JP2008253373A - Ultrasonic washer, dishwasher using the same, and ultrasonic washing method - Google Patents

Ultrasonic washer, dishwasher using the same, and ultrasonic washing method Download PDF

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JP2008253373A
JP2008253373A JP2007096225A JP2007096225A JP2008253373A JP 2008253373 A JP2008253373 A JP 2008253373A JP 2007096225 A JP2007096225 A JP 2007096225A JP 2007096225 A JP2007096225 A JP 2007096225A JP 2008253373 A JP2008253373 A JP 2008253373A
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cleaning
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bubbles
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JP4893426B2 (en
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Katsura Nanbu
桂 南部
Kanae Yamanaka
香苗 山中
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To maximize ultrasonic washing effects on stains with different properties. <P>SOLUTION: This ultrasonic washer is provided with an ultrasonic transducer 2 for vibrating water in a washing tub 1 and washing washed objects, air bubble generation means 3 for supplying air bubbles to the wash water, and control means 7 for controlling the ultrasonic transducer 2 and the bubble generation means 3, and executes ultrasonic washing while generating the air bubbles in the wash water by the control means and continuously or stepwisely changing the air-bubble or gas content in the wash water. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、超音波洗浄装置および同装置を用いた食器洗い機および超音波洗浄方法に関するものである。   The present invention relates to an ultrasonic cleaning device, a dishwasher using the same, and an ultrasonic cleaning method.

工業用洗浄分野で用いられる超音波洗浄方法は、20〜50kHz程度の周波数を用いる低周波超音波洗浄と数100kHz〜数MHz域の周波数を用いる高周波超音波洗浄とがある。低周波超音波振動による洗浄作用は、主にキャビテーション(空洞)現象や乳化現象によると考えられ、強固に付着した汚れを剥離する効果に優れる。一方、高周波超音波振動によるものは主に加速度振動による振り落とし効果によって汚れを剥離すると理解され、例えば半導体ウェハー上に残留するμmオーダーの微粒子の除去に用いられる。   Ultrasonic cleaning methods used in the industrial cleaning field include low-frequency ultrasonic cleaning using a frequency of about 20 to 50 kHz and high-frequency ultrasonic cleaning using a frequency in the range of several hundred kHz to several MHz. The cleaning action by the low-frequency ultrasonic vibration is considered to be mainly due to a cavitation phenomenon or an emulsification phenomenon, and is excellent in the effect of peeling off firmly adhered dirt. On the other hand, it is understood that the high-frequency ultrasonic vibration is due to the removal of dirt mainly due to the shake-off effect of acceleration vibration, and is used, for example, to remove micrometer order fine particles remaining on the semiconductor wafer.

キャビテーション現象とは、気泡核と呼ばれる水中の微細気泡が超音波振動による低圧によって大きな気泡に成長することをさす。成長した気泡が高圧時に収縮して崩壊する際に物体表面に大きな応力を発揮して洗浄効果を発揮すると考えられている。崩壊した気泡は多数の微細気泡となり新しい気泡核を提供するため、気泡の成長と崩壊のサイクルが継続して洗浄効果が継続する。   The cavitation phenomenon means that fine bubbles in water called bubble nuclei grow into large bubbles due to low pressure caused by ultrasonic vibration. It is considered that when the grown bubbles contract and collapse at high pressure, a large stress is exerted on the surface of the object to exert a cleaning effect. Since the collapsed bubbles become a large number of fine bubbles to provide new bubble nuclei, the bubble growth and collapse cycle continues and the cleaning effect continues.

しかしながら、水中に気泡核が少ない場合や超音波振動子の出力が小さくて気泡の成長に時間がかかる場合は、洗浄効果が発揮されるまでの間潜伏期間が存在する。したがって限られた時間内で十分な洗浄効果を得ようとすると、洗浄水に気泡核を添加するとキャビテーション発生までの潜伏期間を縮めることができる。そのような考えに基づいて、洗浄水に微小気泡を添加する技術が考案された(例えば、特許文献1参照)。また、気泡核の数が多いと多数の場所でキャビテーションが発生するため、超音波洗浄による洗浄ムラが防止されるとの効果もある(例えば、特許文献2参照)。   However, when there are few bubble nuclei in water or when the output of the ultrasonic transducer is small and it takes time to grow bubbles, there is a latent period until the cleaning effect is exhibited. Therefore, in order to obtain a sufficient cleaning effect within a limited time, the latent period until the occurrence of cavitation can be shortened by adding bubble nuclei to the cleaning water. Based on such an idea, a technique for adding microbubbles to washing water has been devised (see, for example, Patent Document 1). Further, when the number of bubble nuclei is large, cavitation occurs at a large number of places, so that there is an effect that uneven cleaning due to ultrasonic cleaning is prevented (for example, see Patent Document 2).

いずれの場合も、添加する気泡のサイズが大きすぎたり量が多すぎたりすると大きな気泡によって超音波振動を吸収して弱めるという負の効果(クッション効果)が発生するため、添加する気泡のサイズは数μm〜数10μm程度が好ましいとされる。また、水中の微小気泡と溶存気体とは、高周波超音波振動による洗浄の場合でも、微小気泡を添加することによって超音波振動に共鳴するサイズの気泡が被洗浄物の表面で振動されて被洗浄物を擦り洗いされる(例えば、特許文献3参照)。
実開昭60−193284号公報 特開昭64−004285号公報 特開平06−320124号公報
In either case, if the size of the bubble to be added is too large or too large, a negative effect (cushion effect) of absorbing and weakening the ultrasonic vibration by the large bubble occurs, so the size of the bubble to be added is Several μm to several tens of μm are preferable. In addition, microbubbles and dissolved gas in water are washed by the surface of the object to be cleaned because bubbles of a size that resonates with ultrasonic vibration are added by adding microbubbles, even in the case of cleaning by high-frequency ultrasonic vibration. A thing is scrubbed (for example, refer patent document 3).
Japanese Utility Model Publication No. 60-193284 Japanese Patent Application Laid-Open No. 64-004285 Japanese Patent Laid-Open No. 06-320124

発明者が45kHzの超音波洗浄機を用いて調べたところ、液状のオイル汚れの付着した金属を超音波洗浄した場合、数10μmの気泡を添加した直後は洗浄効果が高かったが超音波洗浄を続けるうちに洗浄効果が低下するという問題が生じた。気泡が崩壊して新しい気泡核を作るというサイクルがうまく継続しない原因については不明であるが、微小気泡を継続して添加する必要があるものと思われる。   When the inventor examined using a 45 kHz ultrasonic cleaner, when the metal with the liquid oil dirt adhered was ultrasonically cleaned, the cleaning effect was high immediately after adding bubbles of several tens of μm, but ultrasonic cleaning was performed. Over time, there was a problem that the cleaning effect decreased. It is unclear why the cycle of bubbles collapsing and creating new bubble nuclei does not continue well, but it seems that microbubbles need to be added continuously.

また、被洗浄物に付着する汚れの種類や性状によって微小気泡を添加する効果の大きいものと効果の認められないものとが存在した。例えば45kHzの超音波洗浄機を用いた場合、生乾きのデンプン糊は数10μmの気泡を洗浄水がわずかに白濁するほどの量だけ添加することによって洗浄効果が向上したが、乾燥固化したデンプン糊は気泡をより少量添加したほうが洗浄効果は高かった。実際に洗浄ラインに搬入されるデンプン糊汚れの乾燥程度はまちまちであるため、気泡添加量を一律に決めると洗浄効果の不十分な被洗浄物がでてくる。   Moreover, there existed a thing with a big effect of adding a microbubble depending on the kind and property of dirt adhering to a to-be-washed object, and a thing with no effect recognized. For example, when a 45 kHz ultrasonic cleaner is used, the dry-dried starch paste improves the cleaning effect by adding bubbles of several tens of μm so that the washing water becomes slightly cloudy, but the dried and solidified starch paste The cleaning effect was higher when a smaller amount of bubbles was added. Since the degree of drying of the starch paste stain actually carried into the cleaning line varies, the object to be cleaned with insufficient cleaning effect appears when the amount of bubbles added is uniformly determined.

本発明は、微小気泡の添加方法を工夫することによって、さまざまな性状の汚れの付着した被洗浄物を効率的に洗浄できる超音波洗浄装置を実現することを目的とする。   An object of the present invention is to realize an ultrasonic cleaning apparatus capable of efficiently cleaning an object to be cleaned with various properties of dirt by devising a method for adding microbubbles.

