structure (seal structure). In this respect, in this embodiment, the liquid passage closing projection 11 exhibits both a function as a tightening allowance between the tightening bolt 9A and the nut 9B and a function as a closing structure. There is no need to provide it.

尚、液通路閉塞凸部11の後方部位に形成する前記複数の円環状の各密着凸面部6Aの形成位置は、少なくともこの液通路閉塞凸部11とノズル本体部Aの後方端部との丁度中間位置よりもノズル本体部Aの後方端部寄り位置に設定する。   It should be noted that the formation positions of the plurality of annular close contact convex surface portions 6A formed at the rear portion of the liquid passage closing convex portion 11 are at least exactly the liquid passage closing convex portion 11 and the rear end portion of the nozzle main body A. The position is set closer to the rear end of the nozzle body A than the intermediate position.

これにより、液通路閉塞凸部11と、その後方部位に形成する前記複数の密着凸面部6Aとを離間でき、それだけノズル半体1,2の重合面1a,2a同志の重合安定性が増すと共に、ノズル半体1,2の重合面1a,2aを重合した際の高い水平精度も出し易い。   As a result, the liquid passage blocking convex portion 11 and the plurality of contact convex surface portions 6A formed at the rear portion thereof can be separated, and the polymerization stability between the polymerization surfaces 1a and 2a of the nozzle halves 1 and 2 is increased accordingly. Further, high horizontal accuracy is easily obtained when the overlapping surfaces 1a and 2a of the nozzle halves 1 and 2 are overlapped.

また、図中,符号15は、ノズル本体部Aの幅方向両側を閉塞する側部閉塞部材15であり、図示したようにノズル本体部Aの幅方向量側に螺着ボルト15Aによって取り付け固定するものである。   Further, in the figure, reference numeral 15 denotes a side closing member 15 that closes both sides in the width direction of the nozzle body A, and is attached and fixed to the amount in the width direction of the nozzle body A by a screw bolt 15A. Is.

尚、本発明は、本実施例に限られるものではなく、各構成要件の具体的構成は適宜設計し得るものである。   Note that the present invention is not limited to this embodiment, and the specific configuration of each component can be designed as appropriate.

本実施例に係る薄膜塗布装置のノズル本体部の説明分解斜視図である。It is a description disassembled perspective view of the nozzle main-body part of the thin film coating device which concerns on a present Example. 本実施例に係る薄膜塗布装置の要部説明分割斜視図である。It is a principal part description division | segmentation perspective view of the thin film coating device which concerns on a present Example. 本実施例に係る薄膜塗布装置の説明側断面図である。It is a description sectional side view of the thin film coating device which concerns on a present Example. 本実施例に係る薄膜塗布装置の説明側断面図である。It is a description sectional side view of the thin film coating device which concerns on a present Example. 従来例を示す説明図である。It is explanatory drawing which shows a prior art example.

符号の説明Explanation of symbols

1 ノズル半体
1a 重合面
2 ノズル半体
2a 重合面
3 ノズル内液通路
4 先端吐出口
5 被塗布体
6 密着凸部
6A 密着凸面部
7 非密着凹面部
8 ボルト通孔
9A 締付ボルト
9B ナット
11 液流路閉塞凸部
A ノズル本体部
a 塗工液
DESCRIPTION OF SYMBOLS 1 Nozzle half 1a Superposition | polymerization surface 2 Nozzle half 2a Superposition | polymerization surface 3 Nozzle liquid channel | path 4 Discharge port of a tip 5 Coated object 6 Contact | adherence convex part 6A Contact | adherence convex part 7 Non-adhesion concave part 8 Bolt through-hole 9A Tightening bolt 9B
11 Liquid flow path blocking convex part A Nozzle body part a Coating liquid

Claims (6)

