JP2008285521A - Biodegradable resin composition and biodegradable film - Google Patents
Biodegradable resin composition and biodegradable film Download PDFInfo
- Publication number
- JP2008285521A JP2008285521A JP2007129486A JP2007129486A JP2008285521A JP 2008285521 A JP2008285521 A JP 2008285521A JP 2007129486 A JP2007129486 A JP 2007129486A JP 2007129486 A JP2007129486 A JP 2007129486A JP 2008285521 A JP2008285521 A JP 2008285521A
- Authority
- JP
- Japan
- Prior art keywords
- resin composition
- biodegradable
- film
- biodegradable resin
- aliphatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000011342 resin composition Substances 0.000 title claims abstract description 48
- 229920006167 biodegradable resin Polymers 0.000 title claims abstract description 42
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 38
- 229920003232 aliphatic polyester Polymers 0.000 claims abstract description 31
- 125000001931 aliphatic group Chemical group 0.000 claims abstract description 22
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 19
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 19
- 230000004888 barrier function Effects 0.000 claims abstract description 17
- 229920000515 polycarbonate Polymers 0.000 claims abstract description 15
- 239000004417 polycarbonate Substances 0.000 claims abstract description 15
- 238000012648 alternating copolymerization Methods 0.000 claims abstract description 6
- 239000000203 mixture Substances 0.000 claims abstract description 6
- -1 aliphatic polyol Chemical class 0.000 claims description 35
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 28
- 239000003054 catalyst Substances 0.000 claims description 18
- 229920005989 resin Polymers 0.000 claims description 13
- 239000011347 resin Substances 0.000 claims description 13
- 239000002253 acid Substances 0.000 claims description 12
- 238000000465 moulding Methods 0.000 claims description 12
- 238000006065 biodegradation reaction Methods 0.000 claims description 11
- 229920001577 copolymer Polymers 0.000 claims description 11
- 229920005862 polyol Polymers 0.000 claims description 11
- 239000002994 raw material Substances 0.000 claims description 8
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical group CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 claims description 6
- 238000007334 copolymerization reaction Methods 0.000 claims description 6
- 229920000747 poly(lactic acid) Polymers 0.000 claims description 5
- 229920001610 polycaprolactone Polymers 0.000 claims description 5
- 239000004632 polycaprolactone Substances 0.000 claims description 5
- 239000004626 polylactic acid Substances 0.000 claims description 4
- 229920000070 poly-3-hydroxybutyrate Polymers 0.000 claims description 3
- 229920002961 polybutylene succinate Polymers 0.000 claims description 3
- 239000004631 polybutylene succinate Substances 0.000 claims description 3
- 229920009537 polybutylene succinate adipate Polymers 0.000 claims description 3
- 239000004630 polybutylene succinate adipate Substances 0.000 claims description 3
- 229920001228 polyisocyanate Polymers 0.000 claims description 3
- 239000005056 polyisocyanate Substances 0.000 claims description 3
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 239000004629 polybutylene adipate terephthalate Substances 0.000 claims description 2
- 150000002924 oxiranes Chemical class 0.000 claims 2
- 150000002118 epoxides Chemical class 0.000 abstract description 7
- 229920000642 polymer Polymers 0.000 description 11
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 9
- 239000000126 substance Substances 0.000 description 8
- 230000000903 blocking effect Effects 0.000 description 7
- 230000035699 permeability Effects 0.000 description 7
- 150000001875 compounds Chemical class 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 230000000704 physical effect Effects 0.000 description 6
- 229920000379 polypropylene carbonate Polymers 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000011701 zinc Substances 0.000 description 5
- 229910052725 zinc Inorganic materials 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 229920002521 macromolecule Polymers 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000005022 packaging material Substances 0.000 description 4
- 239000008188 pellet Substances 0.000 description 4
- 239000002685 polymerization catalyst Substances 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000002361 compost Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 239000012466 permeate Substances 0.000 description 3
- 238000006068 polycondensation reaction Methods 0.000 description 3
- RBACIKXCRWGCBB-UHFFFAOYSA-N 1,2-Epoxybutane Chemical compound CCC1CO1 RBACIKXCRWGCBB-UHFFFAOYSA-N 0.000 description 2
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 2
- RVWNYZJHPROKTC-UHFFFAOYSA-K 2,2,2-trichloroacetate yttrium(3+) Chemical compound [Y+3].[O-]C(=O)C(Cl)(Cl)Cl.[O-]C(=O)C(Cl)(Cl)Cl.[O-]C(=O)C(Cl)(Cl)Cl RVWNYZJHPROKTC-UHFFFAOYSA-K 0.000 description 2
- GELKGHVAFRCJNA-UHFFFAOYSA-N 2,2-Dimethyloxirane Chemical compound CC1(C)CO1 GELKGHVAFRCJNA-UHFFFAOYSA-N 0.000 description 2
- PQXKWPLDPFFDJP-UHFFFAOYSA-N 2,3-dimethyloxirane Chemical compound CC1OC1C PQXKWPLDPFFDJP-UHFFFAOYSA-N 0.000 description 2
- WHNBDXQTMPYBAT-UHFFFAOYSA-N 2-butyloxirane Chemical compound CCCCC1CO1 WHNBDXQTMPYBAT-UHFFFAOYSA-N 0.000 description 2
- NJWSNNWLBMSXQR-UHFFFAOYSA-N 2-hexyloxirane Chemical compound CCCCCCC1CO1 NJWSNNWLBMSXQR-UHFFFAOYSA-N 0.000 description 2
- AAMHBRRZYSORSH-UHFFFAOYSA-N 2-octyloxirane Chemical compound CCCCCCCCC1CO1 AAMHBRRZYSORSH-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000003973 alkyl amines Chemical class 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- 239000013522 chelant Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- ZWAJLVLEBYIOTI-UHFFFAOYSA-N cyclohexene oxide Chemical compound C1CCCC2OC21 ZWAJLVLEBYIOTI-UHFFFAOYSA-N 0.000 description 2
- FWFSEYBSWVRWGL-UHFFFAOYSA-N cyclohexene oxide Natural products O=C1CCCC=C1 FWFSEYBSWVRWGL-UHFFFAOYSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- HQWPLXHWEZZGKY-UHFFFAOYSA-N diethylzinc Chemical compound CC[Zn]CC HQWPLXHWEZZGKY-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 230000007935 neutral effect Effects 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- 150000003752 zinc compounds Chemical class 0.000 description 2
- DEIGXXQKDWULML-UHFFFAOYSA-N 1,2,5,6,9,10-hexabromocyclododecane Chemical compound BrC1CCC(Br)C(Br)CCC(Br)C(Br)CCC1Br DEIGXXQKDWULML-UHFFFAOYSA-N 0.000 description 1
- SRUQARLMFOLRDN-UHFFFAOYSA-N 1-(2,4,5-Trihydroxyphenyl)-1-butanone Chemical compound CCCC(=O)C1=CC(O)=C(O)C=C1O SRUQARLMFOLRDN-UHFFFAOYSA-N 0.000 description 1
- QFGCFKJIPBRJGM-UHFFFAOYSA-N 12-[(2-methylpropan-2-yl)oxy]-12-oxododecanoic acid Chemical compound CC(C)(C)OC(=O)CCCCCCCCCCC(O)=O QFGCFKJIPBRJGM-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- SLUKQUGVTITNSY-UHFFFAOYSA-N 2,6-di-tert-butyl-4-methoxyphenol Chemical compound COC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SLUKQUGVTITNSY-UHFFFAOYSA-N 0.000 description 1
- JJRUAPNVLBABCN-UHFFFAOYSA-N 2-(ethenoxymethyl)oxirane Chemical compound C=COCC1CO1 JJRUAPNVLBABCN-UHFFFAOYSA-N 0.000 description 1
- SLWOPZBLNKPZCQ-UHFFFAOYSA-N 2-(naphthalen-1-ylmethyl)oxirane Chemical compound C=1C=CC2=CC=CC=C2C=1CC1CO1 SLWOPZBLNKPZCQ-UHFFFAOYSA-N 0.000 description 1
