JP2009095720A - Ultrasonic cleaning apparatus - Google Patents

Ultrasonic cleaning apparatus Download PDF

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JP2009095720A
JP2009095720A JP2007267841A JP2007267841A JP2009095720A JP 2009095720 A JP2009095720 A JP 2009095720A JP 2007267841 A JP2007267841 A JP 2007267841A JP 2007267841 A JP2007267841 A JP 2007267841A JP 2009095720 A JP2009095720 A JP 2009095720A
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cleaning
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ultrasonic
cleaned
vibration
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JP5127036B2 (en
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Mamoru Tano
護 田野
Yoshihiro Okamoto
義弘 岡本
Suguru Kawamoto
卓 川本
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Sawa Corp
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Sawa Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an ultrasonic cleaning apparatus capable of cleaning an object to be cleaned such as a metal mask plate with a small amount of cleaning liquid in a short time, and drying it at a position right as it is in a short time after cleaning. <P>SOLUTION: A ultrasonic cleaning unit 30 includes a vibration part 33 having a vibration plate 31 disposed facing a cleaning plane of a metal mask plate M with a gap approximately parallel with it and fixed with an ultrasonic vibrator 32, a cleaning media supplying part 34 supplying a cleaning solution into a gap between the vibration plate 31 and the cleaning plane of the metal mask plate M, and a suction removal part 37 disposed at the underneath of the vibration part 33 and sucking and removing the cleaning solution attached on the cleaning plane of the metal mask plate M. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、メタルマスク版などの被洗浄物を超音波で洗浄する超音波洗浄装置に関するものである。   The present invention relates to an ultrasonic cleaning apparatus for ultrasonically cleaning an object to be cleaned such as a metal mask plate.

従来より、メタルマスク版を用いて印刷配線基板にクリーム半田や部品接着用の接着剤を印刷する技術が知られている。このメタルマスク版にはステンレス、ニッケル板等の金属製の版が用いられている。ここで、例えばクリーム半田を印刷配線基板上に印刷するときには、時間の経過とともにクリーム半田の溶剤が揮散してメタルマスク版が目詰まりを起こしてしまい所望の印刷品質が得られなくなる。したがって、このような印刷に用いるメタルマスク版は、所定回数や所定時間ごとに洗浄して乾燥させる必要がある。   2. Description of the Related Art Conventionally, a technique for printing cream solder or an adhesive for component adhesion on a printed wiring board using a metal mask plate is known. A metal plate such as stainless steel or a nickel plate is used for the metal mask plate. Here, for example, when cream solder is printed on a printed wiring board, the solvent of the cream solder is volatilized over time, and the metal mask plate is clogged, and a desired print quality cannot be obtained. Therefore, the metal mask plate used for such printing needs to be washed and dried a predetermined number of times or every predetermined time.

具体的に、従来は、メタルマスク版が収容できる大きさの金属製の容器に洗浄液を満たし、容器の底面に結合した超音波振動子を振動させて洗浄液を介してメタルマスク版に振動を与えて超音波洗浄していた。その後、特許文献1に示すように、洗浄済みの版を容器から取り出してクリーニング装置に水平にセットし、版に空気を噴射したり洗浄液を吸引除去することで版を乾燥させていた。
特開2001−225454号公報
Specifically, conventionally, a metal container of a size that can accommodate a metal mask plate is filled with cleaning liquid, and an ultrasonic vibrator coupled to the bottom surface of the container is vibrated to vibrate the metal mask plate through the cleaning liquid. And ultrasonic cleaning. After that, as shown in Patent Document 1, the washed plate is taken out of the container and set horizontally on the cleaning device, and the plate is dried by spraying air on the plate or removing the cleaning liquid by suction.
JP 2001-225454 A

しかしながら、従来の超音波洗浄装置では、メタルマスク版を洗浄する洗浄工程と、洗浄後のメタルマスク版を乾燥させる乾燥工程とを別々の装置で行っているため、洗浄後のメタルマスク版を洗浄用の容器から取り出して乾燥工程を行うクリーニング装置にセットし直す作業が必要であり、作業工数が増大していた。   However, in the conventional ultrasonic cleaning apparatus, since the cleaning process for cleaning the metal mask plate and the drying process for drying the cleaned metal mask plate are performed in separate apparatuses, the cleaned metal mask plate is cleaned. The work required to be taken out from the container and set in the cleaning device that performs the drying process has been increased, and the number of work steps has increased.

さらに、従来の超音波洗浄装置では、通常、1枚のメタルマスク版を洗浄して乾燥させるまでに10〜20分ほどの時間がかかっており、洗浄すべきメタルマスク版の枚数が多くなると処理能力が不足してしまうという問題があり、短時間で洗浄から乾燥までを行うことができる処理能力の高い超音波洗浄装置の開発が望まれていた。   Further, in the conventional ultrasonic cleaning apparatus, it usually takes about 10 to 20 minutes to clean and dry one metal mask plate, and processing is performed when the number of metal mask plates to be cleaned increases. There is a problem that the capacity is insufficient, and it has been desired to develop an ultrasonic cleaning apparatus having a high processing capacity capable of performing from cleaning to drying in a short time.

本発明は、かかる点に鑑みてなされたものであり、その目的は、メタルマスク版などの被洗浄物を少量の洗浄液で短時間に洗浄でき、また、洗浄を行った後、そのままの位置で短時間に乾燥を行うことができる超音波洗浄装置を提供することにある。   The present invention has been made in view of the above points, and the object of the present invention is to clean an object to be cleaned such as a metal mask plate in a short time with a small amount of cleaning liquid. An object of the present invention is to provide an ultrasonic cleaning apparatus capable of drying in a short time.

上述した目的を達成するため、本発明は、被洗浄物を超音波洗浄する超音波洗浄ユニットに、被洗浄物の洗浄面に付着した洗浄媒体を吸引除去する吸引除去手段を設けるようにした。   In order to achieve the above-described object, according to the present invention, the ultrasonic cleaning unit that ultrasonically cleans the object to be cleaned is provided with a suction removing unit that sucks and removes the cleaning medium attached to the cleaning surface of the object to be cleaned.

具体的に、本発明は、平板状の被洗浄物を洗浄するための超音波洗浄装置を対象とし、次のような解決手段を講じた。   Specifically, the present invention is directed to an ultrasonic cleaning apparatus for cleaning a flat object to be cleaned, and has taken the following solution.

