JP2008161984A - Screw feeding device for screw fastening machine - Google Patents

Screw feeding device for screw fastening machine Download PDF

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Publication number
JP2008161984A
JP2008161984A JP2006355108A JP2006355108A JP2008161984A JP 2008161984 A JP2008161984 A JP 2008161984A JP 2006355108 A JP2006355108 A JP 2006355108A JP 2006355108 A JP2006355108 A JP 2006355108A JP 2008161984 A JP2008161984 A JP 2008161984A
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Prior art keywords
screw
connection band
screw connection
feeder box
main body
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JP2006355108A
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JP4891061B2 (en
Inventor
Tomohiro Ukai
智大 鵜飼
Yoshinori Shibata
美徳 柴田
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Makita Corp
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Makita Corp
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Priority to JP2006355108A priority Critical patent/JP4891061B2/en
Priority to EP20070025132 priority patent/EP1938928B1/en
Publication of JP2008161984A publication Critical patent/JP2008161984A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B23/00Details of, or accessories for, spanners, wrenches, screwdrivers
    • B25B23/02Arrangements for handling screws or nuts
    • B25B23/04Arrangements for handling screws or nuts for feeding screws or nuts
    • B25B23/045Arrangements for handling screws or nuts for feeding screws or nuts using disposable strips or discs carrying the screws or nuts

Abstract

<P>PROBLEM TO BE SOLVED: To solve a problem that when a feeder box is retracted with respect to a case by conventional screw fastening operation, a screw connecting band is drawn by the retraction and screws are entangled with each other, in a screw feeding device for performing pitch feeding of the screw connecting band holding a large number of screws in parallel to a screw fastening machine main body side. <P>SOLUTION: A clearance 31e along the reciprocating direction of the feeder box 22 is provided in a fixation part 31 of a screw connecting band guide member 30, so as to separate the screw connecting band J from a guide path and move the screw connecting band J to a shortest route across the clearance 31e when the feeder box 22 is retracted. Thus, this can prevent increase in the number of screws S and the length of a sheet material T in a region between the clearance 31e and the feeder box 22. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、ねじ締め機本体に装備されるねじ送り装置であって、ねじ締め機本体のねじ締め動作に連動してねじを1本ずつドライバビットに対して供給するねじ送り装置に関する。   The present invention relates to a screw feeding device provided in a screw tightening machine main body, and relates to a screw feeding device that supplies screws to a driver bit one by one in conjunction with a screw tightening operation of the screw tightening machine main body.

従来より、多数本のねじ締め作業の効率化を図るために、ねじ締め機本体のねじ締め動作(使用者によるねじ締め方向への押し下げ操作)に連動してねじが1本ずつドライバビットに対して自動的に供給されるねじ送り装置が提供されている。
このねじ送り装置は、ねじ締め機本体の先端に、内周側にドライバビットを位置させた状態に取り付けられたケースと、このケースの内周側においてドライバビットに沿って往復動可能に支持されたフィーダボックスと、多数本のねじを一定間隔でシート材に並列に保持した帯状のねじ連結帯をフィーダボックスのねじ連結帯進入口まで案内するねじ連結帯案内部材を備えており、フィーダボックスにはねじ連結帯をねじ締め機本体のねじ締め動作に連動してピッチ送りするためのラチェット機構が内装されている。
以下の説明では、ねじ締め機本体の押し下げ操作によりフィーダボックスがケースに対して相対的に上動する動作をフィーダボックスの後退動作といい、ねじ締め機本体の引き上げ操作によりフィーダボックスがケースに対して相対的に下動する動作をフィーダボックスの前進動作という。
係るねじ送り装置によれば、ねじ締め機本体の押し下げ操作によるフィーダボックスの後退動作の開始時にラチェット機構が作動してねじ連結帯が1ピッチだけ送られて1本のねじがドライバビットに対して供給される。このため、使用者はねじ締め操作ごとにねじを1本ずつドライバビットに対してセットする手間をかける必要がないので、多数本のねじ締め作業を効率よく迅速に行うことができる。
また、ねじ連結帯案内部材は、長尺のねじ連結帯をフィーダボックスのねじ連結帯進入口付近から送り方向後ろ側へ大きく張り出した状態に保持するもので、これにより当該ねじ連結帯がねじ締め部位付近に垂れ下がって作業の邪魔にならないようにし、またねじを一定の姿勢に保持して供給することでラチェット機構による確実なねじ送りがなされるようになっている。
米国特許第7032482号公報
Conventionally, in order to improve the efficiency of multiple screw tightening operations, one screw at a time is attached to the driver bit one by one in conjunction with the screw tightening operation of the screw tightening machine main body (down operation in the screw tightening direction by the user). There is provided a screw feeder that is automatically supplied.
This screw feeder is supported at the front end of the screw tightener main body so that the driver bit is positioned on the inner peripheral side and reciprocally movable along the driver bit on the inner peripheral side of the case. The feeder box and a screw connection band guide member that guides a belt-like screw connection band holding a number of screws in parallel to the sheet material at regular intervals to the screw connection band entrance of the feeder box. Is equipped with a ratchet mechanism for pitch-feeding the screw connection band in conjunction with the screw tightening operation of the screw tightening machine main body.
In the following explanation, the operation in which the feeder box moves up relative to the case by the push-down operation of the screw tightening machine body is referred to as the backward movement of the feeder box, and the feeder box moves from the case by the lifting operation of the screw tightening machine body. The relative downward movement is called the forward movement of the feeder box.
According to such a screw feeder, the ratchet mechanism is actuated at the start of the retreating operation of the feeder box by the push-down operation of the screw tightening machine body, and the screw connection band is fed by one pitch so that one screw is applied to the driver bit. Supplied. This eliminates the need for the user to set one screw at a time for the screwdriver bit for each screwing operation, so that a number of screwing operations can be performed efficiently and quickly.
The screw connection band guide member holds a long screw connection band in a state where it protrudes from the vicinity of the screw connection band entrance of the feeder box to the rear side in the feed direction. It is hung down near the part so as not to disturb the work, and the screw is held in a fixed posture and supplied to ensure reliable screw feed by the ratchet mechanism.
U.S. Pat. No. 7,032,482

しかしながら、従来のねじ送り装置の特にねじ連結帯案内部材には次のような問題があった。従来のねじ連結帯案内部材は、ねじ締め機本体に対して固定して設けられている。一方、ラチェット機構を内装したフィーダボックスは、上記したようにねじ締め動作ごとにケース内を往復動する。このため、従来は、ねじ締め機本体の押し下げ操作によりフィーダボックスがケースに対して後退(上動)すると、ねじ連結帯がねじ連結帯案内部材の送り方向先端部で折り返されて引っ掛かり、その結果ねじ連結帯がフィーダボックスに追従してスムーズに移動しないためにフィーダボックスとの間で引っ張られる状態となって、フィーダボックスの後退動作ひいては前進動作がスムーズになされない不具合が発生するおそれがあった。
特に、締め付けるねじのねじ長さ(ねじ連結帯に保持したねじのねじ長さ)が長いほどフィーダボックスの往復動距離が長くなることから、この場合にねじ連結帯がねじ連結帯案内部材の送り方向先端部で折り返されて引っ掛かってしまいやすく、その結果フィーダボックスの後退動作及び前進動作が阻害されやすくなる。
そこで、本発明は、ねじ連結帯をピッチ送りするラチェット機構を内装し、ねじ締め動作ごとにねじ締め機本体に対して往復動するフィーダボックスのスムーズな動作を確保するための技術を提供することを目的とする。
However, the conventional screw feeder, particularly the screw connection band guide member, has the following problems. The conventional screw connection band guide member is fixedly provided to the screw tightening machine main body. On the other hand, the feeder box equipped with the ratchet mechanism reciprocates in the case for each screw tightening operation as described above. For this reason, conventionally, when the feeder box is retracted (upwardly moved) with respect to the case by the push-down operation of the screw tightening machine main body, the screw connection band is folded and caught at the front end of the screw connection band guide member in the feed direction, and as a result Since the screw connection band does not move smoothly following the feeder box, it may be pulled between the feeder box and the feeder box may be retracted, and thus the forward operation may not be smoothly performed. .
In particular, the longer the screw length of the screw to be tightened (the screw length of the screw held in the screw connection band), the longer the reciprocating distance of the feeder box. In this case, the screw connection band is fed by the screw connection band guide member. It tends to be folded and caught at the front end of the direction, and as a result, the backward movement and forward movement of the feeder box are likely to be hindered.
Accordingly, the present invention provides a technique for ensuring a smooth operation of a feeder box that reciprocates with respect to a screw tightening machine main body for each screw tightening operation by incorporating a ratchet mechanism that pitch-feeds a screw connection band. With the goal.

