JP2008186681A - Organic electroluminescent display device - Google Patents

Organic electroluminescent display device Download PDF

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JP2008186681A
JP2008186681A JP2007018401A JP2007018401A JP2008186681A JP 2008186681 A JP2008186681 A JP 2008186681A JP 2007018401 A JP2007018401 A JP 2007018401A JP 2007018401 A JP2007018401 A JP 2007018401A JP 2008186681 A JP2008186681 A JP 2008186681A
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corner
sealing
substrate
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recess
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JP5201615B2 (en
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Nobuhiko Fukuoka
信彦 福岡
Kazunari Takemoto
一成 竹元
Hitoshi Azuma
人士 東
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Japan Display Inc
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Hitachi Displays Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an organic EL display device in which deterioration due to effect of water can be prevented and which has high reliability. <P>SOLUTION: A sealing substrate 3 has a recess 11 in which a jetty 10 is formed at the periphery opposing to an element substrate 1 and in which a space 9 is formed between the sealing substrate 3 and a display part constituted of an organic EL element 2, corner regions 8 in which four sides of a recess part 11 intersect are made to form a flat face shape protruded outside in the direction separating from the display region, and an application type moisture absorbing material 4 is formed at the border of the recess part 11, as seen from the sealing substrate 3 side, a gap is installed between the corner of the display region and the application type moisture absorbing material 4. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、表示装置に係り、特に発光素子を配列した表示領域を有する第1の基板を透光性の第2の基板で密封した有機エレクトロルミネッセンス表示装置に関する。   The present invention relates to a display device, and more particularly to an organic electroluminescence display device in which a first substrate having a display region in which light emitting elements are arranged is sealed with a light-transmitting second substrate.

有機エレクトロルミネッセンス(以下、有機EL)表示装置は、バックライトが必要な液晶表示装置とは異なり、自発光であるため、液晶表示装置よりも薄型で視野角も広く、かつ応答速度が速いために動画表示にも優れている、などの特徴がある。有機EL表示装置を構成する有機EL素子の基本構造は、有機EL発光層が二つの電極の間に挟まれたサンドイッチ構造で、電極の間に電流を流すことで有機EL発光層が発光する。この有機EL素子で構成する画素回路を二次元に複数配置して表示領域を形成した第1の基板(素子基板)と、第1の表示領域を密封する第2の基板(封止基板:封止キャップ)で構成した有機ELパネルに駆動回路等を組み込んで有機EL表示装置が形成される。   Unlike a liquid crystal display device that requires a backlight, an organic electroluminescence (hereinafter referred to as organic EL) display device is self-luminous, so it is thinner, wider in viewing angle, and faster in response time than a liquid crystal display device. It has features such as excellent video display. The basic structure of the organic EL element constituting the organic EL display device is a sandwich structure in which the organic EL light emitting layer is sandwiched between two electrodes, and the organic EL light emitting layer emits light by passing a current between the electrodes. A first substrate (element substrate) in which a plurality of pixel circuits composed of the organic EL elements are two-dimensionally arranged to form a display region, and a second substrate (sealing substrate: sealed) that seals the first display region. An organic EL display device is formed by incorporating a drive circuit or the like into an organic EL panel constituted by a stop cap.

有機EL素子で構成する画素回路が形成された透明な第1基板(素子基板)を通して発光を取り出すのがボトムエミッション構造であり、画素回路が形成された面を気密封止する透光性の封止基板(封止キャップ)側から発光光を取り出すのがトップエミッション構造である。ボトムエミッション構造は、画素を制御する駆動素子で構成される駆動回路や、駆動素子に走査信号やデータ信号(表示信号)あるいは表示電流を供給する各種の配線等による遮光があるために開口率を高くすることが難しい。一方、トップエミッション構造は、このような構造上の遮光の影響を受け難く、開口率を高くすることができるために高精細化に適している。   The bottom emission structure takes out light emission through a transparent first substrate (element substrate) on which a pixel circuit composed of organic EL elements is formed, and a translucent seal that hermetically seals the surface on which the pixel circuit is formed. The top emission structure takes out emitted light from the stop substrate (sealing cap) side. The bottom emission structure has a low aperture ratio due to light shielding by a drive circuit composed of drive elements that control the pixels and various wirings that supply scan signals, data signals (display signals), or display currents to the drive elements. It is difficult to make it high. On the other hand, the top emission structure is not easily affected by the light shielding on such a structure, and the aperture ratio can be increased, so that the top emission structure is suitable for high definition.

また、有機EL表示装置では、有機EL素子内部への水分の侵入により、いわゆるダークスポット(非発光部)が発生することがある。そこで、一般に、水分を吸着する吸湿剤、あるいは乾燥剤をシート状等に成形して搭載した封止キャップ(金属製またはガラス製)で有機EL表示装置を構成する素子(有機EL素子、発光素子ともいう)を低水分濃度雰囲気にて封止することによって、有機EL素子内部への水分の侵入を防止している。特許文献1は、封止キャップに凹部を形成し、この凹部の内面にフィルム上の吸湿材を貼り付けて機密封止した構造を開示する。   Further, in the organic EL display device, a so-called dark spot (non-light emitting portion) may be generated due to moisture intrusion into the organic EL element. Therefore, in general, an element (an organic EL element or a light emitting element) that constitutes an organic EL display device with a sealing cap (made of metal or glass) on which a moisture absorbent that absorbs moisture or a desiccant is molded and mounted in a sheet form or the like is mounted. Is also sealed in a low moisture concentration atmosphere to prevent moisture from entering the organic EL element. Patent Document 1 discloses a structure in which a concave portion is formed in a sealing cap, and a hygroscopic material on a film is attached to the inner surface of the concave portion to perform confidential sealing.

図12は、従来のボトムエミッション構造の有機EL表示装置の構造例を説明する断面図である。図12に示す従来の有機EL表示装置は、有機EL素子で構成した表示回路(有機EL表示回路)502を形成したガラス等の素子基板501と、シート状吸湿材505を内側に設けた封止キャップ506とをシール材503で封着して構成される。封止キャップ506の内側には凹部507が掘り込み形成されており、突堤511と素子基板501の間にシール材503が配置される。そして、凹部507にシート状吸湿材505が収容されている。有機EL表示回路(表示領域)502を有する素子基板501に封止キャップ506を封止した際に、シート状吸湿材505が有機EL表示回路502に接触しないように封止空間504を設けている。   FIG. 12 is a cross-sectional view illustrating a structural example of a conventional organic EL display device having a bottom emission structure. The conventional organic EL display device shown in FIG. 12 is a sealing in which an element substrate 501 such as glass on which a display circuit (organic EL display circuit) 502 composed of organic EL elements is formed, and a sheet-like hygroscopic material 505 are provided inside. A cap 506 is sealed with a sealing material 503. A recess 507 is dug inside the sealing cap 506, and a sealing material 503 is disposed between the jetty 511 and the element substrate 501. And the sheet-like moisture absorption material 505 is accommodated in the recessed part 507. A sealing space 504 is provided so that the sheet-like hygroscopic material 505 does not contact the organic EL display circuit 502 when the sealing cap 506 is sealed on the element substrate 501 having the organic EL display circuit (display region) 502. .

この構成の有機EL表示装置は、封止キャップ506側を観察面にすると、シート状吸湿材505に発光光が遮蔽されることになるため、有機EL表示回路(表示領域)502の発光光508を素子基板501から取り出すボトムエミッション構造とするのが一般的である。また、この構造では、素子基板501上に形成される図示しない駆動回路等の配線の遮蔽により開口率が制限されるため、高精細化した際に高輝度を得るのが難しい。   In the organic EL display device having this configuration, when the sealing cap 506 side is set as an observation surface, the light emission is blocked by the sheet-like hygroscopic material 505, and thus the light emission 508 of the organic EL display circuit (display region) 502. In general, a bottom emission structure is used in which the substrate is taken out from the element substrate 501. In this structure, since the aperture ratio is limited by shielding wiring such as a drive circuit (not shown) formed on the element substrate 501, it is difficult to obtain high luminance when the definition is increased.

トップエミッション構造に対応した封止技術としては、塗布型吸湿材を有機EL素子を遮光しない領域に螺旋状に形成してシール材により平板素子基板と封止キャップを固着して機密構造とし、透光性の封止キャップを通して発光光を取り出すものが特許文献2に開示されている。   As a sealing technology corresponding to the top emission structure, a coating type hygroscopic material is spirally formed in a region where the organic EL element is not shielded, and a flat element substrate and a sealing cap are fixed with a sealing material to form a confidential structure. Japanese Patent Application Laid-Open No. H10-228473 discloses a device that extracts emitted light through a light sealing cap.

