JP2008018983A - Pallet-integrated packaging box - Google Patents

Pallet-integrated packaging box Download PDF

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Publication number
JP2008018983A
JP2008018983A JP2006193448A JP2006193448A JP2008018983A JP 2008018983 A JP2008018983 A JP 2008018983A JP 2006193448 A JP2006193448 A JP 2006193448A JP 2006193448 A JP2006193448 A JP 2006193448A JP 2008018983 A JP2008018983 A JP 2008018983A
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Japan
Prior art keywords
pallet
packaging box
plates
plate
opposing side
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JP2006193448A
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Japanese (ja)
Inventor
Masahiro Kawagoe
政廣 川越
Takanori Ogata
孝則 緒方
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Sharp Corp
Oji Chiyoda Container Co Ltd
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Sharp Corp
Oji Chiyoda Container Co Ltd
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Priority to JP2006193448A priority Critical patent/JP2008018983A/en
Publication of JP2008018983A publication Critical patent/JP2008018983A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a pallet-integrated type packaging box which eliminates the use of any band for integrating a pallet with the packaging box, and, as a result, prevents rattling of the packaging box caused by loosening of the tightened band which is caused by the bite of the band in the packaging box. <P>SOLUTION: The corrugated fiberboard-made packaging box 1 comprises two sets of opposing side plates 3, 3 and 4, 4, lower bottom plates 5, 5 and upper bottom plates 6, 6 continuously provided at lower ends of the opposing side plates 3, 3 and 4, 4, and flaps 7, 7 and 8, 8 for forming upper lids consecutively provided at upper ends of the opposing side plates 3, 3 and 4, 4. A space in which a corrugated fiberboard-made pallet 2 is horizontally set is formed in the vertical direction is formed between the lower bottom plates 5, 5 consecutively provided at the lower ends of one group of the opposing side plates 3, 3 and the upper bottom plates 6, 6 consecutively provided at the lower ends the other group of the opposing side plates 4, 4. Two sets of opening parts 9, 9 for inserting forks of a forklift are formed at the lower ends of the opposing side plates 3, 3 in a side of the space. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、大型のテレビジョン受像機などの製品を梱包すべく段ボール製の包装箱と段ボール製のパレットを合体させたパレット一体型包装箱に関するものである。   The present invention relates to a pallet integrated packaging box in which a corrugated cardboard packaging box and a corrugated cardboard pallet are combined so as to pack a product such as a large television receiver.

従来の段ボール製の包装箱と段ボール製のパレットを合体させた包装構造としては非特許文献１に開示されているような段ボール製のパレットの上に段ボール製の包装箱を載せ、パレットと包装箱を締結用のバンドで合体させたものが知られている。
社団法人日本包装技術協会発行『包装技術１９９６年１１月号の４８頁の後に掲載されているＪＡＰＡＮ ＰＡＣＫＡＧＩＮＧ ＣＯＮＴＥＳＴ ９６の中の ＪＡＰＡＮ ＳＴＡＲ 日本貿易振興会理事長賞「輸出用重量物製品の段ボール集合包装の開発」（ダイキン工業(株) チヨダコンテナー(株)）』 As a packaging structure in which a corrugated cardboard packaging box and a corrugated cardboard pallet are combined, a corrugated cardboard packaging box is placed on a corrugated cardboard pallet as disclosed in Non-Patent Document 1, and the pallet and the packaging box. Are combined with a fastening band.
Published by Japan Packaging Technology Association, “JAPAN PACKAGING CONTEST 96 published after page 48 of the November 1996 issue of packaging technology” JAPAN STAR Development "(Daikin Industries Co., Ltd. Chiyoda Container Co., Ltd.)"

