JP2008111830A - Method and device for detecting peripheral surface defect of disk - Google Patents

Method and device for detecting peripheral surface defect of disk Download PDF

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JP2008111830A
JP2008111830A JP2007233939A JP2007233939A JP2008111830A JP 2008111830 A JP2008111830 A JP 2008111830A JP 2007233939 A JP2007233939 A JP 2007233939A JP 2007233939 A JP2007233939 A JP 2007233939A JP 2008111830 A JP2008111830 A JP 2008111830A
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signal
disk
peripheral surface
light
outer peripheral
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JP5153270B2 (en
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Shigeru Serikawa
滋 芹川
Takayuki Ishiguro
隆之 石黒
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Hitachi High Tech Corp
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Hitachi High Technologies Corp
Hitachi High Tech Corp
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<P>PROBLEM TO BE SOLVED: To provide a method and device for detecting a peripheral surface of a disk capable of detecting highly accurately an outer peripheral defect such as a chuck impression, a flaw or a chip remaining when chucking a disk substrate, almost without detecting foreign matter which is one of defects. <P>SOLUTION: Regularly reflected light of light incident at an angle in the range of 45°±5° with respect to the surface of a chamfer part is received by a photodetector through a diaphragm, and thereby decline of a level of a light receiving signal of foreign matter generating much scattered light is suppressed small, similarly to a noise, and a level of a light receiving signal of a flaw or the like caused by the chuck impression is lowered greatly, to thereby enlarge a level difference between each detection signal of the foreign matter and the flaw. Then, fluctuation of a signal reference level of the light receiving signal caused by deflection in the vertical direction of a disk outer circumferential surface generated by rotation of the disk is suppressed, or the fluctuation is canceled. Hereby, a detection signal of the outer peripheral defect having a greatly reduced level in the light receiving signal can be acquired easily. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、ディスクの周面欠陥検出方法および検出装置に関し、詳しくは、欠陥の1つである付着異物をほとんど検出することなく、ディスク基板をチャックしたときに残るチャック痕、疵や欠け等の外周欠陥を高精度に検出することができるようなディスクの周面欠陥検出方法および検出装置に関する。   The present invention relates to a disk peripheral surface defect detection method and detection device, and more specifically, such as chuck marks, wrinkles and chippings remaining when a disk substrate is chucked with almost no foreign matter adhering as one of the defects. The present invention relates to a disk peripheral surface defect detection method and a detection apparatus that can detect peripheral defects with high accuracy.

コンピュータ等の情報記録媒体の1つである磁気ディスクは、従来はアルミディスクを素材としていたが、近年は、小型高記録密度化の要求からガラスディスクを素材とし、これに磁性膜を形成している。ガラスディスクは、表面を研磨して平滑とされるが、研磨作業や取り扱い中などにおいて、その内周エッジあるいは外周エッジが欠けたり、割れたりすることがある。それによりディスクの品質が低下するので、表面検査工程において、欠け、割れ等が検査され、その程度が小さいときは再研磨され、これが大きいときには当該ディスクは不良品とされる。その欠け、割れの大きさの程度は欠陥検査装置により検査されて判定されている。   Conventionally, magnetic disks, which are one of information recording media such as computers, have been made of aluminum disks. However, in recent years, glass disks have been made of materials to meet the demand for smaller and higher recording density, and a magnetic film is formed on the disk. Yes. The glass disk is smoothened by polishing the surface, but the inner peripheral edge or the outer peripheral edge may be chipped or broken during polishing work or handling. As a result, the quality of the disk deteriorates, so that in the surface inspection process, chipping, cracking, etc. are inspected, and if the degree is small, it is re-polished, and if this is large, the disk is considered defective. The degree of the chipping and cracking is inspected and determined by a defect inspection apparatus.

図6により、ガラスディスクの外周エッジ部と、その欠け欠陥を説明する。
図6(a)において、ガラスディスク1は、各種の外径のものがあり、それぞれは所定の直径の中心孔Hを有する。(b)は、その外周部分の断面を示し、上側となるその表面を1a 、下側となるその表面(裏面)を1b 、外周の側面を1c とする。ディスク1は、側面1c の付近が面取りされた上側の周縁部(以下チャンファ)ChUと下側のチャンファChDが形成されており、側面1c より内方の長さdの範囲が外周エッジ部E(外周面)とされ、ここに生じた欠け、割れが周面欠陥Kとされる。なお、長さdはディスク1のサイズにより異なり、例えば、2.5インチの場合は0.2mmとされている。
With reference to FIG. 6, the outer peripheral edge portion of the glass disk and its chip defect will be described.
6A, the glass disk 1 has various outer diameters, and each has a center hole H having a predetermined diameter. (B) shows a cross section of the outer peripheral portion, where the upper surface is 1a, the lower surface (back surface) is 1b, and the outer side surface is 1c. The disk 1 is formed with an upper peripheral edge (hereinafter referred to as a chamfer) ChU and a lower chamfer ChD chamfered in the vicinity of the side surface 1c. The chip or crack generated here is the peripheral defect K. The length d differs depending on the size of the disk 1, and is, for example, 0.2 mm in the case of 2.5 inches.

ハードディスク装置(HDD)は、現在では自動車製品や家電製品、音響製品の分野にまで浸透し、3.5インチから1.8インチに、さらには1.0インチ以下のハードディスク駆動装置が各種製品に内蔵され、使用されている。しかも、高記録密度の磁気ヘッドとヘッド位置決め精度の向上により、最近では、ガラスディスク基板(ガラスサブストレート)に加えて安価なアルミディスク基板(アルミサブストレート)も多く使用され、HDDの用途に応じてこれら基板の使い分けが行われている。
ガラスサブストレートを使用した磁気ディスクの従来の外周エッジの欠陥検出方法としては、外周エッジ部Eの上部に、法線からみた入射角30゜程度でチャンファ部に投光して散乱光を受光する第1の受光系と、これに加えて、ディスクの外周側面に対向する方向で散乱光を受光する第2の受光系を設けた出願人による発明が公知となっている(特許文献1)。
さらに、周面欠陥の検出装置ではないが、透明体ディスクの上部からディスク表面へ線状の光を照射してこれをディスクの内部で全反射させて外周側面からの散乱光を受光してディスク表面における欠陥を検出する欠陥検出装置が公知となっている(特許文献2)。
特開平7−190950号公報 特開昭64−57154号公報
Hard disk devices (HDD) are now widely used in the fields of automobile products, home appliances, and acoustic products, and hard disk drive devices of 3.5 inches to 1.8 inches and even 1.0 inches or less are various products. Built and used. Moreover, due to the high recording density magnetic head and the improved head positioning accuracy, recently, in addition to the glass disk substrate (glass substrate), an inexpensive aluminum disk substrate (aluminum substrate) is often used. These boards are used properly.
As a conventional method for detecting defects at the outer peripheral edge of a magnetic disk using a glass substrate, the scattered light is received by projecting light onto the chamfered portion at an incident angle of about 30 ° as viewed from the normal line above the outer peripheral edge portion E. An invention by the applicant that has a first light receiving system and a second light receiving system for receiving scattered light in a direction opposite to the outer peripheral side surface of the disk in addition to this is known (Patent Document 1).
Furthermore, although it is not a peripheral surface defect detection device, the disk surface is irradiated with linear light from the upper part of the transparent disk, and this is totally reflected inside the disk to receive the scattered light from the outer peripheral side surface. A defect detection apparatus for detecting defects on the surface is known (Patent Document 2).
Japanese Patent Application Laid-Open No. 7-190950 JP-A-64-57154

アルミサブストレートあるいはこれを基板とするアルミ磁気ディスク(以下これらをアルミディスクという)を利用した高記録密度のHDDの場合には、ディスクの外周エッジ部Eの幅あるいはチャンファ部の幅は、現在では0.15mm以下と狭く、外周エッジ部Eぎりぎりまでトラックが形成される。ディスクの厚さは、その外径に応じて、0.5mm〜1.3mm程度であり、チャンファの角度は45゜±5゜程度の傾斜とされ、側面1c の幅も狭くなってきている。
このようなアルミディスクは、ガラスディスクより表面が柔らかく、ディスクハンドリングの際にチャック痕が付き易い。
In the case of a high recording density HDD using an aluminum substrate or an aluminum magnetic disk (hereinafter referred to as an aluminum disk) using the aluminum substrate as a substrate, the width of the outer peripheral edge E of the disk or the width of the chamfer is currently The track is formed as narrow as 0.15 mm or less, and to the limit of the outer edge portion E. The thickness of the disk is about 0.5 mm to 1.3 mm depending on the outer diameter, the angle of the chamfer is inclined about 45 ° ± 5 °, and the width of the side surface 1c is also narrowed.
Such an aluminum disk has a softer surface than a glass disk, and tends to have a chuck mark during disk handling.