図13は、凹部を形成した封止キャップを用いて、凹部壁面と有機EL素子との間に塗布型吸湿材を配置した従来のトップエミッション構造の有機EL表示装置を説明する図である。図13(a)は平面図、図13(b)は図13(a)のA―A線に沿った断面図である。図13(a)の直線部107においては、塗布型吸湿材104は有機EL素子102で構成される表示領域から離れているため有機EL素子102に干渉しない。しかし、図示されたように、凹部の平面形状が矩形(長方形)で、角にアール(R:曲率)を取った形状のため、凹部の際(きわ、凹部の内辺に沿った隅)に沿って塗布型吸湿材104を形成した場合、コーナ領域では、コーナ領域108に示したように、塗布型吸湿材104が有機EL素子102に干渉して発光光106を遮蔽してしまう。   FIG. 13 is a diagram for explaining an organic EL display device having a conventional top emission structure in which a coating type hygroscopic material is disposed between a wall surface of a recess and an organic EL element using a sealing cap having a recess. 13A is a plan view, and FIG. 13B is a cross-sectional view taken along the line AA in FIG. 13A. In the straight line portion 107 of FIG. 13A, the coating type moisture absorbent 104 is away from the display area constituted by the organic EL element 102 and does not interfere with the organic EL element 102. However, as shown in the figure, the planar shape of the recess is rectangular (rectangular) and the corner is rounded (R: curvature), so at the time of the recess (wrinkle, corner along the inner side of the recess) When the coating type moisture absorbent material 104 is formed along the corner area 108, as shown in the corner area 108, the coating type moisture absorbent material 104 interferes with the organic EL element 102 and blocks the emitted light 106.

コーナ領域108における塗布型吸湿材104による遮光を防止するには、シール材105と有機EL素子102の距離を平面上で見て遠く離す(画素領域を狭くするか、額縁(画素領域から封止キャップの外形までの距離)を広げる)必要がある。塗布型吸湿材104によるコーナ部の遮光を防止するために、例えばコーナ領域109に示したように、角の部分で塗布型吸湿材104を開放したパターンにすればよい。しかし、開放端部ではパターンに太りが生じ易いために却って有機EL素子102に干渉する場合があり、また開放パターンとしたことによる局部的な捕水能力の不足を生じる可能性がある。なお、封止キャップ103にはガラス基板を用い、フッ酸を用いて掘り込み加工を行う。   In order to prevent light shielding by the coating type hygroscopic material 104 in the corner area 108, the distance between the sealing material 105 and the organic EL element 102 is increased as viewed on a plane (the pixel area is narrowed or the frame (sealed from the pixel area is sealed). It is necessary to increase the distance) to the outer shape of the cap. In order to prevent light shielding of the corner portion by the coating type moisture absorbent material 104, for example, as shown in the corner region 109, a pattern in which the coating type moisture absorbent material 104 is opened at the corners may be used. However, since the pattern tends to be fattened at the open end, it may interfere with the organic EL element 102, and there may be a shortage of local water collection capability due to the open pattern. Note that a glass substrate is used for the sealing cap 103 and digging is performed using hydrofluoric acid.

図14は、従来の掘り込み形状の封止キャップを用いて凹部壁面と有機EL素子との間に塗布型吸湿材を配置した有機EL表示装置におけるコーナ領域での吸湿材と有機EL素子との干渉を防ぐための位置関係を説明するための要部平面図である。従来、封止キャップの掘り込み部を形成する際に、塗布型吸湿材104の幅をw、コーナの中心パターンの半径をRdで形成した場合、塗布型吸湿材104の最も内側の座標はCとなる。この点に有機EL素子102の角が干渉しないようにするには、塗布型吸湿材104の内側側面から距離nが必要になる。そのため、狭額縁化に支障をきたす。ちなみに、Rd=1mm、w=0.5mmとした場合は、nは約0.22mm以上必要となる。   FIG. 14 shows a relationship between a hygroscopic material and an organic EL element in a corner region in an organic EL display device in which a coating type hygroscopic material is arranged between the wall surface of the recess and the organic EL element using a conventional digging-shaped sealing cap. It is a principal part top view for demonstrating the positional relationship for preventing interference. Conventionally, when forming the engraved portion of the sealing cap, if the width of the coating type hygroscopic material 104 is w and the radius of the corner central pattern is Rd, the innermost coordinate of the coating type hygroscopic material 104 is C It becomes. In order to prevent the corner of the organic EL element 102 from interfering with this point, a distance n from the inner side surface of the coating type moisture absorbent 104 is required. This hinders narrowing the frame. Incidentally, when Rd = 1 mm and w = 0.5 mm, n needs to be about 0.22 mm or more.

なお、図14において、符号Aは吸湿材コーナ開始座標、Bは吸湿材コーナ終了座標、C’は吸湿材の内側直線部延長交点座標、Dは封止キャップ掘り込み部コーナ開始座標、Eは封止キャップ掘り込み部コーナ終了座標、Rcは封止キャップ掘り込み部コーナ中心半径、mは封止キャップの凹部(掘り込み部)際から吸湿材外側側面までの距離を示す。   In FIG. 14, symbol A is a moisture absorbent corner start coordinate, B is a moisture absorbent corner end coordinate, C ′ is an inner straight line extension intersection coordinate of the moisture absorbent, D is a seal cap digging corner corner start coordinate, and E is Sealing cap digging part corner end coordinates, Rc is the sealing cap digging part corner center radius, and m is the distance from the recess (digging part) of the sealing cap to the outer side surface of the hygroscopic material.

上記以外のトップエミッション構造に対応した封止技術としては、透光性を有する平板基板上に透光性を有する吸湿材の膜を形成してシール材を用いて素子基板と封止するものが特許文献3に開示がある。
特開平09−148066号公報 特開2004−6286号公報 特開2003−142256号公報
As a sealing technique corresponding to the top emission structure other than the above, there is a technique in which a light-absorbing hygroscopic film is formed on a light-transmitting flat substrate and sealed with an element substrate using a sealing material. Patent Document 3 discloses the disclosure.
Japanese Patent Application Laid-Open No. 09-148066 JP 2004-6286 A JP 2003-142256 A

特許文献1に開示の技術では、シート吸湿材に発光光を遮蔽されるため、ボトムエミッション構造が対象となる。この技術をトップエミッション構造に対応させるためには、有機EL素子に干渉しないスペースにシート乾燥剤を搭載すればよい。しかし、シート乾燥剤を必要な量だけ搭載するスペースの確保が難しく、確保するには額縁(有効画素領域から封止キャップ外形までの距離)を大きくとる必要があり、狭額縁化が困難となる。   In the technique disclosed in Patent Document 1, since the emitted light is shielded by the sheet moisture absorbent, the bottom emission structure is an object. In order to make this technology compatible with the top emission structure, a sheet desiccant may be mounted in a space that does not interfere with the organic EL element. However, it is difficult to secure a space for mounting a required amount of sheet desiccant, and it is necessary to increase the frame (distance from the effective pixel region to the outer shape of the sealing cap) to secure the space, which makes it difficult to narrow the frame. .

特許文献2に開示の技術では、有機EL素子を遮光しない領域に螺旋状に塗布型吸湿材を形成するため、有機EL素子からシール材までのスペースを大きくとる必要がある。吸湿材を螺旋状に形成するため、特にコーナ領域が内側に入り狭額縁化が難しい。   In the technique disclosed in Patent Document 2, since a coating type hygroscopic material is formed in a spiral shape in a region where the organic EL element is not shielded from light, it is necessary to provide a large space from the organic EL element to the sealing material. Since the hygroscopic material is formed in a spiral shape, it is particularly difficult to narrow the frame because the corner region enters the inside.

特許文献3に開示の技術では、有機EL素子が形成された面の全面に対向して吸湿材の膜を形成し発光光を吸湿材を通して取り出す構造のため、発光光に光学的に影響しない膜を安定して広範囲に形成することが非常に難しい。   According to the technique disclosed in Patent Document 3, a film that does not optically affect the emitted light because of the structure in which a hygroscopic material film is formed facing the entire surface on which the organic EL element is formed and the emitted light is extracted through the hygroscopic material. It is very difficult to stably form a wide range.

本発明は上記事情に鑑みてなされたものであり、その目的は、水分の影響による劣化を防ぐことの可能な信頼性が高く高精細で、パネル外形に対して有効表示領域の割合を大きくできる有機EL表示装置を提供することにある。   The present invention has been made in view of the above circumstances, and its object is to provide a highly reliable and high-definition capable of preventing deterioration due to the influence of moisture and to increase the ratio of the effective display area to the panel outer shape. The object is to provide an organic EL display device.

