JP2008018984A - Pallet-integrated packaging box - Google Patents

Pallet-integrated packaging box Download PDF

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Publication number
JP2008018984A
JP2008018984A JP2006193449A JP2006193449A JP2008018984A JP 2008018984 A JP2008018984 A JP 2008018984A JP 2006193449 A JP2006193449 A JP 2006193449A JP 2006193449 A JP2006193449 A JP 2006193449A JP 2008018984 A JP2008018984 A JP 2008018984A
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Japan
Prior art keywords
packaging box
pallet
side plates
opposing side
plate
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JP2006193449A
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Japanese (ja)
Inventor
Masahiro Kawagoe
政廣 川越
Katsuhiro Nakayama
勝博 中山
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Sharp Corp
Oji Chiyoda Container Co Ltd
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Sharp Corp
Oji Chiyoda Container Co Ltd
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Priority to JP2006193449A priority Critical patent/JP2008018984A/en
Publication of JP2008018984A publication Critical patent/JP2008018984A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a pallet-integrated packaging box, which eliminates the use of any band for integrating a pallet with the packaging box, and, as a result, prevents rattling of the packaging box caused by loosening of the tightened band which is caused by the bite of the band in the packaging box. <P>SOLUTION: The corrugated fiberboard-made packaging box 1 comprises two sets of opposing side plates 3, 3 and 4, 4, flaps 5, 5 and 6, 6 for forming a bottom plate consecutively provided at the lower ends of the opposing side plates 3, 3 and 4, 4, and flaps 7, 7 and 8, 8 for forming upper lids consecutively provided at the upper ends of the opposing side plates 3, 3 and 4, 4. Opening parts 9, 9 for inserting forks of a forklift are formed in the lower ends of the opposing side plates 3, 3. Plates 10, 10 present at the positions of the opening parts 9, 9 are connected to the opposing side plates 3, 3 at their upper ends, and horizontally folded inside the packaging box 1. A corrugated fiberboard-made pallet 2 is horizontally set between the plates and the bottom plates formed of the flaps 5, 5 and 6, 6 for forming the bottom plates. A corrugated fiberboard-made reinforcing member is inserted in the packaging box 1. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、大型のテレビジョン受像機などの製品を梱包すべく段ボール製の包装箱と段ボール製のパレットを合体させたパレット一体型包装箱に関するものである。   The present invention relates to a pallet integrated packaging box in which a corrugated cardboard packaging box and a corrugated cardboard pallet are combined so as to pack a product such as a large television receiver.

従来の段ボール製の包装箱と段ボール製のパレットを合体させた包装構造としては非特許文献1に開示されているような段ボール製のパレットの上に段ボール製の包装箱を載せ、パレットと包装箱を締結用のバンドで合体させたものが知られている。
社団法人日本包装技術協会発行『包装技術1996年11月号の48頁の後に掲載されているJAPAN PACKAGING CONTEST 96の中の JAPAN STAR 日本貿易振興会理事長賞「輸出用重量物製品の段ボール集合包装の開発」(ダイキン工業(株) チヨダコンテナー(株))』
As a packaging structure in which a corrugated cardboard packaging box and a corrugated cardboard pallet are combined, a corrugated cardboard packaging box is placed on a corrugated cardboard pallet as disclosed in Non-Patent Document 1, and the pallet and the packaging box. Are combined with a fastening band.
Published by Japan Packaging Technology Association, “JAPAN PACKAGING CONTEST 96 published after page 48 of the November 1996 issue of packaging technology” JAPAN STAR Development "(Daikin Industries, Ltd. Chiyoda Container Co., Ltd.)"

上記非特許文献1に開示されている包装構造では、パレットの上に包装箱を載せた状態で、パレットと包装箱を締結用のバンドで合体させているものであるが、パレット、包装箱共に段ボール製であるため、バンドで締結した搬送中に揺れなどによりバンドがパレットや包装箱に食い込み、パレットや包装箱が損傷する結果、徐々にバンドの締め付けが緩み、パレットの上で包装箱ががたつくという問題があった。   In the packaging structure disclosed in Non-Patent Document 1, the pallet and the packaging box are combined with a fastening band in a state where the packaging box is placed on the pallet. Because it is made of corrugated cardboard, the band bites into the pallet or packaging box due to shaking etc. during transportation fastened with the band, and as a result of damage to the pallet or packaging box, the band tightens gradually, and the packaging box shakes on the pallet. There was a problem.

