JP2008166655A - Copper foil for electromagnetic shielding material - Google Patents

Copper foil for electromagnetic shielding material Download PDF

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JP2008166655A
JP2008166655A JP2007000405A JP2007000405A JP2008166655A JP 2008166655 A JP2008166655 A JP 2008166655A JP 2007000405 A JP2007000405 A JP 2007000405A JP 2007000405 A JP2007000405 A JP 2007000405A JP 2008166655 A JP2008166655 A JP 2008166655A
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copper foil
blackened
nickel
shielding material
blackened surface
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Kiyotaka Nakaya
清隆 中矢
Toshio Kawasaki
利雄 川崎
Atsuchika Yagihashi
敦睦 八木橋
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Nippon Denkai Co Ltd
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Nippon Denkai Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a copper foil having a blackened surface to be used for the manufacturing of an electromagnetic shield materials for a plasma display for preventing surface quality from being deteriorated. <P>SOLUTION: The blackened surface is exposed to various chemicals to be used for the etching process, and the reflectivity change of the blackened surface after copper mesh formation by etching is set to be 2 or less. Also, a nickel layer is formed on the blackened surface with a coating weight ranging from 0.1 to 5.0 mg/dm<SP>2</SP>by nickel conversion. Then, chromate treatment may be carried out to the surface. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、プラズマディスパレイパネルの前面に設けられる電磁波シールド材に適した、黒色外観を有する銅箔およびその製造方法、ならびに該銅箔を用いた電磁波シールド材に関する。   The present invention relates to a copper foil having a black appearance suitable for an electromagnetic shielding material provided on the front surface of a plasma display panel, a manufacturing method thereof, and an electromagnetic shielding material using the copper foil.

プラズマディスパレイパネルは高周波の放電現象を利用して表示が行なわれるため、前面から強力な電磁波が漏洩し、電子回路の誤動作等の原因となるため、電磁波シールド材を設ける必要があり、透明基材上に銅メッシュを形成したフィルムが一般に用いられている。従来は、黒色化した銅箔の黒色表面を接着剤を介してPETフィルムに接着させ、エッチングにより銅メッシュを形成することが一般に行なわれてきたが、製造工程の合理化を目的として、黒色表面と反対側の面をPETフィルムに接着させることも行なわれるようになってきた。また、表示品質の向上を目的として、両面を黒色化した銅箔も用いられるようになってきた。従来の製造工程では、黒色化された表面がPETフィルムと接着剤によって保護されていたが、これらの製造工程では、黒色化された表面が露出されているため、エッチングによりメッシュを形成する工程において、各種の化学薬品によって表面が侵食され、色相が変化する問題点があった。すなわち、赤みをおびたり、部分的に金属光沢を呈するの外観変化により、プラズマパネルディスプレイの表示品質を劣化させる問題点があった。なお、ここでいう黒色には、完全なる黒色以外に褐色などの濃色であり、一般的に黒色と認識されるような色調を含む。
特開2003−201597号公報
Since the plasma display panel uses a high-frequency discharge phenomenon to display, strong electromagnetic waves leak from the front surface, causing malfunction of the electronic circuit. Therefore, it is necessary to provide an electromagnetic shielding material. A film in which a copper mesh is formed on a material is generally used. Conventionally, the black surface of a blackened copper foil is generally adhered to a PET film via an adhesive, and a copper mesh is formed by etching. For the purpose of rationalizing the manufacturing process, Adhesion of the opposite surface to a PET film has also been performed. In addition, for the purpose of improving display quality, a copper foil having both sides blackened has been used. In the conventional manufacturing process, the blackened surface was protected by the PET film and the adhesive, but in these manufacturing processes, since the blackened surface is exposed, in the process of forming a mesh by etching However, there is a problem that the surface is eroded by various chemicals and the hue changes. That is, there is a problem that the display quality of the plasma panel display is deteriorated due to a change in the appearance of reddish or partially metallic luster. In addition, black here is a dark color such as brown in addition to the complete black, and includes a color tone that is generally recognized as black.
JP 2003-201597 A

解決しようとする問題点は、露出された黒色表面の色相変化の防止である。   The problem to be solved is to prevent hue change of the exposed black surface.