前記従来の課題を解決するために、本発明の超音波洗浄装置は、微小気泡を発生させながら気泡の発生量を変化させることによって、さまざまな性状の汚れに適した気泡を継続的に供給して超音波洗浄をおこなうものである。また、本発明の超音波洗浄装置は、洗浄槽に気泡含有量の異なる洗浄水を入れ替えて複数回超音波洗浄するようにしたものである。   In order to solve the above-described conventional problems, the ultrasonic cleaning apparatus of the present invention continuously supplies bubbles suitable for various types of dirt by changing the amount of bubbles generated while generating microbubbles. And ultrasonic cleaning. Moreover, the ultrasonic cleaning apparatus of the present invention is configured to perform ultrasonic cleaning a plurality of times by replacing cleaning water having different bubble contents in the cleaning tank.

本発明の超音波洗浄装置は、様々な表面性状の汚れがついた被洗浄物に対して低周波超音波洗浄の洗浄効果を最大化することができ、限られた洗浄スペースと装置出力とを有効利用して、洗浄効果を発揮することができる。   The ultrasonic cleaning apparatus of the present invention can maximize the cleaning effect of the low-frequency ultrasonic cleaning on an object to be cleaned with various surface textures, and has a limited cleaning space and apparatus output. It can be used effectively to exert a cleaning effect.

第1の発明は、被洗浄物を収容する洗浄槽と、前記洗浄槽に洗浄水を導入する給水管と、前記給水管の開閉をおこなう給水弁と、前記洗浄槽内の洗浄水を排水する排水管と、前記排水管の開閉を行う排水弁と、前記洗浄槽内の水を振動させて前記被洗浄物を洗浄する超音波振動子と、洗浄水中で気泡または気体を生成する気泡生成手段と、前記超音波振動子と前記気泡生成手段と前記給水弁と前記排水弁の作動を制御する制御手段とを備え、前記制御手段は、洗浄水中で気泡または気体を生成しながら洗浄水中の気泡または気体含有量を連続的または段階的に変化させながら超音波洗浄するようにしたものである。気泡含有量が比較的多い場合は個々の崩壊応力は小さいものの多数の地点で洗浄効果が発揮されるため、弱い付着力で広い面積に付着した汚れを剥離するのに適している。一方、気泡含有量が比較的少ない場合は個々の気泡崩壊応力が比較的大きいため、付着力の強い汚れの剥離に適している。洗浄水の気泡または気体含有量(以下、気泡含有量と略す)を連続的に変化させることによって、キャビテーション現象に伴う気泡崩壊応力の発生個数と強度が順次変化する。その結果、さまざまな種類と状態の食器汚れに対して、適切な強度と発生頻度の気泡崩壊応力を順次与えて十分な洗浄作用を発揮する。洗剤を主な洗浄原理とする既存の食器洗い機では、洗浄水が汚れに浸透したり剥離作用を発揮したりするために数分から10分程度の時間を要するのに対して、超音波キャビテーションによる洗浄作用は数秒から数10秒でおこなわれる。したがって、最適な気泡含有量が数十秒持続するだけで十分な洗浄結果が期待できる。   1st invention drains the wash water in the washing tank which accommodates to-be-washed | cleaned object, the water supply pipe | tube which introduces washing water into the said washing tank, the water supply valve which opens and closes the said water supply pipe, and the said washing tank A drain pipe, a drain valve that opens and closes the drain pipe, an ultrasonic vibrator that vibrates the water in the cleaning tank to clean the object to be cleaned, and a bubble generating means that generates bubbles or gas in the cleaning water And control means for controlling the operation of the ultrasonic vibrator, the bubble generating means, the water supply valve, and the drain valve, and the control means generates bubbles or gas in the cleaning water while generating bubbles in the cleaning water. Alternatively, ultrasonic cleaning is performed while changing the gas content continuously or stepwise. When the bubble content is relatively large, although the individual collapse stress is small, the cleaning effect is exhibited at a number of points, so that it is suitable for peeling off dirt adhering to a large area with a weak adhesive force. On the other hand, when the bubble content is relatively small, the individual bubble collapse stress is relatively large, which is suitable for peeling off dirt with strong adhesion. By continuously changing the bubble or gas content (hereinafter, abbreviated as bubble content) of the washing water, the number and strength of bubble collapse stresses accompanying the cavitation phenomenon change sequentially. As a result, a sufficient degree of cleaning action can be achieved by sequentially applying appropriate strength and frequency of bubble collapse stress to various types and conditions of tableware stains. In existing dishwashers that use detergent as the main cleaning principle, it takes several minutes to 10 minutes for the cleaning water to permeate the dirt and exert its peeling action, whereas cleaning by ultrasonic cavitation is required. The action is performed in several seconds to several tens of seconds. Therefore, a sufficient cleaning result can be expected only by maintaining the optimum bubble content for several tens of seconds.

第2の発明は、被洗浄物を収容する洗浄槽と、前記洗浄槽に洗浄水を導入する給水管と、前記給水管の開閉をおこなう給水弁と、前記洗浄槽から洗浄水を排水する排水管と、前記排水管の開閉を行う排水弁と、前記洗浄槽内の水を振動させて前記被洗浄物を洗浄する超音波振動子と、洗浄水中で気泡または気体を生成する気泡生成手段と、前記超音波振動子と前記気泡生成手段と前記給水弁と前記排水弁の作動を制御する制御手段とを備え、前記制御手段は、前記洗浄槽に気泡または気体含有量の異なる洗浄水を入れ替えて複数回超音波洗浄するようにしたものである。気泡含有量の異なる数種類の洗浄水を洗浄槽に入れ替えることによって、同一の洗浄水の気泡含有量を変化させる方法に比べて、すすぎ効果を期待できるため洗浄効果の向上やすすぎ回数の削減に伴う時間短縮が期待できる。   The second invention is a cleaning tank for storing an object to be cleaned, a water supply pipe for introducing cleaning water into the cleaning tank, a water supply valve for opening and closing the water supply pipe, and a drainage for draining the cleaning water from the cleaning tank. A pipe, a drain valve that opens and closes the drain pipe, an ultrasonic vibrator that vibrates water in the cleaning tank to clean the object to be cleaned, and a bubble generating means that generates bubbles or gas in the cleaning water A control means for controlling the operation of the ultrasonic vibrator, the bubble generating means, the water supply valve, and the drain valve, and the control means replaces cleaning water having different bubbles or gas contents in the cleaning tank. And ultrasonic cleaning multiple times. By replacing several types of washing water with different bubble contents in the washing tank, compared with the method of changing the bubble content of the same washing water, the rinsing effect can be expected, so the washing effect is improved and the number of times of rinsing is reduced Time reduction can be expected.

第3の発明は、特に、第1または第2の発明の制御手段は、超音波洗浄をおこなっている間に洗浄水中の気泡または気体生成量を増加させるようにしたものである。超音波洗浄が完了するころに気泡含有量が最大になるため気泡同士が合一してより大きな気泡(数100μmオーダー)を形成し、気泡の周辺に汚れを吸着して浮上させるという浮上分離技術と組み合わせて、汚れの再付着を防ぐことが可能である。   In the third aspect of the invention, in particular, the control means of the first or second aspect of the invention increases the amount of bubbles or gas generated in the washing water during the ultrasonic cleaning. When the ultrasonic cleaning is completed, the bubble content is maximized, so the bubbles merge to form a larger bubble (in the order of several hundreds of micrometers), and the floating separation technology that adsorbs dirt around the bubble and lifts it up. In combination, it is possible to prevent redeposition of dirt.

第4の発明は、特に、第1または第2の発明の制御手段は、超音波洗浄をおこなっている間に洗浄水中の気泡または気体生成量を減少させるようにしたものである。超音波洗浄の開始前に比較的多量の気泡を添加しておけば、その後は気泡生成手段を最大出力よりも小さな出力で作動させるので超音波振動子と同時に使用する電力消費が小さく抑えられる。   In the fourth aspect of the invention, in particular, the control means of the first or second aspect of the invention reduces the amount of bubbles or gas generated in the washing water during the ultrasonic cleaning. If a relatively large amount of bubbles are added before the start of ultrasonic cleaning, the bubble generating means is operated at an output smaller than the maximum output thereafter, so that the power consumption used simultaneously with the ultrasonic transducer can be kept small.