本発明の目的は、このような課題を解決するものであり、パレットと包装箱を合体させるバンドが不要となり、その結果包装箱に対するバンドの食い込みにより生じるバンドの締め付け緩みによる包装箱のがたつきという問題のないパレット一体型包装箱を提供することにある。   An object of the present invention is to solve such a problem, and a band for combining the pallet and the packaging box becomes unnecessary, and as a result, the looseness of the packaging box due to the tightening and loosening of the band caused by the band biting into the packaging box. It is to provide a pallet-integrated packaging box that does not have any problem.

本発明の請求項1に記載のパレット一体型包装箱は、段ボール製の包装箱1と、この包装箱1の底部にセットされる段ボール製のパレット2と、パレット2の上から包装箱1の内部に挿入される段ボール製の補強部材15とからなり、包装箱1は2組の対向側板3,3および4,4と、これら対向側板3,3および4,4の下端に連設された底板形成用フラップ5,5および6,6と、これら対向側板3,3および4,4の上端に連設された上蓋形成用フラップ7,7および8,8とを備え、前記対向側板3,3の下端にはフォークリフトのフォーク挿入用の開口部9,9がそれぞれ2箇所形成され、この開口部9,9の位置に存在していた板材10,10は上端で対向側板3,3に繋がっていて包装箱1の内部に水平に折り曲げられ、前記底板形成用フラップ5,5および6,6で形成される底板との間でパレット2が水平にセットされ、パレット2には前記開口部9,9と合致する空間を備えてなることを特徴とする。   The pallet-integrated packaging box according to claim 1 of the present invention includes a corrugated cardboard packaging box 1, a corrugated cardboard pallet 2 set on the bottom of the packaging box 1, and the packaging box 1 from above the pallet 2. The packaging box 1 is connected to two sets of opposing side plates 3, 3 and 4, and the lower ends of these opposing side plates 3, 3 and 4, 4. Bottom plate forming flaps 5, 5 and 6, and upper lid forming flaps 7, 7 and 8, 8 connected to the upper ends of these opposed side plates 3, 3, 4, 4, At the lower end of the forklift, forklift fork insertion openings 9, 9 are formed at two locations, respectively, and the plate members 10, 10 existing at the positions of the openings 9, 9 are connected to the opposite side plates 3, 3 at the upper end. And folded horizontally inside the packaging box 1, The pallet 2 is set horizontally between the bottom plates formed by the plate forming flaps 5, 5 and 6, 6, and the pallet 2 has a space that matches the openings 9, 9. To do.

請求項2に記載のパレット一体型包装箱は、補強部材15は開口部9,9の位置に存在していた板材10を介してパレット2の上に重なる水平板部16と、この水平板部16に連設され包装箱1の対向側板3,3の内面に重なる立ち上がり板部17,17とからなり、包装箱1の内部に挿入されてなることを特徴とする。   The pallet-integrated packaging box according to claim 2 includes a horizontal plate portion 16 that overlaps the pallet 2 via the plate member 10 in which the reinforcing member 15 exists at the positions of the openings 9 and 9, and the horizontal plate portion. 16, and rising plate portions 17, 17 that overlap the inner surfaces of the opposing side plates 3, 3 of the packaging box 1, and are inserted into the packaging box 1.

請求項3に記載のパレット一体型包装箱は、パレット2は底板11と、天板12と、これら底板11と天板12との間に設けられ開口部9,9と合致する空間を形成するための脚体13とからなることを特徴とする。   In the pallet-integrated packaging box according to claim 3, the pallet 2 forms a bottom plate 11, a top plate 12, and a space that is provided between the bottom plate 11 and the top plate 12 and matches the openings 9 and 9. And a leg 13 for the purpose.

