JP2008296161A - Ultrasonic horn and ultrasonic bonding device - Google Patents

Ultrasonic horn and ultrasonic bonding device Download PDF

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JP2008296161A
JP2008296161A JP2007146692A JP2007146692A JP2008296161A JP 2008296161 A JP2008296161 A JP 2008296161A JP 2007146692 A JP2007146692 A JP 2007146692A JP 2007146692 A JP2007146692 A JP 2007146692A JP 2008296161 A JP2008296161 A JP 2008296161A
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horn
ultrasonic
vibration
longitudinal direction
bonding
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JP4078444B1 (en
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Naoto Nakatani
直人 中谷
Takashi Sekimoto
隆司 関本
Masayasu Herai
正康 戸来
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ESB KK
Nippon Avionics Co Ltd
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Nippon Avionics Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To enable an ultrasonic horn to apply a vibration in the horizontal direction (lateral vibration) and a vibration in the vertical direction (longitudinal vibration) with respect to a bonding surface while overlapping each other at the same time, or to mainly apply the vibration in the vertical direction (longitudinal vibration), or to freely change the ratio of the vibration components between the vibrations in both the directions, depending the bonding conditions. <P>SOLUTION: The ultrasonic horn is provided with: a rodlike horn 52 having a prescribed length; an ultrasonic transducer 54 fixed to one end of the horn 52 in its longitudinal direction, and for exciting the horn 52 in its longitudinal direction; a pressurization receiving part 58 which is located on a face parallel to the longitudinal direction of the horn 52 and keeps a bonding load applied through a sliding member 96; and a bonding action part 60 which is on a face parallel to the longitudinal direction of the horn 52 and opposed to the forming face of the pressurization receiving part 58, and which is provided at a position other than the position where natural vibration in the longitudinal direction has maximum amplitude, and pressed by a bonding part. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

この発明は、2つの電子部品の接続端子を重ねた接合部に超音波を加えながら荷重を加えることによって接続端子を接続するために用いる超音波ホーンと、この超音波ホーンに用いるホーンと、超音波接合装置とに関するものである。   The present invention relates to an ultrasonic horn used for connecting a connection terminal by applying a load while applying ultrasonic waves to a joint portion where connection terminals of two electronic components are overlapped, a horn used for the ultrasonic horn, The present invention relates to a sonic bonding apparatus.

半導体チップに形成された金属接続端子であるバンプと、プリント配線板に形成された接続端子となる回路パターンを接続するために、従来より超音波接合法が用いられている。また2枚のプリント配線板の接続端子となる回路パターン同士を重ねて超音波接合することも知られている。   Conventionally, an ultrasonic bonding method is used to connect bumps, which are metal connection terminals formed on a semiconductor chip, and circuit patterns, which are connection terminals formed on a printed wiring board. It is also known that ultrasonic bonding is performed by overlapping circuit patterns serving as connection terminals of two printed wiring boards.

特許第3848637号Japanese Patent No. 3848637

従来の金属同士の超音波接合法は、接合面に平行に振動を加えていた。これは上下一対の接続端子を互いに平行に摩擦することにより接合するものであった。特許文献1には、水平方向に長いロッド状のホーンの一端に超音波振動子を取付け、このホーンに形成される長手方向の固有振動の最大振幅となる位置を接合部に押圧することが示されている。この固有振動の最大振幅位置で一方の接続端子を加振することにより、この一方の接続端子を接合面と平行に効率良く加振できるものである。   In the conventional ultrasonic bonding method between metals, vibration is applied in parallel to the bonding surface. This is to join a pair of upper and lower connection terminals by rubbing in parallel with each other. Patent Document 1 shows that an ultrasonic vibrator is attached to one end of a rod-shaped horn that is long in the horizontal direction, and a position where the maximum amplitude of the natural vibration in the longitudinal direction formed on the horn is pressed to the joint. Has been. By exciting one connection terminal at the maximum amplitude position of the natural vibration, the one connection terminal can be efficiently excited in parallel with the joint surface.

図6はここに用いる超音波ホーン10を示し、ホーン12と超音波振動子14で形成される。金属製のホーン12は断面四角形のロッド状であり、その長手方向の一端に超音波振動子14が固定されている。超音波振動子14はホーン10に長手方向の振動を加える。ホーン12の長さは、超音波振動子14の振動数(例えば40KHz)に対して1波長分(約120mm)に設定されている。   FIG. 6 shows an ultrasonic horn 10 used here, which is formed by a horn 12 and an ultrasonic transducer 14. The metal horn 12 is a rod having a quadrangular cross section, and an ultrasonic transducer 14 is fixed to one end in the longitudinal direction. The ultrasonic transducer 14 applies longitudinal vibration to the horn 10. The length of the horn 12 is set to one wavelength (about 120 mm) with respect to the frequency (for example, 40 KHz) of the ultrasonic transducer 14.

ホーン12はその長手方向を水平にして用いられている。この場合ホーン12の長手方向(横方向)の振動は図6にAで示すように、両端と中央で振幅が最大となり、両端から長さの1/4の位置で最小になる。ホーン12はこの振幅最小となる点16(ノーダルポイント、節)で保持される。またホーン12の中央上面に加圧受部18が、中央下面に接合作用部20がそれぞれ設けられる。加圧受部18には加圧手段(図示せず)の一部である加圧用突部22が摺動部材24を介して当接する。   The horn 12 is used with its longitudinal direction horizontal. In this case, as shown by A in FIG. 6, the vibration in the longitudinal direction (lateral direction) of the horn 12 has the maximum amplitude at both ends and the center, and the minimum at a position 1/4 of the length from both ends. The horn 12 is held at a point 16 (nodal point, node) where the amplitude is minimized. Further, the pressure receiving portion 18 is provided on the central upper surface of the horn 12, and the bonding operation portion 20 is provided on the central lower surface. A pressurizing protrusion 22 that is a part of a pressurizing means (not shown) abuts on the pressurizing receiving portion 18 via a sliding member 24.

ここに加圧受部18には垂直方向の加圧軸26に沿った荷重Fが加えられる。接合作用部20は水平に配置した電子部品の接合部(図示せず)に上から垂直に当接する。なおホーン12には、加圧軸26に対して垂直である長手方向の横振動Aと共に、これに直交する方向(加圧軸26に平行方向)の縦振動Bが発生している。   Here, a load F along the vertical pressure shaft 26 is applied to the pressure receiving portion 18. The joining action part 20 abuts vertically on the joining part (not shown) of the electronic components arranged horizontally. In the horn 12, longitudinal vibration B in a direction perpendicular to the pressurizing shaft 26 (perpendicular to the pressurizing shaft 26) is generated along with a longitudinal lateral vibration A perpendicular to the pressurizing shaft 26.