- QYYCPWLLBSSFBW-UHFFFAOYSA-N 2-(naphthalen-1-yloxymethyl)oxirane Chemical compound C=1C=CC2=CC=CC=C2C=1OCC1CO1 QYYCPWLLBSSFBW-UHFFFAOYSA-N 0.000 description 1
- AQZRARFZZMGLHL-UHFFFAOYSA-N 2-(trifluoromethyl)oxirane Chemical compound FC(F)(F)C1CO1 AQZRARFZZMGLHL-UHFFFAOYSA-N 0.000 description 1
- JFDMLXYWGLECEY-UHFFFAOYSA-N 2-benzyloxirane Chemical compound C=1C=CC=CC=1CC1CO1 JFDMLXYWGLECEY-UHFFFAOYSA-N 0.000 description 1
- BCJPEZMFAKOJPM-UHFFFAOYSA-N 2-ethyl-3-methyloxirane Chemical compound CCC1OC1C BCJPEZMFAKOJPM-UHFFFAOYSA-N 0.000 description 1
- SYURNNNQIFDVCA-UHFFFAOYSA-N 2-propyloxirane Chemical compound CCCC1CO1 SYURNNNQIFDVCA-UHFFFAOYSA-N 0.000 description 1
- ATVJXMYDOSMEPO-UHFFFAOYSA-N 3-prop-2-enoxyprop-1-ene Chemical compound C=CCOCC=C ATVJXMYDOSMEPO-UHFFFAOYSA-N 0.000 description 1
- GJEZBVHHZQAEDB-UHFFFAOYSA-N 6-oxabicyclo[3.1.0]hexane Chemical compound C1CCC2OC21 GJEZBVHHZQAEDB-UHFFFAOYSA-N 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- MUPDUNCDHWNBTG-UHFFFAOYSA-N C(OCC1CO1)(O)=O.C=C Chemical compound C(OCC1CO1)(O)=O.C=C MUPDUNCDHWNBTG-UHFFFAOYSA-N 0.000 description 1
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- GXBYFVGCMPJVJX-UHFFFAOYSA-N Epoxybutene Chemical compound C=CC1CO1 GXBYFVGCMPJVJX-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- IOVCWXUNBOPUCH-UHFFFAOYSA-M Nitrite anion Chemical compound [O-]N=O IOVCWXUNBOPUCH-UHFFFAOYSA-M 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- FQYUMYWMJTYZTK-UHFFFAOYSA-N Phenyl glycidyl ether Chemical compound C1OC1COC1=CC=CC=C1 FQYUMYWMJTYZTK-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- AWMVMTVKBNGEAK-UHFFFAOYSA-N Styrene oxide Chemical compound C1OC1C1=CC=CC=C1 AWMVMTVKBNGEAK-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- 239000007983 Tris buffer Substances 0.000 description 1
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000012773 agricultural material Substances 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 125000005234 alkyl aluminium group Chemical group 0.000 description 1
- 150000008055 alkyl aryl sulfonates Chemical class 0.000 description 1
- 150000008052 alkyl sulfonates Chemical class 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229920000704 biodegradable plastic Polymers 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- VEIOBOXBGYWJIT-UHFFFAOYSA-N cyclohexane;methanol Chemical compound OC.OC.C1CCCCC1 VEIOBOXBGYWJIT-UHFFFAOYSA-N 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- FOTKYAAJKYLFFN-UHFFFAOYSA-N decane-1,10-diol Chemical compound OCCCCCCCCCCO FOTKYAAJKYLFFN-UHFFFAOYSA-N 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- AXAZMDOAUQTMOW-UHFFFAOYSA-N dimethylzinc Chemical compound C[Zn]C AXAZMDOAUQTMOW-UHFFFAOYSA-N 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 239000004815 dispersion polymer Substances 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- LDLDYFCCDKENPD-UHFFFAOYSA-N ethenylcyclohexane Chemical compound C=CC1CCCCC1 LDLDYFCCDKENPD-UHFFFAOYSA-N 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000005003 food packaging material Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 150000004678 hydrides Chemical class 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 150000002484 inorganic compounds Chemical class 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- CPOFMOWDMVWCLF-UHFFFAOYSA-N methyl(oxo)alumane Chemical compound C[Al]=O CPOFMOWDMVWCLF-UHFFFAOYSA-N 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 239000002362 mulch Substances 0.000 description 1
- 229930014626 natural product Natural products 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- DXGLGDHPHMLXJC-UHFFFAOYSA-N oxybenzone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1 DXGLGDHPHMLXJC-UHFFFAOYSA-N 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229940117828 polylactic acid-polyglycolic acid copolymer Drugs 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 229960001860 salicylate Drugs 0.000 description 1
- 239000007784 solid electrolyte Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- VOITXYVAKOUIBA-UHFFFAOYSA-N triethylaluminium Chemical compound CC[Al](CC)CC VOITXYVAKOUIBA-UHFFFAOYSA-N 0.000 description 1
- MCULRUJILOGHCJ-UHFFFAOYSA-N triisobutylaluminium Chemical compound CC(C)C[Al](CC(C)C)CC(C)C MCULRUJILOGHCJ-UHFFFAOYSA-N 0.000 description 1
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical compound C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 description 1
- LENZDBCJOHFCAS-UHFFFAOYSA-N tris Chemical compound OCC(N)(CO)CO LENZDBCJOHFCAS-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 229940070710 valerate Drugs 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000004246 zinc acetate Substances 0.000 description 1
- UGZADUVQMDAIAO-UHFFFAOYSA-L zinc hydroxide Chemical compound [OH-].[OH-].[Zn+2] UGZADUVQMDAIAO-UHFFFAOYSA-L 0.000 description 1
- 229940007718 zinc hydroxide Drugs 0.000 description 1
- 229910021511 zinc hydroxide Inorganic materials 0.000 description 1
Landscapes
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Biological Depolymerization Polymers (AREA)
Abstract
Description
本発明は、生分解性樹脂組成物および生分解性フィルムに関するものである。さらに詳しくは、生分解性や成形性が改良された生分解性樹脂組成物および水蒸気バリア性や機械的特性が改良された生分解性フィルムに関するものである。 The present invention relates to a biodegradable resin composition and a biodegradable film. More specifically, the present invention relates to a biodegradable resin composition having improved biodegradability and moldability, and a biodegradable film having improved water vapor barrier properties and mechanical properties.
生分解性樹脂は、水中や土中で有害物を生成することなく比較的容易に分解することが知られている。そのため、ゴミ処理問題などの環境保全の面から世界的に注目されている。これらの中でも、脂肪族ポリエステル樹脂は、ポリエチレンに近い物性を有することもあって、該樹脂を成形して得られるフィルムは、農業資材、土木資材、植生資材、包装材等のフィルム用途として将来が期待されている(例えば、特許文献1および2参照)。
しかしながら、従来の生分解性フィルムは、その化学構造がエステル結合を有しており極性があることから本質的に水蒸気の透過しやすいフィルムである。
この特性は、場合によっては、不織布等に求められる特性として、中身が蒸れないなどの利点もあるが、容器にした場合、内容物の液体が透過して減ってしまうという問題や、農業用マルチフィルムとして使用した場合、土壌が乾燥するなどの問題があった。
一方、地球環境におけるもう一つの大きな問題として、炭酸ガスの排出が挙げられる。産業、交通等の発達によりエネルギー消費が著しく増加し、排出される炭酸ガス量が増えることにより温室効果による地球環境の破壊が進んでいる。京都議定書に基づき、各国で排出削減の努力がなされているが、排出量を減らすだけでは限界がある。そのため炭酸ガスを原料としたポリマーの開発はカーボンニュートラルとして注目を浴びている。カーボンニュートラルの一つの方法として、植物由来原料である乳酸を原料にしたポリ乳酸の研究が盛んに行われている。さらに直接的に炭酸ガスを原料とするポリマーとして脂肪族ポリカーボネートが上げられる。これは、炭酸ガスとエポキシ化合物とを原料として、高度に交互構造が進行した共重合体である。この重合体は、主鎖にエステル結合が存在するため、光崩壊させることができ、また完全に生分解性のプラスチックでもある。このような高分子量の共重合物のフィルムは、良好な透明性を有し、しかも酸素ガスと水蒸気を透過させない優れた機能を有しているから、炭酸ガスの有効利用が可能で、使い捨ての医薬品および食品包装材料などの領域において、広範囲の応用が期待されている。
実際に非特許文献1〜8あるいは特許文献3に示されている通り重合に関する研究開発が精力的に行われている。しかし、実用的な意味では、発泡断熱体(特許文献4)、高分子固体電解質(特許文献5)、ポリマー分散液(特許文献6)などの技術は開示されているが、組成物やフィルムに関する技術の開示はない。これは、フィルムなどの成形品とするには、一般にガラス転移温度が低く、結晶性も低いことから、ペレット同士のブロッキングや、成形したフィルムのブロッキングなど、成形性および物性に問題があるためである。
Biodegradable resins are known to decompose relatively easily without producing harmful substances in water or soil. For this reason, it is attracting worldwide attention from the viewpoint of environmental conservation such as the problem of waste disposal. Among these, the aliphatic polyester resin may have physical properties close to that of polyethylene, and the film obtained by molding the resin may be used for films such as agricultural materials, civil engineering materials, vegetation materials, and packaging materials. It is expected (see, for example, Patent Documents 1 and 2).