上記した目的を達成するために、本発明は、封止キャップに形成する凹部(掘り込み部)のコーナが表示領域から離れる方向で外側に突出させた平面形状とし、この凹部の際に沿って吸湿剤材を塗布型成した。   In order to achieve the above-described object, the present invention has a planar shape in which a corner of a concave portion (digging portion) formed in the sealing cap protrudes outward in a direction away from the display area, and along the concave portion. A hygroscopic material was coated.

より具体的には、本発明は、複数の発光素子を配列してなる表示領域を有する矩形の素子基板と、前記表示領域を覆って前記素子基板の前記表示領域を封止する封止基板と、前記素子基板と前記封止基板の対向面の外縁部を周回して設けられて、該素子基板を前記封止基板で封止するシール材とを有する。そして、前記封止基板は、その前記素子基板と対向する周縁に突堤を形成して前記表示領域との間に空間を形成する凹部を有し、前記凹部の少なくとも1つのコーナ領域が前記表示領域から離れる方向で外側に突出させた平面形状とし、この凹部の際に吸湿材を形成してなり、前記封止基板側から見て、前記表示領域の角と前記吸湿材との間に隙間を有するものとすることができる。   More specifically, the present invention relates to a rectangular element substrate having a display area in which a plurality of light emitting elements are arranged, and a sealing substrate that covers the display area and seals the display area of the element substrate. And a sealing material provided around the outer peripheral portion of the opposing surface of the element substrate and the sealing substrate to seal the element substrate with the sealing substrate. The sealing substrate has a recess that forms a jetty at a peripheral edge facing the element substrate to form a space between the display region and at least one corner region of the recess is the display region. A planar shape projecting outward in a direction away from the surface, and a moisture absorbing material is formed at the time of the recess, and when viewed from the sealing substrate side, a gap is formed between the corner of the display area and the moisture absorbing material. It can have.

また、本発明は、前記封止基板の前記凹部が、平面から見て、その4辺が互いに外側に反り返る曲線状で、前記4辺が交叉する角が外側に突出して、全体としてピンクッション形であり、前記凹部の際に沿って当該凹部の平面形状に倣った形成された吸湿材を有することを特徴とする。   Further, according to the present invention, the concave portion of the sealing substrate has a curved shape in which the four sides warp outward from each other when seen from the plane, and the corners intersecting the four sides protrude outward, and the pin cushion type as a whole. And having a hygroscopic material formed to follow the planar shape of the concave portion along the concave portion.

また、本発明は、前記封止基板の前記凹部の平面形状を、その4辺の大部分が当該封止基板4辺と平行で、前記4辺が交叉する角でのみ表示領域の角から離れる方向で外側に突出しており、前記吸湿材は前記コーナ領域では一方の辺側が前記凹部の突出部にはみ出し、他方の辺側が該一方の辺側の吸湿材に突き当たって接触する形状とすることができる。   Further, according to the present invention, the planar shape of the recess of the sealing substrate is such that most of the four sides are parallel to the four sides of the sealing substrate and are separated from the corners of the display region only at the corners where the four sides intersect. The hygroscopic material has a shape in which one side of the hygroscopic material protrudes from the projecting portion of the recess in the corner region, and the other side of the hygroscopic material comes into contact with the hygroscopic material on the one side. it can.

また、本発明は、前記封止基板に有する前記凹部の前記コーナ領域を、直線から外側に出っ張った形状とし、前記吸湿材を当該出っ張りに沿って連続的形成することができる。   Further, according to the present invention, the corner region of the concave portion of the sealing substrate can be shaped so as to protrude outward from a straight line, and the hygroscopic material can be continuously formed along the protrusion.

また、本発明は、前記封止基板に有する前記凹部の前記コーナ領域を直線から外側に出っ張った形状とし、吸湿材のパターンがこの出っ張りに沿って連続的に形成することができる。   Further, according to the present invention, the corner region of the concave portion of the sealing substrate can be shaped so as to protrude outward from a straight line, and a moisture absorbent material pattern can be continuously formed along the protrusion.

また、本発明は複数の発光素子を配列してなる表示領域と発光素子を駆動する駆動回路を有する矩形の素子基板と、前記表示領域を覆って前記素子基板の前記表示領域を封止する封止基板と、前記素子基板と前記封止基板の対向面の外縁部を周回して設けられて、該素子基板を前記封止基板で封止するシール材とを有する。そして、前記封止基板は、その前記素子基板と対向する周縁に突堤を形成して前記表示領域と前記駆動回路の間に空間を形成する凹部を有し、前記凹部の少なくとも1つのコーナ領域が前記表示領域から離れる方向で外側に突出させた平面形状とし、この凹部の際に吸湿材を形成してなり、前記封止基板側から見て、前記表示領域の角と前記吸湿材との間に隙間を有するものとすることができる。   The present invention also provides a rectangular element substrate having a display region in which a plurality of light emitting elements are arranged and a drive circuit for driving the light emitting elements, and a seal that covers the display region and seals the display region of the element substrate. And a sealing material provided around the outer edge of the opposing surfaces of the element substrate and the sealing substrate and sealing the element substrate with the sealing substrate. The sealing substrate has a recess that forms a jetty at a peripheral edge facing the element substrate to form a space between the display region and the drive circuit, and at least one corner region of the recess is The planar shape is projected outward in a direction away from the display area, and a hygroscopic material is formed at the concave portion, and when viewed from the sealing substrate side, between the corner of the display area and the hygroscopic material. It is possible to have a gap.

封止基板の凹部のコーナを外側に突出させ、この凹部の際に沿って塗布型吸湿材を形成することで、有機EL素子との干渉が回避される。また、有機ELパネルの外形に対して有効表示領域をより大きくすることができ、パネル外周全域に吸湿材が形成されているため、外部からパネル内部へ浸入した水分を効果的に吸湿し、水分の影響による劣化問題を改善した信頼性が高く、高精細な有機EL表示装置を得ることが可能となる。   By causing the corner of the recess of the sealing substrate to protrude outward and forming the coating type hygroscopic material along the recess, interference with the organic EL element is avoided. In addition, since the effective display area can be increased with respect to the outer shape of the organic EL panel, and the moisture absorbing material is formed on the entire outer periphery of the panel, the moisture that has entered the panel from the outside is effectively absorbed, Thus, it is possible to obtain a highly reliable and high-definition organic EL display device in which the deterioration problem due to the influence of the above is improved.

本発明により、ガラス面(エッチング加工の掘り込み面:凹部)だけを通して発光光を取り出すため、透明膜等を形成する場合より、発光光の劣化が無く、より安定に製造することができる。   According to the present invention, since the emitted light is extracted only through the glass surface (the etched surface: recessed portion), the emitted light is not deteriorated and can be manufactured more stably than when a transparent film or the like is formed.

以下、添付の図面を参照して、本発明に係る実施の形態について詳細に説明する。なお、本発明は以下の説明に限定されるものではなく、本発明の技術思想の範囲から逸脱することなくその形態および詳細を様々に変更し得ることは当業者であれば容易に理解される。従って、本発明は以下に示す実施の形態の記載内容に限定して解釈されるものではないことは言うまでもない。   Embodiments according to the present invention will be described below in detail with reference to the accompanying drawings. It should be noted that the present invention is not limited to the following description, and it is easily understood by those skilled in the art that modes and details can be variously changed without departing from the scope of the technical idea of the present invention. . Therefore, it is needless to say that the present invention is not construed as being limited to the description of the embodiments below.

図1は、本発明に係るトップエミッション構造の有機EL表示装置の実施例1を説明する図である。図1(a)は平面図、図1(b)は図1(a)のA―A線に沿った断面図である。図1において、素子基板1の主面に多数の有機EL素子2からなる表示領域が形成され、その上方に封止基板(以下、封止キャップ)3が凹部11の周縁を構成する突堤10にシール材5を介在させて密封固定されている。封止キャップ3の凹部11のコーナ7が有機EL素子2を配置した表示領域から離れる方向で外側に突出した形状としている。凹部11と有機EL素子2の間には空間9がある。   FIG. 1 is a diagram for explaining Example 1 of an organic EL display device having a top emission structure according to the present invention. FIG. 1A is a plan view, and FIG. 1B is a cross-sectional view taken along the line AA in FIG. In FIG. 1, a display region composed of a large number of organic EL elements 2 is formed on the main surface of the element substrate 1, and a sealing substrate (hereinafter referred to as a sealing cap) 3 is formed on the jetty 10 constituting the peripheral edge of the recess 11. It is hermetically fixed with a sealing material 5 interposed. The corner 7 of the recess 11 of the sealing cap 3 has a shape protruding outward in a direction away from the display area in which the organic EL element 2 is disposed. There is a space 9 between the recess 11 and the organic EL element 2.