ディスクのチャックは、通常、ディスクの外周に設けられたエッジ(チャンファ部分と側面)で行われることが多いので、チャンファ部分にチャック疵がつき易い。アルミディスクのチャック痕は、ガラスディスク基板の疵や欠けに比べて浅く、100μm前後の大きさとなり、アルミディスクが不透明な素材であることから透過型の検出ができない。
従来の疵より小さいこのようなチャック痕は、特許文献1に示されるような従来のガラスディスクの外周エッジの欠陥検出方法で欠陥検出をしても検出信号のレベルが低く、チャンファに付着した異物とチャック疵との区別がしにくい欠点がある。
なお、付着異物(以下異物)は洗浄すれば採れるが、問題となるようなチャック痕のあるディスクは不良となるか、場合によっては研磨して取除くことになる。
一方、ガラスディスクは、チャック痕とはならずに欠けることが多く、その欠けが比較的小さいものもある。このような場合も欠陥検出をした場合に検出信号のレベルが低く、チャンファに付着した異物とチャック疵との区別がつきにくい。
Since the disk chuck is usually performed at the edges (chamfer part and side surface) provided on the outer periphery of the disk, the chamfer part is likely to have a chuck flaw. The chuck mark of the aluminum disk is shallower than the wrinkles and chips of the glass disk substrate, and has a size of about 100 μm. Since the aluminum disk is an opaque material, transmission type detection cannot be performed.
Such a chuck mark smaller than the conventional scissors has a low detection signal level even if the defect detection is performed by the conventional defect detection method of the outer peripheral edge of the glass disk as shown in Patent Document 1, and the foreign matter adhered to the chamfer. There is a drawback that it is difficult to distinguish between and chuck chucks.
Adhered foreign matter (hereinafter referred to as foreign matter) can be removed by cleaning, but a disc with a chuck mark that causes a problem is defective or is polished and removed in some cases.
On the other hand, the glass disk is often chipped without becoming a chuck mark, and there are some that are relatively small. Even in such a case, when the defect is detected, the level of the detection signal is low, and it is difficult to distinguish between the foreign matter adhering to the chamfer and the chuck.

異物とチャック疵との区別ができない理由の1つに、検査対象となるディスクの回転に応じて発生するディスクの面振れによるディスク外周面の上下方向の振れがある。
すなわち、検査対象となるディスクは、スピンドルに挿着されて回転状態で欠陥検査が行われので、欠陥検出時のディスクの外周面では特にディスクの面振れにより上下方向の振れが大きくなる。そのため、チャック痕による疵の検出信号の基準レベルがディスクの振れにより変動し、チャック痕による疵の検出信号と異物等の検出信号とを明確に分離できない問題がある。異物を疵あるいは欠陥として検出することは、ディスクの歩留まりを悪化させる。
この発明の目的は、このような従来技術の問題点を解決するものであって、欠陥の1つである異物をほとんど検出することなく、ディスク基板をチャックしたときに残るチャック痕、疵や欠け等の外周欠陥を高精度に検出することができるようなディスクの周面欠陥検出方法を提供することにある。
この発明の他の目的は、異物をほとんど検出することなく、外周面の欠陥を高精度に検出することができるようなディスクの周面欠陥検出装置を提供することにある。
One reason why it is not possible to distinguish between a foreign object and a chuck rod is the vertical deflection of the outer peripheral surface of the disc due to the disc runout caused by the rotation of the disc to be inspected.
That is, since the disc to be inspected is inserted into the spindle and subjected to a defect inspection in a rotating state, the vertical runout of the outer peripheral surface of the disc at the time of detecting a defect becomes large due to the disc runout. Therefore, there is a problem that the reference level of the wrinkle detection signal due to the chuck mark fluctuates due to the shake of the disk, and the wrinkle detection signal due to the chuck mark and the detection signal of foreign matter cannot be clearly separated. Detecting a foreign object as a flaw or a defect deteriorates the yield of the disk.
An object of the present invention is to solve such a problem of the prior art, and the chuck mark, wrinkles and chipping remaining when the disk substrate is chucked without almost detecting a foreign matter which is one of the defects. It is an object of the present invention to provide a disk peripheral surface defect detection method capable of detecting peripheral defects such as those with high accuracy.
Another object of the present invention is to provide a disk peripheral surface defect detection apparatus capable of detecting a defect on the outer peripheral surface with high accuracy without detecting foreign matter.

このような目的を達成するためのこの発明のディスクの周面欠陥検出方法あるいはその周面欠陥検出装置の構成は、回転するディスクの外周チャンファ部の表面に対して45°±5°の範囲にある入射角で光ビームを外周チャンファ部に照射し、外周チャンファ部から所定距離離れて設けられた受光器で外周チャンファ部からの正反射光を絞りを介して受光して受光信号を得て、ディスクの回転により発生するディスクの外周面の振れによる受光信号の信号基準レベルの変動を抑制しあるいは変動をキャンセルして外周面の欠陥の検出信号を得るものである。   In order to achieve such an object, the peripheral surface defect detecting method or peripheral surface defect detecting apparatus of the present invention has a configuration of 45 ° ± 5 ° with respect to the surface of the outer peripheral chamfer portion of the rotating disk. A light beam is irradiated onto the outer chamfer part at a certain incident angle, and a regular reflection light from the outer chamfer part is received through a diaphragm with a light receiver provided at a predetermined distance from the outer chamfer part to obtain a received light signal. The detection signal of the defect on the outer peripheral surface is obtained by suppressing or canceling the fluctuation of the signal reference level of the received light signal due to the fluctuation of the outer peripheral surface of the disk caused by the rotation of the disk.