このため、本発明は、特許請求の範囲の各請求項に記載した構成のねじ送り装置とした。
請求項1記載のねじ送り装置によれば、ねじ締め機本体のねじ締め動作によりフィーダボックスがケースに沿って往復動し、これによりねじ連結帯がピッチ送りされてねじがドライバビットに対して1本ずつ供給される。ねじ連結帯は、ねじ連結帯案内部材によりフィーダボックスのねじ連結帯進入口の近傍まで案内されている。ねじ連結帯案内部材は、ねじ締め機本体側に支持されている。このため、ねじ締め動作に伴ってフィーダボックスがケースに対して往復動すると、そのねじ連結帯進入口がねじ連結帯案内部材の送り方向先端部に対して変位する。
このため、従来では例えばねじ締め機本体の押し下げ操作によりフィーダボックスがケースに対して後退する段階では、フィーダボックスのねじ連結帯進入口がねじ連結帯案内部材の送り方向先端部に対して同方向に変位し、その結果ねじ連結帯がねじ連結帯案内部材の送り方向先端部で折り返されて引っ掛かってしまい、あるいはねじが相互に絡まり合う等してフィーダボックスの移動が阻害されるおそれがあった。
しかしながら、請求項1記載のねじ送り装置によれば、フィーダボックスの後退動作に伴ってねじ連結帯がシート保持部間に形成される隙間を横切る状態でこの隙間に沿って移動可能であることから、ねじ連結帯案内部材からねじ連結退進入口に至る範囲においてねじ連結帯の長さがほぼ一定に保持されることから、従来のように折り返されてしまうことがなく、従ってフィーダボックスの後退動作が阻害されることがない。
また、フィーダボックスの前進動作に伴ってねじ連結帯がシート保持部間を横切る状態でこの隙間に沿って先端側まで移動する。通常、ねじ締め機本体の押し下げ操作開始時であってフィーダボックスがケースに対して後退動作を開始する時点でねじ連結帯がピッチ送りされる。このため、請求項1記載のねじ送り装置によれば、ねじ締め機本体の引き上げ操作によりフィーダボックスがケースに対して先端側に前進する動作によってねじ連結帯がその送り方向後ろ側から先端側に向けて徐々に両シート保持部間による案内状態に復帰し、フィーダボックスの前進動作が完了する時点ではねじ連結帯がねじ連結帯案内部材の先端部に至る全範囲において案内された状態に復帰していることから、そのピッチ送り時にねじ連結帯案内部材の機能を十分に発揮させて当該ねじ連結帯のスムーズな移動状態を確保することができる。
請求項2記載のねじ送り装置によれば、フィーダボックスのケースに対する後退動作によりねじ連結帯を両シート保持部間の隙間を横切る状態に確実に移行させることができる。
請求項3記載のねじ送り装置によれば、フィーダボックスのケースに対する前進動作によりねじ連結帯を両シート保持部間の隙間を横切る状態から当該両シート保持部間に沿って案内された状態へ確実に復元させることができる。
For this reason, the present invention is a screw feeding device having the configuration described in each of the claims.
According to the screw feeding device of the first aspect, the feeder box reciprocates along the case by the screw tightening operation of the screw tightening machine body, whereby the screw connection band is pitch-fed and the screw is 1 with respect to the driver bit. Supplied one by one. The screw connection band is guided to the vicinity of the screw connection band entrance of the feeder box by the screw connection band guide member. The screw connection band guide member is supported on the screw tightening machine main body side. For this reason, when the feeder box reciprocates with respect to the case in accordance with the screw tightening operation, the screw connection band entrance is displaced with respect to the feed direction front end portion of the screw connection band guide member.
For this reason, conventionally, for example, when the feeder box is moved backward with respect to the case by the push-down operation of the screw tightening machine main body, the screw connection band entrance of the feeder box is in the same direction with respect to the front end of the screw connection band guide member. As a result, the screw connection band may be folded and caught at the front end of the screw connection band guide member, or the movement of the feeder box may be hindered due to the screws becoming entangled with each other. .
However, according to the screw feeding device of the first aspect, the screw connection band can move along the gap in a state of crossing the gap formed between the sheet holding portions as the feeder box moves backward. Since the length of the screw connection band is maintained almost constant in the range from the screw connection band guide member to the screw connection retraction inlet, the feeder box is not folded back as in the prior art, and therefore the feeder box is retracted. Is not inhibited.
Further, as the feeder box moves forward, the screw connection band moves to the front end side along this gap in a state of crossing between the sheet holding portions. Normally, the screw connection band is pitch-fed at the time when the push-down operation of the screw tightener body starts and when the feeder box starts to move backward with respect to the case. For this reason, according to the screw feeding device of the first aspect, the screw connection band is moved from the rear side in the feeding direction to the front side by the operation of the feeder box moving forward with respect to the case by the pulling operation of the screw tightening machine main body. It gradually returns to the guiding state between the two sheet holding parts, and when the forward movement of the feeder box is completed, the screw connection band returns to the guided state in the entire range up to the tip of the screw connection band guide member. Therefore, the function of the screw connection band guide member can be sufficiently exerted during the pitch feed, and a smooth movement state of the screw connection band can be ensured.
According to the screw feeding device of the second aspect, it is possible to reliably shift the screw coupling band to the state across the gap between the two sheet holding portions by the backward movement of the feeder box with respect to the case.
According to the screw feeding device of the third aspect, the forward movement of the feeder box with respect to the case ensures that the screw connection band is guided from the state across the gap between the two sheet holding parts to the state guided between the two sheet holding parts. Can be restored.

次に、本発明の実施形態を図1〜図7に基づいて説明する。図1は、本実施形態に係るねじ送り装置20を備えたねじ締め機1を示している。ねじ締め機1のねじ締め機本体2の先端部(図1において下端部)にねじ送り装置20が装備されている。本実施形態は、ねじ送り装置20に大きな特徴を有するもので、ねじ締め機本体2については従来構成と同様で足り本実施形態において特に変更を要しないが、以下簡単に説明する。なお、以下の説明では、ねじが締め込まれていく軸線方向を上下方向という。図2においてねじSはねじ締め材Mに対して下向きに締め込まれていく。
このねじ締め機本体2は、駆動源として電動モータ3を内蔵している。この電動モータ3の回転出力は、駆動ギヤ4を経て第1中間ギヤ5に伝達される。第1中間ギヤ5と第2中間ギヤ6は一体で回転する。第2中間ギヤ6は従動ギヤ7に噛み合わされている。
この従動ギヤ7に対して軸方向移動可能かつ軸回りに相対回転可能にスピンドル8が支持されている。このスピンドル8のフランジ部8aと従動ギヤ7との間には、噛み合いクラッチ9とこれを外れる方向に付勢する圧縮ばね10が介装されている。スピンドル8は、本体ハウジング12の下端部に取り付けた筒体形状の軸受け13を介してその軸回りに回転可能かつ軸方向に移動可能に支持されている。
Next, an embodiment of the present invention will be described with reference to FIGS. FIG. 1 shows a screw tightening machine 1 provided with a screw feeder 20 according to this embodiment. A screw feeding device 20 is provided at the distal end portion (lower end portion in FIG. 1) of the screw tightening machine main body 2 of the screw tightening machine 1. The present embodiment has a great feature in the screw feeder 20, and the screw tightening machine body 2 is the same as the conventional configuration and is not particularly necessary in the present embodiment, but will be briefly described below. In the following description, the axial direction in which the screw is tightened is referred to as the vertical direction. In FIG. 2, the screw S is tightened downward with respect to the screw fastening material M.
The screw tightening machine main body 2 incorporates an electric motor 3 as a drive source. The rotational output of the electric motor 3 is transmitted to the first intermediate gear 5 through the drive gear 4. The first intermediate gear 5 and the second intermediate gear 6 rotate together. The second intermediate gear 6 is meshed with the driven gear 7.
A spindle 8 is supported so as to be movable in the axial direction with respect to the driven gear 7 and relatively rotatable about the axis. Between the flange portion 8a of the spindle 8 and the driven gear 7, a meshing clutch 9 and a compression spring 10 that urges the clutch 8 in a direction to disengage it are interposed. The spindle 8 is supported so as to be rotatable about its axis and movable in the axial direction via a cylindrical bearing 13 attached to the lower end of the main body housing 12.

