JP2008016761A - Holding fixture and manufacturing method thereof - Google Patents

Holding fixture and manufacturing method thereof Download PDF

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JP2008016761A
JP2008016761A JP2006189054A JP2006189054A JP2008016761A JP 2008016761 A JP2008016761 A JP 2008016761A JP 2006189054 A JP2006189054 A JP 2006189054A JP 2006189054 A JP2006189054 A JP 2006189054A JP 2008016761 A JP2008016761 A JP 2008016761A
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holding
holding jig
holes
core material
elastic member
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Kiyoshi Hayashi
清志 林
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Shin Etsu Polymer Co Ltd
Shin Etsu Chemical Co Ltd
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Shin Etsu Chemical Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a holding fixture which manufactures electronic parts of a uniform quality with high productivity, and to provide a manufacturing method of the holding fixture which manufactures the electronic parts of the uniform quality with high productivity. <P>SOLUTION: The holding fixture 1 includes an elastic member 10 in the state of a flat board where two or more holding holes 11 are formed therethrough, and a core material 20 in the state of a flat board buried in the elastic member 10; and the holding fixture 1 has a strength reinforcing part 13 in a region 12 surrounded by outer tangents which are parallel to the arraying directions of the holding holes 11, and which contact with the holding holes 11 arrayed on an outer-most line. The manufacturing method of the holding fixture inserts the core material having two or more through-holes and a strength reinforcing part forming part in an area where the through-holes are formed to a mold having an extrusion means and a molding pin, injects the elastic material into a gap formed by the mold and the core material to form the elastic material, and extrudes the strength reinforcing part by the extrusion means to release the holding fixture from the mold. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、保持治具及び保持治具の製造方法に関し、さらに詳しくは、品質の均一な電子部品を高い生産性で製造することのできる保持治具及びこの保持治具の製造方法に関する。   The present invention relates to a holding jig and a method for manufacturing the holding jig, and more particularly to a holding jig capable of manufacturing an electronic component of uniform quality with high productivity and a method for manufacturing the holding jig.

コンピュータ、デジタルビデオカメラ関連機器、デジタルスチルカメラ関連機器、コンパクトディスク関連機器、ミニディスク関連機器、デジタルバーサタイルディスク(DVD)関連機器、移動体通信関連機器等のポータブル機器等に使用される電子部品、例えば、インダクタ等は、プリント回路基板等に実装され、発振回路の構成要素等として、ポータブル機器等に実装される。例えば、インダクタは、一般に、電子部品用部材に、無電解めっき法等によって内部電極が形成され、コイルが螺巻され、さらに所望により外部電極等が形成されて、ポータブル機器等に実装される。   Electronic components used in portable devices such as computers, digital video camera related devices, digital still camera related devices, compact disc related devices, mini disc related devices, digital versatile disc (DVD) related devices, mobile communication related devices, For example, the inductor or the like is mounted on a printed circuit board or the like, and is mounted on a portable device or the like as a component or the like of the oscillation circuit. For example, an inductor is generally mounted on a portable device or the like by forming an internal electrode on an electronic component member by electroless plating or the like, winding a coil, and further forming an external electrode or the like as desired.

このような電子部品は、通常小型であるから、生産性と製造された製品の均質性とを両立させるため、電子部品用部材を保持する保持治具を用いて、製造され、搬送され、又は、保存等される。このような保持治具として、例えば、複数の保持孔が貫通形成されて成る平板状の弾性部材と、前記弾性部材に埋設された平板状の芯材とを備えた保持治具が知られている。より具体的には、特許文献1に、「(a)多数の並列状貫通通路を有するプレート体を備えること。(b)前記通路は弾性壁を有して電気用小型パーツが該通路内に位置可能となっており、かつ該通路の寸法は対応するパーツの寸法よりも小さく、パーツが前記通路内位置で弾性的に把持されること。以上(a)および(b)の構成から成るを特徴とする多数の電気用小型パーツ端部のコーティング用装置」が記載されている。このような保持治具及びコーティング用装置は、通常、数百個〜数万個程度の電子部品用部材又は電気用小型パーツを保持するように、貫通孔又は並列状貫通通路が形成される。   Since such an electronic component is usually small, in order to achieve both productivity and homogeneity of the manufactured product, the electronic component is manufactured and transported using a holding jig that holds an electronic component member, or , Preserved etc. As such a holding jig, for example, a holding jig including a flat elastic member formed by penetrating a plurality of holding holes and a flat core material embedded in the elastic member is known. Yes. More specifically, Patent Document 1 states, “(a) A plate body having a large number of parallel through passages is provided. (B) The passage has an elastic wall and a small electrical part is placed in the passage. The position of the passage is smaller than the size of the corresponding part, and the part is elastically gripped at the position in the passage, and includes the configurations (a) and (b). A number of featured devices for coating the ends of small electrical parts are described. In such holding jigs and coating apparatuses, through holes or parallel through passages are usually formed so as to hold hundreds to tens of thousands of electronic component members or small electrical parts.

これらの保持治具等は、通常、弾性部材に形成される保持孔の位置に対応した位置に複数の成形ピンが形成された金型に、電子部品用部材又は電子部品の断面寸法よりも大きい径を有する複数の貫通孔が配列されて成る芯材を、芯材の貫通孔内に前記成形ピンが位置するように、挿入し、次いで、この金型と芯材とで形成される間隙に弾性材料、例えば、ゴム等を注入して、成形する製造方法によって、製造される(例えば、特許文献2参照。)。この製造方法においては、例えば、図12に示されるように、保持治具41の縁部43を把持して、金型40から保持治具41を離型する際に、複数の成形ピン34が弾性部材10から抜き取られるときに生じる抜取り力によって、芯材42の中央部近傍に位置する成形ピン34は芯材42の縁部近傍に位置する成形ピン34よりも抜き取りにくく、その結果、芯材42が変形又は破損することがある。そこで、芯材の変形又は破損を防止するため、芯材の厚さを厚くし、及び/又は、芯材に形成される貫通孔の径を小さくして、芯材の強度を保持する必要がある。ところが、芯材の厚さを厚くすると、保持治具の質量が増大して、保持治具の取扱性が低下し、一方、貫通孔の径を小さくすると、保持治具に電子部品用部材を挿入保持する際の作業性が低下すると共に、必要以上の挿入力及び抜取り力が作用して、弾性部材が破損しやすくなる。それ故、従来の保持治具は、強い強度を有する金属等の材料で厚めの芯材を形成することによって、芯材の強度、前記作業性及び弾性部材の破損防止特性を、確保していた。   These holding jigs and the like are usually larger than the cross-sectional dimension of the electronic component member or electronic component in a mold in which a plurality of molding pins are formed at positions corresponding to the positions of the holding holes formed in the elastic member. A core material formed by arranging a plurality of through holes having a diameter is inserted so that the molding pin is positioned in the through hole of the core material, and then inserted into a gap formed by the mold and the core material. It is manufactured by a manufacturing method in which an elastic material such as rubber is injected and molded (see, for example, Patent Document 2). In this manufacturing method, for example, as shown in FIG. 12, when holding the edge 43 of the holding jig 41 and releasing the holding jig 41 from the mold 40, a plurality of molding pins 34 are formed. Due to the extraction force generated when the elastic member 10 is extracted, the molding pin 34 located near the center of the core material 42 is more difficult to extract than the molding pin 34 located near the edge of the core material 42, and as a result, the core material 42 may be deformed or damaged. Therefore, in order to prevent deformation or breakage of the core material, it is necessary to increase the thickness of the core material and / or reduce the diameter of the through hole formed in the core material to maintain the strength of the core material. is there. However, if the thickness of the core material is increased, the mass of the holding jig is increased and the handleability of the holding jig is reduced. On the other hand, if the diameter of the through hole is reduced, the electronic component member is attached to the holding jig. The workability at the time of inserting and holding decreases, and the insertion force and the extraction force more than necessary act to easily break the elastic member. Therefore, the conventional holding jig has ensured the strength of the core material, the workability and the damage prevention property of the elastic member by forming a thick core material with a material such as a metal having strong strength. .

ところが、近年、電子部品の需要が増大していること等から、電子部品の製造における生産性を向上させることが望まれている。このような要望を実現する方法として、例えば、保持治具を大型化すること、及び/又は、保持治具に形成される保持孔の数を増加させることによって、保持治具1枚で製造可能な電子部品数を増大させる方法が挙げられる。   However, in recent years, demand for electronic components has been increasing, and therefore, it is desired to improve productivity in manufacturing electronic components. As a method for realizing such a demand, for example, it is possible to manufacture with one holding jig by increasing the size of the holding jig and / or increasing the number of holding holes formed in the holding jig. And a method for increasing the number of electronic components.

しかし、保持治具1枚で製造可能な電子部品数を増大させると、大型化及び/又は貫通孔数増加によって、弾性部材を平滑に保持する芯材の強度が低下する。このような強度が低下した芯材を用いて、前記製造方法により保持治具を製造すると、図12に示されるように、保持治具41の縁部43を把持して、金型40から保持治具41を離型する際に、複数の成形ピン34が弾性部材10から抜き取られるときに生じる抜取り力が強大になり、低強度の芯材42が変形又は破損し、保持治具41の平滑性が損なわれることがある。そして、保持治具の平滑性が損なわれると、所定数の電子部材用部品のほぼすべてを保持治具に一括して挿入保持することができず、所定数の電子部品を高い生産性で製造することできなくなり、一方、所定数の電子部材用部品のほぼすべてを保持治具に一括して挿入保持することができたとしても、品質の均一な電子部品を製造することができなくなるという問題がある。   However, when the number of electronic components that can be manufactured with one holding jig is increased, the strength of the core member that holds the elastic member smoothly decreases due to the increase in size and / or the number of through holes. When the holding jig is manufactured by the manufacturing method using the core material having such reduced strength, the edge portion 43 of the holding jig 41 is gripped and held from the mold 40 as shown in FIG. When the jig 41 is released, the extraction force generated when the plurality of molding pins 34 are extracted from the elastic member 10 becomes strong, and the low-strength core material 42 is deformed or damaged, and the holding jig 41 is smoothed. May be impaired. If the smoothness of the holding jig is impaired, it is not possible to insert and hold almost all of the predetermined number of electronic member parts in the holding jig at the same time, and the predetermined number of electronic parts are manufactured with high productivity. On the other hand, even if almost all of the predetermined number of electronic component parts can be inserted and held together in the holding jig, it becomes impossible to manufacture electronic parts of uniform quality There is.

特公昭62−20685号公報Japanese Examined Patent Publication No. 62-20585 特開2003−200436号公報の段落番号0003欄等Paragraph No. 0003 column of Japanese Patent Laid-Open No. 2003-200436

この発明は、このような従来の問題点を解消し、品質の均一な電子部品を高い生産性で製造することのできる保持治具を提供すること、及び、品質の均一な電子部品を高い生産性で製造することのできる保持治具の製造方法を提供することを、目的とする。   The present invention solves such conventional problems, provides a holding jig capable of manufacturing electronic parts with uniform quality with high productivity, and produces high-quality electronic parts with uniform quality. It is an object of the present invention to provide a method for manufacturing a holding jig that can be manufactured with good performance.

前記課題を解決するための手段として、
請求項1は、複数の保持孔が貫通形成されて成る平板状の弾性部材と、前記弾性部材に埋設された平板状の芯材とを備え、前記保持孔の配列方向に平行で、かつ、最外列に配列された保持孔に接する外側の接線で囲繞された領域内に強度補強部を有する保持治具であり、
請求項2は、前記強度補強部は、前記領域の仮想表面積に対して0.04〜15%の面積を有する請求項1に記載の保持治具であり、
請求項3は、前記弾性部材は、シリコーンゴムで形成されていることを特徴とする請求項1又は2に記載の保持治具であり、
請求項4は、複数の貫通孔が貫通形成されると共に、前記貫通孔が貫通形成された領域内に強度補強部を有して成る平板状の芯材を、押出手段と複数の成形ピンとを有する金型に、前記貫通孔内に前記成形ピンが位置するように、挿入し、
前記金型と前記芯材とで形成された間隙に弾性材料を注入して、弾性材料を成形し、
前記押出手段により前記強度補強部を押出し、保持治具を金型から離型する
ことを特徴とする保持治具の製造方法である。
As means for solving the problems,
Claim 1 comprises a flat elastic member formed by penetrating a plurality of holding holes, and a flat core material embedded in the elastic member, parallel to the arrangement direction of the holding holes, and A holding jig having a strength reinforcing portion in a region surrounded by an outer tangent line in contact with the holding holes arranged in the outermost row,
Claim 2 is the holding jig according to claim 1, wherein the strength reinforcing portion has an area of 0.04 to 15% with respect to a virtual surface area of the region.
Claim 3 is the holding jig according to claim 1 or 2, wherein the elastic member is made of silicone rubber.
According to a fourth aspect of the present invention, there is provided a flat core material having a plurality of through holes and a strength reinforcing portion in a region where the through holes are formed. Insert the mold so that the molding pin is positioned in the through hole,
Injecting an elastic material into the gap formed by the mold and the core material, forming the elastic material,
In the manufacturing method of the holding jig, the strength reinforcing portion is extruded by the pushing means, and the holding jig is released from the mold.