このように、この発明は、チャンファ部の表面に対して45°±5°の範囲にある入射角で入射した光の正反射光を絞りを介して受光器で受光することで、散乱光を多く発生する異物の受光信号のレベルの低下を小さく抑えて、ノイズに近いものとし、チャック痕による疵等の受光信号のレベルを大きく低下させ、異物と疵の検出信号の間のレベル差を大きくする。その上で、ディスクの回転により発生するディスク外周面の上下方向の振れによる受光信号の信号基準レベルの変動を抑制しあるいは変動をキャンセルする。
これにより受光信号においてレベルが大きく低下した外周欠陥の検出信号を容易に得ることができる。
受光信号の信号基準レベルの変動を抑制しあるいはキャンセルするには、基準レベル変動抑止回路を設けることができる。その回路の一例としては、ローパスフィルタあるいはバンドパスフィルタとを介して信号基準レベルの変動に対応する信号を受光信号から検出基準信号として抽出し検出基準信号と前記受光信号とを比較する回路を挙げることができる。さらに他の例としては、ハイパスフィルタを通すことで受光信号の信号基準レベルの変動成分を除去して欠陥検出信号を受光信号から抽出する回路を挙げることができる。
このような受光信号の基準レベル変動抑止回路によりチャック痕による疵を含めた外周チャンファ部の疵を異物と区別して異物をほとんど検出することなく、外周欠陥を検出することができる。
その結果、この発明を適用した周面欠陥検出装置にあっては、ディスクの外周チャンファ部におけるチャック痕等による疵や欠け等の欠陥を異物と切り離して効率よく、高精度に検出することができる。
As described above, according to the present invention, the specularly reflected light incident at an incident angle in the range of 45 ° ± 5 ° with respect to the surface of the chamfer portion is received by the light receiver through the diaphragm, so that the scattered light is received. Reduce the level of the received light signal of foreign objects to a small level, make it close to noise, greatly reduce the level of received light signals such as wrinkles due to chuck marks, and increase the level difference between the foreign object and wrinkle detection signals To do. After that, the fluctuation of the signal reference level of the received light signal due to the vertical fluctuation of the outer circumferential surface of the disk caused by the rotation of the disk is suppressed or the fluctuation is canceled.
Thereby, it is possible to easily obtain the detection signal of the peripheral defect whose level is greatly lowered in the light reception signal.
In order to suppress or cancel the fluctuation of the signal reference level of the received light signal, a reference level fluctuation suppressing circuit can be provided. As an example of the circuit, a circuit that extracts a signal corresponding to a change in the signal reference level as a detection reference signal from a light reception signal through a low-pass filter or a bandpass filter, and compares the detection reference signal with the light reception signal. be able to. As another example, a circuit that removes a fluctuation component of the signal reference level of the received light signal by passing through a high-pass filter and extracts a defect detection signal from the received light signal can be cited.
Such a light receiving signal reference level fluctuation suppressing circuit can detect defects on the outer peripheral chamfered portion including defects due to chuck marks from foreign objects and hardly detect foreign objects.
As a result, in the peripheral surface defect detection apparatus to which the present invention is applied, defects such as wrinkles and chips caused by chuck marks or the like in the outer peripheral chamfer portion of the disk can be separated from foreign matters and detected efficiently and with high accuracy. .

図1は、この発明のディスクの周面欠陥検出方法を適用したアルミディスクの周面欠陥検出装置の一実施例の説明図、図2(a)は、ディスクのチャンファ部に異物が付着した場合の説明図、図2(b)は、ディスクのチャンファ部にチャック痕等による疵があった場合の説明図、図3は、トラック1周分の検出信号の説明図、図4(a)は、受光器の検出信号をフィルタ処理した信号波形の説明図、図4(b)は、基準レベル変動抑止回路を経た欠陥検出信号の説明図、図5は、他の受光信号の基準レベル変動抑止回路を用いた欠陥検出回路のブロック図である。
図1において、10は、欠陥検査装置であり、スピンドル2と、欠陥検出光学系3、欠陥検出回路5、データ処理装置6、そしてディスク反転機構8とからなる。
欠陥検出光学系3は、投光系3a、そして受光系4とからなる。
スピンドル2は、検査対象となるアルミディスク(以下ディスク)1が装着されて回転する。投光系3aは、ディスク1の表面1a側の外周チャンファ部1dに対して入射角θi≒45゜で光源(レーザ光源)31からのレーザスポットSpをディスクの外周面の検査領域Qに照射する。
FIG. 1 is an explanatory view of an embodiment of an aluminum disk peripheral surface defect detection apparatus to which the disk peripheral surface defect detection method of the present invention is applied, and FIG. 2 (a) is a case where foreign matter adheres to the chamfer portion of the disk. FIG. 2B is an explanatory diagram in the case where there is a flaw due to a chuck mark or the like in the chamfer portion of the disk, FIG. 3 is an explanatory diagram of a detection signal for one track, and FIG. FIG. 4B is an explanatory diagram of a signal waveform obtained by filtering the detection signal of the photoreceiver, FIG. 4B is an explanatory diagram of a defect detection signal that has passed through the reference level fluctuation suppression circuit, and FIG. 5 is a reference level fluctuation suppression of another received light signal. It is a block diagram of a defect detection circuit using a circuit.
In FIG. 1, reference numeral 10 denotes a defect inspection apparatus, which includes a spindle 2, a defect detection optical system 3, a defect detection circuit 5, a data processing device 6, and a disk reversing mechanism 8.
The defect detection optical system 3 includes a light projecting system 3 a and a light receiving system 4.
The spindle 2 rotates with an aluminum disk (hereinafter referred to as disk) 1 to be inspected. The light projecting system 3a irradiates the inspection area Q on the outer peripheral surface of the disc with a laser spot Sp from the light source (laser light source) 31 at an incident angle θi≈45 ° with respect to the outer peripheral chamfer 1d on the surface 1a side of the disc 1. .

受光系4は、結像レンズ41と、絞り孔板42、そして受光器43とからなる。絞り孔板42は、受光器43の手前に設けられている。
受光器43は、アバランシェ・フォトダイオード(APD)であり、ディスク1の表面1aに対して垂直方向で外周チャンファ部1dから所定距離離れた上部に配置され、その受光面に、結像レンズ41、絞り孔板42を介して検査領域Qからの正反射光を受ける。
なお、入射角θiは、表面側の外周チャンファ部1dの表面に立てた法線に対して45°±5°の範囲にある。絞り孔板42は、チャンファ部1dからの正反射光のみを通す大きさの絞り孔42aを有している。その孔径は調整可能である。レーザスポットSpの径は、ディスク1の厚さよりも大きいが、受光器43は、ディスク1の表面1aに対して垂直方向で外周チャンファ部1dの上部にあることと、絞り孔42aの存在によりチャンファ部1dからの正反射光のみを受けることができる。
The light receiving system 4 includes an imaging lens 41, an aperture plate 42, and a light receiver 43. The aperture plate 42 is provided in front of the light receiver 43.
The light receiver 43 is an avalanche photodiode (APD), and is disposed at an upper part at a predetermined distance from the outer peripheral chamfered portion 1d in a direction perpendicular to the surface 1a of the disk 1, and an imaging lens 41, The regular reflection light from the inspection region Q is received through the aperture plate 42.
The incident angle θi is in the range of 45 ° ± 5 ° with respect to the normal line standing on the surface of the outer peripheral chamfer 1d on the surface side. The aperture plate 42 has an aperture 42a having a size that allows only regular reflection light from the chamfer portion 1d to pass therethrough. The hole diameter can be adjusted. Although the diameter of the laser spot Sp is larger than the thickness of the disk 1, the light receiver 43 is positioned above the outer peripheral chamfer portion 1d in a direction perpendicular to the surface 1a of the disk 1 and the presence of the aperture hole 42a. Only the regular reflection light from the part 1d can be received.

図1において、5は、欠陥検出回路であり、プリアンプ(AMP)51とLPF(ローパスフィルタ)52、HPF(ハイパスフィルタ)53、比較増幅器(COM)54、そしてA/D55とからなり、A/D55の出力がデータ処理装置6に送出されて、データ処理装置6において、ディスク1のチャンファ部1dの欠陥の数と大きさとが検出される。
ここで、LPF52は、ディスク外周面の上下方向の振れによる発生する受光信号の基準信号を抽出する回路であり、HPF53は、LPF52の出力端子とグランドGNDとの間に挿入されて、高周波ノイズ成分と疵や異物等の検出信号成分をグランドGNDへと落とす回路である。そして、比較増幅器(COM)54は、ディスク外周面の上下方向の振れによる発生する受光信号の基準レベルの変動をキャンセルして外周欠陥の検出信号を発生する回路になっている。
In FIG. 1, reference numeral 5 denotes a defect detection circuit, which includes a preamplifier (AMP) 51, an LPF (low pass filter) 52, an HPF (high pass filter) 53, a comparison amplifier (COM) 54, and an A / D 55. The output of D55 is sent to the data processing device 6, and the data processing device 6 detects the number and size of defects in the chamfer portion 1d of the disk 1.
Here, the LPF 52 is a circuit for extracting a reference signal of a received light signal generated due to the vertical fluctuation of the outer peripheral surface of the disc. The HPF 53 is inserted between the output terminal of the LPF 52 and the ground GND to generate a high frequency noise component. And a circuit for dropping detection signal components such as wrinkles and foreign matters to the ground GND. The comparison amplifier (COM) 54 is a circuit that cancels the fluctuation of the reference level of the received light signal caused by the vertical fluctuation of the outer peripheral surface of the disk and generates a detection signal of the outer peripheral defect.