すなわちホーン12の伸縮に伴ってこの伸縮方向(長手方向)に対して位相が90°ずれて直交方向に伸縮が発生する。なおこの直交方向の伸縮による振動(長手方向に対して直交方向の振動)は、必ずしも加圧軸26に平行な成分だけではなく、図6で紙面に垂直方向の成分を含んでいる。ここでは加圧軸26に平行な成分を縦振動Bという。   That is, as the horn 12 expands and contracts, the phase is shifted by 90 ° with respect to the expansion and contraction direction (longitudinal direction), and expansion and contraction occurs in the orthogonal direction. The vibration due to the expansion and contraction in the orthogonal direction (vibration in the direction orthogonal to the longitudinal direction) does not necessarily include a component parallel to the pressing shaft 26 but also includes a component perpendicular to the paper surface in FIG. Here, the component parallel to the pressure shaft 26 is referred to as longitudinal vibration B.

従ってこの図6に示す超音波ホーン10を用いる場合には、接合作用部20が押圧する接合部に水平方向(ホーン12の長手方向の横振動方向)の振動を加えることになる。この振動により接合面の吸着物や酸化被膜が破壊され、接触面が機械的にクリーニングされると共に平滑化され、金属同士が凝着される。なお加圧用突起22は、加圧軸26上で加圧受部18を摺動部材24を介して加圧するので、ホーン12の水平方向の横振動は摺動部材24で吸収され、加圧手段には伝わらない。   Therefore, when the ultrasonic horn 10 shown in FIG. 6 is used, vibration in the horizontal direction (lateral vibration direction in the longitudinal direction of the horn 12) is applied to the joining portion pressed by the joining action portion 20. This vibration destroys the adsorbate and oxide film on the joint surface, mechanically cleans and flattens the contact surface, and adheres the metals together. The pressing protrusion 22 pressurizes the pressure receiving portion 18 on the pressing shaft 26 via the sliding member 24, so that the horizontal vibration of the horn 12 in the horizontal direction is absorbed by the sliding member 24 and is applied to the pressing means. Is not transmitted.

前記の従来装置は接合部に水平方向の振動を加えるものであったが、発明者は研究の結果、接合条件によっては振動方向を水平方向でなく垂直方向とするのが望ましい場合があることを知った。例えば電子部品によっては固相接合によるものがあり、この接合においては垂直方向の振動成分を含むことが望ましいことが明らかになった。この垂直方向の振動を使用するために、従来の超音波ホーンはロッド状のホーンを長手方向を垂直にして用い、その上端部に超音波振動子を固定し、下端部に接合作用部を設ける構造となっている。したがって、この超音波ホーンを超音波接合装置に搭載する際には、加圧軸は必然的に垂直方向となり、加圧手段に必要な機構は構造上高くなるので装置は大型化するから、装置設計上で制約を受けるという問題があった。   The above-described conventional device applies a horizontal vibration to the joint. However, as a result of research, the inventor has found that depending on the joining conditions, it may be desirable to set the vibration direction to the vertical direction instead of the horizontal direction. Knew. For example, some electronic components are based on solid phase bonding, and it has become clear that it is desirable to include a vertical vibration component in this bonding. In order to use this vertical vibration, a conventional ultrasonic horn uses a rod-shaped horn with the longitudinal direction vertical, an ultrasonic vibrator is fixed at the upper end, and a bonding portion is provided at the lower end. It has a structure. Therefore, when this ultrasonic horn is mounted on an ultrasonic bonding apparatus, the pressure shaft is inevitably in the vertical direction, and the mechanism required for the pressure means is structurally high, so the apparatus becomes larger. There was a problem of being restricted in design.

また、固相接合においては、垂直方向の振動成分を加えることから、接合性と電子部品の受けるダメージの両面を勘案する必要があり、接合作用部に垂直方向と水平方向の振動成分をある比率で複合して振動させることが望ましいことも分かってきた。
しかしながら、従来の超音波ホーンは接合作用部に水平方向の振動を得るために前述のように構成されており、垂直方向の振動成分を生じないようにしていた。また、接合作用部に垂直方向の振動を得るためには、前述のようにロッド状の超音波ホーンを長手方向を垂直にして、その上端に超音波振動子を配し、その下端を接合作用部として用いているので、水平方向の振動成分を得ることは困難であった。すなわち水平または垂直方向のみの振動しか得られないという問題があった。
そこで、装置の大型化を回避すると共に、このような複合振動を生じさせることができる超音波ホーンが求められることとなった。
In solid phase bonding, vertical vibration components are added, so it is necessary to consider both the bondability and the damage received by electronic components. It has also been found that it is desirable to vibrate in combination.
However, the conventional ultrasonic horn is configured as described above in order to obtain the horizontal vibration in the joining portion, so that no vertical vibration component is generated. Also, in order to obtain vibration in the vertical direction at the bonding action part, the longitudinal direction of the rod-shaped ultrasonic horn is vertical as described above, an ultrasonic vibrator is arranged at the upper end, and the lower end is bonded. Since it is used as a part, it is difficult to obtain a horizontal vibration component. That is, there is a problem that only vibration in the horizontal or vertical direction can be obtained.
Therefore, an ultrasonic horn capable of avoiding an increase in size of the apparatus and generating such a composite vibration has been demanded.

この発明は接合条件によって接合面に平行な振動(横振動)と接合面に対して垂直方向の振動(縦振動)とを同時に重ねて加えたり、主として垂直方向の振動(縦振動)を加えるようにしたり、両方向の振動成分の割合を自由に変えられるようにした超音波ホーンを提供することを第1の目的とする。   According to the present invention, a vibration parallel to the joint surface (lateral vibration) and a vibration perpendicular to the joint surface (longitudinal vibration) are applied simultaneously or superposed depending on the joining conditions, or a vertical vibration (longitudinal vibration) is mainly applied It is a first object of the present invention to provide an ultrasonic horn in which the ratio of vibration components in both directions can be freely changed.

またこの発明は、この超音波ホーンに用いるホーンを提供することを第2の目的とする。さらにこの発明は、超音波ホーンを用いた超音波接合装置を提供することを第3の目的とする。   Moreover, this invention makes it the 2nd objective to provide the horn used for this ultrasonic horn. A third object of the present invention is to provide an ultrasonic bonding apparatus using an ultrasonic horn.

この発明によれば第1の目的は、電子部品の接続端子を上下に重ねた接合部を加圧しつつ加振することによって前記接合部を接合する超音波接合装置に用いる超音波ホーンであって、所定長さのロッド状のホーンと、このホーンの長手方向の一端に固定され前記ホーンをその長手方向に加振する超音波振動子と、前記ホーンの前記長手方向に平行な面にあって接合荷重が摺動部材を介して印加される加圧受部と、前記ホーンの長手方向に平行で前記加圧受部の形成面に対向する面にあって前記長手方向の固有振動が最大振幅となる位置以外の位置に設けられ前記接合部に押圧される1つの接合作用部と、を備えることを特徴とする超音波ホーン、により達成される。   According to the present invention, a first object is an ultrasonic horn for use in an ultrasonic bonding apparatus that joins the joints by applying pressure while oscillating the joints in which the connection terminals of the electronic components are vertically stacked. A rod-shaped horn having a predetermined length, an ultrasonic vibrator fixed to one end of the horn in the longitudinal direction and vibrating the horn in the longitudinal direction, and a plane parallel to the longitudinal direction of the horn. A pressure receiving portion to which a bonding load is applied via a sliding member, and a surface parallel to the longitudinal direction of the horn and facing the surface on which the pressure receiving portion is formed, and the natural vibration in the longitudinal direction has the maximum amplitude. It is achieved by an ultrasonic horn characterized by comprising: one bonding action portion provided at a position other than the position and pressed against the bonding portion.