第5の発明は、特に、第1〜第4のいずれか1つの発明の気泡生成手段は、疎水性で通気性の高い中空糸膜と前記中空糸膜の外部空間から成る気体溶解膜モジュールと、前記気体溶解膜モジュールの外部空間を加圧するポンプとを有し、洗浄水を前記気体溶解膜モジュールに通して前記ポンプにより前記中空糸膜の外部空間を加圧して気体を溶解するようにしたものである。この方法の場合、前記気体溶解膜モジュールの外部空間を加圧する圧力を変化させれば、洗浄水に溶解する気体量を容易に連続的に変化させることができる。   According to a fifth aspect of the invention, in particular, the bubble generating means according to any one of the first to fourth aspects includes a hydrophobic and highly breathable hollow fiber membrane and a gas-dissolving membrane module comprising an outer space of the hollow fiber membrane. A pump for pressurizing the external space of the gas-dissolving membrane module, and passing cleaning water through the gas-dissolving membrane module to pressurize the external space of the hollow fiber membrane with the pump to dissolve the gas. Is. In the case of this method, the amount of gas dissolved in the washing water can be easily and continuously changed by changing the pressure for pressurizing the external space of the gas-dissolving membrane module.

第6の発明は、特に、第5の発明のポンプは加圧および減圧の両方がおこなえる加減圧ポンプであり、気体溶解膜モジュールの中空糸膜の外部空間を加圧または減圧することによって洗浄水への気体溶解および脱気が行えるようにしたものである。ポンプを減圧運転することによって洗浄水から脱気することも可能であり、脱気〜溶存気体添加まで幅広く洗浄水の気体溶解量を変化させることができる。その結果、より幅広い特性の汚れに対して超音波洗浄効果を最適化することができる。   In particular, the sixth invention is a pressurizing / depressurizing pump in which the pump of the fifth invention can perform both pressurization and depressurization, and the washing water is obtained by pressurizing or depressurizing the external space of the hollow fiber membrane of the gas dissolving membrane module. The gas can be dissolved and degassed. By depressurizing the pump, it is also possible to degas from the wash water, and the gas dissolution amount of the wash water can be varied widely from degassing to dissolved gas addition. As a result, the ultrasonic cleaning effect can be optimized for dirt having a wider range of characteristics.

第7の発明は、特に、第1〜第4の発明の気泡生成手段は、少なくとも1対の電極と、前記電極に電流を印加する電流印加手段とを有し、洗浄水の電気分解によって気泡または気体を生成し、印加する電流値を変化させて気泡または気体の生成量を変化させるようにしたものである。洗浄水中で水分子を電気分解することによって、陰極からは水素ガスの、陽極からは酸素ガスの微小気泡が発生する。印加する電流を変えることによって容易に気泡発生量を変えることができる。また、特に水素ガスのマイクロバブルはキャビテーションによって瞬時に高温高圧にさらされて、水素ラジカルを発生させるといわれる。水素ラジカルによる化学的な洗浄効果も期待される。   In the seventh invention, in particular, the bubble generating means of the first to fourth inventions has at least one pair of electrodes and a current applying means for applying a current to the electrodes. Alternatively, a gas is generated, and a current value to be applied is changed to change a generation amount of bubbles or gas. Electrolysis of water molecules in the washing water generates hydrogen gas micro bubbles from the cathode and oxygen gas from the anode. The amount of bubble generation can be easily changed by changing the applied current. In particular, hydrogen gas microbubbles are said to be instantly exposed to high temperature and pressure by cavitation to generate hydrogen radicals. A chemical cleaning effect by hydrogen radicals is also expected.

第8の発明は、特に、第7の発明の電極は、洗浄槽内に位置し被洗浄物を保持するようにしたものである。キャビテーション現象は被洗浄物の表面近くで生じたものだけが、洗浄効果を発揮する。電極によって被洗浄物を下から保持すれば発生した気泡の多くが被洗浄物の近辺に浮遊すると考えられるので、最も効率的にキャビテーションを引き起こすことができる。   In the eighth aspect of the invention, in particular, the electrode of the seventh aspect of the invention is located in the cleaning tank and holds the object to be cleaned. Only the cavitation phenomenon that occurs near the surface of the object to be cleaned exhibits the cleaning effect. If the object to be cleaned is held from the bottom by the electrode, it is considered that most of the generated bubbles are floated in the vicinity of the object to be cleaned, so that cavitation can be caused most efficiently.

第9の発明は、特に、第1〜第4の発明の気泡生成手段はイジェクターであることにより、簡便な構成によって洗浄水に気泡を添加することができる。   In the ninth aspect of the invention, in particular, since the bubble generating means of the first to fourth aspects of the invention is an ejector, it is possible to add bubbles to the cleaning water with a simple configuration.

第10の発明は、特に、第9の発明のイジェクターは、空気の取り入れ量を可変に設けられ、空気の取り入れ量を変化させて気泡生成量を変化させるようにしたことにより、簡便な構成によって気泡の生成量を変化させることができる。   In the tenth aspect of the invention, in particular, the ejector of the ninth aspect of the invention is provided with a variable amount of air intake, and by changing the amount of air intake to change the amount of bubble generation, it has a simple configuration. The amount of bubbles generated can be changed.

第11の発明は、第1〜第10の発明のいずれか1つの超音波洗浄装置を備えた食器洗い機である。多種多様な汚れが付着した食器を超音波洗浄する場合、洗浄水の気泡含有量を連続的に変化させることによって、それぞれの汚れに対して適切な強度と発生頻度の気泡崩壊力を順次与えて十分な洗浄作用を発揮することができる。その結果、洗剤の使用量を削減したり、洗浄時間を短縮したり、洗浄に必要な超音波出力を小さくしたり、そのために食器洗い機の機体を小さく構成したりすることが可能になる。   An eleventh invention is a dishwasher including the ultrasonic cleaning device according to any one of the first to tenth inventions. When ultrasonically cleaning dishes with a wide variety of dirt, by changing the bubble content of the washing water continuously, each bubble is given appropriate strength and frequency of bubble collapse. A sufficient cleaning action can be exhibited. As a result, the amount of detergent used can be reduced, the washing time can be shortened, the ultrasonic output required for washing can be reduced, and therefore the body of the dishwasher can be made smaller.

第12の発明は、洗浄水の気泡含有量を連続的または段階的に変化させつつ超音波洗浄するようにした超音波洗浄方法である。多種多様な汚れが付着した被洗浄物を超音波洗浄する場合、洗浄水の気泡含有量を連続的に変化させることによって、それぞれの汚れに対して適切な強度と発生頻度の気泡崩壊力を順次与えて十分な洗浄作用を発揮することができる。その結果、洗剤の使用量を削減したり、洗浄時間を短縮したり、洗浄に必要な超音波出力を減らしたりすることが可能になる。   The twelfth invention is an ultrasonic cleaning method in which ultrasonic cleaning is performed while changing the bubble content of the cleaning water continuously or stepwise. When ultrasonically cleaning an object to be cleaned with a wide variety of dirt, it is possible to sequentially change the bubble content of the washing water to obtain the appropriate strength and frequency of bubble collapse force for each dirt. To give a sufficient cleaning action. As a result, the amount of detergent used can be reduced, the cleaning time can be shortened, and the ultrasonic output required for cleaning can be reduced.

第13の発明は、洗浄槽に気泡含有量の異なる洗浄水を入れ替えて複数回超音波洗浄するようにした超音波洗浄方法である。多種多様な汚れが付着した被洗浄物を超音波洗浄する場合、洗浄水の気泡含有量を連続的に変化させることによって、それぞれの汚れに対して適切な強度と発生頻度の気泡崩壊力を順次与えて十分な洗浄作用を発揮することができる。その結果、洗剤の使用量を削減したり、洗浄時間を短縮したり、洗浄に必要な超音波出力を減らしたりすることが可能になる。   A thirteenth aspect of the invention is an ultrasonic cleaning method in which cleaning water having different bubble contents is replaced in a cleaning tank to perform ultrasonic cleaning a plurality of times. When ultrasonically cleaning an object to be cleaned with a wide variety of dirt, it is possible to sequentially change the bubble content of the washing water to obtain the appropriate strength and frequency of bubble collapse force for each dirt. To give a sufficient cleaning action. As a result, the amount of detergent used can be reduced, the cleaning time can be shortened, and the ultrasonic output required for cleaning can be reduced.

