JP2008526959A - Hydroxypivalyl hydroxypivalate ester plasticizer composition and method for producing the same - Google Patents

Hydroxypivalyl hydroxypivalate ester plasticizer composition and method for producing the same Download PDF

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JP2008526959A
JP2008526959A JP2007551208A JP2007551208A JP2008526959A JP 2008526959 A JP2008526959 A JP 2008526959A JP 2007551208 A JP2007551208 A JP 2007551208A JP 2007551208 A JP2007551208 A JP 2007551208A JP 2008526959 A JP2008526959 A JP 2008526959A
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JP5384832B2 (en
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ヒュンキュ・キム
キョソク・イ
キュ−イル・イ
ビョンケ・チュン
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
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    • C07C69/00Esters of carboxylic acids; Esters of carbonic or haloformic acids
    • C07C69/66Esters of carboxylic acids having esterified carboxylic groups bound to acyclic carbon atoms and having any of the groups OH, O—metal, —CHO, keto, ether, acyloxy, groups, groups, or in the acid moiety
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/44Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F214/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
    • C08F214/02Monomers containing chlorine
    • C08F214/04Monomers containing two carbon atoms
    • C08F214/06Vinyl chloride
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/18Plasticising macromolecular compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0016Plasticisers
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters

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Abstract

本発明は、相異なるヒドロキシピバリルヒドロキシピバレートエステル及びネオペンチルグリコールエステルを含む可塑剤組成物及びその製造方法に係り、本発明による可塑剤組成物は、加熱減量、耐移行性、及び可塑化効率面で優れており、これを含むポリ塩化ビニル樹脂は引張強度、伸率などの物性が優れている。  The present invention relates to a plasticizer composition comprising different hydroxypivalyl hydroxypivalate ester and neopentyl glycol ester and a method for producing the same, and the plasticizer composition according to the present invention has reduced weight loss, migration resistance, and plasticization. It is excellent in efficiency, and the polyvinyl chloride resin containing it is excellent in physical properties such as tensile strength and elongation.

Description

本発明は、ヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物に係り、特に、ポリ塩化ビニル樹脂(Polyvinyl Chloride Resin、PVC)の可塑剤として使われうるヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物に関する。   TECHNICAL FIELD The present invention relates to a hydroxypivalyl hydroxypivalate ester plasticizer composition, and more particularly, to a hydroxypivalyl hydroxypivalate ester plasticizer composition that can be used as a plasticizer for polyvinyl chloride resin (PVC). .

ポリ塩化ビニル樹脂は、塩化ビニルの単独重合体または50%以上の塩化ビニルを含む共重合体であり、押出成形、射出成形、カレンダリングなどの加工法により使われうる汎用樹脂であり、このような加工を通じてパイプ、電線、電気機械製品、おもちゃ、フィルム、シート、人造皮革、タポリン、テープ、食品包装材、医療用品に至るまで多様な製品の素材として広範囲に使われている。このようなポリ塩化ビニル樹脂には、可塑剤、安定剤、充填剤、顔料など色々な添加剤を適切に添加して多様な加工物性を付与できる。   Polyvinyl chloride resin is a homopolymer of vinyl chloride or a copolymer containing 50% or more of vinyl chloride, and is a general-purpose resin that can be used by processing methods such as extrusion molding, injection molding, and calendering. Through various processes, it is widely used as a material for various products ranging from pipes, electric wires, electromechanical products, toys, films, sheets, artificial leather, taporins, tapes, food packaging materials, and medical supplies. Various processing physical properties can be imparted to such a polyvinyl chloride resin by appropriately adding various additives such as plasticizers, stabilizers, fillers and pigments.

前記添加剤のうち、可塑剤は、ポリ塩化ビニル樹脂に添加されて加工性、柔軟性、電気絶縁性、粘着性など色々な物性及び機能を付与する必須添加剤である。このような可塑剤の代表的な種類は、フタレート系、アジピン酸系(adipates)、トリメリット酸系(trimellitates)などを挙げることができる。このうち、特に、フタレート系可塑剤であるジエチルへキシルフタレート(DEHP)、ジブチルフタレート(DBP)、ジイソデシルフタレート(DIDP)、ブチルベンジルフタレート(BBP)、ジイソノニルフタレート(DINP)とアジピン酸系可塑剤であるアジピン酸ジ−2−エチルへキシル(di−2−ethylhexyladipate:DEHA)などが最も広く使われる。   Among the additives, the plasticizer is an essential additive that is added to the polyvinyl chloride resin and imparts various physical properties and functions such as processability, flexibility, electrical insulation, and adhesiveness. Representative types of such plasticizers include phthalate-based, adipic acid-based (adipates), trimellitic acid-based (trimellates), and the like. Of these, phthalate plasticizers such as diethylhexyl phthalate (DEHP), dibutyl phthalate (DBP), diisodecyl phthalate (DIDP), butyl benzyl phthalate (BBP), diisononyl phthalate (DINP) and adipic acid plasticizer Certain di-2-ethylhexyl adipates (DEHA) are most widely used.

しかし、米国環境保護庁及び日本国立医薬食品衛生研究所は、フタレート系及びアジピン酸系化合物を環境ホルモン物質に分類した。したがって、フタレート系またはアジピン酸系構造を含んでいない可塑剤の開発が要求されている。   However, the U.S. Environmental Protection Agency and the Japan National Institute of Pharmaceutical Food Hygiene have classified phthalate and adipic acid compounds as environmental hormone substances. Therefore, development of a plasticizer that does not contain a phthalate-based or adipic acid-based structure is required.

フタレート系またはアジピン酸系構造を含んでいない可塑剤の例として、トリエチレングリコールに2−エチルヘキサン酸を反応させて合成した2−エチルヘキサン酸[2−{2−(2−エチルヘキサノイルオキシ)−エトキシ}エトキシ]−エチルエステルは、高分子樹脂の製造時に作業性は優れているが、得た高分子樹脂の伸び率、粘着性、透明度などの物性が劣る。   As an example of a plasticizer not containing a phthalate-based or adipic acid-based structure, 2-ethylhexanoic acid [2- {2- (2-ethylhexanoyloxy) synthesized by reacting triethylene glycol with 2-ethylhexanoic acid is used. ) -Ethoxy} ethoxy] -ethyl ester is excellent in workability during the production of the polymer resin, but is inferior in physical properties such as elongation, tackiness and transparency of the obtained polymer resin.

また、ネオペンチルグリコールに脂肪族系の酪酸、2−エチルヘキサン酸などをそれぞれ反応させて合成した単一成分のエステルが可塑剤として使われうるという報告(ルーマニア特許第62655号)があるが、フタレート系可塑剤に比べてポリ塩化ビニル樹脂との相溶性が低く、これを使用して製造したポリ塩化ビニル樹脂は透明度と伸び率、耐移行性もよくないという問題点がある。   In addition, there is a report (Romanian Patent No. 62655) that a single component ester synthesized by reacting neopentyl glycol with aliphatic butyric acid, 2-ethylhexanoic acid or the like can be used as a plasticizer. Compared with phthalate plasticizers, the compatibility with polyvinyl chloride resin is low, and the polyvinyl chloride resin produced by using this has a problem that transparency, elongation and migration resistance are not good.

したがって、本発明が解決しようとする技術的課題は、内分泌撹乱物質として知られるフタレート系およびアジピン酸系構造を持たず、高分子樹脂との相溶性に優れ、引張強度、伸び率、硬度及び耐移行性に優れた高分子樹脂を提供できる可塑剤組成物及びその製造方法を提供することである。   Therefore, the technical problem to be solved by the present invention is that it does not have a phthalate-based or adipic acid-based structure known as an endocrine disrupting substance, has excellent compatibility with a polymer resin, and has tensile strength, elongation rate, hardness and resistance. It is providing the plasticizer composition which can provide the polymer resin excellent in transferability, and its manufacturing method.

前記目的を達成するために、本発明の第1態様では、(a)下記化学式1ないし化学式3で表される化合物のうち1種以上を含むネオペンチルグリコールエステル化合物と、(b)下記化学式4ないし化学式7で表される化合物のうち1種以上を含むヒドロキシピバリルヒドロキシピバレートエステル化合物と、(c)下記化学式8ないし化学式10で表される化合物のうち1種以上を含むヒドロキシピバリルヒドロキシピバレートエステル化合物と、
を含むヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物が提供される。
[化1]
OCO−C(CH−OCOR
[化2]
OCO−C(CH−OCOR
[化3]
OCO−C(CH−OCOR
[化4]
OCO−CHC(CH−COO−CHC(CH−CH−OCOR
[化5]
OCO−CHC(CH−COO−CHC(CH−CH−OCOR
[化6]
OCO−CHC(CH−COO−CHC(CH−CH−OCOR
[化7]
OCO−CHC(CH−COO−CHC(CH−CH−OCOR
[化8]
OCO−CHC(CH−COO−CHC(CH−COO−CHC(CHC(CH−CH−OCOR
[化9]
OCO−CHC(CH−COO−CHC(CH−COO−CHC(CHC(CH−CH−OCOR
[化10]
OCO−CHC(CH−COO−CHC(CH−COO−CHC(CHC(CH−CH−OCOR
前記化学式で、R及びRは、それぞれ独立して、炭素数3ないし12のアルキル基であり、R及びRは、炭素数6ないし10のアリール基である。
In order to achieve the above object, in the first aspect of the present invention, (a) a neopentyl glycol ester compound containing at least one of the compounds represented by the following chemical formulas 1 to 3, and (b) the following chemical formula 4 Or a hydroxypivalyl hydroxypivalate ester compound containing one or more of the compounds represented by Chemical Formula 7, and (c) hydroxypivalyl hydroxy containing one or more of the compounds represented by Chemical Formulas 8 to 10 below. A pivalate ester compound;
A hydroxypivalyl hydroxypivalate ester plasticizer composition is provided.
[Chemical 1]
R 1 OCO—C (CH 3 ) 2 —OCOR 1
[Chemical 2]
R 2 OCO-C (CH 3 ) 2 -OCOR 3
[Chemical formula 3]
R 4 OCO-C (CH 3 ) 2 -OCOR 4
[Chemical formula 4]
R 1 OCO—CH 2 C (CH 3 ) 2 —COO—CH 2 C (CH 3 ) 2 —CH 2 —OCOR 1
[Chemical formula 5]
R 3 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -CH 2 -OCOR 2
[Chemical 6]
R 2 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -CH 2 -OCOR 3
[Chemical 7]
R 4 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -CH 2 -OCOR 4
[Chemical 8]
R 1 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -COO-CH 2 C (CH 3) 2 C (CH 3) 2 -CH 2 -OCOR 1
[Chemical 9]
R 2 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -COO-CH 2 C (CH 3) 2 C (CH 3) 2 -CH 2 -OCOR 3
[Chemical Formula 10]
R 4 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -COO-CH 2 C (CH 3) 2 C (CH 3) 2 -CH 2 -OCOR 4
In the chemical formula, R 1 and R 2 are each independently an alkyl group having 3 to 12 carbon atoms, and R 3 and R 4 are aryl groups having 6 to 10 carbon atoms.