請求項4に記載のパレット一体型包装箱は、包装箱1の内部に補強部材15が挿入されることによりパレット2の天板12と補強部材15の水平板部16とが重なって2重構造となり、パレット2を補強するようにしたことを特徴とする。   The pallet-integrated packaging box according to claim 4 has a double structure in which the top plate 12 of the pallet 2 and the horizontal plate portion 16 of the reinforcing member 15 are overlapped by inserting the reinforcing member 15 into the packaging box 1. Thus, the pallet 2 is reinforced.

請求項5に記載のパレット一体型包装箱は、脚体13は段ボール板を渦巻状に丸めて接着剤で保形されていることを特徴とする。
請求項6に記載のパレット一体型包装箱は、包装箱1内でパレット2を包み込むように下側底板5,5を先端が突き合わせ状態となるように閉じて封緘テープ18で封緘したことを特徴とする。
The pallet-integrated packaging box according to claim 5 is characterized in that the legs 13 are formed by rolling a corrugated board into a spiral shape and retaining the shape with an adhesive.
The pallet-integrated packaging box according to claim 6 is characterized in that the lower bottom plates 5 and 5 are closed so as to be in a butted state so as to wrap the pallet 2 in the packaging box 1 and sealed with a sealing tape 18. And

以上のように、本発明のパレット一体型包装箱は、パレットと包装箱を合体させる締結用のバンドが不要となり、その結果包装箱に対するバンドの食い込みにより生じるバンドの締め付け緩みによる包装箱のがたつきという問題を解消することができる。また、パレットの上から補強部材が挿入されていることによりパレット自体の構成が簡素化されていても上方からの荷重に耐えることが可能となる。しかも、本発明のパレット一体型包装箱は組み立てが簡単であるため、安価に提供できる。   As described above, the pallet-integrated packaging box according to the present invention eliminates the need for a fastening band for combining the pallet and the packaging box, and as a result, the backlash of the packaging box due to the tightening of the band caused by the band biting into the packaging box. It can solve the problem of the date. Moreover, even if the structure of the pallet itself is simplified by inserting the reinforcing member from above the pallet, it is possible to withstand the load from above. Moreover, the pallet-integrated packaging box of the present invention is easy to assemble and can be provided at a low cost.

以下、本発明の一実施の形態を、図1〜図8を用いて具体的に説明する。
図において、1は段ボール製の包装箱、2はこの包装箱1の底部に載せられてセットされる段ボール製のパレットである。
Hereinafter, an embodiment of the present invention will be specifically described with reference to FIGS.
In the figure, 1 is a cardboard packaging box, and 2 is a cardboard pallet set on the bottom of the packaging box 1.

詳しくは、前記包装箱1は長辺側および短辺側の2組の対向側板3,3および4,4と、これら対向側板3,3および4,4の下端に連設された底板形成用フラップ5,5および6,6と、これら対向側板3,3および4,4の上端に連設された上蓋形成用フラップ7,7および8,8とを備えている。そして、前記長辺側の対向側板3,3の下端にはフォークリフトのフォーク挿入用の開口部9,9がそれぞれ2箇所形成されている。この開口部9,9の位置に存在していた段ボールの板材10,10は上端で対向側板3,3に繋がっており、包装箱1の内部に水平に折り曲げられ、前記底板形成用フラップ5,5および6,6で形成される底板との間でパレット2が水平にセットされる空間が形成される。   Specifically, the packaging box 1 is used for forming a pair of opposing side plates 3, 3, 4, 4 on the long side and short side, and a bottom plate connected to the lower ends of these opposing side plates 3, 3, 4, 4. Flaps 5, 5, 6, 6 and upper lid forming flaps 7, 7, 8, 8 that are connected to the upper ends of the opposing side plates 3, 3, 4, 4 are provided. And two openings 9 and 9 for inserting a fork of a forklift are formed at the lower ends of the opposite side plates 3 and 3 on the long side. The corrugated board materials 10 and 10 that existed at the positions of the openings 9 and 9 are connected to the opposite side plates 3 and 3 at the upper ends and are bent horizontally inside the packaging box 1 to form the bottom plate forming flaps 5 and 5. A space in which the pallet 2 is set horizontally is formed between the bottom plate formed of 5 and 6 and 6.

