JP4422065B2 - Assembly type package - Google Patents

Assembly type package Download PDF

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JP4422065B2
JP4422065B2 JP2005146788A JP2005146788A JP4422065B2 JP 4422065 B2 JP4422065 B2 JP 4422065B2 JP 2005146788 A JP2005146788 A JP 2005146788A JP 2005146788 A JP2005146788 A JP 2005146788A JP 4422065 B2 JP4422065 B2 JP 4422065B2
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side plate
lid
barrel
long side
fitted
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JP2006321538A (en
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雄一 小竹
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Rinnai Corp
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Rinnai Corp
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging

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Description

本発明は、組立式梱包体に関するもので、例えば、ガスコンロや給湯機、更には、テレビジョン受像機等、種々の被梱包物を梱包する場合に利用できる。   The present invention relates to an assembling-type package, and can be used for packing various items to be packed such as a gas stove, a hot water heater, and a television receiver.

資源の有効利用や自然環境の保護の要請から所謂エコロジー製品が普及しつつあり、ガス器具等を梱包する為の梱包体も使い捨て型のワンウェイタイプから循環型のリターナブルタイプへ移行しつつある。
リターナブル梱包を行なう手法として、被梱包物の上下に上カバーと下カバーを外嵌した後、その外周を梱包バンドで巻回固定し、更にその後包装物全体をシュリンクフィルムで被覆する手法が知られている（特許文献１参照）。
このものでは、梱包物をユーザー側で開梱した後には、上カバーと下カバーを梱包工場等へ返却して次回の梱包に再利用するが、梱包バンドやシュリンクフィルムは再利用されることなく廃棄処理される。
特開２００３−３４３６６号公報 So-called ecological products are spreading due to demands for effective use of resources and protection of the natural environment, and the packaging for packing gas appliances and the like is also shifting from the disposable one-way type to the circulating returnable type.
As a method for returnable packaging, a method is known in which an upper cover and a lower cover are externally fitted on the top and bottom of an object to be packed, the outer periphery thereof is wound and fixed with a packing band, and then the entire package is covered with a shrink film. (See Patent Document 1).
In this product, after unpacking the package by the user, the upper cover and lower cover are returned to the packaging factory and reused for the next packaging, but the packaging band and shrink film are not reused. Discarded.
JP 2003-34366 A

しかしながら、上記従来のものでは次の問題があった。
１．梱包体たる上下カバーは、開梱後に梱包工場等へ返却されて再度梱包に利用されるものの、前記梱包バンドやシュリンクフィルムは廃棄処分されて再利用されないから、梱包材の再利用率が未だ不十分で、資源の有効利用が十分に図れない。
２．返却される上下カバーは互いに分離していることから、返却輸送時や梱包工場での保管時に散乱し易く、取り扱いが煩雑化する。
本発明はかかる点に鑑みて成されたもので、梱包材料の再利用率の向上を図ると共に、返却輸送時や梱包工場での保管時に梱包体が部品毎に分離・散乱するのを防止して取り扱いを容易にすることを課題とする。 However, the above conventional one has the following problems.
1. The upper and lower covers, which are packing bodies, are returned to the packing factory after unpacking and are used again for packing. However, the packing band and shrink film are discarded and not reused, so the recycling rate of the packing material is still not high. It is sufficient, and effective use of resources is not possible.
2. Since the upper and lower covers to be returned are separated from each other, they are easily scattered during return transportation and storage in a packaging factory, and handling becomes complicated.
The present invention has been made in view of the above points, and improves the reuse rate of the packing material, and prevents the package from being separated and scattered for each part during return transportation or storage in a packing factory. The challenge is to facilitate handling.