本発明は、プラズマディスパレイパネルの前面に設けられる電磁波シールド材の製造に用いる黒色化された表面を有する銅箔であって、黒色化された表面がエッチング工程に用いられる各種薬剤に暴露され、エッチングによる銅製メッシュ形成後の黒色化された表面の反射率の変化が2以下であることを特徴とする銅箔である。本発明の銅箔は、黒色化された表面にニッケル層を有することを特徴とする。さらに、本発明は、前記の銅箔を用いたプラズマディスパレイパネルの前面に設けられる電磁波シールド材である。   The present invention is a copper foil having a blackened surface used for the production of an electromagnetic shielding material provided on the front surface of the plasma display panel, and the blackened surface is exposed to various chemicals used in the etching process, The copper foil is characterized in that the change in reflectance of the blackened surface after forming a copper mesh by etching is 2 or less. The copper foil of the present invention is characterized by having a nickel layer on the blackened surface. Furthermore, this invention is an electromagnetic wave shielding material provided in the front surface of the plasma display panel using the said copper foil.

本発明の銅箔は、露出された、すなわち、PETフィルムや接着剤によって被覆されていない黒色化された表面が、エッチングによりメッシュを形成する工程において、各種の化学薬品によって表面が侵食されず、赤みをおびたり、部分的に金属光沢を呈する等の外観変化が小さいことから、プラズマパネルディスプレイの表示品質を劣化させない。   The copper foil of the present invention is exposed, that is, the blackened surface that is not covered by the PET film or adhesive is not eroded by various chemicals in the process of forming a mesh by etching, The display quality of the plasma panel display is not deteriorated because the appearance changes such as redness and partial metallic luster are small.

本発明で用いる銅箔の厚さは特に規定するものではないが、コストやエッチング加工によるメッシュの形状から、厚さ8μm〜35μmが好ましい。表面粗さについても特に規定するものではないが、表面粗さが大きいと、製造した電磁波シールド材の透明性が低下し、画像品質が低下するおそれがあるので好ましくない。   The thickness of the copper foil used in the present invention is not particularly specified, but a thickness of 8 μm to 35 μm is preferable in view of cost and the shape of the mesh formed by etching. The surface roughness is not particularly specified, but if the surface roughness is large, it is not preferable because the transparency of the produced electromagnetic wave shielding material is lowered and the image quality may be lowered.

銅箔表面を黒色化する方法も、特に限定するものではないが、各種の金属めっきを適宜組み合わせることにより微細構造を形成することが好ましい。このような処理方法としては、例えば、微細な粗化処理を行なった後に、コバルトと亜鉛と銅からなる着色層を形成する方法がある。   The method for blackening the surface of the copper foil is not particularly limited, but it is preferable to form a fine structure by appropriately combining various metal platings. As such a treatment method, for example, there is a method of forming a colored layer made of cobalt, zinc, and copper after performing a fine roughening treatment.

黒色化された表面に、ニッケル層を形成する。ニッケル層は、ニッケルイオンを含有する電解液中で電気めっきすることにより形成することが出来る。ニッケル層の付着量はニッケル換算で0.1〜5mg/dm、好ましくは1.0〜3.0mg/dmである。ニッケルの付着量が0.1mg/dm未満の場合、エッチング後の色相変化が大きく、銅に近い赤味を呈するようになる。一方、付着量が5mg/dmより多いと、明度が高くなり、プラズマディスプレイパネルの表示品質が低下する。なお、電解液には、ニッケルイオンを含有する各種のニッケル塩、たとえば、硫酸ニッケル、塩化ニッケル、炭酸ニッケル、水酸化ニッケル等ニッケルを含むニッケル塩を使用することができる。また、電気抵抗を下げる目的で硫酸ナトリウム等のめっきされない金属塩と、pHを安定化させる目的でクエン酸やホウ酸等の緩衝剤を電解液に加えると、好適である。表面にはさらに防錆効果を向上させる目的でクロメート処理を行なってもよい。なお、ニッケル層には、特性を損なわない範囲で、他の金属を含有してもよい。 A nickel layer is formed on the blackened surface. The nickel layer can be formed by electroplating in an electrolytic solution containing nickel ions. Deposition of nickel layer is 0.1 to 5 mg / dm 2 of nickel in terms of, preferably 1.0 to 3.0 / dm 2. When the adhesion amount of nickel is less than 0.1 mg / dm 2 , the hue change after etching is large, and a redness close to copper is exhibited. On the other hand, when the adhesion amount is more than 5 mg / dm 2 , the brightness is increased and the display quality of the plasma display panel is deteriorated. For the electrolytic solution, various nickel salts containing nickel ions, for example, nickel salts containing nickel such as nickel sulfate, nickel chloride, nickel carbonate, nickel hydroxide and the like can be used. In addition, it is preferable to add an unplated metal salt such as sodium sulfate for the purpose of lowering electric resistance and a buffering agent such as citric acid or boric acid to the electrolyte for the purpose of stabilizing pH. The surface may be subjected to chromate treatment for the purpose of further improving the rust prevention effect. The nickel layer may contain other metals as long as the characteristics are not impaired.