第2の目的は、請求項1〜7のいずれかの超音波ホーンに用いるホーンであって、その長手方向に平行な面に設けられ接合荷重が摺動部材を介して印加される加圧受部と、前記長手方向に平行で前記加圧受部の形成面に対向する面にあって前記長手方向の固有振動が最大振幅となる位置以外の位置に設けられる1つの接合作用部と、を備えることを特徴とする超音波ホーンに用いるホーン、により達成される。   A second object is a horn used in the ultrasonic horn according to any one of claims 1 to 7, wherein the horn is provided on a surface parallel to the longitudinal direction of the pressure horn and a joining load is applied via a sliding member. And one bonding action portion provided at a position parallel to the longitudinal direction and facing the surface on which the pressure receiving portion is formed and provided at a position other than the position where the natural vibration in the longitudinal direction has the maximum amplitude. This is achieved by a horn used for an ultrasonic horn characterized by the following.

また第3の目的は、請求項1〜7のいずれかの超音波ホーンを用いた超音波接合装置であって、両電子部品の接続端子を重ねて位置決めする位置決め手段と、請求項1〜7のいずれかの超音波ホーンの接合作用部を両電子部品の接合部に位置合わせして超音波ホーンを保持しつつ加圧受部を水平方向に摺動可能に上方から加圧する加圧手段と、前記加圧手段の加圧荷重および超音波振動子の駆動を制御する制御部と、を備える超音波接合装置、により達成される。   A third object is an ultrasonic bonding apparatus using the ultrasonic horn according to any one of claims 1 to 7, and positioning means for positioning the connection terminals of both electronic components in an overlapping manner, and claims 1 to 7. A pressurizing unit that pressurizes the pressure receiving portion from above so as to be slidable in the horizontal direction while holding the ultrasonic horn by aligning the joining operation portion of any of the ultrasonic horns with the joint portion of both electronic components; This is achieved by an ultrasonic bonding apparatus comprising a control unit that controls the pressing load of the pressing unit and the driving of the ultrasonic transducer.

ホーンには超音波振動子による加振により、ホーン長手方向に所定周波数の固有振動が発生し、この固有振動の最大振幅位置以外を接合作用部としたから、接合部に加わる振動成分として、ホーン長手方向の振動とこれに直交する方向の振動とを含ませることができる。このため接合作用部の位置を適切に決めることによってこの振動成分の加算割合を変えることができる。   The horn generates a natural vibration of a predetermined frequency in the longitudinal direction of the horn due to the vibration by the ultrasonic vibrator, and the horn other than the maximum amplitude position of the natural vibration is used as a bonding action part. The vibration in the longitudinal direction and the vibration in the direction orthogonal thereto can be included. For this reason, the addition ratio of this vibration component can be changed by appropriately determining the position of the joining action portion.

例えばホーン長手方向の固有振動の振幅が最小すなわちゼロとなる位置(ノーダルポイント、節)に接合作用部を設ければ、接合作用部の振動はホーン長手方向に直交する方向の振動成分(縦振動成分)が主体となる。接合作用部をこの位置から離せば、その離す距離の増大に伴ってホーン長手方向の振動成分の割合が増加する。従って接合部の接合条件に最適な振動成分の加算割合を実験などにより求め、接合作用部の位置を決めればよい。   For example, if the joining action part is provided at a position (nodal point, node) where the amplitude of the natural vibration in the horn longitudinal direction is minimum, that is, zero, the vibration of the joining action part is a vibration component (vertical component in the direction perpendicular to the horn longitudinal direction). Main component is vibration component). If the joining action part is separated from this position, the proportion of the vibration component in the longitudinal direction of the horn increases with an increase in the separation distance. Therefore, it is only necessary to determine the addition ratio of the vibration component optimum for the joining condition of the joining portion by experiments and determine the position of the joining action portion.

なお加圧受部には摺動部材を介して加圧手段の荷重が加えられるから、ホーン長手方向の振動は加圧手段に伝わらない。この発明によれば横配置型のホーンでありながらも縦振動を発生させることができるので縦振動を発生させる場合でも、縦配置型のホーンを使用しないから小型化でき、ひいては軽量化も実現できる超音波接合装置を得ることができる。   In addition, since the load of a pressurization means is applied to a pressurization receiving part via a sliding member, the vibration of a horn longitudinal direction is not transmitted to a pressurization means. According to the present invention, although it is a laterally arranged horn, longitudinal vibration can be generated. Therefore, even when longitudinal vibration is generated, the longitudinally arranged horn is not used, so that it can be reduced in size, and thus can be reduced in weight. An ultrasonic bonding apparatus can be obtained.

2つの加圧受部をホーン長手方向の固有振動の振幅最大となる位置に設定すれば、この位置ではホーン長手方向に直交する振動成分が最小(ゼロ)になるので、加圧手段に加圧軸方向(上下方向)の振動が伝わらなくなり望ましい(請求項2)。しかし加圧受部を1つにしてもよい(請求項3)。この場合は加圧受部と接合作用部を垂直な加圧軸上に配列することによりホーンが長手方向に対し上下に撓むのを防ぐことができる。ホーンの長さは固有振動の1波長分に等しくするのがよいが(請求項4)、半波長分にほぼ等しい長さであってもよい(請求項5)。   If the two pressure receiving parts are set at a position where the amplitude of the natural vibration in the horn longitudinal direction is maximized, the vibration component orthogonal to the horn longitudinal direction is minimized (zero) at this position. It is desirable that vibration in the direction (vertical direction) is not transmitted (claim 2). However, one pressure receiving part may be provided (claim 3). In this case, it is possible to prevent the horn from bending up and down with respect to the longitudinal direction by arranging the pressure receiving portion and the joining action portion on a vertical pressure shaft. The length of the horn is preferably equal to one wavelength of the natural vibration (Claim 4), but may be substantially equal to the half wavelength (Claim 5).

2つの加圧受部はホーン長手方向の固有振動の振幅最大位置に設け、1つの接合作用部はこれら2つの加圧受部の中間に位置させるのがよい(請求項6)。この場合接合作用部の加圧反力が2つの加圧受部に均等に加わることになり、ホーンを安定して保持することができる。   It is preferable that the two pressure receiving portions are provided at the maximum amplitude position of the natural vibration in the longitudinal direction of the horn, and that one joining action portion is positioned between these two pressure receiving portions. In this case, the pressure reaction force of the joining action part is equally applied to the two pressure receiving parts, and the horn can be stably held.