上記非特許文献１に開示されている包装構造では、パレットの上に包装箱を載せた状態で、パレットと包装箱を締結用のバンドで合体させているものであるが、パレット、包装箱共に段ボール製であるため、バンドで締結した搬送中に揺れなどによりバンドがパレットや包装箱に食い込み、パレットや包装箱が損傷する結果、徐々にバンドの締め付けが緩み、パレットの上で包装箱ががたつくという問題があった。   In the packaging structure disclosed in Non-Patent Document 1, the pallet and the packaging box are combined with a fastening band in a state where the packaging box is placed on the pallet. Because it is made of corrugated cardboard, the band will bite into the pallet or packaging box due to shaking during transportation fastened with the band, resulting in damage to the pallet or packaging box. There was a problem.

本発明の目的は、このような課題を解決するものであり、パレットと包装箱を合体させるバンドが不要となり、その結果包装箱に対するバンドの食い込みにより生じるバンドの締め付け緩みによる包装箱のがたつきという問題のないパレット一体型包装箱を提供することにある。   The object of the present invention is to solve such a problem, and a band for joining the pallet and the packaging box becomes unnecessary, and as a result, the looseness of the packaging box due to the tightening and loosening of the band caused by the band biting into the packaging box. It is to provide a pallet-integrated packaging box that does not have any problem.

本発明の請求項１に記載のパレット一体型包装箱は、段ボール製の包装箱１とこの包装箱１の底部に巻き込まれるようにセットされる段ボール製のパレット２とからなり、包装箱１は２組の対向側板３，３および４，４と、これら対向側板３，３および４，４の下端に連設された下側底板５，５および上側底板６，６と、これら対向側板３，３および４，４の上端に連設された上蓋形成用フラップ７，７および８，８とを備え、前記一方の対向側板３，３の下端に連設された下側底板５，５と他方の対向側板４，４の下端に連設された上側底板６，６との間には前記パレット２が水平にセットされる空間が上下方向に形成され、この空間の側部における対向側板３，３の下端にはフォークリフトのフォーク挿入用の開口部９，９がそれぞれ２箇所形成され、前記パレット２は前記開口部９，９と合致する空間を備え、上側底板６，６と下側底板５，５との間でパレット２を挟んだ状態となるように構成したことを特徴とする。   The pallet-integrated packaging box according to claim 1 of the present invention comprises a cardboard packaging box 1 and a cardboard pallet 2 set so as to be wound around the bottom of the packaging box 1. Two sets of opposed side plates 3, 3 and 4, 4; lower bottom plates 5 and 5 and upper bottom plates 6 and 6 connected to the lower ends of the opposed side plates 3, 3 and 4, 4; 3 and 4 and 4 are provided with upper lid forming flaps 7, 7 and 8, 8 connected to the upper ends of the lower side plates 5, 5 connected to the lower ends of the one opposing side plates 3, 3 and the other. A space in which the pallet 2 is set horizontally is formed between the upper side bottom plates 6 and 6 connected to the lower ends of the opposite side plates 4 and 4 in the vertical direction. At the lower end of 3, there are 2 fork lift openings 9 and 9 for inserting a fork, respectively. The pallet 2 is formed so as to have a space that coincides with the openings 9 and 9 and is configured such that the pallet 2 is sandwiched between the upper bottom plates 6 and 6 and the lower bottom plates 5 and 5. It is characterized by.

請求項２に記載のパレット一体型包装箱は、他方の対向側板４，４の下端と上側底板６，６との連設線上で対向側板４，４の下端から下方に僅かに突出する突片１０が形成されていることを特徴とする。   The pallet-integrated packaging box according to claim 2 is a projecting piece that slightly protrudes downward from the lower ends of the opposing side plates 4, 4 on the connecting line between the lower ends of the other opposing side plates 4, 4 and the upper bottom plates 6, 6. 10 is formed.

請求項３に記載のパレット一体型包装箱は、パレット２は底板１１と、天板１２と、これら底板１１と天板１２との間に設けられ開口部９，９と合致する空間を形成するための脚体１３とからなることを特徴とする。   In the pallet-integrated packaging box according to claim 3, the pallet 2 forms a bottom plate 11, a top plate 12, and a space that is provided between the bottom plate 11 and the top plate 12 and matches the openings 9 and 9. And a leg 13 for the purpose.

