JP2008126128A - Baffle element and manufacturing method therefor - Google Patents

Baffle element and manufacturing method therefor Download PDF

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JP2008126128A
JP2008126128A JP2006312750A JP2006312750A JP2008126128A JP 2008126128 A JP2008126128 A JP 2008126128A JP 2006312750 A JP2006312750 A JP 2006312750A JP 2006312750 A JP2006312750 A JP 2006312750A JP 2008126128 A JP2008126128 A JP 2008126128A
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cylindrical body
resistor element
casing
cylindrical
projecting pieces
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JP4921127B2 (en
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Noboru Sakano
昇 阪野
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<P>PROBLEM TO BE SOLVED: To provide a baffle element which is easily manufactured in spite of its small diameter, is little restricted in material and consequently can be made from optimum material according to various uses. <P>SOLUTION: A plurality of protruded pieces 3a-3p being baffles, are protruded toward the center from an inner circumferential surface of a cylindrical body 4 having a circular cross section, on the baffle element 2 disposed inside a cylindrical casing 1 allowing flow of treating objects, and are provided in a tilted state toward the downstream side with axial given spaces for preventing mutual contact and displaced in the circumferential direction by given angles sequentially. These protruded pieces are formed by cutting up the circumferential wall of the cylindrical body. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、処理対象物を攪拌・乱流化するための抵抗体エレメント及びその製造方法に関するものである。   The present invention relates to a resistor element for agitating and turbulently processing an object and a method for manufacturing the same.

流路中に静止した抵抗体によって攪拌混合を行う静止型混合器は、抵抗体の構造により乱流混合方式と層流混合方式とに大別される。このうち、乱流混合方式は層流混合方式に比較して混合能力の面で格段に優れている反面、抵抗体の構造が複雑になることから目詰まりを起こしやすいといった欠点を有している。   Static mixers that perform stirring and mixing with a resistor stationary in a flow path are roughly classified into a turbulent mixing method and a laminar mixing method depending on the structure of the resistor. Of these, the turbulent mixing method is far superior in terms of mixing ability compared to the laminar mixing method, but has the disadvantage that the structure of the resistor is complicated and clogging is likely to occur. .

そこで、本件出願人は、この乱流混合方式の問題を解決することを目的とした静止型混合器を先に提案した(特許文献1参照)。この静止型混合器は、単純な形状の1対の抵抗体を備えた抵抗体エレメントをケーシングの周方向に所定角度ずつずらしながら軸線方向に複数並べて配置することにより、乱流を効果的に発生させて高効率な攪拌混合を実現すると同時に目詰まりを大幅に抑制可能なものとなっている。   Therefore, the present applicant has previously proposed a static mixer for the purpose of solving the problem of the turbulent mixing method (see Patent Document 1). This static mixer effectively generates turbulent flow by arranging a plurality of resistor elements with a simple pair of resistors in the axial direction while shifting them by a predetermined angle in the circumferential direction of the casing. Thus, highly efficient stirring and mixing can be realized, and at the same time, clogging can be greatly suppressed.

また、本件出願人は、圧力損失及び脱着時の作業性に関する問題を解決することを目的とした抵抗体エレメントを先に提案した(特許文献2参照)。この抵抗体エレメントは、パイプの内周面に沿うように周方向に複数列んで配置された軸線方向の支柱を介して複数の抵抗体を相互に連結することにより、乱流発生能力を維持しつつ圧力損失を低減可能で、かつパイプに対する脱着作業の手間を減らすことが可能なものとなっている。   In addition, the present applicant has previously proposed a resistor element for the purpose of solving problems relating to pressure loss and workability at the time of attachment / detachment (see Patent Document 2). This resistor element maintains the ability to generate turbulence by connecting a plurality of resistors to each other via axial columns arranged in a plurality of rows in the circumferential direction along the inner peripheral surface of the pipe. However, it is possible to reduce pressure loss and to reduce the labor of detaching the pipe.

この他、静止型混合器には、種々の形態のものが提案されている(特許文献3〜9参照)。
特許第2923402号公報 特許第3389068号公報 実公昭51−36301号公報 実開昭55−107273号公報 実開昭57−55529号公報 特開昭62−140631号公報 特開平9−131521号公報 特開2004−351414号公報 特開2006−167718号公報
In addition, various types of static mixers have been proposed (see Patent Documents 3 to 9).
Japanese Patent No. 2923402 Japanese Patent No. 3389068 Japanese Utility Model Publication No. 51-36301 Japanese Utility Model Publication No. 55-107273 Japanese Utility Model Publication No. 57-55529 JP-A-62-140631 JP-A-9-131521 JP 2004-351414 A JP 2006-167718 A

しかるに、静止型混合器では、少量の流体を混合する場合、混合に必要な流速を維持するために内径を小さくする必要があり、小径で高効率な静止型混合器が要望される。また静止型混合器の材質は、例えば医療分野などで使い捨てのために低コストが要求される用途では安価な紙材などが好適である。また静止型混合器でオゾンガスと水とを混合して、各種の洗浄用途に用いるオゾン水を製造することができるが、微量の有害物質による汚染を問題とする精密洗浄、例えば医療用器具や半導体の洗浄では、フッ素樹脂、特に良好な物性を有するPTFE(ポリテトラフルオロエチレン)が好適であり、このような種々の用途に応じて最適な材料で静止型混合器を製作することが望まれる。   However, in a static mixer, when a small amount of fluid is mixed, it is necessary to reduce the inner diameter in order to maintain a flow rate necessary for mixing, and a static mixer with a small diameter and high efficiency is desired. In addition, the material of the static mixer is preferably an inexpensive paper material in applications where low cost is required for disposable use in the medical field, for example. In addition, ozone gas and water can be mixed in a static mixer to produce ozone water for various types of cleaning applications. However, precision cleaning, such as medical instruments and semiconductors that can cause contamination by trace amounts of harmful substances, can be used. In this cleaning, a fluororesin, particularly PTFE (polytetrafluoroethylene) having good physical properties is suitable, and it is desired to produce a static mixer with an optimum material for such various uses.

このような要望に対し、前記の特許文献1に開示された構成のものでは、筒状体の内壁面に溶接、ろう付け、あるいは接着剤等で抵抗体を固着する他、筒状体を2分割に縦割りすることで金型により製造することが可能になるが、固着による方法は、筒状体の内部での固着作業が必要なために小径化に限界があり、またPTFEのように接着が困難な材料では製造ができない不都合が生じる。他方、金型による方法は、小径化の面ではさほど問題がないものの、金型への注入が可能な材料を使用する必要があるため、材料面での制約が生じ、例えばPTFEのように溶融が困難な材料では製造ができない不都合が生じる。   In response to such a request, in the configuration disclosed in Patent Document 1, a resistor is fixed to the inner wall surface of the cylindrical body by welding, brazing, adhesive, or the like. Although it is possible to manufacture with a mold by dividing vertically into parts, the method of fixing has a limit in reducing the diameter because it requires fixing work inside the cylindrical body, and like PTFE There is a disadvantage that it is impossible to manufacture with a material that is difficult to bond. On the other hand, although the method using the mold is not so problematic in terms of reducing the diameter, it is necessary to use a material that can be injected into the mold, so there is a restriction in terms of material, and for example, melting like PTFE Inconveniences that cannot be produced with difficult materials arise.