以下、本発明の実施の形態について、図面を参照しながら説明する。なお、この実施の形態によって本発明が限定されるものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. Note that the present invention is not limited to the embodiments.

(実施の形態1)
図1は、本発明の超音波洗浄装置を用いた第1の実施の形態における食器洗い機の構成図である。食器洗い機は、被洗浄物である食器を収納する洗浄槽1、洗浄槽1内の洗浄水を振動させる超音波振動子2、洗浄水に気体を溶解または脱気する気体溶解膜モジュール3、気体溶解膜モジュール3を駆動する加減圧ポンプ4、洗浄水の導入のON/OFFおよび導入方向を切り替える弁つき加圧ポンプ5、洗浄水の排水のON/OFFおよび排水方向を切り替える排水弁6、超音波振動子2を駆動させ給水弁および排水弁の開閉と切替方向を制御する制御手段7、洗浄槽1内の水が所定の水位以上に溜まった際にオーバーフローさせるオーバーフロー管8、洗浄水の排水をおこなう排水管9、洗浄水の導入を行う給水管10、汚れを含んだ洗浄水から汚れ成分をろ過するフィルター11から構成される。
(Embodiment 1)
FIG. 1 is a configuration diagram of a dishwasher according to a first embodiment using the ultrasonic cleaning apparatus of the present invention. The dishwasher includes a washing tank 1 for storing dishes to be washed, an ultrasonic vibrator 2 for vibrating the washing water in the washing tank 1, a gas dissolving membrane module 3 for dissolving or degassing the gas in the washing water, and a gas Pressurizing / depressurizing pump 4 for driving the dissolving membrane module 3, pressurizing pump 5 with a valve for switching ON / OFF and introduction direction of cleaning water, drain valve 6 for switching ON / OFF of drainage of cleaning water and draining direction, Control means 7 for controlling the opening / closing and switching direction of the water supply valve and drain valve by driving the sonic vibrator 2, the overflow pipe 8 for overflowing when the water in the cleaning tank 1 accumulates above a predetermined water level, and draining the cleaning water A drain pipe 9 for performing cleaning, a water supply pipe 10 for introducing washing water, and a filter 11 for filtering dirt components from washing water containing dirt.

本発明の超音波洗浄装置を用いた食器洗い機は、洗浄水の溶存気体飽和度の変化について複数の作動方式を取ることができるので、まず、気泡含有量の変化についてその概要を図2で説明する。洗浄方法は、大きく分けて超音波洗浄工程中に洗浄水の気泡含有量の変化方向を上昇させる上昇式(a)と、低下させる下降式(b)とがある。   Since the dishwasher using the ultrasonic cleaning apparatus of the present invention can take a plurality of operating modes for the change in the dissolved gas saturation of the washing water, first, the outline of the change in the bubble content will be described with reference to FIG. To do. The cleaning method is roughly classified into an ascending formula (a) for increasing the direction of change in the bubble content of the washing water during the ultrasonic cleaning process and a descending formula (b) for decreasing.

上昇式では、超音波洗浄が完了するころに気泡生成量が最大になるため、汚れの再付着を防ぐ目的で剥離した汚れ成分を多量の気泡の周辺に吸着させて浮上させて除去するという浮上分離法と組み合わせることができるというメリットがある。一方、下降式では超音波洗浄を開始する前に気泡生成手段である加減圧ポンプ4を最大出力で作動させて洗浄水に最大量の気泡を含有させておけば、超音波振動子2の作動開始後はより小さな出力で加減圧ポンプ4を作動させるだけでよく、超音波洗浄装置全体としての最大消費電力を小さく抑えることができる。   In the ascending method, the amount of bubbles generated is maximized when the ultrasonic cleaning is completed, so that the separated dirt components are adsorbed around a large number of bubbles and lifted to remove them for the purpose of preventing the reattachment of dirt. There is a merit that it can be combined with the separation method. On the other hand, in the descending type, the ultrasonic transducer 2 can be operated by operating the pressurizing / depressurizing pump 4 as the bubble generating means at the maximum output before starting the ultrasonic cleaning so that the cleaning water contains the maximum amount of bubbles. After the start, it is only necessary to operate the pressure-reducing pump 4 with a smaller output, and the maximum power consumption of the ultrasonic cleaning apparatus as a whole can be reduced.

上昇式の場合でも低下式の場合でも、気泡含有量を変化させる方法には、同一の洗浄水の気泡含有量を変化させる方法(連続式:イ)、元の洗浄水に異なる気泡含有量の洗浄水を連続的に供給して置換してゆく方法(連続置換式:ロ)、元の洗浄水を排水してから気泡含有量の異なる洗浄水を導入する方法(入替式:ハ)とがある。   The method of changing the bubble content in both the ascending method and the decreasing method is a method of changing the bubble content of the same washing water (continuous method: a), There is a method of continuously supplying and replacing the cleaning water (continuous replacement formula: b), a method of draining the original cleaning water and then introducing cleaning water with a different bubble content (replacement formula: c) is there.

連続式は、洗浄水の使用量が最も少なくてすむという特長がある。連続置換式では、連続式よりも節水性能で劣るものの、汚れを排出しながら洗浄をおこなうため汚れの再付着が抑えられてすすぎ水の使用量が少なくて済む。入替式では通常3段階以上の気泡含有量で洗浄をおこなう必要があり、入替のたびに洗浄水を捨てることになるので洗浄水の使用量が最も多くなる。   The continuous type has the feature that it uses the least amount of washing water. The continuous replacement type is inferior in water saving performance to the continuous type, but cleaning is performed while discharging dirt, so that the reattachment of dirt is suppressed and the amount of rinsing water used is small. In the replacement type, it is usually necessary to perform cleaning with a bubble content of three or more stages. Since the cleaning water is discarded every time the replacement is performed, the amount of cleaning water used is the largest.

本実施の方式に比較的適した連続置換上昇式(a−ロ)と連続下降式(b−イ)について作動を以下に説明するが、それ以外の方式も可能である。   The operation will be described below with respect to the continuous replacement ascending method (a-b) and the continuous descending method (b-i), which are relatively suitable for the present method, but other methods are also possible.

まず、連続置換上昇式(a−ロ)における作動を図1で説明する。すすぎ工程以前の超音波洗浄工程をフローチャートにより図3に示した。給水管10から供給された洗浄水は矢印イ方向に導入されて、オーバーフロー管8の深さまで洗浄槽1を満たす。その際、気体溶解膜モジュール3、加減圧ポンプ4は作動させず、気体の溶解や気泡の供給はおこなわない。超音波振動子2が作動して超音波キャビテーション洗浄が開始される。用いることができる超音波振動子の周波数は、20kHz〜2MHz程度までありうるが、少ない消費電力でキャビテーションを起すことができ、かつ可聴域のノイズが発生しにくいという観点から50kHz前後の周波数が使いやすい。   First, the operation in the continuous displacement ascending formula (a-b) will be described with reference to FIG. The ultrasonic cleaning process before the rinsing process is shown in FIG. The cleaning water supplied from the water supply pipe 10 is introduced in the direction of arrow A to fill the cleaning tank 1 to the depth of the overflow pipe 8. At that time, the gas-dissolving membrane module 3 and the pressurizing / decompressing pump 4 are not operated, and the gas is not dissolved and the bubbles are not supplied. The ultrasonic vibrator 2 is activated to start ultrasonic cavitation cleaning. The frequency of the ultrasonic transducer that can be used can range from about 20 kHz to 2 MHz, but a frequency of about 50 kHz is used from the viewpoint that cavitation can be caused with low power consumption and noise in the audible range is less likely to occur. Cheap.