請求項４に記載のパレット一体型包装箱は、底板１１は１枚の段ボール板で形成されており、天板１２は２枚の段ボール板で形成され、天板１２を形成する２枚の段ボール板の内、下側の段ボール板の段目方向と上側の段ボール板の段目方向が互いに直交するように構成したことを特徴とする。   The pallet integrated packaging box according to claim 4, wherein the bottom plate 11 is formed of a single cardboard plate, the top plate 12 is formed of two cardboard plates, and the two cardboards forming the top plate 12. Among the plates, the step direction of the lower cardboard plate and the step direction of the upper cardboard plate are configured to be orthogonal to each other.

請求項５に記載のパレット一体型包装箱は、脚体１３は段ボール板を渦巻状に丸めて接着剤で保形されていることを特徴とする。
請求項６に記載のパレット一体型包装箱は、下側底板５，５を先端が突き合わせ状態となるように閉じて封緘テープ１５で封緘し、前記封緘テープ１５の端部をパレット２の底板１１に巻き込むように接合させることを特徴とする。 The pallet-integrated packaging box according to claim 5 is characterized in that the legs 13 are formed by rolling a corrugated board into a spiral shape and retaining the shape with an adhesive.
The pallet-integrated packaging box according to claim 6 is such that the lower bottom plates 5 and 5 are closed so that the tips are brought into contact with each other and sealed with a sealing tape 15, and the end of the sealing tape 15 is sealed with the bottom plate 11 of the pallet 2. It is made to join so that it may wind in.

以上のように、本発明のパレット一体型包装箱は、パレットと包装箱を合体させる締結用のバンドが不要となり、その結果包装箱に対するバンドの食い込みにより生じるバンドの締め付け緩みによる包装箱のがたつきという問題を解消することができる。しかも、本発明のパレット一体型包装箱は組み立てが簡単であるため、安価に提供できる。   As described above, the pallet-integrated packaging box according to the present invention eliminates the need for a fastening band for combining the pallet and the packaging box, and as a result, the backlash of the packaging box due to the tightening of the band caused by the band biting into the packaging box. It can solve the problem of the date. Moreover, the pallet-integrated packaging box of the present invention is easy to assemble and can be provided at a low cost.

以下、本発明の一実施の形態を、図１〜図７を用いて具体的に説明する。
図において、１は段ボール製の包装箱、２はこの包装箱１の底部に巻き込まれるようにセットされる段ボール製のパレットである。 Hereinafter, an embodiment of the present invention will be described in detail with reference to FIGS.
In the figure, 1 is a cardboard packaging box, and 2 is a cardboard pallet set so as to be wound around the bottom of the packaging box 1.

詳しくは、前記包装箱１は長辺側および短辺側の２組の対向側板３，３および４，４と、これら対向側板３，３および４，４の下端に連設された下側底板５，５および上側底板６，６と、これら対向側板３，３および４，４の上端に連設された上蓋形成用フラップ７，７および８，８とを備えている。そして、前記長辺側の対向側板３，３の下端に連設された下側底板５，５と短辺側の対向側板４，４の下端に連設された上側底板６，６との間には前記パレット２が水平にセットされる空間が上下方向に形成され、この空間の側部における長辺側の対向側板３，３の下端にはフォークリフトのフォーク挿入用の開口部９，９がそれぞれ２箇所形成されている。なお、短辺側の２組の対向側板４，４の下端と上側底板６，６との連設線上で対向側板４，４の下端から下方に僅かに突出する突片１０が形成されている。   Specifically, the packaging box 1 includes two sets of opposing side plates 3, 3, 4, 4 on the long side and short side, and a lower bottom plate connected to the lower ends of these opposing side plates 3, 3, 4, 4. 5 and 5 and upper bottom plates 6 and 6, and upper lid forming flaps 7, 7 and 8 and 8 which are connected to the upper ends of these opposed side plates 3, 3 and 4 and 4. And between the lower bottom plates 5 and 5 connected to the lower ends of the opposite side plates 3 and 3 on the long side and the upper bottom plates 6 and 6 connected to the lower ends of the opposite side plates 4 and 4 on the short side. A space in which the pallet 2 is set horizontally is formed in the vertical direction, and openings 9 and 9 for inserting a fork of a forklift are formed at the lower ends of the opposite side plates 3 and 3 on the side of the long side. Two places are formed respectively. In addition, a projecting piece 10 that slightly protrudes downward from the lower end of the opposing side plates 4, 4 is formed on the connecting line between the lower ends of the two sets of opposing side plates 4, 4 on the short side and the upper bottom plates 6, 6. .