このスピンドル8の先端部に長尺のドライバビット15が同軸に装着されている。このドライバビット15は、ねじ締め機本体2の下端部から下方へ長く延びる状態で装着されており、その先端側はねじ送り装置20のフィーダボックス22付近に至っている。
ねじ締め機本体2の後部(図1において上部)には、ハンドル部11が設けられている。このハンドル部11の内側にトリガ形式のスイッチレバー14が設けられている。また、このハンドル部11の端部には、電源としてのバッテリパック16が装着されている。スイッチレバー14を引き操作すると、電動モータ3が起動して従動ギヤ7が回転する。この段階ではクラッチ9は噛み合わされていないためスピンドル8及びドライバビット15は回転しない。ドライバビット15の先端に1本のねじSの頭部がセットされ、この状態で使用者がねじ締め機本体2をねじ締め軸方向(図1において下方)へ押し下げ操作してねじSの先端がねじ締め材Mに押し付けられると、スピンドル8が圧縮ばね10に抗して上動し、これにより噛み合いクラッチ9が噛み合わされて、従動ギヤ7の回転がスピンドル8に伝達され、従ってドライバビット15がねじ締め回転方向に回転する。このねじ締め回転方向に回転する状態で、使用者がねじ締め機本体2をねじ締め材Mに対して押し付け操作することによりねじSがねじ締め材Mに締め込まれていく。
A long driver bit 15 is coaxially attached to the tip of the spindle 8. The driver bit 15 is mounted so as to extend downward from the lower end of the screw tightening machine main body 2, and the tip side thereof reaches the vicinity of the feeder box 22 of the screw feeder 20.
A handle portion 11 is provided at the rear portion (upper portion in FIG. 1) of the screw tightener main body 2. A trigger-type switch lever 14 is provided inside the handle portion 11. A battery pack 16 as a power source is attached to the end of the handle portion 11. When the switch lever 14 is pulled, the electric motor 3 is activated and the driven gear 7 rotates. At this stage, since the clutch 9 is not engaged, the spindle 8 and the driver bit 15 do not rotate. The head of one screw S is set at the tip of the driver bit 15. In this state, the user pushes down the screw tightening machine main body 2 in the screw tightening axis direction (downward in FIG. 1), and the tip of the screw S is moved. When pressed against the screw fastening material M, the spindle 8 moves up against the compression spring 10, whereby the meshing clutch 9 is meshed, and the rotation of the driven gear 7 is transmitted to the spindle 8. It rotates in the direction of screw tightening rotation. When the user presses the screw tightening machine main body 2 against the screw tightening material M while rotating in the screw tightening rotation direction, the screw S is tightened into the screw tightening material M.

本実施形態に係るねじ送り装置20は、ねじ締め機本体2に取り付けたケース21と、ケース21に対して上下に往復動可能に支持されたフィーダボックス22と、フィーダボックス22に対してねじ連結帯Jを案内するねじ連結帯案内部材30を備えている。ケース21はその上端部を軸受け13にクランプ止めすることによりねじ締め機本体2の下端部に固定されている。このケース21は矩形の筒体形をなすもので、その内側にブロック体形状のフィーダボックス22が進退可能(上下に往復動可能)に収容されている。また、スピンドル8の先端部及びドライバビット15がケース21内に突き出されている。
フィーダボックス22とケース21の奥部との間には圧縮ばね23が介装されている。この圧縮ばね23によってフィーダボックス22はケース21に対して前進する方向に付勢されている。この方向がねじSがねじ締め材Mに対して締め込まれていく方向(ねじSの締め込み方向)となる。
フィーダボックス22の下部には、枠体形のストッパ部材40が取り付けられている。このストッパ部材40の下部がねじ締め材Mに突き当てられる。このストッパ部材40は、フィーダボックス22に対する上下方向の位置を締め込むねじSの長さに合わせて段階的に調整することができるようになっている。
フィーダボックス22には、ねじ送り機構50が組み込まれている。このねじ送り機構50は、周囲に噛み合い歯を有する駆動ホイール51と、この駆動ホイール51の噛み合い歯に噛み合わされた従動ギヤ部を有する送りホイール52を備えている。駆動ホイール51と送りホイール52は、相互に平行な回転軸線回りに回転可能な状態でフィーダボックス22に組み込まれている。駆動ホイール51の回転軸線上には作動アーム51aが傾動可能に支持されている。この作動アーム51aの先端にはガイドローラ51bが取り付けられている。このガイドローラ51bは、ケース21の側部に設けたガイド孔21a内に進入している。このガイド孔21aはドライバビット15に沿って上下に長く形成されており、その下端部は図1において左側に傾斜している。以下、ドライバビット15に沿った範囲をガイド孔21aの直線部21bといい、その下端部の傾斜した範囲を傾斜部21cという。
作動アーム51aと駆動ホイール51との間にはねじ送り方向にのみ噛み合うラチェット機構(ワンウェイクラッチ機構)が設けられている。
The screw feeder 20 according to the present embodiment includes a case 21 attached to the screw tightening machine main body 2, a feeder box 22 supported so as to be able to reciprocate up and down with respect to the case 21, and a screw connection to the feeder box 22. A screw connection band guide member 30 for guiding the band J is provided. The case 21 is fixed to the lower end of the screw tightening machine main body 2 by clamping the upper end of the case 21 to the bearing 13. The case 21 has a rectangular cylindrical shape, and a block-shaped feeder box 22 is accommodated inside the case 21 so as to be movable back and forth (movable back and forth). Further, the tip end portion of the spindle 8 and the driver bit 15 are projected into the case 21.
A compression spring 23 is interposed between the feeder box 22 and the inner part of the case 21. The feeder box 22 is urged by the compression spring 23 in the direction of moving forward with respect to the case 21. This direction is the direction in which the screw S is tightened with respect to the screw fastening material M (the tightening direction of the screw S).
A frame-shaped stopper member 40 is attached to the lower portion of the feeder box 22. The lower part of the stopper member 40 is abutted against the screw fastening material M. The stopper member 40 can be adjusted stepwise in accordance with the length of the screw S for tightening the vertical position with respect to the feeder box 22.
A screw feed mechanism 50 is incorporated in the feeder box 22. The screw feed mechanism 50 includes a drive wheel 51 having meshing teeth around it and a feed wheel 52 having a driven gear portion meshed with the meshing teeth of the drive wheel 51. The drive wheel 51 and the feed wheel 52 are incorporated in the feeder box 22 so as to be rotatable around rotation axes parallel to each other. On the rotational axis of the drive wheel 51, an operating arm 51a is supported so as to be tiltable. A guide roller 51b is attached to the tip of the operating arm 51a. The guide roller 51 b enters a guide hole 21 a provided on the side of the case 21. The guide hole 21a is formed vertically long along the driver bit 15, and its lower end is inclined to the left in FIG. Hereinafter, the range along the driver bit 15 is referred to as the straight portion 21b of the guide hole 21a, and the inclined range at the lower end thereof is referred to as the inclined portion 21c.
A ratchet mechanism (one-way clutch mechanism) that meshes only in the screw feeding direction is provided between the operating arm 51a and the drive wheel 51.