この発明に係る保持治具は、その保持孔が貫通形成された領域内に強度補強部を有するから、例えば、芯材を大型化し、又は貫通孔の数を増加させ、生産性の向上を図ることによって、芯材の強度が低下し、又は成形ピンの弾性部材からの抜取り力が強固になっても、また、例えば、芯材の厚さを薄くし、又は貫通孔の径を大きくすることによって芯材の強度が低下しても、芯材が変形又は破損することを防止しつつ、保持治具を金型から容易に離型することができる。   Since the holding jig according to the present invention has the strength reinforcing portion in the region in which the holding hole is formed to penetrate, for example, the core material is enlarged or the number of through holes is increased to improve productivity. Even if the strength of the core material is reduced or the extraction force of the molding pin from the elastic member is strengthened, for example, the thickness of the core material is reduced or the diameter of the through hole is increased. Even if the strength of the core material is reduced, the holding jig can be easily released from the mold while preventing the core material from being deformed or damaged.

また、この発明に係る保持治具の製造方法は、金型に設けられた押出手段によって強度補強部を押出すから、芯材の強度が低下しても、また、成形ピンの弾性部材からの抜取り力が強固になっても、芯材が変形又は破損することを防止しつつ、保持治具を金型から容易に離型することができる。   Further, in the method for manufacturing the holding jig according to the present invention, since the strength reinforcing portion is extruded by the extrusion means provided in the mold, even if the strength of the core material is decreased, Even if the extraction force becomes strong, the holding jig can be easily released from the mold while preventing the core material from being deformed or damaged.

したがって、この発明によれば、品質の均一な電子部品を高い生産性で製造することのできる保持治具を提供すること、及び、品質の均一な電子部品を高い生産性で製造することのできる保持治具の製造方法を提供することができる。   Therefore, according to the present invention, it is possible to provide a holding jig capable of manufacturing an electronic component of uniform quality with high productivity, and to manufacture an electronic component of uniform quality with high productivity. A method for manufacturing a holding jig can be provided.

この発明の一実施例である保持治具を、図面を参照して、説明する。この保持治具1は、電子部品の製造方法、例えば、電子部品用部材をめっきする工程等の製造工程に加えて、電子部品用部材又は電子部品(この発明において、電子部品用部材には電子部品を含み、以下、電子部品用部材等と称することがある。)を保持して、搬送する工程又は保存等に使用される。この保持治具1は、電子部品用部材をめっきする工程に特に有利に使用される。   A holding jig according to an embodiment of the present invention will be described with reference to the drawings. In addition to the manufacturing method of an electronic component, for example, a manufacturing process such as a step of plating an electronic component member, the holding jig 1 is an electronic component member or an electronic component (in this invention, an electronic component member is an electronic component). In the following, it may be referred to as an electronic component member or the like. The holding jig 1 is particularly advantageously used in a process of plating an electronic component member.

ここで、電子部品としては、例えば、インダクタ、コンデンサ、抵抗器等が挙げられ、電子部品の材料である電子部品用部材としては、例えば、インダクタの場合には、フェライト等で形成された、角柱状及び円柱状等の筒部からなる筒状体等が挙げられる。これらの電子部品用部材等の大きさは、実装されるポータブル機器等に応じて、所望の大きさに調整される。   Here, examples of the electronic component include an inductor, a capacitor, a resistor, and the like. As an electronic component member that is a material of the electronic component, for example, in the case of an inductor, a corner formed of ferrite or the like. Examples include a cylindrical body composed of cylindrical portions such as a columnar shape and a cylindrical shape. The sizes of these electronic component members and the like are adjusted to a desired size according to the portable device to be mounted.

保持治具1は、図1〜図3に示されるように、複数の保持孔11が貫通形成されて成る平板状の弾性部材10と、前記弾性部材10に埋設された平板状の芯材20とを備え、前記保持孔11の配列方向に平行で、かつ、最外列に配列された保持孔11に接する外側の接線L(図2において、L、L、L及びL)で囲繞された保持孔集合領域(以下、単に領域と称することがある。)12内に強度補強部13を有している。 As shown in FIGS. 1 to 3, the holding jig 1 includes a flat plate-like elastic member 10 having a plurality of holding holes 11 formed therethrough, and a flat plate-like core member 20 embedded in the elastic member 10. The outer tangent line L (in FIG. 2, L 1 , L 2 , L 3 and L 4 ) parallel to the arrangement direction of the holding holes 11 and in contact with the holding holes 11 arranged in the outermost row The strength reinforcing portion 13 is provided in a holding hole assembly region (hereinafter, simply referred to as a region) 12 surrounded by.

まず、保持治具1を構成する前記芯材20及び弾性部材10について、説明する。前記芯材20は、後述する弾性部材10に埋設され、弾性部材10を平板上に維持する。芯材20は、図4及び図5に示されるように、複数の貫通孔21が形成された矩形の平板部22と、平板部22の周囲に、平板部22の上面方向及び下面方向に突出した鍔状部23、換言すると、フランジ部と、前記貫通孔21が貫通形成された貫通孔集合領域24内に強度補強部形成部25とを備えている。   First, the core material 20 and the elastic member 10 constituting the holding jig 1 will be described. The core member 20 is embedded in an elastic member 10 described later, and maintains the elastic member 10 on a flat plate. As shown in FIGS. 4 and 5, the core member 20 has a rectangular flat plate portion 22 in which a plurality of through holes 21 are formed, and protrudes around the flat plate portion 22 in the upper surface direction and the lower surface direction of the flat plate portion 22. The flange portion 23, in other words, the flange portion, and the strength reinforcing portion forming portion 25 are provided in the through hole assembly region 24 in which the through hole 21 is formed.

前記鍔状部23は、平板部22を囲繞するように形成され、平板部22の上面方向及び下面方向における高さが同じに調整されている。換言すると、長方形の枠状を成す鍔状部23の厚さ方向の略中央部が平板部22で連結されている。この鍔状部23は、後述する強度補強部13と共に平板部22を補強し、また、保持治具1としたときの取扱性を確保する。   The flange portion 23 is formed so as to surround the flat plate portion 22, and the height of the flat plate portion 22 in the upper surface direction and the lower surface direction is adjusted to be the same. In other words, the substantially central portion in the thickness direction of the hook-shaped portion 23 forming a rectangular frame shape is connected by the flat plate portion 22. The hook-shaped portion 23 reinforces the flat plate portion 22 together with the strength reinforcing portion 13 described later, and ensures handling when the holding jig 1 is used.

前記平板部22は、図4及び図5に示されるように、貫通形成された貫通孔21を複数、例えば、約2000個以上、好ましくは、少なくとも約3000個以上、より好ましくは、少なくとも約3500個以上有する。芯材20に複数の貫通孔21が形成されると、保持治具1を用いた電子部品の製造方法における電子部品の生産性が向上する。この貫通孔21は、通常、後述する保持孔11が配列されたパターンと同一のパターンで穿孔され、芯材20においては、保持孔11と同様に、貫通孔21が縦横に所定の間隔をおいて碁盤目状に配列されている。貫通孔21の配列間隔は、保持治具1に挿入保持する電子部品用部材等の大きさ等によって、任意に調整することができるが、好ましくは、保持孔11と同じ間隔に調整される。   As shown in FIGS. 4 and 5, the flat plate portion 22 has a plurality of through holes 21 formed therethrough, for example, about 2000 or more, preferably at least about 3000, more preferably at least about 3500. Have more than one. When the plurality of through holes 21 are formed in the core member 20, the productivity of the electronic component in the electronic component manufacturing method using the holding jig 1 is improved. The through holes 21 are usually drilled in the same pattern as a pattern in which holding holes 11 to be described later are arranged. In the core material 20, the through holes 21 are vertically and horizontally spaced at a predetermined interval in the same manner as the holding holes 11. And arranged in a grid pattern. The arrangement interval of the through holes 21 can be arbitrarily adjusted depending on the size of the electronic component member inserted and held in the holding jig 1, but is preferably adjusted to the same interval as the holding hole 11.

貫通孔21を水平面で切断したときの断面形状は、特に限定されず、例えば、円形、楕円形、矩形、多角形等の形状を任意に選択することができるが、電子部品用部材等を挿入保持させるときの作業性等に優れる点で、保持孔11の断面形状と同一形状に形成されるのが特によい。芯材20においては、図4に示されるように、貫通孔21の断面形状は略円形とされている。   The cross-sectional shape when the through-hole 21 is cut in a horizontal plane is not particularly limited. For example, a circular shape, an elliptical shape, a rectangular shape, a polygonal shape, or the like can be arbitrarily selected, but an electronic component member or the like is inserted. It is particularly preferable that the holding hole 11 is formed in the same shape as the cross-sectional shape in terms of excellent workability when held. In the core material 20, as shown in FIG. 4, the cross-sectional shape of the through hole 21 is substantially circular.

貫通孔21の内径は、電子部品用部材等及び保持孔11の大きさ、形成される貫通孔21の数等に応じて、任意に調整することができ、好ましくは、保持孔11の内径よりも大きく、かつ、保持孔11に電子部品用部材等を容易に挿入し、抜き取ることができる程度の内径に調整される。例えば、貫通孔21の内径は、電子部品用部材等における保持孔11に挿入される筒部の直径又は側面幅に対して2〜9倍程度に調整される。この貫通孔21は、図5に示されるように、貫通孔21の垂直断面において、略均一の内径を有している。なお、貫通孔21の内径は、貫通孔21が円形断面である場合だけではなく、多角形断面である場合の円相当径をも含む。   The inner diameter of the through hole 21 can be arbitrarily adjusted according to the size of the electronic component member and the holding hole 11, the number of the through holes 21 to be formed, and the like, preferably from the inner diameter of the holding hole 11. And the inner diameter is adjusted so that an electronic component member or the like can be easily inserted into and removed from the holding hole 11. For example, the inner diameter of the through hole 21 is adjusted to about 2 to 9 times the diameter or side width of the cylindrical portion inserted into the holding hole 11 in the electronic component member or the like. As shown in FIG. 5, the through hole 21 has a substantially uniform inner diameter in the vertical cross section of the through hole 21. The inner diameter of the through hole 21 includes not only the case where the through hole 21 has a circular cross section but also the equivalent circle diameter when the through hole 21 has a polygonal cross section.

前記平板部22は、前記貫通孔21の配列方向に平行で、かつ、最外列に配列された貫通孔21に接する外側の接線L(図4において、L、L、L及びL)で囲繞されてなる貫通孔集合領域(以下、単に領域と称することがある。)24を有する。この領域24は、平板部22の全体に形成されてもよく、また、図4及び図5に示されるように、平板部22の内部に形成されてもよい。 The flat plate portion 22 is parallel to the arrangement direction of the through holes 21 and is on the outer tangent line L (refer to L 5 , L 6 , L 7 and L in FIG. 4) that contacts the through holes 21 arranged in the outermost row. 8 ) A through-hole assembly region (hereinafter, simply referred to as a region) 24 surrounded by ( 8 ). This region 24 may be formed on the entire flat plate portion 22, or may be formed inside the flat plate portion 22 as shown in FIGS. 4 and 5.