接合作用部のホーン長手方向の固定位置は変更可能とすれば、接合部の接合条件に対応してホーン長手方向の振動成分とこれに直交する方向の振動成分の加算割合を変更できる(請求項7)。従って接合作用部の固定位置を変えて実際に接合を繰り返すことにより、接合条件に最適な加振条件を得ることができる。   If the fixed position in the horn longitudinal direction of the joining action part can be changed, the addition ratio of the vibration component in the horn longitudinal direction and the vibration component in the direction orthogonal to the horn longitudinal direction can be changed according to the joining condition of the joining part. 7). Therefore, the vibration condition optimum for the joining condition can be obtained by changing the fixing position of the joining action portion and actually repeating the joining.

超音波ホーンに用いるホーンの長さは、ホーン長手方向の固有振動の1波長分(請求項9)、半波長分(請求項10)とすることができる。   The length of the horn used in the ultrasonic horn can be set to one wavelength (claim 9) or half wavelength (claim 10) of the natural vibration in the horn longitudinal direction.

超音波接合装置に用いる位置決め手段は、下側の電子部品を水平方向および垂直軸(加圧軸)回り(回転方向)の位置決めするための位置決めテーブルと、上側の電子部品を下側の電子部品の上方に供給し両電子部品の接続端子を位置合わせするための供給手段とで形成することができる(請求項12)。ここに供給手段は、上側の電子部品を下面に着脱可能に保持する保持板を備えるものとすることができる(請求項13)。   The positioning means used in the ultrasonic bonding apparatus includes a positioning table for positioning the lower electronic component around the horizontal direction and the vertical axis (pressure axis) (rotation direction), and the upper electronic component as the lower electronic component. And supply means for aligning the connection terminals of both electronic components. Here, the supply means may include a holding plate that detachably holds the upper electronic component on the lower surface (claim 13).

また接合部を加熱するためのヒータを超音波ホーン保持板および位置決めテーブルの一方または両方に設けておいてもよい(請求項14)。両電子部品の接合部に接着樹脂を介在させ、樹脂の未硬化状態で超音波による接合部の電気的接合を行うと共に、その後接着樹脂を硬化させてこの接合部を機械的に補強することが考えられるが、ヒータを設けることにより超音波接合時にこの接着樹脂を軟化させ、接続端子の重なり部分から樹脂を排出させて接続端子同士の接触を確実にすることができる。この場合樹脂を軟化させ流動化させるためにはヒータは150〜250℃に設定するのがよい。   A heater for heating the joint may be provided on one or both of the ultrasonic horn holding plate and the positioning table. Adhesive resin is interposed between the joints of both electronic components, and electrical joining of the joints using ultrasonic waves is performed in an uncured state of the resin, and then the adhesive resin is cured to mechanically reinforce the joints. Although it is conceivable, the adhesive resin can be softened during ultrasonic bonding by providing a heater, and the resin can be discharged from the overlapping portion of the connection terminals to ensure contact between the connection terminals. In this case, the heater is preferably set to 150 to 250 ° C. in order to soften and fluidize the resin.

図1は本発明の一実施例である超音波ホーンの構造およびその機能を示す図である。図2はこれを用いた超音波接合装置を一部断面して示す概念図である。   FIG. 1 is a diagram showing the structure and function of an ultrasonic horn according to an embodiment of the present invention. FIG. 2 is a conceptual diagram showing a partial cross section of an ultrasonic bonding apparatus using the same.

図1において50は超音波ホーンであり、断面四角形のロッド状である金属製ホーン52と、その長手方向の一端に固定された超音波振動子54とを持つ。超音波振動子54はホーン52にホーン52の長手方向の固有振動を発生させる。すなわちホーン52は、超音波振動子54の発振周波数f(例えば40KHZ)に対するホーン52内の固有振動の1波長分の長さ(例えば120mm)である。 In FIG. 1, reference numeral 50 denotes an ultrasonic horn, which has a metal horn 52 having a rectangular cross section and an ultrasonic transducer 54 fixed to one end in the longitudinal direction. The ultrasonic transducer 54 causes the horn 52 to generate a natural vibration in the longitudinal direction of the horn 52. That horn 52 is an oscillation frequency f of the ultrasonic transducer 54 (e.g. 40KH Z) for one of the wavelengths length of the natural vibration of the horn 52 (e.g. 120 mm).

このホーン52は長手方向を水平にして用いられる。断面四角形のホーン52の水平な上面56には、2つの加圧受部58,58が設けられ、水平な下面には接合作用部60が設けられる。ここに加圧受部58,58は、ホーン長手方向(水平方向)の振動A(横振動)の振幅が最大となる位置にある。ホーン52には、横振動Aと共に、90°位相がずれてこれに直交する方向の振動B(図1では上下方向の縦振動で示す)が発生する。   The horn 52 is used with its longitudinal direction horizontal. Two pressure receiving portions 58 and 58 are provided on the horizontal upper surface 56 of the horn 52 having a quadrangular cross section, and the bonding operation portion 60 is provided on the horizontal lower surface. Here, the pressure receiving portions 58 and 58 are at positions where the amplitude of the vibration A (lateral vibration) in the horn longitudinal direction (horizontal direction) is maximized. In the horn 52, a vibration B (indicated by vertical vibration in the vertical direction in FIG. 1) is generated along with the lateral vibration A in a direction that is 90 ° out of phase and orthogonal thereto.

加圧受部58,58は横振動Aの振幅が最大となる2つの位置に設ける。ここに加圧受部58,58の間隔は固有振動の1/2波長である。この加圧受部58,58には後記する二又状部材92側に設けてもよい。この実施例では加圧受部58,58を二又状部材92に設けた2つの突部93,93が摺動部材96,96を挟んで押圧される。   The pressure receiving portions 58 and 58 are provided at two positions where the amplitude of the lateral vibration A is maximum. Here, the interval between the pressure receiving portions 58 and 58 is a half wavelength of the natural vibration. The pressure receiving portions 58 and 58 may be provided on the two-forked member 92 side described later. In this embodiment, the two protrusions 93 and 93 provided with the pressure receiving portions 58 and 58 on the bifurcated member 92 are pressed with the sliding members 96 and 96 interposed therebetween.

接合作用部60は横振動Aの振幅が最小となる位置、すなわち2つの加圧受部58,58の中間に位置する。図1で62は加圧軸であり、両加圧受部58,58の中間(すなわち接合作用部60)を垂直に通る。後記加圧手段86の加圧荷重Fはこの加圧軸62に沿う。従って前記横振動Aはこの加圧軸62に垂直であり、縦振動Bは平行である。   The joining action part 60 is located at a position where the amplitude of the transverse vibration A is minimized, that is, between the two pressure receiving parts 58 and 58. In FIG. 1, reference numeral 62 denotes a pressure shaft, which passes vertically between the pressure receiving portions 58 and 58 (that is, the joining operation portion 60). The pressurizing load F of the pressurizing means 86 described later is along the pressurizing shaft 62. Therefore, the lateral vibration A is perpendicular to the pressure shaft 62 and the longitudinal vibration B is parallel.