本発明の一具現例によれば、前記ヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物は、前記化学式1ないし化学式3で表される化合物のうち1種以上を含むネオペンチルグリコールエステル化合物 1ないし50重量%と、前記化学式4ないし化学式7で表される化合物のうち1種以上を含むヒドロキシピバリルヒドロキシピバレートエステル化合物 40ないし90重量%と、前記化学式8ないし化学式10で表される化合物のうち1種以上を含むヒドロキシピバリルヒドロキシピバレートエステル化合物 1ないし40重量%、を含みうる。   According to an embodiment of the present invention, the hydroxypivalyl hydroxypivalate ester plasticizer composition includes neopentyl glycol ester compounds 1 to 50 including one or more of the compounds represented by Formula 1 to Formula 3. 40% to 90% by weight of a hydroxypivalyl hydroxypivalate ester compound containing at least one of the compounds represented by Chemical Formula 4 to Chemical Formula 7 and a compound represented by Chemical Formula 8 to Chemical Formula 10 1 to 40% by weight of a hydroxypivalyl hydroxypivalate ester compound comprising one or more.

本発明の他の具現例によれば、2−エチル−ヘキサン酸3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロピルエステル、安息香酸3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロピルエステル、安息香酸3−ベンゾイルオキシ−2,2−ジメチル−プロピルエステル、2−エチル−ヘキサン酸2−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロポキシカルボニル]−2−メチル−プロピルエステル、安息香酸2−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロポキシカルボニル]−2−メチル−プロピルエステル、安息香酸3−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロピオニルオキシ]−2,2−ジメチル−プロピルエステル、安息香酸3−[3−(ベンゾイルオキシ)−2,2−ジメチル−プロピオニルオキシ]−2,2−ジメチル−プロピルエステル、2−エチル−ヘキサン酸2−{2−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロポキシカルボニル]−2−メチル−プロポキシカルボニル}−2−メチル−プロピルエステル、安息香酸3−{3−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロピオニルオキシ]−2,2−ジメチル−プロピオニルオキシ}−2,2−ジメチル−プロピルエステル及び安息香酸3−{3−[3−(ベンゾイルオキシ)−2,2−ジメチル−プロピオニルオキシ]−2,2−ジメチル−プロピオニルオキシ}−2,2−ジメチル−プロピルエステルを含みうる。   According to another embodiment of the present invention, 2-ethyl-hexanoic acid 3- (2-ethyl-hexanoyloxy) -2,2-dimethyl-propyl ester, benzoic acid 3- (2-ethyl-hexanoyloxy) ) -2,2-dimethyl-propyl ester, benzoic acid 3-benzoyloxy-2,2-dimethyl-propyl ester, 2-ethyl-hexanoic acid 2- [3- (2-ethyl-hexanoyloxy) -2, 2-Dimethyl-propoxycarbonyl] -2-methyl-propyl ester, benzoic acid 2- [3- (2-ethyl-hexanoyloxy) -2,2-dimethyl-propoxycarbonyl] -2-methyl-propyl ester, benzoic acid Acid 3- [3- (2-ethyl-hexanoyloxy) -2,2-dimethyl-propionyloxy] -2,2-dimethyl-propyl ester Benzoic acid 3- [3- (benzoyloxy) -2,2-dimethyl-propionyloxy] -2,2-dimethyl-propyl ester, 2-ethyl-hexanoic acid 2- {2- [3- (2- Ethyl-hexanoyloxy) -2,2-dimethyl-propoxycarbonyl] -2-methyl-propoxycarbonyl} -2-methyl-propyl ester, benzoic acid 3- {3- [3- (2-ethyl-hexanoyloxy) ) -2,2-dimethyl-propionyloxy] -2,2-dimethyl-propionyloxy} -2,2-dimethyl-propyl ester and benzoic acid 3- {3- [3- (benzoyloxy) -2,2- Dimethyl-propionyloxy] -2,2-dimethyl-propionyloxy} -2,2-dimethyl-propyl ester.

また、本発明の第2態様では、ヒドロキシピバリルヒドロキシピバレート、またはヒドロキシピバリルヒドロキシピバレートとネオペンチルグリコールとの混合物 20ないし50重量%と、炭素数3ないし12の脂肪酸、または炭素数6ないし10の芳香族酸、または炭素数3ないし12の脂肪酸と炭素数6ないし10の芳香族酸 50ないし80重量%とを反応させる工程を含む前記ヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物の製造方法が提供される。   In the second embodiment of the present invention, 20 to 50% by weight of hydroxypivalylhydroxypivalate or a mixture of hydroxypivalylhydroxypivalate and neopentylglycol, a fatty acid having 3 to 12 carbon atoms, or 6 carbon atoms Or a hydroxypivalyl hydroxypivalate ester plasticizer composition comprising a step of reacting 50 to 80% by weight of an aromatic acid having 3 to 10 carbon atoms or a fatty acid having 3 to 12 carbon atoms with an aromatic acid having 6 to 10 carbon atoms A manufacturing method is provided.

本発明の一具現例によれば、前記脂肪酸は2−エチルヘキサン酸であることができ、前記芳香族酸は安息香酸であることができる。   According to an embodiment of the present invention, the fatty acid may be 2-ethylhexanoic acid and the aromatic acid may be benzoic acid.

本発明の他の具現例によれば、前記ヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物は、100ないし300℃の温度で4ないし14時間反応させて製造できる。   According to another embodiment of the present invention, the hydroxypivalyl hydroxypivalate ester plasticizer composition may be prepared by reacting at a temperature of 100 to 300 ° C. for 4 to 14 hours.

反応物の100重量部を基準にして1ないし20重量部のキシレンと、0.0001ないし1重量部のテトライソプロピルチタネートを、反応にさらに添加してよい。   From 1 to 20 parts by weight of xylene and from 0.0001 to 1 part by weight of tetraisopropyl titanate based on 100 parts by weight of the reactants may be further added to the reaction.

本発明の第3態様では、前記ヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物を含むポリ塩化ビニル樹脂が提供される。   In a third aspect of the present invention, there is provided a polyvinyl chloride resin comprising the hydroxypivalyl hydroxypivalate ester plasticizer composition.

本発明の第4態様では、前記化学式5、化学式6、化学式8、化学式9及び化学式10のヒドロキシピバリルヒドロキシピバレートエステル化合物が提供される。   In a fourth aspect of the present invention, there is provided the hydroxypivalyl hydroxypivalate ester compound represented by Chemical Formula 5, Chemical Formula 6, Chemical Formula 8, Chemical Formula 9, and Chemical Formula 10.

本発明によるヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物は、ポリ塩化ビニル樹脂の製造時に可塑剤として使うことができ、特に、引張強度、伸率、硬度、耐移行性の優れたポリ塩化ビニル樹脂を提供できる。   The hydroxypivalyl hydroxypivalate ester plasticizer composition according to the present invention can be used as a plasticizer in the production of polyvinyl chloride resin, and in particular, polyvinyl chloride excellent in tensile strength, elongation, hardness, and migration resistance. Resin can be provided.

本発明によるヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物を用いてポリ塩化ビニル樹脂を製造すれば、加熱減量、耐移行性、及び可塑化効率の面で優れた製品を得ることができ、その他にも伸率、引張強度などの物性が向上する。   By producing a polyvinyl chloride resin using the hydroxypivalyl hydroxypivalate ester plasticizer composition according to the present invention, a product excellent in terms of heat loss, migration resistance, and plasticization efficiency can be obtained. In addition, physical properties such as elongation and tensile strength are improved.