また、前記の特許文献2に開示された構成のものでは、支柱と抵抗体を相互に固着することで製造され、多数の部品の固着作業が必要なために小径化に限界があり、またPTFEのように接着による製造が困難な材料では製造ができない不都合が生じる。   Further, the structure disclosed in the above-mentioned Patent Document 2 is manufactured by fixing the support and the resistor to each other, and there is a limit to reducing the diameter because of the need to fix a large number of parts. Thus, there is a disadvantage that it is impossible to manufacture with a material that is difficult to manufacture by bonding.

また、前記の特許文献3〜9に開示された構成のものでも、小径で高い効率を有し、また種々の用途に応じて最適な材料で製作することができるという要望を十分に満足させることはできない。   In addition, even the configuration disclosed in Patent Documents 3 to 9 sufficiently satisfies the demand that it has a small diameter and high efficiency and can be manufactured with an optimum material according to various applications. I can't.

本発明は、このような従来技術の問題点を解消するべく案出されたものであり、その主な目的は、小径のものを容易に製造することができ、また材料に関する制約が少なく、種々の用途に応じて最適な材料で製作することができるように構成された抵抗体エレメント及びその製造方法を提供することにある。   The present invention has been devised in order to solve such problems of the prior art, and its main purpose is to easily manufacture a small-diameter product, and there are few restrictions on materials, and various It is an object of the present invention to provide a resistor element configured so as to be manufactured with an optimum material according to the application and a method for manufacturing the resistor element.

このような課題を解決するために、本発明においては、請求項1に示すとおり、処理対象物が流通可能な筒状のケーシングの内部に配設される抵抗体エレメントにおいて、前記ケーシングの内部に挿入される筒状体と、この筒状体の内周面から中心部に向けて突出され、下流側に傾斜した状態で互いに接触しないように軸線方向に所定の間隔をおき、かつ周方向に順次所定角度ずつずらして複数設けられた抵抗体とを有し、この抵抗体が、前記筒状体の周壁を切り起こして形成された突片であるものとした。   In order to solve such a problem, in the present invention, as shown in claim 1, in the resistor element disposed inside the cylindrical casing through which the object to be treated can flow, the resistor element is arranged inside the casing. A cylindrical body to be inserted, protrudes from the inner peripheral surface of the cylindrical body toward the center, and in a state inclined to the downstream side, has a predetermined interval in the axial direction so as not to contact each other, and in the circumferential direction A plurality of resistors that are sequentially shifted by a predetermined angle are provided, and the resistors are projecting pieces formed by cutting and raising the peripheral wall of the cylindrical body.

これによると、筒状体の周壁を切り起こして抵抗体となる突片が形成され、切断及び折り曲げの工程で製造することができるため、小径のものでも簡単に製造することができ、また材料に対する制約が少なく、多様の材料で製造することが可能になる。   According to this, a projecting piece that becomes a resistor is formed by cutting and raising the peripheral wall of the cylindrical body, and since it can be manufactured by a cutting and bending process, even a small-diameter one can be easily manufactured. It is possible to manufacture with various materials.

前記抵抗体エレメントにおいては、請求項2に示すとおり、一対の前記突片が、概ねハ字形状をなすように前記筒状体の互いに対向する内周面から突出され、かつその一方の突片が筒状体の中心線と交差するように他方より長尺に形成されており、この一対の突片が、周方向に順次所定角度ずつずらしながら軸線方向に複数組並べて設けられた構成とすることができる。   In the resistor element, as shown in claim 2, the pair of projecting pieces project from the mutually opposing inner peripheral surfaces of the cylindrical body so as to form a generally C shape, and one projecting piece thereof Is formed to be longer than the other so as to intersect the center line of the cylindrical body, and a plurality of pairs of the protruding pieces are arranged in the axial direction while being sequentially shifted by a predetermined angle in the circumferential direction. be able to.

これによると、多数の抵抗体を備えた長尺な抵抗体エレメントを容易に製作可能となるため、洗浄等のメンテナンス時などの脱着作業の手間を減らすことができる。   According to this, since it becomes possible to easily produce a long resistor element having a large number of resistors, it is possible to reduce the labor of detachment work such as during maintenance such as cleaning.

前記抵抗体エレメントにおいては、請求項3に示すとおり、一対の前記突片が、概ねハ字形状をなすように前記筒状体の互いに対向する内周面から突出され、かつその一方の突片が筒状体の中心線と交差するように他方より長尺に形成されており、前記ケーシングの内部に周方向に順次所定角度ずつずらしながら軸線方向に複数並べて配設されるようにした構成とすることができる。   In the resistor element, as shown in claim 3, the pair of projecting pieces project from the mutually opposing inner peripheral surfaces of the cylindrical body so as to form a generally C shape, and one projecting piece thereof Is formed to be longer than the other so as to intersect with the center line of the cylindrical body, and a plurality of them are arranged in the axial direction while sequentially shifting by a predetermined angle in the circumferential direction inside the casing. can do.

これによると、口径別の抵抗体エレメントを予め用意しておけば、多様な長さの静止型混合器に容易に対応することができる。   According to this, if a resistor element for each aperture is prepared in advance, it can be easily applied to static mixers of various lengths.

また、本発明においては、請求項4に示すとおり、処理対象物が流通可能な筒状のケーシングの内部に配設され、前記ケーシングの内部に挿入される筒状体と、この筒状体の内周面から中心部に向けて突出され、下流側に傾斜した状態で互いに接触しないように軸線方向に所定の間隔をおき、かつ周方向に順次所定角度ずつずらして複数設けられた抵抗体とを有する抵抗体エレメントの製造方法において、前記筒状体となる管材の周壁を切り起こして前記抵抗体となる突片を形成するものとした。   Moreover, in this invention, as shown in Claim 4, it arrange | positions inside the cylindrical casing which can distribute | circulate a process target object, The cylindrical body inserted in the inside of the said casing, and this cylindrical body A plurality of resistors that protrude from the inner peripheral surface toward the central portion, are spaced apart by a predetermined angle in the circumferential direction at predetermined intervals in the axial direction so as not to contact each other in a state of being inclined toward the downstream side; In the manufacturing method of the resistor element having the above, the projecting piece to be the resistor is formed by cutting and raising the peripheral wall of the tubular material to be the cylindrical body.

これによると、筒状体となる管材の周壁を切り起こして抵抗体となる突片が形成され、管材に対する切断及び折り曲げの工程で製造することができるため、小径のものでも簡単に製造することができ、また材料に対する制約が少なく、多様の材料で製造することが可能になる。   According to this, a projecting piece that becomes a resistor is formed by cutting and raising the peripheral wall of the tubular material that is a tubular body, and can be manufactured by cutting and bending the tube material, so that even a small diameter can be easily manufactured. In addition, there are few restrictions on the material, and it becomes possible to manufacture with various materials.