すなわち、矩形の封止キャップ3の凹部11は、平面に見て4辺が交叉する4つの角が封止キャップ3の角方向に突出して、全体の平面形状がピンクッション形となっている。この凹部11の際(突提の根元:隅辺)に沿って塗布型吸湿材4(以後は吸湿材と称する)を形成することで、吸湿材4も凹部11の際の形状に倣ったピンクッション形となっている。これにより、コーナ領域8での有機EL素子2からなる表示領域に吸湿材4が干渉することなく、発光光6は吸湿材4で遮光されることなく観察側に取り出される。   That is, the concave portion 11 of the rectangular sealing cap 3 has four corners projecting in the angular direction of the sealing cap 3 when the four sides intersect when viewed in a plane, and the entire planar shape is a pin cushion shape. By forming the coating type moisture absorbent material 4 (hereinafter referred to as a moisture absorbent material) along the recess 11 (the root of the ridge: the corner), the moisture absorbent material 4 also follows the shape of the recess 11. It is a cushion type. Thus, the hygroscopic material 4 does not interfere with the display area composed of the organic EL elements 2 in the corner area 8, and the emitted light 6 is extracted to the observation side without being blocked by the hygroscopic material 4.

図2は、本発明に係るトップエミッション構造の有機EL表示装置の実施例1に係る封止キャップを用いた場合のコーナ部における吸湿材と有機EL素子との干渉を防ぐための位置関係を説明するための要部平面図である。図2において、素子基板の主面に有機EL素子2が形成され、その外側の位置に配置される吸湿材4を備えた封止キャップ3がシール材で密封固定されている。シール材は凹部の外側に塗布されるが、図示を省略した。   FIG. 2 illustrates a positional relationship for preventing interference between the moisture absorbing material and the organic EL element at the corner when the sealing cap according to the first embodiment of the organic EL display device having the top emission structure according to the present invention is used. It is a principal part top view for doing. In FIG. 2, the organic EL element 2 is formed on the main surface of the element substrate, and a sealing cap 3 including a hygroscopic material 4 disposed at a position outside thereof is hermetically fixed by a sealing material. Although the sealing material is applied to the outside of the recess, the illustration is omitted.

符号Aは従来の封止キャップを用いた際の吸湿材コーナ開始座標。A’はコーナ最内部座標をC’にするためのコーナ開始座標。Bは従来の封止キャップを用いた際の吸湿材コーナ終了座標。B’ はコーナ最内部座標をC’にするためのコーナ終了座標。C’は吸湿材の内側直線部延長交点座標、Dは従来の封止キャップの凹部コーナ開始座標、D’はコーナ最内部座標をC’にするための凹部コーナ開始座標。Eは従来の封止キャップの凹部コーナ終了座標、E’はコーナ最内部座標をC’にするための凹部コーナ終了座標、Rdは吸湿材コーナ中心半径、Rcは封止キャップ凹部コーナ中心半径、L1は吸湿材直線部からA’までのY方向距離、L2は吸湿材直線部からB’までのX方向距離、mは封止キャップ凹部の際から吸湿材外側側面までの距離、wは吸湿材パターン幅、XdはA→A’とB→B‘のX方向のシフト量、YdはA→A’とB→B’のY方向シフト量、XcはD→D’とE→E‘のX方向シフト量、YcはD→D’とE→E’のシフト量、Sはシフト量の絶対値を示す。   Reference symbol A is a start coordinate of a hygroscopic corner when a conventional sealing cap is used. A 'is a corner start coordinate for setting the innermost coordinate of the corner to C'. B is the coordinates of the end of the hygroscopic corner when a conventional sealing cap is used. B 'is a corner end coordinate for setting the innermost corner coordinate to C'. C ′ is the coordinate of the extension of the inner straight portion of the hygroscopic material, D is the concave corner start coordinate of the conventional sealing cap, and D ′ is the concave corner start coordinate for setting the corner innermost coordinate to C ′. E is a recess corner end coordinate of a conventional sealing cap, E ′ is a recess corner end coordinate for setting the innermost coordinate of the corner to C ′, Rd is a hygroscopic material corner center radius, Rc is a sealing cap recess corner center radius, L1 is the distance in the Y direction from the hygroscopic material straight portion to A ', L2 is the X direction distance from the hygroscopic material straight portion to B', m is the distance from the recess of the sealing cap to the outer side surface of the hygroscopic material, and w is the moisture absorption Material pattern width, Xd is the shift amount in the X direction from A → A ′ and B → B ′, Yd is the shift amount in the Y direction from A → A ′ and B → B ′, and Xc is D → D ′ and E → E ′. X direction shift amount, Yc is the shift amount of D → D ′ and E → E ′, and S is the absolute value of the shift amount.

実施例1では、吸湿材4のコーナ開始座標をA→A’、コーナ終了座標をB→B'にシフトさせることで、吸湿材コーナ部の最も内側の座標を吸湿材の内側直線部を延長した交点の座標C’にすることができる。封止キャップ3では、これに合わせてコーナ開始座標をD→D’、コーナ終了座標をE→E’にシフトさせる。シフト量の絶対値Sは共通であり、S<|Xc|=|Yc|=|Xd|=|Yd|とすることで吸湿材コーナ部の最も内側の座標をC’より外側に配置することができる。吸湿材の幅をw、吸湿材の中心パターンのコーナ半径をRdとするとシフト量SはS=(Rd−w/2)(√2−1)/√2となる。   In Example 1, the inner straight portion of the hygroscopic material is extended to the innermost coordinate of the hygroscopic material corner by shifting the corner start coordinates of the hygroscopic material 4 from A → A ′ and the corner end coordinates from B → B ′. The coordinate C ′ of the intersecting point can be set. In the sealing cap 3, the corner start coordinates are shifted from D → D ′ and the corner end coordinates are shifted from E → E ′ accordingly. The absolute value S of the shift amount is common and S <| Xc | = | Yc | = | Xd | = | Yd | is set so that the innermost coordinate of the hygroscopic material corner is placed outside C ′. Can do. If the width of the hygroscopic material is w and the corner radius of the central pattern of the hygroscopic material is Rd, the shift amount S is S = (Rd−w / 2) (√2-1) / √2.

また、封止キャップのコーナの半径Rcは、封止キャップ凹部の際(きわ)と、吸湿材4の外側側面との距離をmとするとRc<Rd+w/2+mの関係を満たせば、封止キャップのシール材形成面に吸湿材4がはみ出すことなく形成できる。なお、封止キャップのコーナ半径Rcの中心座標を、吸湿材のコーナ半径Rdの中心座標より、コーナに向かって外側(XcとYcの値も、それに合わせて変更必要)に配置すること等で封止キャップ凹部コーナの際を外側に移動させることで、シール材形成面への吸湿材4のはみ出しをさらに抑制することができる。   Further, if the radius Rc of the corner of the sealing cap satisfies the relationship of Rc <Rd + w / 2 + m, where m is the distance between the recess (wrinkle) of the sealing cap and the outer side surface of the hygroscopic material 4, the sealing cap The hygroscopic material 4 can be formed without protruding from the sealing material forming surface. The center coordinate of the corner radius Rc of the sealing cap is arranged outside the corner coordinate Rd of the hygroscopic material toward the corner (the values of Xc and Yc also need to be changed accordingly), etc. By moving the sealing cap recess corner to the outside, it is possible to further suppress the moisture absorbing material 4 from protruding to the sealing material forming surface.

吸湿材4の直線部からコーナ開始座標A’までのY方向の距離L1とコーナ終了座標B’と直線部までのX方向の距離L2を大きくした方が、テーパ角度が緩やかになるため吸湿材が形成しやすくなる。吸湿材4の塗布装置の形成限界を考慮すると少なくともL1、L2はコーナ半径Rdより大きい方がよい。また、封止キャップの凹部の直線部からコーナ開始座標D’までのY方向距離と、コーナ終了座標E’と封止キャップの凹部の直線部までのX方向距離もL1,L2とするのが好ましい。   Since the taper angle becomes gentler when the distance L1 in the Y direction from the straight line portion of the moisture absorbent material 4 to the corner start coordinate A ′ and the distance L2 in the X direction from the corner end coordinate B ′ to the straight line portion become larger, the moisture absorbent material. Becomes easier to form. Considering the formation limit of the moisture absorbent 4 application device, at least L1 and L2 should be larger than the corner radius Rd. In addition, the Y direction distance from the straight line portion of the concave portion of the sealing cap to the corner start coordinate D ′ and the X direction distance from the corner end coordinate E ′ to the straight line portion of the concave portion of the sealing cap are also L1 and L2. preferable.