次に、前記パレット２は底板１１と、天板１２と、これら底板１１と天板１２との間に設けられる角筒状の脚体１３とからなり、この脚体１３には底板１１の４隅および底板１１の長辺側の２辺の中間部に形成された切り起こし片１４が下から差し込まれて切り起こし片１４と脚体１３の内面および脚体１３と底板１１の当接面で接着固定され、また脚体１３と天板１２とは当接面で接着固定されてパレット２が作られている。なお、底板１１は１枚の段ボール板で形成されているが、天板１２は２枚の段ボール板で形成されており、天板１２を形成する２枚の段ボール板の内、下側の段ボール板の段目方向と上側の段ボール板の段目方向が互いに直交するように構成されている。さらに、前記脚体１３は段ボール板を渦巻状に丸めて接着剤で保形されている。   Next, the pallet 2 includes a bottom plate 11, a top plate 12, and a rectangular tube-like leg body 13 provided between the bottom plate 11 and the top plate 12. Cut and raised pieces 14 formed in the middle of the corners and the two sides of the long side of the bottom plate 11 are inserted from below, and the cut and raised pieces 14 and the inner surfaces of the legs 13 and the contact surfaces of the legs 13 and the bottom plate 11 The pallet 2 is made by bonding and fixing, and the leg body 13 and the top plate 12 are bonded and fixed at the contact surface. The bottom plate 11 is formed of a single cardboard plate, but the top plate 12 is formed of two cardboard plates. Of the two cardboard plates forming the top plate 12, the lower cardboard plate is formed. The step direction of the plate and the step direction of the upper corrugated cardboard plate are configured to be orthogonal to each other. Further, the leg 13 is formed by rolling a corrugated board into a spiral shape and retaining the shape with an adhesive.

上記構成において、包装箱１の底部にパレット２をセットする場合は、包装箱１を上下逆さにして下側底板５，５を開き、上側底板６，６を水平に閉じた状態で上側底板６，６上にパレット２を上下逆、つまり底板１１が上に向くように載せ、パレット２の長辺側の２辺における脚体１３間の空間と前記長辺側の対向側板３，３の下端の開口部９，９とを合致させ、下側底板５，５を先端が突き合わせ状態となるように閉じて封緘テープ１５で封緘する。その際、封緘テープ１５の端部をパレット２の底板１１に巻き込むように接合させており、前記突片１０がパレット２の天板１２の側部に当接することと相俟ってパレット２の動きが防止される。   In the above configuration, when the pallet 2 is set on the bottom of the packaging box 1, the lower bottom plates 5 and 5 are opened by turning the packaging box 1 upside down, and the upper bottom plates 6 and 6 are horizontally closed. 6, the pallet 2 is placed upside down, that is, with the bottom plate 11 facing upward, the space between the legs 13 on the two long sides of the pallet 2 and the lower ends of the opposing side plates 3, 3 on the long side The lower bottom plates 5 and 5 are closed so that the ends are in abutted state and sealed with the sealing tape 15. At that time, the end of the sealing tape 15 is joined so as to be wound around the bottom plate 11 of the pallet 2, and in combination with the protrusion 10 abutting on the side of the top plate 12 of the pallet 2, Movement is prevented.

これにより締結用のバンドを用いることなく上側底板６，６と下側底板５，５との間でパレット２を挟んだ状態となって底部にパレット２がセットされた包装箱１が完成し、包装箱１内には大型のテレビジョン受像機などの製品が収納されて梱包される。   This completes the packaging box 1 in which the pallet 2 is set on the bottom part with the pallet 2 sandwiched between the upper bottom plates 6 and 6 and the lower bottom plates 5 and 5 without using a fastening band, A product such as a large television receiver is accommodated and packed in the packaging box 1.