また、本発明においては、請求項5に示すとおり、処理対象物が流通可能な筒状のケーシングの内部に配設され、前記ケーシングの内部に挿入される筒状体と、この筒状体の内周面から中心部に向けて突出され、下流側に傾斜した状態で互いに接触しないように軸線方向に所定の間隔をおき、かつ周方向に順次所定角度ずつずらして複数設けられた抵抗体とを有する抵抗体エレメントの製造方法において、前記筒状体となる板材を切り起こして前記突片を形成し、前記板材を丸めて前記筒状体を形成するものとした。   Further, in the present invention, as shown in claim 5, a cylindrical body that is disposed inside a cylindrical casing through which a processing object can be circulated, and is inserted into the casing; A plurality of resistors that protrude from the inner peripheral surface toward the central portion, are spaced apart by a predetermined angle in the circumferential direction at predetermined intervals in the axial direction so as not to contact each other in a state of being inclined toward the downstream side; In the method of manufacturing a resistor element, the plate member to be the cylindrical body is cut and raised to form the protruding piece, and the plate member is rolled to form the cylindrical body.

これによると、筒状体となる板材を切り起こして抵抗体となる突片が形成され、同時に板材を丸めることで筒状体が形成され、板材に対する切断、折り曲げ、及び丸めの工程で製造することができるため、小径のものでも簡単に製造することができ、また材料に対する制約が少なく、多様の材料で製造することが可能になる。   According to this, a projecting piece that becomes a resistor is formed by cutting and raising a plate material that becomes a cylindrical body, and at the same time, a cylindrical body is formed by rounding the plate material, which is manufactured by cutting, bending, and rounding the plate material. Therefore, even a small-diameter product can be easily manufactured, and there are few restrictions on the material, making it possible to manufacture with various materials.

この場合、板材の互いに突き合わされる側縁部を溶接などにより相互に接合して筒状に形成するようにしても良いが、弾性を有する板材を丸めることにより発生する弾発力によりケーシングの内周面に密着させて固定することができる。   In this case, the side edges of the plate members that are abutted to each other may be joined to each other by welding or the like to form a cylindrical shape, but the inside of the casing is caused by the elastic force generated by rounding the elastic plate material. It can be fixed in close contact with the peripheral surface.

なお、抵抗体エレメントの元になる管材や板材の材質は、突片を形成するための折り曲げ加工による塑性変形に耐え得るじん性を有する材質であれば良く、例えば医療用器具や半導体の洗浄に用いられるオゾン水を製造する用途に適したPTFEのように接着や金型による成型の困難な材料も可能であり、さらに金属材や合成樹脂材の他、紙材などの多様な材質が可能である。   It should be noted that the material of the tube material or plate material from which the resistor element is based may be any material having a toughness that can withstand plastic deformation caused by the bending process for forming the protruding piece. For example, for cleaning medical instruments and semiconductors. It is possible to use materials that are difficult to be molded by adhesion or mold, such as PTFE, which is suitable for the application of ozone water used, and various materials such as metal materials, synthetic resin materials, and paper materials are also possible. is there.

また、前記の抵抗体エレメントでは、抵抗体としての突片が、筒状体の内周面から中心部に向けて突出され、下流側に傾斜した状態で互いに接触しないように軸線方向に所定の間隔をおき、かつ周方向に順次所定角度ずつずらして複数設けられているため、内部に導入された流体はショートパスすることなくいずれかの突片に衝突し、この突片に衝突した流れは突片の周囲に多方向に分散され、突片の背面側で巻き込みによる渦流(伴流)が生じ、この突片による流通流体の衝突、分散並びに巻き込みが次々と繰り返されることで、強力な乱流が発生して流通流体が激しく撹拌される。   Further, in the resistor element, the projecting pieces as the resistor are projected from the inner peripheral surface of the cylindrical body toward the central portion, and are in a predetermined axial direction so as not to contact each other in a state of being inclined downstream. Since there are a plurality of gaps that are spaced apart and are sequentially shifted by a predetermined angle in the circumferential direction, the fluid introduced inside collides with one of the projecting pieces without a short path, and the flow that collided with this projecting piece is A vortex flow (wake) is generated around the projecting piece in multiple directions, and a vortex (wake) is generated on the back side of the projecting piece. A flow is generated and the circulating fluid is vigorously stirred.

このため、例えば気液混合用の静止型混合器の場合には、所要の圧力及び流速で液体と気体とを導入することで、内部に強力な乱流が発生して気液混合物が激しく攪拌されるため、気泡が細かく破砕されて微細気泡が高密度で生成し、高い気液接触効率を実現することができる。   For this reason, for example, in the case of a static mixer for gas-liquid mixing, a strong turbulent flow is generated by introducing liquid and gas at the required pressure and flow rate, and the gas-liquid mixture is vigorously stirred. Therefore, the bubbles are finely crushed and fine bubbles are generated at a high density, and high gas-liquid contact efficiency can be realized.

その上、突片を流れに逆らわないように下流側に傾斜した状態で筒状体の内周面から突出させた単純な構成であるため、繊維状あるいは粒子状の固形物が引っかかったり堆積したりするところがなく、このような固形物を含む流体に対しても目詰まりを起こすことなく攪拌処理を行うことが可能となる。   In addition, since the projecting piece has a simple configuration in which it protrudes from the inner peripheral surface of the cylindrical body in a state inclined to the downstream side so as not to oppose the flow, a fibrous or particulate solid is caught or accumulated. Therefore, it is possible to perform the stirring process without causing clogging even for a fluid containing such solid matter.

特に、一対の突片が、概ねハ字形状をなすように筒状体の互いに対向する内周面から突出され、かつその一方の突片が筒状体の中心線と交差するように他方より長尺に形成され、この一対の突片が、周方向に順次所定角度ずつずらしながら軸線方向に複数組並べて設けられた構成や、一対の突片を備えた抵抗体エレメントが、周方向に順次所定角度ずつずらしながら軸線方向に複数並べてケーシングの内部に配設された構成では、筒状体の中心線と交差するように長尺に形成された突片が全体として螺旋状に配置され、その作用によって流通流体に筒状体の中心線を中心とした旋回流が発生する。このため、高い撹拌性能を得ることができる。   In particular, the pair of projecting pieces protrude from the mutually opposing inner circumferential surfaces of the cylindrical body so as to form a generally C shape, and the other projecting piece crosses the center line of the cylindrical body from the other. A pair of projecting pieces are formed in a long shape, and a plurality of pairs of projecting pieces are arranged in the axial direction while sequentially shifting by a predetermined angle in the circumferential direction, and resistor elements having a pair of projecting pieces are sequentially arranged in the circumferential direction. In a configuration in which a plurality of axial lines are arranged side by side while shifting by a predetermined angle, the projecting pieces formed in a long shape so as to intersect with the center line of the cylindrical body are spirally arranged as a whole. Due to the action, a swirling flow around the center line of the cylindrical body is generated in the circulating fluid. For this reason, high stirring performance can be obtained.

なお、本発明による抵抗体エレメントは、液体や気体の他、粉体のように流動性を有する物質の処理に広く用いることができる。   Note that the resistor element according to the present invention can be widely used for the treatment of substances having fluidity, such as powder, in addition to liquids and gases.

このように本発明によれば、筒状体の周壁を切り起こして抵抗体となる突片が形成され、切断及び折り曲げの工程で製造することができるため、小径のものでも簡単に製造することができ、また材料に対する制約が少なく、多様の材料で製造することが可能になり、従来製作の困難な小径で高い効率を有する静止型混合器を実現することができ、また種々の用途に応じて最適な材料で静止型混合器を製作することが可能になる。   As described above, according to the present invention, since the projecting piece to be a resistor is formed by cutting and raising the peripheral wall of the cylindrical body, it can be manufactured by a cutting and bending process, so even a small diameter can be easily manufactured. Can be manufactured with various materials, and can realize a static mixer with a small diameter and high efficiency, which is difficult to manufacture by conventional methods. This makes it possible to manufacture a static mixer with the optimal material.