後述するようにケース21に対してフィーダボックス22が上方へ後退すると、ガイドローラ51bがガイド孔21aの傾斜部21cから直線部21bに進入することから、作動アーム51aが図1において時計回り方向に一定角度傾動する。この作動アーム51aの傾動動作は上記ラチェット機構の噛み合いにより駆動ホイール51に伝達され、これにより当該駆動ホイール51が図1において時計回り方向(ねじ送り方向)に一定角度(1ピッチ分)だけ回転する。駆動ホイール51が送り方向に1ピッチ分だけ回転すると、ギヤ部の噛み合いを経て送りホイール52が図1において反時計回り方向(ねじ送り方向)に1ピッチ分だけ回転する。
送りホイール52の周囲には、送り爪52a〜52aが周方向に一定間隔で放射方向へ突き出す状態に設けられている。送りホイール52が間欠回転されてこの送り爪52aが順次ねじ連結帯Jの切り欠き部tに噛み合っていくことで、ねじ連結帯Jが1ピッチずつ送り方向(図1において右側)へ送られていく。従って、使用者がねじ締め機本体2を押し下げ操作してフィーダボックス22がケース21に対して後退動作(上動)を開始した段階で1本のねじSがドライバビット15の直下に供給される。
図7には、ねじ連結帯Jが示されている。このねじ連結帯Jは、適度な弾性を有する帯状のシート材Tに多数のねじS〜Sを一定間隔で相互に並列に保持させたもので、従来と同様の構成で足りる。シート材Tの両側部に上記ピッチ送り用の切り欠き部t〜tが一定の間隔で設けられている。この切り欠き部tに上記送りホイール52の送り爪52aが噛み合わされる。シート材Tの全幅寸法はW0に設定され、幅方向両側の切り欠き部t,t間の間隔はWtに設定されている。
ストッパ部材40をねじ締め材Mに突き当てた状態でねじ締め機本体2をねじ締め込み方向に押し下げ操作することによりドライバビット15の直下(同軸位置)に1本のねじSが供給される。そのままさらにねじ締め機本体2を押し下げていくとドライバビット15の先端がこのねじSの頭部にセットされ、その後このねじSがねじ連結帯Jから分離されてねじ締め材Mに突き当てられ、その後電動モータ3の起動によりドライバビット15を回転させることにより当該ねじSがねじ締め材Mに締め込まれていく。図2はこの締め込み途中の段階を示している。
As will be described later, when the feeder box 22 is retracted upward with respect to the case 21, the guide roller 51b enters the straight portion 21b from the inclined portion 21c of the guide hole 21a, and therefore the operating arm 51a is rotated clockwise in FIG. Tilt by a certain angle. The tilting motion of the operating arm 51a is transmitted to the drive wheel 51 by the meshing of the ratchet mechanism, whereby the drive wheel 51 rotates clockwise (screw feed direction) by a certain angle (one pitch) in FIG. . When the drive wheel 51 rotates by one pitch in the feed direction, the feed wheel 52 rotates by one pitch in the counterclockwise direction (screw feed direction) in FIG.
Around the feed wheel 52, feed claws 52a to 52a are provided in a state protruding in the radial direction at regular intervals in the circumferential direction. When the feed wheel 52 is intermittently rotated and the feed claws 52a are sequentially engaged with the notches t of the screw connection band J, the screw connection band J is fed in the feed direction (right side in FIG. 1) by one pitch. Go. Accordingly, one screw S is supplied directly below the driver bit 15 when the user pushes down the screw tightening machine body 2 and the feeder box 22 starts to move backward (upward) with respect to the case 21. .
FIG. 7 shows the screw connection band J. The screw connection band J is formed by holding a number of screws S to S in parallel with each other at regular intervals on a belt-like sheet material T having appropriate elasticity, and may have the same configuration as the conventional one. On the both sides of the sheet material T, the notches t to t for pitch feeding are provided at regular intervals. The feed claw 52a of the feed wheel 52 is engaged with the notch t. The full width dimension of the sheet material T is set to W0, and the interval between the notches t, t on both sides in the width direction is set to Wt.
One screw S is supplied directly below the driver bit 15 (coaxial position) by pushing down the screw tightening machine main body 2 in the screw tightening direction with the stopper member 40 abutted against the screw tightening material M. If the screw tightening machine main body 2 is further pushed down as it is, the tip of the driver bit 15 is set on the head of the screw S, and then the screw S is separated from the screw connection band J and is abutted against the screw fastening material M. Thereafter, the screw S is tightened onto the screw fastening material M by rotating the driver bit 15 by starting the electric motor 3. FIG. 2 shows a stage in the middle of this tightening.

こうしてねじSの締め込みが完了した段階が図3に示されている。この段階では、フィーダボックス22がケース21に対して後退端(上動端)まで移動している。フィーダボックス22の後退端位置は、ストッパ27によって規制されている。このストッパ27に対してフィーダボックス22が下方から当接することにより、当該フィーダボックス22の後退端位置(ストローク)が規制されている。フィーダボックス22のストロークは、締め込むねじSの締め込み深さ(ねじ長さ)に合わせて調整することができる。また、この段階では、ガイドローラ51bがガイド孔21aの直線部21bの上端部付近に至っている。
ねじ締めが完了してねじ締め機本体2が下動端まで押し下げ操作された後、使用者がその押し下げ操作を解除すると、フィーダボックス22が圧縮ばね23により前進側へ付勢されていることにより相対的にねじ締め機本体2が上方へ戻される。これによりガイドローラ51bが直線部21bを下動し、最終的に傾斜部21c内に戻される。ガイドローラ51bが直線部21bから傾斜部21c内に戻されると、作動アーム51aが図1において反時計回り方向に傾動する。しかしながらこの場合には、ラチェット機構が噛み合わないため、作動アーム51aの傾動動作は駆動ホイール51に伝達されず、また駆動ホイール51はラチェット爪53によって図示反時計回り方向への回転が規制されている。このため、図1に示すようにフィーダボックス22が前進端まで戻されて作動アーム51aが反時計回り方向に傾動しても、駆動ホイール51は同方向(反送り方向)へは回転せず、従って送りホイール52は反送り方向(図1において時計回り方向)へは回転しない。
このようにねじ送り機構50によりねじ締め機本体2のねじ締め動作(押し下げ操作)に連動してねじ連結帯Jが1ピッチずつ送り方向に送られる。
フィーダボックス22の下部には、ねじ連結帯Jのシート材Tの両側部を下側から支持するための台座部22aが設けられている。この台座部22aと送りホイール52との間にねじ連結帯Jのシート材Tが進入している。ねじ連結帯Jは、フィーダボックス22の側部に設けたねじ連結帯進入口22bを経て台座部22a上に進入されている。
The stage where the tightening of the screw S is thus completed is shown in FIG. At this stage, the feeder box 22 has moved to the retracted end (upward moving end) with respect to the case 21. The retracted end position of the feeder box 22 is regulated by a stopper 27. When the feeder box 22 abuts against the stopper 27 from below, the backward end position (stroke) of the feeder box 22 is regulated. The stroke of the feeder box 22 can be adjusted according to the tightening depth (screw length) of the screw S to be tightened. At this stage, the guide roller 51b reaches the vicinity of the upper end of the straight portion 21b of the guide hole 21a.
After the screw tightening is completed and the screw tightening machine body 2 is pushed down to the lower end, when the user releases the push-down operation, the feeder box 22 is biased forward by the compression spring 23. The screwing machine body 2 is relatively returned upward. As a result, the guide roller 51b moves down the linear portion 21b and is finally returned into the inclined portion 21c. When the guide roller 51b is returned from the linear portion 21b into the inclined portion 21c, the operating arm 51a tilts counterclockwise in FIG. However, in this case, since the ratchet mechanism does not mesh, the tilting operation of the operating arm 51a is not transmitted to the drive wheel 51, and the rotation of the drive wheel 51 in the counterclockwise direction shown in the figure is restricted by the ratchet pawl 53. . Therefore, as shown in FIG. 1, even if the feeder box 22 is returned to the forward end and the operating arm 51a tilts counterclockwise, the drive wheel 51 does not rotate in the same direction (counter feed direction) Therefore, the feed wheel 52 does not rotate in the counter feed direction (clockwise direction in FIG. 1).
In this way, the screw feed mechanism 50 feeds the screw connection band J in the feed direction by one pitch in conjunction with the screw tightening operation (pressing operation) of the screw tightening machine main body 2.
Under the feeder box 22, pedestal portions 22a for supporting both side portions of the sheet material T of the screw connection band J from the lower side are provided. The sheet material T of the screw connection band J enters between the pedestal portion 22a and the feed wheel 52. The screw connection band J enters the pedestal portion 22a through the screw connection band entrance 22b provided on the side of the feeder box 22.