以下、本発明について詳細に説明する。
本発明は、内分泌撹乱物質として知られたフタレート系及びアジピン酸系の構造を持たず、引張強度、伸率、硬度、耐移行性などの物性の優れたポリ塩化ビニル樹脂に適用できる可塑剤組成物として、(a)下記化学式1ないし化学式3で表される化合物のうち1種以上を含むネオペンチルグリコールエステル化合物と、(b)下記化学式4ないし7で表される化合物のうち1種以上を含むヒドロキシピバリルヒドロキシピバレートエステル化合物と、(c)下記化学式8ないし化学式10で表される化合物のうち1種以上を含むヒドロキシピバリルヒドロキシピバレートエステル化合物と、を含むヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物が提供される。
[化1]
OCO−C(CH−OCOR
[化2]
OCO−C(CH−OCOR
[化3]
OCO−C(CH−OCOR
[化4]
OCO−CHC(CH−COO−CHC(CH−CH−OCOR
[化5]
OCO−CHC(CH−COO−CHC(CH−CH−OCOR
[化6]
OCO−CHC(CH−COO−CHC(CH−CH−OCOR
[化7]
OCO−CHC(CH−COO−CHC(CH−CH−OCOR
[化8]
OCO−CHC(CH−COO−CHC(CH−COO−CHC(CHC(CH−CH−OCOR
[化9]
OCO−CHC(CH−COO−CHC(CH−COO−CHC(CHC(CH−CH−OCOR
[化10]
OCO−CHC(CH−COO−CHC(CH−COO−CHC(CHC(CH−CH−OCOR
前記化学式で、R及びRは、それぞれ独立して、炭素数3ないし12のアルキル基であり、R及びRは、それぞれ独立して、炭素数6ないし10のアリール基である。
Hereinafter, the present invention will be described in detail.
The present invention is a plasticizer composition that does not have a phthalate or adipic acid structure known as an endocrine disrupting substance and can be applied to a polyvinyl chloride resin having excellent physical properties such as tensile strength, elongation, hardness, and migration resistance. (A) a neopentyl glycol ester compound containing one or more of the compounds represented by the following chemical formulas 1 to 3, and (b) one or more of the compounds represented by the following chemical formulas 4 to 7: A hydroxypivalyl hydroxypivalate ester compound containing (c) a hydroxypivalyl hydroxypivalate ester compound containing one or more of the compounds represented by the following chemical formulas 8 to 10 An ester plasticizer composition is provided.
[Chemical 1]
R 1 OCO—C (CH 3 ) 2 —OCOR 1
[Chemical 2]
R 2 OCO-C (CH 3 ) 2 -OCOR 3
[Chemical formula 3]
R 4 OCO-C (CH 3 ) 2 -OCOR 4
[Chemical formula 4]
R 1 OCO—CH 2 C (CH 3 ) 2 —COO—CH 2 C (CH 3 ) 2 —CH 2 —OCOR 1
[Chemical formula 5]
R 3 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -CH 2 -OCOR 2
[Chemical 6]
R 2 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -CH 2 -OCOR 3
[Chemical 7]
R 4 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -CH 2 -OCOR 4
[Chemical 8]
R 1 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -COO-CH 2 C (CH 3) 2 C (CH 3) 2 -CH 2 -OCOR 1
[Chemical 9]
R 2 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -COO-CH 2 C (CH 3) 2 C (CH 3) 2 -CH 2 -OCOR 3
[Chemical Formula 10]
R 4 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -COO-CH 2 C (CH 3) 2 C (CH 3) 2 -CH 2 -OCOR 4
In the chemical formula, R 1 and R 2 are each independently an alkyl group having 3 to 12 carbon atoms, and R 3 and R 4 are each independently an aryl group having 6 to 10 carbon atoms.

前記化学式1ないし化学式3で表される化合物のうち1種以上を含むネオペンチルグリコールエステル化合物は、望ましくは、1ないし50重量%、さらに一層望ましくは、10ないし40重量%の量で含まれうる。前記ネオペンチルグリコールエステル化合物が1重量%より少なければ、ポリ塩化ビニル樹脂の可塑剤として使われた場合に引張強度が低く、硬度が高くて製品の物性及び可塑化効率が低くなり、60重量%より多ければ、ラップフィルムで製造した時に粘着性が高くなる。   The neopentyl glycol ester compound including one or more compounds represented by Formulas 1 to 3 may be included in an amount of 1 to 50% by weight, and more preferably 10 to 40% by weight. . If the neopentyl glycol ester compound is less than 1% by weight, when used as a plasticizer for polyvinyl chloride resin, the tensile strength is low, the hardness is high, the physical properties of the product and the plasticizing efficiency are low, and 60% by weight. If it is more, the adhesiveness becomes higher when it is produced with a wrap film.

前記化学式4ないし化学式7で表される化合物のうち1種以上を含むヒドロキシピバリルヒドロキシピバレートエステル化合物は、望ましくは、40ないし90重量%、さらに望ましくは、50ないし80重量%の量で含まれうる。前記ヒドロキシピバリルヒドロキシピバレートエステル化合物が40重量%より少なければ、可塑剤の基本物性であるポリ塩化ビニルとの相溶性が落ちて基本物性を充足できず、90重量%より多ければ、生成された樹脂の引張強度、伸率などの物性が悪くなる。   The hydroxypivalyl hydroxypivalate ester compound including at least one of the compounds represented by Formulas 4 to 7 is preferably included in an amount of 40 to 90% by weight, more preferably 50 to 80% by weight. Can be. If the amount of the hydroxypivalyl hydroxypivalate ester compound is less than 40% by weight, the compatibility with polyvinyl chloride, which is the basic physical property of the plasticizer, falls, and the basic physical property cannot be satisfied. The physical properties such as tensile strength and elongation of the resin are deteriorated.

前記化学式8ないし化学式10で表される化合物のうち1種以上を含むヒドロキシピバリルヒドロキシピバレートエステル化合物は、望ましくは、1ないし40重量%、さらに望ましくは、5ないし20重量%の量で含まれる。前記ヒドロキシピバリルヒドロキシピバレートエステル化合物が1重量%より少なければ、ラップフィルムの粘着性が高くなって、加工過程でロールにフィルムが縺れる現象が発生し、40重量%より多ければ、ラップフィルムの引張強度が低く、硬度が高くて製品の物性及び可塑化効率が低くなる。   The hydroxypivalyl hydroxypivalate ester compound including at least one of the compounds represented by Formula 8 to Formula 10 is preferably included in an amount of 1 to 40% by weight, more preferably 5 to 20% by weight. It is. If the hydroxypivalyl hydroxypivalate ester compound is less than 1% by weight, the adhesiveness of the wrap film is increased, and a phenomenon that the film is squeezed into the roll occurs during the processing process. The tensile strength is low, the hardness is high, and the physical properties and plasticizing efficiency of the product are low.

前記化学式でR及びRは、それぞれ独立して、炭素数6ないし10のアルキル基であってよく、より望ましくは、1−エチルペンチルである。前記化学式で、R及びRは、それぞれ独立して、炭素数6ないし8のアリール基、より望ましくはフェニル基である。 In the chemical formula, R 1 and R 2 may each independently be an alkyl group having 6 to 10 carbon atoms, more preferably 1-ethylpentyl. In the chemical formula, R 3 and R 4 are each independently an aryl group having 6 to 8 carbon atoms, more preferably a phenyl group.

本発明によるヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物は、2−エチル−ヘキサン酸3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロピルエステル(化合物(1))、安息香酸3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロピルエステル(化合物(2))、安息香酸3−ベンゾイルオキシ−2,2−ジメチル−プロピルエステル(化合物(3))、2−エチル−ヘキサン酸2−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロポキシカルボニル]−2−メチル−プロピルエステル(化合物(4))、安息香酸2−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロポキシカルボニル]−2−メチル−プロピルエステル(化合物(5))、安息香酸3−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロピオニルオキシ]−2,2−ジメチル−プロピルエステル(化合物(6))、安息香酸3−[3−(ベンゾイルオキシ)−2,2−ジメチル−プロピオニルオキシ]−2,2−ジメチル−プロピルエステル(化合物(7))、2−エチル−ヘキサン酸2−{2−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロポキシカルボニル]−2−メチル−プロポキシカルボニル}−2−メチル−プロピルエステル(化合物(8))、安息香酸3−{3−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロピオニルオキシ]−2,2−ジメチル−プロピオニルオキシ}−2,2−ジメチル−プロピルエステル(化合物(9))及び安息香酸3−{3−[3−(ベンゾイルオキシ)−2,2−ジメチル−プロピオニルオキシ]−2,2−ジメチル−プロピオニルオキシ}−2,2−ジメチル−プロピルエステル(化合物(10))を含みうる。   The hydroxypivalyl hydroxypivalate ester plasticizer composition according to the present invention comprises 2-ethyl-hexanoic acid 3- (2-ethyl-hexanoyloxy) -2,2-dimethyl-propyl ester (compound (1)), benzoic acid. Acid 3- (2-ethyl-hexanoyloxy) -2,2-dimethyl-propyl ester (compound (2)), benzoic acid 3-benzoyloxy-2,2-dimethyl-propyl ester (compound (3)), 2-ethyl-hexanoic acid 2- [3- (2-ethyl-hexanoyloxy) -2,2-dimethyl-propoxycarbonyl] -2-methyl-propyl ester (compound (4)), benzoic acid 2- [3 -(2-Ethylhexanoyloxy) -2,2-dimethyl-propoxycarbonyl] -2-methyl-propyl ester (compound (5)) Benzoic acid 3- [3- (2-ethyl-hexanoyloxy) -2,2-dimethyl-propionyloxy] -2,2-dimethyl-propyl ester (compound (6)), benzoic acid 3- [3- ( Benzoyloxy) -2,2-dimethyl-propionyloxy] -2,2-dimethyl-propyl ester (compound (7)), 2-ethyl-2-hexanoic acid 2- {2- [3- (2-ethyl-hexanoyl) Oxy) -2,2-dimethyl-propoxycarbonyl] -2-methyl-propoxycarbonyl} -2-methyl-propyl ester (compound (8)), benzoic acid 3- {3- [3- (2-ethyl-hexa) Noyloxy) -2,2-dimethyl-propionyloxy] -2,2-dimethyl-propionyloxy} -2,2-dimethyl-propyl ester (compound (9) And benzoic acid 3- {3- [3- (benzoyloxy) -2,2-dimethyl-propionyloxy] -2,2-dimethyl-propionyloxy} -2,2-dimethyl-propyl ester (compound (10)) Can be included.

Figure 2008526959
Figure 2008526959

本発明によるヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物は、ヒドロキシピバリルヒドロキシピバレート、またはヒドロキシピバリルヒドロキシピバレートとネオペンチルグリコールとの混合物 20ないし50重量%と、炭素数3ないし12の脂肪酸、または炭素数6ないし10の芳香族酸、または炭素数3ないし12の脂肪酸と炭素数6ないし10の芳香族酸 50ないし80重量%とを反応させる工程を含む方法で製造できる。   The hydroxypivalyl hydroxypivalate ester plasticizer composition according to the present invention comprises 20 to 50% by weight of hydroxypivalyl hydroxypivalate or a mixture of hydroxypivalyl hydroxypivalate and neopentyl glycol, and 3 to 12 carbon atoms. It can be produced by a method comprising a step of reacting a fatty acid, an aromatic acid having 6 to 10 carbon atoms, or a fatty acid having 3 to 12 carbon atoms with 50 to 80% by weight of an aromatic acid having 6 to 10 carbon atoms.