次に、前記パレット2は底板11と、天板12と、これら底板11と天板12との間に設けられる角筒状の脚体13とからなり、この脚体13には底板11の4隅および底板11の長辺側の2辺の中間部に形成された切り起こし片14が下から差し込まれて切り起こし片14と脚体13の内面および脚体13と底板11の当接面で接着固定され、また脚体13と天板12とは当接面で接着固定されてパレット2が作られている。なお、前記脚体13は段ボール板を渦巻状に丸めて接着剤で保形されている。   Next, the pallet 2 includes a bottom plate 11, a top plate 12, and a rectangular tube-like leg body 13 provided between the bottom plate 11 and the top plate 12. Cut and raised pieces 14 formed in the middle of the corners and the two long sides of the bottom plate 11 are inserted from below, and the cut and raised pieces 14 and the inner surfaces of the legs 13 and the contact surfaces of the legs 13 and the bottom plate 11 are used. The pallet 2 is made by bonding and fixing, and the legs 13 and the top plate 12 are bonded and fixed at the contact surfaces. In addition, the said leg 13 rolls a corrugated board in the shape of a spiral, and is shape-retained with the adhesive agent.

ところで、図中15は前記板材10を介してパレット2の上に重なる水平板部16と、この水平板部16の対向する長辺に連設され前記包装箱1の長辺側の対向側板3,3の内面に重なる立ち上がり板部17,17とからなる段ボール製の補強部材である。   By the way, reference numeral 15 in the figure denotes a horizontal plate portion 16 that overlaps the pallet 2 via the plate material 10, and an opposing side plate 3 on the long side of the packaging box 1 that is connected to the opposing long sides of the horizontal plate portion 16. , 3 is a reinforcing member made of corrugated cardboard, which is composed of rising plate portions 17 and 17 that overlap the inner surface of 3.

上記構成において、包装箱1の底部にパレット2をセットする場合は、包装箱1を上下逆さにして底板形成用フラップ5,5および6,6を開き、前記板材10を包装箱1の内部に水平に折り曲げた状態とし、板材10の上からパレット2を上下逆、つまり底板11が上に向くように載せ、パレット2の長辺側の2辺における脚体13間の空間と前記長辺側の対向側板3,3の下端の開口部9,9とを合致させ、パレット2を包み込むように下側底板5,5を先端が突き合わせ状態となるように閉じて封緘テープ18で封緘する。その後、包装箱1を底部が下に向くように元の向きに戻し、上蓋形成用フラップ7,7および8,8が開かれている状態で前記板材10を介してパレット2の上に重なるように補強部材15を包装箱1の内部に挿入する。このように補強部材15が挿入されることによりパレット2の天板12と補強部材15の水平板部16とが重なって2重構造となり、パレット2を補強することができる。   In the above configuration, when the pallet 2 is set on the bottom of the packaging box 1, the packaging box 1 is turned upside down to open the bottom plate forming flaps 5, 5, 6 and 6, and the plate 10 is placed inside the packaging box 1. The pallet 2 is placed upside down from the top of the plate 10 so that the bottom plate 11 faces upward, and the space between the legs 13 on the two long sides of the pallet 2 and the long side The lower bottom plates 5, 5 are closed so that the tips are in abutted state so as to wrap the pallet 2, and sealed with a sealing tape 18. Thereafter, the packaging box 1 is returned to the original orientation so that the bottom portion is directed downward, and overlaps the pallet 2 via the plate member 10 with the upper lid forming flaps 7, 7 and 8, 8 being opened. The reinforcing member 15 is inserted into the packaging box 1. By inserting the reinforcing member 15 in this way, the top plate 12 of the pallet 2 and the horizontal plate portion 16 of the reinforcing member 15 overlap to form a double structure, and the pallet 2 can be reinforced.

以上のようにして締結用のバンドを用いることなく底部にパレット2がセットされた包装箱1が完成し、包装箱1内には大型のテレビジョン受像機などの製品が収納されて梱包される。   As described above, the packaging box 1 having the pallet 2 set on the bottom without using the fastening band is completed, and a product such as a large television receiver is accommodated and packed in the packaging box 1. .