ねじ連結帯Jは、ねじ連結帯案内部材30によって、一定の姿勢(ねじS〜Sの並列状態)に保持された状態でフィーダボックス22のねじ連結帯進入口22bの近傍まで案内される。本実施形態のねじ連結帯案内部材30は、ねじ締め機本体2に固定した固定部31と、この固定部31に対して支軸32を介して回動可能に支持された可動部33を備えている。可動部33は、支軸32を介して回転させることにより固定部31に対して折り畳むことができる。図4には、このねじ連結帯案内部材30が単独で示されている。図4では可動部33が固定部31に対して開かれた使用状態が示されている。固定部31によってねじ連結帯Jの送り方向前側の範囲が案内され、可動部33によって後ろ側の範囲が案内される。
固定部31と可動部33には、それぞれねじ連結帯Jを案内するためのシート保持部31a,31a,33a,33aが設けられている。この固定部31のシート保持部31a,31aと可動部33のシート保持部33a,33aは、ねじ連結帯Jのシート材Tの両端部を保持するもので断面コ字形をなして固定部31と可動部33とにおいてそれぞれ相互に対向して設けられている。可動部33が固定部31に対して使用位置に取り出された図に示す状態では、固定部31のシート保持部31a,31aと可動部33のシート保持部33a,33aとが連続した一つの円弧に沿って位置する。このため、図2に示すように対向するシート保持部31a,31a間及びシート保持部33a,33a間にシート材Tを保持させた状態でねじ連結帯Jを当該ねじ連結帯案内部材30に装着すると、当該ねじ連結帯Jが半円弧形状に湾曲した状態に保持され、従って多数本のねじS〜Sが放射方向に整列した状態となる。
The screw connection band J is guided by the screw connection band guide member 30 to the vicinity of the screw connection band entrance 22b of the feeder box 22 while being held in a fixed posture (a state in which the screws S to S are arranged in parallel). The screw connection band guide member 30 of the present embodiment includes a fixed portion 31 fixed to the screw tightening machine main body 2 and a movable portion 33 supported to be rotatable with respect to the fixed portion 31 via a support shaft 32. ing. The movable portion 33 can be folded with respect to the fixed portion 31 by rotating via the support shaft 32. FIG. 4 shows the screw connection band guide member 30 alone. FIG. 4 shows a use state in which the movable portion 33 is opened with respect to the fixed portion 31. The fixed portion 31 guides the range on the front side of the screw connection band J in the feed direction, and the movable portion 33 guides the range on the rear side.
The fixed portion 31 and the movable portion 33 are provided with sheet holding portions 31a, 31a, 33a, and 33a for guiding the screw connection band J, respectively. The sheet holding portions 31a and 31a of the fixed portion 31 and the sheet holding portions 33a and 33a of the movable portion 33 hold both ends of the sheet material T of the screw connection band J and have a U-shaped cross section. The movable portion 33 is provided so as to face each other. In the state shown in the drawing in which the movable part 33 is taken out to the use position with respect to the fixed part 31, one circular arc in which the sheet holding parts 31 a and 31 a of the fixed part 31 and the sheet holding parts 33 a and 33 a of the movable part 33 are continuous. Located along. Therefore, as shown in FIG. 2, the screw connection band J is attached to the screw connection band guide member 30 with the sheet material T held between the sheet holding parts 31a and 31a facing each other and between the sheet holding parts 33a and 33a. Then, the screw connection band J is held in a state of being curved in a semicircular arc shape, and accordingly, a large number of screws S to S are aligned in the radial direction.

図5に示すように固定部31の両シート保持部31a,31aは、それぞれねじSのねじ軸側(図5において左側、内周側)の保持壁部31bと、ねじ頭部側(図5において右側、外周側)の係合壁部31cを備えている。両保持壁部31b,31b間の隙間31dは、ねじSの軸部を通過可能であってシート材Tの切り欠き部t,t間の間隔Wtよりも小さな寸法に設定されている。
これに対して両係合壁部31c,31c間の隙間31eは、シート材Tの全幅W0よりも小さく、切り欠き部t,t間の間隔Wtよりも大きな寸法に設定されている。また、両係合壁部31c,31cの板厚寸法は、シート材Tの各切り欠き部tの幅寸法よりも小さく設定されている。このように各部の寸法が設定されていることにより、シート材Tの幅方向左右の切り欠き部t,t内にそれぞれ係合壁部31cを進入させて、当該ねじ連結帯Jを隙間31eを横切る状態(当該ねじ連結帯Jがシート保持部31a,31a間の隙間31eを経てケース21側に引き出された状態、図3に示す状態)とすることができる。ねじ連結帯Jは、この横切る状態で係合壁部31c,31cを案内レールとして機能させることによりフィーダボックス22の往復動方向(図7において白抜きの矢印で示す方向)に沿って移動可能となる。
後述するようにフィーダボックス22の後退動作に伴ってねじ連結帯Jが上方に移動することにより、係合壁部31c,31cの送り方向先端部34側の端部を経て、該端部に最も近い切り欠き部t,t内にそれぞれ係合壁部31cが進入される。逆に、フィーダボックス22の前進動作に伴ってねじ連結帯Jが下方(ケース先端側)に移動することにより、シート材Tの切り欠き部t,tが係合壁部31c,31cの先端部から外れる。
As shown in FIG. 5, both sheet holding portions 31a and 31a of the fixing portion 31 are respectively provided with a holding wall portion 31b on the screw shaft side (left side and inner peripheral side in FIG. 5) and a screw head side (FIG. 5). In FIG. 4, the right and outer peripheral engagement wall portions 31c are provided. The gap 31d between the holding wall portions 31b and 31b can pass through the shaft portion of the screw S and is set to a size smaller than the interval Wt between the cutout portions t and t of the sheet material T.
On the other hand, the gap 31e between the engaging wall portions 31c and 31c is set to a size smaller than the entire width W0 of the sheet material T and larger than the interval Wt between the notches t and t. Moreover, the plate | board thickness dimension of both the engagement wall parts 31c and 31c is set smaller than the width dimension of each notch part t of the sheet | seat material T. FIG. By setting the dimensions of the respective parts in this way, the engaging wall portions 31c are respectively inserted into the left and right cutout portions t and t in the width direction of the sheet material T, and the screw connection band J is formed with the gap 31e. A crossing state (a state in which the screw connection band J is pulled out to the case 21 side through a gap 31e between the sheet holding portions 31a and 31a, a state shown in FIG. 3) can be obtained. The screw connection band J can be moved along the reciprocating direction of the feeder box 22 (the direction indicated by the white arrow in FIG. 7) by causing the engaging wall portions 31c and 31c to function as guide rails in the crossing state. Become.
As will be described later, the screw connection band J moves upward along with the backward movement of the feeder box 22, so that the end of the engagement wall portions 31 c, 31 c on the feed direction front end portion 34 side reaches the end portion most. Engagement wall portions 31c are respectively inserted into the close notches t and t. On the contrary, the notch portions t and t of the sheet material T are moved to the front end portions of the engagement wall portions 31c and 31c by moving the screw connection band J downward (case front end side) with the forward movement of the feeder box 22. Deviate from.

図1〜図3に示すように本実施形態では、係合壁部31c,31cは、フィーダボックス22の往復動方向に対して平行となる経路に沿って設けられている。これに対してねじ軸側の両保持壁部31b,31bは、湾曲経路に沿って設けられている。このため、係合壁部31c,31cと保持壁部31b,31bとの間の間隔は、送り方向後ろ側(図示上側)になるほど大きくなって、ねじ連結帯Jのたわみ吸収部31fが設けられている。このたわみ吸収部31fにおいてねじ連結帯Jをたわませることによりその送り方向のだぶつきが吸収されるようになっている。
可動部33の両シート保持部33a,33aもそれぞれ断面コ字形を有しているが、ねじSの頭部側の壁部は相互に突き合わされて一つの底壁部33cを形成している。可動部33では、この底壁部33cによってねじSの頭部側が塞がれている。これに対して、ねじSのねじ軸側の両保持壁部33b,33b間の隙間33dは上記固定部31と同様、ねじSの軸部を通過可能であって、シート材Tの全幅W0よりも小さな寸法に設定されている。
As shown in FIGS. 1 to 3, in the present embodiment, the engaging wall portions 31 c and 31 c are provided along a path parallel to the reciprocating direction of the feeder box 22. On the other hand, both the holding wall portions 31b and 31b on the screw shaft side are provided along the curved path. For this reason, the space | interval between engagement wall part 31c, 31c and holding wall part 31b, 31b becomes so large that it becomes a feed direction back side (illustration upper side), and the flexure absorption part 31f of the screw connection belt | band | zone J is provided. ing. The deflection in the feeding direction is absorbed by deflecting the screw coupling band J in the deflection absorbing portion 31f.
Both the sheet holding portions 33a and 33a of the movable portion 33 also have a U-shaped cross section, but the wall portion on the head side of the screw S is abutted with each other to form one bottom wall portion 33c. In the movable portion 33, the head side of the screw S is closed by the bottom wall portion 33c. On the other hand, the gap 33d between the holding wall portions 33b, 33b on the screw shaft side of the screw S can pass through the shaft portion of the screw S as in the case of the fixing portion 31, and is from the full width W0 of the sheet material T. Even small dimensions are set.