前記ヒドロキシピバリルヒドロキシピバレートとネオペンチルグリコールとの混合物は、重量比で9.5:0.5ないし5:5の混合物であってよい。前記反応物で脂肪酸は、望ましくは炭素数が6ないし10であり、最も望ましくは、2−エチルヘキサン酸である。また前記反応物で芳香族酸は、望ましくは炭素数が6ないし8であり、最も望ましくは安息香酸である。   The mixture of hydroxypivalyl hydroxypivalate and neopentyl glycol may be a mixture of 9.5: 0.5 to 5: 5 by weight. The fatty acid in the reactant is preferably 6 to 10 carbon atoms, and most preferably 2-ethylhexanoic acid. The aromatic acid in the reactant is preferably 6 to 8 carbon atoms, and most preferably benzoic acid.

前記反応物質を上述した組成比で反応させれば、本発明の態様のヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物を得ることができる。   When the reactants are reacted at the composition ratio described above, the hydroxypivalyl hydroxypivalate ester plasticizer composition of the embodiment of the present invention can be obtained.

すなわち、ヒドロキシピバリルヒドロキシピバレートを脂肪酸と反応させれば、前記化学式1、化学式4及び化学式8で表される3種の化合物を含むヒドロキシピバリルヒドロキシピバレートエステル組成物が得られ、ヒドロキシピバリルヒドロキシピバレートを芳香族酸と反応させれば、化学式3、化学式7及び化学式10で表される3種の化合物を含むヒドロキシピバリルヒドロキシピバレートエステル組成物が得られ、ヒドロキシピバリルヒドロキシピバレートを脂肪酸及び芳香族酸と反応させれば、化学式1ないし化学式10で表される化合物を含むヒドロキシピバリルヒドロキシピバレートエステル組成物が得られる。他の組み合わせの組成物を得るためには、前記化学式1ないし化学式10の化合物を得た後、所望の化合物を当業界で周知の方法で分離でき、分離方法は特別に限定されるものではない。   That is, by reacting hydroxypivalylhydroxypivalate with a fatty acid, a hydroxypivalylhydroxypivalate ester composition containing the three compounds represented by Chemical Formula 1, Chemical Formula 4 and Chemical Formula 8 is obtained. By reacting valylhydroxypivalate with an aromatic acid, a hydroxypivalylhydroxypivalate ester composition containing three types of compounds represented by Formula 3, Formula 7 and Formula 10 is obtained. When barate is reacted with a fatty acid and an aromatic acid, a hydroxypivalyl hydroxypivalate ester composition containing a compound represented by Chemical Formula 1 to Chemical Formula 10 is obtained. In order to obtain a composition of another combination, after obtaining the compounds of Formula 1 to Formula 10, the desired compound can be separated by a method well known in the art, and the separation method is not particularly limited. .

前記分離方法の一具現例として、カラムクロマトグラフィを使用する方法がある。固定相として使われる吸着剤としては、アルミナ(Al)、シリカ(SiO)、チャコール、またはケイ酸マグネシウム(MgSiO)など当業界で周知の物質を使用でき、特にシリカゲルが望ましいが、これに限定されるものではない。移動相としては、n−へキサン、エチルアセテート、クロロホルム、またはトルエンのような有機溶媒など当業界で周知の物質を使用でき、特にn−へキサン、またはエチルアセテートが望ましいが、これに限定されるものではない。一般的に、溶媒は、分離対象である混合物と固定相の極性によって変わるが、普通は高い極性を持つ溶媒と低い極性を持つ溶媒とを適当な割合で調節して適切な極性を持つようにして使用する。 As an example of the separation method, there is a method using column chromatography. As an adsorbent used as a stationary phase, alumina (Al 2 O 3 ), silica (SiO 2 ), charcoal, or magnesium silicate (MgSiO 2 ) can be used. However, the present invention is not limited to this. As the mobile phase, materials well known in the art such as n-hexane, ethyl acetate, chloroform, or organic solvents such as toluene can be used. In particular, n-hexane or ethyl acetate is desirable, but is not limited thereto. It is not something. In general, the solvent varies depending on the mixture to be separated and the polarity of the stationary phase, but usually the solvent having a high polarity and the solvent having a low polarity are adjusted at an appropriate ratio so as to have an appropriate polarity. To use.

前記化学式の化合物でR、Rは1−エチルペンチル基であってよく、R、Rはフェニル基であってよいが、これらに限定されるものではない。 In the compound of the above chemical formula, R 1 and R 2 may be a 1-ethylpentyl group, and R 3 and R 4 may be a phenyl group, but are not limited thereto.

前記のようにいろいろな種類のエステル化合物が得られる理由は、エステル化反応中にトランスエステル化反応により化学式1ないし3及び化学式8ないし10の副産物が得られるためである。トランスエステル化は、ヒドロキシピバリルヒドロキシピバレート中に含まれるエステル結合が、脂肪酸及び芳香族酸により再構築される過程で生じる。   The reason why various types of ester compounds are obtained as described above is that by-products of Chemical Formulas 1 to 3 and Chemical Formulas 8 to 10 are obtained by transesterification reaction during the esterification reaction. Transesterification occurs in the process where the ester bond contained in hydroxypivalyl hydroxypivalate is reconstructed by fatty acids and aromatic acids.

前記反応で脂肪酸と芳香族酸とを共に使用する場合、二つの化合物の重量比は1:99ないし99:1でありうる。   When fatty acids and aromatic acids are used together in the reaction, the weight ratio of the two compounds can be 1:99 to 99: 1.

前記反応は、回分式反応器、混合フロー反応器または管状反応器で行なわうるが、これに限定されるものではない。   The reaction may be performed in a batch reactor, a mixed flow reactor, or a tubular reactor, but is not limited thereto.

前記エステル化反応は100ないし300℃の温度で4ないし14時間行なわれることができる。反応温度が100℃より低ければ、反応速度が遅すぎて非効率的であり、反応温度が300℃より高ければ、生成物が熱分解されて生成物の色相が悪化するという短所がある。また、反応時間が4時間より短ければ、反応が十分に起きずに転換率及び収率が低く、反応時間が10時間より長ければ、熱力学的に可能な転換率にほとんど到達して、さらに反応させることが無意味である。   The esterification reaction may be performed at a temperature of 100 to 300 ° C. for 4 to 14 hours. If the reaction temperature is lower than 100 ° C., the reaction rate is too slow and inefficient, and if the reaction temperature is higher than 300 ° C., the product is thermally decomposed to deteriorate the hue of the product. Also, if the reaction time is shorter than 4 hours, the reaction does not take place sufficiently and the conversion rate and yield are low, and if the reaction time is longer than 10 hours, the thermodynamically possible conversion rate is almost reached. It is meaningless to react.

前記製造方法で反応時に、共留剤(entrainer)をさらに含むことができ、望ましくは、前記反応物全100重量部に対して液状共留剤1ないし20重量部、または気体状共留剤を反応器体積の0.1〜10倍/時間で流して反応させることができる。前記共留剤は、エステル化反応で生成されるHOを反応系の外部に排出する役割を行う補助物質である。前記製造方法のエステル化反応は、可逆反応であるため、生成物である水を反応系の外部に排出すれば、ルシャトリエ(Le Chatelier)の法則により逆反応が少なくなり、所望の生成物を多く得る。したがって、前記共留剤は、所望の生成物の収率を高めるのに役に立つ。このような共留剤として、n−へキサン、トルエン、キシレンを含む有機溶媒、または窒素のような不活性ガスを使用でき、特にn−へキサン、トルエン、キシレン、窒素などが望ましいが、これに限定されるものではない。 The reaction may further include an entrainer during the reaction in the manufacturing method, and preferably 1 to 20 parts by weight of a liquid entrainer or a gaseous entrainer with respect to 100 parts by weight of the reactant. The reaction can be carried out at a flow rate of 0.1 to 10 times the reactor volume / hour. The entrainer is an auxiliary substance that plays a role of discharging H 2 O generated in the esterification reaction to the outside of the reaction system. Since the esterification reaction in the above production method is a reversible reaction, if the product water is discharged to the outside of the reaction system, the reverse reaction is reduced according to the Le Chatelier's law, and the desired product is increased. obtain. Thus, the entrainer serves to increase the yield of the desired product. As the entrainer, an organic solvent containing n-hexane, toluene, xylene, or an inert gas such as nitrogen can be used, and n-hexane, toluene, xylene, nitrogen, etc. are particularly preferable. It is not limited to.

また、前記製造方法で反応時に触媒をさらに含むことができ、前記触媒は、前記反応物の全100重量部に対して0.0001ないし1重量部で使われうる。前記触媒は、エステル化反応を促進する触媒であり、硫酸、塩酸、燐酸、硝酸、パラトルエンスルホン酸、メタンスルホン酸、アルキル硫酸などの酸触媒、硫酸アルミニウム、フッ化リチウム、塩化カルシウム、塩化セシウム、塩化カルシウム、塩化鉄、燐酸アルミニウムなどの金属塩、ヘテロポリ酸などの金属酸化物、天然/合成ゼオライト、陽イオン及び陰イオン交換樹脂、テトラアルキルチタン酸塩及びそのポリマーなどの有機金属などが該当し、特に、パラトルエンスルホン酸またはテトライソプロピルチタネートが望ましいが、これに限定されるものではない。   In addition, the production method may further include a catalyst, and the catalyst may be used in an amount of 0.0001 to 1 part by weight with respect to 100 parts by weight of the reactant. The catalyst is a catalyst that promotes the esterification reaction. Acid catalysts such as sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid, paratoluenesulfonic acid, methanesulfonic acid, and alkyl sulfuric acid, aluminum sulfate, lithium fluoride, calcium chloride, cesium chloride Metal salts such as calcium chloride, iron chloride, aluminum phosphate, metal oxides such as heteropolyacid, natural / synthetic zeolites, cation and anion exchange resins, organic metals such as tetraalkyl titanates and their polymers, etc. In particular, p-toluenesulfonic acid or tetraisopropyl titanate is desirable, but not limited thereto.