以下に実施例によって本発明を説明する。   The following examples illustrate the invention.

表1に示す組成のめっき液を用いて、電解銅箔(日本電解株式会社製、厚さ10μm、光沢面の中心線平均粗さRa=0.20μm)の光沢面にめっき処理を行い、黒色表面を形成した。さらに、ニッケルめっきとクロメート処理を行なった後、接着剤付PETフィルムにラミネートした。ついで、30℃の1%炭酸水素ナトリウム水溶液に浸漬してレジストを剥離し、水洗した。さらに、45℃の塩化銅エッチング液に60秒間浸漬した後、水洗、乾燥した。色彩色差計(コニカミノルタ株式会社製、CR−241型)を用いて色彩色差を測定し、変化を測定した結果を表1に示した。   Using the plating solution having the composition shown in Table 1, plating treatment is performed on a glossy surface of an electrolytic copper foil (manufactured by Nippon Electrolytic Co., Ltd., thickness 10 μm, glossy surface centerline average roughness Ra = 0.20 μm), and black A surface was formed. Further, after nickel plating and chromate treatment, it was laminated on a PET film with an adhesive. Subsequently, the resist was peeled off by immersion in a 1% sodium hydrogen carbonate aqueous solution at 30 ° C. and washed with water. Furthermore, after being immersed in a 45 ° C. copper chloride etching solution for 60 seconds, it was washed with water and dried. Table 1 shows the results of measuring the color difference using a color difference meter (CR-241 type, manufactured by Konica Minolta Co., Ltd.) and measuring the change.


A1〜A9は、表面にニッケル層が形成されているため明度の変化が小さく、2以下であリ、また、赤みや黄色みは見られなかった。一方、ニッケル金属層を形成しないB1〜B3においては、明度の変化が大きく、また、あきらかに赤みを呈していた。一方、ニッケルの付着量の大きいB4では、明度の変化は2以下であったが、金属光沢を呈していた。

In A1 to A9, since the nickel layer was formed on the surface, the change in brightness was small, and it was 2 or less, and neither redness nor yellowness was observed. On the other hand, in B1 to B3 in which the nickel metal layer is not formed, the change in brightness is large, and it is clearly reddish. On the other hand, in B4 with a large amount of nickel adhered, the change in brightness was 2 or less, but exhibited a metallic luster.

Figure 2008166655
Figure 2008166655

以上の結果から明らかなように、本発明の銅箔は、露出された、すなわち、PETフィルムや接着剤によって被覆されていない黒色化された表面が、エッチングによりメッシュを形成する工程において、各種の化学薬品によって表面が侵食されず、赤みをおびたり、部分的に金属光沢を呈する等の外観変化が小さいことから、プラズマパネルディスプレイの表示品質を劣化させない。   As is clear from the above results, the copper foil of the present invention is exposed to a blackened surface that is not covered with a PET film or an adhesive, in the process of forming a mesh by etching. Since the surface is not eroded by chemicals, and the appearance changes such as redness and partial metallic luster are small, the display quality of the plasma panel display is not deteriorated.

本発明の銅箔は、露出された、すなわち、PETフィルムや接着剤によって被覆されていない黒色化された表面が、エッチングによりメッシュを形成する工程において、各種の化学薬品によって表面が侵食されず、赤みをおびたり、部分的に金属光沢を呈する等の外観変化が小さいことから、プラズマパネルディスプレイの表示品質を劣化させない。   The copper foil of the present invention is exposed, that is, the blackened surface that is not covered by the PET film or adhesive is not eroded by various chemicals in the process of forming a mesh by etching, The display quality of the plasma panel display is not deteriorated because the appearance changes such as redness and partial metallic luster are small.