すなわち、請求項1の発明は、前記被洗浄物の洗浄面に洗浄媒体を供給して超音波振動により該被洗浄物を超音波洗浄する超音波洗浄ユニットと、
前記超音波洗浄ユニットで供給された洗浄媒体が前記被洗浄物の洗浄面に沿って自重で流下するように、該被洗浄物を略垂直又は所定角度傾斜させた状態で保持する保持ユニットと、
前記超音波洗浄ユニットを前記被洗浄物の洗浄面に沿って上下方向に往復移動させる移動ユニットとを備え、
前記超音波洗浄ユニットは、
前記被洗浄物の洗浄面に略平行に間隙を存して対向配置され且つ超音波振動子が取り付けられた振動板を有する振動手段と、
前記振動板と前記被洗浄物の洗浄面との間隙に洗浄媒体を供給する洗浄媒体供給手段と、
前記振動手段の下方に配置され、前記被洗浄物の洗浄面に付着した洗浄媒体を吸引除去する吸引除去手段とを有していることを特徴とするものである。
That is, the invention of claim 1 is an ultrasonic cleaning unit that supplies a cleaning medium to the cleaning surface of the object to be cleaned and ultrasonically cleans the object to be cleaned by ultrasonic vibration;
A holding unit that holds the object to be cleaned substantially vertically or at a predetermined angle so that the cleaning medium supplied by the ultrasonic cleaning unit flows down by its own weight along the cleaning surface of the object to be cleaned;
A moving unit for reciprocating the ultrasonic cleaning unit in the vertical direction along the cleaning surface of the object to be cleaned;
The ultrasonic cleaning unit includes:
Vibrating means having a diaphragm that is disposed to face the cleaning surface of the object to be cleaned, substantially in parallel with a gap, and to which an ultrasonic transducer is attached;
Cleaning medium supply means for supplying a cleaning medium to a gap between the vibration plate and the cleaning surface of the object to be cleaned;
It has a suction removal means that is disposed below the vibration means and sucks and removes the cleaning medium adhering to the cleaning surface of the object to be cleaned.

請求項2の発明は、請求項1において、
前記超音波洗浄ユニットは、前記振動手段と前記吸引除去手段との間に配置され前記被洗浄物の洗浄面に当接させて該洗浄面に付着した洗浄媒体を摺動除去する摺動除去手段を有していることを特徴とするものである。
The invention of claim 2 is the invention according to claim 1,
The ultrasonic cleaning unit is disposed between the vibration unit and the suction removal unit, and is a sliding removal unit that contacts the cleaning surface of the object to be cleaned and slides and removes the cleaning medium attached to the cleaning surface. It is characterized by having.

請求項3の発明は、請求項1又は2において、
前記被洗浄物の前記超音波洗浄ユニットと対向する面の反対側の裏側洗浄面に対向配置された反射洗浄ユニットを備え、
前記移動ユニットは、前記超音波洗浄ユニット及び前記反射洗浄ユニットを互いに対向させた状態で同期して上下方向に往復移動させるように構成され、
前記反射洗浄ユニットは、
前記被洗浄物を挟んで前記振動板に対向し且つ該被洗浄物の裏側洗浄面に略平行に間隙を存して配置された反射板を有する反射手段と、
前記反射板と前記被洗浄物の裏側洗浄面との間隙に洗浄媒体を供給する洗浄媒体供給手段と、
前記反射手段の下方に配置され、前記被洗浄物の裏側洗浄面に付着した洗浄媒体を吸引除去する吸引除去手段とを有していることを特徴とするものである。
The invention of claim 3 is the invention according to claim 1 or 2,
A reflective cleaning unit disposed opposite to the back cleaning surface opposite to the surface facing the ultrasonic cleaning unit of the object to be cleaned;
The moving unit is configured to reciprocate in the vertical direction synchronously with the ultrasonic cleaning unit and the reflective cleaning unit facing each other,
The reflective cleaning unit is
Reflecting means having a reflecting plate disposed opposite to the vibration plate across the object to be cleaned and disposed substantially in parallel with the back side cleaning surface of the object to be cleaned;
Cleaning medium supply means for supplying a cleaning medium to a gap between the reflector and the back side cleaning surface of the object to be cleaned;
It has a suction removal means that is disposed below the reflection means and sucks and removes the cleaning medium adhering to the back side cleaning surface of the object to be cleaned.

請求項4の発明は、請求項3において、
前記反射洗浄ユニットの反射板には超音波振動子が取り付けられていることを特徴とするものである。
The invention of claim 4 is the invention according to claim 3,
An ultrasonic transducer is attached to the reflection plate of the reflection cleaning unit.

請求項5の発明は、請求項3又は4において、
前記反射洗浄ユニットは、前記反射手段と前記吸引除去手段との間に配置され前記被洗浄物の裏側洗浄面に当接させて該裏側洗浄面に付着した洗浄媒体を摺動除去する摺動除去手段を有していることを特徴とするものである。
The invention of claim 5 is the invention of claim 3 or 4,
The reflective cleaning unit is disposed between the reflective means and the suction removing means, and is made to slide to remove the cleaning medium adhering to the back side cleaning surface in contact with the back side cleaning surface of the object to be cleaned. It has the means.

請求項6の発明は、請求項1乃至5のうち何れか1項において、
前記超音波振動ユニットは、前記洗浄媒体供給手段で供給した洗浄媒体を気化させるように動作することを特徴とするものである。
The invention of claim 6 is any one of claims 1 to 5,
The ultrasonic vibration unit operates to vaporize the cleaning medium supplied by the cleaning medium supply means.

請求項7の発明は、請求項1乃至6のうち何れか1項において、
前記洗浄媒体供給手段は、前記洗浄媒体としてミスト状の洗浄液を供給するように構成されていることを特徴とするものである。
The invention of claim 7 is the invention according to any one of claims 1 to 6,
The cleaning medium supply means is configured to supply a mist-like cleaning liquid as the cleaning medium.

請求項1に係る発明によれば、超音波洗浄ユニットに振動手段、洗浄媒体供給手段、及び吸引除去手段を設け、被洗浄物の洗浄面に沿って超音波洗浄ユニットを移動させるようにしたから、洗浄面を超音波洗浄しながら同時に洗浄面に付着した洗浄媒体を吸引除去して乾燥させることができる。このため、超音波洗浄を行った後、被洗浄物をそのままの位置で短時間に乾燥させることができ、被洗浄物をセットし直す作業が必要なく作業性が向上する。   According to the first aspect of the present invention, the ultrasonic cleaning unit is provided with the vibration means, the cleaning medium supply means, and the suction removal means, and the ultrasonic cleaning unit is moved along the cleaning surface of the object to be cleaned. While the cleaning surface is ultrasonically cleaned, the cleaning medium adhering to the cleaning surface can be removed by suction and dried. For this reason, after performing the ultrasonic cleaning, the object to be cleaned can be dried in a short time at the position as it is, and the workability is improved without the need to reset the object to be cleaned.

また、被洗浄物の洗浄面と振動板との間隙に洗浄媒体を供給させるので、被洗浄物を少量の洗浄液で洗浄でき、より短時間に良好な乾燥状態が得られるため実用性が高い。具体的に、本発明では、1枚のメタルマスク版の洗浄から乾燥までを1〜2分で行うことができ、従来の超音波洗浄装置に比べて10分の1程度の時間で効率良く洗浄することができて処理能力が大幅に向上する。さらに、洗浄液の廃棄量が大幅に低減でき、環境対策の観点からも有利な効果が得られる。   Further, since the cleaning medium is supplied to the gap between the cleaning surface of the object to be cleaned and the vibration plate, the object to be cleaned can be cleaned with a small amount of cleaning liquid, and a good dry state can be obtained in a shorter time, which is highly practical. Specifically, in the present invention, the cleaning from one metal mask plate to the drying can be performed in 1 to 2 minutes, and the cleaning is efficiently performed in about one-tenth of the time compared with the conventional ultrasonic cleaning apparatus. Can greatly improve the processing capacity. Furthermore, the amount of cleaning liquid discarded can be greatly reduced, and advantageous effects can be obtained from the viewpoint of environmental measures.