前記エステル化反応が完結された後の後処理は特別に限定されないが、過剰の原料を減圧蒸留などの方法で除去し、例えば、NaOH、KOH、NaCO水溶液のような塩基性溶液で中和できる。その後、結果物を水洗し、選択的に減圧して脱水させることによって乾燥させ、これに吸着剤を入れた後にろ過して最終的な可塑剤組成物を得ることができるが、これに限定されるものではない。 The post-treatment after the esterification reaction is completed is not particularly limited, but excess raw materials are removed by a method such as distillation under reduced pressure, for example, with a basic solution such as NaOH, KOH, Na 2 CO 3 aqueous solution. Can neutralize. Thereafter, the resulting product can be washed with water, dried by selectively depressurizing and dehydrating, and adsorbent is added to the resulting product, followed by filtration to obtain a final plasticizer composition, but is not limited thereto. It is not something.

本発明によるヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物の一具現例の製造方法についてさらに具体的に説明すれば、次の通りである。   The production method of one embodiment of the hydroxypivalyl hydroxypivalate ester plasticizer composition according to the present invention will be described in more detail as follows.

攪拌器と凝縮器とが取り付けられたフラスコに、ヒドロキシピバリルヒドロキシピバレート、またはヒドロキシピバリルヒドロキシピバレートとネオペンチルグリコールとの混合物 20ないし50重量%、2−エチルヘキサン酸1ないし80重量%及び安息香酸1ないし80重量% 及び前記反応物の全100重量部に対して飛沫同伴物質であるキシレン1ないし20重量部、及び触媒のテトライソプロピルチタネート0.0001ないし1重量部を投入した後、220℃まで昇温して4ないし14時間エステル化反応を行なう。エステル化反応後に未反応の酸は真空ポンプで減圧して除去し、除去されていない残余酸は、水酸化ナトリウムを反応物の全100重量部に対して5ないし50重量部の量で添加して中和させた後、洗浄、脱水及びろ過して除去することによって、最終的なヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物を得る。   In a flask equipped with a stirrer and a condenser, hydroxypivalylhydroxypivalate or a mixture of hydroxypivalylhydroxypivalate and neopentylglycol 20 to 50% by weight, 2-ethylhexanoic acid 1 to 80% by weight And 1 to 80% by weight of benzoic acid and 1 to 20 parts by weight of xylene, which is a droplet entraining substance, and 0.0001 to 1 part by weight of tetraisopropyl titanate as a catalyst with respect to 100 parts by weight of the reaction product, The temperature is raised to 220 ° C. and the esterification reaction is carried out for 4 to 14 hours. After the esterification reaction, unreacted acid is removed by reducing the pressure with a vacuum pump, and unremoved residual acid is added in an amount of 5 to 50 parts by weight with respect to 100 parts by weight of the total amount of the reaction product. After neutralization, the final hydroxypivalyl hydroxypivalate ester plasticizer composition is obtained by removing by washing, dehydration and filtration.

本発明によるヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物を使用してポリ塩化ビニル樹脂を製造できるが、このようにして製造されたポリ塩化ビニル樹脂は、引張強度、伸率、硬度、耐移行性などが優れている。前記ポリ塩化ビニル樹脂は、本発明によるヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物以外に樹脂製造に通常的に使われる原料を使用して、通常的な樹脂製造方法で製造できる。   Polyvinyl chloride resin can be produced using the hydroxypivalyl hydroxypivalate ester plasticizer composition according to the present invention. Polyvinyl chloride resin produced in this way has tensile strength, elongation, hardness, migration resistance. Excellent in properties. The polyvinyl chloride resin can be produced by an ordinary resin production method using raw materials usually used for resin production in addition to the hydroxypivalyl hydroxypivalate ester plasticizer composition according to the present invention.

また、本発明によるヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物は、ポリ塩化ビニル樹脂の可塑剤としだけでなく、引張強度、伸率、耐移行性及び硬度を向上させようとするその他樹脂にも適用できる。特に、食品包装材に使われるラップフィルム用ポリ塩化ビニル樹脂に適し、ポリエチレン系発泡シートにも適用できる。   In addition, the hydroxypivalyl hydroxypivalate ester plasticizer composition according to the present invention is not only used as a plasticizer for polyvinyl chloride resin, but also for other resins intended to improve tensile strength, elongation, migration resistance and hardness. Is also applicable. In particular, it is suitable for polyvinyl chloride resin for wrap films used for food packaging materials, and can also be applied to polyethylene foam sheets.

以下、実施例を通じて本発明をさらに詳細に説明するが、本発明の範囲が下記の実施例に限定されるものではない。   EXAMPLES Hereinafter, although an Example demonstrates this invention further in detail, the scope of the present invention is not limited to the following Example.

下記実施例及び比較例でポリ塩化ビニル樹脂の試験片について、下記のような方法で引張強度、伸率、硬度、耐移行性及び加熱減量を評価し、その結果は下記表2に表した。
引張強度
ASTM D638方法によって、テスト機器であるU.T.Mを利用してクロスヘッドスピードを200mm/minに設定した後、試験片が切断される地点を測定して引張強度(kgf/mm)=ロード値(kgf)/{厚さ(mm)×幅(mm)}で計算した。
伸率
ASTM D638方法によって、テスト機器であるU.T.Mを利用してクロスヘッドスピードを200mm/minに設定した後、試験片が切断される位置を測定した後、伸率(%)={エキステンション/初期長さ}×100で計算した。
硬度
可塑化効率を表す指標として硬度を測定し、ASTM D2240方法に基づいて硬度試験器(A type)の針を試験片の1ケ所に完全に接触させた後、5秒後の硬度値を読み取り、それぞれの試験片に対して5箇所を試験した後、その平均値を計算した。前記硬度は、試験片を製造した直後に1回測定し、試験片を製造した後に1日が経過した後に再び1回さらに測定した。
前記試験片で前記のようなテストを実施して、その結果を下記の表2に整理した。
In the following examples and comparative examples, the test pieces of polyvinyl chloride resin were evaluated for tensile strength, elongation, hardness, migration resistance, and heat loss by the following methods. The results are shown in Table 2 below.
Tensile Strength According to ASTM D638 method, U. T.A. After setting the crosshead speed to 200 mm / min using M, the point where the test piece is cut is measured, and the tensile strength (kgf / mm 2 ) = load value (kgf) / {thickness (mm) × Width (mm)} was calculated.
The test equipment U.S. T.A. After setting the crosshead speed to 200 mm / min using M, the position at which the test piece was cut was measured, and the elongation (%) = {extension / initial length} × 100 was calculated.
The hardness is measured as an index representing the hardness plasticization efficiency, and the hardness value after 5 seconds is read after the needle of the hardness tester (A type) is completely brought into contact with one place of the test piece based on the ASTM D2240 method. The average value was calculated after testing five locations on each test piece. The hardness was measured once immediately after manufacturing the test piece, and further measured once again after one day had passed after the test piece was manufactured.
The above test was performed on the test piece, and the results are shown in Table 2 below.

加熱減量と耐移行性は次のような方法で測定した。
加熱減量
ロールミルを利用して前記組成物を165℃で3分間作業して0.8mm厚さのシートを製作した後、これを60g取ってやはりロールミルを利用して185℃で10分間作業して、0.4mmの厚さで試験片を製作した。その後、24時間が過ぎた後、試験片の重量を測定して加熱減量(重量%)={1−(185℃で10分作業後の重量)/60g}×100で計算した。
耐移行性
耐移行性は、前記で製造されたそれぞれの試験片に対して小数点4桁まで初期重量(Wi)を測定し、70℃のオーブンにABS樹脂板の間にシート(3cm×3cm)を入れた後、1kgの荷重を加えた状態で72時間放置後、試験片を取り出して恒温槽で4時間以上保管後、試験片の重量(Wo)を測定した後、移行量(重量%)={(Wi−Wo)/Wi}X100で計算した。
Heat loss and migration resistance were measured by the following methods.
The composition was worked for 3 minutes at 165 ° C. using a heat loss roll mill to prepare a 0.8 mm thick sheet, then 60 g was taken and again worked at 185 ° C. for 10 minutes using a roll mill. A test piece was manufactured with a thickness of 0.4 mm. Then, after 24 hours, the weight of the test piece was measured, and the weight loss by heating (% by weight) = {1− (weight after working at 185 ° C. for 10 minutes) / 60 g} × 100.
Transfer resistance Transfer resistance is measured by measuring the initial weight (Wi) up to 4 decimal places for each test piece manufactured above, and placing a sheet (3 cm x 3 cm) between the ABS resin plates in a 70 ° C oven. After leaving for 72 hours under a load of 1 kg, the test piece was taken out and stored in a thermostatic bath for 4 hours or more. After measuring the weight (Wo) of the test piece, the transfer amount (% by weight) = { Calculation was performed using (Wi-Wo) / Wi} X100.