However, the conventional biodegradable film is essentially a film that easily permeates water vapor because its chemical structure has an ester bond and is polar.
In some cases, this characteristic has the advantage that the contents do not get steamed as a characteristic required for non-woven fabrics, etc., but when it is made into a container, the liquid of the content permeates and decreases. When used as a film, there were problems such as drying of the soil.
On the other hand, another major problem in the global environment is the emission of carbon dioxide. Energy consumption has increased remarkably due to the development of industry, transportation, etc., and the amount of carbon dioxide emitted has increased, leading to the destruction of the global environment due to the greenhouse effect. Efforts to reduce emissions are being made in each country based on the Kyoto Protocol, but there are limits to just reducing emissions. Therefore, the development of polymers using carbon dioxide as a raw material has attracted attention as carbon neutral. As one method of carbon neutral, research on polylactic acid using lactic acid which is a plant-derived raw material as a raw material has been actively conducted. Furthermore, aliphatic polycarbonate is directly listed as a polymer using carbon dioxide as a raw material. This is a copolymer having a highly advanced alternating structure using carbon dioxide gas and an epoxy compound as raw materials. Since this polymer has an ester bond in the main chain, it can be photodegraded and is also a completely biodegradable plastic. Such a high molecular weight copolymer film has good transparency and has an excellent function of not allowing oxygen gas and water vapor to permeate. A wide range of applications are expected in areas such as pharmaceuticals and food packaging materials.
In fact, as shown in Non-Patent Documents 1 to 8 or Patent Document 3, research and development relating to polymerization is being vigorously conducted. However, in a practical sense, techniques such as a foam insulation (Patent Document 4), a polymer solid electrolyte (Patent Document 5), and a polymer dispersion (Patent Document 6) have been disclosed. There is no disclosure of technology. This is because, in order to make a molded article such as a film, since the glass transition temperature is generally low and the crystallinity is also low, there are problems in moldability and physical properties such as blocking between pellets and blocking of the formed film. is there.
上記従来技術の問題点に鑑み、本発明の目的は脂肪族ポリエステルの生分解性や同ポリエステルから形成されたフィルムの水蒸気バリア性を改善し、あるいは、脂肪族ポリカーボネートの成形性を改善するとともに同ポリカーボネートから得られたフィルムのブロッキングを防ぎ、かつ、二酸化炭素を原料とするポリマーを積極的に活用することにより地球環境問題の一つの改善策となる生分解性樹脂組成物および生分解性フィルムを提供することにある。 In view of the above-mentioned problems of the prior art, the object of the present invention is to improve the biodegradability of aliphatic polyester and the water vapor barrier property of a film formed from the polyester, or to improve the moldability of aliphatic polycarbonate. A biodegradable resin composition and a biodegradable film that can be used as an improvement measure for global environmental problems by blocking the blocking of films obtained from polycarbonate and actively utilizing carbon dioxide-based polymers. It is to provide.
本発明者等は、前記課題を解決するため、鋭意検討を重ねた結果、脂肪族ポリエステルと特定の脂肪族ポリカーボネートからなる樹脂組成物によって上記問題を解決することができることを見いだし、本発明を完成するに至った。
すなわち、本発明は、以下、
(1)脂肪族ポリエステル(A)5〜99質量%および二酸化炭素とエポキシドの交互共重合で得られる脂肪族ポリカーボネート(B)95〜1質量%からなる組み合わせを含むことを特徴とする生分解性樹脂組成物、
(2)生分解速度比が前記(A)単独の場合の0.1〜0.6である上記(1)に記載の生分解性樹脂組成物、
(3)前記エポキシドがプロピレンオキシドである上記(1)または(2)に記載の生分解性樹脂組成物、
(4)前記(B)がそれ自身および前記(A)をさらに重合あるいは解重合させるに足る量の触媒を実質的に含まない上記(1)〜(3)のいずれかに記載の生分解性樹脂組成物、
(5)前記(A)が脂肪族ポリカルボン酸と脂肪族ポリオールの共重合により得られ、重量平均分子量が30,000〜300,000の脂肪族ポリエステルである上記(1)〜(4)のいずれかに記載の生分解性樹脂組成物、
(6)前記(A)が脂肪族ポリカルボン酸と脂肪族ポリオールの共重合により得られた重量平均分子量が30,000〜50,000のプレポリマーを、さらにポリイソシアネートでカップリングして得られた重量平均分子量が100,000〜300,000の脂肪族ポリエステルである(1)〜(5)のいずれかに記載の生分解性樹脂組成物、
(7)前記(A)が、ポリブチレンサクシネート、ポリブチレンサクシネートアジペート、ポリエチレンサクシネート、ポリブチレンアジペートテレフタレート、ポリ3−ヒドロキシブチレート、ポリ3−ヒドロキシブチレート−3−ヒドロキシバリレート共重合体、ポリ3−ヒドロキシブチレート−3−ヒドロキシヘキサノエート共重合体、ポリ乳酸、ポリカプロラクトンおよびこれらの共重合体から選ばれる1種類以上である(1)〜(6)のいずれかに記載の生分解性樹脂組成物、
(8)前記(A)と前記(B)をドライブレンドしてなる上記(1)〜(7)のいずれかに記載の生分解性樹脂組成物、
(9)上記(1)〜(8)のいずれかに記載の生分解性樹脂組成物を成形してなる生分解性フィルム、および
(10)水蒸気バリア性(JIS Z0208に準拠)が前記(A)単独の樹脂から得られるフィルムに対し1.2〜20.0倍である上記(9)に記載の生分解性フィルムを提供する。
As a result of intensive studies to solve the above problems, the present inventors have found that the above problem can be solved by a resin composition comprising an aliphatic polyester and a specific aliphatic polycarbonate, and the present invention has been completed. It came to do.
That is, the present invention includes the following:
(1) Biodegradability comprising a combination of aliphatic polyester (A) 5 to 99% by mass and aliphatic polycarbonate (B) 95 to 1% by mass obtained by alternating copolymerization of carbon dioxide and epoxide Resin composition,
(2) The biodegradable resin composition according to (1), wherein the biodegradation rate ratio is 0.1 to 0.6 in the case of (A) alone,
(3) The biodegradable resin composition according to the above (1) or (2), wherein the epoxide is propylene oxide,
(4) The biodegradability according to any one of the above (1) to (3), wherein the (B) substantially does not contain an amount of catalyst sufficient to further polymerize or depolymerize itself and the (A). Resin composition,
(5) In the above (1) to (4), (A) is an aliphatic polyester obtained by copolymerization of an aliphatic polycarboxylic acid and an aliphatic polyol, and having a weight average molecular weight of 30,000 to 300,000. Any one of the biodegradable resin compositions,
(6) The above (A) is obtained by further coupling a prepolymer having a weight average molecular weight of 30,000 to 50,000 obtained by copolymerization of an aliphatic polycarboxylic acid and an aliphatic polyol with a polyisocyanate. The biodegradable resin composition according to any one of (1) to (5), which is an aliphatic polyester having a weight average molecular weight of 100,000 to 300,000,
(7) The above (A) is polybutylene succinate, polybutylene succinate adipate, polyethylene succinate, polybutylene adipate terephthalate, poly-3-hydroxybutyrate, poly-3-hydroxybutyrate-3-hydroxyvalerate copolymer Any one of (1) to (6) selected from a polymer, a poly-3-hydroxybutyrate-3-hydroxyhexanoate copolymer, polylactic acid, polycaprolactone, and a copolymer thereof. Biodegradable resin composition,
(8) The biodegradable resin composition according to any one of the above (1) to (7), which is obtained by dry blending the (A) and the (B).