次に、図3〜図7を参照して本発明に係るトップエミッション構造の有機EL表示装置を構成する有機ELパネルの製造方法を説明する。先ず、(1)成膜とパターニングを繰り返して、素子基板201上にTFT(Thin Film Transistor)駆動回路と下部電極202および画素分離膜237を形成する(図3)。すなわち、素子基板201の主面の下部絶縁膜(下地膜)231の上にアモルファスシリコン膜232を成膜し(図3(a))、エキシマレーザ照射等でポリシリコンに改質する。これをパターニングして島状の薄膜トランジスタの能動層232’とする。   Next, a method for manufacturing an organic EL panel constituting the organic EL display device having a top emission structure according to the present invention will be described with reference to FIGS. First, (1) film formation and patterning are repeated to form a TFT (Thin Film Transistor) drive circuit, a lower electrode 202 and a pixel isolation film 237 on the element substrate 201 (FIG. 3). That is, an amorphous silicon film 232 is formed on the lower insulating film (base film) 231 on the main surface of the element substrate 201 (FIG. 3A), and is modified to polysilicon by excimer laser irradiation or the like. This is patterned into an island-shaped thin film transistor active layer 232 '.

能動層232’とするポリシリコン膜に対し、ゲート電極233、ソース・ドレイン電極234、層間絶縁膜235、パッシベーション膜236、有機EL素子の下部電極202、画素分離膜237を形成する(図3(b))。なお、ここでは、ポリシリコンTFTを用いているが、駆動に支障がなければアモルファスシリコンTFTを用いてもよい。   A gate electrode 233, a source / drain electrode 234, an interlayer insulating film 235, a passivation film 236, a lower electrode 202 of an organic EL element, and a pixel isolation film 237 are formed on the polysilicon film as the active layer 232 ′ (FIG. 3 ( b)). Although a polysilicon TFT is used here, an amorphous silicon TFT may be used as long as there is no problem in driving.

(2)下部電極202上に、有機発光層203と上部電極204を積層し、有機EL素子205を形成する(図4)。   (2) On the lower electrode 202, the organic light emitting layer 203 and the upper electrode 204 are laminated | stacked, and the organic EL element 205 is formed (FIG. 4).

(3)外側に突出したコーナを有する凹部を形成した封止キャップ206の凹部の際に、対向する画素領域に入らないように制御して吸湿材207を形成する(図5)。   (3) When the concave portion of the sealing cap 206 having a concave portion having a corner protruding outward is formed, the moisture absorbing material 207 is formed so as not to enter the opposing pixel region (FIG. 5).

吸湿材207には、塗布型吸湿材(ゼオライト、CaO等をペ一スト状にしたもの)を用い、ディスペンサ方式等で塗布し、仮乾燥した後、焼成して硬化させる。例えば、ゼオライトのペーストを使用する場合、仮乾燥は120℃で30分(大気中)、焼成は300〜400℃で60分(大気中)行い、この後、乾燥N2中にて300〜400℃で60分加熱して水分除去する。吸湿材の塗布パターンは、例えば幅が100〜l000μm、高さ50〜300μm、コーナ半径は0.5〜1mmで形成する。また、封止キャップ凹部の深さは用いるガラス基板の厚さに合わせて、例えば厚さ0.7mmのガラス基板を用いる場合には、凹部の深さは100〜350μmとする。 As the moisture absorbing material 207, an application type moisture absorbing material (zeolite, CaO or the like in paste form) is applied by a dispenser method or the like, temporarily dried, and then baked and cured. For example, when a zeolite paste is used, temporary drying is performed at 120 ° C. for 30 minutes (in the air), and calcination is performed at 300 to 400 ° C. for 60 minutes (in the air), and then 300 to 400 in dry N 2 . Heat at 60 ° C. for 60 minutes to remove moisture. The hygroscopic material coating pattern is formed, for example, with a width of 100 to 1000 μm, a height of 50 to 300 μm, and a corner radius of 0.5 to 1 mm. Further, the depth of the concave portion of the sealing cap is adjusted to the thickness of the glass substrate to be used. For example, when a glass substrate having a thickness of 0.7 mm is used, the depth of the concave portion is set to 100 to 350 μm.

(4)封止キャップ206の周辺に、シール材208を形成する(図6)。シール材塗布方式には、ディスペンサ方式、スクリーン印刷を用い、シール材の材料にはUV硬化性樹脂等を用いる。   (4) A sealing material 208 is formed around the sealing cap 206 (FIG. 6). A dispenser method and screen printing are used for the sealing material application method, and a UV curable resin or the like is used for the material of the sealing material.

(5)有機EL素子205と吸湿材207が対向するように、素子基板201と封止キャップ206を貼り合わせてシール材208を硬化する(図7)。なお、シール材には、素子基板201と封止キャップ206の間隔を制御するスペーサを含有させるのが望ましい。   (5) The element substrate 201 and the sealing cap 206 are bonded together so that the organic EL element 205 and the hygroscopic material 207 face each other, and the sealing material 208 is cured (FIG. 7). Note that the sealing material preferably contains a spacer for controlling the distance between the element substrate 201 and the sealing cap 206.

実施例1により、画素領域に対する塗布型吸湿材の干渉が抑制され、有機ELパネルの外形に対して有効表示領域をより大きくすることができる。また、パネル外周全域に吸湿材が形成されているため、外部からパネル内部へ浸入した水分を効果的に吸湿し、水分の影響による劣化問題を改善した信頼性が高く、高精細な有機EL表示装置を得ることが可能となる。   According to the first embodiment, the interference of the coating-type hygroscopic material with respect to the pixel region is suppressed, and the effective display region can be further increased with respect to the outer shape of the organic EL panel. In addition, because a moisture absorbent material is formed on the entire panel outer periphery, it effectively absorbs moisture that has entered the panel from the outside and improves the deterioration problem due to the influence of moisture. An apparatus can be obtained.

図8は、本発明に係るトップエミッション構造の有機EL表示装置の実施例2を説明する平面図である。実施例2では、封止キャップ303に形成する凹部を、そのコーナ領域307で外側に出っ張った形状とした。すなわち、実施例2では、封止キャップ303の4辺に対応する凹部の平面形状は、その4辺の大部分が封止キャップ303の4辺と平行で、コーナ領域でのみ表示領域の角から離れる方向で外側に突出させている。   FIG. 8 is a plan view for explaining Example 2 of the organic EL display device having a top emission structure according to the present invention. In the second embodiment, the concave portion formed in the sealing cap 303 has a shape protruding outward at the corner region 307. That is, in Example 2, the planar shape of the recesses corresponding to the four sides of the sealing cap 303 is such that most of the four sides are parallel to the four sides of the sealing cap 303 and from the corner of the display region only in the corner region. It protrudes outward in the direction of leaving.

そして、シール材305のパターンを直線のみで形成(角はアール形状)し、吸湿材コーナ部306は片方の辺(ここでは平行する長辺)側が凹部の突出部にはみ出し、短辺側の吸湿材が長辺側の吸湿材に突き当たって接触する形状としている。また、吸湿材の吸湿能力が十分であれば、長辺側の吸湿材と短辺側の吸湿材はコーナ領域で必ずしも接触させずに、開放した隙間をもって対向させてもよい。なお、コーナ部で短辺側と長辺側の吸湿材を十字に交差させると、凹部の掘り込み深さよりも厚くなり、吸湿材の素子基板への接触やシール形成領域へのはみ出しを生じる場合があるため、十字に交差させない方がよい。   The pattern of the sealing material 305 is formed only by straight lines (the corners are rounded), and the hygroscopic corner portion 306 protrudes from the protruding portion of the concave portion on one side (here, the parallel long side), and absorbs moisture on the short side. The shape is such that the material comes into contact with the hygroscopic material on the long side. Further, if the moisture absorption capacity of the moisture absorbent material is sufficient, the moisture absorbent material on the long side and the moisture absorbent material on the short side may not be necessarily in contact with each other in the corner region but may be opposed with an open gap. Note that when the moisture absorbent material on the short side and the long side is crossed at the corner, it becomes thicker than the digging depth of the recess, causing the moisture absorbent material to contact the element substrate and to protrude into the seal formation area Therefore, it is better not to cross the cross.

実施例2によっても、画素領域に対する塗布型吸湿材の干渉が抑制され、有機ELパネルの外形に対して有効表示領域をより大きくすることができる。また、パネル外周全域に吸湿材が形成されているため、外部からパネル内部へ浸入した水分を効果的に吸湿し、水分の影響による劣化問題を改善した信頼性が高く、高精細な有機EL表示装置を得ることが可能となる。   Also according to the second embodiment, the interference of the coating-type hygroscopic material with respect to the pixel region is suppressed, and the effective display region can be made larger with respect to the outer shape of the organic EL panel. In addition, because a moisture absorbent material is formed on the entire panel outer periphery, it effectively absorbs moisture that has entered the panel from the outside and improves the deterioration problem due to the influence of moisture. An apparatus can be obtained.