超音波振動を開始してから2〜3分後に加減圧ポンプ4が加圧方向に作動して気体溶解膜モジュール3が作動した状態で、弁つき加圧ポンプ5が開いて気体が添加された洗浄水が洗浄槽1に供給される。超音波洗浄を続けながら加減圧ポンプ4は徐々に正圧を上昇させ、溶解させる気体量を増加させる。溶存気体濃度がある程度以上に達すると、水中に溶存しきれない気体が微小な気泡となって現れる。直径数μm〜数十μmの気泡が発生するように加減圧ポンプ4の圧と弁つき加圧ポンプ5の流量を予め設定しておくことが好ましい。   Two to three minutes after the start of the ultrasonic vibration, the pressurizing pump 5 with the valve opened and the gas was added while the gas-dissolving membrane module 3 was activated by operating the pressure-reducing pump 4 in the pressurizing direction. Washing water is supplied to the washing tank 1. While continuing the ultrasonic cleaning, the pressurizing / depressurizing pump 4 gradually raises the positive pressure to increase the amount of gas to be dissolved. When the dissolved gas concentration reaches a certain level, the gas that cannot be dissolved in water appears as minute bubbles. It is preferable that the pressure of the pressurizing / depressurizing pump 4 and the flow rate of the pressurizing pump 5 with a valve are set in advance so that bubbles having a diameter of several μm to several tens of μm are generated.

この際、排出弁6はオーバーフロー管8方向に開いていて、気体や気泡を添加された洗浄水の供給量と同量の洗浄水が矢印ロ方向にオーバーフロー管8から排出される。添加された気泡の大部分は超音波振動によって崩壊し、その際に食器の表面で崩壊圧を発生させて洗浄作用を発揮する。計約10分間の超音波洗浄を終えた後、加減圧ポンプ4が最大能力で気泡を添加した洗浄水の供給が数分間続けられる。   At this time, the discharge valve 6 is open in the direction of the overflow pipe 8, and the same amount of cleaning water as that supplied with gas or bubbles is discharged from the overflow pipe 8 in the direction of arrow B. Most of the added bubbles are disrupted by ultrasonic vibration, and at that time, a collapse pressure is generated on the surface of the tableware to exert a cleaning action. After the ultrasonic cleaning for a total of about 10 minutes is completed, the supply of the cleaning water to which the pressure increasing / depressurizing pump 4 has added bubbles at the maximum capacity is continued for several minutes.

剥離した汚れ成分のうち疎水性のもの、例えば油脂、卵黄など一部のタンパク質、コショウ粒など粒状の汚れが多量の気泡の周辺に吸着されて浮上分離され、オーバーフロー管8から排出される。その後、排水弁6は排水管9方向に切り替わって全ての洗浄水が矢印ハ方向に排水される。浮上分離をおこなうことによって、水位が低下する際に前記の汚れが食器表面に付着することを防ぐ。その結果、すすぎは1回または多くても2回で十分である。   Among the separated dirt components, hydrophobic substances, for example, some proteins such as fats and oils, egg yolks, and granular dirt such as pepper grains are adsorbed around a large amount of bubbles, floated and separated, and discharged from the overflow pipe 8. Thereafter, the drain valve 6 is switched in the direction of the drain pipe 9, and all the washing water is drained in the direction of the arrow c. By performing flotation separation, the above-mentioned dirt is prevented from adhering to the tableware surface when the water level is lowered. As a result, it is sufficient to rinse once or at most twice.

もう一つの作動方式の例として、連続下降式(b−イ)における作動を図1で説明する。すすぎ工程以前の超音波洗浄工程をフローチャートにより図4に示した。加減圧ポンプ4が加圧方向に最大能力で作動して気体溶解膜モジュール3が作動した状態で約1分経過後、弁つき加圧ポンプ5が矢印イ方向に開いて気泡が添加された洗浄水が洗浄槽1に供給される。気泡の添加された洗浄水がオーバーフロー管8の高さまで洗浄槽1を満たすと、弁つき加圧ポンプ5が矢印ニ方向に切り替わる。最大能力で気泡が添加され続けた状態で、超音波振動子2が作動して超音波洗浄が開始される。超音波周波数および好ましい気泡径は前記のとおりである。超音波洗浄を開始してから数分後、加減圧ポンプ4の作動出力を徐々に低下させて気泡の添加量を減少させる。約5分かけて加減圧ポンプ4の出力をゼロにしたのち、加減圧ポンプ4の作動方向を減圧に切り替えて超音波洗浄を約5分間続ける。   As another example of the operation method, the operation in the continuous descending type (b-i) will be described with reference to FIG. The ultrasonic cleaning process before the rinsing process is shown in the flowchart in FIG. After about 1 minute in the state where the pressure increasing / decreasing pump 4 is operated at the maximum capacity in the pressurizing direction and the gas dissolving membrane module 3 is operated, the valved pressure pump 5 is opened in the direction of the arrow A and the bubbles are added. Water is supplied to the washing tank 1. When the cleaning water to which bubbles are added fills the cleaning tank 1 up to the height of the overflow pipe 8, the pressure pump 5 with a valve is switched in the direction of arrow D. In a state where bubbles are continuously added at the maximum capacity, the ultrasonic vibrator 2 is operated and ultrasonic cleaning is started. The ultrasonic frequency and preferred bubble diameter are as described above. Several minutes after the start of ultrasonic cleaning, the operation output of the pressurizing / depressurizing pump 4 is gradually reduced to reduce the amount of bubbles added. After the output of the pressurizing / depressurizing pump 4 is reduced to zero over about 5 minutes, the operating direction of the pressurizing / depressurizing pump 4 is switched to depressurization and ultrasonic cleaning is continued for about 5 minutes.

このようにして洗浄水の気泡含有量を幅広く変えながら超音波洗浄を計15分継続することによって、さまざまな特性の汚れが最適条件でキャビテーション洗浄されて剥離する。超音波振動を停止後、排水弁6を開き、洗浄水は矢印ハ方向に排出される。その後、すすぎを2回繰り返して洗浄工程を終了する。連続下降式(b−イ)および連続上昇式(a−イ)の場合には、洗浄水に懸濁する汚れ成分がフィルター11によって濾されるため、運転後はフィルター11を清掃する。   In this way, the ultrasonic cleaning is continued for a total of 15 minutes while changing the bubble content of the cleaning water widely, so that the soils having various characteristics are cavitation cleaned under the optimum conditions and peeled off. After stopping the ultrasonic vibration, the drain valve 6 is opened, and the washing water is discharged in the direction of arrow c. Thereafter, rinsing is repeated twice to complete the cleaning process. In the case of the continuous descending type (b-i) and the continuous ascending type (a-i), since the dirt component suspended in the washing water is filtered by the filter 11, the filter 11 is cleaned after operation.

(実施の形態2)
図5は、本発明の第2の実施の形態における食器洗い機の構成図を示す。食器洗い機は、洗浄槽1、超音波振動子2、洗浄水に気泡を添加するための電気分解に用いられ食器の保持具を兼ねる電極12、洗浄水の導入のON/OFFおよび導入方向を切り替える弁つき加圧ポンプ5、洗浄水の排水のON/OFFおよび排水方向を切り替える排水弁6、超音波振動子2を駆動させ電極に電流を印加し給水弁および排水弁の開閉と切替方向を制御する制御手段7、洗浄槽内の水が所定の水位以上に溜まった際にオーバーフローさせるオーバーフロー管8、洗浄水の排水をおこなう排水管9、洗浄水の導入を行う給水管10、汚れを含んだ洗浄水から汚れ成分をろ過するフィルター11から構成される。
(Embodiment 2)
FIG. 5 shows a block diagram of the dishwasher in the second embodiment of the present invention. The dishwasher is used for electrolysis for adding bubbles to the washing tank 1, the ultrasonic vibrator 2, the washing water, the electrode 12 also serving as a tableware holder, the ON / OFF of the introduction of the washing water, and the introduction direction. Pressurized pump 5 with valve, drain valve 6 for switching drainage ON / OFF and drainage direction, driving ultrasonic transducer 2 and applying current to electrodes to control opening / closing and switching direction of feed valve and drain valve Control means 7, an overflow pipe 8 that overflows when the water in the washing tank accumulates above a predetermined level, a drain pipe 9 that drains the washing water, a water supply pipe 10 that introduces the washing water, and dirt It is comprised from the filter 11 which filters a dirt component from washing water.