受光器43の検出信号は、欠陥検出回路5のプリアンプ51、LPF(ローパスフィルタ)52、HPF(ハイパスフィルタ)53を経て比較増幅器54の(+)入力に入力される。比較増幅器54の(−)入力は、プリアンプ51の出力を受ける。
データ処理装置6は、MPU61と、メモリ62、ディスプレイ63、キーボード64、インタフェース回路(I/F)65等からなり、これらが相互にバス66を介して接続されている。67は、HDD等の外部記憶装置である。
メモリ62には、欠陥検出プログラム62aと、欠陥大きさ判定プログラム62b、ディスク合否判定プログラム62c、そして作業領域62dが設けられている。
なお、MPU61は、スピンドル2側に設けられたエンコーダ2aからディスクの1回転に対応して得られるインデックス信号INDをバス66を介して割込み信号として受ける。
8は、ディスク反転機構であって、スピンドル2に装着されたディスク1に隣接して設けられている。このディスク反転機構8は、ディスク1の外周側面をチャック機構でチャックしてスピンドル2からディスク1をその上に持ち上げて受取る。そして、レール(図示せず)上を後退してスピンドル2の位置からディスク1を待避させて、表面側外周チャンファ部1dが検査済みのディスク1を反転して裏面側を表面としてレール上を前進してディスク1をスピンドル2の上のに戻してスピンドル2に再装着する。なお、ディスク反転機構は各種のものが公知であるので詳細は割愛する。
The detection signal of the light receiver 43 is input to the (+) input of the comparison amplifier 54 through the preamplifier 51, the LPF (low pass filter) 52, and the HPF (high pass filter) 53 of the defect detection circuit 5. The (−) input of the comparison amplifier 54 receives the output of the preamplifier 51.
The data processing device 6 includes an MPU 61, a memory 62, a display 63, a keyboard 64, an interface circuit (I / F) 65, and the like, which are connected to each other via a bus 66. Reference numeral 67 denotes an external storage device such as an HDD.
The memory 62 is provided with a defect detection program 62a, a defect size determination program 62b, a disk pass / fail determination program 62c, and a work area 62d.
The MPU 61 receives an index signal IND obtained from the encoder 2a provided on the spindle 2 side corresponding to one rotation of the disk as an interrupt signal via the bus 66.
A disk reversing mechanism 8 is provided adjacent to the disk 1 mounted on the spindle 2. This disk reversing mechanism 8 chucks the outer peripheral side surface of the disk 1 with a chuck mechanism and lifts the disk 1 from the spindle 2 to receive it. Then, the disk 1 is retracted from the position of the spindle 2 by retreating on the rail (not shown), and the front side outer peripheral chamfer 1d reverses the inspected disk 1 and advances on the rail with the back side as the surface. Then, the disk 1 is returned to the top of the spindle 2 and remounted on the spindle 2. Since various types of disk reversing mechanisms are known, details are omitted.

図2は、欠陥検出光学系の外周欠陥検出についての説明図であって、図2(a)は、ディスク1のチャンファ部1dに異物が付着した場合の説明図、図2(b)は、ディスク1のチャンファ部1dにチャック痕等による疵Fがあった場合の説明図である。なお、これら各図においては、説明の都合上、絞り42は省略してある。
図2(a)に示すように、チャンファ部に異物があるときには、その異物は、前方・後方散乱光を多く発生し、正反射光が減少するので、正反射光を受ける受光器43は、図3の点P1,P2,P3で示すような各波形がその受光信号(検出信号S)に現れてくる。
ディスク1のチャンファ部1dにチャック痕等による疵Fがあった場合には、図2(b)に示すように、正反射光は大きく減少するので受光器43の受光信号は低下し、図3の点KFで示すようなパルス状の波形が疵Fの検出信号として得られる。これに対して、異物に対応する点P1,点P2,点P3で示す各波形の検出信号(以下点P1の検出信号,点P2の検出信号,点P3の検出信号)は、それぞれ点KFで示す波形の検出信号(以下点KFの検出信号)よりも受光信号のレベル低下が小さい。
しかし、受光信号の基準レベルの変動により、点KFの検出信号が検出信号Sの山の位置にあるとき、あるいはレベル低下が小さかったとき、あるいは逆にパルス的な波形の点P3の検出信号のレベルが図示するもよいも大きいときには判別し難くなることがある。
2A and 2B are explanatory diagrams for detection of an outer peripheral defect of the defect detection optical system. FIG. 2A is an explanatory diagram when a foreign substance adheres to the chamfer portion 1d of the disk 1, and FIG. FIG. 5 is an explanatory diagram when a chamfer F due to a chuck mark or the like is present on the chamfer portion 1d of the disk 1; In these drawings, the diaphragm 42 is omitted for convenience of explanation.
As shown in FIG. 2A, when there is a foreign substance in the chamfer part, the foreign substance generates a lot of forward / backward scattered light and the regular reflection light is reduced. Each waveform as indicated by points P1, P2, and P3 in FIG. 3 appears in the received light signal (detection signal S).
When the chamfered portion 1d of the disk 1 has wrinkles F due to chuck marks or the like, as shown in FIG. 2 (b), the specular reflection light is greatly reduced, so that the light reception signal of the light receiver 43 is lowered. A pulse-like waveform as indicated by the point KF is obtained as a detection signal of 疵 F. On the other hand, the detection signals (hereinafter referred to as the detection signal at point P1, the detection signal at point P2, and the detection signal at point P3) of the waveforms indicated by points P1, P2, and P3 corresponding to the foreign matter are respectively at point KF. The level decrease of the received light signal is smaller than the detection signal having the waveform shown (hereinafter, the detection signal at the point KF).
However, when the detection signal at the point KF is at the peak position of the detection signal S due to the change in the reference level of the received light signal, or when the level drop is small, or conversely, the detection signal at the point P3 of the pulse waveform is When the level is good or large, it may be difficult to distinguish.

そこで、検出信号SをLPF(ローパスフィルタ)52とHPF(ハイパスフィルタ)53とを通して、LPF52でディスク1の振れに応じた信号成分を通過させ、残留する高周波ノイズと点P1,P2,P3,点KFの各検出信号成分をHPF53でグランドへと落として除去して、結果として、検出信号Sから図4(a)に示すような、ほとんどノイズのないディスク1の振れに対応した振動波形の検出基準信号を抽出する。
この振動波形が比較増幅器(COM)54の(+)入力に加えられることで、(−)入力側の受光信号の基準信号レベルの変動がキャンセルされる。
検出信号Sは、完全な正弦波ではないので、これらフィルタを通すことが必要になるが、スピンドルの回転数を、例えば10,000回転とし、LPF52の遮断周波数を、例えば、200Hzとして2.5インチのディスク外周面の上下方向の振れに応じた信号成分を通過させるものとすれば、1.8インチの場合にも共に使用可能である。
このLPF52は、スピンドルの回転数にもよるが、検出信号Sにおける1つあるいは複数の径における各ディスク外周面の上下方向の振れに応じた信号成分の周波数に対応させてそれらの信号成分を抽出するBPF(バンドバスフィルタ)を用いることができる。したがって、LPF52をBPFとしてもよい。
Therefore, the detection signal S is passed through an LPF (low-pass filter) 52 and an HPF (high-pass filter) 53, and the LPF 52 passes a signal component corresponding to the vibration of the disk 1, and the remaining high-frequency noise and points P1, P2, P3, Each detection signal component of KF is dropped to the ground by the HPF 53, and as a result, the detection of the vibration waveform corresponding to the vibration of the disk 1 having almost no noise as shown in FIG. Extract the reference signal.
By adding this vibration waveform to the (+) input of the comparison amplifier (COM) 54, the fluctuation of the reference signal level of the received light signal on the (−) input side is canceled.
Since the detection signal S is not a perfect sine wave, it is necessary to pass these filters. However, the rotation speed of the spindle is, for example, 10,000 rotations, and the cutoff frequency of the LPF 52 is, for example, 200 Hz, 2.5. If the signal component corresponding to the vertical deflection of the outer peripheral surface of the inch disk is allowed to pass, both can be used even in the case of 1.8 inches.
The LPF 52 extracts signal components corresponding to the frequency of the signal component corresponding to the vertical vibration of the outer peripheral surface of each disk at one or more diameters in the detection signal S, depending on the number of rotations of the spindle. BPF (band-pass filter) can be used. Therefore, the LPF 52 may be a BPF.