次に、図1〜図3に示すようにフィーダボックス22には、ねじ連結帯Jを後退方向に押すための後退側押し部25と、前進方向に押すための前進側押し部26が設けられている。後退側押し部25は、ねじ連結帯進入口22bの後退方向後ろ側(図において下側)に、側方へ突き出す状態に設けられている。前進側押し部26は、ねじ連結帯進入口22bの前進方向後ろ側(図において上側)に、側方へ突き出す状態に設けられている。後退側押し部25と前進側押し部26は、フィーダボックス22の移動時に固定部31の係合壁部31c,31cに干渉しない範囲で突き出されている。
この後退側押し部25と前進側押し部26との間を経てねじ連結帯Jがねじ連結帯進入口22b内に進入している。このため、後退側押し部25は、ねじSのねじ軸側に位置し、前進側押し部26はねじSの頭部側に位置している。
後退側押し部25は、ねじ連結帯Jの各ねじSを通過させるための間隔をおいて相互に並列に配置された2つの押し板25a,25aを備えている。この押し板25a,25aの間隔は、シート材Tの全幅W0よりも小さく設定されている。このため、この両押し板25a,25a間にねじS〜Sを通過させつつシート材Tを跨らせた状態でねじ連結帯Jがねじ連結帯進入口22bに案内される。シート材Tの両側部をそれぞれ押し板25aに摺接させつつ当該ねじ連結帯Jが送り方向に送られる。
後述するようにフィーダボックス22の後退に伴ってねじ連結帯Jがこの後退側押し部25によって後退側(図において上方)に押されると、シート材Tの切り欠き部t,t内にそれぞれ係合壁部31cが進入され、その後この係合壁部31c,31cを案内レールとして当該ねじ連結帯Jが隙間31eを横切る状態で当該隙間31eに沿って後退方向に移動可能となる。
前進側押し部26の先端には各ねじSの頭部を通過させる凹部とシート材Tの両側部に摺接される左右一対の摺接部を有する二股形状を有している。フィーダボックス22の後退により隙間31eを横切る状態に位置するねじ連結帯Jが、フィーダボックス22の前進に伴ってこの前進側押し部26で前進側(図において下側)に押されることによって、当該ねじ連結帯Jが隙間31eを横切る状態から固定部31の両シート保持部31a,31a間に沿って案内される案内状態に復帰される。
Next, as shown in FIGS. 1 to 3, the feeder box 22 is provided with a retreat-side push portion 25 for pushing the screw connection band J in the retreat direction and a forward-side push portion 26 for pushing in the advance direction. ing. The retreat-side pushing portion 25 is provided in a state of protruding to the side on the rear side (lower side in the drawing) in the retreat direction of the screw connection band entrance 22b. The forward side pushing portion 26 is provided in a state of projecting laterally on the rear side in the forward direction (upper side in the drawing) of the screw connection band entrance 22b. The backward side pushing portion 25 and the forward side pushing portion 26 are projected in a range that does not interfere with the engaging wall portions 31c and 31c of the fixing portion 31 when the feeder box 22 is moved.
The screw connection band J enters the screw connection band entrance 22b through the space between the backward side push part 25 and the forward side push part 26. For this reason, the backward side pushing portion 25 is located on the screw shaft side of the screw S, and the forward side pushing portion 26 is located on the head side of the screw S.
The retreating side pushing portion 25 includes two pushing plates 25a and 25a arranged in parallel with each other with an interval for allowing the screws S of the screw coupling band J to pass therethrough. The interval between the push plates 25a and 25a is set smaller than the full width W0 of the sheet material T. For this reason, the screw coupling band J is guided to the screw coupling band entrance 22b in a state where the sheet material T is straddled while the screws S to S are passed between the push plates 25a and 25a. The screw connection band J is fed in the feeding direction while both sides of the sheet T are brought into sliding contact with the push plate 25a.
As will be described later, when the screw connection band J is pushed backward (upward in the drawing) by the backward pushing portion 25 as the feeder box 22 is retracted, it is respectively engaged in the notches t and t of the sheet T. The mating wall portion 31c enters, and then the engagement wall portions 31c and 31c serve as guide rails so that the screw connection band J can move in the backward direction along the gap 31e in a state of crossing the gap 31e.
The forward-side push portion 26 has a bifurcated shape having a recess that allows the head of each screw S to pass through and a pair of left and right sliding contact portions that are in sliding contact with both side portions of the sheet material T. The screw coupling band J positioned in a state of crossing the gap 31e due to the backward movement of the feeder box 22 is pushed forward by the forward pushing portion 26 (downward in the drawing) as the feeder box 22 advances, From the state in which the screw connection band J crosses the gap 31e, the guide state is returned to the state in which the screw connection band J is guided along both the sheet holding portions 31a and 31a of the fixed portion 31.

以上のように構成した本実施形態のねじ送り装置20を備えたねじ締め機1によれば、ストッパ部材40をねじ締め材Mに突き当てた状態で、ねじ締め機本体2をねじ締め材M側へ押し下げ操作することによりフィーダボックス22がケース21内を相対的に後退(上動)する。フィーダボックス22の後退動作開始直後に、ねじ送り装置20のねじ送り機構50によりねじ連結帯Jがねじ送り方向に1ピッチだけ送られることによりドライバビット15の直下に1本のねじSが供給される。その後、ねじ締め機本体2をさらに押し下げ操作することによりドライバビット15の先端にこのねじSがセットされ、この状態でモータ起動によりドライバビット15を回転させるとこのねじSがねじ締め材Mに締め込まれていく。ねじSの締め込みが完了してねじ締め機本体2の押し下げ操作を解除すると、圧縮ばね23の付勢力によってフィーダボックス22がケース21内を相対的に前進(下動)し、これによりねじ締め機本体2が上動するとともに、ねじ送り装置20により送られるねじ連結帯Jは、ねじ連結帯案内部材30によりねじ連結帯進入口22bの付近まで一定の姿勢(ねじS〜Sを並列に整列させた姿勢)で案内される。ねじ連結帯案内部材30の固定部31には、ねじ連結帯Jを案内経路の中途位置でケース21側に引き出して最短経路でねじ連結帯進入口22bに至らせるための隙間31eがフィーダボックス22の移動方向に沿って設けられている。
このため、ねじ締め動作に伴ってフィーダボックス22がケース21に対して後退すると、これに一体で設けた後退側押し部25によってねじ連結帯Jが上方へ向けて押される。図2に示すようにねじ連結帯Jのシート材Tが上方へ押されると、当該シート材Tの切り欠き部t,t内に係合保持部31c,31cの先端部が進入されて当該ねじ連結帯Jが係合壁部31c,31c間の隙間31eを横切って通過し、これによりねじ連結帯進入口22bへほぼ最短経路で至る状態となる。
ねじ連結帯Jが隙間31eを横切る状態のまま上方へさらに押されると、ねじ連結帯Jの送り方向後ろ側の範囲(隙間31eを横切る部位よりも送り方向後ろ側の範囲)が図3中白抜きの矢印で示すように反送り方向に一旦戻され、若しくはだぶつく部分がたわみ吸収部31f内に吸収される状態となる。
このことから、フィーダボックス22が上方へ後退しても、従来のように送り方向先端部34で上方へ折り返されるのではなく、隙間31eを横切ってねじ連結帯進入口22bまでほぼ最短経路で取り回された状態を保持し、これにより固定部31とフィーダボックス22との間の領域に位置するねじ連結帯Jの長さ及びねじSの本数を、常時ほぼ一定に維持することができ、その結果当該領域におけるシート材TやねじS,S相互間の絡まりを回避してフィーダボックス22のスムーズな移動状態を確保することができる。
According to the screw tightening machine 1 including the screw feeding device 20 of the present embodiment configured as described above, the screw tightening machine main body 2 is fixed to the screw tightening material M in a state where the stopper member 40 is abutted against the screw tightening material M. By pushing down to the side, the feeder box 22 relatively retreats (moves upward) in the case 21. Immediately after the feeder box 22 starts to move backward, the screw feed mechanism 50 of the screw feeder 20 feeds the screw coupling band J by one pitch in the screw feed direction, so that one screw S is supplied directly below the driver bit 15. The Thereafter, the screw S is set at the tip of the driver bit 15 by further pushing down the screw tightening machine main body 2. When the driver bit 15 is rotated by starting the motor in this state, the screw S is fastened to the screw fastening material M. It ’s getting crowded. When the tightening of the screw S is completed and the push-down operation of the screw tightening machine main body 2 is released, the feeder box 22 relatively moves forward (downward) in the case 21 by the urging force of the compression spring 23, whereby the screw tightening is performed. As the machine main body 2 moves upward, the screw connection band J fed by the screw feeder 20 has a certain posture (screws S to S aligned in parallel) by the screw connection band guide member 30 to the vicinity of the screw connection band entrance 22b. Guide). The fixing portion 31 of the screw connection band guide member 30 has a gap 31e for pulling the screw connection band J toward the case 21 at a midway position in the guide path and reaching the screw connection band entrance 22b through the shortest path. It is provided along the moving direction.
For this reason, when the feeder box 22 retreats with respect to the case 21 in accordance with the screw tightening operation, the screw connection band J is pushed upward by the retreat-side push portion 25 provided integrally therewith. As shown in FIG. 2, when the sheet material T of the screw connection band J is pushed upward, the distal ends of the engagement holding portions 31 c and 31 c enter the notches t and t of the sheet material T, and the screw The connection band J passes across the gap 31e between the engagement wall portions 31c and 31c, and thereby reaches the screw connection band entrance 22b through a substantially shortest path.
When the screw connection band J is further pushed upward in a state of crossing the gap 31e, the range behind the screw connection band J in the feed direction (the range behind the feed direction relative to the part crossing the gap 31e) is white in FIG. As indicated by the blank arrow, the part is once returned in the reverse feed direction, or the part where it sags is absorbed into the deflection absorbing part 31f.
For this reason, even if the feeder box 22 is retracted upward, it is not folded back at the feed direction tip 34 as in the prior art, but is taken along the gap 31e to the screw connection band entrance 22b through a substantially shortest path. By maintaining the rotated state, the length of the screw connection band J and the number of screws S located in the region between the fixing portion 31 and the feeder box 22 can be maintained almost constant at all times. As a result, the sheet material T and the screws S, S in the area can be avoided from being entangled with each other, and the smooth movement state of the feeder box 22 can be ensured.