以下、本発明の実施の形態を、図面を参照しながら説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

図1は、本発明が適用された静止型混合器を示す断面図である。この静止型混合器は、円筒状のケーシング1の内部に抵抗体エレメント2を配設してなっており、抵抗体エレメント2には、抵抗体である複数の突片3a〜3pが、円形断面をなす筒状体4の内周面から中心部に向けて舌状に突出され、下流側に傾斜した状態で互いに接触しないように軸線方向に所定の間隔をおき、かつ周方向に順次所定角度ずつずらして設けられている。   FIG. 1 is a sectional view showing a static mixer to which the present invention is applied. In this static mixer, a resistor element 2 is arranged inside a cylindrical casing 1, and a plurality of projecting pieces 3a to 3p, which are resistors, are provided in a circular cross section. Are protruded in a tongue shape from the inner peripheral surface of the cylindrical body 4 to the center, and are inclined at a predetermined interval in the axial direction so as not to contact each other while being inclined to the downstream side, and sequentially at a predetermined angle in the peripheral direction. It is provided staggered.

図2は、図1に示した抵抗体エレメント2を示す斜視図である。突片3a〜3pは、上流側から突片3a・3b、突片3c・3dといったように、隣り合う2つの突片が順次対をなし、概ねハ字形状をなすように筒状体4の互いに対向する内周面からそれぞれ突出され、互いに対向する角度位置、すなわち筒状体4の中心軸を中心にした対称位置に配置されている。   FIG. 2 is a perspective view showing the resistor element 2 shown in FIG. The projecting pieces 3a to 3p are formed so that two adjacent projecting pieces sequentially form a pair, such as the projecting pieces 3a and 3b and the projecting pieces 3c and 3d from the upstream side, so that they form a generally C shape. Projecting from the mutually opposing inner peripheral surfaces, they are arranged at angular positions facing each other, that is, symmetrical positions about the central axis of the cylindrical body 4.

これらの互いに対をなす突片3a〜3pのうち、上流側に位置する第1の突片3a・3c・3e・3g・3i・3k・3m・3oは、筒状体4の中心線と交差しないように短尺に形成されている。下流側に位置する第2の突片3b・3d・3f・3h・3j・3l・3n・3pは、筒状体4の中心線と交差するように長尺に形成されて、内側先端部が前後に重なり合うようになっている。   Of the projecting pieces 3 a to 3 p that are paired with each other, the first projecting pieces 3 a, 3 c, 3 e, 3 g, 3 i, 3 k, 3 m, 3 o located on the upstream side intersect with the center line of the cylindrical body 4. It is formed in a short length so as not to. The second protrusions 3b, 3d, 3f, 3h, 3j, 3l, 3n, and 3p located on the downstream side are formed to be long so as to intersect the center line of the cylindrical body 4, and the inner front end portion is formed. It overlaps with the front and back.

突片3a〜3pは、筒状体4の周壁を切り起こす、すなわち筒状体4の周壁に突片3a〜3pの外形輪郭に対応する切れ目を形成して内側に折り曲げることで形成される。特にここでは、突片3a〜3pに対して下流側に位置する周壁部分を切り起こして突片3a〜3pが形成され、折り目を円弧状に設けることにより幅方向の断面形状が真直な平板状をなしている。なお、突片3a〜3pは、幅方向の断面形状が略円弧状をなし、流れに対向する前面側が凸となる形状に曲成された構成とすることも可能である。突片3a〜3pの筒状体4の軸線に対する傾斜角度は、用途に応じて適宜設定すれば良いが、例えば15度から70度の範囲で設定すると良い。   The projecting pieces 3a to 3p are formed by cutting up the peripheral wall of the cylindrical body 4, that is, by forming a cut corresponding to the outer contour of the projecting pieces 3a to 3p on the peripheral wall of the cylindrical body 4 and bending the inner side. In particular, here, the projecting pieces 3a to 3p are formed by cutting and raising the peripheral wall portion located on the downstream side with respect to the projecting pieces 3a to 3p, and the cross-sectional shape in the width direction is straight by providing the folds in an arc shape. I am doing. The projecting pieces 3a to 3p may have a configuration in which the cross-sectional shape in the width direction is substantially arc-shaped and the front side facing the flow is convex. The inclination angle of the projecting pieces 3a to 3p with respect to the axis of the cylindrical body 4 may be set as appropriate according to the application, but may be set in the range of 15 degrees to 70 degrees, for example.

突片3a〜3pは、先端側に向けて細くなった略扇形状に形成されている。なお、突片3a〜3pは、このような略扇形状の他、種々の形状が可能であり、例えば先端縁を略円弧状に形成して略U字形状の外形輪郭をなすものも可能である。   The projecting pieces 3a to 3p are formed in a substantially fan shape that narrows toward the tip side. The projecting pieces 3a to 3p can have various shapes in addition to the substantially fan shape. For example, the projecting pieces 3a to 3p can have a substantially U-shaped outer shape by forming a tip edge in a substantially arc shape. is there.

図3は、図1に示した抵抗体エレメント2を上流側から見た正面図である。ハ字形状に互いに対をなす突片3a・3bに対して下流側の突片3c・3dは周方向に45度ずれた位置に配置されており、以下同様にして、互いに対をなす突片3e・3f、突片3g・3h、突片3i・3j、突片3k・3l、突片3m・3n、突片3o・3pが、周方向に45度ずつずらして配置され、最初の突片3a・3bに対してはそれぞれ、周方向に45度、90度、135度、180度、225度、270度、315度といった角度位置となる。したがって、全体として見ると、突片3a〜3pのうちの互いに対をなすものがそれぞれ、所定のずらし角度に応じたリード角をもって螺旋を描くように配置される。   FIG. 3 is a front view of the resistor element 2 shown in FIG. 1 as viewed from the upstream side. The projecting pieces 3c and 3d on the downstream side of the projecting pieces 3a and 3b that are paired in a C shape are disposed at positions shifted by 45 degrees in the circumferential direction, and so on. 3e, 3f, projecting pieces 3g, 3h, projecting pieces 3i, 3j, projecting pieces 3k, 3l, projecting pieces 3m, 3n, projecting pieces 3o, 3p are shifted by 45 degrees in the circumferential direction, and the first projecting piece For 3a and 3b, the angular positions are 45 degrees, 90 degrees, 135 degrees, 180 degrees, 225 degrees, 270 degrees, and 315 degrees in the circumferential direction, respectively. Therefore, when viewed as a whole, each of the projecting pieces 3a to 3p that are paired with each other is arranged to draw a spiral with a lead angle corresponding to a predetermined shift angle.