ホーン52上で長手方向の横振動Aの振幅が最小となる位置64,64が横振動Aのノーダルポイント(節)になる。すなわち加圧軸62上の位置と、ここから1/4波長離れた位置がノーダルポイント64,64になる。   Positions 64 and 64 at which the amplitude of the transverse vibration A in the longitudinal direction is minimized on the horn 52 are nodal points (nodes) of the transverse vibration A. In other words, the nodal points 64 and 64 are located on the pressure shaft 62 and at a position away from the wavelength by a quarter wavelength.

次に図2を用いて接合装置を説明する。この図において70は位置決めテーブルであり、水平面上で直交方向(X−Y方向)と、垂直方向回りの回転角度(θ方向)とに位置決め可能である。このテーブル70の上面には載置台72が固定され、その上に下側の電子部品であるリジッドプリント配線板74が固定されている。この配線板74の接続端子の上に接着樹脂フィルム76が貼られている。テーブル70の位置は位置制御部76により制御される。   Next, the joining apparatus will be described with reference to FIG. In this figure, reference numeral 70 denotes a positioning table, which can be positioned in the orthogonal direction (XY direction) and the rotation angle around the vertical direction (θ direction) on the horizontal plane. A mounting table 72 is fixed on the upper surface of the table 70, and a rigid printed wiring board 74, which is a lower electronic component, is fixed thereon. An adhesive resin film 76 is stuck on the connection terminal of the wiring board 74. The position of the table 70 is controlled by the position control unit 76.

78は供給手段であり、上方の電子部品であるフレキシブルプリント配線板80をリジットプリント配線板74の上方に供給し、両配線板74、80の接続端子を長手方向に重ねて保持する。供給手段78は位置制御部76によって進退動し位置決めされる。この供給手段78はその下面に保持板82を備える。この保持板82はフレキシブルプリント配線板80を例えば吸気負圧によって下面に吸引して保持する。   78 is a supply means for supplying the flexible printed wiring board 80, which is an upper electronic component, to the upper side of the rigid printed wiring board 74, and holding the connection terminals of both the wiring boards 74 and 80 in the longitudinal direction. The supply means 78 is moved forward and backward by the position controller 76 and positioned. The supply means 78 includes a holding plate 82 on the lower surface thereof. The holding plate 82 sucks and holds the flexible printed wiring board 80 on the lower surface by, for example, intake negative pressure.

86は加圧手段である。加圧手段86は、配線板74,80の接続端子の重ね部(接合部)をフレキシブルプリント配線板80の上から下向きに加圧する加圧部88と、加圧部88と接続端子の重ね部との間に介在してこの重ね部に主として上下方向の超音波振動を付与する加振部90とを備える。加振部90は図1に示す前記超音波ホーン50と、この超音波ホーン50を保持しかつ加圧受部58,58を加圧する二又状部材92とを備える。   Reference numeral 86 denotes a pressurizing means. The pressurizing means 86 includes a pressurizing unit 88 that pressurizes the overlapping portion (joining portion) of the connection terminals of the wiring boards 74 and 80 downward from above the flexible printed wiring board 80, and an overlapping portion of the pressurizing unit 88 and the connection terminal. And a vibration unit 90 that mainly applies ultrasonic vibration in the vertical direction to the overlapped portion. The vibration unit 90 includes the ultrasonic horn 50 shown in FIG. 1 and a bifurcated member 92 that holds the ultrasonic horn 50 and pressurizes the pressure receiving portions 58 and 58.

すなわち二又状部材92は、上面が加圧部88が持つ上下方向のプランジャ94の下面に固定され、二又状部材92の下面から下方へ突出する2つの突部93,93が前記ホーン52の加圧受部58,58に押圧される。ホーン52の加圧受部58,58と突部93との間には摺動部材96,96が介在する。この摺動部材96,96は例えば摩擦抵抗が小さい部材である。   In other words, the forked member 92 has an upper surface fixed to the lower surface of the plunger 94 in the vertical direction of the pressurizing portion 88, and two projecting portions 93, 93 projecting downward from the lower surface of the forked member 92 include the horn 52. The pressure receiving portions 58 and 58 are pressed. Sliding members 96, 96 are interposed between the pressure receiving portions 58, 58 of the horn 52 and the protrusion 93. The sliding members 96, 96 are members having a small frictional resistance, for example.

ホーン52は図1のノーダルポイント64,64の位置で二又状部材92が下方に動かないように保持される。すなわちホーン52にはノーダルポイント64,64でホーン52の上下厚さの中央付近だけで螺合するボルト98,98が通され、これらボルト98,98の上端が二又状部材92に板ばね状の弾性体を介して係止されている。このためホーン52はこれら2本のボルト98,98で吊られて保持されることになる。   The horn 52 is held at the position of the nodal points 64 and 64 in FIG. 1 so that the forked member 92 does not move downward. That is, the horn 52 is threaded with bolts 98, 98 that are screwed at nodal points 64, 64 only in the vicinity of the center of the upper and lower thickness of the horn 52, and the upper ends of these bolts 98, 98 are leaf springs to the forked member 92. It is latched via an elastic body. For this reason, the horn 52 is suspended and held by these two bolts 98 and 98.

加圧部88の加圧力F(荷重)はプランジャ94の途中に介在するロードセルなどを用いた圧力センサ100で検出される。この圧力センサ100で検出された加圧力Fが加圧制御部102に入力され、加圧制御部102は加圧部88の加圧力Fをフィードバック制御する。また超音波振動子54は加振制御部104によって所定周波数で駆動制御される。106は制御装置であり、位置制御部76、温度制御部84、加圧制御部102、加振制御部104など、各部に制御信号を送出し全体を制御する。   The pressure F (load) of the pressurizing unit 88 is detected by a pressure sensor 100 using a load cell or the like interposed in the middle of the plunger 94. The pressurizing force F detected by the pressure sensor 100 is input to the pressurizing control unit 102, and the pressurizing control unit 102 feedback-controls the pressurizing force F of the pressurizing unit 88. The ultrasonic transducer 54 is driven and controlled at a predetermined frequency by the vibration control unit 104. Reference numeral 106 denotes a control device that sends a control signal to each unit such as the position control unit 76, the temperature control unit 84, the pressurization control unit 102, and the vibration control unit 104 to control the whole.

前記ホーン52の周囲には電気ヒータからなる加熱部53が取付けられている。この加熱部53の温度は温度センサ(図示せず)で検出され温度制御部84に入力される。温度制御部84は加熱部53の温度を制御装置106が指令する温度Tとなるようにフィードバック制御する。   Around the horn 52, a heating unit 53 made of an electric heater is attached. The temperature of the heating unit 53 is detected by a temperature sensor (not shown) and input to the temperature control unit 84. The temperature control unit 84 performs feedback control so that the temperature of the heating unit 53 becomes the temperature T commanded by the control device 106.