図9は、本発明に係るトップエミッション構造の有機EL表示装置の実施例3を説明する平面図である。実施例3では、封止キャップ303に有する凹部のコーナ領域307を直線から外側に出っ張った形状とし、吸湿材のパターンがこの出っ張りに沿って連続的に形成された形状にした。これにより、吸湿材コーナ部308が有機EL素子から遠ざかり、有機EL素子からなる表示領域との干渉が回避される。   FIG. 9 is a plan view for explaining Example 3 of the organic EL display device having a top emission structure according to the present invention. In Example 3, the corner area 307 of the concave portion included in the sealing cap 303 was shaped so as to protrude outward from the straight line, and the moisture absorbent material pattern was formed continuously along the protrusion. Thereby, the hygroscopic material corner 308 is moved away from the organic EL element, and interference with the display area made of the organic EL element is avoided.

実施例3によっても、画素領域に対する塗布型吸湿材の干渉が抑制され、有機ELパネルの外形に対して有効表示領域をより大きくすることができる。また、パネル外周全域に吸湿材が形成されているため、外部からパネル内部へ浸入した水分を効果的に吸湿し、水分の影響による劣化問題を改善した信頼性が高く、高精細な有機EL表示装置を得ることが可能となる。   Also in the third embodiment, the interference of the coating-type hygroscopic material with respect to the pixel region is suppressed, and the effective display region can be made larger with respect to the outer shape of the organic EL panel. In addition, because a moisture absorbent material is formed on the entire panel outer periphery, it effectively absorbs moisture that has entered the panel from the outside and improves the deterioration problem due to the influence of moisture. An apparatus can be obtained.

図10は、本発明に係るトップエミッション構造の有機EL表示装置の実施例4を説明する平面図である。実施例4では、封止キャップの凹部のコーナ領域309を、交叉する片方の辺だけ外側に突出した形状とし、シール材305のパターンを直線のみで形成して(角はアール形状)、吸湿材304のコーナ部306では片方の辺が他方の辺に漸次細りながら接触する形状とした。   FIG. 10 is a plan view for explaining Example 4 of the organic EL display device having a top emission structure according to the present invention. In Example 4, the corner region 309 of the concave portion of the sealing cap has a shape that protrudes outward only on one of the intersecting sides, and the pattern of the sealing material 305 is formed by only a straight line (the corners are rounded), and the hygroscopic material The corner portion 306 of 304 has a shape in which one side is in contact with the other side while gradually narrowing.

この実施例でも、吸湿材のコーナ部306で2辺の吸湿材を不連続とし、両者の間に隙間を形成してもよく、あるいは一方の端縁側面に他方の端縁を付き当てた構成としてもよい。   Also in this embodiment, the two sides of the hygroscopic material may be discontinuous at the corner portion 306 of the hygroscopic material, and a gap may be formed between them, or the other edge is applied to the side surface of one edge. It is good.

実施例4によっても、画素領域に対する塗布型吸湿材の干渉が抑制され、有機ELパネルの外形に対して有効表示領域をより大きくすることができる。また、パネル外周全域に吸湿材が形成されているため、外部からパネル内部へ浸入した水分を効果的に吸湿し、水分の影響による劣化問題を改善した信頼性が高く、高精細な有機EL表示装置を得ることが可能となる。   Also according to the fourth embodiment, the interference of the coating-type hygroscopic material with respect to the pixel region is suppressed, and the effective display region can be further increased with respect to the outer shape of the organic EL panel. In addition, because a moisture absorbent material is formed on the entire panel outer periphery, it effectively absorbs moisture that has entered the panel from the outside and improves the deterioration problem due to the influence of moisture. An apparatus can be obtained.

図11は、本発明に係るトップエミッション構造の有機EL表示装置の実施例5を説明する平面図である。この実施例は、素子基板に駆動回路を有機EL素子回路と共に作り込んだものに本発明を適用したものである。駆動回路406を封止空間内に配置する場合には、有機EL素子(表示領域)近くのコーナ領域407だけ、封止キャップ403の凹部の形状を外側に突出した形状とする。吸湿材404もこの凹部の際に沿った形状に塗布型成することで吸湿材404が表示領域の角を遮蔽しない構造とする。一方、駆動回路近くのコーナ領域408の封止キャップ403のコーナ形状は従来の直線の4辺からなる矩形の2辺の交点を面取りしてアールを付けた形状とした。また、駆動回路406の上方では発光光の取り出しがない構造のため、駆動回路406に対向する位置409に吸湿材404を形成することで吸湿材404の搭載量を増やすことができる。その際の吸湿材404のパターンはラインが連続したとしたものでも、ラインが非連続に形成されたものでも、隣接するラインが広がって混ざり合いベタ塗りとなったものでもよい。   FIG. 11 is a plan view for explaining Example 5 of the organic EL display device having a top emission structure according to the present invention. In this embodiment, the present invention is applied to an element substrate in which a drive circuit is built together with an organic EL element circuit. When the driving circuit 406 is arranged in the sealing space, the shape of the concave portion of the sealing cap 403 is projected outward only in the corner region 407 near the organic EL element (display region). The hygroscopic material 404 is also formed in a shape along the concave portion so that the hygroscopic material 404 does not shield the corners of the display area. On the other hand, the corner shape of the sealing cap 403 in the corner region 408 near the drive circuit is a shape that is rounded by chamfering the intersection of two sides of a conventional rectangle consisting of four sides. In addition, since the structure does not extract emitted light above the driving circuit 406, the amount of the moisture absorbing material 404 mounted can be increased by forming the moisture absorbing material 404 at a position 409 facing the driving circuit 406. The pattern of the hygroscopic material 404 at that time may be one in which the lines are continuous, one in which the lines are formed discontinuously, or one in which adjacent lines are spread and mixed to form a solid coating.

実施例5によっても、画素領域に対する塗布型吸湿材の干渉が抑制され、有機ELパネルの外形に対して有効表示領域をより大きくすることができる。また、パネル外周全域に吸湿材が形成されているため、外部からパネル内部へ浸入した水分を効果的に吸湿し、水分の影響による劣化問題を改善した信頼性が高く、高精細な有機EL表示装置を得ることが可能となる。   Also in the fifth embodiment, the interference of the coating-type hygroscopic material with respect to the pixel region is suppressed, and the effective display region can be made larger with respect to the outer shape of the organic EL panel. In addition, because a moisture absorbent material is formed on the entire panel outer periphery, it effectively absorbs moisture that has entered the panel from the outside and improves the deterioration problem due to the influence of moisture. An apparatus can be obtained.

次に、有機EL素子の層構造と材料について説明する。トップエミション型の有機EL素子は、可視光域に対して透明な上部電極と有機発光層と光反射性の下部電極とで構成される。下部電極が陰極で上部電極が陽極の構成と、下部電極が陽極で上部電極が陰極の構成がある。いずれの場合も、上部電極に可視光の高い透過性を有する材料を用いる。透過率としては可視光全領域において、80%以上(好ましくは90%以上)の材料が好適である。下部電極が陰極で上部電極の構成では下部電極/正孔注入層/正孔輸送層/発光層/電子輸送層/電子注入層/上部電極の順に積層される。下部電極が陽極で上部電極が陰極の構成では、下部電極/電子注入層/電子輸送層/発光層/正孔輸送層/正孔注入層/上部電極の順に構成される。ただし、上記構成において電子注入層あるいは正孔注入層、電子輸送層あるいは正孔輸送層が省略される場合がある。   Next, the layer structure and materials of the organic EL element will be described. The top emission type organic EL element includes an upper electrode transparent to a visible light region, an organic light emitting layer, and a light reflective lower electrode. There are configurations in which the lower electrode is a cathode and the upper electrode is an anode, and the lower electrode is an anode and the upper electrode is a cathode. In any case, a material having high visible light permeability is used for the upper electrode. A material having a transmittance of 80% or more (preferably 90% or more) in the entire visible light region is suitable. In the structure of the lower electrode as the cathode and the upper electrode, the lower electrode / hole injection layer / hole transport layer / light emitting layer / electron transport layer / electron injection layer / upper electrode are laminated in this order. When the lower electrode is an anode and the upper electrode is a cathode, the lower electrode / electron injection layer / electron transport layer / light emitting layer / hole transport layer / hole injection layer / upper electrode are formed in this order. However, in the above configuration, the electron injection layer, the hole injection layer, the electron transport layer, or the hole transport layer may be omitted.