本発明の一実施の形態における包装箱の展開図である。It is an expanded view of the packaging box in one embodiment of this invention. 同包装箱の組み立て途中の状態を示す斜視図である。It is a perspective view which shows the state in the middle of the assembly of the packaging box. 同パレットの分解斜視図である。It is a disassembled perspective view of the pallet. 同パレットの完成斜視図である。It is a completion perspective view of the pallet. 同補強部材の斜視図である。It is a perspective view of the reinforcement member. 同包装箱を上下逆にしてパレットをセットする途中の状態を示す斜視図である。It is a perspective view which shows the state in the middle of setting the pallet with the packaging box turned upside down. 同包装箱を上下逆にしてパレットをセットした状態を示す斜視図である。It is a perspective view which shows the state which set the pallet upside down the packaging box. 同包装箱にパレットおよび補強部材をセットした状態を示す完成斜視図である。It is a completion perspective view which shows the state which set the pallet and the reinforcement member in the packaging box.

符号の説明Explanation of symbols

1 包装箱
2 パレット
3,4 側板
5,6 底板形成用フラップ
7,8 上蓋形成用フラップ
9 開口部
10 板材
11 底板
12 天板
13 脚体
14 切り起こし片
15 補強部材
16 水平板部
17 立ち上がり板部
18 封緘テープ
DESCRIPTION OF SYMBOLS 1 Packaging box 2 Pallet 3, 4 Side plate 5,6 Bottom plate formation flap 7,8 Upper lid formation flap 9 Opening part 10 Plate material 11 Bottom plate 12 Top plate 13 Leg 14 Cut piece 15 Reinforcement member 16 Horizontal flat plate portion 17 Standing plate Part 18 Sealing tape

Claims (6)

段ボール製の包装箱1と、この包装箱1の底部にセットされる段ボール製のパレット2と、パレット2の上から包装箱1の内部に挿入される段ボール製の補強部材15とからなり、包装箱1は2組の対向側板3,3および4,4と、これら対向側板3,3および4,4の下端に連設された底板形成用フラップ5,5および6,6と、これら対向側板3,3および4,4の上端に連設された上蓋形成用フラップ7,7および8,8とを備え、前記対向側板3,3の下端にはフォークリフトのフォーク挿入用の開口部9,9がそれぞれ2箇所形成され、この開口部9,9の位置に存在していた板材10,10は上端で対向側板3,3に繋がっていて包装箱1の内部に水平に折り曲げられ、前記底板形成用フラップ5,5および6,6で形成される底板との間でパレット2が水平にセットされ、パレット2には前記開口部9,9と合致する空間を備えてなることを特徴とするパレット一体型包装箱。 The packaging box 1 includes a cardboard packaging box 1, a cardboard pallet 2 set at the bottom of the packaging box 1, and a cardboard reinforcing member 15 inserted into the packaging box 1 from above the pallet 2. The box 1 includes two sets of opposing side plates 3, 3 and 4, 4, bottom plate forming flaps 5, 5 and 6, 6 connected to the lower ends of these opposing side plates 3, 3 and 4, 4 and these opposing side plates. 3, 3, 4, 4 and 4, upper lid forming flaps 7, 7, 8, 8 are provided at the upper ends of the opposing side plates 3, 3. Are formed at two locations, and the plate members 10 and 10 existing at the positions of the openings 9 and 9 are connected to the opposite side plates 3 and 3 at the upper end and are bent horizontally inside the packaging box 1 to form the bottom plate. Formed with flaps 5, 5 and 6, 6 Is the pallet 2 is set horizontally between the plates, pallets integrated packaging box to the pallet 2, characterized in that it comprises a space that matches with the opening 9, 9. 補強部材15は開口部9,9の位置に存在していた板材10を介してパレット2の上に重なる水平板部16と、この水平板部16に連設され包装箱1の対向側板3,3の内面に重なる立ち上がり板部17,17とからなり、包装箱1の内部に挿入されてなることを特徴とする請求項1記載のパレット一体型包装箱。 The reinforcing member 15 includes a horizontal plate portion 16 that overlaps the pallet 2 via the plate member 10 that has existed at the positions of the openings 9 and 9, and the opposing side plate 3 of the packaging box 1 that is connected to the horizontal plate portion 16. The pallet-integrated packaging box according to claim 1, wherein the pallet-integrated packaging box is composed of rising plate portions 17 and 17 that overlap the inner surface of the packaging box 1 and is inserted into the packaging box 1. パレット2は底板11と、天板12と、これら底板11と天板12との間に設けられ開口部9,9と合致する空間を形成するための脚体13とからなることを特徴とする請求項1または2記載のパレット一体型包装箱。 The pallet 2 includes a bottom plate 11, a top plate 12, and legs 13 provided between the bottom plate 11 and the top plate 12 for forming a space that matches the openings 9 and 9. The pallet-integrated packaging box according to claim 1 or 2. 包装箱1の内部に補強部材15が挿入されることによりパレット2の天板12と補強部材15の水平板部16とが重なって2重構造となり、パレット2を補強するようにしたことを特徴とする請求項3記載のパレット一体型包装箱。 The reinforcing member 15 is inserted into the packaging box 1 so that the top plate 12 of the pallet 2 and the horizontal plate portion 16 of the reinforcing member 15 overlap to form a double structure, and the pallet 2 is reinforced. The pallet-integrated packaging box according to claim 3. 脚体13は段ボール板を渦巻状に丸めて接着剤で保形されていることを特徴とする請求項3記載のパレット一体型包装箱。 4. A pallet-integrated packaging box according to claim 3, wherein the leg 13 is formed by rolling a corrugated board into a spiral shape and retaining the shape with an adhesive. 包装箱1内でパレット2を包み込むように下側底板5,5を先端が突き合わせ状態となるように閉じて封緘テープ18で封緘したことを特徴とする請求項1から5までの何れか1項記載のパレット一体型包装箱。 The lower bottom plates 5 and 5 are closed so that the front ends thereof are brought into a butted state so as to wrap the pallet 2 in the packaging box 1 and sealed with a sealing tape 18. The pallet integrated packaging box as described.
JP2006193449A 2006-07-14 2006-07-14 Pallet-integrated packaging box Pending JP2008018984A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2983179A1 (en) * 2011-11-28 2013-05-31 Smurfit Kappa France Box-pallet for transporting contents e.g. fruits, has solidarization element including bottom part, and walls connected at bottom part by lines and attached with container element to maintain container element against pallet element
KR101793617B1 (en) 2016-04-22 2017-11-03 제일산업 주식회사 corrugated cardboard packaging box