そこで、図4(a)の信号と図3(a)の検出信号Sとを比較増幅器53で比較した結果として、比較増幅器53がパルス信号状に低下した点P1,P2,P3と点KFの各検出信号の位置で図4(b)に示すような欠陥検出信号Skを得ることができる。
このようにすると、受光信号の基準レベルの変動がキャンセルされるばかりでなく、点P1,P2の各検出信号で示される異物に対応する検出信号はレベル低下が小さくノイズ的なものとなっているので、図4(b)に点線で示すように、そのほとんどが比較増幅器54の出力には現れてこない。
比較増幅器54は、高利得非反転直流増幅器であるので、(−)入力の入力信号の高周波ノイズも増幅される可能性があるが、これは、非反転直流増幅器の動作不感帯で多少除去され、さらに図示していないが、コンデンサ等でグランドGNDへ落とせば除去される。これにより高周波ノイズに近い点P1,P2の各検出信号は除去される。
その結果として図4(b)のような検出信号を比較増幅器54の出力として欠陥検出信号Skを得ることができる。ここで多くの異物についての検出信号は落とされる。もちろん、このとき高周波ノイズも出力されない。
Therefore, as a result of comparing the signal of FIG. 4 (a) with the detection signal S of FIG. 3 (a) by the comparison amplifier 53, the points P1, P2, P3 and the point KF at which the comparison amplifier 53 is reduced to a pulse signal are obtained. A defect detection signal Sk as shown in FIG. 4B can be obtained at the position of each detection signal.
In this way, not only is the change in the reference level of the received light signal canceled, but the detection signal corresponding to the foreign matter indicated by the detection signals at points P1 and P2 has a small level drop and is noisy. Therefore, most of them do not appear at the output of the comparison amplifier 54, as indicated by the dotted line in FIG.
Since the comparison amplifier 54 is a high gain non-inverting DC amplifier, there is a possibility that the high frequency noise of the input signal of the (−) input may be amplified, but this is somewhat removed in the operation dead band of the non-inverting DC amplifier, Further, although not shown in the drawing, it is removed by dropping to the ground GND with a capacitor or the like. As a result, the detection signals at the points P1 and P2 close to the high frequency noise are removed.
As a result, the defect detection signal Sk can be obtained by using the detection signal as shown in FIG. Here, the detection signals for many foreign substances are dropped. Of course, no high frequency noise is output at this time.

その結果、検出されるものは、異物に対応する比較的レベル低下があり、もしあるとすればパルス的な点P3の検出信号と、低下レベルの大きい、疵Fに対応する点KFの検出信号になる。これら点P3と点KFの各検出信号は、受光光の減光レベルに差があるので、これに応じたレベルを持つパルス信号として比較増幅器54の出力に現れてくる。しかも、パルス的な点P3の検出信号が発生することは少ない。
A/D55は、これら点P3と点KFの各検出信号に対応するパルス信号を欠陥検出信号Skとして受ける。この信号のレベルを欠陥検出信号Skの発生ごとにデジタル値に変換して作業領域62dに順次記憶する。
As a result, what is detected has a relatively low level corresponding to the foreign matter, and if so, a pulse-like detection signal at point P3 and a detection signal at point KF corresponding to 疵 F having a large reduction level. become. Each of the detection signals at point P3 and point KF appears at the output of the comparison amplifier 54 as a pulse signal having a level corresponding to the difference in the attenuation level of the received light. In addition, the detection signal of the pulse point P3 is rarely generated.
The A / D 55 receives the pulse signals corresponding to the detection signals at the points P3 and KF as the defect detection signal Sk. The level of this signal is converted into a digital value every time the defect detection signal Sk is generated and sequentially stored in the work area 62d.

データ処理装置6は、インデックス信号INDを受けて、ディスク1の1周分のチャンファの検査が終了したときに、欠陥検出プログラム62aをコールする。欠陥検出プログラム62aは、MPU61により実行されて、MPU61は、欠陥検出信号Skのレベルが所定値以上のものをチャンファ部1dにある欠陥(チャック痕を含めての欠陥)として検出し、作業領域62dの所定の記憶位置にそのレベル値をそれぞれに記憶し、かつ、その数をカウントする。このときに、比較的大きなパルス的な点P3の検出信号は、所定の基準値と比較され異物の検出信号として排除される。
なお、前記の所定の基準値は、異物についての点P3の検出信号を排除し、チャック痕による疵、あるいはその他の疵を検出できるレベルとして選択されている。
The data processing device 6 receives the index signal IND and calls the defect detection program 62a when the inspection of the chamfer for one round of the disk 1 is completed. The defect detection program 62a is executed by the MPU 61. The MPU 61 detects the defect detection signal Sk having a level equal to or higher than a predetermined value as a defect (defect including a chuck mark) in the chamfer portion 1d, and the work area 62d. The level value is stored in each predetermined storage position and the number is counted. At this time, the detection signal of the relatively large pulse point P3 is compared with a predetermined reference value and excluded as a foreign matter detection signal.
The predetermined reference value is selected as a level at which the detection signal of the point P3 with respect to the foreign matter is eliminated, and wrinkles due to chuck marks or other wrinkles can be detected.

MPU61は、次に欠陥大きさ判定プログラム62bをコールする。
欠陥大きさ判定プログラム62bは、MPU61により実行されて、MPU61は、作業領域62dの所定の記憶位置に記憶された欠陥検出信号Skの各検出信号のレベルから欠陥を大,中,小の3段階に分類して作業領域62dの前記とは別の所定の記憶位置に記憶する。そして、次にディスク合否判定プログラム62cをコールする。
ディスク合否判定プログラム62cは、MPU61により実行されて、MPU61は、作業領域62dに記憶された大きさ分類されたデータを参照して大が1個あったときには不合格とする。中が2個以上あったときのも不合格とする。小が5個を超えたときには不合格とする。合否判定の結果、表面側が不合格となったディスクは、ディスプレイ63にその旨が表示され、不合格ディスクは、ハンドリングロボットによりスピンドル2から取外されて不合格のカセット(NGのカセット)に搬送される。
Next, the MPU 61 calls the defect size determination program 62b.
The defect size determination program 62b is executed by the MPU 61, and the MPU 61 has three stages of large, medium, and small defects from the level of each detection signal of the defect detection signal Sk stored at a predetermined storage position in the work area 62d. And stored in a predetermined storage location different from the above in the work area 62d. Then, the disk pass / fail judgment program 62c is called.
The disk pass / fail determination program 62c is executed by the MPU 61, and the MPU 61 rejects when there is one large size data by referring to the size-classified data stored in the work area 62d. It is also rejected when there are two or more insides. If there are more than 5 small items, it will be rejected. As a result of the pass / fail judgment, the disk whose front side is rejected is displayed on the display 63, and the rejected disk is removed from the spindle 2 by the handling robot and transported to the rejected cassette (NG cassette). Is done.