この領域24は、図4及び図5に示されるように、その内部に、保持治具1としたときに、強度補強部13を形成する強度補強部形成部25が形成されている。この強度補強部形成部25は、図4に示されるように、芯材20における短辺方向の略中央部であって、かつ、芯材20における長辺方向の長さを略3等分する位置に、芯材20の短辺方向及び長辺方向に対称となるように、2個形成されている。この強度補強部形成部25は、図5に示されるように、貫通孔21が形成されていない貫通孔未形成領域26から、平板部22の上面方向及び下面方向に突出した凸状体、より具体的には、四角柱体をなし、その高さ(厚さ)は前記鍔状部23と同じ高さ(厚さ)に調整されている。平板部22が強度補強部形成部25を有する場合には、1枚の保持治具に挿入保持可能な電子部品用部材の数を増大させること等によって、芯材20の強度が低下しても、芯材20及び保持治具1が変形又は破損することを防止することができ、その結果、保持治具1としたときの高い生産性と平滑性とを実現することができる。また、前記芯材20を薄く形成しても、芯材20が変形及び破損することを防止することができ、かつ、保持治具1に電子部品用部材等を挿入保持する際にも保持治具1が変形又は破損することを防止することができ、その結果、保持治具1の作業性が向上する。   As shown in FIGS. 4 and 5, the region 24 has a strength reinforcing portion forming portion 25 that forms the strength reinforcing portion 13 when the holding jig 1 is used. As shown in FIG. 4, the strength reinforcing portion forming portion 25 is a substantially central portion of the core material 20 in the short side direction, and divides the length of the core material 20 in the long side direction into approximately three equal parts. Two pieces are formed at positions so as to be symmetrical in the short side direction and the long side direction of the core member 20. As shown in FIG. 5, the strength reinforcing portion forming portion 25 is a convex body projecting in the upper surface direction and the lower surface direction of the flat plate portion 22 from the through hole non-formed region 26 where the through hole 21 is not formed. Specifically, it forms a quadrangular prism, and its height (thickness) is adjusted to the same height (thickness) as that of the bowl-shaped portion 23. When the flat plate portion 22 has the strength reinforcing portion forming portion 25, even if the strength of the core material 20 is reduced by increasing the number of electronic component members that can be inserted and held in one holding jig. The core material 20 and the holding jig 1 can be prevented from being deformed or broken, and as a result, high productivity and smoothness can be realized when the holding jig 1 is used. Further, even if the core material 20 is formed thin, the core material 20 can be prevented from being deformed and damaged, and also when the electronic component member or the like is inserted into and held in the holding jig 1. It is possible to prevent the tool 1 from being deformed or damaged, and as a result, the workability of the holding jig 1 is improved.

この強度補強部形成部25は、その総面積が、前記平板部22の面積に対して、0.04〜15%であるのが好ましい。強度補強部形成部25がこの範囲の面積を有すると、芯材20及び保持治具1が変形又は破損することを効果的に防止して、保持治具1としたときの高い平滑性を維持することができると共に、貫通孔21の数を大幅に減らすことなく、保持治具1としたときの電子部品の高い生産性を損なうことがないから、品質の均一な電子部品を高い生産性で製造することができる。品質がきわめて均一な電子部品をより一層高い生産性で製造することができる点で、強度補強部形成部25は、前記平板部22の面積に対して、0.05〜10%であるのがより好ましく、0.1〜7%であるのが特に好ましい。   The strength reinforcing portion forming portion 25 preferably has a total area of 0.04 to 15% with respect to the area of the flat plate portion 22. When the strength reinforcing portion forming portion 25 has an area in this range, the core material 20 and the holding jig 1 are effectively prevented from being deformed or damaged, and high smoothness when the holding jig 1 is used is maintained. In addition, the number of the through holes 21 can be greatly reduced, and the high productivity of the electronic component when the holding jig 1 is used is not impaired. Can be manufactured. The strength reinforcing portion forming portion 25 is 0.05 to 10% with respect to the area of the flat plate portion 22 in that an electronic component having extremely uniform quality can be manufactured with higher productivity. More preferred is 0.1 to 7%.

図4及び図5に示されるように、貫通孔集合領域24が平板部22の内部に形成されている場合には、強度補強部形成部25は、その総面積が、前記領域24の仮想表面積に対して、0.04〜15%であるのが好ましい。強度補強部形成部25がこの範囲の面積を有すると、同様に、品質の均一な電子部品を高い生産性で製造することができる。品質がきわめて均一な電子部品をより一層高い生産性で製造することができる点で、強度補強部形成部25は、前記領域24の仮想表面積に対して、0.05〜10%であるのがより好ましく、0.1〜7%であるのが特に好ましい。   As shown in FIGS. 4 and 5, when the through-hole assembly region 24 is formed inside the flat plate portion 22, the total area of the strength reinforcing portion forming portion 25 is the virtual surface area of the region 24. Is preferably 0.04 to 15%. If the strength reinforcing portion forming portion 25 has an area in this range, similarly, an electronic component having a uniform quality can be manufactured with high productivity. The strength reinforcing portion forming portion 25 is 0.05 to 10% with respect to the virtual surface area of the region 24 in that an electronic component having extremely uniform quality can be manufactured with higher productivity. More preferred is 0.1 to 7%.

ここで、領域24の仮想表面積は、前記接線L〜Lで囲繞されてなる前記領域24に貫通孔21が形成されていないと仮定したときの、領域24の表面積である。また、前記強度補強部形成部25の面積は、通常、貫通孔21が形成されていない貫通孔未形成領域26の表面積、すなわち、芯材20においては、強度補強部形成部25における凸状体頂面の表面積とされるが、場合により、貫通孔未形成領域26から最近列に配列された貫通孔21に接する接線(図4において、図示しない。)によって囲繞される領域の表面積とすることができる。 Here, the virtual surface area of the region 24 is the surface area of the region 24 when it is assumed that the through hole 21 is not formed in the region 24 surrounded by the tangents L 5 to L 8 . The area of the strength reinforcing portion forming portion 25 is usually the surface area of the through hole non-formed region 26 where the through hole 21 is not formed, that is, in the core material 20, the convex body in the strength reinforcing portion forming portion 25. The surface area of the top surface may be a surface area of a region surrounded by a tangent line (not shown in FIG. 4) that contacts the through holes 21 arranged in the nearest row from the through hole non-formed region 26 in some cases. Can do.

芯材20は、電子部品用部材等の生産性、電子部品用部材等の長さ及び保持治具1の強度等を考慮して、鍔状部23、平板部22及び貫通孔未形成領域26の大きさ及び厚さが調整される。   The core member 20 is formed with a flange-like portion 23, a flat plate portion 22, and a through hole non-formed region 26 in consideration of productivity of the electronic component member, the length of the electronic component member, the strength of the holding jig 1, and the like. Is adjusted in size and thickness.

芯材20は、弾性部材10を平滑な形状に維持することのできる材料で形成されていればよく、このような材料として、金属及び樹脂等が挙げられる。具体的には、金属として、ステンレス鋼、炭素鋼、アルミニウム合金、ニッケル合金等が挙げられ、樹脂として、例えば、ポリエステル、ポリテトラフルオロエチレン、ポリイミド、ポリフェニレンスルフィド、ポリアミド、ポリカーボネート、ポリスチレン、ポリプロピレン、ポリエチレン、及びポリ塩化ビニル等が挙げられる。芯材20は、加工性、操作性の観点から、ステンレス鋼、アルミニウム合金及びポリフェニレンスルフィド樹脂等で形成されるのがよく、強度と軽さとを高い水準で両立することができる点で、アルミニウム合金であるのが特によい。   The core material 20 should just be formed with the material which can maintain the elastic member 10 in a smooth shape, A metal, resin, etc. are mentioned as such a material. Specifically, examples of the metal include stainless steel, carbon steel, aluminum alloy, nickel alloy, and examples of the resin include polyester, polytetrafluoroethylene, polyimide, polyphenylene sulfide, polyamide, polycarbonate, polystyrene, polypropylene, and polyethylene. , And polyvinyl chloride. The core material 20 is preferably formed of stainless steel, an aluminum alloy, a polyphenylene sulfide resin, or the like from the viewpoint of workability and operability, and is an aluminum alloy in that both strength and lightness can be achieved at a high level. Is particularly good.

前記弾性部材10は、図1〜図3に示されるように、複数の保持孔11が貫通形成された平板状を成している。より具体的には、弾性部材10は、図3に示されるように、前記芯材20、具体的には、芯材20の平板部22を埋設し、換言すると、芯材20の平板部22の両面を被覆すると共に、芯材20の貫通孔21に貫入し、芯材20の鍔状部23及び強度補強部形成部25と面一になるように、形成されている。すなわち、弾性部材10は、前記芯材20の両面に配設されると共に、芯材20の貫通孔21に貫入することによって、両面に配設された弾性部材10が一体に成っている。このように弾性部材10が形成されると、弾性部材10と芯材20との密着性に優れる上、電子部品用部材等の挿入及び抜取りが容易になるという利点がある。   As shown in FIGS. 1 to 3, the elastic member 10 has a flat plate shape having a plurality of holding holes 11 formed therethrough. More specifically, as shown in FIG. 3, the elastic member 10 embeds the core material 20, specifically, the flat plate portion 22 of the core material 20, in other words, the flat plate portion 22 of the core material 20. Are formed so as to penetrate the through hole 21 of the core member 20 and be flush with the flange-like portion 23 and the strength reinforcing portion forming portion 25 of the core member 20. In other words, the elastic member 10 is disposed on both surfaces of the core member 20, and the elastic member 10 disposed on both surfaces is integrally formed by penetrating into the through hole 21 of the core member 20. When the elastic member 10 is formed in this manner, there is an advantage that the adhesiveness between the elastic member 10 and the core member 20 is excellent, and insertion and extraction of the electronic component member and the like are facilitated.

弾性部材10は、図1〜図3に示されるように、前記芯材20の平板部22、すなわち、芯材20の鍔状部23によって囲繞され、かつ、強度補強部形成部25を除いた部分に配設されている。この弾性部材10は、その短辺方向の略中央、かつ、その長辺方向の長さを略3等分する位置に、前記強度補強部形成部25に対応する矩形の開口14を2個有している。   As shown in FIGS. 1 to 3, the elastic member 10 is surrounded by the flat plate portion 22 of the core member 20, that is, the flange portion 23 of the core member 20, and excludes the strength reinforcing portion forming portion 25. It is arranged in the part. The elastic member 10 has two rectangular openings 14 corresponding to the strength reinforcing portion forming portion 25 at a position substantially at the center in the short side direction and a length in the long side direction. is doing.

弾性部材10は、図1〜図3に示されるように、電子部品用部材等を挿入保持、好ましくは貫入保持する複数の保持孔11を有し、保持孔11に挿入、好ましくは貫入された電子部品用部材等を、保持する。弾性部材10は、図1及び図2に示されるように、保持孔11を複数、例えば、約2000個以上、好ましくは、少なくとも約3000個以上、より好ましくは、少なくとも約3500個以上有する。弾性部材10に複数の保持孔11が形成されると、多数の電子部品用部材等を、弾性部材10の保持孔11に容易に挿入し、保持孔11から容易に抜き取ることができ、電子部品の生産性が向上する。   As shown in FIGS. 1 to 3, the elastic member 10 has a plurality of holding holes 11 for inserting and holding, preferably penetrating and holding members for electronic components, etc., and inserted into the holding hole 11, preferably inserted. Holds components for electronic parts. As shown in FIGS. 1 and 2, the elastic member 10 has a plurality of holding holes 11, for example, about 2000 or more, preferably at least about 3000 or more, more preferably at least about 3500 or more. When a plurality of holding holes 11 are formed in the elastic member 10, a large number of electronic component members and the like can be easily inserted into the holding holes 11 of the elastic member 10, and can be easily extracted from the holding holes 11. Productivity is improved.

前記保持孔11は、図1〜図3に示されるように、縦横に所定の間隔をおいて碁盤目状に配列されている。保持孔11の配列間隔は、保持治具1に挿入保持する電子部品用部材等の大きさ等によって、任意に調整することができるが、好ましくは、高い生産効率を実現することのできる程度の間隔に調整される。例えば、保持孔11の配列間隔は、前記電子部品用部材等における保持孔11に挿入保持される部分の直径又は幅に対して3〜10倍程度に調整される。   As shown in FIGS. 1 to 3, the holding holes 11 are arranged in a grid pattern at predetermined intervals in the vertical and horizontal directions. The arrangement interval of the holding holes 11 can be arbitrarily adjusted depending on the size of the electronic component member to be inserted and held in the holding jig 1. Preferably, the arrangement interval is high enough to achieve high production efficiency. Adjusted to the interval. For example, the arrangement interval of the holding holes 11 is adjusted to about 3 to 10 times the diameter or width of the portion inserted and held in the holding hole 11 in the electronic component member or the like.