(9) A biodegradable film formed by molding the biodegradable resin composition according to any one of (1) to (8) above, and (10) a water vapor barrier property (conforming to JIS Z0208) is (A ) The biodegradable film according to (9), which is 1.2 to 20.0 times the film obtained from a single resin.
本発明によれば、脂肪族ポリエステルの生分解速度を適度に低下させ、それをフィルムに成形した場合の水蒸気バリア性を改善し、あるいは、脂肪族ポリカーボネートの成形性を改善し、二酸化炭素を原料とするポリマーを積極的に活用することにより地球環境問題の一つの改善策となり、かつコンポストバッグ、農業用フィルムおよび包装材料などに好適で、経済性にも優れた、生分解性樹脂組成物および生分解性フィルムが提供される。 According to the present invention, the biodegradation rate of an aliphatic polyester is moderately reduced, the water vapor barrier property when it is formed into a film is improved, or the moldability of an aliphatic polycarbonate is improved, and carbon dioxide is used as a raw material. The biodegradable resin composition which is one of the measures for improving the global environmental problems by being actively used as a polymer, and suitable for compost bags, agricultural films and packaging materials, etc. A biodegradable film is provided.
本発明について、以下具体的に説明する。
本発明の生分解性樹脂組成物における一方の樹脂成分(A)の脂肪族ポリエステルは、特に制限はないが、それ自身生分解性を有するものであれば良く、成形性を考慮すると熱可塑性であることが好ましい。
それらは化学合成系樹脂、微生物系樹脂、天然物利用系樹脂等のいずれに属する樹脂でも良い。例えば、ポリブチレンサクシネート、ポリブチレンサクシネート−アジペート、ポリエチレンサクシネートのようなポリオールとポリカルボン酸との重縮合によって得られる脂肪族ポリエステル、ポリカプロラクトンやポリ乳酸のようなオキシカルボン酸の分子間重合体や共重合体、ポリ乳酸−ポリグリコール酸共重合体、ポリ3−ヒドロキシブチレート、ポリ3−ヒドロキシブチレート−3−ヒドロキシヘキサノエート共重合体、ポリヒドロキシブチレート・バリレート共重合体等を挙げることができる。これらは一種を用いてもよく、二種以上を組み合わせて用いても良い。
中でも、フィルム成形性、物性を考えた場合、脂肪族ポリエステルとしては、脂肪族ポリカルボン酸と脂肪族ポリオールの共重合により得られ、融点が50〜180℃であり、重量平均分子量(以下、Mwと記す場合がある)は30,000以上であることが良好な成形品を得る点で好ましく、100,000〜300,000程度であることが良好な成形品を得る点でさらに好ましい。この程度の重量平均分子量を有する脂肪族ポリエステルは特殊な装置を使用して特殊な条件下、1段で得ることもできるが、脂肪族ポリオールと脂肪族ポリカルボン酸とを重縮合させて重量平均分子量が30,000〜50,000程度のプレポリマーを製造した後、ポリイソシアネートによりカップリングする方法によっても得られ、このような脂肪族ポリエステルを用いるのが経済性の観点から特に好ましい。
脂肪族ポリオールとしては、例えば、エチレングリコール、1,4−ブタンポリオール、1,6−ヘキサンジオール、デカメチレングリコール、ネオペンチルグリコール等のグリコール(ジオール)類が挙げられる。脂肪族ポリカルボン酸としては、コハク酸、アジピン酸、スベリン酸、セバシン酸、ドデカン二酸のようなジカルボン酸並びにこれらの無水物等が挙げられる。
また、その他成分として、3官能または4官能を有するポリオール、ポリカルボン酸またはオキシカルボン酸を少量添加して共重合させたものでもよい。
また、生分解性を損ねない範囲で芳香族ポリオールまたは、芳香族ポリカルボン酸成分を含んでいてもよい。
The present invention will be specifically described below.
The aliphatic polyester of one resin component (A) in the biodegradable resin composition of the present invention is not particularly limited, but may be any one that itself has biodegradability and is thermoplastic in view of moldability. Preferably there is.
They may be resins belonging to any of chemically synthesized resins, microbial resins, natural product utilizing resins and the like. For example, polybutylene succinate, polybutylene succinate-adipate, aliphatic polyester obtained by polycondensation of polyol and polycarboxylic acid such as polyethylene succinate, intermolecular of oxycarboxylic acid such as polycaprolactone and polylactic acid Polymers and copolymers, polylactic acid-polyglycolic acid copolymer, poly-3-hydroxybutyrate, poly-3-hydroxybutyrate-3-hydroxyhexanoate copolymer, polyhydroxybutyrate-valerate copolymer Etc. These may be used alone or in combination of two or more.
Among them, when considering film moldability and physical properties, the aliphatic polyester is obtained by copolymerization of an aliphatic polycarboxylic acid and an aliphatic polyol, has a melting point of 50 to 180 ° C., and has a weight average molecular weight (hereinafter referred to as Mw). Is preferably 30,000 or more from the viewpoint of obtaining a good molded product, and more preferably about 100,000 to 300,000 from the viewpoint of obtaining a good molded product. An aliphatic polyester having a weight average molecular weight of this degree can be obtained in a single stage using special equipment under special conditions, but the weight average is obtained by polycondensation of an aliphatic polyol and an aliphatic polycarboxylic acid. A prepolymer having a molecular weight of about 30,000 to 50,000 is produced and then coupled by a polyisocyanate, and it is particularly preferable from the viewpoint of economy to use such an aliphatic polyester.
Examples of the aliphatic polyol include glycols (diols) such as ethylene glycol, 1,4-butane polyol, 1,6-hexanediol, decamethylene glycol, and neopentyl glycol. Examples of the aliphatic polycarboxylic acid include dicarboxylic acids such as succinic acid, adipic acid, suberic acid, sebacic acid, and dodecanedioic acid, and anhydrides thereof.
Further, as other components, a small amount of trifunctional or tetrafunctional polyol, polycarboxylic acid or oxycarboxylic acid may be added and copolymerized.
Moreover, the aromatic polyol or the aromatic polycarboxylic acid component may be included in the range which does not impair biodegradability.
重縮合型の脂肪族ポリエステルとしては、市販品があり、例えば、昭和高分子(株)製の"ビオノーレ"シリーズがよく知られている。
また、ポリカプロラクトンの市販品としては、例えば、ダイセル化学工業(株)製の"セルグリーンPH"シリーやユニオンカーバイド社製の"Tone"シリーズなどが挙げられる。ポリ乳酸の市販品としては、豊田自動車(株)製の"U'z"シリーズ、三井化学(株)製の"レイシア"シリーズやカーギル・ダウ社の"Nature Works"シリーズなどが挙げられる。
As the polycondensation type aliphatic polyester, there are commercially available products, for example, “Bionore” series manufactured by Showa Polymer Co., Ltd. is well known.
Examples of commercially available products of polycaprolactone include “Cell Green PH” series manufactured by Daicel Chemical Industries, Ltd. and “Tone” series manufactured by Union Carbide. Examples of commercially available polylactic acid include the “U'z” series manufactured by Toyota Motor Corporation, the “Lacia” series manufactured by Mitsui Chemicals, Inc., and the “Nature Works” series manufactured by Cargill Dow.