下部電極が陰極で上部電極が陽極の場合、下部電極には電子の注入効率を高める仕事関数の小さな導電膜材料が望ましい。具体的にはアルミニウム、アルミニウム・ネオジウム合金、マグネシウム銀合金等が挙げられる。上部電極4には酸化インジウムを主原料とする酸化物で、ITO(Indium Tin Oxide)またはIZO(Indium Zinc Oxide)等の透明導電膜が望ましい。形成は、スパッタ法、EB蒸着法、イオンフ゜レーティング法等により行う。一方、下部電極2が陽極で、上部電極が陰極の場合、陽極と陰極に上記と同様な材料を用いるが、上部電極の陰極については、透光性が必要である。仕事関数の小さな金属材料等の導電膜材料を用いる場合、可視光の透過率が少なくとも80%以上となる厚さまで薄くする。膜厚は、例えば15nm以下に形成する。また、金属材料等の導電膜材料の上部に透明導電膜材料を積層した構造を用いてもよい。   When the lower electrode is a cathode and the upper electrode is an anode, a conductive film material having a small work function that enhances electron injection efficiency is desirable for the lower electrode. Specific examples include aluminum, aluminum / neodymium alloy, and magnesium silver alloy. The upper electrode 4 is an oxide mainly composed of indium oxide, and is preferably a transparent conductive film such as ITO (Indium Tin Oxide) or IZO (Indium Zinc Oxide). The formation is performed by sputtering, EB vapor deposition, ion plating, or the like. On the other hand, when the lower electrode 2 is an anode and the upper electrode is a cathode, materials similar to those described above are used for the anode and the cathode, but the cathode of the upper electrode needs to be translucent. In the case where a conductive film material such as a metal material having a low work function is used, the conductive film material is thinned so that the visible light transmittance is at least 80% or more. For example, the film thickness is 15 nm or less. Alternatively, a structure in which a transparent conductive film material is stacked over a conductive film material such as a metal material may be used.

下部電極と上部電極の間に積層される有機発光層の各層の材料としては、次のような材料を用いることができる。   As a material of each layer of the organic light emitting layer laminated between the lower electrode and the upper electrode, the following materials can be used.

電子注入層には、弗化リチウム,弗化マグネシウム,弗化カルシウム,弗化ストロンチウム,弗化バリウム,酸化マグネシウム,酸化アルミニウム等がある。その成膜には真空蒸着法等を用いる。   Examples of the electron injection layer include lithium fluoride, magnesium fluoride, calcium fluoride, strontium fluoride, barium fluoride, magnesium oxide, and aluminum oxide. A vacuum evaporation method or the like is used for the film formation.

電子輸送層の材料としては、トリス(8−キノリノール)アルミニウム,オキサジアゾール誘導体,シロール誘導体,亜鉛ベンゾチアゾール錯体等がある。形成は真空蒸着法等により行う。   Examples of the material for the electron transport layer include tris (8-quinolinol) aluminum, oxadiazole derivatives, silole derivatives, and zinc benzothiazole complexes. The formation is performed by a vacuum evaporation method or the like.

発光層は、形成するホスト材料自体が発光する場合とホストに微量添加したドーバント材料が発光する場合とがある。ホスト材料としては、ジスチリルアリーレン誘導体(DPVBi),骨格にベンゼン環を有するシロール誘導体(2PSP),トリフェニルアミン構造を両端に有するオキソジアゾール誘導体(EM2),フェナンスレン基を有するべリノン誘導体(P1),トリフェニルアミン構造を両端に有するオリゴチオフェン誘導体(BMA−3T),べリレン誘導体(tBu−PTC),トリス(8−キノリノール)アルミニウム,ポリバラフェニレンビニレン誘導体,ポリチオフェン誘導体,ポリバラフェニレン誘導体,ポリシラン誘導体、ポリアセチレン誘導体等がある。また、ドーバント材料としては、キナクリドン,クマリン6,ナイルレッド,ルプレン、4−(ジシアノメチレン)−2−メチル−6−(パラ−ジメチルアミノスチリル)−4H−ピラン(DCM),ジカルバゾール誘導体等がある。形成は真空蒸着法や共蒸着法等により行う。   In the light emitting layer, there are a case where the host material to be formed itself emits light and a case where the dopant material added to the host in a small amount emits light. As host materials, distyrylarylene derivatives (DPVBi), silole derivatives having a benzene ring in the skeleton (2PSP), oxodiazole derivatives having a triphenylamine structure at both ends (EM2), verinone derivatives having a phenanthrene group (P1) ), Oligothiophene derivative (BMA-3T) having triphenylamine structure at both ends, berylene derivative (tBu-PTC), tris (8-quinolinol) aluminum, polybaraphenylene vinylene derivative, polythiophene derivative, polybaraphenylene derivative, Examples include polysilane derivatives and polyacetylene derivatives. Examples of dovant materials include quinacridone, coumarin 6, nile red, luprene, 4- (dicyanomethylene) -2-methyl-6- (para-dimethylaminostyryl) -4H-pyran (DCM), dicarbazole derivatives, and the like. is there. The formation is performed by a vacuum evaporation method, a co-evaporation method, or the like.

正孔輸送層の材料としては、N,N′−ビス(3−メチルフェニル)−N,N′−ジフェニル−[1,1′−ビフェニル]−4,4′ジアミン(TPD)、4,4′−ビス[N−(1−ナフチル)−N−フェニルアミノ]ビフェニル(α−NPD)、4,4′,4″−トリ(N−カルバゾリル)トリフェニルアミン(TCTA)、1,3,5−トリス[N−(4−ジフェニルアミノフェニル)フェニルアミノ]ベンゼン(p−DPA−TDAB)等がある。これらの形成は真空蒸着法等を用いる。   As a material of the hole transport layer, N, N′-bis (3-methylphenyl) -N, N′-diphenyl- [1,1′-biphenyl] -4,4′diamine (TPD), 4,4 '-Bis [N- (1-naphthyl) -N-phenylamino] biphenyl (α-NPD), 4,4', 4 "-tri (N-carbazolyl) triphenylamine (TCTA), 1,3,5 -Tris [N- (4-diphenylaminophenyl) phenylamino] benzene (p-DPA-TDAB) etc. These are formed using a vacuum deposition method or the like.

正孔注入層の材料としては、鋼フタロシアニン,スターパーストアミン化合物,ポリアニリン,ポリチオフェン等がある。その形成は真空蒸着法等により行う。   Examples of the material for the hole injection layer include steel phthalocyanine, star perst amine compound, polyaniline, polythiophene, and the like. The formation is performed by a vacuum evaporation method or the like.

有機発光層の各層の形成方法としては、単体の材料の形成には真空蒸着法等が用いられ、複数の材料を用いる場合には共蒸着法等がある。   As a method for forming each layer of the organic light emitting layer, a vacuum evaporation method or the like is used for forming a single material, and a co-evaporation method or the like is used when a plurality of materials are used.

吸湿材として、前記ではゼオライト、CaOを用いた例を説明したが、この他の化学吸湿性物質粒子、金属錯体化合物、物理吸着物質粒子を用いることができる。また、シール材には光硬化樹脂等を用いることができる。   Although the example using zeolite and CaO has been described above as the hygroscopic material, other chemical hygroscopic substance particles, metal complex compounds, and physical adsorption substance particles can be used. Further, a photo-curing resin or the like can be used for the sealing material.

本発明に係る有機EL表示装置は、デジタルカメラの画像を確認するためのモニター、デジルビデオカメラ、携帯電話、パーソナルコンピュータ等、画像を表示するためのモニターを有する電子機器であれば、どのような電子機器にも実装可能である。なお、本発明は、上記した実施例の構成に限定されるものではなく、本発明の技術思想を逸脱することなく、種々の変更が可能であることはいうまでもない。   The organic EL display device according to the present invention can be any electronic device having a monitor for displaying an image, such as a monitor for checking an image of a digital camera, a digital video camera, a mobile phone, a personal computer, or the like. It can also be implemented in electronic equipment. In addition, this invention is not limited to the structure of the above-mentioned Example, and it cannot be overemphasized that a various change is possible, without deviating from the technical idea of this invention.