保持孔11を水平面で切断したときの断面形状は、特に限定されず、例えば、円形、楕円形、矩形、多角形等の形状を任意に選択することができるが、保持力が強く、マスク効果も優れる点で、電子部品用部材等における保持孔11に挿入保持される部分の断面形状と同一形状に形成されるのがよい。弾性部材1においては、図1及び図2に示されるように、保持孔11の断面形状は略円形とされている。   The cross-sectional shape when the holding hole 11 is cut along a horizontal plane is not particularly limited. For example, a circular shape, an elliptical shape, a rectangular shape, a polygonal shape, or the like can be arbitrarily selected. From the standpoint of superiority, the cross-sectional shape of the portion inserted and held in the holding hole 11 in the electronic component member or the like is preferably formed. In the elastic member 1, as shown in FIGS. 1 and 2, the cross-sectional shape of the holding hole 11 is substantially circular.

保持孔11の内径は、電子部品用部材等の大きさ、形成される保持孔11の数等に応じて、任意に調整することができる。例えば、保持孔11の内径は、電子部品用部材等における保持孔11に挿入保持される部分の直径又は幅に対して0.5〜1.3倍程度に調整される。保持孔11は、図3に示されるように、保持孔11の垂直断面(軸線断面)において、略同一の内径を有しているが、略中心部から端開口部に向けて内径が漸次小さくなるように形成されてもよい。なお、保持孔11の内径は、保持孔11が円形断面である場合だけではなく、多角形断面である場合の円相当径をも含む。   The inner diameter of the holding hole 11 can be arbitrarily adjusted in accordance with the size of the electronic component member or the like, the number of the holding holes 11 to be formed, and the like. For example, the inner diameter of the holding hole 11 is adjusted to about 0.5 to 1.3 times the diameter or width of the portion inserted and held in the holding hole 11 in the electronic component member or the like. As shown in FIG. 3, the holding hole 11 has substantially the same inner diameter in the vertical cross section (axial cross section) of the holding hole 11, but the inner diameter gradually decreases from the substantially central portion toward the end opening. It may be formed as follows. The inner diameter of the holding hole 11 includes not only the case where the holding hole 11 has a circular cross section but also the equivalent circle diameter when the holding hole 11 has a polygonal cross section.

弾性部材10は、電子部品用部材等の生産性、電子部品用部材等の長さ及び芯材20の厚さ等を考慮して、通常、前記鍔状部23及び強度補強部形成部25と面一になるように、その大きさ及び厚さが調整される。   The elastic member 10 is usually formed with the flange-like portion 23 and the strength reinforcing portion forming portion 25 in consideration of the productivity of the electronic component member, the length of the electronic component member, the thickness of the core member 20, and the like. The size and thickness are adjusted to be flush.

弾性部材10は、電子部品用部材等を挿入及び/又は抜き取る際に弾性変形し、かつ、破損しないように、所定の伸び、引張強さ及び硬度を有しているのが好ましい。例えば、JIS K6249に規定の切断時伸び(引張速度500mm/min)は、200〜1000%であるのが好ましく、400〜900%であるのが特に好ましく、JIS K6249に規定の引張強さ(引張速度500mm/min)は、5〜15MPaであるのが好ましく、7〜14MPaであるのが特に好ましく、JIS K6253に規定の硬度(JIS A)は、20〜80であるのが好ましく、40〜60であるのが特に好ましい。   The elastic member 10 preferably has a predetermined elongation, tensile strength, and hardness so as to be elastically deformed and not damaged when an electronic component member or the like is inserted and / or removed. For example, the elongation at break (tensile speed 500 mm / min) specified in JIS K6249 is preferably 200 to 1000%, particularly preferably 400 to 900%, and the tensile strength (tensile specified in JIS K6249). The speed (500 mm / min) is preferably 5 to 15 MPa, particularly preferably 7 to 14 MPa, and the hardness (JIS A) defined in JIS K6253 is preferably 20 to 80, and 40 to 60 Is particularly preferred.

弾性部材10の表面は、保持治具1が電子部品の製造方法、例えば、電子部品用部材のめっき工程に使用されるから、製品の均質性を実現し、また、弾性部材10の表面がめっき等されないように、平滑であるのが好ましく、鏡面とされているのがより好ましい。弾性部材10の表面を鏡面にするには、内面が鏡面とされた金型を用いて弾性部材10を成形する方法、成形後の表面を常法に従って研磨処理又は研削処理する方法等を選択すればよい。   Since the holding jig 1 is used in the electronic component manufacturing method, for example, the plating process of the electronic component member, the surface of the elastic member 10 achieves product homogeneity, and the surface of the elastic member 10 is plated. In order not to be equal, it is preferably smooth and more preferably a mirror surface. In order to make the surface of the elastic member 10 a mirror surface, a method of molding the elastic member 10 using a mold having an inner surface as a mirror surface, a method of polishing or grinding the surface after molding in accordance with a conventional method, and the like are selected. That's fine.

弾性部材10は、弾性変形し、電子部品用部材等を挿入保持することのできる材料で形成されていればよく、このような材料として、ゴム及びエラストマー等が挙げられる。具体的には、シリコーンゴムが挙げられる。シリコーンゴムの中でも、高重合度の線状ポリジメチルシロキサン若しくはその共重合体を架橋してゴム弾性を付与したシリコーンゴム、又は、耐酸性のシリコーンゴムが好ましい。高重合度の線状ポリジメチルシロキサンを架橋したシリコーンゴムとしては、例えば、商品名「KE−1950−50」(信越化学工業株式会社製)等を入手することができる。   The elastic member 10 only needs to be formed of a material that can be elastically deformed to insert and hold an electronic component member or the like. Examples of such a material include rubber and elastomer. Specific examples include silicone rubber. Among silicone rubbers, a silicone rubber obtained by crosslinking a linear polydimethylsiloxane having a high polymerization degree or a copolymer thereof to impart rubber elasticity, or an acid-resistant silicone rubber is preferable. As silicone rubber which bridge | crosslinked linear polydimethylsiloxane of high polymerization degree, a brand name "KE-1950-50" (made by Shin-Etsu Chemical Co., Ltd.) etc. can be obtained, for example.

前記芯材20とその平板部22に配設された前記弾性部材10とを備えた保持治具1は、図1〜図3に示されるように、前記保持孔11の配列方向に平行で、かつ、最外列に配列された保持孔11に接する外側の接線L(図2において、L、L、L及びL)で囲繞された保持孔集合領域(以下、単に領域と称することがある。)12内であって、この領域12における短辺方向の略中央、かつ、領域12における長辺方向の長さを略3等分する位置に、領域12における短辺方向及び長辺方向に対称となるように、2個の強度補強部13を有している。保持治具1が保持孔集合領域12内に強度補強部13を有していると、1枚の保持治具に挿入保持可能な電子部品用部材の数を増大させること等によって、後述する芯材20の強度が低下しても、保持治具1の強度が補強されるから、保持治具1が変形又は破損することを防止することができ、その結果、保持治具1は、高い生産性と高い平滑性とを維持することができる。また、前記芯材20を薄く形成しても、芯材20及び保持治具1が変形及び破損することを防止することができ、かつ、保持治具1に電子部品用部材等を挿入保持する際にも保持治具1が変形又は破損することを防止することができ、その結果、保持治具1の作業性が向上する。 The holding jig 1 including the core member 20 and the elastic member 10 disposed on the flat plate portion 22 is parallel to the arrangement direction of the holding holes 11 as shown in FIGS. In addition, a holding hole assembly region (hereinafter simply referred to as a region) surrounded by an outer tangent line L (L 1 , L 2 , L 3, and L 4 in FIG. 2) that contacts the holding holes 11 arranged in the outermost row. In the region 12, the short side direction and the long side in the region 12 are located at approximately the center in the short side direction in the region 12 and the position in which the length in the long side direction in the region 12 is divided into approximately three equal parts. Two strength reinforcing portions 13 are provided so as to be symmetrical in the side direction. If the holding jig 1 has the strength reinforcing portion 13 in the holding hole assembly region 12, the core described later is increased by increasing the number of electronic component members that can be inserted and held in one holding jig. Even if the strength of the material 20 is reduced, the strength of the holding jig 1 is reinforced, so that it is possible to prevent the holding jig 1 from being deformed or damaged. And high smoothness can be maintained. Even if the core material 20 is formed thin, the core material 20 and the holding jig 1 can be prevented from being deformed and damaged, and an electronic component member or the like is inserted and held in the holding jig 1. At this time, it is possible to prevent the holding jig 1 from being deformed or damaged, and as a result, the workability of the holding jig 1 is improved.

保持治具1における強度補強部13は、図3に明確に示されるように、前記平板部22の貫通孔未形成領域26に一体に形成され、弾性部材10に埋設されていない。すなわち、芯材20の強度補強部形成部25が強度補強部13を構成している。それ故、保持治具1は、図3に示されるように、平板部22に配設された弾性部材10と、弾性部材10に埋設されていない強度補強部13と、平板部22の周囲に設けられた鍔状部23とが面一になっている。   As clearly shown in FIG. 3, the strength reinforcing portion 13 in the holding jig 1 is integrally formed in the through hole non-formed region 26 of the flat plate portion 22 and is not embedded in the elastic member 10. That is, the strength reinforcing portion forming portion 25 of the core material 20 constitutes the strength reinforcing portion 13. Therefore, as shown in FIG. 3, the holding jig 1 is provided around the elastic member 10 disposed on the flat plate portion 22, the strength reinforcing portion 13 not embedded in the elastic member 10, and the flat plate portion 22. The provided hook-like portion 23 is flush with the provided hook-like portion 23.

強度補強部13は、その総面積が、弾性部材10と強度補強部13との合計面積、すなわち、弾性部材10が配設された平板部22の面積に対して、0.04〜15%であるのが好ましい。強度補強部13がこの範囲の面積を有すると、保持治具1が変形又は破損することを効果的に防止して、保持治具1の高い平滑性を維持することができると共に、後述する弾性部材10に形成される保持孔21の数を大幅に減らすことなく、電子部品の高い生産性を損なうことがないから、品質のより一層均一な電子部品を高い生産性で製造することができる。品質がきわめて均一な電子部品をより一層高い生産性で製造することができる点で、強度補強部13は、弾性部材10と強度補強部13との合計面積に対して、0.05〜10%であるのがより好ましく、0.1〜7%であるのが特に好ましい。   The total area of the strength reinforcing portion 13 is 0.04 to 15% with respect to the total area of the elastic member 10 and the strength reinforcing portion 13, that is, the area of the flat plate portion 22 on which the elastic member 10 is disposed. Preferably there is. When the strength reinforcing portion 13 has an area in this range, it is possible to effectively prevent the holding jig 1 from being deformed or damaged, and to maintain high smoothness of the holding jig 1, and to be described later. Since the number of the holding holes 21 formed in the member 10 is not significantly reduced and the high productivity of the electronic component is not impaired, it is possible to manufacture an electronic component having a more uniform quality with high productivity. The strength reinforcing portion 13 is 0.05% to 10% of the total area of the elastic member 10 and the strength reinforcing portion 13 in that an electronic component with extremely uniform quality can be manufactured with higher productivity. It is more preferable that it is 0.1 to 7%.

図1〜図3に示されるように、保持孔集合領域12が弾性部材10の縁部と一致していない場合には、強度補強部13は、その総面積が、前記領域12の仮想表面積に対して、0.04〜15%であるのが好ましい。強度補強部13がこの範囲の面積を有すると、同様に、品質のより一層均一な電子部品を高い生産性で製造することができる。品質がきわめて均一な電子部品をより一層高い生産性で製造することができる点で、強度補強部13は、前記領域12の仮想表面積に対して、0.05〜10%であるのがより好ましく、0.1〜7%であるのが特に好ましい。   As shown in FIGS. 1 to 3, when the holding hole assembly region 12 does not coincide with the edge of the elastic member 10, the strength reinforcing portion 13 has a total area equal to the virtual surface area of the region 12. On the other hand, it is preferably 0.04 to 15%. If the strength reinforcing portion 13 has an area in this range, it is possible to manufacture electronic parts with even more uniform quality with high productivity. The strength reinforcing portion 13 is more preferably 0.05 to 10% with respect to the virtual surface area of the region 12 in that an electronic component having extremely uniform quality can be manufactured with higher productivity. 0.1 to 7% is particularly preferable.