このため、ケーシング1の内部に流体(処理対象物)が導入されると、最初の突片3a・3bに相対する流れはこれらの突片3a・3bに衝突して周囲に分散され、これらの突片3a・3bに相対しない流れもショートパスすることなく下流側の突片3c〜3pのいずれかに衝突して多方向に分散され、このような導入流体の衝突と分散とが順次繰り返されることで、ケーシング1内には強力な乱流が発生して流体が激しく攪拌される。   For this reason, when a fluid (processing object) is introduced into the casing 1, the flow facing the first projecting pieces 3 a and 3 b collides with these projecting pieces 3 a and 3 b and is dispersed around them. A flow that does not face the projecting pieces 3a and 3b collides with any of the projecting pieces 3c to 3p on the downstream side without causing a short path and is dispersed in multiple directions, and such collision and dispersion of the introduced fluid are sequentially repeated. Thus, a strong turbulent flow is generated in the casing 1 and the fluid is vigorously stirred.

さらに、螺旋状に配置された長尺な第2の突片3b・3d・3f・3h・3j・3l・3n・3pの作用で、内部を流通する流体に筒状体4の中心線を中心とした旋回流が発生し、抵抗体エレメント2が配設されていない下流側の配管内でも攪拌が継続され、高い撹拌性能を得ることができる。   Furthermore, the center line of the cylindrical body 4 is centered on the fluid flowing through the inside by the action of the long second protrusions 3b, 3d, 3f, 3h, 3j, 3l, 3n, and 3p arranged in a spiral. The swirling flow is generated, and stirring is continued even in the downstream pipe where the resistor element 2 is not disposed, and high stirring performance can be obtained.

図4は、図1に示した抵抗体エレメント2の製作手順を示す斜視図である。まず、図4(A)に示すように、筒状体4となる管材41の周壁に、けがき針などを用いて突片3a〜3pの外形輪郭に対応する切断線42及び折曲線43を付ける。ついで、図4(B)に示すように、レーザ切断加工機などを用いて切断線42に沿って管材41の周壁に切れ目44を形成する。そして、図4(C)に示すように、切れ目44により画成された突片形成部分45を折曲線43に沿って内側に折り曲げ、これにより折り目46から内側に突出した突片3a〜3pが形成される。   FIG. 4 is a perspective view showing a manufacturing procedure of the resistor element 2 shown in FIG. First, as shown in FIG. 4 (A), a cutting line 42 and a folding line 43 corresponding to the outer contours of the projecting pieces 3a to 3p are formed on the peripheral wall of the tubular member 41 to be the cylindrical body 4 using a scribing needle or the like. wear. Next, as shown in FIG. 4B, a cut 44 is formed in the peripheral wall of the tube material 41 along the cutting line 42 using a laser cutting machine or the like. Then, as shown in FIG. 4C, the protruding piece forming portion 45 defined by the cut 44 is bent inward along the folding curve 43, whereby protruding pieces 3 a to 3 p protruding inward from the fold 46 are formed. It is formed.

このように構成された抵抗体エレメント2は、図1に示したように、ケーシング1内に挿入された状態で、ケーシング1の両端に設けられたフランジ11と固定リング12との間にパッキン13と共に介装されるストッパ14が筒状体4の両側の端面に当接することでケーシング1に固定される。なお、フランジ11と固定リング12とは図示しないボルトで連結される。   As shown in FIG. 1, the resistor element 2 configured in this manner is inserted into the casing 1, and the packing 13 is interposed between the flange 11 provided at both ends of the casing 1 and the fixing ring 12. The stopper 14 interposed with the cylindrical body 4 is fixed to the casing 1 by contacting the end faces on both sides of the cylindrical body 4. The flange 11 and the fixing ring 12 are connected by a bolt (not shown).

図5は、図1に示した抵抗体エレメント2の変形例を示す断面図である。ここでは、突片3a〜3dの背面から筒状体4の外周面に至る範囲に補強部材51が固着されている。この補強部材51は、接着剤や溶接など、材質に適合した適宜な固着方法により固着される。これによれば、筒状体4の周壁を折り曲げただけの突片3a〜3dでは流体の圧力に対して剛性が不足する場合に、補強部材51が突片3a〜3dを背面から支持して、流体の圧力により突片3a〜3dが変形することを抑えることができる。   FIG. 5 is a sectional view showing a modification of the resistor element 2 shown in FIG. Here, the reinforcing member 51 is fixed in a range from the back surface of the projecting pieces 3 a to 3 d to the outer peripheral surface of the cylindrical body 4. The reinforcing member 51 is fixed by an appropriate fixing method suitable for the material, such as an adhesive or welding. According to this, when the projecting pieces 3a to 3d which are merely bent on the peripheral wall of the cylindrical body 4 are insufficient in rigidity with respect to the pressure of the fluid, the reinforcing member 51 supports the projecting pieces 3a to 3d from the back surface. The protrusions 3a to 3d can be prevented from being deformed by the pressure of the fluid.

図6は、本発明による静止型混合器の別の例を示す断面図である。この静止型混合器では、抵抗体エレメント61が、筒状体62の内部に抵抗体である第1・第2の一対の突片63a・63bを備えたものであり、複数の抵抗体エレメント61が、筒状体62の周方向に順次所定角度ずつずらしながら筒状体62の軸線方向に並べてケーシング1の内部に配設されている。   FIG. 6 is a sectional view showing another example of a static mixer according to the present invention. In this static mixer, the resistor element 61 is provided with a pair of first and second projecting pieces 63a and 63b, which are resistors, inside a cylindrical body 62, and a plurality of resistor elements 61 are provided. Are arranged in the casing 1 side by side in the axial direction of the cylindrical body 62 while being sequentially shifted by a predetermined angle in the circumferential direction of the cylindrical body 62.

図7は、図6に示した抵抗体エレメント61を示す斜視図である。第1・第2の一対の突片63a・63bは、概ねハ字形状をなすように筒状体62の互いに対向する内周面から下流側に傾斜した状態で舌状に突出されている。上流側に位置する第1の突片63aは、筒状体62の中心線と交差しないように短尺に形成され、下流側に位置する第2の突片63bは、筒状体62の中心線と交差するように長尺に形成されている。   FIG. 7 is a perspective view showing the resistor element 61 shown in FIG. The first and second pair of projecting pieces 63a and 63b project in a tongue shape in a state of being inclined downstream from the mutually opposing inner peripheral surfaces of the cylindrical body 62 so as to form a generally letter C shape. The first protrusion 63 a located on the upstream side is formed in a short length so as not to intersect the center line of the cylindrical body 62, and the second protrusion 63 b located on the downstream side is the center line of the cylindrical body 62. It is formed in a long shape so as to intersect.

筒状体62の軸線方向の端部には凹凸が形成され、隣接するものに対して45度ずつずらして結合されるようになっている。   Concavities and convexities are formed on the end of the cylindrical body 62 in the axial direction, and the cylindrical body 62 is joined to the adjacent one by shifting by 45 degrees.