表面側チャンファ部ChUの検査で合格になったディスクは、MPU61がディスク反転機構8を駆動してこの合格ディスクをディスク反転機構8により反転して裏面側のチャンファ部ChDを外周チャンファ部1dとしてスピンドル2に再挿着する。
そして、インデックス信号IND待ちをして前記と同様な検査を裏面側のチャンファ部ChDに対して行う。
MPU61は、この裏面側のディスク合否判定が終了した時点で検査ディスクの合否判定の結果をディスプレイ63に表示して不合格ディスクをNGのカセットに搬送する。
その結果、表裏いずれかで不合格となったディスクは、NGのカセットに収納され、G(合格)となったディスクは、合格(G)のカセットに収納されてここでのディスク1の検査が終了し、次の新しい検査対象ディスクの検査に移る。
ところで、前記したように、図1の実施例では、パルス的な点P3の検出信号は、所定の基準値と比較して排除しているが、点P3の検出信号と点KFの検出信号の排除は、比較増幅器54とA/D55との間に欠陥検出信号Skを所定の基準値と比較するコンパレータを設けて、点P3の検出信号を欠陥検出信号Skから排除するようにしてもよい。次にその例を説明する。
For the disk that has passed the inspection of the front side chamfer part ChU, the MPU 61 drives the disk reversing mechanism 8, reverses the accepted disk by the disk reversing mechanism 8, and uses the back side chamfer part ChD as the outer chamfer part 1d. Re-insert into 2
Then, after waiting for the index signal IND, the same inspection as described above is performed on the rear chamfer section ChD.
The MPU 61 displays the result of the pass / fail determination of the inspection disk on the display 63 when the back-side disk pass / fail determination is completed, and conveys the failed disk to the NG cassette.
As a result, the disc that failed on either the front or back side is stored in the NG cassette, and the disc that is G (passed) is stored in the pass (G) cassette. End and proceed to the inspection of the next new disc to be inspected.
Incidentally, as described above, in the embodiment of FIG. 1, the pulse-like detection signal at the point P3 is excluded in comparison with the predetermined reference value. However, the detection signal at the point P3 and the detection signal at the point KF are excluded. For the exclusion, a comparator for comparing the defect detection signal Sk with a predetermined reference value may be provided between the comparison amplifier 54 and the A / D 55 so that the detection signal at the point P3 is excluded from the defect detection signal Sk. Next, an example will be described.

図5は、他の受光信号の基準レベル変動抑止回路を用いた欠陥検出回路のブロック図であって、欠陥検査装置10は、図1の欠陥検出回路5に換えて欠陥検出回路7を用いる。
欠陥検出回路7は、図1におけるLPF52とHPF53の接続関係が逆になり、HPF53の後ろにLPF52が従属接続されている。LPF52の出力は、コンパレータ54aに入力され、コンパレータ54aの“1”あるいは“0”の出力がA/D55に入力される。これにより、コンパレータ54aの“1”の期間が長いときにはその期間分“1”のレベルが所定の周期で連続してA/Dに変換されることになる。
なお、A/D55に換えて欠陥ビットメモリを設けて、ディスク1周分のビットデータを記憶し、MPU61がビットデータを読出すようにしてもよい。
通常、HPF52にLPF53を従属接続する構成は、BPF(バンドパスフィルタ)になる。
FIG. 5 is a block diagram of a defect detection circuit using another received light signal reference level fluctuation suppression circuit. The defect inspection apparatus 10 uses a defect detection circuit 7 instead of the defect detection circuit 5 of FIG.
In the defect detection circuit 7, the connection relationship between the LPF 52 and the HPF 53 in FIG. 1 is reversed, and the LPF 52 is cascade-connected after the HPF 53. The output of the LPF 52 is input to the comparator 54a, and the output “1” or “0” of the comparator 54a is input to the A / D 55. As a result, when the period “1” of the comparator 54a is long, the level “1” corresponding to the period is continuously converted to A / D in a predetermined cycle.
Note that a defective bit memory may be provided in place of the A / D 55 to store bit data for one round of the disk, and the MPU 61 may read the bit data.
Normally, the configuration in which the LPF 53 is cascade-connected to the HPF 52 is a BPF (bandpass filter).

ここで、HPF53は、遮断周波数を200Hzとし、ディスク外周面の上下方向の振れによる周波数に対応する受光信号の信号基準レベルの変動周波数を遮断周波数以下にすることで、ディスク外周面の上下方向の振れによる周波数を排除して信号基準レベルを平滑化した信号を抽出する。これにより受光信号の基準レベルの変動が抑制される。
LPF52は、遮断周波数を3MHzとする。これは、受光信号から高周波ノイズをカットし、異物を含めた欠陥検出信号を排除するフィルタである。
結局のところ、HPF53とLPF52とからなるBPFの帯域を200Hz〜3MHzとしたフィルタを設けて欠陥検出信号を抽出する。
この欠陥検出信号を、比較基準となる基準値(閾値)Vthを(+)入力側に持つコンパレータ54aの(−)入力に入力することで、高周波ノイズ成分と異物に対応する点P1,P2,P3の各検出信号を欠陥検出信号からカットして、図4(b)に示す欠陥検出信号Skから点P3の検出信号を除いた点KFの検出信号を得る。
なお、コンパレータ54aの基準値Vthは、点P3の検出信号を除去する値に調整される。
Here, the HPF 53 sets the cutoff frequency to 200 Hz and sets the fluctuation frequency of the signal reference level of the received light signal corresponding to the frequency due to the vertical fluctuation of the outer peripheral surface of the disk to be equal to or lower than the cutoff frequency, thereby A signal obtained by smoothing the signal reference level by removing the frequency due to shake is extracted. Thereby, the fluctuation | variation of the reference level of a received light signal is suppressed.
The LPF 52 sets the cutoff frequency to 3 MHz. This is a filter that cuts high frequency noise from the received light signal and eliminates defect detection signals including foreign matter.
Eventually, a defect detection signal is extracted by providing a filter having a BPF band of 200 Hz to 3 MHz consisting of HPF 53 and LPF 52.
By inputting this defect detection signal to the (−) input of the comparator 54a having the reference value (threshold value) Vth as a comparison reference on the (+) input side, points P1, P2, Each detection signal at P3 is cut from the defect detection signal to obtain a detection signal at point KF obtained by removing the detection signal at point P3 from the defect detection signal Sk shown in FIG.
The reference value Vth of the comparator 54a is adjusted to a value for removing the detection signal at the point P3.

以上説明してきたが、図1の実施例では比較増幅器を用いているが、アンプで増幅した受信信号のレベルが大きい場合には通常のコンパレータあるいは差動増幅器を使用することができる。
また、実施例では、アルミディスク(アルミサブストレート、アルミサブストレートを有する磁気ディスク)を例として説明しているが、この発明は、アルミディスクに限定されるものではなく、ガラスサブストレートを有する磁気ディスク、その他のメディアディスク等にも適用できる。
さらに、実施例の受光器は、APDを用いているが、この発明は、CCDやホトマルチプライヤなど各種の受光素子,受光器を用いることができる。
Although the comparison amplifier is used in the embodiment of FIG. 1 as described above, a normal comparator or differential amplifier can be used when the level of the received signal amplified by the amplifier is large.
In the embodiments, an aluminum disk (aluminum substrate, a magnetic disk having an aluminum substrate) is described as an example. However, the present invention is not limited to an aluminum disk, but a magnetic having a glass substrate. It can also be applied to discs and other media discs.
Further, although the APD is used as the light receiver of the embodiment, various light receiving elements and light receivers such as a CCD and a photomultiplier can be used in the present invention.