１．上記課題を解決する為の請求項１の発明の解決手段は、
『１対の短辺側板(20)と、側壁の上下全域に沿って設けられる中央ヒンジ(22)により内側に屈曲自在に結合される２枚の分割板(21a)からなる１対の長辺側板(21)とを有して上下に開放し、且つ、水平方向へ扁平に折り畳み得る長方形筒状の胴筒(2)と、
長方形の上板(30)と、この上板(30)の周縁から屈曲垂下する長辺側板(31)及び短辺側板(32)の組合せたる外周側板(36)とを有し、外周側板(36)を前記胴筒(2)に上方から着脱自在に外嵌し、且つ、長辺側板(31)に結合孔(34)が開設された下方開放の箱状の上蓋(3)と、
長方形の底板部(10)と、この底板部(10)の周縁から屈曲起立する長辺側板(11)及び短辺側板(12)の組合せたる外周側板(16)とを有し、外周側板(16)を前記胴筒(2)に下方から着脱自在に内嵌し、且つ、長辺側板(11)に結合孔(14)が開設された上方開放の箱状の下蓋(1)とを備え、
前記胴筒(2)の長辺側板(21)には、該胴筒(2)の上下に嵌合させた前記上蓋(3)の前記結合孔(34)と前記下蓋(1)の前記結合孔(14)に各別に重なり合う組立孔(24b)(24a)が上下二段に開設されると共に、短辺側板(20)及び長辺側板(21)の上下寸法が下蓋(1)の短辺側板(12)の内寸より小さく、
前記結合孔(34)(14)と組立孔(24b)(24a)の重なり部に貫通状態に嵌入装着される着脱自在なジョイントを具備し、
前記上蓋(3)を下蓋(1)に外嵌させたときには、前記上蓋(3)の前記結合孔(34)と下蓋(1)の結合孔(14)が重なり合って、該重なり部に前記ジョイントが貫通状態に嵌入装着可能になり、
１対の中央ヒンジ(22)部分を接近させる方向に折り畳まれた前記胴筒(2)は、嵌合状態にある上蓋(3)と下蓋(1)の上下空間に収納し得る大きさである』ことである。
次に、上記解決手段の作用を、梱包作業の実際を説明しながら記載する。
先ず、本発明の組立式梱包体を組立てるときは、展開状態にある胴筒(2)に下蓋(1)の外周側板部分を内嵌させる。すると、胴筒(2)の長辺側板(21)に開設された下方の組立孔(24a)と前記下蓋(1)の長辺側板(11)に開設された結合孔(14)が重なり合い、該重なり部にジョイントを貫通状態に嵌入装着する。これにより、下蓋(1)と胴筒(2)がジョイントを介して結合される。 1. The solving means of the invention of claim 1 for solving the above-mentioned problem is as follows:
“ A pair of long sides consisting of a pair of short side plates (20) and two split plates (21a) which are flexibly coupled inward by a central hinge (22) provided along the entire upper and lower sides of the side wall. and a side plate (21) is opened up and down, and a rectangular tubular cylindrical body which can foldable flat horizontally and (2),
A rectangular upper plate (30), and an outer peripheral side plate (36) that is a combination of a long side plate (31) and a short side plate (32) that bends and hangs from the periphery of the upper plate (30). 36) is detachably fitted to the barrel (2) from above, and a box-shaped upper lid (3) having a lower opening in which a coupling hole (34) is opened in the long side plate (31) ;
A rectangular bottom plate (10), and an outer peripheral side plate (16) that is a combination of a long side plate (11) and a short side plate (12) bent up from the periphery of the bottom plate (10), and an outer peripheral plate ( 16) is fitted into the barrel (2) so as to be detachable from below, and an upper open box-shaped lower lid (1) having a coupling hole (14) opened in the long side plate (11). Prepared,
On the long side plate (21) of the barrel (2), the coupling hole (34) of the upper lid (3) and the lower lid (1) of the upper lid (3) fitted on the upper and lower sides of the barrel (2). assembling holes in the coupling holes (14) overlap with each other (24b) (24a) are opened in upper and lower stages Rutotomoni, the vertical dimension is lower lid of the short side plates (20) and the long side plate (21) (1) Smaller than the inner dimension of the short side plate (12),
A detachable joint fitted and fitted in a through state in the overlapping portion of the coupling hole (34) (14) and the assembly hole (24b) (24a),
When the upper lid (3) is externally fitted to the lower lid (1), the coupling hole (34) of the upper lid (3) and the coupling hole (14) of the lower lid (1) overlap, The joint can be fitted and installed in the penetrating state,
1 middle hinge (22) said cylindrical body folded in a direction to approach the portion of the pair (2) is a size that can be accommodated in the upper and lower spaces of the upper lid (3) and lower cover (1) in the fitted state There is.
Next, the operation of the above solution will be described while explaining the actual packaging work.
First, when assembling the assembling-type package of the present invention, the outer peripheral side plate portion of the lower lid (1) is fitted into the barrel (2) in the unfolded state. Then, the lower assembly hole (24a) opened in the long side plate (21) of the barrel (2) and the coupling hole (14) opened in the long side plate (11) of the lower lid (1) overlap. Then, the joint is fitted into and attached to the overlapping portion. As a result, the lower lid (1) and the barrel (2) are coupled via the joint.

次に、胴筒(2)に上方から被梱包物を緩衝材等と共に充填した後、胴筒(2)の上端に上蓋(3)を外嵌させる。すると、胴筒(2)の長辺側板(21)に開設された上方の組立孔(24b)と前記上蓋(3)の長辺側板(31)に開設された結合孔(34)が重なり合い、該重なり部にジョイントを貫通状態に嵌入装着する。これにより、上蓋(3)と胴筒(2)がジョイントを介して結合される。すると、胴筒(2)とその上下に嵌合した上下蓋(3)(1)から成る梱包体内に被梱包物が充填された梱包状態になり、これを目的地に輸送する。 Next, after filling the body cylinder (2) with the article to be packed from above with the cushioning material or the like, the upper lid (3) is fitted on the upper end of the body cylinder (2). Then, the upper assembly hole (24b) opened in the long side plate (21) of the barrel (2) and the coupling hole (34) opened in the long side plate (31) of the upper lid (3) overlap, The joint is fitted and attached to the overlapping portion in a penetrating state. Thereby, an upper cover (3) and a trunk cylinder (2) are couple | bonded through a joint. Then, a packing state is formed in which a packing body made up of a cylinder (2) and upper and lower lids (3) and (1) fitted on the upper and lower sides is filled with an object to be packed, and is transported to a destination.

次に、目的地で梱包物を開梱し、その後、組立式梱包体をコンパクトに纏めて梱包工場等に返却する。具体的には、胴筒(2)と上下蓋(3)(1)を結合している各ジョイントをその装着部から取り外して、これら胴筒(2)と上下蓋(3)(1)を分離する。次に、胴筒(2)を長辺側板(21)の中央ヒンジ(22)部分を接近させる方向に外周側から押圧して扁平に折り畳んで下蓋(1)内に収納し、この状態で上蓋(3)を下蓋(1)に外嵌させる。すると、下蓋(1)の長辺側板(11)に開設された結合孔(14)と上蓋(3)の長辺側板(31)に開設されたが結合孔(34)が重なり合う。そこで、開梱時に取り外したジョイントを、これら結合孔(14)(34)の重なり部に貫通状態に嵌入装着し、これにより、下蓋(1)と上蓋(3)を結合すると、これら上下蓋(3)(1)内に胴筒(2)が収納されてコンパクトに纏まった状態になり、これを梱包工場等へ返却して次回の梱包に再利用する。 Next, the package is unpacked at the destination, and then the assembly-type package is packed in a compact manner and returned to a packaging factory or the like. Specifically, each joint that connects the barrel (2) and the upper and lower lids (3) (1) is removed from the mounting portion, and the barrel (2) and the upper and lower lids (3) (1) are removed. To separate. Next, the barrel (2) is pressed from the outer peripheral side in a direction to approach the central hinge (22) portion of the long side plate (21) , folded flat, and stored in the lower lid (1). The upper lid (3) is fitted on the lower lid (1). Then, the coupling hole (14) opened in the long side plate (11) of the lower lid (1) and the coupling hole (34) opened in the long side plate (31) of the upper lid (3) overlap. Therefore, the joint removed at the time of unpacking is fitted and attached to the overlapping part of these coupling holes (14) and (34) so that the lower lid (1) and the upper lid (3) are joined. (3) The barrel (2) is housed in (1) and put into a compact state, which is returned to the packaging factory and reused for the next packing.