本発明の生分解性樹脂組成物におけるもう一方の成分(B)の二酸化炭素とエポキシドの交互共重合で得られる脂肪族ポリカーボネートで、−O−R−O−CO−(式中、Rは、置換又は非置換の、直鎖状、分岐状又は環状のアルキレン基を表し、その総炭素数は好ましくは2〜35である)で示される繰り返し単位を有するものであれば、特に制限はない。
成分(B)の脂肪族ポリカーボネートは、通常、温度は−30〜220℃、重合触媒存在下、二酸化炭素とエポキシドとの交互共重合によって製造される。重合触媒としては、有機亜鉛化合物と2価以上の活性水素を有する化合物との混合物(たとえば、ジメチル亜鉛、ジエチル亜鉛等と水との二元系触媒)、又は同二元系触媒にアルコール又はキレート化合物を添加した三元系触媒(たとえば、トリクロロ酢酸イットリウム-グリセリン-ジエチル亜鉛)、亜鉛アルコキシド、アルキルリチウム、及びこれらと水の混合物、金属酸化物担持の有機亜鉛化合物、亜鉛酢酸塩、水酸化亜鉛と脂肪族ジカルボン酸の反応混合物、または金属酸化物担持した亜鉛ハロゲン化物、トリメチルアルミニウム、トリエチルアルミニウム、トリイソブチルアルミニウム等の有機アルミニウム化合物と水の二元系触媒、またこれにアルコール又はキレート化合物を添加した三元系触媒、アルミニウムトリアルコキシド、ジアルキルアルミニウムアルコキシド、ジアルキルアルミニウムヒドリド、アルキルアルミニウムジアルコキシド、メチルアルミノキサン、有機アルミニウム硫酸塩、アルキルマグネシウム、及びそれらと水の混合物、その他の還元能を有する有機、無機化合物等が挙げられる。上記の中で、交互共重合性を高めるという観点では、トリクロロ酢酸イットリウム−グリセリン−ジエチル亜鉛のような亜鉛化合物を含む三元系触媒を用いるのが好ましい。
重合触媒は、エポキシドのモル数に対し、好ましくは0.0001〜10当量、さらに好ましくは0.002〜2当量である。
用いられた重合触媒は除去(脱灰処理)するのが好ましく、除去することにより成分(A)および成分(B)のさらなる重合や解重合が防止され、本発明の生分解性樹脂組成物およびそれから得られた生分解性フィルム等の品質の安定性を確保することができる。触媒の除去は通常、メタノール等成分(B)の貧溶媒を成分(B)に対して質量基準で通常2〜10倍量、好ましくは3〜8倍量程度添加して洗浄することにより行なわれる。
なお、本発明でいう「さらに重合あるいは解重合させるに足る量の触媒を実質的に含まない」とは成分(B)中に残存している触媒が実質的に触媒作用を示さない量、具体的には100ppm(質量基準)以下であることを意味する。
An aliphatic polycarbonate obtained by alternating copolymerization of carbon dioxide and epoxide of the other component (B) in the biodegradable resin composition of the present invention, wherein -O-R-O-CO- (wherein R is There is no particular limitation as long as it has a repeating unit represented by a substituted or unsubstituted linear, branched or cyclic alkylene group, preferably having a total carbon number of 2 to 35).
The aliphatic polycarbonate of component (B) is usually produced by alternating copolymerization of carbon dioxide and epoxide in the presence of a polymerization catalyst at a temperature of -30 to 220 ° C. As a polymerization catalyst, a mixture of an organic zinc compound and a compound having a divalent or higher active hydrogen (for example, a binary catalyst of dimethyl zinc, diethyl zinc or the like and water), or an alcohol or a chelate with the binary catalyst. Three-way catalyst with compound added (for example, yttrium trichloroacetate-glycerin-diethylzinc), zinc alkoxide, alkyllithium, and a mixture of these with water, metal oxide-supported organozinc compound, zinc acetate, zinc hydroxide A reaction mixture of bismuth and aliphatic dicarboxylic acid, or a metal oxide-supported zinc halide, organoaluminum compound such as trimethylaluminum, triethylaluminum, or triisobutylaluminum, and a water binary catalyst, and an alcohol or chelate compound added thereto Ternary catalyst, aluminum trialkoxide Dialkylaluminum alkoxides, dialkylaluminum hydrides, alkylaluminum dialkoxide, methylaluminoxane, organic aluminum sulfate, alkyl magnesium, and mixtures thereof with water, the organic having other reducing ability, inorganic compounds, and the like. Among the above, it is preferable to use a ternary catalyst containing a zinc compound such as yttrium trichloroacetate-glycerin-diethylzinc from the viewpoint of enhancing the alternating copolymerization property.
The polymerization catalyst is preferably 0.0001 to 10 equivalents, more preferably 0.002 to 2 equivalents, relative to the number of moles of epoxide.
The polymerization catalyst used is preferably removed (deashing treatment). By removing the catalyst, further polymerization and depolymerization of the component (A) and the component (B) are prevented, and the biodegradable resin composition of the present invention and The stability of the quality of the biodegradable film obtained therefrom can be ensured. The removal of the catalyst is usually performed by adding a poor solvent of component (B) such as methanol to the component (B), usually 2 to 10 times, preferably about 3 to 8 times the mass, and washing. .
In the present invention, “substantially free of an amount of catalyst sufficient for further polymerization or depolymerization” means an amount in which the catalyst remaining in the component (B) does not substantially exhibit a catalytic action. This means that it is 100 ppm (mass basis) or less.
成分(B)の脂肪族ポリカーボネートの製造に用いるエポキシドは、モノエポキシドが好ましく、例えば、エチレンオキシド、プロピレンオキシド、1−ブテンオキシド、2−ブテンオキシド、イソブチレンオキシド、1−ペンテンオキシド、2−ペンテンオキシド、1−ヘキセンオキシド、1−オクテンオキシド、1−デセンオキシド、シクロペンテンオキシド、シクロヘキセンオキシド、スチレンオキシド、ビニルシクロヘキサンオキシド、3−フェニルプロピレンオキシド、3,3,3−トリフルオロプロピレンオキシド、3−ナフチルプロピレンオキシド、3−フェノキシプロピレンオキシド、3−ナフトキシプロピレンオキシド、ブタジエンモノオキシド、3−ビニルオキシプロピレンオキシド、3−トリメチルシリルオキシプロピレンオキシド、メチルグリシジルカーボネートなど、エチルグリシジルカーボネート、コレステリルグリシジルカーボネート、好ましくは、エチレンオキシド、プロピレンオキシド、1−ブテンオキシド、2−ブテンオキシド、イソブチレンオキシド、1−ヘキセンオキシド、1−オクテンオキシド、1−デセンオキシド、シクロヘキセンオキシドが挙げられる。これらの中で、入手のし易さの観点から、特にエチレンオキシド、プロピレンオキシドが好ましく用いられる。
上記のエポキシドは単独で用いてもよいし、また2種以上を混合して用いてもよい。二酸化炭素については、特に制限はなく、通常市販されている純度のものを使用することができる。
本発明に用いられる成分(B)の脂肪族ポリカーボネートは機械的物性およびフィルム成形安定性の観点から、重量平均分子量100,000〜1,000,000のものが好ましく、さらに好ましくは、150,000〜500,000である。
The epoxide used for the production of the aliphatic polycarbonate of component (B) is preferably a monoepoxide, such as ethylene oxide, propylene oxide, 1-butene oxide, 2-butene oxide, isobutylene oxide, 1-pentene oxide, 2-pentene oxide, 1-hexene oxide, 1-octene oxide, 1-decene oxide, cyclopentene oxide, cyclohexene oxide, styrene oxide, vinylcyclohexane oxide, 3-phenylpropylene oxide, 3,3,3-trifluoropropylene oxide, 3-naphthylpropylene oxide , 3-phenoxypropylene oxide, 3-naphthoxypropylene oxide, butadiene monooxide, 3-vinyloxypropylene oxide, 3-trimethylsilyloxypro Ethylene glycidyl carbonate, cholesteryl glycidyl carbonate, preferably ethylene oxide, propylene oxide, 1-butene oxide, 2-butene oxide, isobutylene oxide, 1-hexene oxide, 1-octene oxide, 1-decene oxide And cyclohexene oxide. Among these, ethylene oxide and propylene oxide are particularly preferably used from the viewpoint of easy availability.
The above epoxides may be used alone or in combination of two or more. There is no restriction | limiting in particular about a carbon dioxide, The thing of the purity normally marketed can be used.
The aliphatic polycarbonate of component (B) used in the present invention preferably has a weight average molecular weight of 100,000 to 1,000,000, more preferably 150,000, from the viewpoint of mechanical properties and film forming stability. ~ 500,000.