本発明の一実施の形態における包装箱の展開図である。It is an expanded view of the packaging box in one embodiment of this invention. 同包装箱の組み立て途中の状態を示す斜視図である。It is a perspective view which shows the state in the middle of the assembly of the packaging box. 同パレットの分解斜視図である。It is a disassembled perspective view of the pallet. 同パレットの完成斜視図である。It is a completion perspective view of the pallet. 同包装箱を上下逆にしてパレットをセットする途中の状態を示す斜視図である。It is a perspective view which shows the state in the middle of setting the pallet with the packaging box turned upside down. 同包装箱を上下逆にしてパレットをセットした状態を示す斜視図である。It is a perspective view which shows the state which set the pallet upside down the packaging box. 同包装箱にパレットをセットした状態を示す完成斜視図である。It is a completion perspective view which shows the state which set the pallet in the packaging box.

符号の説明Explanation of symbols

１ 包装箱
２ パレット
３，４ 側板
５ 下側底板
６ 上側底板
７，８ 上蓋形成用フラップ
９ 開口部
１０ 突片
１１ 底板
１２ 天板
１３ 脚体
１４ 切り起こし片
１５ 封緘テープ DESCRIPTION OF SYMBOLS 1 Packaging box 2 Pallet 3, 4 Side plate 5 Lower bottom plate 6 Upper bottom plate 7, 8 Upper lid forming flap 9 Opening part 10 Protruding piece 11 Bottom plate 12 Top plate 13 Leg 14 Cut and raised piece 15 Sealing tape

Claims (6)

段ボール製の包装箱１とこの包装箱１の底部に巻き込まれるようにセットされる段ボール製のパレット２とからなり、包装箱１は２組の対向側板３，３および４，４と、これら対向側板３，３および４，４の下端に連設された下側底板５，５および上側底板６，６と、これら対向側板３，３および４，４の上端に連設された上蓋形成用フラップ７，７および８，８とを備え、前記一方の対向側板３，３の下端に連設された下側底板５，５と他方の対向側板４，４の下端に連設された上側底板６，６との間には前記パレット２が水平にセットされる空間が上下方向に形成され、この空間の側部における対向側板３，３の下端にはフォークリフトのフォーク挿入用の開口部９，９がそれぞれ２箇所形成され、前記パレット２は前記開口部９，９と合致する空間を備え、上側底板６，６と下側底板５，５との間でパレット２を挟んだ状態となるように構成したことを特徴とするパレット一体型包装箱。 The packaging box 1 comprises a cardboard packaging box 1 and a cardboard pallet 2 set so as to be wound around the bottom of the packaging box 1. The packaging box 1 has two sets of opposing side plates 3, 3 and 4, 4 facing each other. Lower bottom plates 5, 5 and upper bottom plates 6, 6 connected to the lower ends of the side plates 3, 3, 4, and upper lid forming flaps connected to the upper ends of the opposed side plates 3, 3, 4, 4 7, 7, 8, 8, and the lower bottom plate 5, 5 connected to the lower end of the one opposing side plate 3, 3 and the upper bottom plate 6 connected to the lower end of the other opposing side plate 4, 4. A space in which the pallet 2 is set horizontally is formed in the vertical direction, and at the lower ends of the opposing side plates 3 and 3 at the side of this space, there are openings 9 and 9 for forklift fork insertion. Are formed at two locations, and the pallet 2 has the openings 9, 9 and Comprising a match space, the upper base plate 6, 6 and the pallet-integrated packaging box which is characterized by being configured so as to be in a state of sandwiching the pallet 2 with the lower bottom plate 5,5. 他方の対向側板４，４の下端と上側底板６，６との連設線上で対向側板４，４の下端から下方に僅かに突出する突片１０が形成されていることを特徴とする請求項１記載のパレット一体型包装箱。 A projecting piece (10) that protrudes slightly downward from the lower end of the opposing side plates (4, 4) is formed on a continuous line between the lower ends of the other opposing side plates (4, 4) and the upper bottom plates (6, 6). The pallet integrated packaging box according to 1. パレット２は底板１１と、天板１２と、これら底板１１と天板１２との間に設けられ開口部９，９と合致する空間を形成するための脚体１３とからなることを特徴とする請求項１または２記載のパレット一体型包装箱。 The pallet 2 includes a bottom plate 11, a top plate 12, and legs 13 provided between the bottom plate 11 and the top plate 12 for forming a space that matches the openings 9 and 9. The pallet-integrated packaging box according to claim 1 or 2. 底板１１は１枚の段ボール板で形成されており、天板１２は２枚の段ボール板で形成され、天板１２を形成する２枚の段ボール板の内、下側の段ボール板の段目方向と上側の段ボール板の段目方向が互いに直交するように構成したことを特徴とする請求項３記載のパレット一体型包装箱。 The bottom plate 11 is formed by one cardboard plate, the top plate 12 is formed by two cardboard plates, and the step direction of the lower cardboard plate of the two cardboard plates forming the top plate 12 is The pallet-integrated packaging box according to claim 3, wherein the step directions of the upper and upper corrugated board plates are orthogonal to each other. 脚体１３は段ボール板を渦巻状に丸めて接着剤で保形されていることを特徴とする請求項３記載のパレット一体型包装箱。 4. A pallet-integrated packaging box according to claim 3, wherein the leg 13 is formed by rolling a corrugated board into a spiral shape and retaining the shape with an adhesive. 下側底板５，５を先端が突き合わせ状態となるように閉じて封緘テープ１５で封緘し、前記封緘テープ１５の端部をパレット２の底板１１に巻き込むように接合させることを特徴とする請求項３から５までの何れか１項記載のパレット一体型包装箱。 The lower bottom plates (5, 5) are closed so that their tips are brought into contact with each other, sealed with a sealing tape (15), and the ends of the sealing tape (15) are joined so as to be wound around the bottom plate (11) of the pallet (2). The pallet integrated packaging box according to any one of 3 to 5.
JP2006193448A 2006-07-14 2006-07-14 Pallet-integrated packaging box Pending JP2008018983A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101793617B1 (en) * 2016-04-22 2017-11-03 제일산업 주식회사 corrugated cardboard packaging box