２．請求項１に係る発明に於いて、
『前記胴筒(2)には、短辺側板(20)及び長辺側板(21)を屈曲自在に結合し、短辺側板(20)及び長辺側板(21)の上下全域に沿って連続するコーナヒンジ(23)が取り付けられており、
前記胴筒(2)は中央ヒンジ(22)及びコーナヒンジ(23)の部位で扁平に折り畳まれる』ものとすることができる。
このものでは、胴筒(2)の側壁の上下全域に沿って連続する中央ヒンジ(22)及びコーナヒンジ(23)が、胴筒(2)に作用する上下方向の荷重に対する補強材として機能する。従って、梱包物が上下に積層された場合等に胴筒(2)が圧縮されて被梱包物に大きな荷重が掛かるのを防止することができる。 2. In the invention according to claim 1,
`` A short side plate (20) and a long side plate (21) are connected to the barrel (2) so as to be bendable , and continuous along the entire upper and lower sides of the short side plate (20) and the long side plate (21). Corner hinge (23) to be attached,
The barrel (2) can be folded flat at the central hinge (22) and the corner hinge (23) .
In this case, the central hinge (22) and the corner hinge (23) continuous along the entire upper and lower regions of the side wall of the barrel (2) function as a reinforcing material against the vertical load acting on the barrel (2). Therefore, it is possible to prevent the cylinder (2) from being compressed and applying a large load to the packaged object when the packaged items are stacked one above the other.

３．請求項１又は２に係る発明に於いて、
『前記下蓋(1)と胴筒(2)と上蓋(3)は、夫々、プラスチック製段ボールで形成されている』ものでは、上下蓋(3)(1)や胴筒(2)がプラスチック製段ボールで形成されているから、耐水性の良好な組立式梱包体が得られる。 3. In the invention according to claim 1 or 2,
In the case of “the lower lid (1), the barrel (2) and the upper lid (3) are each formed of plastic cardboard”, the upper and lower lids (3) (1) and the barrel (2) are made of plastic. Since it is formed of corrugated cardboard, an assembly-type package having good water resistance can be obtained.

本発明は次の特有の効果を有する。
組立式梱包体を構成する上下蓋(3)(1)や胴筒(2)、更には、ジョイントは全て梱包工場等へ返却されて次回の梱包に再利用されるから、廃棄処分される梱包バンドやシュリンクフィルムを用いる既述従来のものに比べ、梱包材料の再利用率の向上が図れる。
梱包工場等への返却時には、嵌合状態にある上蓋(3)と下蓋(1)の相互空間内に扁平に折り畳んだ胴筒(2)を収納できるから、各構成部品が分離して散乱することがなく、取り扱いが容易になる。 The present invention has the following specific effects.
The upper and lower lids (3) and (1), the barrel (2), and the joints that make up the assembly-type package are all returned to the packaging factory and reused for the next packaging. The reuse rate of the packaging material can be improved as compared with the conventional one using a band or a shrink film.
When returning to a packing factory, etc., the cylinder (2) folded flat can be stored in the space between the upper lid (3) and lower lid (1) in the mated state, so that each component is separated and scattered It becomes easy to handle.

請求項２に係る発明では、胴筒(2)に中央ヒンジ(22)及びコーナヒンジ(23)が取り付けられているので、中央ヒンジ(22)及びコーナヒンジ(23)は補強機能を発揮する。従って、前述のように、梱包物が上下に積層された場合等に胴筒(2)が圧縮されて被梱包物に大きな荷重が掛かるのを防止することができるから、被梱包物を確実に保護できる。
請求項３に係る発明では、上下蓋(3)(1)や胴筒(2)がプラスチック製段ボールで形成されているから、既述のように、耐水性の良好な組立式梱包体が得られる。 In the invention according to claim 2, since the central hinge (22) and Konahinji the cylinder barrel (2) (23) is mounted, a central hinge (22) and Konahinji (23) exert reinforcing function. Therefore, as described above, it is possible to prevent the cylinder (2) from being compressed and applying a large load to the packaged object when the packaged items are stacked one above the other. Can protect.
In the invention according to claim 3, since the upper and lower lids (3) and (1) and the barrel (2) are formed of plastic corrugated cardboard, as described above, an assembly-type package having good water resistance is obtained. It is done.