このようにしてなる抵抗体エレメント61は、ケーシング1内に配設するにあたり、直前の抵抗体エレメント61に対して周方向に45度ずらして配置される。以下、後続の抵抗体エレメント61もそれぞれ、直前のものに対して45度ずつ同一方向にずらして配置され、最初の抵抗体エレメント61に対してはそれぞれ、周方向に45度、90度、135度、180度といった角度位置となる。したがって、全体として見ると、ハ字形状に対をなす突片63a・63bがそれぞれ、抵抗体エレメント61のずらし角度に応じたリード角をもって螺旋を描くように配置される。   When the resistor element 61 thus formed is disposed in the casing 1, the resistor element 61 is arranged by being shifted by 45 degrees in the circumferential direction with respect to the immediately preceding resistor element 61. Hereinafter, the subsequent resistor elements 61 are also arranged so as to be shifted in the same direction by 45 degrees with respect to the immediately preceding one, and for the first resistor element 61, 45 degrees, 90 degrees, 135 in the circumferential direction, respectively. The angular position is such as 180 degrees or 180 degrees. Therefore, when viewed as a whole, the projecting pieces 63a and 63b paired in a C shape are arranged so as to draw a spiral with a lead angle corresponding to the shift angle of the resistor element 61.

このため、前記の例と同様に、ケーシング1の内部に流体が導入されると、最初の抵抗体エレメント61の突片63a・63bに相対する流れはこれらの突片63a・63bに衝突して周囲に分散され、これらの突片63a・63bに相対しない流れもショートパスすることなく下流側の抵抗体エレメント61の突片63a・63bのいずれかに衝突して多方向に分散され、このような導入流体の衝突と分散とが順次繰り返されることで、ケーシング1内には強力な乱流が発生して流体が激しく攪拌される。   Therefore, as in the above example, when a fluid is introduced into the casing 1, the flow opposite to the projecting pieces 63 a and 63 b of the first resistor element 61 collides with these projecting pieces 63 a and 63 b. A flow that is distributed to the periphery and does not face the protrusions 63a and 63b collides with one of the protrusions 63a and 63b of the downstream resistor element 61 without being short-pathed, and is distributed in multiple directions. By repeatedly repeating the collision and dispersion of the introduced fluid, a strong turbulent flow is generated in the casing 1 and the fluid is vigorously stirred.

図8は、図6に示した抵抗体エレメント61の製作手順を示す斜視図である。まず、図8(A)に示すように、筒状体62の元になる板材81に、プレス加工などにより側縁部に凹凸を形成する。また板材81に、けがき針などを用いて突片63a・63bの外形輪郭に対応する切断線82及び折曲線83を付ける。ついで、図8(B)に示すように、レーザ切断加工機などを用いて切断線82に沿って板材81に切れ目84を形成する。そして、図8(C)に示すように、切れ目84により画成された突片形成部分85を折曲線83に沿って内側に折り曲げ、同時に板材81を丸める。これにより図8(D)に示すように、折り目86から内側に突出した突片63a・63bが形成される。   FIG. 8 is a perspective view showing a manufacturing procedure of the resistor element 61 shown in FIG. First, as shown in FIG. 8A, unevenness is formed on the side edge portion of the plate member 81 that is the basis of the cylindrical body 62 by pressing or the like. Further, a cutting line 82 and a folding line 83 corresponding to the outer contours of the protruding pieces 63a and 63b are attached to the plate member 81 using a marking needle or the like. Next, as shown in FIG. 8B, a cut 84 is formed in the plate 81 along the cutting line 82 using a laser cutting machine or the like. Then, as shown in FIG. 8C, the protruding piece forming portion 85 defined by the cut 84 is bent inward along the folding line 83, and at the same time, the plate 81 is rolled. As a result, as shown in FIG. 8D, projecting pieces 63a and 63b projecting inward from the fold 86 are formed.

ここで、板材81の互いに突き合わされる側縁部87・88を溶接などにより相互に接合するようにしても良いが、板材81を丸めて形成された筒状体62の有する弾発力によりケーシング1の内周面に筒状体62を密着させて固定することができる。   Here, the side edges 87 and 88 of the plate member 81 that are abutted with each other may be joined to each other by welding or the like, but the casing is formed by the elastic force of the cylindrical body 62 formed by rolling the plate member 81. The cylindrical body 62 can be brought into close contact with the inner peripheral surface of 1 and fixed.

図9は、本発明による抵抗体エレメントの別の例を示す断面図である。この抵抗体エレメント91は、前記図7の例と同様に、筒状体92の元になる板材を丸めて形成されるが、前記の例とは異なり、互いに対をなす突片93a・93b、突片93c・93d、突片93e・93fが複数組設けられており、これらは、前記図2の例と同様に、周方向に45度ずつずらして配置されている。   FIG. 9 is a sectional view showing another example of the resistor element according to the present invention. The resistor element 91 is formed by rounding the plate material from which the cylindrical body 92 is formed, as in the example of FIG. 7, but unlike the above example, the projecting pieces 93a and 93b that are paired with each other, A plurality of sets of protruding pieces 93c and 93d and protruding pieces 93e and 93f are provided, and these are arranged so as to be shifted by 45 degrees in the circumferential direction as in the example of FIG.

この構成では、板材を丸めて筒状体92を形成することから、突片93a〜93fの配置数が制限されるが、前記図6の例と同様に、複数の抵抗体エレメント91を軸線方向に並べてケーシング1の内部に配設することで所要の攪拌能力を得ることができる。   In this configuration, since the cylindrical member 92 is formed by rounding the plate material, the number of protrusions 93a to 93f is limited. However, as in the example of FIG. By arranging them inside the casing 1 in parallel, the required stirring ability can be obtained.

図10は、本発明による抵抗体エレメントの別の例を示す断面図である。この抵抗体エレメント101は、前記図2の例と同様に、抵抗体である複数の突片103a〜103jが、円形断面をなす筒状体102の内周面から突出されているが、ここでは、前記の例とは逆に、突片103a〜103jに対して上流側に位置する筒状体102の周壁部分に切れ目を入れて、この切れ目により画成される突片形成部を下流側に傾斜した所定の角度まで折り曲げることで突片103a〜103jが形成される。   FIG. 10 is a sectional view showing another example of the resistor element according to the present invention. In the resistor element 101, as in the example of FIG. 2, a plurality of protruding pieces 103a to 103j which are resistors are protruded from the inner peripheral surface of the cylindrical body 102 having a circular cross section. Contrary to the above example, a cut is made in the peripheral wall portion of the cylindrical body 102 located on the upstream side with respect to the protruding pieces 103a to 103j, and the protruding piece forming portion defined by the cut is formed on the downstream side. The projecting pieces 103a to 103j are formed by bending to an inclined predetermined angle.

この構成では、突片103a〜103jが、幅方向の断面形状が略円弧状をなし、かつ流れに対向する前面側が凹となる形状に曲成される。このようにすると、突片103a〜103jに衝突した流れを次の突片103a〜103jの前面中心部に案内して突片103a〜103jへの衝突効果を高めることができ、さらに突片103a〜103jの周辺に分散した流れによって突片103a〜103jの背面側に発生する渦流を増して流れの乱流化を促進し、攪拌効率をより一層高めることができる。   In this configuration, the projecting pieces 103a to 103j are bent into a shape in which the cross-sectional shape in the width direction is substantially arc-shaped and the front side facing the flow is concave. If it does in this way, the flow which collided with projection piece 103a-103j can be guided to the front center part of the next projection piece 103a-103j, and the collision effect to projection piece 103a-103j can be heightened, and projection piece 103a-. The vortex flow generated on the back side of the protrusions 103a to 103j is increased by the flow dispersed around the periphery of 103j to promote the flow turbulence, and the stirring efficiency can be further enhanced.