請求項2に係る発明によれば、振動手段と吸引除去手段との間に摺動除去手段を設けたから、振動手段から洗浄面に沿って流下した洗浄媒体の大半が摺動除去手段で除去され、その後、被洗浄物としてのメタルマスク版に開口したマスク孔内に残存した洗浄媒体のみを吸引除去手段で吸引除去すればよく、さらに短時間で乾燥させることができる。   According to the second aspect of the present invention, since the sliding removal means is provided between the vibration means and the suction removing means, most of the cleaning medium flowing down along the cleaning surface from the vibration means is removed by the sliding removal means. Thereafter, only the cleaning medium remaining in the mask hole opened in the metal mask plate as the object to be cleaned may be suctioned and removed by the suction removing means, and can be further dried in a short time.

請求項3に係る発明によれば、被洗浄物の超音波洗浄ユニットと対向する面の反対側の裏側洗浄面に反射洗浄ユニットを対向配置したから、超音波洗浄ユニット側から洗浄媒体及び被洗浄物を介して反射洗浄ユニットに伝達された振動が反射板で反射され、被洗浄物の裏側洗浄面に付着したクリーム半田などの付着物を剥離させることができ、被洗浄物の両面を同時に効率良く洗浄することができ、さらなる洗浄時間及び乾燥時間の短縮を図ることができる。   According to the third aspect of the present invention, since the reflective cleaning unit is disposed opposite to the back side cleaning surface opposite to the surface facing the ultrasonic cleaning unit of the object to be cleaned, the cleaning medium and the target object are cleaned from the ultrasonic cleaning unit side. The vibration transmitted to the reflective cleaning unit through the object is reflected by the reflecting plate, and it is possible to peel off the adherents such as cream solder attached to the back surface of the object to be cleaned. Cleaning can be performed well, and further cleaning time and drying time can be shortened.

請求項4に係る発明によれば、反射洗浄ユニットの反射板に超音波振動子を取り付けたから、被洗浄物の裏面洗浄面の汚れが激しい場合には、超音波洗浄ユニットからの超音波振動の伝達を待つことなく、反射洗浄ユニット側の超音波振動子を作動させることで積極的に裏面洗浄面を超音波洗浄することができる。   According to the invention of claim 4, since the ultrasonic vibrator is attached to the reflection plate of the reflective cleaning unit, when the back surface of the object to be cleaned is heavily soiled, the ultrasonic vibration from the ultrasonic cleaning unit is reduced. Without waiting for transmission, the ultrasonic cleaning of the back surface cleaning surface can be actively performed by operating the ultrasonic vibrator on the reflection cleaning unit side.

請求項5に係る発明によれば、反射手段と吸引除去手段との間に摺動除去手段を設けたから、反射手段から洗浄面に沿って流下した洗浄媒体の大半が摺動除去手段で除去され、その後、被洗浄物としてのメタルマスク版に開口したマスク孔内に残存した洗浄媒体のみを吸引除去手段で吸引除去すればよく、さらに短時間で乾燥させることができる。   According to the invention of claim 5, since the sliding removal means is provided between the reflecting means and the suction removing means, most of the cleaning medium flowing down along the cleaning surface from the reflecting means is removed by the sliding removing means. Thereafter, only the cleaning medium remaining in the mask hole opened in the metal mask plate as the object to be cleaned may be suctioned and removed by the suction removing means, and can be further dried in a short time.

請求項6に係る発明によれば、洗浄媒体供給手段で供給した洗浄媒体を気化させるように超音波振動ユニットを動作させるから、被洗浄物の乾燥時間がさらに短縮される。すなわち、超音波振動を与え続けることで、被洗浄物としてのメタルマスク版に開口したマスク孔の内周縁では超音波エネルギーが密となって空気分子の動きが激しくなり、洗浄媒体供給手段から供給された後で洗浄面の付着物の剥離作用に寄与していない洗浄媒体を振動手段の超音波振動により気化させることができる。これにより、吸引除去手段で吸引する前に洗浄媒体の一部が気化した状態となることから、乾燥時間をさらに短縮することができる。   According to the sixth aspect of the invention, since the ultrasonic vibration unit is operated so as to vaporize the cleaning medium supplied by the cleaning medium supply means, the drying time of the object to be cleaned is further shortened. That is, by continuously applying ultrasonic vibration, the ultrasonic energy becomes dense at the inner peripheral edge of the mask hole opened in the metal mask plate as the object to be cleaned, and the movement of air molecules becomes intense, which is supplied from the cleaning medium supply means. Then, the cleaning medium that has not contributed to the peeling action of the deposit on the cleaning surface can be vaporized by ultrasonic vibration of the vibration means. As a result, a part of the cleaning medium is vaporized before being sucked by the suction removing means, so that the drying time can be further shortened.

請求項7に係る発明によれば、洗浄媒体供給手段でミスト状の洗浄液を供給するようにしたから、洗浄能力を確保しつつ、液滴の洗浄液を供給した場合に比べて乾燥時間を短縮することができる。   According to the invention of claim 7, since the mist-like cleaning liquid is supplied by the cleaning medium supply means, the drying time is shortened as compared with the case where the liquid cleaning liquid is supplied while ensuring the cleaning ability. be able to.

以下、本発明の実施形態を図面に基づいて説明する。なお、以下の好ましい実施形態の説明は、本質的に例示に過ぎず、本発明、その適用物或いはその用途を制限することを意図するものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. It should be noted that the following description of the preferred embodiment is merely illustrative in nature and is not intended to limit the present invention, its application, or its use.

図1は本発明の超音波洗浄装置の概略構成を示す正面図、図2は側面図である。図1及び図2に示すように、この超音波洗浄装置10は、複数の本体フレーム11を組み合わせて形成した直方体状の本体架台12を備えている。   FIG. 1 is a front view showing a schematic configuration of the ultrasonic cleaning apparatus of the present invention, and FIG. 2 is a side view. As shown in FIGS. 1 and 2, the ultrasonic cleaning apparatus 10 includes a rectangular parallelepiped body base 12 formed by combining a plurality of body frames 11.

前記本体架台12は、図1において左右方向の中央位置を上下方向に延びる中間柱材13によって左部室12aと右部室12bとに区画されている。また、この右部室12bは、上下方向の中央位置を左右方向に延びる中間床材14によって上部室13aと下部室13bとに区画されている。   The main frame 12 is partitioned into a left chamber 12a and a right chamber 12b by an intermediate column member 13 extending in the vertical direction at the center position in the left-right direction in FIG. The right chamber 12b is divided into an upper chamber 13a and a lower chamber 13b by an intermediate floor material 14 extending in the left-right direction at the center position in the vertical direction.