以下に、本発明を実施するための最良の形態について添付図面を参照しながら説明する。
図１に示すように、本実施の形態に係る組立式梱包体は、被梱包物たるガスコンロを包囲する上下開放の胴筒(2)と、該胴筒(2)に対して上方から着脱自在に外嵌する上蓋(3)と、胴筒(2)に対して下方から着脱自在に内嵌する下蓋(1)と、これらの嵌合部を結合する複数のジョイント(4)から構成されている。又、下蓋(1)や上蓋(3)、更に、胴筒(2)の構成板（後述の分割板(21a)(21a)や短辺側板(20)）は、板厚が５ｍｍのプラスチック製段ボールで形成されている。 The best mode for carrying out the present invention will be described below with reference to the accompanying drawings.
As shown in FIG. 1, the assembling-type package according to the present embodiment includes an upper and lower cylinder (2) that surrounds a gas stove that is an object to be packed, and is detachable from above with respect to the cylinder (2). An upper lid (3) that fits outside, a lower lid (1) that fits detachably from the bottom to the barrel (2), and a plurality of joints (4) that join these fitting parts. ing. The lower lid (1) and upper lid (3), and the component plates of the barrel (2) (divided plates (21a) (21a) and short side plates (20) described later) are made of plastic with a thickness of 5 mm. It is made of cardboard.

［下蓋(1)]
図１に示すように、下蓋(1)は、長方形の底板部(10)の周縁から、長辺側板(11)(11)と短辺側板(12)(12)の組合せたる外周側板(16)が屈曲起立した上方開放の箱状に形成されている。又、長辺側板(11)には後述するジョイント(4)を嵌入する為の矩形状の結合孔(14)(14)が開設されていると共に、両端に連設された結合フラップ(13)(13)は鋲(5)(5)で短辺側板(12)に重ね合わせ状態に固定されている。又、長辺側板(11)の上端中央には上辺に沿って開削された切欠部(15)(15)が形成されている。 [Lower lid (1)]
As shown in FIG. 1, the lower lid (1) has an outer peripheral side plate (a combination of the long side plates (11) (11) and the short side plates (12) (12)) from the periphery of the rectangular bottom plate (10). 16) is formed in an upwardly open box shape that is bent upright. The long side plate (11) has a rectangular coupling hole (14) (14) for fitting a joint (4) to be described later, and a coupling flap (13) provided continuously at both ends. (13) is fixed to the short side plate (12) in a superposed state by the flanges (5) and (5). In addition, a cutout portion (15) (15) cut along the upper side is formed at the center of the upper end of the long side plate (11).

［胴筒(2)]
前記下蓋(1)に上方から嵌入される横断面矩形状の胴筒(2)は水平方向に折り畳み可能に構成されており、図１，図２に示すように、中央ヒンジ(22)で内側に屈曲自在に結合された分割板(21a)(21a)から成る一対の長辺側板(21)(21)と、その両端にコーナヒンジ(23)で屈曲自在に結合された短辺側板(20)を具備している。そして、上記中央ヒンジ(22)及びコーナヒンジ(23)は、胴筒(2)の長辺側板(21)及び短辺側板(22)の上下全域に沿って連続する態様で設けられており、これにより、胴筒(2)に作用する上下方向の荷重を各ヒンジ(22)(23)で受け止めて胴筒(2)を補強できるようにしている。 [Cylinder (2)]
The body cylinder (2) having a rectangular cross section inserted into the lower lid (1) from above is configured to be foldable in the horizontal direction. As shown in FIGS. 1 and 2, a central hinge (22) A pair of long side plates (21) (21) consisting of split plates (21a) (21a) flexibly coupled to the inside, and short side plates (20) that are flexibly coupled to both ends by corner hinges (23) ). The central hinge (22) and the corner hinge (23) are provided so as to be continuous along the entire upper and lower sides of the long side plate (21) and the short side plate (22) of the barrel (2). Thus, the vertical cylinder load (2) acting on the cylinder (2) is received by the hinges (22) and (23) so that the cylinder (2) can be reinforced.

又、中央ヒンジ(22)は、分割板(21a)(21a)の接合側端縁に各別に外嵌固定されるＵ字状断面の板保持部(22a)(22a)と、該板保持部(22a)(22a)の接合側端部に突設されたヒンジ軸(22b)(22b)及びこれに回動自在に外嵌する軸受部材(22c)とから構成されている。又、長辺側板(21)を構成する分割板(21a)(21a)の下部には、既述下蓋(1)の長辺側板(11)に開設された結合孔(14)(14)に対応する矩形状の組立孔(24a)(24a)が開設されており、胴筒(2)の下部に下蓋(1)を内嵌装着した状態では、前記組立孔(24a)(24a)と結合孔(14)(14)が重なり合うようになっている。尚、長辺側板(21)を構成する分割板(21a)(21a)の上部には、後述する上蓋(3)の長辺側板(31)(31)に開設された結合孔(34)(34)に対応する組立孔(24b)(24b)が開設されており、組立孔(24b)(24b)の配設ピッチとその下方の組立孔(24a)(24a)の配設ピッチは同一に設定されている。   The central hinge (22) includes U-shaped cross-section plate holding portions (22a) and (22a) that are separately fitted and fixed to the joining side edges of the divided plates (21a) and (21a), and the plate holding portion. (22a) A hinge shaft (22b) (22b) projecting from the joint side end of (22a) and a bearing member (22c) rotatably fitted on the hinge shaft (22b) (22b). Further, at the lower part of the divided plates (21a) (21a) constituting the long side plate (21), the coupling holes (14) (14) opened in the long side plate (11) of the lower lid (1) described above. The rectangular assembly hole (24a) (24a) corresponding to is opened, and the assembly hole (24a) (24a) in the state where the lower lid (1) is fitted and attached to the lower part of the barrel (2) And the coupling holes (14) and (14) overlap each other. In addition, on the upper part of the divided plates (21a) (21a) constituting the long side plate (21), coupling holes (34) (34) (opened in the long side plates (31), (31) of the upper lid (3) described later) Assembly holes (24b) and (24b) corresponding to (34) are opened, and the arrangement pitch of the assembly holes (24b) and (24b) is the same as the arrangement pitch of the assembly holes (24a) and (24a) below it. Is set.