本発明の生分解性樹脂組成物中の成分(A)と成分(B)の配合割合としては、特に、同樹脂組成物を成形して生分解性フィルムを製造する際の成形性と得られる生分解性フィルムの機械物性の観点から、成分(A)と成分(B)との合計量に基づき、成分(A)が5〜99質量%、好ましくは60〜80質量%である。
脂肪族ポリエステルを5質量%以上とすることにより、ペレットのブロッキングを防止でき、かつ、生分解性フィルムを製造する際の成形性の向上効果が得られる。
また、脂肪族ポリエステルを99質量%以下とすることにより、本発明の樹脂組成物から形成された生分解性フィルムにおいて水蒸気バリア性の向上効果が得られる。
本発明の生分解性樹脂組成物はそれから形成されたフィルムの水蒸気バリア性が成分(A)単独の樹脂から形成されたフィルムの水蒸気バリア性の1.2〜5.0倍であることが好ましく、生分解速度は成分(A)単独の樹脂から形成されたフィルムに対し0.1〜0.5倍であることが好ましい。本発明の生分解性樹脂組成物において、成分(A)が60〜80質量%、成分(B)が40〜20質量%の場合、上記のような範囲の水蒸気バリア性と生分解速度比を有するものにすることができる。
なお、本発明における水蒸気バリア性はJIS Z0208に準拠して測定した成分(A)単独の樹脂から作製したフィルムの透湿度(水蒸気透過度)を成分(A)と成分(B)からなる樹脂組成物から作製したフィルムの透湿度で除した数値によって表わされる。
また、本発明においては、後記するように、特定の場所の地面から約10cmの深さのところに10cm角に裁断したフィルムをナイロンメッシュに挟んで1ヶ月埋設した後、質量減少量を測定し、その減少割合を生分解速度とする。
As the blending ratio of the component (A) and the component (B) in the biodegradable resin composition of the present invention, in particular, the moldability when molding the resin composition to produce a biodegradable film is obtained. From the viewpoint of mechanical properties of the biodegradable film, the component (A) is 5 to 99 mass%, preferably 60 to 80 mass%, based on the total amount of the component (A) and the component (B).
By making aliphatic polyester into 5 mass% or more, blocking of a pellet can be prevented and the improvement effect of the moldability at the time of manufacturing a biodegradable film is acquired.
Moreover, the improvement effect of water vapor | steam barrier property is acquired in the biodegradable film formed from the resin composition of this invention by making aliphatic polyester into 99 mass% or less.
In the biodegradable resin composition of the present invention, the water vapor barrier property of the film formed therefrom is preferably 1.2 to 5.0 times the water vapor barrier property of the film formed from the resin of component (A) alone. The biodegradation rate is preferably 0.1 to 0.5 times that of the film formed from the resin of component (A) alone. In the biodegradable resin composition of the present invention, when the component (A) is 60 to 80% by mass and the component (B) is 40 to 20% by mass, the water vapor barrier property and the biodegradation rate ratio in the above ranges are set. You can have it.
In addition, the water vapor barrier property in this invention is the resin composition which consists of a component (A) and a component (B) in the water vapor permeability (water vapor permeability) of the film produced from the resin of the component (A) independent measured based on JISZ0208. It is represented by a numerical value divided by the moisture permeability of a film produced from the product.
In the present invention, as will be described later, a 10 cm square film cut at a depth of about 10 cm from the ground at a specific location is embedded in a nylon mesh for one month, and then the mass loss is measured. The rate of decrease is taken as the biodegradation rate.
本発明の生分解性樹脂組成物を製造する方法としては、熱可塑性樹脂を溶融混合する場合に用いられる押出機を使用してもよいが、成分(A)と成分(B)をドライブレンドするだけで生分解性樹脂組成物を調製することもできる。 As a method for producing the biodegradable resin composition of the present invention, an extruder used when melt-mixing a thermoplastic resin may be used, but component (A) and component (B) are dry blended. The biodegradable resin composition can also be prepared only by the above.
また、本発明の生分解性樹脂組成物には、所望により当該技術分野において通常用いられている添加剤、例えば、酸化防止剤、熱安定剤、紫外線防止剤、帯電防止剤、難燃剤、結晶化促進剤、可塑剤などを本発明の特性を損なわない範囲で添加してもよい。
具体的には、酸化防止剤としては2,6-ジ−t−ブチル-p-クレゾール、3,5-ジ−t−ブチル-4-ヒドロキシアニソール等のヒンダードフェノール系酸化防止剤;熱安定剤としてはトリフェニルホスファイト、トリスノニルフェニルホスファイト等;紫外線吸収剤としてはp−t−ブチルフェニルサリシレート、2−ヒドロキシ−4−メトキシベンゾフェノン、2−ヒドロキシ−4−メトキシ−2,−カルボキシベンゾフェノン、2,4,5−トリヒドロキシブチロフェノン等;帯電防止剤としてはN,N−ビス(ヒドロキシエチル)アルキルアミン、アルキルアミン、アルキルアリールスルホネート、アルキルスルホネート等;難燃剤としてはヘキサブロモシクロドデカン、トリス−(2,3−ジクロロプロピル)ホスフェート、ペンタブロモフェニルアリルエーテル等;結晶化促進剤としてはタルク、ホロンナイトライト、ポリエチレンテレフタレート、ポリ−トランスシクロヘキサンジメタノールテレフタレート等が挙げられる。
In addition, the biodegradable resin composition of the present invention includes additives that are usually used in the technical field as desired, for example, antioxidants, heat stabilizers, ultraviolet inhibitors, antistatic agents, flame retardants, crystals. Accelerators, plasticizers and the like may be added as long as the properties of the present invention are not impaired.
Specifically, hindered phenol-based antioxidants such as 2,6-di-t-butyl-p-cresol and 3,5-di-t-butyl-4-hydroxyanisole as antioxidants; As the agent, triphenyl phosphite, trisnonylphenyl phosphite, etc .; As the ultraviolet absorber, pt-butylphenyl salicylate, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-methoxy-2 , -carboxybenzophenone 2,4,5-trihydroxybutyrophenone, etc .; N, N-bis (hydroxyethyl) alkylamine, alkylamine, alkylarylsulfonate, alkylsulfonate, etc. as antistatic agent; Hexabromocyclododecane, Tris as flame retardant -(2,3-dichloropropyl) phosphate, pentabromofete Nyl allyl ether and the like; Examples of the crystallization accelerator include talc, holon nitrite, polyethylene terephthalate, poly-transcyclohexanedimethanol terephthalate and the like.
次に上記生分解性樹脂組成物を成形してなる本発明の生分解性フィルムについて説明する。
本発明の生分解性フィルムの製造方法としては、例えば、上記のように成分(A)と成分(B)を押出機で温度130〜230℃程度、好ましくは、150〜200℃程度で溶融混合することにより生分解性樹脂組成物とした後、ペレット化やフレーク化することなく押出機出口を公知の水冷または空冷インフレーション成形、Tダイ式フィルム成形機に連結して連続して製造することができる。このようにすれば、熱履歴および剪断履歴が少なくなるため得られたフィルム等の物性が低下するのを防止できるので好ましい。
また、生分解性樹脂組成物を一旦ペレット化またはフレーク化して、その後、公知の水冷または空冷インフレーション成形、Tダイ式フィルム押出成形機を用いて成形しても良い。
さらに、前記のようにドライブレンドにより調製した生分解性樹脂組成物をペレット化やフレーク化することなくインフレーション成形機等に供給してフィルム等を製造してもよい。このようにすれば、連続製造と同様に熱履歴および剪断履歴が少なくなるため得られたフィルム等の物性が低下するのを防止できるので好ましい。
Next, the biodegradable film of the present invention formed by molding the biodegradable resin composition will be described.
As the method for producing the biodegradable film of the present invention, for example, as described above, the component (A) and the component (B) are melt mixed at a temperature of about 130 to 230 ° C., preferably about 150 to 200 ° C. with an extruder. Can be produced continuously by connecting the extruder outlet to a known water-cooled or air-cooled inflation molding, T-die type film molding machine without pelletizing or flaking. it can. This is preferable because the thermal history and shear history are reduced, so that the physical properties of the obtained film and the like can be prevented from being lowered.
Alternatively, the biodegradable resin composition may be once pelletized or flaked and then molded using a known water-cooled or air-cooled inflation molding or T-die type film extruder.
Further, the biodegradable resin composition prepared by dry blending as described above may be supplied to an inflation molding machine or the like without being pelletized or flaked to produce a film or the like. This is preferable because the thermal history and shear history are reduced in the same manner as in continuous production, so that the physical properties of the obtained film and the like can be prevented from being lowered.