ここで、領域12の仮想表面積は、前記接線L〜Lで囲繞されてなる領域12(図2に明確に示されるように、前記強度補強部13を含む。)に保持孔11が形成されていないと仮定したときの、領域12の表面積である。また、前記強度補強部13の面積は、通常、保持孔11が形成されていない領域の表面積、保持治具1においては、強度補強部13の表面積とされるが、場合により、芯材20における貫通孔未形成領域26から最近列に配列された貫通孔21に接する接線(図4において、図示しない。)によって囲繞される領域の表面積とすることができる。 Here, the virtual surface area of the region 12 is formed with the holding hole 11 in the region 12 (including the strength reinforcing portion 13 as clearly shown in FIG. 2) surrounded by the tangents L 1 to L 4 . It is the surface area of the region 12 when it is assumed that it is not. Further, the area of the strength reinforcing portion 13 is usually the surface area of the region where the holding hole 11 is not formed, and the holding jig 1 is the surface area of the strength reinforcing portion 13. The surface area of the region surrounded by the tangent line (not shown in FIG. 4) in contact with the through holes 21 arranged in the nearest row from the through hole non-formed region 26 can be used.

保持治具1は、図3に示されるように、保持孔11が貫通孔21を貫通するように、好ましくは貫通孔21の中心軸と保持孔11の中心軸が一致して保持孔11が貫通孔21を貫通するように、弾性部材10が芯材20を被覆し、芯材20が弾性部材10に埋設される。このように芯材20が弾性部材10に埋設されると、弾性部材10の破損を防止することができると共に、電子部品用部材等を、保持治具1の保持孔11に容易に挿入し、保持孔11から容易に取り外すことができる。   As shown in FIG. 3, the holding jig 1 is preferably formed so that the central axis of the through hole 21 and the central axis of the holding hole 11 are aligned so that the holding hole 11 penetrates the through hole 21. The elastic member 10 covers the core member 20 so as to penetrate the through hole 21, and the core member 20 is embedded in the elastic member 10. When the core member 20 is embedded in the elastic member 10 in this way, the elastic member 10 can be prevented from being damaged, and an electronic component member or the like can be easily inserted into the holding hole 11 of the holding jig 1, It can be easily removed from the holding hole 11.

保持治具1は、電子部品用部材等の生産性及び電子部品用部材等の長さ等を考慮して、その大きさ及び厚さが調整される。弾性部材10の厚さは、例えば、電子部品用部材等の保持孔11に挿入保持される部分の長さに対して1.0〜30倍であるのが好ましい。より具体的に、保持治具1の寸法の一例を挙げると、例えば、その大きさは、縦260〜300mm、横160〜200mmであり、厚さは7.0〜10.0mmである。   The size and thickness of the holding jig 1 are adjusted in consideration of the productivity of the electronic component member, the length of the electronic component member, and the like. The thickness of the elastic member 10 is preferably 1.0 to 30 times the length of the portion inserted and held in the holding hole 11 such as the electronic component member. More specifically, an example of the dimensions of the holding jig 1 is, for example, a size of 260 to 300 mm in length, 160 to 200 mm in width, and a thickness of 7.0 to 10.0 mm.

保持治具1又は芯材20は、保持治具1の平滑性を維持することのできる強度を有していればよく、例えば、下記測定方法により測定されたたわみ量が5mm以下であるのが好ましい。保持治具1又は芯材20がこの範囲のたわみ量を有していると、保持治具1を製造する際に、保持治具1又は芯材20が変形又は破損することを防止しつつ、保持治具を金型から容易に離型することができる。保持治具1又は芯材20のたわみ量は、より好ましくは4mm以下であり、特に好ましくは3mm以下である。   The holding jig 1 or the core material 20 only needs to have a strength capable of maintaining the smoothness of the holding jig 1. For example, the deflection amount measured by the following measurement method is 5 mm or less. preferable. When the holding jig 1 or the core material 20 has a deflection amount within this range, when the holding jig 1 is manufactured, the holding jig 1 or the core material 20 is prevented from being deformed or damaged. The holding jig can be easily released from the mold. The deflection amount of the holding jig 1 or the core material 20 is more preferably 4 mm or less, and particularly preferably 3 mm or less.

前記たわみ量は、以下のようにして測定される。保持治具1又は芯材20の強度を測定するにあたって、鍔状部23と同一形状及び同寸法の枠体(試験体載置部材)、及び、直径25mm、高さ15mmの円筒形をなしたステンレス鋼(SUS304)製の接触子を用意する。この試験体載置部材上に芯材20を載置して固定する。次いで、芯材20の略中央部に接触子を置き、テンシロン試験機(株式会社オリエンテック製、商品名「RTM−100」)に装着したロードセル(株式会社オリエンテック製、商品名「TLB−500L−FB1」)を降下させて、ロードセルが接触子に接触後、さらに芯材20に対して垂直方向に接触子に1kNの荷重をかけたときの、ロードセルの移動量をテンシロン試験機より読み取る。この操作を、複数の芯材20を用いて行い、得られる複数の荷重を算術平均し、得られる平均値を芯材20のたわみ量とする。   The amount of deflection is measured as follows. In measuring the strength of the holding jig 1 or the core material 20, a frame (test body mounting member) having the same shape and the same dimensions as the bowl-shaped portion 23 and a cylindrical shape having a diameter of 25 mm and a height of 15 mm were formed. A contact made of stainless steel (SUS304) is prepared. The core material 20 is placed and fixed on the specimen mounting member. Next, a contactor is placed in a substantially central part of the core material 20 and is mounted on a Tensilon testing machine (Orientec Co., Ltd., trade name “RTM-100”). The load cell (Orientec Co., Ltd., trade name “TLB-500L”) -FB1 ") is lowered, and after the load cell comes into contact with the contact, the load cell is read from the Tensilon tester when a load of 1 kN is applied to the contact in the direction perpendicular to the core member 20. This operation is performed using a plurality of core materials 20, and a plurality of obtained loads are arithmetically averaged, and the obtained average value is set as a deflection amount of the core material 20.

この発明の別の一実施例である保持治具2は、図6に示されるように、複数の保持孔11が貫通形成されて成る平板状を成す2つの弾性部材10と、前記弾性部材10に埋設された平板状の芯材20とを備え、前記保持孔11の配列方向に平行で、かつ、最外列に配列された保持孔11に接する外側の接線L(図6において、L11、L12、L13及びL14)で囲繞された保持孔集合領域内12に強度補強部13を有している。 As shown in FIG. 6, the holding jig 2 according to another embodiment of the present invention includes two elastic members 10 each having a flat plate shape formed by penetrating a plurality of holding holes 11, and the elastic members 10. And an outer tangent L (refer to L 11 in FIG. 6) parallel to the arrangement direction of the holding holes 11 and in contact with the holding holes 11 arranged in the outermost row. , L 12 , L 13, and L 14 ), the strength reinforcing portion 13 is provided in the holding hole assembly region 12 surrounded by L.

ここで、前記保持孔11の最外列は、各弾性部材10における最外列を意味するのでなく、図6に示されるように、保持治具1が複数の弾性部材10を備えている場合には、複数の弾性部材10がそれぞれ対向した側に位置する保持孔11の最外列を含まず、複数の弾性部材10が1つの弾性部材10を形成すると仮定したときの、保持孔11の最外列をいう。すなわち、保持治具2においては、2つの弾性部材10がそれぞれ対向した側に位置する保持孔11の最外列11e及び11fを含まず、2つの弾性部材10が長方形の1つの弾性部材を形成したと仮定したときの、保持孔11の最外列11a、11b、11c及び11dをいう。すなわち、保持治具2において、保持孔集合領域12は、各弾性部材10において、接線L11、L12、L13及びL15で囲繞された領域、及び、接線L11、L12、L14及びL16で囲繞された領域の合計領域ではなく、保持孔11の最外列11a、11b、11c及び11dにそれぞれ接する外側の接線L11、L12、L13及びL14で囲繞された領域である。 Here, the outermost row of the holding holes 11 does not mean the outermost row in each elastic member 10, but the holding jig 1 includes a plurality of elastic members 10 as shown in FIG. 6. Does not include the outermost row of holding holes 11 on the side where the plurality of elastic members 10 are opposed to each other, and it is assumed that the plurality of elastic members 10 form one elastic member 10. The outermost row. That is, the holding jig 2 does not include the outermost rows 11e and 11f of the holding holes 11 on the opposite sides of the two elastic members 10, and the two elastic members 10 form one rectangular elastic member. The outermost rows 11 a, 11 b, 11 c, and 11 d of the holding holes 11 when it is assumed. That is, in the holding jig 2, the holding hole assembly region 12 includes the regions surrounded by the tangents L 11 , L 12 , L 13, and L 15 and the tangents L 11 , L 12 , L 14 in each elastic member 10. And the area surrounded by the outer tangent lines L 11 , L 12 , L 13 and L 14 which are in contact with the outermost rows 11a, 11b, 11c and 11d of the holding holes 11, respectively, instead of the total area of the areas surrounded by L 16 and L 16 It is.

保持治具2は、芯材20の短辺方向に、芯材20における長方向の一方の鍔状部23略中央部から他方の鍔状部23略中央部に渡って延在する強度補強部13が弾性部材10をその長辺方向に等しく分割している以外は、前記保持治具1と同様である。   The holding jig 2 extends in the short side direction of the core member 20 from the substantially central portion of one hook-shaped portion 23 in the long direction of the core material 20 to the substantially central portion of the other hook-shaped portion 23. 13 is the same as the holding jig 1 except that the elastic member 10 is equally divided in the long side direction.

この発明のまた別の一実施例である保持治具3は、図7に示されるように、複数の保持孔11が貫通形成されて成る平板状を成す4つの弾性部材10と、前記弾性部材10に埋設された平板状の芯材20とを備え、前記保持孔11の配列方向に平行で、かつ、最外列に配列された保持孔11に接する外側の接線L(図7において、図示しない。)で囲繞された保持孔集合領域内12に強度補強部13を有している。   As shown in FIG. 7, a holding jig 3 according to another embodiment of the present invention includes four elastic members 10 each having a flat plate shape in which a plurality of holding holes 11 are formed, and the elastic members. 10 and an outer tangent L (shown in FIG. 7) parallel to the arrangement direction of the holding holes 11 and in contact with the holding holes 11 arranged in the outermost row. The strength reinforcing portion 13 is provided in the holding hole assembly region 12 surrounded by (No).

ここで、前記保持孔11の最外列は、保持治具2における保持孔11の最外列と同様であり、保持治具3においては、4つの弾性部材10がそれぞれ対向した側に位置する保持孔11の最外列を含まず、4つの弾性部材10が長方形の1つの弾性部材を形成したと仮定したときの、保持孔11の最外列をいう。   Here, the outermost row of the holding holes 11 is the same as the outermost row of the holding holes 11 in the holding jig 2, and in the holding jig 3, the four elastic members 10 are positioned on opposite sides. The outermost row of the holding holes 11 is assumed when it is assumed that the four elastic members 10 form one rectangular elastic member without including the outermost row of the holding holes 11.

保持治具3は、対向する2つ角部の間を対角線状に延在する2つ強度補強部13が弾性部材10を4つに分割している以外は、前記保持治具1と同様である。   The holding jig 3 is the same as the holding jig 1 except that two strength reinforcing portions 13 extending diagonally between two opposing corner portions divide the elastic member 10 into four. is there.

この発明のさらに別の一実施例である保持治具4は、図8に示されるように、複数の保持孔11が貫通形成されて成る平板状の弾性部材10と、前記弾性部材10に埋設された平板状の芯材20とを備え、前記保持孔11の配列方向に平行で、かつ、最外列に配列された保持孔11に接する外側の接線L(図8において、図示しない。)で囲繞された保持孔集合領域内12に強度補強部13を有している。   As shown in FIG. 8, a holding jig 4 according to another embodiment of the present invention includes a flat plate-like elastic member 10 having a plurality of holding holes 11 formed therethrough, and embedded in the elastic member 10. The outer tangent L (not shown in FIG. 8) that is parallel to the arrangement direction of the holding holes 11 and is in contact with the holding holes 11 arranged in the outermost row. The strength reinforcing portion 13 is provided in the holding hole assembly region 12 surrounded by.