短辺側板(20)と長辺側板(21)を屈曲自在に結合するコーナヒンジ(23)は、図１，図２に示すように、長辺側板(21)を構成する分割板(21a)の端縁に外嵌固定されるＵ字状断面の板保持部(23a)を具備するチャンネル状部材(230)と、短辺側板(20)の端縁に外嵌固定されるＵ字状断面の板保持部(23c)を具備している。又、チャンネル状部材(230)の一端に設けられたヒンジ筒(23e)には板保持部(23c)から突出したヒンジ軸(23d)が回動自在に挿入されており、これにより、短辺側板(20)と長辺側板(21)とが屈曲し得るようになっている。
これにより、図１に示す展開状態に於いて、上下寸法が４１０mm，長辺側の内寸が８１０mm，短辺側の内寸が６５０mmに夫々設定された、上下に貫通する長方形筒状の胴筒(2)が完成する。 As shown in FIGS. 1 and 2, the corner hinge (23) for flexibly connecting the short side plate (20) and the long side plate (21) is formed by the split plate (21a) constituting the long side plate (21). A channel-shaped member (230) having a U-shaped cross-section plate holding part (23a) that is externally fitted and fixed to the end edge, and a U-shaped cross-section that is externally fixed to the end edge of the short side plate (20). A plate holding part (23c) is provided. Further, the hinge shaft (23d) protruding from the plate holding portion (23c) is rotatably inserted into the hinge cylinder (23e) provided at one end of the channel-shaped member (230). The side plate (20) and the long side plate (21) can be bent.
Thus, in the unfolded state shown in FIG. 1, a vertically cylindrical cylinder with a vertical dimension of 410 mm, an inner dimension on the long side of 810 mm, and an inner dimension of 650 mm on the short side is set. The tube (2) is completed.

［上蓋(3)]
前記胴筒(2)に上方から外嵌される上蓋(3)は、図１に示すように、長方形の上板(30)の周縁から、長辺側板(31)と短辺側板(32)の組合せたる外周側板(36)が屈曲垂下した下方開放の箱状に形成されている。又、長辺側板(31)には後述するジョイント(4)を嵌入する為の結合孔(34)(34)が開設されていると共に、結合孔(34)(34)の配設ピッチは、胴筒(2)の長辺側板(21)の上部に開設された組立孔(24b)(24b)の配設ピッチと同一に設定されている。従って、胴筒(2)の上端に上蓋(3)を外嵌したときには、これら組立孔(24b)(24b)と結合孔(34)(34)が重なり合う。 [Upper lid (3)]
As shown in FIG. 1, the upper lid (3) that is externally fitted to the cylinder (2) has a long side plate (31) and a short side plate (32) from the periphery of the rectangular upper plate (30). The outer peripheral side plate (36), which is a combination of the above, is formed in a box shape that is bent downward and opened downward. The long side plate (31) has coupling holes (34) and (34) for fitting joints (4) described later, and the arrangement pitch of the coupling holes (34) and (34) is as follows. The pitch is set to be the same as the arrangement pitch of the assembly holes (24b) (24b) formed in the upper part of the long side plate (21) of the barrel (2). Therefore, when the upper lid (3) is externally fitted to the upper end of the barrel (2), the assembly holes (24b) (24b) and the coupling holes (34) (34) overlap.

又、上蓋(3)を下蓋(1)に直接的に外嵌した状態では、上蓋(3)の外周側板(36)が下蓋(1)の外周側板(16)の外周面に重なり合うと共に、これら外周側板(36)及び外周側板(16)に開設された結合孔(34)(34)と結合孔(14)(14)が重なった状態になる。従って、本実施の形態の組立式梱包体では、下蓋(1)の結合孔(14)(14)の横方向ピッチ，胴筒(2)の組立孔(24a)(24a)及び組立孔(24b)(24b)の横方向ピッチ，更には、上蓋(3)の結合孔(34)(34)の横方向ピッチは、全て一致している。
又、上蓋(3)の長辺側板(31)の長手方向の両端に連設された結合フラップ(33)(33)は鋲(5)(5)で短辺側板(32)に重ね合わせ状態に固定されている。 When the upper lid (3) is directly fitted on the lower lid (1), the outer peripheral side plate (36) of the upper lid (3) overlaps with the outer peripheral surface of the outer peripheral side plate (16) of the lower lid (1). The coupling holes (34) and (34) and the coupling holes (14) and (14) opened in the outer peripheral side plate (36) and the outer peripheral side plate (16) are in a state of being overlapped. Therefore, in the assembly type package of the present embodiment, the lateral pitch of the coupling holes (14) and (14) of the lower lid (1), the assembly holes (24a) and (24a) and the assembly holes ( The horizontal pitches 24b and 24b, and the horizontal pitches of the coupling holes 34 and 34 of the upper lid 3 are all the same.
In addition, the coupling flaps (33) (33) connected to both ends in the longitudinal direction of the long side plate (31) of the upper lid (3) are overlaid on the short side plate (32) by the flanges (5) (5). It is fixed to.