上記のように、生分解性樹脂組成物の調製に引き続いて連続してフィルムの製造を行うのでなく、一旦ペレット化またはフレーク化された生分解性樹脂組成物またはドライブレンドした生分解性樹脂組成物を用いてフィルムの製造を行う場合、インフレーション成形、Tダイ式フィルム押出成形機の設定温度は130〜180℃程度、好ましくは、145〜170℃程度である。
本発明の生分解性フィルムは、前記フィルムをさらに一軸又は二軸延伸したものであってもよい。
本発明の生分解性樹脂組成物は、それを生分解性フィルムに成形する際の成形性
が改良されているので、生産性が向上し、かつ、得られた生分解性フィルムは水蒸気バリア性が改良されているので生分解性を有するコンポストバッグ、農業用フィルムおよび包装材料などに好適に用いられる。
As described above, the biodegradable resin composition once pelletized or flaked or the dry-degraded biodegradable resin composition is used instead of continuously producing the film following the preparation of the biodegradable resin composition. When manufacturing a film using a product, the set temperature of the inflation molding or T-die type film extrusion molding machine is about 130 to 180 ° C, preferably about 145 to 170 ° C.
The biodegradable film of the present invention may be obtained by further uniaxially or biaxially stretching the film.
Since the biodegradable resin composition of the present invention has improved moldability when it is formed into a biodegradable film, the productivity is improved, and the obtained biodegradable film has a water vapor barrier property. Has been improved, it is suitably used for biodegradable compost bags, agricultural films and packaging materials.
以下に実施例および比較例を示し、本発明をさらに詳細に説明するが、本発明は下記の例になんら限定されるものではない。 The present invention will be described in more detail with reference to examples and comparative examples below, but the present invention is not limited to the following examples.
[実施例1〜9および比較例1〜4]
表1に脂肪族ポリエステル(A)および脂肪族ポリカーボネート(B)の種類、各配合量(質量%)を示す。各例における原料をタンブラー内で混合し、池貝鉄工製のベントを備えたスクリュー径30mmの同方向二軸押出機(L/Dは25)を用いて溶融混練し、生分解性樹脂組成物のペレットを得た。設定温度150〜180℃である。
各例で得られたペレットを温度70℃で3時間除湿空気循環式乾燥機で乾燥後、吉井鉄工社製インフレーション成形機を用いて厚さ30μm、折幅300mm(ブローアップ比=3相当)のフィルムを成形した。成形温度は165℃である。
[Examples 1 to 9 and Comparative Examples 1 to 4]
Table 1 shows the types of aliphatic polyester (A) and aliphatic polycarbonate (B), and the respective amounts (% by mass). The raw materials in each example were mixed in a tumbler and melt-kneaded using a 30 mm screw twin screw extruder (L / D is 25) equipped with a vent made by Ikekai Tekko, and the biodegradable resin composition Pellets were obtained. The set temperature is 150 to 180 ° C.
The pellets obtained in each example were dried at a temperature of 70 ° C. for 3 hours with a dehumidifying air circulation dryer, and then a thickness of 30 μm and a folding width of 300 mm (equivalent to a blow-up ratio = 3) using an inflation molding machine manufactured by Yoshii Tekko Co., Ltd. A film was formed. The molding temperature is 165 ° C.
各特性の測定方法を以下に示す。
<MFR>
JIS K7210に準拠し、温度190℃、荷重21.18MPaの条件で測定した。
<生分解性(生分解速度)>
昭和高分子(株)竜野工場内の地面から約10cmの深さのところに10cm角に裁断したフィルムをナイロンメッシュに挟んで1ヶ月埋設した後、質量減少量を測定し、その減少割合を生分解速度とした。農業用マルチなどの実用性として要求される性能を考慮(生分解速度が使用期間より著しく早い場合、破れや、飛散などの問題を生じ、著しく遅い場合、鋤き込んでも分解せずに残る問題がある)して次の4段階のランク付けを行なって表1に示した。また、脂肪族ポリエステル(A)単独の樹脂から得られたフィルムの生分解度で各樹脂組成物のそれから得られたフィルムの生分解度を除して生分解速度比として表1に記載した。
◎:30〜60%未満
○:10〜30%未満
△:60〜80%未満
×:80%以上あるいは10%未満
<フィルム成形性>
以下の通り3段階評価とした。
○:バブルが安定し所定の寸法のフィルムが得られた場合
△:バブルが不安定で所定の寸法のフィルムを調節できなかった場合
×:バブルが立ち上がらずあるいはパンクが生じて成形できなかった場合
<フィルム物性>
以下の方法で測定した結果を元に4段階評価とした。
◎:引張破断強度、20MPa以上、引張破断伸度200%以上、ヤング率250〜500MPa、 インパクト強度2000Ncm/mm以上である場合
○:上記いずれか1項目が未達の場合
△:上記いずれか2項目が未達の場合
×:上記いずれか3項目以上が未達の場合
それぞれの測定方法は以下の通りである。
・引張破断強度:JIS Z−1702に準じて測定した。
・引張破断伸度:JIS Z−1702に準じて測定した。
・ヤング率:ASTM D−822に準じて測定した。
・インパクト強度:JIS P−8134に準じて測定した。
上記の機械的特性はフィルム成形性の評価が○あるいは△で、フィルムが得られた場合のみ各フィルムについて測定した。インパクト強度以外の機械的特性は、いずれも縦方向(フィルム引き取り方向、MD)と横方向(TD)の両者について測定した。
<ブロッキング>
ブロッキングについては成形したフィルムの開口度合いで次のような方法で評価した。製膜した直後のフィルムを下記の判定基準でランク付を行なって表1に示した。
◎:軽く触れるだけで開く
○:普通に指でひねって1〜2回で開く
△:普通に指でひねって3〜5回で開く
×:強く指で6回以上ひねっても開かない
<水蒸気バリア性>
水蒸気バリア性については、成形した厚さ30μのフィルムを用いて、JIS Z0208(40℃)に従って水蒸気透過度(g/m2・day・atm)の測定を行い、脂肪族ポリエステル(A)単独の樹脂から得られたフィルムの水蒸気透過度を各樹脂組成物のそれから得られたフィルムの水蒸気透過度で除して水蒸気バリア性として表1に記載した。下記の判定基準で水蒸気透過度のランク付を行なって併せて表1に示した。
◎:50g/m2・day・atm 未満
○:50〜100g/m2・day・atm未満
△:100〜300g/m2・day・atm未満
×:300g/m2・day・atm 以上
The measuring method of each characteristic is shown below.
<MFR>
Based on JIS K7210, the measurement was performed under conditions of a temperature of 190 ° C. and a load of 21.18 MPa.
<Biodegradability (biodegradation rate)>
A film cut to 10cm square is embedded in nylon mesh at a depth of about 10cm from the ground in Showa Polymer Co., Ltd.'s Tatsuno Plant, and embedded for 1 month. Degradation rate. Considering performance required for practical use such as agricultural mulch (If the biodegradation speed is significantly faster than the period of use, problems such as tearing and scattering will occur, and if it is extremely slow, it will remain undecomposed even if it is swallowed. Then, the following four rankings were performed and shown in Table 1. In addition, the biodegradation rate of the film obtained from each resin composition was divided by the biodegradation degree of the film obtained from the resin of the aliphatic polyester (A) alone, and the biodegradation rate ratio is shown in Table 1.
◎: Less than 30 to 60% ○: Less than 10 to 30% Δ: 60 to less than 80% ×: 80% or more or less than 10% <Film formability>
A three-level evaluation was performed as follows.
○: When the bubble is stable and a film with a predetermined size is obtained. Δ: When the bubble is unstable and the film with a predetermined size cannot be adjusted. ×: When the bubble does not stand up or puncture occurs and cannot be formed. <Physical properties of film>
A four-step evaluation was made based on the results measured by the following method.
A: When the tensile strength at break is 20 MPa or more, the tensile elongation at break is 200% or more, the Young's modulus is 250 to 500 MPa, and the impact strength is 2000 Ncm / mm or more. ○: When any one of the above items is not achieved. When the item is not achieved x: When any of the above three items is not achieved Each measurement method is as follows.
-Tensile strength at break: Measured according to JIS Z-1702.
-Tensile elongation at break: measured according to JIS Z-1702.
-Young's modulus: measured according to ASTM D-822.