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Publication number Priority date Publication date Assignee Title
JPS6135137A (en) * 1984-07-26 1986-02-19 Toshiba Corp Slot insulating film forming method of rotor core
JPS61172026A (en) * 1985-01-28 1986-08-02 Hitachi Ltd Apparatus for detecting leaked water
JPH0761448A (en) * 1993-06-14 1995-03-07 Hisashi Yoshii Corrugated cardboard tube and pallet using the same
JPH10230938A (en) * 1997-02-18 1998-09-02 Hisashi Yoshii Pallet using corrugated paperboard tube and pallet with carton
JP2001058639A (en) * 1999-08-25 2001-03-06 Nichiei Shikosha:Kk Pallet for transportation
JP2005289490A (en) * 2004-04-05 2005-10-20 Toyokon:Kk Corrugated cardboard packing device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6135137A (en) * 1984-07-26 1986-02-19 Toshiba Corp Slot insulating film forming method of rotor core
JPS61172026A (en) * 1985-01-28 1986-08-02 Hitachi Ltd Apparatus for detecting leaked water
JPH0761448A (en) * 1993-06-14 1995-03-07 Hisashi Yoshii Corrugated cardboard tube and pallet using the same
JPH10230938A (en) * 1997-02-18 1998-09-02 Hisashi Yoshii Pallet using corrugated paperboard tube and pallet with carton
JP2001058639A (en) * 1999-08-25 2001-03-06 Nichiei Shikosha:Kk Pallet for transportation
JP2005289490A (en) * 2004-04-05 2005-10-20 Toyokon:Kk Corrugated cardboard packing device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101793617B1 (en) * 2016-04-22 2017-11-03 제일산업 주식회사 corrugated cardboard packaging box

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