ねじ締め完了後、ねじ締め機本体2を上方へ戻すと、フィーダボックス22がケース21に対して前進(下動)する。この段階では、シート保持部31a,31a間の隙間31eを横切る状態のねじ連結帯Jが前進側押し部26によって下側に押される。これによりねじ連結帯Jの隙間31eに対する通過部位(横切る位置)が徐々に送り方向先端部34側に移動する。フィーダボックス22がケース21に対して前進端位置に戻される手前の段階において、固定部31の送り方向先端部34においてシート材Tの切り込み部t,tから係合壁部31c,31cが相対的に離脱し、これによりねじ連結帯Jの隙間31eを横切る状態からシート保持部31a,31aに沿って送り方向に案内された案内状態に復元される。
このように、ねじ送り機構50によりねじ連結帯Jをねじ送り方向へ1ピッチだけ送る段階では、当該ねじ連結帯Jが固定部31の両シート保持部31a,31a間に沿って保持された案内状態に復元されることから、前記したようにフィーダボックス22の後退開始時点すなわちねじ連結帯Jのピッチ送り時においてねじ連結帯案内部材30の機能を十分に発揮させて当該ねじ連結帯Jの良好な案内状態を確保することができる。
After the screw tightening is completed, when the screw tightener main body 2 is returned upward, the feeder box 22 moves forward (downward) with respect to the case 21. At this stage, the screw coupling band J in a state of crossing the gap 31e between the sheet holding portions 31a and 31a is pushed downward by the forward pushing portion 26. As a result, the passage site (crossing position) of the screw connection band J with respect to the gap 31e gradually moves toward the front end 34 in the feed direction. At a stage before the feeder box 22 is returned to the forward end position with respect to the case 21, the engaging wall portions 31 c and 31 c are relative to the cut portions t and t of the sheet material T at the leading end portion 34 in the feeding direction of the fixing portion 31. Thus, the state of crossing the gap 31e of the screw connection band J is restored to the guiding state guided in the feeding direction along the sheet holding portions 31a and 31a.
In this way, at the stage where the screw connection band J is fed by one pitch in the screw feed direction by the screw feed mechanism 50, the screw connection band J is held along the sheet holding portions 31a and 31a of the fixing portion 31. Since the state is restored, as described above, when the feeder box 22 starts to be retracted, that is, at the time of pitch feeding of the screw connection band J, the function of the screw connection band guide member 30 is sufficiently exerted to improve the screw connection band J. Can be ensured.

以上説明したようにねじ締め機本体2のねじ締め動作に伴って、フィーダボックス22がケース21に対して移動する時には、ねじ連結帯Jがねじ連結帯案内部材30の隙間31eを横切って最短経路でねじ連結帯進入口22bに至る状態とされる。これにより、当該固定部31とねじ連結帯進入口22bとの間の領域における当該ねじ連結帯Jの長さ及びねじSの本数がフィーダボックス22の移動方向の位置に関係なくほぼ一定に維持される。
このため、フィーダボックス22がケース21に対して上方へ後退しても、固定部31とフィーダボックス22との間でシート材TやねじS,S相互が絡まり合うことがなく、これによりフィーダボックス22のスムーズな前進動作を得ることができる。
特に、締め込むねじSの長さが長いほどフィーダボックス22のストロークが大きくなり、かつ当該ねじ送り装置20により送られるねじSの長さが長いことから、本実施形態に係る構成を採用した場合に大きな効果を得ることができる。
As described above, when the feeder box 22 moves with respect to the case 21 with the screw tightening operation of the screw tightening machine body 2, the screw connection band J crosses the gap 31e of the screw connection band guide member 30 and is the shortest path. Thus, the state reaches the screw connection band entrance 22b. As a result, the length of the screw connection band J and the number of screws S in the region between the fixed portion 31 and the screw connection band entrance 22b are maintained substantially constant regardless of the position of the feeder box 22 in the moving direction. The
For this reason, even if the feeder box 22 is retracted upward with respect to the case 21, the sheet material T and the screws S, S are not entangled between the fixing portion 31 and the feeder box 22. 22 smooth forward movements can be obtained.
In particular, when the length of the screw S to be tightened is longer, the stroke of the feeder box 22 is larger, and the length of the screw S fed by the screw feeder 20 is longer, and therefore the configuration according to this embodiment is employed. A great effect can be obtained.

以上説明した実施形態には種々変更を加えて実施することができる。例えば、フィーダボックス22に設けた後退側押し部25若しくは前進側押し部材26の双方又は一方を省略する構成としてもよい。これらを省略する構成とした場合には、従来構成に比して特別の部材若しくは部品を追加することなく、既設のねじ連結帯案内部材に対して例示した隙間31eに相当する隙間を追加設定するのみで、同等の作用効果を得ることができる。
また、ねじ連結帯案内部材30において固定部31に対して折り畳み可能に設けた可動部33は省略してもよい。
The embodiment described above can be implemented with various modifications. For example, it is good also as a structure which abbreviate | omits both the back side pushing part 25 provided in the feeder box 22, or the advancing side pushing member 26, or one. In the case of omitting these, a gap corresponding to the exemplified gap 31e is additionally set with respect to the existing screw connection band guide member without adding a special member or part as compared with the conventional configuration. It is possible to obtain the same operation effect only by the above.
Further, the movable portion 33 provided to be foldable with respect to the fixed portion 31 in the screw connection band guide member 30 may be omitted.

本発明の実施形態に係るねじ送り装置を備えたねじ締め機の全体の縦断面図である。本図は、ねじ締め機本体を押し下げ操作していない状態、従ってフィーダボックスがケースに対して下動端に位置する状態を示している。It is a longitudinal section of the whole screw fastening machine provided with a screw feeder concerning an embodiment of the present invention. This figure shows a state in which the screw tightening machine main body is not pushed down, and thus a state in which the feeder box is located at the lower moving end with respect to the case. 本発明の実施形態に係るねじ送り装置の縦断面図である。本図は、ねじ締め機本体の押し下げ操作によりフィーダボックスがケースに対して後退する途中の状態を示している。It is a longitudinal cross-sectional view of the screw feeder which concerns on embodiment of this invention. This figure has shown the state in the middle of the feeder box retreating with respect to a case by pushing-down operation of the screw-fastener main body. 本発明の実施形態に係るねじ送り装置の縦断面図である。本図は、ねじ締め機本体の押し下げ操作によりフィーダボックスがケースに対して上動端まで後退した状態を示している。この状態では、ねじ連結帯がシート保持部間の隙間を横切った状態となっている。It is a longitudinal cross-sectional view of the screw feeder which concerns on embodiment of this invention. This figure has shown the state which the feeder box retracted | retreated to the upper moving end with respect to the case by pushing down operation of the screw-fastener main body. In this state, the screw connection band crosses the gap between the sheet holding portions. ねじ連結帯案内部材の斜視図である。It is a perspective view of a screw connection belt guide member. 図2中(5)-(5)線断面矢視図である。本図では、固定部においてねじ連結帯がシート保持部間を横切る状態が二点鎖線で示されている。FIG. 5 is a sectional view taken along line (5)-(5) in FIG. 2. In this figure, a state in which the screw connection band crosses between the sheet holding portions in the fixing portion is indicated by a two-dot chain line. 図2中(6)-(6)線断面矢視図である。本図は、可動部33においてねじ連結帯がシート保持部間に保持された状態を示している。FIG. 3 is a sectional view taken along line (6)-(6) in FIG. 2. This figure shows a state in which the screw connection band is held between the sheet holding portions in the movable portion 33. ねじ連結帯の平面図である。It is a top view of a screw connection belt.