前記上部室13a内には、超音波洗浄ユニット30、反射洗浄ユニット40、保持ユニット50、移動ユニット55、供給ポンプ23が配設されている。下部室13b内には、廃液分離タンク22、排水タンク25が配設されている。左部室12a内には、吸引ポンプ21が配設されている。   In the upper chamber 13a, an ultrasonic cleaning unit 30, a reflection cleaning unit 40, a holding unit 50, a moving unit 55, and a supply pump 23 are disposed. A waste liquid separation tank 22 and a drain tank 25 are disposed in the lower chamber 13b. A suction pump 21 is disposed in the left chamber 12a.

前記保持ユニット50は、被洗浄物としてのメタルマスク版Mを超音波洗浄装置10内の洗浄位置で保持するためのものであり、上下方向に一対で配置されている。このメタルマスク版Mは、略正方形状で平板状に形成されたマスク板Maと、マスク板Maの外周縁に沿って設けられた版枠Mbとを備えている。そして、上下一対の保持ユニット50,50には、メタルマスク版Mの版枠Mbの上端部及び下端部にそれぞれ嵌合する嵌合凹溝50a,50aが形成されている。   The holding unit 50 is for holding the metal mask plate M as an object to be cleaned at a cleaning position in the ultrasonic cleaning apparatus 10, and is arranged in a pair in the vertical direction. The metal mask plate M includes a mask plate Ma formed in a substantially square shape and a flat plate shape, and a plate frame Mb provided along the outer peripheral edge of the mask plate Ma. The pair of upper and lower holding units 50, 50 are formed with fitting concave grooves 50a, 50a that are fitted to the upper end portion and the lower end portion of the plate frame Mb of the metal mask plate M, respectively.

ここで、本体架台12の右側壁には、保持ユニット50に対応する位置に上部室13aと連通する挿通口15が開口しており、この挿通口15を介して作業者がメタルマスク版Mの交換やメンテナンスができるようになっている。   Here, an insertion port 15 communicating with the upper chamber 13a is opened at a position corresponding to the holding unit 50 on the right side wall of the main body gantry 12, and an operator can connect the metal mask plate M through the insertion port 15. It can be replaced and maintained.

なお、図2では、メタルマスク版Mを略垂直に保持するようにした構成について説明しているが、メタルマスク版Mを所定角度傾斜させた状態で保持する構成にしても構わない。   Note that FIG. 2 illustrates a configuration in which the metal mask plate M is held substantially vertically, but a configuration in which the metal mask plate M is held at a predetermined angle may be employed.

前記移動ユニット55は、上下一対の保持ユニット50,50に跨って架設された2本のガイドレール55a,55aと、ガイドレール55aに沿って超音波洗浄ユニット30及び反射洗浄ユニット40を同期させて上下方向に往復移動させる駆動部55bとを備えている。この駆動部55bは超音波洗浄ユニット30(及び反射洗浄ユニット40)に接続されている。   The moving unit 55 synchronizes the ultrasonic cleaning unit 30 and the reflective cleaning unit 40 along the two guide rails 55a and 55a that are installed across the pair of upper and lower holding units 50 and 50, and the guide rail 55a. And a drive unit 55b that reciprocates in the vertical direction. The drive unit 55b is connected to the ultrasonic cleaning unit 30 (and the reflective cleaning unit 40).

前記超音波洗浄ユニット30は、超音波振動子32が取り付けられた振動板31を有する振動部33と、アルコールや水などの洗浄液を供給する洗浄媒体供給部34と、振動部33の下方に配置され、メタルマスク版Mの洗浄面に当接させて洗浄面に付着した洗浄液を摺動除去する摺動除去部35と、摺動除去部35の下方に配置された吸引除去部37とを備えている。   The ultrasonic cleaning unit 30 is disposed below the vibration unit 33, a vibration unit 33 having a vibration plate 31 to which an ultrasonic vibrator 32 is attached, a cleaning medium supply unit 34 for supplying a cleaning liquid such as alcohol or water. And a sliding removal unit 35 that slides and removes the cleaning liquid adhered to the cleaning surface in contact with the cleaning surface of the metal mask plate M, and a suction removal unit 37 disposed below the sliding removal unit 35. ing.

前記振動部33は、メタルマスク版Mの洗浄面に付着した付着物を剥離するために洗浄面に超音波振動を与えるためのものであり、振動板31が洗浄面に略平行に間隙を存して対向配置されている。この振動部33は有底筒状に形成され、その筒底板が振動板31を構成している。この振動板31には、長手方向(図3では左右方向)に互いに間隔をあけて4つの超音波振動子32が取り付けられている。   The vibrating portion 33 is for applying ultrasonic vibration to the cleaning surface in order to peel off deposits adhering to the cleaning surface of the metal mask plate M, and the vibration plate 31 has a gap substantially parallel to the cleaning surface. And are arranged opposite to each other. The vibrating portion 33 is formed in a bottomed cylindrical shape, and the cylindrical bottom plate constitutes the vibrating plate 31. Four ultrasonic transducers 32 are attached to the diaphragm 31 at intervals in the longitudinal direction (left-right direction in FIG. 3).

なお、この振動部33では、洗浄液を介して洗浄面に振動を伝達することで、洗浄液を気化させてメタルマスク版Mの乾燥時間をさらに短縮することもできる。すなわち、超音波振動を与え続けることで、メタルマスク版Mに開口したマスク孔の内周縁では超音波エネルギーが密となって空気分子の動きが激しくなり、洗浄媒体供給部34から供給された後で洗浄面の付着物の剥離作用に寄与していない洗浄液を超音波振動により気化させることができる。これにより、摺動除去部35及び吸引除去部37で洗浄液を吸引除去する前に洗浄液の一部が気化した状態となることから、乾燥時間をさらに短縮することができる。   In the vibration part 33, the vibration can be transmitted to the cleaning surface via the cleaning liquid, whereby the cleaning liquid can be vaporized and the drying time of the metal mask plate M can be further shortened. That is, by continuously applying ultrasonic vibration, after the ultrasonic energy becomes dense at the inner peripheral edge of the mask hole opened in the metal mask plate M and the movement of air molecules becomes intense and is supplied from the cleaning medium supply unit 34. Thus, it is possible to vaporize the cleaning liquid that does not contribute to the peeling action of the deposit on the cleaning surface by ultrasonic vibration. As a result, a part of the cleaning liquid is vaporized before the cleaning liquid is sucked and removed by the sliding removing unit 35 and the suction removing unit 37, so that the drying time can be further shortened.

そして、前記振動部33の上面板31aは、メタルマスク版Mに向かうにつれて下方に傾斜するように形成されている。また、下面板31bはメタルマスク版Mに向かうにつれて上方に傾斜するように形成されている。このような傾斜を形成することで、洗浄媒体供給部34から供給された洗浄液が上面板31aの傾斜に沿って振動板31とメタルマスク版Mとの間隙に流下しやすくなる一方、振動板31とメタルマスク版Mとの間隙を流下した洗浄液は、下面板31bの傾斜により排水部分の開口面積が徐々に大きくなっていることから排水がしやすくなる。   The upper surface plate 31a of the vibrating portion 33 is formed so as to be inclined downward toward the metal mask plate M. The lower surface plate 31b is formed so as to incline upward toward the metal mask plate M. By forming such an inclination, the cleaning liquid supplied from the cleaning medium supply unit 34 can easily flow down to the gap between the vibration plate 31 and the metal mask plate M along the inclination of the upper surface plate 31a. Since the opening area of the drainage portion is gradually increased due to the inclination of the lower surface plate 31b, the cleaning liquid flowing down the gap between the metal mask plate M and the metal mask plate M is easily drained.