電極12は正極と陰極が交互に配置される。電極には直径5mm×長さ50〜100mmのサイズの白金電極を用いて、陰極および陽極を交互に配置して、1−2Aの直流電流を印加すると顕著な洗浄効果が現れる。印加する電流値を変化させることで発生させる気泡の量を変えることができる。食器汚れに含まれる塩類を電解補助剤として用いることによって印加電圧を比較的小さく保つことができるので、本実施の形態は洗浄水の入れ替えのない連続上昇式(a−イ)または連続下降式(b−イ)で用いるのが最も適している。   As for the electrode 12, a positive electrode and a cathode are arrange | positioned alternately. When a platinum electrode having a diameter of 5 mm and a length of 50 to 100 mm is used as the electrode, the cathode and the anode are alternately arranged, and a direct current of 1-2 A is applied, a remarkable cleaning effect appears. The amount of bubbles generated can be changed by changing the current value to be applied. Since the applied voltage can be kept relatively small by using the salt contained in the tableware stain as an electrolysis auxiliary agent, the present embodiment is a continuous ascending (a-i) or continuous descending ( It is most suitable to use in b-i).

連続上昇式(a−イ)における作動を、図5を用いて説明する。給水管10から導入された洗浄水は、矢印イ方向に洗浄槽1に供給される。オーバーフロー管8の深さまで洗浄水が満ちると、超音波振動子2の振動が開始される。その2−3分後に、弁つき加圧ポンプ5の流路が矢印ニ方向に切り替わり、また、電極12に対して電流が印加され始める。印加される電流は徐々に大きくなるように制御され、それによって発生する微小気泡の量が徐々に増加する。約10分間、超音波洗浄を継続した後、超音波振動子2の作動と電極への電流印加を停止する。直流電流の印加方向を逆転させて、所定の範囲内で最大の電流を電極12に約3分間印加し続けて、気泡を発生させる。   The operation in the continuous ascending type (a-i) will be described with reference to FIG. The cleaning water introduced from the water supply pipe 10 is supplied to the cleaning tank 1 in the direction of the arrow a. When the cleaning water is filled to the depth of the overflow pipe 8, the vibration of the ultrasonic vibrator 2 is started. Two to three minutes later, the flow path of the pressure pump 5 with valve is switched in the direction of the arrow D, and a current starts to be applied to the electrode 12. The applied current is controlled to gradually increase, whereby the amount of microbubbles generated gradually increases. After the ultrasonic cleaning is continued for about 10 minutes, the operation of the ultrasonic vibrator 2 and the current application to the electrodes are stopped. The direction in which the direct current is applied is reversed, and the maximum current within a predetermined range is continuously applied to the electrode 12 for about 3 minutes to generate bubbles.

超音波洗浄によって剥離した汚れ成分のうち疎水性の強い、油脂や一部のタンパク質、粒子状の汚れなどが、微細気泡の周辺に吸着して水面に浮上する。その後、弁つき加圧ポンプ5が洗浄水を少量導入し、浮上した汚れをオーバーフロー管8からオーバーフローさせる。その後、排水弁6は排水管9方向に切り替わって全ての洗浄水が矢印ハ方向に排水される。浮上分離をおこなうことによって、水位が低下する際に前記の汚れが食器表面に付着することを防ぐ。その結果、すすぎは1回または多くても2回で十分である。   Of the soil components peeled off by ultrasonic cleaning, highly hydrophobic oils and fats, some proteins, particulate soil, etc. adsorb around the fine bubbles and float on the water surface. After that, the valve-equipped pressure pump 5 introduces a small amount of washing water and causes the floated dirt to overflow from the overflow pipe 8. Thereafter, the drain valve 6 is switched in the direction of the drain pipe 9, and all the washing water is drained in the direction of the arrow c. By performing flotation separation, the above-mentioned dirt is prevented from adhering to the tableware surface when the water level is lowered. As a result, it is sufficient to rinse once or at most twice.

本実施の形態は、微小気泡を被洗浄物である食器の近辺に集中して供給する点が他の実施の形態とは異なる特徴である。超音波によって崩壊する際に洗浄作用を発揮する気泡は食器表面のものだけであるため、食器の表面にだけ気泡を供給することが最も効率的である。またそうすることによって、食器以外の場所で微小気泡同士が合一して、超音波振動を弱める大きな気泡に成長することも防止できる。   The present embodiment is different from the other embodiments in that minute bubbles are concentrated and supplied in the vicinity of the tableware that is the object to be cleaned. Since only bubbles on the tableware surface exert a cleaning action when disintegrating by ultrasonic waves, it is most efficient to supply bubbles only on the surface of the tableware. Moreover, by doing so, it can also prevent that microbubbles unite in places other than tableware and grow into the big bubble which weakens an ultrasonic vibration.

加えて、洗浄水の電気分解によって生じる水素ガスおよび酸素ガスの微小気泡を添加する点が他の実施の形態と大きく異なる。気泡のつぶれる瞬間に気泡内の気体は瞬間的に数千度に加熱されたり数十MPaまで加圧されたりするため、酸化力のあるラジカルが発生する。ラジカルによる酸化作用も汚れの剥離や部分的な分解に寄与して、特に茶渋など化学的に強固に付着した汚れに対する洗浄力を高める。   In addition, the point that hydrogen gas and oxygen gas microbubbles generated by electrolysis of washing water are added is significantly different from the other embodiments. Since the gas in the bubble is instantaneously heated to several thousand degrees or pressurized to several tens of MPa at the moment when the bubble collapses, an oxidizing radical is generated. Oxidation by radicals also contributes to the removal and partial decomposition of dirt, and enhances the cleaning power against chemically adhered dirt such as tea astringents.

(実施の形態3)
図6は、本発明の第3の実施の形態における食器洗い機の構成図を示す。食器洗い機は、洗浄槽1、超音波振動子2、吸い込み空気の流量を可変に設けられ洗浄水に気泡を添加するイジェクター13、洗浄水の導入のON/OFFおよび導入方向を切り替える弁つき加圧ポンプ5、洗浄水の排水のON/OFFおよび排水方向を切り替える排水弁6、超音波振動子2を駆動させイジェクターへの空気供給量と給水弁および排水弁の開閉と切替方向を制御する制御手段7、洗浄槽内の水が所定の水位以上に溜まった際にオーバーフローさせるオーバーフロー管8、洗浄水の排水をおこなう排水管9、洗浄水の導入を行う給水管10、汚れを含んだ洗浄水から汚れ成分をろ過するフィルター11から構成される。
(Embodiment 3)
FIG. 6 shows a block diagram of a dishwasher according to the third embodiment of the present invention. The dishwasher is equipped with a washing tub 1, an ultrasonic vibrator 2, an ejector 13 that is provided with a variable flow rate of suction air, adds bubbles to the washing water, and is pressurized with a valve that switches ON / OFF of the introduction of the washing water and the introduction direction. Control means for controlling pump 5, drainage valve 6 for switching on / off of drainage of washing water and drainage direction, driving ultrasonic transducer 2 and opening / closing and switching direction of water supply valve and drainage valve to ejector 7. From the overflow pipe 8 that overflows when the water in the washing tank accumulates above a predetermined water level, the drain pipe 9 that drains the washing water, the water supply pipe 10 that introduces the washing water, and the washing water containing dirt It is comprised from the filter 11 which filters a dirt component.

吸い込まれた空気の気泡が十分に微細化されるように、イジェクターの内径の大きい部分と絞り部分の内径の比は1/3以下とする。また、絞り部分で汚れが詰まることのない様に、絞り部分の内径は3−4mm程度とすることが好ましい。内径の大きい部分が10mmで、絞り部分が3mmのイジェクターの場合、イジェクターに供給される空気の量は洗浄水の流量の0〜25%の間で制御される。流量が小さいほど生成される気泡はサイズが小さく保たれる。   The ratio of the inner diameter of the ejector to the inner diameter of the throttle is set to 1/3 or less so that the sucked air bubbles are sufficiently miniaturized. Moreover, it is preferable that the inner diameter of the throttle portion is about 3-4 mm so that dirt is not clogged in the throttle portion. In the case of an ejector having a large inner diameter of 10 mm and a throttle portion of 3 mm, the amount of air supplied to the ejector is controlled between 0 and 25% of the flow rate of the washing water. The smaller the flow rate, the smaller the bubbles that are generated.