保持治具4は、その略中心部に1つの強度補強部13が、芯材20の強度補強部形成部25とその両面に配設された弾性部材10とで形成されている以外は、前記保持治具1と同様である。つまり、保持治具4は、貫通孔(図8において、図示しない。)が貫通形成された貫通孔集合領域(図8において、図示しない。)及びこの貫通孔集合領域内の略中心部に位置し、貫通孔が貫通形成されていない貫通孔未形成領域、すなわち、強度補強部形成部25を有する平板部と、この平板部の周囲に形成された鍔状部23とを備えた芯材20を、この芯材20における平板部の両面全体が弾性部材10で被覆され、平板部全体が弾性部材10に埋設されて成る。   The holding jig 4 is substantially the same as the above except that one strength reinforcing portion 13 is formed by the strength reinforcing portion forming portion 25 of the core member 20 and the elastic member 10 disposed on both surfaces thereof. The same as the holding jig 1. In other words, the holding jig 4 is located at a through hole assembly region (not shown in FIG. 8) through which a through hole (not shown in FIG. 8) is formed, and at a substantially central portion in the through hole assembly region. The core member 20 is provided with a through hole non-formed region where the through hole is not formed, that is, a flat plate portion having the strength reinforcing portion forming portion 25 and a hook-like portion 23 formed around the flat plate portion. The entire flat plate portion of the core member 20 is covered with the elastic member 10, and the entire flat plate portion is embedded in the elastic member 10.

以上説明したように、複数の保持孔11が貫通形成されて成る平板状の弾性部材10と、前記弾性部材10に埋設された平板状の芯材20とを備え、前記保持孔11の配列方向に平行で、かつ、最外列に配列された保持孔11に接する外側の接線で囲繞された領域12内に強度補強部13を有する保持治具1〜4は、品質の均一な電子部品を高い生産性で製造することができる。   As described above, the plate-like elastic member 10 formed by penetrating the plurality of holding holes 11 and the plate-like core member 20 embedded in the elastic member 10 are provided, and the arrangement direction of the holding holes 11 is provided. The holding jigs 1 to 4 having the strength reinforcing portions 13 in the region 12 surrounded by the outer tangent line that is parallel to the outermost row and in contact with the holding holes 11 arranged in the outermost row are electronic components of uniform quality. It can be manufactured with high productivity.

この発明における保持治具は、前記した実施例に限定されることはなく、本願発明の目的を達成することができる範囲において、種々の変更が可能である。例えば、保持治具1〜4において、図1〜図8に示されるように、強度補強部13は、弾性部材10及び鍔状部23と面一になっているが、この発明においては、強度補強部は、弾性部材及び鍔状部と面一になっていなくてもよく、例えば、弾性部材及び鍔状部よりも突出していても、陥没していてもよい。   The holding jig in the present invention is not limited to the above-described embodiments, and various modifications can be made as long as the object of the present invention can be achieved. For example, in the holding jigs 1 to 4, as shown in FIGS. 1 to 8, the strength reinforcing portion 13 is flush with the elastic member 10 and the hook-like portion 23. The reinforcing portion may not be flush with the elastic member and the hook-shaped portion. For example, the reinforcing portion may protrude from the elastic member and the hook-shaped portion or may be depressed.

また、保持治具1及び4において、図1〜図3及び図8に示されるように、強度補強部13は、矩形に形成されているが、この発明において、強度補強部は、その形状は特に限定されず、円形、楕円形、多角形、流線形等の形状に形成されてもよく、その個数も特に限定されず、任意の数に調整される。   Moreover, in the holding jigs 1 and 4, as shown in FIG. 1 to FIG. 3 and FIG. 8, the strength reinforcing portion 13 is formed in a rectangular shape, but in this invention, the strength reinforcing portion has a shape of The shape is not particularly limited, and the shape may be a circle, an ellipse, a polygon, a streamline, or the like, and the number is not particularly limited, and is adjusted to an arbitrary number.

保持治具2及び3において、図6及び図7に示されるように、強度補強部13は、対向する鍔状部23又は角部を連結するように延在しているが、この発明において、強度補強部は、対向する鍔状部又は角部を連結するように延在している必要はなく、断片的に延在していてもよい。また、保持治具2において、図6に示されるように、強度強度補強部13は、対向する鍔状部23を連結するように1本延在しているが、この発明において、強度補強部は、2本以上延在していてもよく、また、複数の強度補強部が、例えば、格子状等に交差していてもよい。さらに、保持治具3において、図7に示されるように、強度補強部13は、対向する角部を連結するように2本延在しているが、この発明において、強度補強部は対向する角部を連結するように1本のみが延在していてもよい。   In the holding jigs 2 and 3, as shown in FIGS. 6 and 7, the strength reinforcing portion 13 extends so as to connect the opposing hook-like portions 23 or corner portions. The strength reinforcing portion does not need to extend so as to connect the opposite hook-shaped portions or corner portions, and may extend in pieces. In the holding jig 2, as shown in FIG. 6, the strength / strength reinforcing portion 13 extends one so as to connect the opposing hook-shaped portions 23. May extend two or more, and a plurality of strength reinforcing portions may intersect, for example, in a lattice shape. Furthermore, in the holding jig 3, as shown in FIG. 7, the two strength reinforcing portions 13 extend so as to connect the opposite corner portions. In the present invention, the strength reinforcing portions face each other. Only one may extend so as to connect the corners.

保持治具1及び4において、図1〜図3及び図8に示されるように、強度補強部13は、弾性部材10内に島状に形成され、保持治具2及び3において、図6及び図7に示されるように、強度補強部13は、対向する鍔状部23又は角部を連結するように形成されているが、この発明において、強度補強部は、これらを任意に組み合わせてもよく、例えば、保持治具2において、各弾性部材の略中心部に、保持治具における矩形の芯材が形成されていてもよい。この発明においては、品質の均一な電子部品を高い生産性で製造することができる点で、強度補強部は、弾性部材内に島状に形成されるのが好ましい。   In the holding jigs 1 and 4, as shown in FIGS. 1 to 3 and 8, the strength reinforcing portion 13 is formed in an island shape in the elastic member 10, and in the holding jigs 2 and 3, As shown in FIG. 7, the strength reinforcing portion 13 is formed so as to connect the opposite flange portions 23 or corner portions, but in the present invention, the strength reinforcing portion may be arbitrarily combined. For example, in the holding jig 2, a rectangular core material in the holding jig may be formed at a substantially central portion of each elastic member. In the present invention, the strength reinforcing portion is preferably formed in an island shape in the elastic member in that an electronic component of uniform quality can be manufactured with high productivity.

保持治具1〜4において、図1〜図8に示されるように、芯材20は、平板部22の周囲に鍔状部23が形成されているが、この発明においては、鍔状部は、平板部の周囲に形成されている必要はなく、形成されてなくてもよく、又は平板部の少なくとも1辺に形成されてもよい。   In the holding jigs 1 to 4, as shown in FIGS. 1 to 8, the core member 20 has a hook-like portion 23 formed around the flat plate portion 22. It is not necessary to be formed around the flat plate portion, and may not be formed, or may be formed on at least one side of the flat plate portion.

また、保持治具1〜4において、図1〜図5に示されるように、芯材20は、弾性部材10の保持孔21と同様の貫通孔21が同様の配列で同数貫通形成されているが、この発明においては、貫通孔は、保持孔と異なる形状で配列されてもよく、また、貫通孔は、保持孔に1対1で対応して同数貫通形成される必要はなく、例えば、複数の保持孔をその内部に貫通されるように、保持孔よりも大きく形成されてもよく、又は、格子状又はメッシュ状等に形成されてもよい。   In the holding jigs 1 to 4, as shown in FIGS. 1 to 5, the core material 20 is formed with the same number of through holes 21 having the same arrangement as the holding holes 21 of the elastic member 10. However, in the present invention, the through holes may be arranged in a shape different from the holding holes, and the through holes do not have to be formed in the same number corresponding to the holding holes on a one-to-one basis. The plurality of holding holes may be formed larger than the holding holes so as to be penetrated therein, or may be formed in a lattice shape or a mesh shape.

保持治具1〜4において、保持治具1〜4及び芯材20は、図1〜図8に示されるように、ほぼ長方形を成しているが、この発明において、保持治具及び芯材は、長方形を成す必要はなく、例えば、正方形、多角形等を成していてもよい。   In the holding jigs 1 to 4, the holding jigs 1 to 4 and the core material 20 are substantially rectangular as shown in FIGS. 1 to 8. It is not necessary to form a rectangle, and for example, a square, a polygon, or the like may be formed.

保持治具1〜4において、芯材20の貫通孔21及び弾性部材10の保持孔11はいずれも碁盤目状に配列されているが、この発明において、貫通孔及び保持孔の配列は、碁盤目状に配列される必要はなく、例えば、正六角形が最密に配置されるハニカム配列、45度回転して縦横に配列されるスクエア配列、一点から放射状とされる放射形状の配列、放射曲線形状の配列、同心円形状の配列、一点から渦巻き状とされる渦巻き形状の配列等に従って、配列されてもよい。   In the holding jigs 1 to 4, the through holes 21 of the core member 20 and the holding holes 11 of the elastic member 10 are both arranged in a grid pattern. In the present invention, the arrangement of the through holes and the holding holes is a grid pattern. There is no need to arrange in a grid, for example, a honeycomb arrangement in which regular hexagons are arranged in a close-packed manner, a square arrangement in which the hexagons are rotated 45 degrees and arranged vertically and horizontally, a radial arrangement from one point, a radial curve You may arrange according to the arrangement | sequence of a shape, the arrangement | sequence of a concentric shape, the arrangement | sequence of the spiral shape made into a spiral form from one point, etc.

保持治具1〜4は、前記した通常の製造方法により製造されるが、芯材20が変形又は破損することを防止しつつ、保持治具を金型から容易に離型することができる点で、複数の貫通孔21が貫通形成されると共に、前記貫通孔21が貫通形成された貫通孔集合領域24内に強度補強部形成部25を有して成る平板状の芯材20を、押出手段33と複数の成形ピン34とを有する金型30に、前記貫通孔21内に前記成形ピン34が位置するように、挿入し、前記金型30と前記芯材20とで形成された間隙35に弾性材料を注入して、弾性材料を成形し、前記押出手段33により前記強度補強部13を押出し、保持治具1を金型30から離型する製造方法により、製造されるのが、好ましい。以下、この製造方法を保持治具1を例にして説明する。   The holding jigs 1 to 4 are manufactured by the above-described normal manufacturing method, but the holding jig can be easily released from the mold while preventing the core material 20 from being deformed or damaged. Then, a plurality of through-holes 21 are formed to penetrate, and a flat core material 20 having a strength reinforcing portion forming portion 25 in the through-hole assembly region 24 in which the through-holes 21 are formed is extruded. A gap formed by the mold 30 and the core member 20 is inserted into a mold 30 having means 33 and a plurality of molding pins 34 so that the molding pin 34 is positioned in the through hole 21. It is manufactured by a manufacturing method in which an elastic material is injected into 35, an elastic material is molded, the strength reinforcing portion 13 is extruded by the pushing means 33, and the holding jig 1 is released from the mold 30. preferable. Hereinafter, this manufacturing method will be described using the holding jig 1 as an example.

この製造方法においては、まず、鍔状部23の厚さと同じ又はそれよりも厚い前記金属又は樹脂等製の板状体から、平板部22とその周囲に鍔状部23とを有し、所望の大きさを有する形状に切り出された後、平板部22に、複数の貫通孔21を研削、切削、やすり仕上げ等によって、所定のパターンに穿設し、さらに、強度補強部形成部25、具体的には、貫通孔21を穿設しない貫通孔未形成領域26を形成し、芯材20が作製される。又は、貫通孔21及び強度補強部形成部25が形成された平板部22と鍔状部23とを別個に作製し、溶接又は接着等の接合手段によって、平板部22と鍔状部23とを所望の位置に接合して、芯材20が作製される。このようにして作製された芯材20は、弾性部材10との密着を高めるために、芯材20の表面に接着剤又はプライマー等が塗布されてもよい。   In this manufacturing method, first, from a plate-like body made of metal or resin, etc., which is equal to or thicker than the thickness of the bowl-shaped part 23, the flat plate part 22 and the bowl-like part 23 around it are provided, Then, a plurality of through holes 21 are drilled in a predetermined pattern in the flat plate portion 22 by grinding, cutting, file finish or the like, and the strength reinforcing portion forming portion 25, Specifically, the core material 20 is manufactured by forming the through hole non-formed region 26 where the through hole 21 is not formed. Alternatively, the flat plate portion 22 and the flange-shaped portion 23 in which the through hole 21 and the strength reinforcing portion forming portion 25 are formed are separately manufactured, and the flat plate portion 22 and the hook-shaped portion 23 are bonded by a joining means such as welding or adhesion. The core material 20 is produced by bonding to a desired position. The core material 20 thus manufactured may be coated with an adhesive, a primer, or the like on the surface of the core material 20 in order to improve the close contact with the elastic member 10.