次にこの接合装置の動作を説明する。まず加振部90を上昇させた図2の状態で、下のリジットプリント配線板74を載置台72にセットする。一方上の供給手段78の保持板82には、その下面にフレキシブルプリント配線板80を保持する。この状態で位置制御部76は、両プリント配線板74、80の接続端子が重なる位置になるようにテーブル70と供給手段78を位置制御する。   Next, the operation of this joining apparatus will be described. First, the lower rigid printed wiring board 74 is set on the mounting table 72 in the state shown in FIG. The flexible printed wiring board 80 is held on the lower surface of the holding plate 82 of the upper supply means 78. In this state, the position control unit 76 controls the position of the table 70 and the supply unit 78 so that the connection terminals of both the printed wiring boards 74 and 80 overlap each other.

次に加圧部88は加振部90を下降させ、ホーン52の接合作用部60をフレキシブルプリント配線板80の上面から両配線板74,80の接続端子の重ね部に押し当てる。その加圧力Fを設定圧にまた温度Tを設定温度にそれぞれ制御しつつ超音波振動子54を起動させる。このように両配線板74、80の接合部に主として上下方向の超音波振動を加えつつ設定圧力を加えると共に加熱部53による加熱を行うことにより、接続端子が樹脂フィルム76の未硬化状態下で固相接合される。   Next, the pressurizing unit 88 lowers the excitation unit 90 and presses the bonding operation unit 60 of the horn 52 from the upper surface of the flexible printed wiring board 80 to the overlapping part of the connection terminals of both the wiring boards 74 and 80. The ultrasonic transducer 54 is activated while controlling the pressure F to the set pressure and the temperature T to the set temperature. In this way, by applying a set pressure while applying ultrasonic vibration mainly in the vertical direction to the joint portion of both the wiring boards 74 and 80 and performing heating by the heating unit 53, the connection terminal is in an uncured state of the resin film 76. Solid phase bonded.

この接合時間は極めて短く(約0.5秒)、その後樹脂フィルム76の未硬化状態のうちにまたは樹脂が適切な硬さに硬化した後に加圧部88は加振部90を上昇させ、ホーン52をフレキシブルプリント配線板80の上面から離す。その後供給手段78および保持板82はフレキシブルプリント配線板80から離れ次のフレキシブルプリント配線板80の供給準備をする。フレキシブルプリント配線板80はリジッドプリント配線板74に接合した状態でテーブル70から他の搬送手段によって移送され次工程に搬出される。そして樹脂フィルム76に対応した所定の手順で樹脂フィルム76が硬化される。   This joining time is extremely short (about 0.5 seconds), and then the pressure unit 88 raises the vibration unit 90 while the resin film 76 is in an uncured state or after the resin is cured to an appropriate hardness. 52 is separated from the upper surface of the flexible printed wiring board 80. Thereafter, the supply means 78 and the holding plate 82 are separated from the flexible printed wiring board 80 and prepare for supply of the next flexible printed wiring board 80. The flexible printed wiring board 80 is transferred from the table 70 by another conveying means while being joined to the rigid printed wiring board 74, and is carried out to the next process. Then, the resin film 76 is cured by a predetermined procedure corresponding to the resin film 76.

この動作説明では、加熱部53による接合部の加熱は樹脂フィルム76を加熱により軟化させて接続端子の重ね部から排出させて接続端子同士の接触を確実にするものであり、主として凝着現象を利用した固相接合させるものとしているが、この発明はこれに限られるものではない。例えば、拡散現象を利用した固相拡散接合、または液相拡散接合(共晶接合)するものであってもよい。   In this explanation of the operation, the heating of the joined portion by the heating portion 53 is to soften the resin film 76 by heating and discharge it from the overlapping portion of the connecting terminals to ensure the contact between the connecting terminals. Although the solid phase bonding is used, the present invention is not limited to this. For example, solid phase diffusion bonding using a diffusion phenomenon or liquid phase diffusion bonding (eutectic bonding) may be used.

実施例1では、本発明の超音波ホーンを用いた超音波接合装置をフレキシブルプリント配線板とリジッドプリント配線板の接合を例に説明したが、これ以外の用途、例えば半導体チップをフレキシブルプリント配線板またはリジッドプリント配線板への接合(フリップチップ実装)にも使用できることはいうまでもない。   In the first embodiment, the ultrasonic bonding apparatus using the ultrasonic horn of the present invention has been described by taking as an example the bonding of a flexible printed wiring board and a rigid printed wiring board. However, for example, a semiconductor chip can be used as a flexible printed wiring board. Needless to say, it can also be used for bonding (flip chip mounting) to a rigid printed wiring board.

図3は超音波ホーンの他の実施例を示す図である。この超音波ホーン150は、固有振動の1/2波長分の長さを持ったホーン152と、その一端に固定した超音波振動子154とを持つ。この場合にはホーン152の長手方向の固有振動(横振動A)は振幅が両端で最大となり、中央で最小(ゼロ)になる。すなわちこの中央位置がノーダルポイント164となる。   FIG. 3 shows another embodiment of the ultrasonic horn. The ultrasonic horn 150 includes a horn 152 having a length corresponding to ½ wavelength of the natural vibration, and an ultrasonic vibrator 154 fixed to one end thereof. In this case, the natural vibration (lateral vibration A) in the longitudinal direction of the horn 152 has a maximum amplitude at both ends and a minimum (zero) at the center. That is, this center position becomes the nodal point 164.

ホーン152の両端の上面が加圧受部158,158とされ、この位置に摺動部材196を挟んで加圧手段の突部93(図2参照)が押圧される。中央下面には接合作用部160が設けられる。この超音波ホーン150は前記図2の実施例1における超音波ホーン50に代えて用いられる。すなわち1つのノーダルポイント164でボルト(図示せず)により二又状部材(図示せず)に吊られる。このためホーン152は2つの加圧部材158,158が二又状部材92により下向きに押され、中央のノーダルポイント164で上向きに引き揚げられる状態で加圧手段(図示せず)に保持される。   The upper surfaces of both ends of the horn 152 are the pressure receiving portions 158 and 158, and the protruding portion 93 (see FIG. 2) of the pressing means is pressed with the sliding member 196 interposed therebetween. A bonding operation portion 160 is provided on the central lower surface. The ultrasonic horn 150 is used in place of the ultrasonic horn 50 in the first embodiment shown in FIG. That is, one nodal point 164 is suspended from a forked member (not shown) by a bolt (not shown). Therefore, the horn 152 is held by a pressurizing means (not shown) in a state where the two pressurizing members 158 and 158 are pushed downward by the bifurcated member 92 and are lifted upward at the center nodal point 164. .