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS487236Y1 (en) * 1972-05-24 1973-02-24
JPS5172036A (en) * 1974-11-14 1976-06-22 Akzo Nv
JPS58107323A (en) * 1981-12-21 1983-06-27 Yokohama Rubber Co Ltd:The Holder for green tube molding machine
JPS6342522A (en) * 1986-08-08 1988-02-23 Matsushita Electric Ind Co Ltd Phase locked loop circuit
JPH0761448A (en) * 1993-06-14 1995-03-07 Hisashi Yoshii Corrugated cardboard tube and pallet using the same
JPH10230938A (en) * 1997-02-18 1998-09-02 Hisashi Yoshii Pallet using corrugated paperboard tube and pallet with carton

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS487236Y1 (en) * 1972-05-24 1973-02-24
JPS5172036A (en) * 1974-11-14 1976-06-22 Akzo Nv
JPS58107323A (en) * 1981-12-21 1983-06-27 Yokohama Rubber Co Ltd:The Holder for green tube molding machine
JPS6342522A (en) * 1986-08-08 1988-02-23 Matsushita Electric Ind Co Ltd Phase locked loop circuit
JPH0761448A (en) * 1993-06-14 1995-03-07 Hisashi Yoshii Corrugated cardboard tube and pallet using the same
JPH10230938A (en) * 1997-02-18 1998-09-02 Hisashi Yoshii Pallet using corrugated paperboard tube and pallet with carton

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2983179A1 (en) * 2011-11-28 2013-05-31 Smurfit Kappa France Box-pallet for transporting contents e.g. fruits, has solidarization element including bottom part, and walls connected at bottom part by lines and attached with container element to maintain container element against pallet element
KR101793617B1 (en) 2016-04-22 2017-11-03 제일산업 주식회사 corrugated cardboard packaging box

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