次いで、例えば、図9に示されるように、このようにして作製された芯材20を、押出手段33と複数の成形ピン34とを有する一対の金型30に、前記貫通孔21内に前記成形ピン34が位置するように、挿入する。この金型30は、図9に示されるように、前記芯材20における強度補強部形成部25の位置に対応する位置に押出手段33、例えば、押出棒、ピストン等と、保持治具1としたときに形成される保持孔の位置に対応する位置に複数の成形ピン34とを備えた、芯材20を保持する下側金型32と、この下側金型32と共に芯材20を挟持又は収納する上側金型31とを備えている。押出手段33は、その上面が下側金型32の内表面と面一になる状態をとり、下側金型32の内表面から突出するように、構成されている。この押出手段33は、下側金型32に設けられているが、上側金型31に設けられていてもよい。また、上側金型31及び下側金型32の内表面はそれぞれ鏡面加工されていてもよい。そして、この金型30に芯材20を挟持又は収納すると、図9に示されるように、芯材20における強度補強部形成部25の下部に押出手段33が位置し、また、芯材20の各貫通孔21内に各成形ピン34が位置して、上側金型31、下側金型32及び芯材20によって、弾性部材10が形成される部分に間隙35が形成される。   Next, for example, as shown in FIG. 9, the core material 20 manufactured in this way is put into a pair of molds 30 having an extruding means 33 and a plurality of molding pins 34 in the through hole 21. Insert so that the forming pin 34 is positioned. As shown in FIG. 9, the mold 30 has an extrusion means 33 such as an extrusion rod, a piston, and the holding jig 1 at a position corresponding to the position of the strength reinforcing portion forming portion 25 in the core material 20. A lower mold 32 for holding the core material 20, which includes a plurality of molding pins 34 at positions corresponding to the positions of the holding holes formed at the time, and sandwiching the core material 20 together with the lower mold 32. Or the upper mold | die 31 to accommodate is provided. The extruding means 33 is configured such that its upper surface is flush with the inner surface of the lower mold 32 and protrudes from the inner surface of the lower mold 32. The pushing means 33 is provided in the lower mold 32, but may be provided in the upper mold 31. Further, the inner surfaces of the upper mold 31 and the lower mold 32 may each be mirror-finished. When the core material 20 is sandwiched or accommodated in the mold 30, as shown in FIG. 9, the extrusion means 33 is positioned below the strength reinforcing portion forming portion 25 in the core material 20. Each molding pin 34 is located in each through-hole 21, and a gap 35 is formed in a portion where the elastic member 10 is formed by the upper mold 31, the lower mold 32, and the core material 20.

次いで、金型30と芯材20とで形成された間隙35に弾性材料を注入して、弾性材料を成形する。弾性材料の成形方法は、特に限定されず、例えば、圧縮成形、射出成形、トランスファー成形等の成形方法を採用することができる。成形温度及び成形時間等は、使用する弾性材料が硬化成形する温度及び時間であればよく、弾性材料に応じて、任意に調整される。   Next, an elastic material is injected into the gap 35 formed by the mold 30 and the core material 20 to mold the elastic material. The molding method of the elastic material is not particularly limited, and for example, a molding method such as compression molding, injection molding, or transfer molding can be employed. The molding temperature, molding time, and the like may be any temperature and time at which the elastic material to be used is cured and molded, and can be arbitrarily adjusted according to the elastic material.

このようにして弾性部材10を成形後、金型30ごと放冷し、図10に示されるように、上側金型31を取り外す。次いで、図11に示されるように、芯材20の鍔状部23を把持(図11において、鍔状部23の把持手段、例えば、クランプ、ロボットアーム等は図示しない。)して保持治具1を下側金型32から引き離すと共に、下側金型32の押出手段33によって保持治具1の強度補強部13を押圧し、保持治具1を下側金型32から離型する。このとき、前記把持手段によって保持治具1を引き離す速度と、押出手段33によって強度補強部13を押圧する速度とは、ほぼ同じであるのが、芯材20、すなわち、保持治具1が変形又は破損することを防止しつつ、保持治具1を金型から容易に離型することができる点で、より好ましい。このように、押出手段33によって強度補強部13を押出すことによって、保持治具1を下側金型32から容易に離型することができる。   After molding the elastic member 10 in this manner, the mold 30 is allowed to cool, and the upper mold 31 is removed as shown in FIG. Next, as shown in FIG. 11, the hook-like portion 23 of the core member 20 is gripped (in FIG. 11, gripping means of the hook-like portion 23, for example, a clamp, a robot arm, etc. are not shown), and a holding jig. 1 is pulled away from the lower mold 32, and the strength reinforcing portion 13 of the holding jig 1 is pressed by the pushing means 33 of the lower mold 32 to release the holding jig 1 from the lower mold 32. At this time, the speed at which the holding jig 1 is pulled away by the gripping means and the speed at which the strength reinforcing portion 13 is pressed by the pushing means 33 are substantially the same, but the core material 20, that is, the holding jig 1 is deformed. Alternatively, it is more preferable in that the holding jig 1 can be easily released from the mold while preventing breakage. Thus, the holding jig 1 can be easily released from the lower mold 32 by extruding the strength reinforcing portion 13 by the extruding means 33.

このようにして製造された保持治具1における弾性部材10には、保持孔11の開口部近傍等に成形バリが生じていることがあるので、成形バリを取り除くため、研削等の表面処理が行われてもよい。例えば、表面処理として、平面研削、フライス研削、ラッピング等が挙げられる。また、保持治具1における弾性部材10の表面を鏡面加工することもできる。   The elastic member 10 in the holding jig 1 manufactured in this way may have a molding burr near the opening of the holding hole 11 or the like. Therefore, in order to remove the molding burr, surface treatment such as grinding is performed. It may be done. For example, the surface treatment includes surface grinding, milling, lapping and the like. Further, the surface of the elastic member 10 in the holding jig 1 can be mirror-finished.

なお、この製造方法においては、弾性部材10の成形後に、弾性部材10の硬化を確実にするため、二次加熱又は熱処理等を行ってもよい。   In this manufacturing method, after the elastic member 10 is molded, secondary heating or heat treatment may be performed in order to ensure the hardening of the elastic member 10.

(実施例1)
厚さ8.9mmのアルミ合金(A7075)を、縦280mm、横178mmの長方形を成す板に切り出した。切り出された板の周辺部を幅約11mmの鍔状部とし、鍔状部で囲繞される領域を、厚さが5.9mmとなるように、研削して、縦約257mm、横約159mmの平板部(面積408.6cm)を形成した。また、この平板部に、直径2.85mmの貫通孔を縦83列及び横51列からなる貫通孔集合領域(貫通孔数4071個、縦約253mm、横約155mm、面積約392cm)を形成すると共に、平板部における横方向の略中央部であって、かつ、平板部における縦方向の長さを略3等分する位置に、平板部の短辺方向及び長辺方向に対称となるように、縦横22mm(面積4.8cm)の強度補強部形成部を2個形成し、図4及び図5に示された芯材を作製した。
(Example 1)
An aluminum alloy (A7075) having a thickness of 8.9 mm was cut into a rectangular plate having a length of 280 mm and a width of 178 mm. The peripheral part of the cut out plate is made into a bowl-like part having a width of about 11 mm, and the region surrounded by the bowl-like part is ground to a thickness of 5.9 mm, and is about 257 mm long and about 159 mm wide. A flat plate portion (area 408.6 cm 2 ) was formed. In addition, a through hole having a diameter of 2.85 mm and 83 rows and 51 rows are formed in the flat plate portion (number of through holes 4071, length about 253 mm, width about 155 mm, area about 392 cm 2 ). At the same time, it is symmetrical with respect to the short side direction and the long side direction of the flat plate portion at a position that is substantially the center portion in the horizontal direction of the flat plate portion and that divides the vertical length of the flat plate portion into approximately three equal parts. Then, two strength reinforcing portion forming portions having a length and width of 22 mm (area 4.8 cm 2 ) were formed, and the core material shown in FIGS. 4 and 5 was produced.

作製した芯材における強度補強部形成部の位置に対応する位置に設けられた押出棒と、保持治具としたときに形成される保持孔の位置に対応する位置に設けられた4071本の成形ピン(直径2mm)とを備えた下側金型と、作製した芯材を挟持する上側金型とを備えた、図9に示される一対の金型を準備した。なお、上側金型及び下側金型の内表面はそれぞれ鏡面加工されている。   The extrusion rod provided at a position corresponding to the position of the strength reinforcing portion forming portion in the produced core material, and 4071 moldings provided at positions corresponding to the positions of the holding holes formed when the holding jig is used. A pair of molds shown in FIG. 9 were prepared, which were provided with a lower mold provided with pins (diameter 2 mm) and an upper mold sandwiching the produced core material. The inner surfaces of the upper mold and the lower mold are each mirror-finished.

次いで、作製した芯材を、準備した一対の金型に、貫通孔内に成形ピンが位置するように、挿入し、金型と芯材とで形成された間隙に、金型に設けられた注入口からシリコーンゴム(信越化学工業株式会社製、商品名「KE−1950−50」)を注入した。   Next, the prepared core material was inserted into the prepared pair of molds so that the molding pin was positioned in the through hole, and the mold was provided in the gap formed by the mold and the core material. Silicone rubber (manufactured by Shin-Etsu Chemical Co., Ltd., trade name “KE-1950-50”) was injected from the inlet.

次いで、金型を、120℃で、10分間加熱し、芯材とシリコーンゴムとを一体成形し、芯材の貫通孔にシリコーンゴムが貫入するように、芯材がシリコーンゴムに埋設された保持治具1を製造した。この保持治具1における弾性部材の保持孔集合領域は、縦約251mm、横約154mm(面積約386.5cm)であった。すなわち、保持治具1において、強度補強部は保持孔集合領域の面積に対して2.4%であり、強度補強部形成部は貫通孔集合領域の面積に対して2.5%であった。 Next, the mold is heated at 120 ° C. for 10 minutes, the core material and the silicone rubber are integrally formed, and the core material is embedded in the silicone rubber so that the silicone rubber penetrates into the through hole of the core material. A jig 1 was manufactured. The holding hole assembly area of the elastic member in the holding jig 1 was about 251 mm in length and about 154 mm in width (area of about 386.5 cm 2 ). That is, in the holding jig 1, the strength reinforcing portion was 2.4% with respect to the area of the holding hole collecting region, and the strength reinforcing portion forming portion was 2.5% with respect to the area of the through hole collecting region. .

このようにして成形された弾性部材の切断時伸び、引張強さ及びJIS A硬度として、前記弾性部材を形成する前記シリコーンゴムを同様に成形してJIS K6249及びJIS K6253に記載のゴム試験片をそれぞれ作製し、JIS K6249(引張速度500mm/min)及びJIS K6253に記載の測定方法に準拠して、ゴム試験片の切断時伸び、引張強さ及びJIS A硬度をそれぞれ測定した。その結果、切断時伸び、引張強さ及びJIS A硬度はそれぞれ、600%、8.8MPa及び49であった。また、このようにして製造された保持治具1は、前記測定方法に準拠して、たわみ量を測定したところ1.0mmであった。さらに、保持治具1は、前記製造過程において、下側金型から取り外す際に、保持治具が変形することなく、下側金型から容易に取り外すことができた。また、この保持治具1に、4071個のフェライトを同時に挿入保持させ、次いで、同時に取り外す工程を1サイクルとして、連続50サイクル繰り返し行ったところ、保持治具1は変形することなく、すべてのフェライトを確実に保持治具1に挿入保持することができ、また、保持治具1から取り外すことができた。   As the elongation, tensile strength and JIS A hardness of the elastic member thus molded, the silicone rubber forming the elastic member was molded in the same manner, and the rubber test pieces described in JIS K6249 and JIS K6253 were used. Each was prepared, and the elongation at break, tensile strength, and JIS A hardness of the rubber specimen were measured according to the measurement methods described in JIS K6249 (tensile speed: 500 mm / min) and JIS K6253. As a result, elongation at break, tensile strength and JIS A hardness were 600%, 8.8 MPa and 49, respectively. Moreover, the holding jig 1 manufactured in this way was 1.0 mm when the amount of deflection was measured in accordance with the measurement method. Furthermore, the holding jig 1 could be easily removed from the lower mold without being deformed when the holding jig 1 was removed from the lower mold in the manufacturing process. Further, when 4071 ferrites were simultaneously inserted and held in the holding jig 1 and then removed at the same time as one cycle, the holding jig 1 was repeatedly subjected to 50 cycles. Can be reliably inserted and held in the holding jig 1 and can be removed from the holding jig 1.