また、前記振動部33の上面板31aの長手方向の両端部には、洗浄媒体供給部34から供給された洗浄液が上面板31aの長手方向端部から流出するのを防止するためのガイド板33a,33aが取り付けられている。   Further, guide plates 33a for preventing the cleaning liquid supplied from the cleaning medium supply unit 34 from flowing out from the longitudinal ends of the upper surface plate 31a at both ends in the longitudinal direction of the upper surface plate 31a of the vibration unit 33. 33a are attached.

前記洗浄媒体供給部34は、振動板31とメタルマスク版Mの洗浄面との間隙に洗浄液を供給するためのものであり、長手方向に多数の細孔(不図示)が設けられた供給ノズル34aを備えている。供給ノズル34aの長手方向の長さは、メタルマスク版Mの洗浄面の洗浄すべき部分の幅よりも広い範囲をカバーできるように設定されている。そして、供給ノズル34aの多数の細孔からメタルマスク版Mの洗浄面に均等に洗浄液が流出散布されるようになっている。   The cleaning medium supply unit 34 is for supplying a cleaning liquid to the gap between the vibration plate 31 and the cleaning surface of the metal mask plate M, and is a supply nozzle provided with a large number of pores (not shown) in the longitudinal direction. 34a is provided. The length of the supply nozzle 34a in the longitudinal direction is set so as to cover a wider range than the width of the portion to be cleaned on the cleaning surface of the metal mask plate M. Then, the cleaning liquid flows out and sprays evenly on the cleaning surface of the metal mask plate M from the many pores of the supply nozzle 34a.

また、この洗浄媒体供給部34の供給ノズル34aは、供給配管28を介して供給ポンプ23と接続されており、洗浄作業後の廃液を回収して洗浄液と付着物とを濾過フィルタ等で分離する廃液分離タンク22から汲み上げた洗浄液を利用できるようになっている。これにより、洗浄液の廃棄量が大幅に低減でき、環境対策としても有利な効果が得られる。   The supply nozzle 34a of the cleaning medium supply unit 34 is connected to the supply pump 23 via a supply pipe 28, collects the waste liquid after the cleaning operation, and separates the cleaning liquid and the deposits with a filter or the like. The cleaning liquid pumped from the waste liquid separation tank 22 can be used. As a result, the amount of cleaning liquid discarded can be greatly reduced, and an advantageous effect can be obtained as an environmental measure.

なお、この洗浄媒体供給部34では、洗浄媒体としてアルコール等の洗浄液を供給する他、ミスト状の洗浄液を供給するようにしても構わない。ミスト状の洗浄液を供給すれば、洗浄能力を確保しつつ、液滴の洗浄液を供給した場合に比べて乾燥時間を短縮することができる。   The cleaning medium supply unit 34 may supply a mist-like cleaning liquid in addition to supplying a cleaning liquid such as alcohol as a cleaning medium. If the mist-like cleaning liquid is supplied, the drying time can be shortened as compared with the case where the droplet cleaning liquid is supplied while ensuring the cleaning ability.

前記振動部33の下方には、摺動除去部35と吸引除去部37とが順に配設されている。この摺動除去部35は、メタルマスク版Mの洗浄面に当接する摺動ブレード36と、洗浄後の洗浄液を廃液分離タンク22に回収する廃液回収配管26とを備えている。   Below the vibration part 33, a sliding removal part 35 and a suction removal part 37 are arranged in this order. The sliding removal unit 35 includes a sliding blade 36 that contacts the cleaning surface of the metal mask plate M, and a waste liquid recovery pipe 26 that recovers the cleaning liquid after cleaning to the waste liquid separation tank 22.

前記摺動ブレード36は、振動部33の振動板31とメタルマスク版Mの洗浄面との間隙から流下した洗浄液を受ける底板部35aと、底板部35aの長手方向の両端部から上方に立設した側壁部35b,35bとを備えている。この側壁部35bにより、振動部33と洗浄面との間隙から流下した洗浄液が摺動ブレード36の長手方向両端部よりも外側に流出しないようになっている。この摺動ブレード36は、移動ユニット55により超音波洗浄ユニット30とともに洗浄面に沿って上方方向に摺動自在に往復移動する。この摺動ブレード36で回収した洗浄液は、廃液回収配管26を流通して廃液分離タンク22に貯留される。   The sliding blade 36 is erected upward from both a bottom plate portion 35a that receives the cleaning liquid flowing down from the gap between the vibration plate 31 of the vibration portion 33 and the cleaning surface of the metal mask plate M, and both longitudinal ends of the bottom plate portion 35a. Side wall portions 35b and 35b. The side wall portion 35 b prevents the cleaning liquid flowing down from the gap between the vibrating portion 33 and the cleaning surface from flowing outside the both ends in the longitudinal direction of the sliding blade 36. The sliding blade 36 is reciprocated so as to be slidable upward along the cleaning surface together with the ultrasonic cleaning unit 30 by the moving unit 55. The cleaning liquid recovered by the sliding blade 36 flows through the waste liquid recovery pipe 26 and is stored in the waste liquid separation tank 22.

前記吸引除去部37は、摺動除去部35よりも下方に配設されている。この吸引除去部37は、摺動除去部35の摺動ブレード36で除去しきれなかった、メタルマスク版Mの図示しないマスク孔内に残留している洗浄液及びクリーム半田などの付着物を吸引除去するためのものであり、吸引ノズル38と、負圧により吸引する吸引ポンプ21と、吸引ノズル38と吸引ポンプ21とを接続する吸引配管27とを備えている。   The suction removing unit 37 is disposed below the sliding removing unit 35. The suction removing unit 37 sucks and removes deposits such as cleaning liquid and cream solder remaining in a mask hole (not shown) of the metal mask plate M that could not be removed by the sliding blade 36 of the sliding removing unit 35. The suction nozzle 38, the suction pump 21 that sucks by negative pressure, and the suction pipe 27 that connects the suction nozzle 38 and the suction pump 21 are provided.

前記吸引ノズル38は、メタルマスク版Mと対向する側が開口され、その上端部が摺動ブレード36の底板下面に取り付けられている。この吸引ノズル38は、メタルマスク版Mの洗浄面と間隙を存して配置されており、吸引ポンプ21を作動させることで、吸引ノズル38と洗浄面との間隙から吸引ノズル38周辺の空気が吸引され、メタルマスク版Mに付着している洗浄液及び付着物が吸引ポンプ21に吸引されるようになっている。吸引ポンプ21に吸引された空気は、排気ダクト21aから排気される。   The suction nozzle 38 is opened on the side facing the metal mask plate M, and the upper end thereof is attached to the bottom surface of the bottom plate of the sliding blade 36. The suction nozzle 38 is disposed with a clearance from the cleaning surface of the metal mask plate M. When the suction pump 21 is operated, air around the suction nozzle 38 is removed from the clearance between the suction nozzle 38 and the cleaning surface. The cleaning liquid and the adhering matter sucked and adhering to the metal mask plate M are sucked by the suction pump 21. The air sucked into the suction pump 21 is exhausted from the exhaust duct 21a.