一対のノズル半体から成るノズル本体部を有し、このノズル本体部は、前記一対のノズル半体の重合面を互いに重合してこの一対のノズル半体間にスリット状の間隙を形成し、このスリット状の間隙をノズル内液通路として構成すると共にこのノズル内液通路の先端をスリット状の先端吐出口として構成し、液供給部から供給された塗工液を前記ノズル内液通路を通じて前記先端吐出口から吐出してこの塗工液を被塗布体に薄膜状に塗布する薄膜塗布装置において、前記ノズル本体部を構成する一対のノズル半体の重合面は互いに全面密着する面一な平坦面形状とせずに、少なくともいずれか一方の重合面は、他方の重合面と密着する密着凸部と、前記他方の重合面と密着当接せずにゴミや塵などの異物が入り込む非密着凹面部とから成る凹凸面形状に形成したことを特徴とする薄膜塗布装置。   A nozzle body having a pair of nozzle halves, the nozzle body overlapping the overlapping surfaces of the pair of nozzle halves to form a slit-like gap between the pair of nozzle halves; The slit-shaped gap is configured as a nozzle-in-liquid passage, and the tip of the nozzle-in-liquid passage is configured as a slit-shaped tip discharge port. The coating liquid supplied from the liquid supply unit is passed through the nozzle-in-liquid passage. In the thin film coating apparatus for discharging the coating liquid from the tip discharge port and applying the coating liquid to the coated body in a thin film form, the overlapping surfaces of the pair of nozzle halves constituting the nozzle body are flush with each other. Without forming a surface shape, at least one of the overlapping surfaces is a close contact convex portion that is in close contact with the other overlap surface, and a non-adhesive concave surface into which foreign matter such as dust or dust enters without being in close contact with the other overlap surface Concave made up of parts Thin coating apparatus being characterized in that formed on the surface shape. 凹凸面形状に形成した前記一方の重合面は、前記他方の重合面の一部と面で密着当接する密着凸面部を複数形成し、この各密着凸面部を前記密着凸部として構成すると共に、この各密着凸面部間の凹面部を前記非密着凹面部として構成したことを特徴とする請求項1記載の薄膜塗布装置。   The one overlapping surface formed in an uneven surface shape forms a plurality of closely contacting convex surface portions that are in close contact with a part of the other overlapping surface, and constitutes each closely contacting convex surface portion as the closely contacting convex portion, 2. The thin film coating apparatus according to claim 1, wherein a concave surface portion between the contact convex surface portions is configured as the non-contact concave surface portion. 前記ノズル本体部は、前記一対のノズル半体に夫々連通状態にボルト通孔を設け、このボルト通孔に挿通した締付ボルトにナットを螺着固定してこの一対のノズル半体を締め付け固定する構成とし、このボルト通孔は、凹凸面形状に形成した前記一方の重合面の前記密着凸面部を貫通する位置に形成し、このボルト通孔を形成した密着凸面部と、これと密着当接する前記他方の重合面の一部とを、前記締付ボルトとナットにより締め付け固定される締め付け固定面として構成したことを特徴とする請求項2記載の薄膜塗布装置。   The nozzle body is provided with a bolt through hole in communication with the pair of nozzle halves, and a nut is screwed and fixed to a tightening bolt inserted through the bolt through hole to fix the pair of nozzle halves. The bolt through hole is formed at a position penetrating the close contact convex surface portion of the one overlapping surface formed in an uneven surface shape, the close contact convex surface portion having the bolt through hole formed therein, and the close contact contact with the close contact convex surface portion. 3. The thin film coating apparatus according to claim 2, wherein a part of the other overlapping surface in contact is configured as a fastening fixing surface that is fastened and fixed by the fastening bolt and the nut. 凹凸面形状に形成した前記一方の重合面には、前記ノズル本体部の幅方向に延設される前記密着凸部を形成し、この幅方向に延設される密着凸部は、前記ノズル内液通路の前記先端吐出口を形成した側と反対側の後方側を閉塞する液流路閉塞凸部として構成し、塗工液がこのノズル内液通路の後方側へと流通することをこの液通路閉塞凸部によって阻止するように構成したことを特徴とする請求項1〜3のいずれか1項に記載の薄膜塗布装置。   The one overlapping surface formed in the uneven surface shape is formed with the close contact convex portion extending in the width direction of the nozzle body portion, and the close contact convex portion extending in the width direction is formed in the nozzle. The liquid passage is formed as a liquid flow passage closing convex portion that closes the rear side opposite to the side on which the tip discharge port is formed, and the coating liquid flows to the rear side of the liquid passage in the nozzle. The thin film coating apparatus according to claim 1, wherein the thin film coating apparatus is configured to be blocked by a passage blocking convex portion. 凹凸面形状に形成した前記一方の重合面は、幅方向に延設される前記液流路閉塞凸部と、この液流路閉塞凸部よりも後方側の位置にして前記請求項3記載のボルト通孔を貫通形成した複数の密着凸面部と、この複数の各密着凸部間の前記非密着凹面部とから成る凹凸面形状に形成したことを特徴とする請求項4記載の薄膜塗布装置。   The said one superposition | polymerization surface formed in the uneven | corrugated surface shape makes the said liquid flow path obstruction | occlusion convex part extended in the width direction, and makes it a position of the back side rather than this liquid flow passage obstruction | occlusion convex part of the said Claim 3. 5. A thin film coating apparatus according to claim 4, wherein said thin film coating device is formed in a concavo-convex surface shape comprising a plurality of closely contacting convex surface portions penetrating through bolt holes and said non-contacting concave surface portion between said plurality of closely contacting convex portions. . 凹凸面形状に形成した前記一方の重合面の前記液流路閉塞凸部は、前記他方の重合面の一部と面で密着当接する前記密着凸面部を幅方向に延設して成る構成とし、前記ノズル本体部は、この一方の重合面の液流路閉塞凸部を貫通する位置に、この液流路閉塞凸部に沿って複数並設状態に前記ボルト通孔を形成した構成としたことを特徴とする請求項5記載の薄膜塗布装置。   The liquid flow path blocking convex portion of the one overlapping surface formed in an uneven surface shape is configured by extending in the width direction the close convex portion that is in close contact with a part of the other overlapping surface. The nozzle main body has a configuration in which a plurality of the bolt through holes are formed in a juxtaposed manner along the liquid channel blocking convex portion at a position penetrating the liquid channel blocking convex portion of the one polymerization surface. The thin film coating apparatus according to claim 5.
JP2007284425A 2007-10-31 2007-10-31 Thin film applying apparatus Withdrawn JP2009106904A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2007284425A JP2009106904A (en) 2007-10-31 2007-10-31 Thin film applying apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2007284425A JP2009106904A (en) 2007-10-31 2007-10-31 Thin film applying apparatus