<実施例1>
(1)ヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物の製造
攪拌器と凝縮器とが取り付けられた4口の2リットル丸フラスコにヒドロキシピバリルヒドロキシピバレート2mol、2−エチルヘキサン酸1.6mol、安息香酸3.6mol、共留剤のキシレン60g、及び触媒のテトライソプロピルチタネート1.5gを投入した後、220℃まで昇温して8時間エステル化反応を行った。
エステル化反応後、未反応の酸は220℃で真空ポンプで5mmHgまで減圧して除去し、除去されていない酸は10重量%の水酸化ナトリウムで中和した後、洗浄及び脱水過程を進めた。洗浄、脱水過程後に吸着剤を添加してろ過してヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物を製造した。得られたヒドロキシピバリルヒドロキシピバレートエステル混合物を分析した結果、2−エチル−ヘキサン酸3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロピルエステル0.4重量%、安息香酸3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロピルエステル2.5重量%、安息香酸3−ベンゾイルオキシ−2,2−ジメチル−プロピルエステル4.3重量%、2−エチル−ヘキサン酸2−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロポキシカルボニル]−2−メチル−プロピルエステル6.2重量%、安息香酸2−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロポキシカルボニル]−2−メチル−プロピルエステル16.9重量%、安息香酸3−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロピオニルオキシ]−2,2−ジメチル−プロピルエステル14.6重量%、安息香酸3−[3−(ベンゾイルオキシ)−2,2−ジメチル−プロピオニルオキシ]−2,2−ジメチル−プロピルエステル44.9重量%、2−エチル−ヘキサン酸2−{2−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロポキシカルボニル]−2−メチル−プロポキシカルボニル}−2−メチル−プロピルエステル0.6重量%、安息香酸3−{3−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロピオニルオキシ]−2,2−ジメチル−プロピオニルオキシ}−2,2−ジメチル−プロピルエステル2.7重量%及び安息香酸3−{3−[3−(ベンゾイルオキシ)−2,2−ジメチル−プロピオニルオキシ]−2,2−ジメチル−プロピオニルオキシ}−2,2−ジメチル−プロピルエステル4.0重量%であった。
前記成分及び含有量は、ガスクロマトグラフィー質量分析器(Gas Chromatography Mass Spectrometer、GC−MS)で確認した。
<Example 1>
(1) Production of hydroxypivalyl hydroxypivalate ester plasticizer composition A 4-necked 2-liter round flask equipped with a stirrer and a condenser was charged with 2 mol of hydroxypivalyl hydroxypivalate and 1.6 mol of 2-ethylhexanoic acid. Then, 3.6 mol of benzoic acid, 60 g of xylene as an entraining agent, and 1.5 g of tetraisopropyl titanate as a catalyst were added, the temperature was raised to 220 ° C., and an esterification reaction was performed for 8 hours.
After the esterification reaction, unreacted acid was removed at 220 ° C. by reducing the pressure to 5 mmHg with a vacuum pump, and unremoved acid was neutralized with 10% by weight sodium hydroxide, followed by washing and dehydration processes. . After washing and dehydration processes, an adsorbent was added and filtered to produce a hydroxypivalyl hydroxypivalate ester plasticizer composition. As a result of analyzing the resulting hydroxypivalyl hydroxypivalate ester mixture, 2-ethyl-hexanoic acid 3- (2-ethyl-hexanoyloxy) -2,2-dimethyl-propyl ester 0.4% by weight, benzoic acid 3- (2-ethyl-hexanoyloxy) -2,2-dimethyl-propyl ester 2.5% by weight, benzoic acid 3-benzoyloxy-2,2-dimethyl-propyl ester 4.3% by weight, 2-ethyl -Hexanoic acid 2- [3- (2-ethyl-hexanoyloxy) -2,2-dimethyl-propoxycarbonyl] -2-methyl-propyl ester 6.2% by weight, benzoic acid 2- [3- (2- 16.9% by weight of ethyl-hexanoyloxy) -2,2-dimethyl-propoxycarbonyl] -2-methyl-propyl ester, 3- [benzoic acid 3- [ 1- (2-ethyl-hexanoyloxy) -2,2-dimethyl-propionyloxy] -2,2-dimethyl-propyl ester 14.6% by weight, benzoic acid 3- [3- (benzoyloxy) -2,2 -Dimethyl-propionyloxy] -2,2-dimethyl-propyl ester 44.9% by weight, 2-ethyl-hexanoic acid 2- {2- [3- (2-ethyl-hexanoyloxy) -2,2-dimethyl -Propoxycarbonyl] -2-methyl-propoxycarbonyl} -2-methyl-propyl ester 0.6% by weight, benzoic acid 3- {3- [3- (2-ethyl-hexanoyloxy) -2,2-dimethyl -Propionyloxy] -2,2-dimethyl-propionyloxy} -2,2-dimethyl-propyl ester 2.7% by weight and benzoic acid 3- {3- [3 (Benzoyloxy) -2,2-dimethyl - propionyloxy] -2,2-dimethyl - propionyloxy} -2,2-dimethyl - was propyl ester 4.0% by weight.
The said component and content were confirmed with the gas chromatography mass spectrometer (Gas Chromatography Mass Spectrometer, GC-MS).

(2)ヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物を用いたポリ塩化ビニル樹脂の製造
ポリ塩化ビニル樹脂(韓国の(株)LG化学製、製品名LS100S)100重量部に対して、可塑剤として前記(1)で製造されたヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物60重量部、カルシウム−亜鉛安定剤(韓国の大協化成製、製品名KP−630P)3重量部を配合した後、ロールミルを使用して175℃の温度で3分間処理して5mm厚さのシートを製造した。前記厚さ5mmのシートをプレス作業して厚さ1mmのシートで製造したが、プレス作業の条件は185℃の温度で予熱3分、加熱3分、冷却3分とした。製造された1mmのシートからC型(type C)ダンベル型試験片を作成し、試験を行なった。
(2) Production of polyvinyl chloride resin using hydroxypivalyl hydroxypivalate ester plasticizer composition Plasticizer for 100 parts by weight of polyvinyl chloride resin (product name LS100S, manufactured by LG Chemical Co., Ltd., Korea) After blending 60 parts by weight of the hydroxypivalyl hydroxypivalate ester plasticizer composition produced in (1) above and 3 parts by weight of calcium-zinc stabilizer (product name KP-630P, manufactured by Korea Daikyo Kasei) Using a roll mill, the sheet was processed at a temperature of 175 ° C. for 3 minutes to produce a sheet having a thickness of 5 mm. The sheet having a thickness of 5 mm was pressed to produce a sheet having a thickness of 1 mm. The conditions of the pressing operation were preheating at 185 ° C. for 3 minutes, heating for 3 minutes, and cooling for 3 minutes. A C-type (type C) dumbbell-type test piece was prepared from the manufactured 1 mm sheet and tested.

<実施例2>
使用する原料の量を、下記表1に表したように変化させた点を除いては、前記実施例1の方法と同じ方法で、ヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物を製造した。製造されたヒドロキシピバリルヒドロキシピバレートエステル混合物を分析した結果、化合物(1)から化合物(10)まで順に、それぞれ1.4重量%、3.5重量%、2.2重量%、20.5重量%、19.8重量%、21.3重量%、20.0重量%、2.4重量%、5.1重量%、2.5重量%であった。
その後、前記ヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物を使用して、前記実施例1の方法と同じ方法で試験片を製造した。製造された試験片で、前記実施例1で実施したテストと同じテストを実施して、その結果を下記の表2に示した。
<Example 2>
A hydroxypivalyl hydroxypivalate ester plasticizer composition was produced by the same method as in Example 1 except that the amount of raw material used was changed as shown in Table 1 below. As a result of analyzing the produced hydroxypivalyl hydroxypivalate ester mixture, the compound (1) to the compound (10) were sequentially added in an amount of 1.4% by weight, 3.5% by weight, 2.2% by weight, 20.5%, respectively. % By weight, 19.8% by weight, 21.3% by weight, 20.0% by weight, 2.4% by weight, 5.1% by weight and 2.5% by weight.
Thereafter, a test piece was produced in the same manner as in Example 1 using the hydroxypivalyl hydroxypivalate ester plasticizer composition. The manufactured test piece was subjected to the same test as the test performed in Example 1, and the results are shown in Table 2 below.

<実施例3>
使用する原料の量を下記表1に表したように変えた点を除いては、前記実施例1の方法と同じ方法でヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物を製造した。製造されたヒドロキシピバリルヒドロキシピバレートエステル混合物を分析した結果化合物(1)から化合物(10)まで順に、それぞれ2.2重量%、3.4重量%、1.4重量%、32.0重量%、19.5重量%、17.3重量%、10.6重量%、4.0重量%、5.1重量%、1.6重量%であった。
その後、前記ヒドロキシピバリルヒドロキシピバレート可塑剤組成物を使用して、前記実施例1の方法と同じ方法で試験片を製造した。製造された試験片で前記実施例1で実施したテストと同じテストを実施して、その結果を下記の表2に示した。
<Example 3>
A hydroxypivalyl hydroxypivalate ester plasticizer composition was produced in the same manner as in Example 1 except that the amount of raw material used was changed as shown in Table 1 below. As a result of analyzing the produced hydroxypivalyl hydroxypivalate ester mixture, the compound (1) to the compound (10) were sequentially 2.2% by weight, 3.4% by weight, 1.4% by weight, 32.0% by weight, respectively. %, 19.5% by weight, 17.3% by weight, 10.6% by weight, 4.0% by weight, 5.1% by weight and 1.6% by weight.
Thereafter, test pieces were produced in the same manner as in Example 1 using the hydroxypivalyl hydroxypivalate plasticizer composition. The manufactured test piece was subjected to the same test as the test performed in Example 1, and the results are shown in Table 2 below.

<実施例4>
使用する原料の量を下記表1に表したように変えた点を除いては、前記実施例1の方法と同じ方法でヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物を製造した。製造されたヒドロキシピバリルヒドロキシピバレートエステル混合物を分析した結果、化合物(1)から化合物(10)まで順にそれぞれ4.2重量%、9.5重量%、5.1重量%、18.1重量%、20.9重量%、16.7重量%、18.8重量%、1.2重量%、2.7重量%、1.3重量%であった。
その後、前記ヒドロキシピバリルヒドロキシピバレート可塑剤組成物を用いて前記実施例1の方法と同じ方法で試験片を製造した。製造された試験片で前記実施例1で実施したテストと同じテストを実施して、その結果を下記の表2に示した。
<Example 4>
A hydroxypivalyl hydroxypivalate ester plasticizer composition was produced in the same manner as in Example 1 except that the amount of raw material used was changed as shown in Table 1 below. As a result of analyzing the produced hydroxypivalyl hydroxypivalate ester mixture, 4.2% by weight, 9.5% by weight, 5.1% by weight and 18.1% by weight from the compound (1) to the compound (10), respectively. %, 20.9 wt%, 16.7 wt%, 18.8 wt%, 1.2 wt%, 2.7 wt%, and 1.3 wt%.
Then, the test piece was manufactured by the same method as the method of Example 1 using the hydroxypivalyl hydroxypivalate plasticizer composition. The manufactured test piece was subjected to the same test as the test performed in Example 1, and the results are shown in Table 2 below.