さらに、実施例では、ディスクの表面側チャンファ部のみを検査対象としているが、この発明は、裏面側チャンファ部に対応して受光器を設けて、裏面側チャンファ部に光ビームを照射して裏面側に設けた受光器で裏面側のチャンファ部の外周欠陥を検出するようにしてもよい。また、表裏面のチャンファ部の外周欠陥を同時に検出するようにしてもよい。
さらに、実施例では、照射光をレーザビームとしているが、照射光は白色光であってもよいことはもちろんである。
なお、この明細書での欠陥という言葉は、欠損や欠落のみならず疵一般に対する広義の概念として使用するものであって、これについては特許請求の範囲における語も同様である。
Furthermore, in the embodiment, only the front side chamfer part of the disk is to be inspected. However, the present invention provides a light receiver corresponding to the back side chamfer part, and irradiates the back side chamfer part with a light beam. You may make it detect the outer periphery defect of the chamfer part of a back surface side with the light receiver provided in the side. Moreover, you may make it detect the outer periphery defect of the chamfer part of front and back simultaneously.
Further, in the embodiment, the irradiation light is a laser beam, but the irradiation light may be white light.
The term “defect” in this specification is used not only as a deficiency or a deficiency but also as a broad concept for the general public, and this also applies to the term in the claims.

図1は、この発明のディスクの周面欠陥検出方法を適用したアルミディスクの周面欠陥検出装置の一実施例の説明図である。FIG. 1 is an explanatory diagram of an embodiment of an aluminum disk peripheral surface defect detection apparatus to which the disk peripheral surface defect detection method of the present invention is applied. 図2(a)は、ディスクのチャンファ部に異物が付着した場合の説明図、そして図2(b)は、ディスクのチャンファ部にチャック痕等による疵があった場合の説明図である。FIG. 2A is an explanatory diagram when foreign matter adheres to the chamfer portion of the disk, and FIG. 2B is an explanatory diagram when wrinkles due to chuck marks or the like are present on the chamfer portion of the disk. 図3は、トラック1周分の検出信号の説明図である。FIG. 3 is an explanatory diagram of detection signals for one track. 図4(a)は、受光器の検出信号をフィルタ処理した信号波形の説明図、そして図4(b)は、基準レベル変動抑止回路を経た欠陥検出信号の説明図である。FIG. 4A is an explanatory diagram of a signal waveform obtained by filtering the detection signal of the light receiver, and FIG. 4B is an explanatory diagram of a defect detection signal that has passed through the reference level fluctuation suppression circuit. 図5は、他の受光信号の基準レベル変動抑止回路を用いた欠陥検出回路のブロック図である。FIG. 5 is a block diagram of a defect detection circuit using another reference level fluctuation suppression circuit for received light signals. 図6(a)は、ガラスディスクの説明図、そして図6(b)はその外周エッジ部と欠陥の説明図である。FIG. 6A is an explanatory diagram of a glass disk, and FIG. 6B is an explanatory diagram of an outer peripheral edge portion and defects.

符号の説明Explanation of symbols

1…アルミディスク、1a …外周チャンファ部、
2…スピンドル、3…欠陥検出光学系、
3a…投光系、31…光源(レーザ光源)、
4…受光系、41…結像レンズ、42…絞り孔板、43…受光器、
5,7…欠陥検出回路、
51…プリアンプ、52…LPF(ローパスフィルタ)、
53…HPF(ハイパスフィルタ)、
54,54a…コンパレータ、55…A/D、
6…データ処理装置、61…MPU、
62…メモリ、62a…欠陥検出プログラム、
62b…欠陥大きさ判定プログラム、
62c…ディスク合否判定プログラム、
62d…作業領域。63…ディスプレイ、
64…キーボード、
8…ディスク反転機構、10…欠陥検査装置、
Q…検査領域。
1 ... aluminum disk, 1a ... outer chamfer part,
2 ... Spindle, 3 ... Defect detection optical system,
3a ... Projection system, 31 ... Light source (laser light source),
4 ... light receiving system, 41 ... imaging lens, 42 ... aperture plate, 43 ... light receiver,
5, 7 ... Defect detection circuit,
51 ... Preamplifier, 52 ... LPF (low pass filter),
53 ... HPF (High Pass Filter),
54, 54a ... comparator, 55 ... A / D,
6 ... Data processing device, 61 ... MPU,
62 ... Memory, 62a ... Defect detection program,
62b ... Defect size determination program,
62c: Disc pass / fail judgment program,
62d: Work area. 63 ... Display,
64 ... Keyboard,
8 ... disk reversing mechanism, 10 ... defect inspection device,
Q: Inspection area.

Claims (15)