本発明に係るトップエミッション構造の有機EL表示装置の実施例1を説明する図である。It is a figure explaining Example 1 of the organic electroluminescence display of the top emission structure which concerns on this invention. 本発明に係るトップエミッション構造の有機EL表示装置の実施例1に係る封止キャップを用いた場合のコーナ領域における吸湿材と有機EL素子との干渉を防ぐための位置関係を説明するための要部平面図である。The essential point for explaining the positional relationship for preventing interference between the hygroscopic material and the organic EL element in the corner region when the sealing cap according to Example 1 of the organic EL display device having the top emission structure according to the present invention is used. FIG. 本発明に係るトップエミッション構造の有機EL表示装置を構成する有機ELパネルの製造方法を説明する図である。It is a figure explaining the manufacturing method of the organic electroluminescent panel which comprises the organic electroluminescent display apparatus of the top emission structure which concerns on this invention. 本発明に係るトップエミッション構造の有機EL表示装置を構成する有機ELパネルの製造方法を説明する図である。It is a figure explaining the manufacturing method of the organic electroluminescent panel which comprises the organic electroluminescent display apparatus of the top emission structure which concerns on this invention. 本発明に係るトップエミッション構造の有機EL表示装置を構成する有機ELパネルの製造方法を説明する図である。It is a figure explaining the manufacturing method of the organic electroluminescent panel which comprises the organic electroluminescent display apparatus of the top emission structure which concerns on this invention. 本発明に係るトップエミッション構造の有機EL表示装置を構成する有機ELパネルの製造方法を説明する図である。It is a figure explaining the manufacturing method of the organic electroluminescent panel which comprises the organic electroluminescent display apparatus of the top emission structure which concerns on this invention. 本発明に係るトップエミッション構造の有機EL表示装置を構成する有機ELパネルの製造方法を説明する図である。It is a figure explaining the manufacturing method of the organic electroluminescent panel which comprises the organic electroluminescent display apparatus of the top emission structure which concerns on this invention. 本発明に係るトップエミッション構造の有機EL表示装置の実施例2を説明する平面図である。It is a top view explaining Example 2 of the organic electroluminescence display of the top emission structure which concerns on this invention. 本発明に係るトップエミッション構造の有機EL表示装置の実施例3を説明する平面図である。It is a top view explaining Example 3 of the organic EL display device of the top emission structure which concerns on this invention. 本発明に係るトップエミッション構造の有機EL表示装置の実施例4を説明する平面図である。It is a top view explaining Example 4 of the organic electroluminescence display of the top emission structure which concerns on this invention. 本発明に係るトップエミッション構造の有機EL表示装置の実施例5を説明する平面図である。It is a top view explaining Example 5 of the organic EL display device of the top emission structure concerning this invention. 従来のボトムエミッション構造の有機EL表示装置の構造例を説明する断面図である。It is sectional drawing explaining the structural example of the organic EL display apparatus of the conventional bottom emission structure. 凹部を形成した封止キャップを用いた従来のトップエミッション構造の有機EL表示装置を説明する図である。It is a figure explaining the organic EL display device of the conventional top emission structure using the sealing cap in which the recessed part was formed. 従来の掘り込み形状の封止キャップを用いた有機EL表示装置におけるコーナ部での吸湿材と有機EL素子との干渉を防ぐための位置関係を説明するための要部平面図である。It is a principal part top view for demonstrating the positional relationship for preventing the moisture absorption material and organic EL element in a corner part in the organic EL display apparatus using the conventional digging-shaped sealing cap.

符号の説明Explanation of symbols

1・・・素子基板、2・・・有機EL素子、3・・・封止基板(封止キャップ)、4・・・塗布型吸湿材、5・・・シール材、6・・・発光光、7・・・凹部、8・・・コーナ領域、9・・・空間、10・・・突堤、11・・・凹部。   DESCRIPTION OF SYMBOLS 1 ... Element board | substrate, 2 ... Organic EL element, 3 ... Sealing board | substrate (sealing cap), 4 ... Coating type hygroscopic material, 5 ... Sealing material, 6 ... Light emission , 7 ... recess, 8 ... corner area, 9 ... space, 10 ... jetty, 11 ... recess.

Claims (6)

複数の発光素子を配列してなる表示領域を有する矩形の素子基板と、前記表示領域を覆って前記素子基板の前記表示領域を封止する封止基板と、前記素子基板と前記封止基板の対向面の外縁部を周回して設けられて、該素子基板を前記封止基板で封止するシール材とを有し、
前記封止基板は、その前記素子基板と対向する周縁に突堤を形成して前記表示領域との間に空間を形成する凹部を有し、
前記凹部の少なくとも1つのコーナが前記表示領域から離れる方向で外側に突出させた形状とし、この凹部の際に沿って吸湿材を形成してなり、
前記封止基板側から見て、前記表示領域の角と前記吸湿材との間に隙間を有することを特徴とする有機エレクトロルミネッセンス表示装置。
A rectangular element substrate having a display region in which a plurality of light emitting elements are arranged; a sealing substrate that covers the display region and seals the display region of the element substrate; and the element substrate and the sealing substrate A sealing material provided around the outer edge of the opposing surface and sealing the element substrate with the sealing substrate;
The sealing substrate has a recess that forms a jetty on a peripheral edge facing the element substrate to form a space between the display region,
A shape in which at least one corner of the recess protrudes outward in a direction away from the display area, and a moisture absorbing material is formed along the recess.
An organic electroluminescence display device having a gap between a corner of the display region and the hygroscopic material when viewed from the sealing substrate side.
請求項1において、
前記封止基板の前記凹部は、平面から見て、その4辺が互いに外側に反り返る曲線状で、前記4辺が交叉する角が外側に突出して、全体としてピンクッション形であり、
前記凹部の際に沿って当該凹部の平面形状に倣って形成された吸湿材を有することを特徴とする有機エレクトロルミネッセンス表示装置。
In claim 1,
The concave portion of the sealing substrate is a curved shape in which the four sides warp outward from each other when seen from a plane, and the angle at which the four sides intersect protrudes outward, and is a pincushion shape as a whole,
An organic electroluminescence display device comprising a hygroscopic material formed along the concave portion to follow the planar shape of the concave portion.
請求項1において、
前記封止基板の前記凹部の平面形状は、その4辺の大部分が当該封止基板4辺と平行で、前記4辺が交叉する角でのみ表示領域の角から離れる方向で外側に突出しており、
前記吸湿材は前記コーナ領域では一方の辺側が前記凹部の突出部にはみ出し、他方の辺側が該一方の辺側の吸湿材に突き当たって接触する形状を有することを特徴とする有機エレクトロルミネッセンス表示装置。
In claim 1,
The planar shape of the concave portion of the sealing substrate is such that most of its four sides are parallel to the four sides of the sealing substrate and project outward in a direction away from the corner of the display area only at the corner where the four sides intersect. And
In the corner region, the hygroscopic material has a shape in which one side protrudes from the protruding portion of the recess and the other side abuts against and contacts the hygroscopic material on the one side. .
請求項1において、
前記封止基板に有する前記凹部の前記コーナ領域を直線から外側に出っ張った形状とし、前記吸湿材を当該出っ張りに沿って連続的形成されていることを特徴とする有機エレクトロルミネッセンス表示装置。
In claim 1,
An organic electroluminescence display device, wherein the corner region of the concave portion of the sealing substrate has a shape protruding outward from a straight line, and the hygroscopic material is continuously formed along the protrusion.
複数の発光素子を配列してなる表示領域と、前記発光素子を駆動する駆動回路を有する矩形の素子基板と、前記表示領域を覆って前記素子基板の前記表示領域を封止する封止基板と、前記素子基板と前記封止基板の対向面の外縁部を周回して設けられて、該素子基板を前記封止基板で封止するシール材とを有し、
前記封止基板は、その前記素子基板と対向する周縁に突堤を形成して前記表示領域と前記駆動回路の間に空間を形成する凹部を有し、
前記凹部の少なくとも1つのコーナが前記表示領域から離れる方向で外側に突出させた平面形状とし、この凹部の際に沿って吸湿材を形成してなり、
前記封止基板側から見て、前記表示領域の角と前記吸湿材との間に隙間を有することを特徴とする有機エレクトロルミネッセンス表示装置。
A display area formed by arranging a plurality of light emitting elements; a rectangular element substrate having a drive circuit for driving the light emitting elements; a sealing substrate that covers the display area and seals the display area of the element substrate; A sealing material provided around the outer edge portion of the opposing surface of the element substrate and the sealing substrate, and sealing the element substrate with the sealing substrate,
The sealing substrate has a recess that forms a jetty on the periphery facing the element substrate to form a space between the display region and the drive circuit,
A planar shape in which at least one corner of the recess protrudes outward in a direction away from the display area, and a moisture absorbent material is formed along the recess.
An organic electroluminescence display device having a gap between a corner of the display region and the hygroscopic material when viewed from the sealing substrate side.
請求項5において、
前記駆動回路に対向する前記封止基板の凹部に、前記吸湿材を他の領域より多量に搭載することを特徴とする有機エレクトロルミネッセンス表示装置。
In claim 5,
An organic electroluminescence display device, wherein a larger amount of the hygroscopic material is mounted in a concave portion of the sealing substrate facing the driving circuit than in other regions.
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