連続上昇式(a−イ)における作動を、図6を用いて説明する。給水管10から導入された洗浄水は、矢印イ方向に洗浄槽1に供給される。その際、イジェクター13の吸気流量はゼロに制御されていて、気泡の添加はおこなわれない。オーバーフロー管8の深さまで洗浄水が満ちると、超音波振動子2の振動が開始される。その2−3分後に、弁つき加圧ポンプ5の流路が矢印ニ方向に切り替わり、またイジェクター13の吸気流量は徐々に増加させられる。約10分間、超音波洗浄を継続した後、超音波振動子2の作動を停止する。弁つき加圧ポンプ5はさらに約3分間作動し続けて、最大吸気量での気泡を発生する。   The operation in the continuous ascending type (a-i) will be described with reference to FIG. The cleaning water introduced from the water supply pipe 10 is supplied to the cleaning tank 1 in the direction of the arrow a. At that time, the intake flow rate of the ejector 13 is controlled to zero, and no bubbles are added. When the cleaning water is filled to the depth of the overflow pipe 8, the vibration of the ultrasonic vibrator 2 is started. After 2-3 minutes, the flow path of the valved pressurizing pump 5 is switched in the direction of arrow D, and the intake air flow rate of the ejector 13 is gradually increased. After continuing ultrasonic cleaning for about 10 minutes, the operation of the ultrasonic vibrator 2 is stopped. The valved pressure pump 5 continues to operate for about 3 minutes to generate bubbles at the maximum intake amount.

超音波洗浄によって剥離した汚れ成分のうち疎水性の強い、油脂や一部のタンパク質、粒子状の汚れなどが、微細気泡の周辺に吸着して水面に浮上する。その後、弁つき加圧ポンプ5が洗浄水を少量導入し、浮上した汚れをオーバーフロー管8からオーバーフローさせる。その後、排水弁6は排水管9方向に切り替わって全ての洗浄水が矢印ハ方向に排水される。浮上分離をおこなうことによって、水位が低下する際に前記の汚れが食器表面に付着することを防ぐ。その結果、すすぎは1回または多くても2回で十分である。   Of the soil components peeled off by ultrasonic cleaning, highly hydrophobic oils and fats, some proteins, particulate soil, etc. adsorb around the fine bubbles and float on the water surface. After that, the valve-equipped pressure pump 5 introduces a small amount of washing water and causes the floated dirt to overflow from the overflow pipe 8. Thereafter, the drain valve 6 is switched in the direction of the drain pipe 9, and all the washing water is drained in the direction of the arrow c. By performing flotation separation, the above-mentioned dirt is prevented from adhering to the tableware surface when the water level is lowered. As a result, it is sufficient to rinse once or at most twice.

(実施の形態4)
図7は、本発明の第4の実施の形態における食器洗い機の構成図を示す。食器洗い機は、洗浄槽1、超音波振動子2、超音波振動子2を収めて洗浄水を食器に向けて噴射するように設けられた超音波洗浄ノズル14、洗浄水に気泡を添加するための気体溶解膜モジュール3と加減圧ポンプ4、洗浄水の導入のON/OFFおよび導入方向を切り替える弁つき加圧ポンプ5、洗浄水の排水のON/OFFおよび排水方向を切り替える排水弁6、超音波振動子2を駆動させイジェクターへの空気供給量と給水弁および排水弁の開閉と切替方向を制御する制御手段7、洗浄槽内の水が所定の水位以上に溜まった際にオーバーフローさせるオーバーフロー管8、洗浄水の排水をおこなう排水管9、洗浄水の導入を行う給水管10、汚れを含んだ洗浄水から汚れ成分をろ過するフィルター11から構成される。
(Embodiment 4)
FIG. 7 shows a configuration diagram of a dishwasher according to the fourth embodiment of the present invention. The dishwasher is provided with an ultrasonic washing nozzle 14 provided to contain the washing tub 1, the ultrasonic vibrator 2, and the ultrasonic vibrator 2 and spray the washing water toward the dishes, and for adding bubbles to the washing water. Gas-dissolving membrane module 3 and pressurizing / depressurizing pump 4, pressurizing pump 5 with a valve for switching ON / OFF and introduction direction of cleaning water, drain valve 6 for switching ON / OFF of drainage of cleaning water and draining direction, super Control means 7 for controlling the amount of air supply to the ejector 2 to drive, the opening and closing of the water supply valve and the drain valve, and the switching direction, and an overflow pipe for overflowing when the water in the cleaning tank accumulates above a predetermined water level 8. A drain pipe 9 for draining the cleaning water, a water supply pipe 10 for introducing the cleaning water, and a filter 11 for filtering dirt components from the cleaning water containing dirt.

実施の形態1〜3に比べて本実施の形態では、大きな貯水部を有さないために軽量小型に設計可能であるという利点がある。また、消費する洗浄水の総使用量をより少なく抑えることができることや、そのために超音波振動子の個数や出力をより少なくすることが可能であり、節資源性能が高い。   Compared with the first to third embodiments, the present embodiment has an advantage that it can be designed to be light and small because it does not have a large water storage section. In addition, the total amount of cleaning water consumed can be reduced, and the number and output of ultrasonic vibrators can be reduced for this purpose, resulting in high resource saving performance.

連続上昇式(a−イ)における作動を、図6を用いて説明する。給水管10から導入された洗浄水は、矢印イ方向に貯水槽16および気体溶解膜モジュール3に供給される。その際、加減圧ポンプ4の作動は開始しておらず気泡の添加はおこなわれない。洗浄水は加圧ポンプ15によって矢印ロ方向に加圧され、超音波振動ノズル14の内部を満たして超音波振動子2の振動が開始される。洗浄水は超音波振動を伝播しつつ食器に向けて噴射されて、食器の表面でキャビテーションによる洗浄作用を発揮する。   The operation in the continuous ascending type (a-i) will be described with reference to FIG. The washing water introduced from the water supply pipe 10 is supplied to the water storage tank 16 and the gas dissolution membrane module 3 in the direction of arrow A. At that time, the operation of the pressurizing and depressurizing pump 4 is not started, and bubbles are not added. The washing water is pressurized in the direction of arrow B by the pressurizing pump 15, fills the inside of the ultrasonic vibration nozzle 14, and starts vibration of the ultrasonic vibrator 2. The washing water is jetted toward the tableware while propagating ultrasonic vibrations, and exhibits a cleaning action by cavitation on the surface of the tableware.

食器から流れ落ちた洗浄水は貯水槽16に集まり、再度加圧されて食器に噴射される。気泡を添加されない洗浄水による超音波洗浄が開始されて2〜3分後に、加減圧ポンプ4が加圧方向に作動して気泡の添加が開始される。ポンプの作動時間と共に気泡の添加量が徐々に増加させられる。約10分間、超音波洗浄を継続した後、超音波振動子2と加減圧ポンプ4の作動を停止する。その後、加圧ポンプ15は流路を矢印ハ方向に切り替えて全ての洗浄水が排水管9から排水される。その後、すすぎを2回程度行って洗浄工程を終了する。   The washing water that has flowed down from the tableware gathers in the water storage tank 16, is pressurized again, and is sprayed onto the tableware. Two to three minutes after the start of ultrasonic cleaning with cleaning water to which bubbles are not added, the pressurizing / depressurizing pump 4 operates in the pressurizing direction to start adding bubbles. The amount of bubbles added is gradually increased with the pump operating time. After the ultrasonic cleaning is continued for about 10 minutes, the operations of the ultrasonic vibrator 2 and the pressure-reducing pump 4 are stopped. Thereafter, the pressurizing pump 15 switches the flow path in the direction of the arrow C, and all the washing water is drained from the drain pipe 9. Thereafter, rinsing is performed about twice, and the cleaning process is completed.

以上のように、本発明に係る超音波洗浄装置は、様々な表面性状の汚れがついた被洗浄物に対して低周波超音波洗浄の洗浄効果を最大化することが可能となるので、限られた洗浄スペースと装置出力とを有効利用した超音波洗浄装置として有用である。   As described above, the ultrasonic cleaning apparatus according to the present invention can maximize the cleaning effect of low-frequency ultrasonic cleaning on an object to be cleaned with various surface textures. It is useful as an ultrasonic cleaning apparatus that effectively uses the cleaning space and apparatus output.