Publications (1)

Publication Number Publication Date
JP2009106904A true JP2009106904A (en) 2009-05-21

Family

ID=40776031

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2007284425A Withdrawn JP2009106904A (en) 2007-10-31 2007-10-31 Thin film applying apparatus

Country Status (1)

Country Link
JP (1) JP2009106904A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104722452A (en) * 2013-12-19 2015-06-24 财团法人工业技术研究院 Film coating device
TWI816082B (en) * 2020-02-26 2023-09-21 日商斯庫林集團股份有限公司 Slit nozzle and substrate processing device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104722452A (en) * 2013-12-19 2015-06-24 财团法人工业技术研究院 Film coating device
TWI816082B (en) * 2020-02-26 2023-09-21 日商斯庫林集團股份有限公司 Slit nozzle and substrate processing device

Similar Documents

Publication Publication Date Title
RU2498866C2 (en) Coat applicator intended for application of fluid film on substrate
WO2015177943A1 (en) Roller transfer application method and application device for hot-melt adhesive
JP2005152885A (en) Slit nozzle
JP2008178818A (en) Slit die and shim
US8858211B2 (en) Liquid coating die
JP2009106904A (en) Thin film applying apparatus
JP4592450B2 (en) Die head and slit gap adjusting method
KR102316972B1 (en) Coating apparatus and method for producing coating film
JP4826320B2 (en) Die head
JP2010005508A (en) Slot coating gun
JP2008043875A (en) Die head
JP2002239436A (en) Coating apparatus
JPH08103711A (en) Die coater
JPH0788419A (en) Die coater
JPH06198240A (en) Die coater
JPH09276770A (en) Coating method
JP4409961B2 (en) Die lip for strip coating
CN100376330C (en) Slit nozzle and treating liquid supplying device with such nozzle
JPH06142591A (en) Coating liquid nozzle
JP2005270704A (en) Coating apparatus
US20110223337A1 (en) Extrusion coating apparatus and coating method as well as coating film forming method
JP2552817B2 (en) Full surface coating type die coater
JP4606157B2 (en) Die head
JP2019030859A (en) Coating device and coating method
JPH08243476A (en) Method for coating of glass substrate by die coater

Legal Events

Date Code Title Description
A300 Withdrawal of application because of no request for examination

Free format text: JAPANESE INTERMEDIATE CODE: A300

Effective date: 20110104