Claims (3)

プラズマディスパレイパネルの前面に設けられる電磁波シールド材の製造に用いる黒色化された表面を有する銅箔であって、黒色化された表面がエッチング工程に用いられる各種薬剤に暴露され、エッチングによる銅メッシュ形成後の黒色化された表面の反射率変化が2以下であることを特徴とする銅箔。 A copper foil having a blackened surface used for manufacturing an electromagnetic shielding material provided on the front surface of a plasma display panel, and the blackened surface is exposed to various chemicals used in the etching process, and etched copper mesh A copper foil characterized in that the change in reflectance of the blackened surface after formation is 2 or less. 黒色化された表面にニッケル層を有することを特徴とする請求項1に記載の銅箔。 The copper foil according to claim 1, further comprising a nickel layer on the blackened surface. 請求項1ないし2の銅箔を用いたことを特徴とするプラズマディスパレイパネルの前面に設けられる電磁波シールド材。 An electromagnetic wave shielding material provided on the front surface of a plasma display panel, wherein the copper foil according to claim 1 or 2 is used.
JP2007000405A 2007-01-05 2007-01-05 Copper foil for electromagnetic shielding material Pending JP2008166655A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011121801A1 (en) * 2010-03-30 2011-10-06 Jx日鉱日石金属株式会社 Composite for electromagnetic shielding
CN102964899A (en) * 2012-11-14 2013-03-13 马鞍山绿盾防护材料科技有限公司 Low-reflectivity high-efficiency electromagnetic shielding material
US9549471B2 (en) 2010-07-15 2017-01-17 Jx Nippon Mining & Metals Corporation Copper foil composite
US9955574B2 (en) 2012-01-13 2018-04-24 Jx Nippon Mining & Metals Corporation Copper foil composite, formed product and method of producing the same
US9981450B2 (en) 2012-01-13 2018-05-29 Jx Nippon Mining & Metals Corporation Copper foil composite, formed product and method of producing the same
US10178816B2 (en) 2011-05-13 2019-01-08 Jx Nippon Mining & Metals Corporation Copper foil composite, copper foil used for the same, formed product and method of producing the same

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0794871A (en) * 1993-09-27 1995-04-07 Hitachi Chem Co Ltd Manufacture of multilayered wiring board
JP2006278881A (en) * 2005-03-30 2006-10-12 Furukawa Circuit Foil Kk Copper foil for shielding electromagnetic wave and electromagnetic wave shielding body produced thereby

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0794871A (en) * 1993-09-27 1995-04-07 Hitachi Chem Co Ltd Manufacture of multilayered wiring board
JP2006278881A (en) * 2005-03-30 2006-10-12 Furukawa Circuit Foil Kk Copper foil for shielding electromagnetic wave and electromagnetic wave shielding body produced thereby

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011121801A1 (en) * 2010-03-30 2011-10-06 Jx日鉱日石金属株式会社 Composite for electromagnetic shielding
JP5000792B2 (en) * 2010-03-30 2012-08-15 Jx日鉱日石金属株式会社 Electromagnetic wave shielding composite
KR101363183B1 (en) 2010-03-30 2014-02-13 제이엑스 닛코 닛세키 킨조쿠 가부시키가이샤 Composite for electromagnetic shielding
US9549471B2 (en) 2010-07-15 2017-01-17 Jx Nippon Mining & Metals Corporation Copper foil composite
US10178816B2 (en) 2011-05-13 2019-01-08 Jx Nippon Mining & Metals Corporation Copper foil composite, copper foil used for the same, formed product and method of producing the same
US9955574B2 (en) 2012-01-13 2018-04-24 Jx Nippon Mining & Metals Corporation Copper foil composite, formed product and method of producing the same
US9981450B2 (en) 2012-01-13 2018-05-29 Jx Nippon Mining & Metals Corporation Copper foil composite, formed product and method of producing the same
CN102964899A (en) * 2012-11-14 2013-03-13 马鞍山绿盾防护材料科技有限公司 Low-reflectivity high-efficiency electromagnetic shielding material

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