なお、本実施形態では、振動部33の下方に摺動除去部35及び吸引除去部37を設けた構成について説明したが、摺動除去部35を設けない構成としても構わない。すなわち、振動部33から流下した洗浄液を全て吸引除去部37で吸引除去するようにしてもよい。   In the present embodiment, the configuration in which the slide removing unit 35 and the suction removing unit 37 are provided below the vibration unit 33 has been described. However, a configuration in which the slide removing unit 35 is not provided may be employed. That is, all of the cleaning liquid flowing down from the vibration unit 33 may be sucked and removed by the suction removing unit 37.

一方、超音波洗浄ユニット30とメタルマスク版Mを挟んで対向する位置には、反射板41を有する反射洗浄ユニット40が配設されている。反射洗浄ユニット40の基本的な構造は超音波洗浄ユニット30と略同様であるため、説明は省略する。   On the other hand, a reflective cleaning unit 40 having a reflective plate 41 is disposed at a position facing the ultrasonic cleaning unit 30 with the metal mask plate M interposed therebetween. Since the basic structure of the reflective cleaning unit 40 is substantially the same as that of the ultrasonic cleaning unit 30, description thereof will be omitted.

なお、図2では、反射洗浄ユニット40の反射板41に超音波振動子32を取り付けた構成について記載しているが、超音波振動子32を取り付けない構成としてもよい。この場合には、超音波洗浄ユニット30側から洗浄液及びメタルマスク版Mを介して伝達された振動が反射洗浄ユニット40の反射板41で反射され、メタルマスク版Mの裏側洗浄面を洗浄することができるようになっている。このように、反射洗浄ユニット40に超音波振動子32を取り付けない構成とすれば、超音波振動子32の個数を低減したり制御用の電力を削減できる等、コストを低減する上で有利となる。   In FIG. 2, a configuration in which the ultrasonic transducer 32 is attached to the reflection plate 41 of the reflective cleaning unit 40 is described, but a configuration in which the ultrasonic transducer 32 is not attached may be used. In this case, the vibration transmitted from the ultrasonic cleaning unit 30 through the cleaning liquid and the metal mask plate M is reflected by the reflecting plate 41 of the reflective cleaning unit 40, and the back side cleaning surface of the metal mask plate M is cleaned. Can be done. As described above, the configuration in which the ultrasonic transducer 32 is not attached to the reflective cleaning unit 40 is advantageous in reducing the cost, such as reducing the number of the ultrasonic transducers 32 or reducing the power for control. Become.

また、前記本体架台12の中間床材14には、上部室13aと下部室13bとを連通する排水口56が形成され、排水口56には排水管57が接続されている。この排水管57の下流側端部は下部室13bに配設された排水タンク25に接続されている。ここで、超音波洗浄ユニット30及び反射洗浄ユニット40で供給された洗浄液の一部が上部室13a内に飛散した場合に、その洗浄液が上部室13aの床面(中間床材14の上面)で集められ、排水口56を通って排水タンク25に回収されるようになっている。   The intermediate floor 14 of the main body pedestal 12 is formed with a drain port 56 that communicates the upper chamber 13 a and the lower chamber 13 b, and a drain pipe 57 is connected to the drain port 56. The downstream end of the drain pipe 57 is connected to the drain tank 25 disposed in the lower chamber 13b. Here, when a part of the cleaning liquid supplied by the ultrasonic cleaning unit 30 and the reflective cleaning unit 40 is scattered in the upper chamber 13a, the cleaning liquid is on the floor surface of the upper chamber 13a (the upper surface of the intermediate flooring 14). The collected water is collected in the drainage tank 25 through the drainage port 56.

以下、本実施形態に係る超音波洗浄装置10を用いたメタルマスク版Mの洗浄及び乾燥動作について説明する。まず、洗浄すべきメタルマスク版Mを、本体架台12の右側壁の挿通口15からスライド挿入し、上下一対の保持ユニット50,50間の洗浄位置に位置付ける。   Hereinafter, the cleaning and drying operation of the metal mask plate M using the ultrasonic cleaning apparatus 10 according to the present embodiment will be described. First, the metal mask plate M to be cleaned is slid and inserted from the insertion opening 15 on the right side wall of the main frame 12 and positioned at the cleaning position between the pair of upper and lower holding units 50, 50.

次に、超音波洗浄ユニット30及び反射洗浄ユニット40をメタルマスク版Mの洗浄面の最下端の待機位置に位置付け、図示しないコントロールボックスを操作して洗浄動作を開始する。   Next, the ultrasonic cleaning unit 30 and the reflective cleaning unit 40 are positioned at the lowest standby position of the cleaning surface of the metal mask plate M, and a cleaning operation is started by operating a control box (not shown).

具体的には、供給ポンプ23を作動させ、洗浄媒体供給部34の供給ノズル34aから洗浄液を振動板31(及び反射板41)とメタルマスク版Mの洗浄面(及び裏側洗浄面)との間隙に供給しながら、超音波振動子32を振動させてメタルマスク版Mの洗浄面(及び裏側洗浄面)に対して超音波振動を与える。この超音波振動により、付着物の付着界面において振動起伏のずれによってマイクロクラックが発生して、その隙間に洗浄液が侵入して化学溶解し、付着物は付着力の限界を超えて洗浄面から剥離洗浄される。洗浄面から剥離した付着物は、洗浄液とともに振動部33の下方に流出する。   Specifically, the supply pump 23 is operated, and the cleaning liquid is supplied from the supply nozzle 34a of the cleaning medium supply unit 34 to the gap between the vibration plate 31 (and the reflection plate 41) and the cleaning surface (and the back cleaning surface) of the metal mask plate M. The ultrasonic vibrator 32 is vibrated while being supplied to the cleaning surface, and ultrasonic vibration is applied to the cleaning surface (and back surface cleaning surface) of the metal mask plate M. Due to this ultrasonic vibration, microcracks are generated due to the vibration undulations at the adhesion interface of the deposit, and the cleaning liquid enters the gap and chemically dissolves, and the deposit exfoliates from the cleaning surface beyond the limit of adhesion. Washed. Deposits peeled off from the cleaning surface flow out below the vibrating portion 33 together with the cleaning liquid.

ここで、振動部33において超音波振動を与え続けて洗浄液を気化させることで、乾燥時間をさらに短縮することもできる。すなわち、メタルマスク版Mに開口したマスク孔の内周縁では超音波エネルギーが密となって空気分子の動きが激しくなることを利用して、洗浄媒体供給部34から供給された後で洗浄面の付着物の剥離作用に寄与していない洗浄液を超音波振動により気化させるようにすればよい。   Here, the drying time can be further shortened by continuously applying ultrasonic vibration in the vibration section 33 to vaporize the cleaning liquid. In other words, the ultrasonic energy becomes dense at the inner peripheral edge of the mask hole opened in the metal mask plate M, and the movement of air molecules becomes intense, so that the surface of the cleaning surface is supplied after being supplied from the cleaning medium supply unit 34. What is necessary is just to vaporize the washing | cleaning liquid which has not contributed to the peeling effect | action of a deposit | attachment by ultrasonic vibration.