<実施例5>
使用する原料の量を下記表1に表したように変えた点を除いては、前記実施例1の方法と同じ方法でヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物を製造した。製造されたヒドロキシピバリルヒドロキシピバレートエステル混合物を分析した結果、化合物(1):5.3重量%、化合物(4):77.3重量%、化合物(8):10.7重量%、その他6.7重量%であった。ここで、その他の物質は反応中間体であり、不純物ではない。
その後、前記ヒドロキシピバリルヒドロキシピバレート可塑剤組成物を使用して、前記実施例1の方法と同じ方法で試験片を製造した。製造された試験片で前記実施例1で実施したテストと同じテストを実施して、その結果を下記の表2に示した。
<Example 5>
A hydroxypivalyl hydroxypivalate ester plasticizer composition was produced in the same manner as in Example 1 except that the amount of raw material used was changed as shown in Table 1 below. As a result of analyzing the produced hydroxypivalyl hydroxypivalate ester mixture, compound (1): 5.3% by weight, compound (4): 77.3% by weight, compound (8): 10.7% by weight, etc. It was 6.7% by weight. Here, the other substances are reaction intermediates, not impurities.
Thereafter, test pieces were produced in the same manner as in Example 1 using the hydroxypivalyl hydroxypivalate plasticizer composition. The manufactured test piece was subjected to the same test as the test performed in Example 1, and the results are shown in Table 2 below.

<実施例6>
使用する原料の量を下記表1に表したように変えた点を除いては、前記実施例1の方法と同じ方法でヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物を製造した。製造されたヒドロキシピバリルヒドロキシピバレートエステル混合物を分析した結果、化合物(3):5.4重量%、化合物(7):87.1重量%、化合物(10):5.1重量%、その他2.4重量%であった。ここで、その他の物質は反応中間体であり、不純物ではない。
その後、前記ヒドロキシピバリルヒドロキシピバレート可塑剤組成物を使用して、前記実施例1の方法と同じ方法で試験片を製造した。製造された試験片で前記実施例1で実施したテストと同じテストを実施して、その結果を下記の表2に示した。
<Example 6>
A hydroxypivalyl hydroxypivalate ester plasticizer composition was produced in the same manner as in Example 1 except that the amount of raw material used was changed as shown in Table 1 below. As a result of analyzing the produced hydroxypivalyl hydroxypivalate ester mixture, compound (3): 5.4% by weight, compound (7): 87.1% by weight, compound (10): 5.1% by weight, others It was 2.4% by weight. Here, the other substances are reaction intermediates, not impurities.
Thereafter, test pieces were produced in the same manner as in Example 1 using the hydroxypivalyl hydroxypivalate plasticizer composition. The manufactured test piece was subjected to the same test as the test performed in Example 1, and the results are shown in Table 2 below.

<比較例1>
現在最も広範囲に使われているジ−2−エチルへキシルフタレート(韓国の(株)LG化学製、商品名DOP)可塑剤60重量部と、カルシウム−亜鉛安定剤(韓国の大協化成製、製品名KP−630P)3重量部とを使用して、実施例1の方法と同じ方法で試験片を製造した。製造された試験片で前記実施例1で実施したテストと同じテストを実施して、その結果下記の表2に示した。
<Comparative Example 1>
The most widely used di-2-ethylhexyl phthalate (manufactured by Korea Chemical Co., Ltd., LG Chemical Co., Ltd., trade name DOP) plasticizer 60 parts by weight and calcium-zinc stabilizer (manufactured by Daikyo Kasei, Korea) Test pieces were produced in the same manner as in Example 1 using 3 parts by weight of product name KP-630P). The manufactured test piece was subjected to the same test as the test performed in Example 1, and the results are shown in Table 2 below.

<比較例2>
汎用可塑剤として使われているアジピン酸ジ−2−エチルへキシル(韓国の(株)LG化学製造、商品名DOA)を可塑剤として使用して、実施例1の方法と同じ方法で試験片を製造した。製造された試験片で前記実施例1で実施したテストと同じテストを実施して、その結果を下記の表2に示した。
<Comparative example 2>
Test piece in the same manner as in Example 1 using di-2-ethylhexyl adipate (LG Chemical Manufacturing Co., Ltd. of Korea, trade name DOA) used as a general-purpose plasticizer. Manufactured. The manufactured test piece was subjected to the same test as the test performed in Example 1, and the results are shown in Table 2 below.

<比較例3>
汎用可塑剤として使われるジイソノニルフタレート(韓国の(株)LG化学製造、商品名DINP)を可塑剤として使用して、実施例1の方法と同じ方法で試験片を製造した。製造された試験片で前記実施例1で実施したテストと同じテストを実施して、その結果下記の表2に示した。
<Comparative Example 3>
A test piece was produced in the same manner as in Example 1 using diisononyl phthalate (LG Chemicals, Inc., Korea Co., Ltd., trade name DINP) used as a general-purpose plasticizer as a plasticizer. The manufactured test piece was subjected to the same test as the test performed in Example 1, and the results are shown in Table 2 below.

<比較例4>
汎用可塑剤として使われるアジピン酸ジイソノニル(韓国の(株)LG化学製造、商品名DINA)を可塑剤として使用して、実施例1の方法と同じ方法で試験片を製造した。製造された試験片で前記実施例1で実施したテストと同じテストを実施して、その結果を下記の表2に示した。
<Comparative Example 4>
Test pieces were produced in the same manner as in Example 1 using diisononyl adipate (LG Chemicals, Inc., Korea Co., Ltd., trade name DINA) used as a general-purpose plasticizer. The manufactured test piece was subjected to the same test as the test performed in Example 1, and the results are shown in Table 2 below.

<比較例5>
非フタレート系可塑剤として医療用製品に主に使われるATBC(Acetyl tri−butyric citrate)を可塑剤として使用して、実施例1の方法と同じ方法で試験片を製造した。製造された試験片で前記実施例1で実施したテストと同じテストを実施して、その結果下記の表2に示した。
<Comparative Example 5>
A test piece was produced in the same manner as in Example 1 using ATBC (Acetyl tri-butyl citrate), which is mainly used in medical products as a non-phthalate plasticizer, as a plasticizer. The manufactured test piece was subjected to the same test as the test performed in Example 1, and the results are shown in Table 2 below.

Figure 2008526959
Figure 2008526959

Figure 2008526959
Figure 2008526959

前記表2に表したように、本発明の可塑剤組成物の実施例1ないし6は、比較例と比較した場合、引張強度において顕著に優れているだけでなく、他の物性、例えば、伸率、加熱減量、耐移行性などで優秀であるということが分かり、硬度は、既存の可塑剤と比較して同等のレベルを示した。   As shown in Table 2, Examples 1 to 6 of the plasticizer composition of the present invention are not only excellent in tensile strength when compared with Comparative Examples, but also other physical properties such as elongation. It was found to be excellent in rate, loss on heating, resistance to migration, etc., and the hardness was comparable to that of existing plasticizers.

以上で、本発明の望ましい実施例について詳細に記述したが、当業者ならば、特許請求の範囲に定義された本発明の精神及び範囲を逸脱せずに、本発明をいろいろに変形して実施できるであろう。   Although preferred embodiments of the present invention have been described in detail above, those skilled in the art will recognize that the invention can be practiced in various modifications without departing from the spirit and scope of the invention as defined in the claims. It will be possible.

Claims (14)