［ジョイント(4)]
胴筒(2)の上下部に開設された組立孔(24b)(24a)と、上蓋(3)や下蓋(1)に設けられた結合孔(34)及び結合孔(14)の重なり部に貫通状態に嵌入装着されるジョイント(4)は、図６に示すように構成されている。ジョイント(4)は、枠主体(40)に対して前後に移動可能な摘み(41)と、枠主体(40)から上下に突出する上方突出片(42)及び下方突出片(43)を備えており、摘み(41)を前後に移動させると下方突出片(43)の下部が前後に揺動して該下方突出片(43)と上方突出片(42)の上下端相互の寸法が変化するようになっている。 [Joint (4)]
Overlapping part of assembly holes (24b) (24a) established in the upper and lower parts of the barrel (2) and the coupling holes (34) and coupling holes (14) provided in the upper lid (3) and lower lid (1) The joint (4) that is fitted and mounted in the penetrating state is configured as shown in FIG. The joint (4) includes a knob (41) that can move back and forth with respect to the frame main body (40), and an upper protruding piece (42) and a lower protruding piece (43) protruding vertically from the frame main body (40). When the knob (41) is moved back and forth, the lower part of the lower projecting piece (43) swings back and forth, and the dimensions between the upper and lower ends of the lower projecting piece (43) and the upper projecting piece (42) change. It is supposed to be.

［使用の実際]
次に、上記各部品を用いて被梱包物たるガスコンロ(9)を梱包する作業を説明する。
図３に示すように、胴筒(2)を下蓋(1)に上方から外嵌する。すると、胴筒(2)の長辺側板(21)を構成する分割板(21a)(21a)に開設された組立孔(24a)(24a)が下蓋(1)の長辺側板(11)に開設された結合孔(14)(14)に重なる。そこで、これら組立孔(24a)(24a)と結合孔(14)(14)の重なり部の夫々にジョイント(4)(4)を貫通状態に嵌入装着する。具体的には、図６に現れる摘み(41)を押し込んで下方突出片(43)の下部を後方へ揺動させる。これにより、下方突出片(43)と上方突出片(42)の上下端相互の寸法を短くした状態で、ジョイント(4)を前記組立孔(24a)(24a)と結合孔(14)(14)の重なり部に嵌入し、その後前記摘み(41)を初期位置に引き出す。これにより、下方突出片(43)と上方突出片(42)が結合孔(14)の裏側に係合して安定する。 [Actual use]
Next, an operation for packing the gas stove (9), which is an object to be packed, using the above-described components will be described.
As shown in FIG. 3, the barrel (2) is externally fitted to the lower lid (1) from above. Then, the assembly holes (24a) (24a) opened in the split plates (21a) (21a) constituting the long side plate (21) of the barrel (2) are the long side plates (11) of the lower lid (1). It overlaps with the coupling holes (14) and (14) opened in. Therefore, the joints (4) and (4) are fitted and attached to the overlapping portions of the assembly holes (24a) and (24a) and the coupling holes (14) and (14), respectively. Specifically, the knob (41) appearing in FIG. 6 is pushed in and the lower part of the downward projecting piece (43) is swung backward. Thereby, the joint (4) is connected to the assembly holes (24a) (24a) and the coupling holes (14) (14) in a state where the upper and lower ends of the lower protruding piece (43) and the upper protruding piece (42) are shortened. ) And then pulls the knob (41) to the initial position. Accordingly, the lower protruding piece (43) and the upper protruding piece (42) are engaged with the back side of the coupling hole (14) and stabilized.

次に、胴筒(2)内に被梱包物たるガスコンロ(9)と緩衝材(J)(J)を充填した後に胴筒(2)の上端に上蓋(3)を外嵌すると、上蓋(3)の長辺側板(31)に開設された結合孔(34)(34)と胴筒(2)の長辺側板(21)に開設された組立孔(24b)(24b)が重なる。そこで、これら組立孔(24b)(24b)と結合孔(34)(34)の重なり部の夫々にジョイント(4)(4)を貫通状態に嵌入装着すると、ジョイント(4)(4)を介して胴筒(2)と上蓋(3)が結合され、これにより、ガスコンロ(9)の梱包が完了する。
この状態で梱包工場から器具設置現場まで輸送し、装着状態にあるジョイント(4)(4)を取り外すと、下蓋(1)，胴筒(2)，上蓋(3)が分離して開梱状態になり、内部のガスコンロ(9)を取り出して台所に設置することができる。 Next, after filling the gas cylinder (9) and the cushioning material (J) (J), which is an object to be packed, into the barrel (2), the upper lid (3) is externally fitted to the upper end of the barrel (2). The coupling holes (34) (34) opened in the long side plate (31) of 3) and the assembly holes (24b) (24b) opened in the long side plate (21) of the barrel (2) overlap. Therefore, when the joints (4) and (4) are fitted and installed in the overlapping portions of the assembly holes (24b) and (24b) and the coupling holes (34) and (34), the joints (4) and (4) are interposed. Thus, the barrel (2) and the upper lid (3) are joined together, thereby completing the packing of the gas stove (9).
In this state, it is transported from the packing factory to the equipment installation site, and when the joint (4) (4) in the mounted state is removed, the lower lid (1), the barrel (2), and the upper lid (3) are separated and unpacked. It will be in a state and the internal gas stove (9) can be taken out and installed in the kitchen.

次に、本実施の形態に係る組立式梱包体をコンパクトに纏めて返却する際の作業を説明する。
下蓋(1)及び上蓋(3)から分離した胴筒(2)を、長辺側板(21)(21)の中央ヒンジ(22)(22)部分を接近させる方向に折り畳むと、図４に示すように、胴筒(2)が扁平状態になる。そこで、下蓋(1)に胴筒(2)や余剰のジョイント(4)を収納した後上蓋(3)を外嵌する。すると、下蓋(1)の長辺側板(11)(11)に開設された結合孔(14)(14)と上蓋(3)の長辺側板(31)(31)に開設された結合孔(34)(34)が重なり合い、該重なり部にジョイント(4)(4)を貫通状態に嵌入装着すると、図５に示すようにコンパクトに纏まった状態になり、この状態で梱包工場に返却して次回の梱包に再利用する。 Next, the operation | work at the time of returning collectively the assembly-type package which concerns on this Embodiment is demonstrated.
When the cylinder (2) separated from the lower lid (1) and the upper lid (3) is folded in a direction in which the central hinges (22) and (22) of the long side plates (21) and (21) are brought closer to each other, FIG. As shown, the barrel (2) is in a flat state. Therefore, after the barrel (2) and the surplus joint (4) are stored in the lower lid (1), the upper lid (3) is externally fitted. Then, the coupling hole (14) (14) opened in the long side plate (11) (11) of the lower lid (1) and the coupling hole opened in the long side plate (31) (31) of the upper lid (3) When (34) and (34) overlap and the joints (4) and (4) are inserted and attached to the overlapping part in a penetrating state, they are packed into a compact state as shown in FIG. 5, and returned to the packaging factory in this state. And reuse it for the next packing.