そして、超音波洗浄を行いながら、移動ユニット55を作動させて超音波洗浄ユニット30及び反射洗浄ユニット40を同期させて洗浄面に沿って上方に移動させていく。このように、超音波洗浄ユニット30及び反射洗浄ユニット40を洗浄面に沿って上方に移動させていくと、メタルマスク版Mの洗浄に使用された洗浄液が摺動ブレード36で受け止められて廃液分離タンク22に回収される。一方、摺動ブレード36で回収しきれずに、メタルマスク版Mのマスク孔内に残留した洗浄液や付着物は、吸引除去部37の吸引ポンプ21で吸引除去される。   Then, while performing ultrasonic cleaning, the moving unit 55 is operated to synchronize the ultrasonic cleaning unit 30 and the reflective cleaning unit 40 and move them upward along the cleaning surface. As described above, when the ultrasonic cleaning unit 30 and the reflective cleaning unit 40 are moved upward along the cleaning surface, the cleaning liquid used for cleaning the metal mask plate M is received by the sliding blade 36 to separate the waste liquid. It is collected in the tank 22. On the other hand, cleaning liquid and deposits remaining in the mask hole of the metal mask plate M without being collected by the sliding blade 36 are removed by suction by the suction pump 21 of the suction removal unit 37.

このように、超音波洗浄ユニット30及び反射洗浄ユニット40での超音波洗浄作業、摺動除去部35や吸引除去部37での付着物を含む洗浄液の回収作業及びメタルマスク版Mの乾燥作業を連続して行いながら、移動ユニット55により超音波洗浄ユニット30及び反射洗浄ユニット40が洗浄面の最上端の終了位置まで移動すると、洗浄作業及び乾燥作業が完了する。   In this way, the ultrasonic cleaning operation in the ultrasonic cleaning unit 30 and the reflective cleaning unit 40, the recovery operation of the cleaning liquid containing the deposits in the sliding removal unit 35 and the suction removal unit 37, and the drying operation of the metal mask plate M are performed. When the ultrasonic cleaning unit 30 and the reflective cleaning unit 40 are moved to the end position at the uppermost end of the cleaning surface by the moving unit 55 while performing continuously, the cleaning operation and the drying operation are completed.

以上のように、本発明の実施形態に係る超音波洗浄装置10によれば、超音波洗浄ユニット30に振動部33、洗浄媒体供給部34、摺動除去部35、及び吸引除去部37を設け、メタルマスク版Mの洗浄面に沿って超音波洗浄ユニット30を上下方向に移動させるようにしたから、洗浄面を超音波洗浄しながら同時に洗浄面に付着した洗浄液を吸引除去して乾燥させることができる。このため、超音波洗浄を行った後、メタルマスク版Mをそのままの位置で短時間に乾燥させることができ、メタルマスク版Mをセットし直す作業が必要なく作業性が向上する。   As described above, according to the ultrasonic cleaning apparatus 10 according to the embodiment of the present invention, the ultrasonic cleaning unit 30 is provided with the vibration unit 33, the cleaning medium supply unit 34, the sliding removal unit 35, and the suction removal unit 37. Since the ultrasonic cleaning unit 30 is moved up and down along the cleaning surface of the metal mask plate M, the cleaning liquid adhering to the cleaning surface is simultaneously removed by suction while drying the cleaning surface while being ultrasonically cleaned. Can do. For this reason, after performing ultrasonic cleaning, the metal mask plate M can be dried in a short time at the position as it is, and the workability is improved without the need to reset the metal mask plate M.

また、メタルマスク版Mの洗浄面と振動板31との間隙に洗浄液を供給させるので、メタルマスク版Mを少量の洗浄液で洗浄でき、さらに、短時間に良好な乾燥状態が得られるため実用性が高い。   In addition, since the cleaning liquid is supplied to the gap between the cleaning surface of the metal mask plate M and the vibration plate 31, the metal mask plate M can be cleaned with a small amount of cleaning liquid, and further, a good dry state can be obtained in a short time. Is expensive.

なお、本実施形態では、被洗浄物としてメタルマスク版Mを用いているが、例えば、半導体ウェハの表面洗浄等、様々な被洗浄物に対して本発明を適用することができる。   In this embodiment, the metal mask plate M is used as an object to be cleaned. However, the present invention can be applied to various objects to be cleaned such as surface cleaning of a semiconductor wafer.

なお、本実施形態の変形例として、図4に示すように、廃液分離タンク22と吸引ポンプ21とを分岐配管29で接続するようにすれば、廃液分離タンク22内の空気が分岐配管29を介して吸引ポンプ21で吸引され、この吸引作用により、摺動除去部35で回収された洗浄液が廃液分離タンク22内に積極的に引き込まれるようになる。このため、摺動除去部35から廃液分離タンク22への洗浄液の回収をスムーズに行うことができて好ましい。   As a modification of the present embodiment, as shown in FIG. 4, if the waste liquid separation tank 22 and the suction pump 21 are connected by a branch pipe 29, the air in the waste liquid separation tank 22 passes through the branch pipe 29. Accordingly, the cleaning liquid collected by the sliding removal unit 35 is actively drawn into the waste liquid separation tank 22 by this suction action. For this reason, it is preferable that the cleaning liquid can be smoothly collected from the sliding removal unit 35 to the waste liquid separation tank 22.

以上説明したように、本発明は、メタルマスク版などの被洗浄物を少量の洗浄液で短時間に洗浄でき、また、洗浄を行った後、そのままの位置で短時間に乾燥を行うことができる超音波洗浄装置を提供することができるという実用性の高い効果が得られることから、きわめて有用で産業上の利用可能性は高い。   As described above, according to the present invention, an object to be cleaned such as a metal mask plate can be cleaned in a short time with a small amount of cleaning liquid, and after cleaning, it can be dried in a short time at the same position. Since a highly practical effect that an ultrasonic cleaning apparatus can be provided is obtained, it is extremely useful and has high industrial applicability.

本発明の実施形態に係る超音波洗浄装置の概略構成を示す正面図である。It is a front view which shows schematic structure of the ultrasonic cleaning apparatus which concerns on embodiment of this invention. 本実施形態に係る超音波洗浄装置の概略構成を示す側面図である。It is a side view which shows schematic structure of the ultrasonic cleaning apparatus which concerns on this embodiment. 超音波洗浄ユニットの概略構成を示す正面図である。It is a front view which shows schematic structure of an ultrasonic cleaning unit. 本発明の変形例に係る図1相当図である。FIG. 3 is a view corresponding to FIG. 1 according to a modification of the present invention.