符号の説明Explanation of symbols

1…ねじ締め機
2…ねじ締め機本体
3…電動モータ
4…駆動ギヤ
5…第1中間ギヤ
6…第2中間ギヤ
7…従動ギヤ
8…スピンドル、8a…フランジ部
9…噛み合いクラッチ
10…圧縮ばね
11…ハンドル部
12…本体ハウジング
13…軸受け
14…スイッチレバー
15…ドライバビット
16…バッテリパック
J…ねじ連結帯
S…ねじ
T…シート材、t…ピッチ送り用の切り欠き部
M…ねじ締め材
20…ねじ送り装置
21…ケース、21a…ガイド孔、21b…直線部、21c…傾斜部
22…フィーダボックス、22a…台座部、22b…ねじ連結帯進入口
23…圧縮ばね
25…後退側押し部、25a…押し板
26…前進側押し部
27…ストッパ
30…ねじ連結帯案内部材
31…固定部、31a…シート保持部、31b…保持壁部、31c…係合壁部
31d…隙間(ねじ軸側)、31e…隙間(頭部側)、31f…たわみ吸収部
32…支軸
33…可動部
33a…シート保持部、33b…保持壁部、33c…底壁部、33d…隙間
34…送り方向先端部
40…ストッパ部材
50…ねじ送り機構
51…駆動ホイール、51a…作動アーム、51b…ガイドローラ
52…送りホイール、52a…送り爪
53…ラチェット爪

DESCRIPTION OF SYMBOLS 1 ... Screwing machine 2 ... Screwing machine main body 3 ... Electric motor 4 ... Drive gear 5 ... 1st intermediate gear 6 ... 2nd intermediate gear 7 ... Driven gear 8 ... Spindle, 8a ... Flange part 9 ... Meshing clutch 10 ... Compression Spring 11 ... Handle portion 12 ... Main body housing 13 ... Bearing 14 ... Switch lever 15 ... Driver bit 16 ... Battery pack J ... Screw connection band S ... Screw T ... Sheet material, t ... Notch M for pitch feed ... Screw tightening Material 20 ... Screw feeder 21 ... Case, 21a ... Guide hole, 21b ... Linear part, 21c ... Inclined part 22 ... Feeder box, 22a ... Base part, 22b ... Screw connection band entrance 23 ... Compression spring 25 ... Reverse side push Part, 25a ... push plate 26 ... forward side pushing part 27 ... stopper 30 ... screw connection band guide member 31 ... fixing part, 31a ... sheet holding part, 31b ... holding wall part, 31c ... engagement Wall portion 31d ... gap (screw shaft side), 31e ... gap (head side), 31f ... flexion absorbing portion 32 ... support shaft 33 ... movable portion 33a ... sheet holding portion, 33b ... holding wall portion, 33c ... bottom wall portion 33d: Clearance 34 ... Feed direction tip 40 ... Stopper member 50 ... Screw feed mechanism 51 ... Drive wheel 51a ... Actuating arm 51b ... Guide roller 52 ... Feed wheel 52a ... Feed claw 53 ... Ratchet claw

Claims (3)

ねじ締め機本体のねじ締め込み動作に連動して、帯状のシート材に多数のねじを相互に並列に保持したねじ連結帯をねじ送り方向にピッチ送りして、前記ねじ締め機本体のスピンドルに装着したドライバビットに対してねじを1本ずつ供給するねじ送り装置であって、
前記ドライバビットを内周側に挿通させた状態で前記ねじ締め機本体に取り付けられたケースと、該ケースにねじ締め込み軸方向に移動可能に支持され、該移動動作によりラチェットホイールを間欠回転させて前記ねじ連結帯をねじ送り方向にピッチ送りするラチェット機構を備えたフィーダボックスと、前記ねじ締め機本体に支持されて前記ねじ連結帯を前記フィーダボックスのねじ連結帯進入口まで案内するねじ連結帯案内部材を備え、
前記ねじ連結帯案内部材は、前記ねじ連結帯の両側部を内側に位置させて送り方向移動可能に保持するシート保持部を送り方向左右に対向させて有し、
前記フィーダボックスの後退動作に伴う前記ねじ連結帯進入口の移動に伴って、前記ねじ連結帯を当該両シート保持部間に形成される隙間を横切る状態で該隙間に沿って移動させることにより、当該ねじ連結帯案内部材から前記ねじ連結帯進入口に至る範囲における当該ねじ連結帯の長さを前記フィーダボックスの移動方向の位置に関係なく保持可能な構成としたねじ送り装置。
In conjunction with the screw tightening operation of the screw tightening machine main body, the screw connection band holding a number of screws in parallel with each other on the belt-like sheet material is pitch-fed in the screw feed direction to the spindle of the screw tightening machine main body. A screw feeding device that supplies screws one by one to a mounted driver bit,
A case attached to the screw tightening machine main body with the driver bit inserted into the inner peripheral side, and supported by the case so as to be movable in the axial direction of the screw tightening, and intermittently rotating the ratchet wheel by the moving operation. A feeder box having a ratchet mechanism that pitch-feeds the screw connection band in the screw feed direction, and a screw connection that is supported by the screw tightening machine main body and guides the screw connection band to the screw connection band entrance of the feeder box A belt guide member,
The screw connection band guide member has a sheet holding portion that holds both side portions of the screw connection band on the inner side and holds the screw connection band so as to be movable in the feed direction, facing the left and right in the feed direction,
By moving the screw connection band along the gap in a state of crossing the gap formed between the two sheet holding portions, along with the movement of the screw connection band advance entrance with the backward movement of the feeder box, A screw feeding device configured to be able to hold the length of the screw connection band in a range from the screw connection band guide member to the screw connection band advance entrance regardless of the position in the moving direction of the feeder box.
請求項1記載のねじ送り装置であって、前記フィーダボックスの、前記ねじ連結帯進入口に対して後退方向後ろ側に、当該ねじ連結帯進入口と前記ねじ連結帯案内部材との間で前記ねじ連結帯を後退方向に押して前記シート保持部間の隙間に進入させ、かつ該隙間に沿って移動させる後退側押し部を備えたねじ送り装置。 2. The screw feeding device according to claim 1, wherein the feeder box has a rearward direction in a backward direction with respect to the screw connection band entrance, and between the screw connection band entrance and the screw connection band guide member. A screw feeding device provided with a retreating side pushing portion that pushes the screw connection band in the retreating direction to enter the clearance between the sheet holding portions and moves along the clearance. 請求項1又は2記載のねじ送り装置であって、前記フィーダボックスの、前記ねじ連結帯進入口に対して前進方向後ろ側に、前記ねじ連結帯進入口と前記ねじ連結帯案内部材との間で前記ねじ連結帯を前進方向に押して、該ねじ連結帯を前記シート保持部間の隙間を横切る状態から当該両シート保持部間に沿って案内された状態に復元させる前進側押し部を備えたねじ送り装置。

3. The screw feeding device according to claim 1, wherein the feeder box has a rear side in a forward direction with respect to the screw connection band entrance, and between the screw connection band entrance and the screw connection band guide member. The screw connection band is pushed in the forward direction, and the screw connection band is provided with a forward side pushing portion that restores the screw connection belt from the state crossing the gap between the sheet holding portions to the state guided along the both sheet holding portions. Screw feeder.

JP2006355108A 2006-12-28 2006-12-28 Screw feeder of screw tightening machine Expired - Fee Related JP4891061B2 (en)

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