下記化学式で表される群から選択されるヒドロキシピバリルヒドロキシピバレートエステル化合物:
[化5]
OCO−CHC(CH−COO−CHC(CH−CH−OCOR
[化6]
OCO−CHC(CH−COO−CHC(CH−CH−OCOR
[化8]
OCO−CHC(CH−COO−CHC(CH−COO−CHC(CHC(CH−CH−OCOR
[化9]
OCO−CHC(CH−COO−CHC(CH−COO−CHC(CHC(CH−CH−OCOR
[化10]
OCO−CHC(CH−COO−CHC(CH−COO−CHC(CHC(CH−CH−OCOR
前記化学式で、
及びRは、それぞれ独立して、炭素数3ないし12のアルキル基であり、R及びRは、それぞれ独立して、炭素数6ないし10のアリール基である。
Hydroxypivalyl hydroxypivalate ester compound selected from the group represented by the following chemical formula:
[Chemical formula 5]
R 3 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -CH 2 -OCOR 2
[Chemical 6]
R 2 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -CH 2 -OCOR 3
[Chemical 8]
R 1 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -COO-CH 2 C (CH 3) 2 C (CH 3) 2 -CH 2 -OCOR 1
[Chemical 9]
R 2 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -COO-CH 2 C (CH 3) 2 C (CH 3) 2 -CH 2 -OCOR 3
[Chemical Formula 10]
R 4 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -COO-CH 2 C (CH 3) 2 C (CH 3) 2 -CH 2 -OCOR 4
In the chemical formula:
R 1 and R 2 are each independently an alkyl group having 3 to 12 carbon atoms, and R 3 and R 4 are each independently an aryl group having 6 to 10 carbon atoms.
及びRが1−エチルペンチル基であり、R及びRがフェニル基であることを特徴とする請求項1に記載のヒドロキシピバリルヒドロキシピバレートエステル化合物。 The hydroxypivalyl hydroxypivalate ester compound according to claim 1, wherein R 1 and R 2 are 1-ethylpentyl groups, and R 3 and R 4 are phenyl groups. (a)下記化学式1ないし化学式3で表される化合物のうち1種以上を含むネオペンチルグリコールエステル化合物と、
(b)下記化学式4ないし化学式7で表される化合物のうち1種以上を含むヒドロキシピバリルヒドロキシピバレートエステル化合物と、
(c)下記化学式8ないし化学式10で表される化合物のうち1種以上を含むヒドロキシピバリルヒドロキシピバレートエステル化合物と、
を含むヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物:
[化1]
OCO−C(CH−OCOR
[化2]
OCO−C(CH−OCOR
[化3]
OCO−C(CH−OCOR
[化4]
OCO−CHC(CH−COO−CHC(CH−CH−OCOR
[化5]
OCO−CHC(CH−COO−CHC(CH−CH−OCOR
[化6]
OCO−CHC(CH−COO−CHC(CH−CH−OCOR
[化7]
OCO−CHC(CH−COO−CHC(CH−CH−OCOR
[化8]
OCO−CHC(CH−COO−CHC(CH−COO−CHC(CHC(CH−CH−OCOR
[化9]
OCO−CHC(CH−COO−CHC(CH−COO−CHC(CHC(CH−CH−OCOR
[化10]
OCO−CHC(CH−COO−CHC(CH−COO−CHC(CHC(CH−CH−OCOR
前記化学式で、
及びRは、それぞれ独立して、炭素数3ないし12のアルキル基であり、R及びRは、それぞれ独立して、炭素数6ないし10のアリール基である。
(A) a neopentyl glycol ester compound containing one or more compounds represented by the following chemical formulas 1 to 3,
(B) a hydroxypivalyl hydroxypivalate ester compound containing one or more compounds represented by the following chemical formulas 4 to 7;
(C) a hydroxypivalyl hydroxypivalate ester compound containing one or more compounds represented by the following chemical formulas 8 to 10;
Hydroxypivalyl hydroxypivalate ester plasticizer composition comprising:
[Chemical 1]
R 1 OCO—C (CH 3 ) 2 —OCOR 1
[Chemical 2]
R 2 OCO-C (CH 3 ) 2 -OCOR 3
[Chemical formula 3]
R 4 OCO-C (CH 3 ) 2 -OCOR 4
[Chemical formula 4]
R 1 OCO—CH 2 C (CH 3 ) 2 —COO—CH 2 C (CH 3 ) 2 —CH 2 —OCOR 1
[Chemical formula 5]
R 3 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -CH 2 -OCOR 2
[Chemical 6]
R 2 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -CH 2 -OCOR 3
[Chemical 7]
R 4 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -CH 2 -OCOR 4
[Chemical 8]
R 1 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -COO-CH 2 C (CH 3) 2 C (CH 3) 2 -CH 2 -OCOR 1
[Chemical 9]
R 2 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -COO-CH 2 C (CH 3) 2 C (CH 3) 2 -CH 2 -OCOR 3
[Chemical Formula 10]
R 4 OCO-CH 2 C ( CH 3) 2 -COO-CH 2 C (CH 3) 2 -COO-CH 2 C (CH 3) 2 C (CH 3) 2 -CH 2 -OCOR 4
In the chemical formula:
R 1 and R 2 are each independently an alkyl group having 3 to 12 carbon atoms, and R 3 and R 4 are each independently an aryl group having 6 to 10 carbon atoms.
前記(a)の化学式1ないし化学式3で表される化合物のうち1種以上を含むネオペンチルグリコールエステル化合物1ないし50重量%と、前記(b)の化学式4ないし化学式7で表される化合物のうち1種以上を含むヒドロキシピバリルヒドロキシピバレートエステル化合物40ないし90重量%と、前記(c)の化学式8ないし化学式10で表される化合物のうち1種以上を含むヒドロキシピバリルヒドロキシピバレートエステル化合物1ないし40重量%と、
を含むことを特徴とする請求項3に記載のヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物。
1 to 50% by weight of a neopentyl glycol ester compound containing at least one of the compounds represented by Chemical Formula 1 to Chemical Formula 3 in (a), and a compound represented by Chemical Formula 4 to Chemical Formula 7 in (b) Of these, hydroxypivalyl hydroxypivalate ester compound containing 40 to 90% by weight of one or more hydroxypivalyl hydroxypivalate ester compounds and one or more of compounds represented by chemical formulas 8 to 10 of (c) above 1 to 40% by weight of the compound,
The hydroxypivalyl hydroxypivalate ester plasticizer composition according to claim 3, comprising:
2−エチル−ヘキサン酸3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロピルエステル、安息香酸3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロピルエステル、安息香酸3−ベンゾイルオキシ−2,2−ジメチル−プロピルエステル、2−エチル−ヘキサン酸2−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロポキシカルボニル]−2−メチル−プロピルエステル、安息香酸2−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロポキシカルボニル]−2−メチル−プロピルエステル、安息香酸3−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロピオニルオキシ]−2,2−ジメチル−プロピルエステル、安息香酸3−[3−(ベンゾイルオキシ)−2,2−ジメチル−プロピオニルオキシ]−2,2−ジメチル−プロピルエステル、2−エチル−ヘキサン酸2−{2−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロポキシカルボニル]−2−メチル−プロポキシカルボニル}−2−メチル−プロピルエステル、安息香酸3−{3−[3−(2−エチル−ヘキサノイルオキシ)−2,2−ジメチル−プロピオニルオキシ]−2,2−ジメチル−プロピオニルオキシ}−2,2−ジメチル−プロピルエステル、及び安息香酸3−{3−[3−(ベンゾイルオキシ)−2,2−ジメチル−プロピオニルオキシ]−2,2−ジメチル−プロピオニルオキシ}−2,2−ジメチル−プロピルエステル、を含むことを特徴とする請求項3に記載のヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物。   2-ethyl-hexanoic acid 3- (2-ethyl-hexanoyloxy) -2,2-dimethyl-propyl ester, benzoic acid 3- (2-ethyl-hexanoyloxy) -2,2-dimethyl-propyl ester, Benzoic acid 3-benzoyloxy-2,2-dimethyl-propyl ester, 2-ethyl-hexanoic acid 2- [3- (2-ethyl-hexanoyloxy) -2,2-dimethyl-propoxycarbonyl] -2-methyl -Propyl ester, benzoic acid 2- [3- (2-ethyl-hexanoyloxy) -2,2-dimethyl-propoxycarbonyl] -2-methyl-propyl ester, benzoic acid 3- [3- (2-ethyl- Hexanoyloxy) -2,2-dimethyl-propionyloxy] -2,2-dimethyl-propyl ester, benzoic acid 3- [3- (benzo Zoyloxy) -2,2-dimethyl-propionyloxy] -2,2-dimethyl-propyl ester, 2-ethyl-hexanoic acid 2- {2- [3- (2-ethyl-hexanoyloxy) -2,2- Dimethyl-propoxycarbonyl] -2-methyl-propoxycarbonyl} -2-methyl-propyl ester, benzoic acid 3- {3- [3- (2-ethyl-hexanoyloxy) -2,2-dimethyl-propionyloxy] -2,2-dimethyl-propionyloxy} -2,2-dimethyl-propyl ester and benzoic acid 3- {3- [3- (benzoyloxy) -2,2-dimethyl-propionyloxy] -2,2- Hydroxyl according to claim 3, characterized in that it comprises dimethyl-propionyloxy} -2,2-dimethyl-propyl ester. Valyl hydroxy pivalate ester plasticizer composition. ヒドロキシピバリルヒドロキシピバレート、またはヒドロキシピバリルヒドロキシピバレートとネオペンチルグリコールとの混合物 20ないし50重量%と、炭素数3ないし12の脂肪酸、または炭素数6ないし10の芳香族酸、または炭素数3ないし12の脂肪酸と炭素数6ないし10の芳香族酸 50ないし80重量%とを反応させる工程を含む、請求項3に記載のヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物の製造方法。   Hydroxypivalyl hydroxypivalate, or a mixture of hydroxypivalyl hydroxypivalate and neopentyl glycol, 20 to 50% by weight, a fatty acid having 3 to 12 carbon atoms, an aromatic acid having 6 to 10 carbon atoms, or the carbon number The method for producing a hydroxypivalyl hydroxypivalate ester plasticizer composition according to claim 3, comprising a step of reacting 3 to 12 fatty acids with 50 to 80% by weight of an aromatic acid having 6 to 10 carbon atoms. 前記ヒドロキシピバリルヒドロキシピバレートとネオペンチルグリコールとの混合物が、重量比で9.5:0.5ないし5:5の混合物であることを特徴とする請求項6に記載の製造方法。   The process according to claim 6, wherein the mixture of hydroxypivalyl hydroxypivalate and neopentyl glycol is a mixture of 9.5: 0.5 to 5: 5 by weight. 前記脂肪酸が2−エチルヘキサン酸であり、前記芳香族酸が安息香酸であることを特徴とする請求項6に記載の製造方法。   The method according to claim 6, wherein the fatty acid is 2-ethylhexanoic acid and the aromatic acid is benzoic acid. 100ないし300℃の温度で4ないし14時間反応させることを特徴とする請求項6に記載の製造方法。   The process according to claim 6, wherein the reaction is carried out at a temperature of 100 to 300 ° C for 4 to 14 hours. 前記反応物全100重量部に対して、液状共留剤1ないし20重量部をさらに含有させるか、または気体状共留剤を反応器体積の0.1〜10倍/時間で反応物に入れることを特徴とする請求項6に記載の製造方法。   1 to 20 parts by weight of liquid entrainer is further added to 100 parts by weight of the reactants, or gaseous entrainer is added to the reactants at a rate of 0.1 to 10 times the reactor volume / hour. The manufacturing method according to claim 6. 前記共留剤が、n−へキサン、トルエン、キシレン、窒素、及びヘリウムからなる群から選択されることを特徴とする請求項10に記載の製造方法。   The production method according to claim 10, wherein the entrainer is selected from the group consisting of n-hexane, toluene, xylene, nitrogen, and helium. 前記反応物全100重量部に対して、触媒0.0001ないし1重量部をさらに添加して反応させることを特徴とする請求項6に記載の製造方法。   The production method according to claim 6, wherein 0.0001 to 1 part by weight of a catalyst is further added and reacted with respect to 100 parts by weight of the total reactant. 前記触媒が、パラトルエンスルホン酸またはテトライソプロピルチタネートであることを特徴とする請求項12に記載の製造方法。   The production method according to claim 12, wherein the catalyst is para-toluenesulfonic acid or tetraisopropyl titanate. 請求項3ないし5のいずれか1項に記載のヒドロキシピバリルヒドロキシピバレートエステル可塑剤組成物を含むポリ塩化ビニル樹脂。   A polyvinyl chloride resin comprising the hydroxypivalyl hydroxypivalate ester plasticizer composition according to any one of claims 3 to 5.
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