本発明の実施の形態1における超音波洗浄装置を用いた食器洗い機の構成図The block diagram of the dishwasher using the ultrasonic cleaning apparatus in Embodiment 1 of this invention 本発明の超音波洗浄方法の方式を示す説明図Explanatory drawing which shows the system of the ultrasonic cleaning method of this invention 本発明の超音波洗浄方法の連続置換上昇式のフローチャートFlowchart of continuous replacement ascending method of ultrasonic cleaning method of the present invention 本発明の超音波洗浄方法の連続下降式のフローチャートContinuously descending flowchart of the ultrasonic cleaning method of the present invention 本発明の実施の形態2における超音波洗浄装置を用いた食器洗い機の構成図The block diagram of the dishwasher using the ultrasonic cleaning apparatus in Embodiment 2 of this invention 本発明の実施の形態3における超音波洗浄装置を用いた食器洗い機の構成図The block diagram of the dishwasher using the ultrasonic cleaning apparatus in Embodiment 3 of this invention 本発明の実施の形態4における超音波洗浄装置を用いた食器洗い機の構成図The block diagram of the dishwasher using the ultrasonic cleaning apparatus in Embodiment 4 of this invention

符号の説明Explanation of symbols

1 洗浄槽
2 超音波振動子
3 気体溶解膜モジュール(気泡生成手段)
5 弁つき加圧ポンプ(給水弁)
6 排水弁
7 制御手段
9 排水管
10 給水管
DESCRIPTION OF SYMBOLS 1 Washing tank 2 Ultrasonic vibrator 3 Gas dissolution membrane module (bubble generation means)
5 Pressure pump with valve (water supply valve)
6 Drain valve 7 Control means 9 Drain pipe 10 Water supply pipe

Claims (13)

被洗浄物を収容する洗浄槽と、前記洗浄槽に洗浄水を導入する給水管と、前記給水管の開閉をおこなう給水弁と、前記洗浄槽内の洗浄水を排水する排水管と、前記排水管の開閉を行う排水弁と、前記洗浄槽内の水を振動させて前記被洗浄物を洗浄する超音波振動子と、洗浄水中で気泡または気体を生成する気泡生成手段と、前記超音波振動子と前記気泡生成手段と前記給水弁と前記排水弁の作動を制御する制御手段とを備え、前記制御手段は、洗浄水中で気泡または気体を生成しながら洗浄水中の気泡または気体含有量を連続的または段階的に変化させながら超音波洗浄するようにした超音波洗浄装置。 A cleaning tank for storing an object to be cleaned; a water supply pipe for introducing cleaning water into the cleaning tank; a water supply valve for opening and closing the water supply pipe; a drain pipe for draining the cleaning water in the cleaning tank; A drain valve that opens and closes a pipe, an ultrasonic vibrator that vibrates water in the cleaning tank to clean the object to be cleaned, a bubble generating means that generates bubbles or gas in the cleaning water, and the ultrasonic vibration And a control means for controlling the operation of the water supply valve and the drain valve. The control means continuously generates bubbles or gas content in the wash water while generating bubbles or gas in the wash water. Ultrasonic cleaning device that performs ultrasonic cleaning while changing the target or steps. 被洗浄物を収容する洗浄槽と、前記洗浄槽に洗浄水を導入する給水管と、前記給水管の開閉をおこなう給水弁と、前記洗浄槽から洗浄水を排水する排水管と、前記排水管の開閉を行う排水弁と、前記洗浄槽内の水を振動させて前記被洗浄物を洗浄する超音波振動子と、洗浄水中で気泡または気体を生成する気泡生成手段と、前記超音波振動子と前記気泡生成手段と前記給水弁と前記排水弁の作動を制御する制御手段とを備え、前記制御手段は、前記洗浄槽に気泡または気体含有量の異なる洗浄水を入れ替えて複数回超音波洗浄するようにした超音波洗浄装置。 A cleaning tank for storing the object to be cleaned, a water supply pipe for introducing cleaning water into the cleaning tank, a water supply valve for opening and closing the water supply pipe, a drain pipe for draining the cleaning water from the cleaning tank, and the drain pipe A drain valve that opens and closes, an ultrasonic vibrator that vibrates water in the cleaning tank to clean the object to be cleaned, a bubble generating means that generates bubbles or gas in the cleaning water, and the ultrasonic vibrator And control means for controlling the operation of the bubble generating means, the water supply valve, and the drain valve, and the control means replaces cleaning water having different bubbles or gas contents into the cleaning tank and performs ultrasonic cleaning multiple times. An ultrasonic cleaning device. 制御手段は、超音波洗浄をおこなっている間に洗浄水中の気泡または気体生成量を増加させるようにした請求項1または2記載の超音波洗浄装置。 The ultrasonic cleaning apparatus according to claim 1 or 2, wherein the control means increases the amount of bubbles or gas generated in the cleaning water during the ultrasonic cleaning. 制御手段は、超音波洗浄をおこなっている間に洗浄水中の気泡または気体生成量を減少させるようにした請求項1または2記載の超音波洗浄装置。 The ultrasonic cleaning apparatus according to claim 1 or 2, wherein the control means reduces the amount of bubbles or gas generated in the cleaning water during the ultrasonic cleaning. 気泡生成手段は、疎水性で通気性の高い中空糸膜と前記中空糸膜の外部空間から成る気体溶解膜モジュールと、前記気体溶解膜モジュールの外部空間を加圧するポンプとを有し、洗浄水を前記気体溶解膜モジュールに通して前記ポンプにより前記中空糸膜の外部空間を加圧して気体を溶解するようにした請求項1〜4のいずれか1項に記載の超音波洗浄装置。 The bubble generating means has a hydrophobic and highly breathable hollow fiber membrane, a gas dissolving membrane module comprising an outer space of the hollow fiber membrane, and a pump for pressurizing the outer space of the gas dissolving membrane module, The ultrasonic cleaning apparatus according to claim 1, wherein the gas is dissolved by passing the gas through the gas-dissolving membrane module and pressurizing the external space of the hollow fiber membrane with the pump. ポンプは加圧および減圧の両方がおこなえる加減圧ポンプであり、気体溶解膜モジュールの中空糸膜の外部空間を加圧または減圧することによって洗浄水への気体溶解および脱気が行えるようにした請求項5記載の超音波洗浄装置。 The pump is a pressurizing / depressurizing pump that can perform both pressurization and depressurization. The gas dissolution membrane module can be dissolved and degassed by pressurizing or depressurizing the external space of the hollow fiber membrane of the gas dissolving membrane module. Item 6. The ultrasonic cleaning apparatus according to Item 5. 気泡生成手段は、少なくとも1対の電極と、前記電極に電流を印加する電流印加手段とを有し、洗浄水の電気分解によって気泡または気体を生成し、印加する電流値を変化させて気泡または気体の生成量を変化させるようにした請求項1〜4のいずれか1項に記載の超音波洗浄装置。 The bubble generating means has at least one pair of electrodes and current applying means for applying a current to the electrodes, generates bubbles or gas by electrolysis of washing water, and changes the applied current value to change the bubbles or gas. The ultrasonic cleaning apparatus according to claim 1, wherein the generation amount of gas is changed. 電極は、洗浄槽内に位置し被洗浄物を保持するようにした請求項7記載の超音波洗浄装置。 The ultrasonic cleaning apparatus according to claim 7, wherein the electrode is located in the cleaning tank and holds an object to be cleaned. 気泡生成手段はイジェクターである請求項1〜4のいずれか1項に記載の超音波洗浄装置。 The ultrasonic cleaning device according to claim 1, wherein the bubble generating means is an ejector. イジェクターは、空気の取り入れ量を可変に設けられ、空気の取り入れ量を変化させて気泡生成量を変化させるようにした請求項9記載の超音波洗浄装置。 The ultrasonic cleaning apparatus according to claim 9, wherein the ejector is provided with a variable amount of air intake, and the amount of air bubble generation is changed by changing the amount of air intake. 請求項1〜10のいずれか1項に記載の超音波洗浄装置を備えた食器洗い機。 The dishwasher provided with the ultrasonic cleaning apparatus of any one of Claims 1-10. 洗浄水に気泡または気体を供給しつつ、その供給量を連続的または段階的に変化させながら超音波洗浄するようにした超音波洗浄方法。 An ultrasonic cleaning method in which bubbles or gas is supplied to cleaning water and ultrasonic cleaning is performed while changing the supply amount continuously or stepwise. 洗浄槽に気泡または気体含有量の異なる洗浄水を入れ替えて複数回超音波洗浄するようにした超音波洗浄方法。 An ultrasonic cleaning method wherein ultrasonic cleaning is performed a plurality of times by replacing cleaning water having different bubbles or gas contents in the cleaning tank.
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