(実施例2)
厚さ9mmのアルミ合金(A7075)を、縦360mm、横280mmの長方形を成す板に切り出した。切り出された板の周辺部を幅15mmの鍔状部とし、かつ、縦方向の2つの鍔状部の中央部を連結する、幅10mmの強度補強部形成部(長さ約257mm、面積25.7cm)とし、鍔状部及び強度補強部形成部で囲繞される領域を、厚さが6mmとなるように、研削して、縦160mm、横260mmの2つの平板部(各面積416cm)を形成した。また、この各平板部に、直径2.3mmの貫通孔を縦96列及び横118列からなる貫通孔集合部(貫通孔数11328個)を形成し、2つの貫通孔集合部からなる貫通孔集合領域(縦約327mm、横約257mm、面積約840cm)を形成し、芯材を作製した。
(Example 2)
An aluminum alloy (A7075) having a thickness of 9 mm was cut into a rectangular plate having a length of 360 mm and a width of 280 mm. A strength reinforcing portion forming portion (length: about 257 mm, area: 25.25 mm) having a width of 15 mm as the peripheral portion of the cut plate and connecting the central portions of the two vertical hooks. 7 cm 2 ), and the region surrounded by the hook-shaped portion and the strength reinforcing portion forming portion is ground so that the thickness is 6 mm, and two flat plate portions of 160 mm in length and 260 mm in width (each area 416 cm 2 ) Formed. Further, through holes having a diameter of 2.3 mm are formed in each flat plate portion as through-hole assembly portions (number of through-holes 11328) having 96 rows and 118 rows, and the through-holes having two through-hole assembly portions. A gathering region (length of about 327 mm, width of about 257 mm, area of about 840 cm 2 ) was formed, and a core material was produced.

次いで、実施例1と同様にして、作製した芯材に適合する金型を準備し、芯材とシリコーンゴムとを一体成形して、保持治具2を製造した。この保持治具2における弾性部材の保持孔集合領域は、縦約326mm、横約256mm(面積約834.6cm)であった。すなわち、保持治具2において、強度補強部は保持孔集合領域の面積に対して3.1%であり、強度補強部形成部は貫通孔集合領域の面積に対して3.5%であった。 Next, in the same manner as in Example 1, a mold suitable for the manufactured core material was prepared, and the core material and silicone rubber were integrally formed to manufacture the holding jig 2. The holding hole assembly area of the elastic member in the holding jig 2 was about 326 mm in length and about 256 mm in width (area of about 834.6 cm 2 ). That is, in the holding jig 2, the strength reinforcing portion was 3.1% with respect to the area of the holding hole assembly region, and the strength reinforcing portion forming portion was 3.5% with respect to the area of the through hole assembly region. .

このようにして成形された弾性部材の切断時伸び、引張強さ及びJIS A硬度として、実施例1と同様にして別途ゴム試験片を作製して、ゴム試験片の切断時伸び、引張強さ及びJIS A硬度をそれぞれ測定した。その結果、切断時伸び、引張強さ及びJIS A硬度はそれぞれ、600%、8.8MPa及び49であった。また、このようにして製造された保持治具2は、前記測定方法に準拠して、たわみ量を測定したところ1.2mmであった。さらに、保持治具2は、前記製造過程において、下側金型から取り外す際に、保持治具が変形することなく、下側金型から容易に取り外すことができた。また、この保持治具2に、11328個のフェライトを同時に挿入保持させ、次いで、同時に取り外す工程を1サイクルとして、連続50サイクル繰り返し行ったところ、保持治具2は変形することなく、すべてのフェライトを確実に保持治具2に挿入保持することができ、また、保持治具1から取り外すことができた。   As the elongation, tensile strength and JIS A hardness of the elastic member thus molded, a rubber test piece was separately prepared in the same manner as in Example 1, and the elongation and tensile strength of the rubber test piece were cut. And JIS A hardness were measured. As a result, elongation at break, tensile strength and JIS A hardness were 600%, 8.8 MPa and 49, respectively. Moreover, the holding jig 2 manufactured in this way was 1.2 mm when the amount of deflection was measured according to the measurement method. Furthermore, the holding jig 2 could be easily removed from the lower mold without being deformed when the holding jig 2 was removed from the lower mold in the manufacturing process. Further, when 11328 ferrites were inserted and held simultaneously in the holding jig 2 and then removed at the same time as one cycle, the holding jig 2 was repeatedly subjected to 50 cycles. Can be reliably inserted and held in the holding jig 2 and can be removed from the holding jig 1.

図1は、この発明の一実施例である保持治具の一例を示す概略斜視図である。FIG. 1 is a schematic perspective view showing an example of a holding jig according to an embodiment of the present invention. 図2は、この発明の一実施例である保持治具の一例を示す概略上面図である。FIG. 2 is a schematic top view showing an example of a holding jig according to an embodiment of the present invention. 図3は、図2のA−A線で切断した保持治具における断面の一部を示す概略断面図である。FIG. 3 is a schematic cross-sectional view showing a part of a cross section of the holding jig cut along line AA in FIG. 2. 図4は、この発明の一実施例である保持治具における芯材の一例を示す概略上面図である。FIG. 4 is a schematic top view showing an example of a core material in a holding jig according to an embodiment of the present invention. 図5は、図4のB−B線で切断した芯材における断面の一部を示す概略断面図である。FIG. 5 is a schematic cross-sectional view showing a part of the cross section of the core material cut along line BB in FIG. 4. 図6は、この発明の別の一実施例である保持治具の一例を示す概略上面図である。FIG. 6 is a schematic top view showing an example of a holding jig according to another embodiment of the present invention. 図7は、この発明のまた別の一実施例である保持治具の一例を示す概略上面図である。FIG. 7 is a schematic top view showing an example of a holding jig according to another embodiment of the present invention. 図8は、この発明のさらに別の一実施例である保持治具の一例を示す概略上面図である。FIG. 8 is a schematic top view showing an example of a holding jig which is still another embodiment of the present invention. 図9は、金型に芯材を挿入した状態を、垂直面によって切断された断面の一部で示す概略断面図である。FIG. 9 is a schematic cross-sectional view showing a state where the core material is inserted into the mold, with a part of the cross section cut by the vertical plane. 図10は、弾性部材を成形後、上側金型を取り外した状態を、垂直面によって切断された断面の一部で示す概略断面図である。FIG. 10 is a schematic cross-sectional view showing a state in which the upper mold is removed after the elastic member is molded, with a part of a cross section cut by a vertical surface. 図11は、この発明の製造方法において、この発明の保持治具を下側金型から取り外す途中の状態を、垂直面によって切断された断面の一部で示す概略断面図である。FIG. 11 is a schematic cross-sectional view showing a state in the middle of removing the holding jig of the present invention from the lower mold in a manufacturing method of the present invention, with a part of a cross section cut by a vertical surface. 図12は、従来の保持治具を下側金型から取り外す途中の状態を、垂直面によって切断された断面の一部で示す概略断面図である。FIG. 12 is a schematic cross-sectional view showing a state in the middle of removing the conventional holding jig from the lower mold, with a part of a cross section cut by a vertical surface.

符号の説明Explanation of symbols

1、2、3、4、41 保持治具
10 弾性部材
11 保持孔
12 保持孔集合領域
13 強度補強部
14 開口
20、42 芯材
21 貫通孔
22 平板部
23 鍔状部
24 貫通孔集合領域
25 強度補強部形成部
26 貫通孔未形成領域
30 金型
31 上側金型
32 下側金型
33 押出手段
34 成形ピン
35 間隙
40 金型
43 縁部

1, 2, 3, 4, 41 Holding jig 10 Elastic member 11 Holding hole 12 Holding hole collecting region 13 Strength reinforcing portion 14 Opening 20, 42 Core material 21 Through hole 22 Flat plate portion 23 Hook-shaped portion 24 Through hole collecting region 25 Strength reinforcement part forming part 26 Through-hole non-formation area 30 Mold 31 Upper mold 32 Lower mold 33 Extruding means 34 Molding pin 35 Gap 40 Mold 43 Edge

Claims (4)

複数の保持孔が貫通形成されて成る平板状の弾性部材と、前記弾性部材に埋設された平板状の芯材とを備え、前記保持孔の配列方向に平行で、かつ、最外列に配列された保持孔に接する外側の接線で囲繞された領域内に強度補強部を有する保持治具。   A flat elastic member formed by penetrating a plurality of holding holes, and a flat core material embedded in the elastic member, parallel to the arrangement direction of the holding holes and arranged in the outermost row The holding jig which has a strength reinforcement part in the area | region enclosed by the outer tangent which touches the holding hole made. 前記強度補強部は、前記領域の仮想表面積に対して0.04〜15%の面積を有する請求項1に記載の保持治具。   The holding jig according to claim 1, wherein the strength reinforcing portion has an area of 0.04 to 15% with respect to a virtual surface area of the region. 前記弾性部材は、シリコーンゴムで形成されていることを特徴とする請求項1又は2に記載の保持治具。   The holding jig according to claim 1, wherein the elastic member is made of silicone rubber. 複数の貫通孔が貫通形成されると共に、前記貫通孔が貫通形成された領域内に強度補強部形成部を有して成る平板状の芯材を、押出手段と複数の成形ピンとを有する金型に、前記貫通孔内に前記成形ピンが位置するように、挿入し、
前記金型と前記芯材とで形成された間隙に弾性材料を注入して、弾性材料を成形し、
前記押出手段により前記強度補強部を押出し、保持治具を金型から離型する
ことを特徴とする保持治具の製造方法。

A die having a plate-like core material having a plurality of through-holes formed therein and having a strength reinforcing portion forming portion in a region where the through-holes are formed, and having extrusion means and a plurality of molding pins And inserted so that the molding pin is located in the through hole,
Injecting an elastic material into the gap formed by the mold and the core material, forming the elastic material,
A method for manufacturing a holding jig, comprising: extruding the strength reinforcing portion by the pushing means and releasing the holding jig from a mold.

JP2006189054A 2006-07-10 2006-07-10 Holding fixture and manufacturing method thereof Pending JP2008016761A (en)

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JP2010141235A (en) * 2008-12-15 2010-06-24 Shin Etsu Polymer Co Ltd Thin sheet type holding tool
JP2010141234A (en) * 2008-12-15 2010-06-24 Shin Etsu Polymer Co Ltd Holding tool
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CN101923969A (en) * 2009-06-15 2010-12-22 Tdk股份有限公司 The maintenance anchor clamps of small parts and the processing method of small parts
JP2011155174A (en) * 2010-01-28 2011-08-11 Shin Etsu Polymer Co Ltd Holding jig and method of manufacturing holding jig
JP2011178036A (en) * 2010-03-01 2011-09-15 Shin Etsu Polymer Co Ltd Method of manufacturing holding jig
JP2012071434A (en) * 2010-09-28 2012-04-12 Shin Etsu Polymer Co Ltd Method for manufacturing of mold and holding jig

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010141235A (en) * 2008-12-15 2010-06-24 Shin Etsu Polymer Co Ltd Thin sheet type holding tool
JP2010141234A (en) * 2008-12-15 2010-06-24 Shin Etsu Polymer Co Ltd Holding tool
CN101923968A (en) * 2009-06-15 2010-12-22 Tdk股份有限公司 The maintenance anchor clamps of small parts and the processing method of small parts
CN101923969A (en) * 2009-06-15 2010-12-22 Tdk股份有限公司 The maintenance anchor clamps of small parts and the processing method of small parts
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JP2010287808A (en) * 2009-06-15 2010-12-24 Tdk Corp Holding jig for small-sized component and handling method for small-sized component
JP2011155174A (en) * 2010-01-28 2011-08-11 Shin Etsu Polymer Co Ltd Holding jig and method of manufacturing holding jig
JP2011178036A (en) * 2010-03-01 2011-09-15 Shin Etsu Polymer Co Ltd Method of manufacturing holding jig
JP2012071434A (en) * 2010-09-28 2012-04-12 Shin Etsu Polymer Co Ltd Method for manufacturing of mold and holding jig

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