ディスクの外周面の欠陥を検出するディスクの周面欠陥検出方法において、
回転するディスクの外周チャンファ部の表面に対して45°±5°の範囲にある入射角で光ビームを前記外周チャンファ部に照射し、
前記外周チャンファ部から所定距離離れて設けられた受光器で前記外周チャンファ部からの正反射光を絞りを介して受光して受光信号を得て、
前記ディスクの回転により発生する前記外周面の振れによる前記受光信号の信号基準レベルの変動を抑制しあるいは変動をキャンセルして前記外周面の欠陥の検出信号を得るディスクの周面欠陥検出方法。
In the disk peripheral surface defect detection method of detecting a defect on the outer peripheral surface of the disk,
Irradiating the outer chamfer part with a light beam at an incident angle in a range of 45 ° ± 5 ° with respect to the surface of the outer chamfer part of the rotating disk;
A regular reflection light from the outer peripheral chamfer part is received through a diaphragm with a light receiver provided at a predetermined distance from the outer peripheral chamfer part to obtain a received light signal,
A disc peripheral surface defect detection method for obtaining a detection signal of a defect on the outer peripheral surface by suppressing or canceling the fluctuation of the signal reference level of the received light signal due to the shake of the outer peripheral surface caused by the rotation of the disc.
前記絞りの孔径を選択して前記外周チャンファ部の幅に対応する正反射光を通過させる請求項1記載のディスクの周面欠陥検出方法。   The disk peripheral surface defect detection method according to claim 1, wherein a specularly reflected light corresponding to a width of the outer peripheral chamfer portion is allowed to pass by selecting a hole diameter of the diaphragm. 前記受光信号の信号基準レベルの変動を抑制しあるいは変動をキャンセルするために前記信号基準レベルの変動に対応する周波数の信号を通過させるローパスフィルタあるいはバンドパスフィルタと、前記信号基準レベルの変動に対応する周波数の信号を阻止するハイパスフィルタのいずれかのフィルタ回路に前記受光信号を通し、前記フィルタ回路から得られる信号に基づいて前記外周面の欠陥の検出信号を得る請求項2記載のディスクの周面欠陥検出方法。   A low-pass filter or a band-pass filter that passes a signal having a frequency corresponding to the fluctuation of the signal reference level in order to suppress or cancel the fluctuation of the signal reference level of the received light signal, and the fluctuation of the signal reference level 3. The disk periphery according to claim 2, wherein the light reception signal is passed through any one of the filter circuits of a high-pass filter that blocks a signal having a frequency to be received, and a defect detection signal on the outer peripheral surface is obtained based on the signal obtained from the filter circuit. Surface defect detection method. 前記フィルタ回路は、高周波ノイズと欠陥検出信号とを除去する他のハイパスフィルタを有し、前記他のハイパスフィルタと前記ローパスフィルタおよび前記バンドパスフィルタのいずれかとを通して前記信号基準レベルの変動に対応する周波数の信号を検出基準信号として得て、この信号と前記受光信号とを比較することで前記外周面の欠陥の検出信号を得る請求項3記載のディスクの周面欠陥検出方法。   The filter circuit includes another high-pass filter that removes high-frequency noise and a defect detection signal, and responds to fluctuations in the signal reference level through the other high-pass filter and one of the low-pass filter and the band-pass filter. 4. The disk peripheral surface defect detection method according to claim 3, wherein a frequency signal is obtained as a detection reference signal, and a detection signal of the defect on the outer peripheral surface is obtained by comparing this signal with the received light signal. 前記ハイパスフィルはバンドパスフィルタであり、前記フィルタ回路は前記バンドパスフィルタにより前記外周面の振れによる周波数の信号を排除して前記受光信号の信号基準レベルを平滑化した前記受光信号を抽出してこの抽出された受光信号に基づいて前記外周面の欠陥の検出信号を得る請求項3記載のディスクの周面欠陥検出方法。   The high-pass fill is a band-pass filter, and the filter circuit uses the band-pass filter to eliminate the frequency signal due to the shake of the outer peripheral surface and extract the received light signal that has smoothed the signal reference level of the received light signal. 4. The disk peripheral surface defect detection method according to claim 3, wherein a detection signal of the peripheral surface defect is obtained based on the extracted received light signal. 前記抽出された受光信号をコンパレータにより所定の基準値と比較して前記外周面の欠陥の検出信号を得る請求項5記載のディスクの周面欠陥検出方法。   6. The disk peripheral surface defect detection method according to claim 5, wherein the extracted light reception signal is compared with a predetermined reference value by a comparator to obtain a detection signal of the peripheral surface defect. ディスクの外周面の欠陥を検出するディスクの周面欠陥検出装置において、
回転するディスクの外周チャンファ部の表面に対して45°±5°の範囲にある入射角で光ビームを前記外周チャンファ部に照射する投光系と、
前記外周チャンファ部から所定距離離れて設けられ絞りを介して前記外周チャンファ部からの正反射光を受光して受光信号を発生する受光器と、
前記ディスクの回転により発生するディスク外周の振れによる前記受光信号の信号基準レベルの変動を抑制しあるいはキャンセルする基準レベル変動抑止回路とを備え、
前記基準レベル変動抑止回路から得られる信号に基づいて前記外周面の欠陥の検出信号を得るディスクの周面欠陥検出装置。
In the disk peripheral surface defect detection device for detecting defects on the outer peripheral surface of the disk,
A light projecting system that irradiates the outer chamfer part with a light beam at an incident angle in a range of 45 ° ± 5 ° with respect to the surface of the outer chamfer part of the rotating disk;
A light receiver that receives a specularly reflected light from the outer peripheral chamfer part through a diaphragm provided at a predetermined distance from the outer peripheral chamfer part and generates a light reception signal;
A reference level fluctuation suppression circuit that suppresses or cancels fluctuations in the signal reference level of the received light signal due to fluctuation of the outer circumference of the disk caused by rotation of the disk;
A disk peripheral surface defect detection apparatus for obtaining a detection signal of the peripheral surface defect based on a signal obtained from the reference level fluctuation inhibiting circuit.
前記絞りの孔径は、前記外周チャンファ部の幅に対応する正反射光を通過させるものである請求項7記載のディスクの周面欠陥検出装置。   The disk peripheral surface defect detection apparatus according to claim 7, wherein the aperture diameter of the aperture allows specular reflection light corresponding to the width of the outer peripheral chamfer portion to pass therethrough. 前記基準レベル変動抑止回路は、信号基準レベルの変動に対応する周波数の信号を通過させるローパスフィルタあるいはバンドパスフィルタと、前記信号基準レベルの変動に対応する周波数の信号を阻止するハイパスフィルタのいずれかのフィルタ回路を有し、前記受光信号を前記フィルタ回路に通した信号に基づいて前記外周面の欠陥の検出信号を得る請求項8記載のディスクの周面欠陥検出装置。   The reference level fluctuation suppression circuit is one of a low-pass filter or a band-pass filter that passes a signal having a frequency corresponding to the fluctuation of the signal reference level, and a high-pass filter that blocks a signal having a frequency corresponding to the fluctuation of the signal reference level. The disk peripheral surface defect detection apparatus according to claim 8, wherein a detection signal of a defect on the outer peripheral surface is obtained based on a signal obtained by passing the received light signal through the filter circuit. 前記フィルタ回路は前記ローパスフィルタあるいはバンドパスフィルタのいずれかと高周波ノイズと欠陥検出信号とを除去する他のハイパスフィルタとを有し、
前記基準レベル変動抑止回路は、前記他のハイパスフィルタとを通して高周波ノイズと欠陥検出信号とを除去して前記信号基準レベルの変動に対応する周波数の信号を検出基準信号として得て、前記検出基準信号と前記受光信号とを比較することにより前記外周面の欠陥について欠陥検出信号を得る請求項9記載のディスクの周面欠陥検出装置。
The filter circuit includes either the low-pass filter or the band-pass filter and another high-pass filter that removes high-frequency noise and a defect detection signal.
The reference level fluctuation suppression circuit removes high frequency noise and a defect detection signal through the other high-pass filter to obtain a signal having a frequency corresponding to the fluctuation of the signal reference level as a detection reference signal, and the detection reference signal The disk peripheral surface defect detection apparatus according to claim 9, wherein a defect detection signal is obtained for a defect on the outer peripheral surface by comparing the received light signal with the received light signal.
前記光ビームはレーザ光であり、前記受光器を前記ディスクの表面に対して垂直な方向に配置し、前記検出基準信号と前記受光信号とは、比較増幅器、コンパレータおよび差動増幅器のうちの1つにより比較される請求項10記載のディスクの周面欠陥検出装置。   The light beam is laser light, the light receiver is arranged in a direction perpendicular to the surface of the disk, and the detection reference signal and the light reception signal are one of a comparison amplifier, a comparator, and a differential amplifier. The disk peripheral surface defect detection apparatus according to claim 10, which is compared with each other. 前記ハイパスフィルはバンドパスフィルタであり、前記バンドパスフィルタにより前記外周面の振れによる周波数の信号を排除して前記受光信号の信号基準レベルを平滑化した前記受光信号を抽出してこの抽出された受光信号に基づいて前記外周面の欠陥の検出信号を得る請求項9記載のディスクの周面欠陥検出装置。   The high-pass fill is a band-pass filter, and the band-pass filter is used to extract the light-receiving signal obtained by smoothing the signal reference level of the light-receiving signal by eliminating the signal of the frequency due to the shake of the outer peripheral surface. The disk peripheral surface defect detection device according to claim 9, wherein a detection signal of the defect on the outer peripheral surface is obtained based on a light reception signal. さらにコンパレータを有し、前記光ビームはレーザ光であり、前記受光器が前記ディスクの表面に対して垂直な方向に配置され、前記抽出された信号を前記コンパレータにより所定の基準値と比較して前記コンパレータの出力に基づいて前記外周面の欠陥の検出信号を得る請求項12記載のディスクの周面欠陥検出装置。   Further, a comparator is provided, the light beam is laser light, the light receiver is arranged in a direction perpendicular to the surface of the disk, and the extracted signal is compared with a predetermined reference value by the comparator. The disk peripheral surface defect detection apparatus according to claim 12, wherein a detection signal of a defect on the outer peripheral surface is obtained based on an output of the comparator. さらにA/D変換回路とデータ処理装置とを有し、前記欠陥検出信号は、前記A/D変換回路によりデジタル値として前記データ処理装置に入力され、前記データ処理装置は、前記欠陥検出信号のレベルに応じて前記外周面の欠陥か否かの判定をしかつ、前記外周面の欠陥の数に基づいて前記ディスクの合否の判定をする請求項13記載のディスクの周面欠陥検出装置。   The A / D conversion circuit and a data processing device are further included, and the defect detection signal is input to the data processing device as a digital value by the A / D conversion circuit. 14. The disk peripheral surface defect detection apparatus according to claim 13, wherein it is determined whether or not the outer peripheral surface is a defect according to a level, and whether the disk is acceptable or not is determined based on the number of defects on the outer peripheral surface. 前記ディスクは、アルミサブストレート、アルミサブストレートを有する磁気ディスク、ガラスサブストレートを有する磁気ディスク、その他のメディアディスクのいずれかから選択されたものである請求項14記載のディスクの周面欠陥検出装置。   The disk peripheral surface defect detection device according to claim 14, wherein the disk is selected from an aluminum substrate, a magnetic disk having an aluminum substrate, a magnetic disk having a glass substrate, and other media disks. .
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