Impact strength: measured according to JIS P-8134.
The above-mentioned mechanical properties were measured for each film only when the film formability was evaluated as ◯ or Δ and a film was obtained. Mechanical properties other than impact strength were measured in both the vertical direction (film take-up direction, MD) and the horizontal direction (TD).
<Blocking>
About blocking, it evaluated by the following methods with the opening degree of the shape | molded film. The films immediately after film formation were ranked according to the following criteria and are shown in Table 1.
◎: Open with a light touch ○: Ordinarily twist with a finger and open once or twice △: Ordinarily twist with a finger and open 3 to 5 times ×: Strongly twist with a finger 6 or more times Barrier properties>
For the water vapor barrier property, the water vapor permeability (g / m 2 · day · atm) was measured according to JIS Z0208 (40 ° C.) using a molded film having a thickness of 30 μm, and the aliphatic polyester (A) alone was used. The water vapor permeability of the film obtained from the resin was divided by the water vapor permeability of the film obtained from that of each resin composition, and the water vapor barrier properties are shown in Table 1. The water vapor permeability was ranked according to the following criteria, and the results are shown in Table 1.
◎: less than 50g / m 2 · day · atm ○: 50~100g / m less than 2 · day · atm △: 100~300g / m 2 · day · atm less than ×: 300g / m 2 · day · atm or more
<使用材料>
(1) 脂肪族ポリエステル(A):昭和高分子(株)製脱水縮合型脂肪族ポリエステル[ビオノーレ30 01G(融点;95℃、MFR;1.2g/10分)]
この脂肪族ポリエステル(A)を表1中では、A−1と記す。
(2) 脂肪族ポリエステル(A):昭和高分子(株)製脱水縮合型脂肪族ポリエステル[ビオノーレ10 01G(融点;114℃、MFR;1.2g/10分)]
この脂肪族ポリエステル(A)を表1中では、A−2と記す。
(3) 脂肪族ポリエステル(A):ダイセル化学工業(株)製のポリカプロラクトン[プラクセルH−7 (融点;60℃、MFR;3.5g/10分)]
この脂肪族ポリエステル(A)を表1中では、A−3と記す。
(4) 脂肪族ポリカーボネート(B):
三元触媒として、モル比が1:10:20のトリクロロ酢酸イットリウム−グリセリン−ジエチル亜鉛を用いて、ポリプロピレンカーボネートの合成を行った。
触媒の調製は以下の手順により行った。グリセリン:トリクロロ酢酸イットリウムを10:1のモル比で1,4−ジオキサン中に添加し、二酸化炭素の存在条件で、反応混合物の温度を25℃以下に保持し、トリクロロ酢酸イットリウム:ジヒドロカルビル亜鉛のモル比が1:20になるようにジヒドロカルビル亜鉛を滴下して、その後、さらに二酸化炭素の雰囲気で、3時間エージングすることにより、三元触媒懸濁液を調製した。用いた1,4−ジオキサンの量は、ジヒドロカルビル亜鉛0.002〜0.02モルに対して40ミリリットルに相当する量であった。
ポリプロピレンカーボネートの重合は以下のように行なった。
先ず、プロピレンオキシド166gを容量500ミリリットルの圧力釜に仕込んだ。ついで、エージングされた上記三元触媒の有効量が8質量%の触媒懸濁液の、有効触媒量3.0gになる量を添加して、ただちに二酸化炭素を充填し、温度を65℃にして反応を開始した。反応中に消費された二酸化炭素を補充して、反応が終了するまで、釜内の圧力を3.5MPa(絶対圧)、温度を65℃に維持しつつ、共重合反応を10時間行った。
ついで、反応生成物に1.5倍量(質量比)のメタノールを添加して反応を停止させ、さらに反応生成物の5倍量(質量比)のメタノールを添加して洗浄し、乾燥後、白色のポリプロピレンカーボネート98.4gを得た。触媒効率はジエチル亜鉛1モルあたりポリプロピレンカーボネート6,500gであった。ポリプロピレンカーボネートの重量平均分子量は80,000、二酸化炭素の固定率は40質量%以上、交互構造含有量は95%以上であった。
このポリプロピレンカーボネートを表1中では、B−1と記す。
<Materials used>
(1) Aliphatic polyester (A): Dehydrated condensation type aliphatic polyester manufactured by Showa Polymer Co., Ltd. [Bionole 3001G (melting point: 95 ° C., MFR; 1.2 g / 10 min)]
In Table 1, this aliphatic polyester (A) is indicated as A-1.
(2) Aliphatic polyester (A): Dehydration condensation type aliphatic polyester manufactured by Showa Polymer Co., Ltd. [Bionole 1001G (melting point: 114 ° C., MFR; 1.2 g / 10 min)]
This aliphatic polyester (A) is indicated as A-2 in Table 1.
(3) Aliphatic polyester (A): Polycaprolactone manufactured by Daicel Chemical Industries, Ltd. [Placcel H-7 (melting point: 60 ° C., MFR; 3.5 g / 10 min)]
In Table 1, this aliphatic polyester (A) is indicated as A-3.
(4) Aliphatic polycarbonate (B):
Polypropylene carbonate was synthesized using yttrium trichloroacetate-glycerin-diethyl zinc having a molar ratio of 1:10:20 as a three-way catalyst.
The catalyst was prepared by the following procedure. Glycerin: yttrium trichloroacetate was added to 1,4-dioxane at a molar ratio of 10: 1, and the temperature of the reaction mixture was kept below 25 ° C. in the presence of carbon dioxide, and yttrium trichloroacetate: dihydrocarbyl zinc Three-way catalyst suspension was prepared by adding dihydrocarbyl zinc dropwise at a molar ratio of 1:20 and then aging for 3 hours in an atmosphere of carbon dioxide. The amount of 1,4-dioxane used was an amount corresponding to 40 ml with respect to 0.002 to 0.02 mol of dihydrocarbyl zinc.
Polymerization of polypropylene carbonate was performed as follows.
First, 166 g of propylene oxide was charged into a 500 ml capacity pressure cooker. Then, an effective amount of the aged three-way catalyst is added in an amount of 8% by mass to an effective catalyst amount of 3.0 g, and immediately charged with carbon dioxide to bring the temperature to 65 ° C. The reaction was started. Carbon dioxide consumed during the reaction was replenished, and the copolymerization reaction was carried out for 10 hours while maintaining the pressure in the kettle at 3.5 MPa (absolute pressure) and the temperature at 65 ° C. until the reaction was completed.
Next, 1.5 times (mass ratio) of methanol is added to the reaction product to stop the reaction, and further 5 times (mass ratio) of methanol is added to the reaction product to wash, and after drying, 98.4 g of white polypropylene carbonate was obtained. The catalyst efficiency was 6,500 g of polypropylene carbonate per mole of diethyl zinc. Polypropylene carbonate had a weight average molecular weight of 80,000, a carbon dioxide fixation rate of 40% by mass or more, and an alternating structure content of 95% or more.
This polypropylene carbonate is indicated as B-1 in Table 1.
表1に示されている結果から、本発明の生分解性樹脂組成物は比較例のものと比べてフィルム成形性に優れ、得られた生分解性フィルムは比較例のものと比べて機械的強度において優れており、さらに、ブロッキング防止性能と水蒸気バリア性能のバランスに優れていることがわかる。 From the results shown in Table 1, the biodegradable resin composition of the present invention is superior in film formability compared with the comparative example, and the obtained biodegradable film is mechanical compared with the comparative example. It can be seen that the strength is excellent and the balance between the anti-blocking performance and the water vapor barrier performance is excellent.
本発明の生分解性樹脂組成物はフィルム成形性に優れ、得られた生分解性フィルムはブロッキング防止性能と水蒸気バリア性能のバランスに優れており、さらに機械的性能に優れており、コンポストバッグ、農業用フィルムおよび包装材料などとして好適に使用される。 The biodegradable resin composition of the present invention is excellent in film moldability, and the obtained biodegradable film is excellent in the balance between anti-blocking performance and water vapor barrier performance, and is further excellent in mechanical performance, compost bag, It is suitably used as an agricultural film and packaging material.
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CN101857668A (en) * | 2010-07-02 | 2010-10-13 | 中国科学院长春应用化学研究所 | Biodegradable polymer and preparation method thereof |
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