このものでは、上下蓋(3)(1)や胴筒(2)、更には、ジョイント(4)は全て梱包工場等へ返却されて次回の梱包に再利用されるから、廃棄処分される梱包バンドやシュリンクフィルムを用いる既述従来のものに比べ、梱包材料の再利用率の向上が図れる。又、梱包工場等への返却時には嵌合させた上蓋(3)と下蓋(1)の相互空間内に胴筒(2)等を収納できるから、上蓋(3)や下蓋(1)、更には、胴筒(2)やジョイント(4)等の部品が分離して散乱することがなく、取り扱いが容易になる。   In this case, the upper and lower lids (3) and (1), the barrel (2), and the joint (4) are all returned to the packaging factory and reused for the next packaging. The reuse rate of the packaging material can be improved as compared with the conventional one using a band or a shrink film. Also, since the cylinder (2) can be stored in the mutual space between the upper lid (3) and the lower lid (1) that are fitted when returned to the packing factory etc., the upper lid (3), lower lid (1), Furthermore, parts such as the barrel (2) and the joint (4) are not separated and scattered, and the handling becomes easy.

［その他］
１．上記実施の形態では、胴筒(2)の長辺側板(12)に上下の組立孔(24b)(24a)を開設したが、上方の組立孔(24b)の形成位置から下方の組立孔(24a)の形成位置に繋がる上下に長い長方形孔を形成してもよい。そして、胴筒(2)に上下蓋(3)(1)を嵌合させた状態では、上蓋(3)の結合孔(34)と下蓋(1)の結合孔(14)が前記長方形孔の上下部に重なるようにし、該重なり部に夫々、ジョイント(4)(4)を嵌め込んで上下蓋(3)(1)と胴筒(2)を結合する。
２．上記実施の形態では、胴筒(2)を下蓋(1)の外周側板(16)部分に外嵌させる一方、胴筒(2)に上蓋(3)の外周側板(36)部分を外嵌させる構成にしたが、梱包後は上下反転させて保管や輸送に供しても良い。この状態では、胴筒(2)の上部に下蓋(1)の外周側板(16)部分が内嵌する一方、胴筒(2)の下部に上蓋(3)の外周側板(36)が外嵌した状態になる。
３．上記実施の形態では、ガスコンロ(9)を梱包する場合を例示的に説明したが、給湯機やテレビジョン受像機等、種々の被梱包物を梱包できる。 [Others]
1. In the above embodiment, the upper and lower assembly holes (24b) and (24a) are opened in the long side plate (12) of the trunk cylinder (2), but the lower assembly hole (from the position where the upper assembly hole (24b) is formed) You may form a rectangular hole long on the upper and lower sides connected to the formation position of 24a). When the upper and lower lids (3) and (1) are fitted to the barrel (2), the coupling hole (34) of the upper lid (3) and the coupling hole (14) of the lower lid (1) are formed into the rectangular holes. The upper and lower lids (3) (1) and the barrel (2) are joined by fitting the joints (4) and (4) into the overlapping portions, respectively.
2. In the above embodiment, the outer cylinder (2) is externally fitted to the outer peripheral side plate (16) portion of the lower lid (1), while the outer peripheral side plate (36) portion of the upper lid (3) is externally fitted to the barrel cylinder (2). However, after packing, it may be turned upside down for storage or transportation. In this state, the outer peripheral side plate (16) portion of the lower lid (1) is fitted inside the upper portion of the barrel (2), while the outer peripheral side plate (36) of the upper lid (3) is removed from the lower portion of the barrel (2). It will be in a fitted state.
3. In the above embodiment, the case where the gas stove (9) is packed has been described as an example. However, various objects to be packed such as a water heater and a television receiver can be packed.

本発明の実施の形態に係る組立式梱包体の分解斜視図The exploded perspective view of the assembly-type package which concerns on embodiment of this invention 胴筒(2)の斜視図Perspective view of the barrel (2) 梱包状態の断面図Cross section of the packaged state 本発明の実施の形態に係る組立式梱包体を折り畳む作業を説明する図The figure explaining the operation | work which folds the assembly-type package which concerns on embodiment of this invention 本発明の実施の形態に係る組立式梱包体の折り畳み状態の斜視図The perspective view of the folding state of the assembly-type package which concerns on embodiment of this invention ジョイント(4)の斜視図Perspective view of joint (4)

符号の説明Explanation of symbols

(1)・・・下蓋
(2)・・・胴筒
(3)・・・上蓋
(4)・・・ジョイント
(14)(34)・・・結合孔
(24a)(24b)・・・組立孔 (1) ・ ・ ・ Lower lid
(2) ・ ・ ・ Cylinder
(3) ... Upper lid
(4) ・ ・ ・ Joint
(14) (34) ・ ・ ・ Connection hole
(24a) (24b) ・ ・ ・ Assembly hole

Claims (3)