符号の説明Explanation of symbols

10 超音波洗浄装置
30 超音波洗浄ユニット
31 振動板
32 超音波振動子
33 振動部(反射部)
34 洗浄媒体供給部
35 摺動除去部
36 摺動ブレード
37 吸引除去部
38 吸引ノズル
40 反射洗浄ユニット
41 反射板
50 保持ユニット
55 移動ユニット
M メタルマスク版(被洗浄物)
DESCRIPTION OF SYMBOLS 10 Ultrasonic cleaning apparatus 30 Ultrasonic cleaning unit 31 Diaphragm 32 Ultrasonic vibrator 33 Vibration part (reflection part)
34 Cleaning medium supply unit 35 Sliding removal unit 36 Sliding blade 37 Suction removal unit 38 Suction nozzle 40 Reflective cleaning unit 41 Reflecting plate 50 Holding unit 55 Moving unit M Metal mask plate (object to be cleaned)

Claims (7)

平板状の被洗浄物を洗浄するための超音波洗浄装置であって、
前記被洗浄物の洗浄面に洗浄媒体を供給して超音波振動により該被洗浄物を超音波洗浄する超音波洗浄ユニットと、
前記超音波洗浄ユニットで供給された洗浄媒体が前記被洗浄物の洗浄面に沿って自重で流下するように、該被洗浄物を略垂直又は所定角度傾斜させた状態で保持する保持ユニットと、
前記超音波洗浄ユニットを前記被洗浄物の洗浄面に沿って上下方向に往復移動させる移動ユニットとを備え、
前記超音波洗浄ユニットは、
前記被洗浄物の洗浄面に略平行に間隙を存して対向配置され且つ超音波振動子が取り付けられた振動板を有する振動手段と、
前記振動板と前記被洗浄物の洗浄面との間隙に洗浄媒体を供給する洗浄媒体供給手段と、
前記振動手段の下方に配置され、前記被洗浄物の洗浄面に付着した洗浄媒体を吸引除去する吸引除去手段とを有していることを特徴とする超音波洗浄装置。
An ultrasonic cleaning apparatus for cleaning a flat object to be cleaned,
An ultrasonic cleaning unit that supplies a cleaning medium to the cleaning surface of the object to be cleaned and ultrasonically cleans the object to be cleaned by ultrasonic vibration;
A holding unit that holds the object to be cleaned substantially vertically or at a predetermined angle so that the cleaning medium supplied by the ultrasonic cleaning unit flows down by its own weight along the cleaning surface of the object to be cleaned;
A moving unit for reciprocating the ultrasonic cleaning unit in the vertical direction along the cleaning surface of the object to be cleaned;
The ultrasonic cleaning unit includes:
Vibrating means having a diaphragm that is disposed to face the cleaning surface of the object to be cleaned, substantially in parallel with a gap, and to which an ultrasonic transducer is attached;
Cleaning medium supply means for supplying a cleaning medium to a gap between the vibration plate and the cleaning surface of the object to be cleaned;
An ultrasonic cleaning apparatus, comprising: a suction removal means that is disposed below the vibration means and sucks and removes a cleaning medium attached to a cleaning surface of the object to be cleaned.
請求項1において、
前記超音波洗浄ユニットは、前記振動手段と前記吸引除去手段との間に配置され前記被洗浄物の洗浄面に当接させて該洗浄面に付着した洗浄媒体を摺動除去する摺動除去手段を有していることを特徴とする超音波洗浄装置。
In claim 1,
The ultrasonic cleaning unit is disposed between the vibration unit and the suction removal unit, and is a sliding removal unit that contacts the cleaning surface of the object to be cleaned and slides and removes the cleaning medium attached to the cleaning surface. An ultrasonic cleaning apparatus comprising:
請求項1又は2において、
前記被洗浄物の前記超音波洗浄ユニットと対向する面の反対側の裏側洗浄面に対向配置された反射洗浄ユニットを備え、
前記移動ユニットは、前記超音波洗浄ユニット及び前記反射洗浄ユニットを互いに対向させた状態で同期して上下方向に往復移動させるように構成され、
前記反射洗浄ユニットは、
前記被洗浄物を挟んで前記振動板に対向し且つ該被洗浄物の裏側洗浄面に略平行に間隙を存して配置された反射板を有する反射手段と、
前記反射板と前記被洗浄物の裏側洗浄面との間隙に洗浄媒体を供給する洗浄媒体供給手段と、
前記反射手段の下方に配置され、前記被洗浄物の裏側洗浄面に付着した洗浄媒体を吸引除去する吸引除去手段とを有していることを特徴とする超音波洗浄装置。
In claim 1 or 2,
A reflective cleaning unit disposed opposite to the back cleaning surface opposite to the surface facing the ultrasonic cleaning unit of the object to be cleaned;
The moving unit is configured to reciprocate in the vertical direction synchronously with the ultrasonic cleaning unit and the reflective cleaning unit facing each other,
The reflective cleaning unit is
Reflecting means having a reflecting plate disposed opposite to the vibration plate across the object to be cleaned and disposed substantially in parallel with the back side cleaning surface of the object to be cleaned;
Cleaning medium supply means for supplying a cleaning medium to a gap between the reflector and the back side cleaning surface of the object to be cleaned;
An ultrasonic cleaning apparatus, comprising: a suction removing unit that is disposed below the reflecting unit and sucks and removes a cleaning medium attached to a back side cleaning surface of the object to be cleaned.
請求項3において、
前記反射洗浄ユニットの反射板には超音波振動子が取り付けられていることを特徴とする超音波洗浄装置。
In claim 3,
An ultrasonic cleaning apparatus, wherein an ultrasonic vibrator is attached to a reflection plate of the reflective cleaning unit.
請求項3又は4において、
前記反射洗浄ユニットは、前記反射手段と前記吸引除去手段との間に配置され前記被洗浄物の裏側洗浄面に当接させて該裏側洗浄面に付着した洗浄媒体を摺動除去する摺動除去手段を有していることを特徴とする超音波洗浄装置。
In claim 3 or 4,
The reflective cleaning unit is disposed between the reflective means and the suction removing means, and is made to slide to remove the cleaning medium adhering to the back side cleaning surface in contact with the back side cleaning surface of the object to be cleaned. An ultrasonic cleaning apparatus comprising means.
請求項1乃至5のうち何れか1項において、
前記超音波振動ユニットは、前記洗浄媒体供給手段で供給した洗浄媒体を気化させるように動作することを特徴とする超音波洗浄装置。
In any one of Claims 1 thru | or 5,
The ultrasonic cleaning apparatus, wherein the ultrasonic vibration unit operates to vaporize the cleaning medium supplied by the cleaning medium supply means.
請求項1乃至6のうち何れか1項において、
前記洗浄媒体供給手段は、前記洗浄媒体としてミスト状の洗浄液を供給するように構成されていることを特徴とする超音波洗浄装置。
In any one of Claims 1 thru | or 6,
The ultrasonic cleaning apparatus, wherein the cleaning medium supply means is configured to supply a mist-like cleaning liquid as the cleaning medium.
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CN113333386A (en) * 2021-06-30 2021-09-03 重庆艾克森勒工具有限公司 Energy-saving ultrasonic cleaner
US11167325B2 (en) * 2014-02-24 2021-11-09 The Boeing Company Method for surface cleaning
US11351579B2 (en) * 2014-02-24 2022-06-07 The Boeing Company System and method for surface cleaning
JP2022156911A (en) * 2021-03-31 2022-10-14 株式会社サワーコーポレーション Film washing device and film washing method

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