ホーン152には横振動Aに対して位相が90°ずれた縦振動Bが発生するから、接合作用部160には主として縦方向(上下方向)の振動が発生する。このため固相接合(常温接合)に好都合な振動を接合部に加えることができる。またこの実施例によれば、ホーン152の長さが実施例1(図1)のものに比べて半分にすることができ、装置の小型化に適する。   Since the longitudinal vibration B having a phase shifted by 90 ° with respect to the lateral vibration A is generated in the horn 152, vibration in the vertical direction (vertical direction) is mainly generated in the bonding action portion 160. For this reason, vibrations favorable for solid phase bonding (room temperature bonding) can be applied to the bonded portion. Further, according to this embodiment, the length of the horn 152 can be halved compared to that of the first embodiment (FIG. 1), which is suitable for downsizing of the apparatus.

図4は超音波ホーンの他の実施例を示す図である。この超音波ホーン250は、前記図3に示した超音波ホーン150とほぼ同じ構造である。このため同一部分に同一符号を付してその説明は繰り返さない。図3のものと異なるのは、接合作用部260を縦振動振幅Bが最大となる位置以外の異なる固定位置にした点である。   FIG. 4 is a diagram showing another embodiment of the ultrasonic horn. The ultrasonic horn 250 has substantially the same structure as the ultrasonic horn 150 shown in FIG. For this reason, the same code | symbol is attached | subjected to the same part and the description is not repeated. What is different from that of FIG. 3 is that the joining action portion 260 is set at a different fixed position other than the position where the longitudinal vibration amplitude B is maximum.

図4はホーン152の下面の長手方向に異なる3つの位置に接合作用部260を設けたように示しているが、実際には3つのホーンにそれぞれ1つずつ設ける。なお1つのホーンで3つの接合作用部260を固定位置変更できるようにしてもよい。1つの位置Pは、ホーン152の中央(または一端)から1/8波長ずれた位置、すなわちホーン152の一端と中央との中間位置である。この位置Pに設けた接合作用部260には、横振動Aおよび縦振動Bの最大振幅の約70%の振幅の振動が加わる。従って横振動Aと縦振動Bがほぼ同じ成分比で加わる。   FIG. 4 shows that the bonding operation portions 260 are provided at three different positions in the longitudinal direction of the lower surface of the horn 152, but in reality, one is provided for each of the three horns. In addition, you may enable it to change the fixed position of the three joining action parts 260 with one horn. One position P is a position shifted by 1/8 wavelength from the center (or one end) of the horn 152, that is, an intermediate position between one end and the center of the horn 152. A vibration having an amplitude of about 70% of the maximum amplitude of the transverse vibration A and the longitudinal vibration B is applied to the joining action portion 260 provided at this position P. Accordingly, the lateral vibration A and the longitudinal vibration B are applied with substantially the same component ratio.

位置Qは前記図3と同様にホーン152の中央であり、この場合の接合作用部260には主として縦振動Bが加わり横振動Aの成分はほぼゼロになる。位置Rは、ホーン152の中央と一端との中間より一端側へ偏位させた位置であり、接合作用部260に横振動Aが最大振幅の約85%、縦振動Bが最大振幅の約50%の振幅を持つ振動が加わることになる。   The position Q is the center of the horn 152 as in FIG. 3, and in this case, mainly the longitudinal vibration B is applied to the joining portion 260, and the component of the lateral vibration A becomes almost zero. The position R is a position deviated from the middle between the center and one end of the horn 152 to one end side. The transverse vibration A is about 85% of the maximum amplitude and the longitudinal vibration B is about 50 of the maximum amplitude in the joining action portion 260. Vibration with an amplitude of% is added.

このように接合作用部260の位置を変更することにより接合作用部260に発生する横振動Aと縦振動Bの成分比を変えることができる。従って接合対象によって最適な振動成分比を選択することにより、適切な接合が可能になる。   Thus, by changing the position of the bonding operation part 260, the component ratio of the transverse vibration A and the longitudinal vibration B generated in the bonding operation part 260 can be changed. Therefore, by selecting an optimal vibration component ratio depending on the object to be joined, appropriate joining can be performed.

図5は他の実施例を示す図である。この超音波ホーン360は、前記図4に示した超音波ホーン260とほぼ同じ構造であり、同一部分に同一符号を付したのでその説明は繰り返さない。図4のものと異なるのは加圧受部93と接合作用部260とを共通な垂直の加圧軸362上に配設した点である。   FIG. 5 is a diagram showing another embodiment. The ultrasonic horn 360 has substantially the same structure as the ultrasonic horn 260 shown in FIG. 4, and the same reference numerals are given to the same portions, and the description thereof will not be repeated. The difference from FIG. 4 is that the pressure receiving portion 93 and the bonding operation portion 260 are arranged on a common vertical pressure shaft 362.

この実施例によれば、加圧力Fの方向が加圧受部93,接合作用部260を通る加圧軸362に加わるから、加圧力Fが接合作用部260に直接伝わる。このためホーン152に曲げ方向の荷重が加わることがなく、ホーン152の保持が安定する。   According to this embodiment, since the direction of the pressure F is applied to the pressure shaft 362 passing through the pressure receiving portion 93 and the bonding action portion 260, the pressure F is directly transmitted to the bonding action portion 260. For this reason, the load of a bending direction is not added to the horn 152, and holding | maintenance of the horn 152 is stabilized.

本発明の一実施例である超音波ホーンを示す図The figure which shows the ultrasonic horn which is one Example of this invention 超音波接合装置を一部断面して示す図Figure showing a partial cross section of an ultrasonic bonding device 超音波ホーンの他の実施例を示す図The figure which shows the other Example of an ultrasonic horn 超音波ホーンの他の実施例を示す図The figure which shows the other Example of an ultrasonic horn 超音波ホーンの他の実施例を示す図The figure which shows the other Example of an ultrasonic horn 超音波ホーンの従来例を示す図The figure which shows the conventional example of the ultrasonic horn

符号の説明Explanation of symbols

50、150、250、360 超音波ホーン
52、152 ホーン
54、154 超音波振動子
58、158 加圧受部
60、160、260 接合作用部
62、362 加圧軸
64 ノーダルポイント
70 位置決めテーブル
74 リジッドプリント配線板(下側の電子部品)
76 位置制御部
78 供給手段
80 フレキシブルプリント配線板(上側の電子部品)
82 保持板
84 温度制御部
86 加圧手段
88 加圧部
90 加振部
92 二又状部材
93 突部
96 摺動部材
100 圧力センサ
102 加圧制御部
104 加振制御部
50, 150, 250, 360 Ultrasonic horn 52, 152 Horn 54, 154 Ultrasonic vibrator 58, 158 Pressurization receiving part 60, 160, 260 Joining action part 62, 362 Pressurization shaft 64 Nodal point 70 Positioning table 74 Rigid Printed wiring board (lower electronic component)
76 Position control unit 78 Supply means 80 Flexible printed wiring board (upper electronic component)
82 Holding Plate 84 Temperature Control Unit 86 Pressurization Means 88 Pressurization Unit 90 Excitation Unit 92 Bifurcated Member 93 Protrusion 96 Sliding Member 100 Pressure Sensor 102 Pressurization Control Unit 104 Excitation Control Unit