図11は、本発明による抵抗体エレメントの別の例を示す断面図である。この抵抗体エレメント111は、前記の各例とは異なり、筒状体112が4角形の断面形状をなし、4つの側壁112a〜112dのうちの互いに対向する一対の側壁112a・112b及び側壁112c・112dから、互いに対をなす突片113a・113b、突片113c・113d、突片113e・113f、突片113g・113hがそれぞれ概ねハ字形状をなすように突出されている。   FIG. 11 is a cross-sectional view showing another example of the resistor element according to the present invention. In the resistor element 111, unlike the above-described examples, the cylindrical body 112 has a quadrangular cross-sectional shape, and the pair of side walls 112a and 112b and the side walls 112c. From 112d, the projecting pieces 113a and 113b, the projecting pieces 113c and 113d, the projecting pieces 113e and 113f, and the projecting pieces 113g and 113h that are paired with each other are projected so as to form a substantially C shape.

この構成は、粉体を混合する用途に適しており、内部に導入された粉体(処理対象物)に突片113a〜113hの作用で対流及び剪断が生じて、詰まりを起こすことなく粉体が効率良く攪拌混合される。また、粉体を輸送する用途にも適しており、ホッパ出口部などで生じるブリッジ(架橋)による詰まりを抑制することができる。   This configuration is suitable for the purpose of mixing powder, and convection and shear are generated by the action of the protrusions 113a to 113h in the powder (object to be treated) introduced into the powder without causing clogging. Is efficiently stirred and mixed. Moreover, it is suitable also for the use which conveys powder, and clogging by bridge | bridging (bridge | crosslinking) which arises in a hopper exit part etc. can be suppressed.

なお、本発明による筒状体の断面形状はこの例に限定されるものではなく、種々の多角形が可能であり、前記の例と同様に、一対の突片が概ねハ字形状をなすように筒状体の互いに対向する内周面から突出させた構成の場合には、4角形の他に、例えば6角形や8角形などの偶数角の多角形が可能であり、このような突片の配置態様に限定しなければ、例えば3角形などの奇数角の多角形も可能である。   In addition, the cross-sectional shape of the cylindrical body according to the present invention is not limited to this example, and various polygons are possible, and like the above example, the pair of projecting pieces have a substantially C shape. In addition to the quadrangular shape, for example, an even-angled polygon such as a hexagon or an octagon is possible. If it is not limited to this arrangement mode, for example, an odd-numbered polygon such as a triangle is also possible.

また、本発明による抵抗体エレメントは、処理対象物を混合する用途のみの静止型混合器に適用する他、熱交換器の伝熱管の内部に配設することも可能であり、この場合、乱流による攪拌効果により伝熱管内を流通する流体の温度分布を均一化し、熱交換器の性能を向上させると共に高粘性の流体の熱交換器への利用が可能となる。   Further, the resistor element according to the present invention can be disposed inside a heat exchanger tube of a heat exchanger, in addition to being applied to a static mixer only for the purpose of mixing an object to be processed. The temperature distribution of the fluid flowing through the heat transfer tube is made uniform by the stirring effect by the flow, so that the performance of the heat exchanger can be improved and the highly viscous fluid can be used for the heat exchanger.

本発明にかかる抵抗体エレメント及びその製造方法は、小径のものを容易に製造することができ、また材料に関する制約が少なく、種々の用途に応じて最適な材料で製作することができる効果を有し、少量の処理対象物を混合する用途、使い捨てのために低コストが要求される用途、製造方法が制約される材料で形成する必要がある用途で用いられる静止型混合器などとして有用である。   The resistor element and the manufacturing method thereof according to the present invention can be easily manufactured with a small diameter, have few effects on the material, and have the effect of being able to be manufactured with an optimal material according to various applications. In addition, it is useful as a static mixer used in applications that mix a small amount of objects to be processed, applications that require low costs for disposable use, and applications that require the production method to be limited. .

本発明が適用された静止型混合器を示す断面図である。It is sectional drawing which shows the static mixer to which this invention was applied. 図1に示した抵抗体エレメントを示す斜視図である。It is a perspective view which shows the resistor element shown in FIG. 図1に示した抵抗体エレメントを上流側から見た正面図である。It is the front view which looked at the resistor element shown in FIG. 1 from the upstream. 図1に示した抵抗体エレメントの製作手順を示す斜視図である。It is a perspective view which shows the manufacture procedure of the resistor element shown in FIG. 図1に示した抵抗体エレメントの変形例を示す断面図である。It is sectional drawing which shows the modification of the resistor element shown in FIG. 本発明による静止型混合器の別の例を示す断面図である。It is sectional drawing which shows another example of the static mixer by this invention. 図6に示した抵抗体エレメントを示す斜視図である。FIG. 7 is a perspective view showing the resistor element shown in FIG. 6. 図6に示した抵抗体エレメントの製作手順を示す斜視図である。It is a perspective view which shows the manufacture procedure of the resistor element shown in FIG. 本発明による抵抗体エレメントの別の例を示す断面図である。It is sectional drawing which shows another example of the resistor element by this invention. 本発明による抵抗体エレメントの別の例を示す断面図である。It is sectional drawing which shows another example of the resistor element by this invention. 本発明による抵抗体エレメントの別の例を示す断面図である。It is sectional drawing which shows another example of the resistor element by this invention.

符号の説明Explanation of symbols

1 ケーシング
2 抵抗体エレメント
3a〜3p 突片(抵抗体)
4 筒状体
41 管材
42 切断線
43 折曲線
44 切れ目
45 突片形成部分
46 折り目
51 補強部材
61 抵抗体エレメント
62 筒状体
63a・63b 突片(抵抗体)
81 板材
82 切断線
83 折曲線
84 切れ目
85 突片形成部分
86 折り目
91 抵抗体エレメント
92 筒状体
93a〜93f 突片(抵抗体)
101 抵抗体エレメント
102 筒状体
103a〜103j 突片(抵抗体)
111 抵抗体エレメント
112 筒状体
113a〜113h 突片(抵抗体)
DESCRIPTION OF SYMBOLS 1 Casing 2 Resistor element 3a-3p Protrusion piece (resistor)
4 Tubular body 41 Tubing material 42 Cutting line 43 Folding curve 44 Cut 45 Projection piece forming portion 46 Crease 51 Reinforcement member 61 Resistor element 62 Tubular bodies 63a and 63b Projection piece (resistor)
81 Plate material 82 Cutting line 83 Folding curve 84 Cut 85 Projection piece forming part 86 Crease 91 Resistor element 92 Cylindrical body 93a-93f Projection piece (resistor)
101 resistor element 102 cylindrical body 103a-103j protrusion (resistor)
111 resistor element 112 cylindrical body 113a-113h protrusion (resistor)

Claims (5)