１対の短辺側板(20)と、側壁の上下全域に沿って設けられる中央ヒンジ(22)により内側に屈曲自在に結合される２枚の分割板(21a)からなる１対の長辺側板(21)とを有して上下に開放し、且つ、水平方向へ扁平に折り畳み得る長方形筒状の胴筒(2)と、
長方形の上板(30)と、この上板(30)の周縁から屈曲垂下する長辺側板(31)及び短辺側板(32)の組合せたる外周側板(36)とを有し、外周側板(36)を前記胴筒(2)に上方から着脱自在に外嵌し、且つ、長辺側板(31)に結合孔(34)が開設された下方開放の箱状の上蓋(3)と、
長方形の底板部(10)と、この底板部(10)の周縁から屈曲起立する長辺側板(11)及び短辺側板(12)の組合せたる外周側板(16)とを有し、外周側板(16)を前記胴筒(2)に下方から着脱自在に内嵌し、且つ、長辺側板(11)に結合孔(14)が開設された上方開放の箱状の下蓋(1)とを備え、
前記胴筒(2)の長辺側板(21)には、該胴筒(2)の上下に嵌合させた前記上蓋(3)の前記結合孔(34)と前記下蓋(1)の前記結合孔(14)に各別に重なり合う組立孔(24b)(24a)が上下二段に開設されると共に、短辺側板(20)及び長辺側板(21)の上下寸法が下蓋(1)の短辺側板(12)の内寸より小さく、
前記結合孔(34)(14)と組立孔(24b)(24a)の重なり部に貫通状態に嵌入装着される着脱自在なジョイントを具備し、
前記上蓋(3)を下蓋(1)に外嵌させたときには、前記上蓋(3)の前記結合孔(34)と下蓋(1)の結合孔(14)が重なり合って、該重なり部に前記ジョイントが貫通状態に嵌入装着可能になり、
１対の中央ヒンジ(22)部分を接近させる方向に折り畳まれた前記胴筒(2)は、嵌合状態にある上蓋(3)と下蓋(1)の上下空間に収納し得る大きさである、組立式梱包体。 A pair of long side plates consisting of a pair of short side plates (20) and two divided plates (21a) that are flexibly coupled inward by a central hinge (22) provided along the entire upper and lower sides of the side wall. (21) and a opening vertically, and a rectangular tubular cylindrical body which can foldable flat horizontally and (2),
A rectangular upper plate (30), and an outer peripheral side plate (36) that is a combination of a long side plate (31) and a short side plate (32) that bends and hangs from the periphery of the upper plate (30). 36) is detachably fitted to the barrel (2) from above, and a box-shaped upper lid (3) having a lower opening in which a coupling hole (34) is opened in the long side plate (31) ;
A rectangular bottom plate (10), and an outer peripheral side plate (16) that is a combination of a long side plate (11) and a short side plate (12) bent up from the periphery of the bottom plate (10), and an outer peripheral plate ( 16) is fitted into the barrel (2) so as to be detachable from below, and an upper open box-shaped lower lid (1) having a coupling hole (14) opened in the long side plate (11). Prepared,
On the long side plate (21) of the barrel (2), the coupling hole (34) of the upper lid (3) and the lower lid (1) of the upper lid (3) fitted on the upper and lower sides of the barrel (2). assembling holes in the coupling holes (14) overlap with each other (24b) (24a) are opened in upper and lower stages Rutotomoni, the vertical dimension is lower lid of the short side plates (20) and the long side plate (21) (1) Smaller than the inner dimension of the short side plate (12),
A detachable joint fitted and fitted in a through state in the overlapping portion of the coupling hole (34) (14) and the assembly hole (24b) (24a),
When the upper lid (3) is externally fitted to the lower lid (1), the coupling hole (34) of the upper lid (3) and the coupling hole (14) of the lower lid (1) overlap, The joint can be fitted and installed in the penetrating state,
1 middle hinge (22) said cylindrical body folded in a direction to approach the portion of the pair (2) is a size that can be accommodated in the upper and lower spaces of the upper lid (3) and lower cover (1) in the fitted state There is an assembly-type package. 請求項１に記載の組立式梱包体に於いて、
前記胴筒(2)には、短辺側板(20)及び長辺側板(21)を屈曲自在に結合し、短辺側板(20)及び長辺側板(21)の上下全域に沿って連続するコーナヒンジ(23)が取り付けられており、
前記胴筒(2)は中央ヒンジ(22)及びコーナヒンジ(23)の部位で扁平に折り畳まれる、組立式梱包体。 In the assembly-type package of Claim 1,
A short side plate (20) and a long side plate (21) are flexibly coupled to the barrel (2), and are continuous along the entire upper and lower sides of the short side plate (20) and the long side plate (21). A corner hinge (23) is attached,
The barrel (2) is an assembly-type package body that is folded flat at the central hinge (22) and the corner hinge (23) . 請求項１又は請求項２に記載の組立式梱包体に於いて、
前記下蓋(1)と胴筒(2)と上蓋(3)は、夫々、プラスチック製段ボールで形成されている、組立式梱包体。 In the assembly-type package of Claim 1 or Claim 2,
The lower lid (1), the barrel (2), and the upper lid (3) are each an assembly-type package formed of plastic corrugated cardboard.
JP2005146788A 2005-05-19 2005-05-19 Assembly type package Expired - Fee Related JP4422065B2 (en)

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JP5229760B2 (en) * 2013-01-18 2013-07-03 Ｎｅｃインフロンティア株式会社 POS terminal device
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CN105292671A (en) * 2015-11-04 2016-02-03 常州唯诺家居用品有限公司 Foldable storage box
CN107985810B (en) * 2017-12-20 2020-05-08 周谷涵 Detachable and expandable spliced plate type turnover box with damping system
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