Claims (14)

電子部品の接続端子を上下に重ねた接合部を加圧しつつ加振することによって前記接合部を接合する超音波接合装置に用いる超音波ホーンであって、
所定長さのロッド状のホーンと、
このホーンの長手方向の一端に固定され前記ホーンをその長手方向に加振する超音波振動子と、
前記ホーンの前記長手方向に平行な面にあって接合荷重が摺動部材を介して印加される加圧受部と、
前記ホーンの長手方向に平行で前記加圧受部の形成面に対向する面にあって前記長手方向の固有振動が最大振幅となる位置以外の位置に設けられ前記接合部に押圧される1つの接合作用部と、
を備えることを特徴とする超音波ホーン。
An ultrasonic horn for use in an ultrasonic bonding apparatus for bonding the bonding portion by applying vibration while applying pressure to the bonding portion in which the connection terminals of the electronic components are vertically stacked,
A rod-shaped horn of a predetermined length;
An ultrasonic vibrator fixed to one end of the horn in the longitudinal direction and vibrating the horn in the longitudinal direction;
A pressure receiving portion on a surface parallel to the longitudinal direction of the horn, to which a bonding load is applied via a sliding member;
One joint provided on a surface parallel to the longitudinal direction of the horn and opposed to the surface on which the pressure receiving portion is formed, provided at a position other than the position where the natural vibration in the longitudinal direction has the maximum amplitude, and pressed by the joint portion An action part;
An ultrasonic horn comprising:
2つの加圧受部が、ホーンの長手方向の固有振動が最大振幅となる位置に設けられている請求項1の超音波ホーン。   The ultrasonic horn according to claim 1, wherein the two pressure receiving portions are provided at a position where the natural vibration in the longitudinal direction of the horn has a maximum amplitude. 1つの加圧受部と接合作用部が垂直な加圧軸上に配設されている請求項1の超音波ホーン。   The ultrasonic horn according to claim 1, wherein one pressure receiving portion and the joining action portion are disposed on a vertical pressure shaft. ホーンは超音波振動子の加振による固有振動の1波長分に等しい長さである請求項1の超音波ホーン。   2. The ultrasonic horn according to claim 1, wherein the horn has a length equal to one wavelength of natural vibration caused by vibration of the ultrasonic vibrator. ホーンは超音波振動子の加振による固有振動の半波長分に等しい長さである請求項1の超音波ホーン。   The ultrasonic horn according to claim 1, wherein the horn has a length equal to a half wavelength of the natural vibration caused by the vibration of the ultrasonic vibrator. 2つの加圧受部はホーン長手方向の固有振動の振幅最大となる位置に設けられ、接合作用部は2つの加圧受部の中間に位置する請求項2の超音波ホーン。   The ultrasonic horn according to claim 2, wherein the two pressure receiving parts are provided at a position where the amplitude of the natural vibration in the longitudinal direction of the horn is maximum, and the joining action part is located between the two pressure receiving parts. 接合作用部のホーン長手方向の固定位置を変更可能とした請求項1〜6のいずれかの超音波ホーン。   The ultrasonic horn according to any one of claims 1 to 6, wherein the fixing position of the bonding portion in the horn longitudinal direction can be changed. 請求項1〜7のいずれかの超音波ホーンに用いるホーンであって、
その長手方向に平行な面に設けられ接合荷重が摺動部材を介して印加される加圧受部と、
前記長手方向に平行で前記加圧受部の形成面に対向する面にあって前記長手方向の固有振動が最大振幅となる位置以外の位置に設けられる1つの接合作用部と、
を備えることを特徴とする超音波ホーンに用いるホーン。
A horn used for the ultrasonic horn according to claim 1,
A pressure receiving portion provided on a surface parallel to the longitudinal direction to which a bonding load is applied via a sliding member;
One joining action part provided in a position parallel to the longitudinal direction and opposed to the surface on which the pressure receiving part is formed, at a position other than the position where the natural vibration in the longitudinal direction has the maximum amplitude;
A horn used for an ultrasonic horn characterized by comprising:
長手方向の長さを同方向の固有振動の1波長分とした請求項8の超音波ホーンに用いるホーン。   The horn used for an ultrasonic horn according to claim 8, wherein the length in the longitudinal direction is one wavelength of the natural vibration in the same direction. 長手方向の長さを同方向の固有振動の半波長分とした請求項8の超音波ホーンに用いるホーン。   The horn used for an ultrasonic horn according to claim 8, wherein the length in the longitudinal direction is a half wavelength of the natural vibration in the same direction. 請求項1〜7のいずれかの超音波ホーンを用いた超音波接合装置であって、
両電子部品の接続端子を重ねて位置決めする位置決め手段と、
請求項1〜7のいずれかの超音波ホーンの接合作用部を両電子部品の接合部に位置合わせして超音波ホーンを保持しつつ加圧受部を水平方向に摺動可能に上方から加圧する加圧手段と、
前記加圧手段の加圧荷重および超音波振動子の駆動を制御する制御部と、
を備える超音波接合装置。
An ultrasonic bonding apparatus using the ultrasonic horn according to claim 1,
Positioning means for positioning the connection terminals of both electronic components in an overlapping manner;
The joining portion of the ultrasonic horn according to any one of claims 1 to 7 is aligned with the joint portion of both electronic components, and the pressure receiving portion is slidable in the horizontal direction from above while holding the ultrasonic horn. Pressurizing means;
A control unit for controlling the pressing load of the pressing unit and the driving of the ultrasonic transducer;
An ultrasonic bonding apparatus comprising:
位置決め手段は下側の電子部品を水平方向および垂直軸回りの回転方向に位置決め可能な位置決めテーブルと、
上側の電子部品を前記下側の電子部品の上方に供給し両電子部品の接続端子を位置合わせする供給手段と、
を備える請求項11の超音波接合装置。
The positioning means includes a positioning table capable of positioning the lower electronic component in the horizontal direction and the rotational direction around the vertical axis;
Supply means for supplying the upper electronic component above the lower electronic component and aligning the connection terminals of both electronic components;
An ultrasonic bonding apparatus according to claim 11.
供給手段は上側の電子部品を下面に着脱可能に保持する保持板を備える請求項12の超音波接合装置。   13. The ultrasonic bonding apparatus according to claim 12, wherein the supply means includes a holding plate that detachably holds the upper electronic component on the lower surface. ホーンおよび位置決めテーブルの少なくとも一方に接合部を加熱するヒータが取付けられている請求項11の超音波接合装置。   The ultrasonic bonding apparatus according to claim 11, wherein a heater for heating the bonding portion is attached to at least one of the horn and the positioning table.
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JP2019102762A (en) * 2017-12-08 2019-06-24 パナソニックIpマネジメント株式会社 Joint device, joint tool and manufacturing method of joint tool
JP2019209369A (en) * 2018-06-07 2019-12-12 Tdk株式会社 Ultrasonic bonding device and ultrasonic bonding method
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