処理対象物が流通可能な筒状のケーシングの内部に配設される抵抗体エレメントであって、
前記ケーシングの内部に挿入される筒状体と、
この筒状体の内周面から中心部に向けて突出され、下流側に傾斜した状態で互いに接触しないように軸線方向に所定の間隔をおき、かつ周方向に順次所定角度ずつずらして複数設けられた抵抗体とを有し、
この抵抗体が、前記筒状体の周壁を切り起こして形成された突片であることを特徴とする抵抗体エレメント。
A resistor element disposed inside a cylindrical casing through which a processing object can be circulated,
A cylindrical body inserted into the casing;
A plurality of cylindrical bodies are protruded from the inner peripheral surface toward the center and inclined at a downstream side so that they do not contact each other with a predetermined interval in the axial direction and sequentially shifted by a predetermined angle in the peripheral direction. Having a resistor,
The resistor element is a projecting piece formed by cutting and raising a peripheral wall of the cylindrical body.
一対の前記突片が、概ねハ字形状をなすように前記筒状体の互いに対向する内周面から突出され、かつその一方の突片が筒状体の中心線と交差するように他方より長尺に形成されており、
この一対の突片が、周方向に順次所定角度ずつずらしながら軸線方向に複数組並べて設けられたことを特徴とする請求項1に記載の抵抗体エレメント。
The pair of projecting pieces protrude from the inner peripheral surfaces of the cylindrical body facing each other so as to form a generally letter C shape, and one projecting piece from the other so as to intersect the center line of the cylindrical body. It is formed in a long shape,
2. The resistor element according to claim 1, wherein a plurality of sets of the pair of projecting pieces are arranged in the axial direction while being sequentially shifted by a predetermined angle in the circumferential direction.
一対の前記突片が、概ねハ字形状をなすように前記筒状体の互いに対向する内周面から突出され、かつその一方の突片が筒状体の中心線と交差するように他方より長尺に形成されており、
前記ケーシングの内部に周方向に順次所定角度ずつずらしながら軸線方向に複数並べて配設されるようにしたことを特徴とする請求項1に記載の抵抗体エレメント。
The pair of projecting pieces protrude from the inner peripheral surfaces of the cylindrical body facing each other so as to form a generally letter C shape, and one projecting piece from the other so as to intersect the center line of the cylindrical body. It is formed in a long shape,
2. The resistor element according to claim 1, wherein a plurality of elements are arranged in the axial direction while being sequentially shifted by a predetermined angle in the circumferential direction inside the casing.
処理対象物が流通可能な筒状のケーシングの内部に配設され、
前記ケーシングの内部に挿入される筒状体と、
この筒状体の内周面から中心部に向けて突出され、下流側に傾斜した状態で互いに接触しないように軸線方向に所定の間隔をおき、かつ周方向に順次所定角度ずつずらして複数設けられた抵抗体とを有する抵抗体エレメントの製造方法であって、
前記筒状体となる管材の周壁を切り起こして前記抵抗体となる突片を形成することを特徴とする抵抗体エレメントの製造方法。
Arranged inside a cylindrical casing through which the object to be treated can be distributed,
A cylindrical body inserted into the casing;
A plurality of cylindrical bodies are protruded from the inner peripheral surface toward the center and inclined at a downstream side so that they do not contact each other with a predetermined interval in the axial direction and sequentially shifted by a predetermined angle in the peripheral direction. A resistor element having a resistance element, comprising:
A method of manufacturing a resistor element, comprising cutting and raising a peripheral wall of a tube material to be the cylindrical body to form a projecting piece to be the resistor.
処理対象物が流通可能な筒状のケーシングの内部に配設され、
前記ケーシングの内部に挿入される筒状体と、
この筒状体の内周面から中心部に向けて突出され、下流側に傾斜した状態で互いに接触しないように軸線方向に所定の間隔をおき、かつ周方向に順次所定角度ずつずらして複数設けられた抵抗体とを有する抵抗体エレメントの製造方法であって、
前記筒状体となる板材を切り起こして前記突片を形成し、前記板材を丸めて前記筒状体を形成することを特徴とする抵抗体エレメントの製造方法。
Arranged inside a cylindrical casing through which the object to be treated can be distributed,
A cylindrical body inserted into the casing;
A plurality of cylindrical bodies are protruded from the inner peripheral surface toward the center and inclined at a downstream side so that they do not contact each other with a predetermined interval in the axial direction and sequentially shifted by a predetermined angle in the peripheral direction. A resistor element having a resistance element, comprising:
A method of manufacturing a resistor element, wherein the cylindrical member is cut and raised to form the protruding piece, and the cylindrical member is formed by rounding the plate member.
JP2006312750A 2006-11-20 2006-11-20 Static mixer Expired - Fee Related JP4921127B2 (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010017661A (en) * 2008-07-11 2010-01-28 Hitachi Zosen Corp Apparatus for accelerating diffusion of fluid
JP2014095367A (en) * 2012-11-12 2014-05-22 Honda Motor Co Ltd Method of manufacturing mixer
JP2015020134A (en) * 2013-07-22 2015-02-02 株式会社リソースクリエイト Aggregation agitation device
JP2016195988A (en) * 2015-04-03 2016-11-24 株式会社ミューカンパニーリミテド Mixing element and manufacturing method for the same
JP2020020532A (en) * 2018-08-01 2020-02-06 三菱電機株式会社 Temperature homogenization device, structure, and parabolic antenna device
JP6863540B1 (en) * 2020-07-29 2021-04-21 日本製鉄株式会社 Ultrasonic processing equipment and fine bubble supply method

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JPS5784728A (en) * 1980-11-13 1982-05-27 Junjiro Tsubota Method for mixing fluid composition substance
JPH09131521A (en) * 1995-11-08 1997-05-20 Tokyo Nisshin Jabara Kk Static mixer
JP2003135945A (en) * 2001-10-16 2003-05-13 Sulzer Chemtech Ag Pipe member having additive feeding tip part
JP2005000811A (en) * 2003-06-12 2005-01-06 Koichi Tabei Gas absorption apparatus
JP2006192430A (en) * 2005-01-14 2006-07-27 Man Dwe Gmbh Muilti-tublular reactor for exothermic or endothermic gaseous reaction

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5784728A (en) * 1980-11-13 1982-05-27 Junjiro Tsubota Method for mixing fluid composition substance
JPH09131521A (en) * 1995-11-08 1997-05-20 Tokyo Nisshin Jabara Kk Static mixer
JP2003135945A (en) * 2001-10-16 2003-05-13 Sulzer Chemtech Ag Pipe member having additive feeding tip part
JP2005000811A (en) * 2003-06-12 2005-01-06 Koichi Tabei Gas absorption apparatus
JP2006192430A (en) * 2005-01-14 2006-07-27 Man Dwe Gmbh Muilti-tublular reactor for exothermic or endothermic gaseous reaction

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010017661A (en) * 2008-07-11 2010-01-28 Hitachi Zosen Corp Apparatus for accelerating diffusion of fluid
JP2014095367A (en) * 2012-11-12 2014-05-22 Honda Motor Co Ltd Method of manufacturing mixer
JP2015020134A (en) * 2013-07-22 2015-02-02 株式会社リソースクリエイト Aggregation agitation device
JP2016195988A (en) * 2015-04-03 2016-11-24 株式会社ミューカンパニーリミテド Mixing element and manufacturing method for the same
JP2020020532A (en) * 2018-08-01 2020-02-06 三菱電機株式会社 Temperature homogenization device, structure, and parabolic antenna device
JP6863540B1 (en) * 2020-07-29 2021-04-21 日本製鉄株式会社 Ultrasonic processing equipment and fine bubble supply method
WO2022024271A1 (en) * 2020-07-29 2022-02-03 日本製鉄株式会社 Ultrasonic processing device and fine bubble supply method

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