JP2007296141A - Method of manufacturing flexible tube for endoscope and flexible tube for endoscope - Google Patents

Method of manufacturing flexible tube for endoscope and flexible tube for endoscope Download PDF

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JP2007296141A
JP2007296141A JP2006126971A JP2006126971A JP2007296141A JP 2007296141 A JP2007296141 A JP 2007296141A JP 2006126971 A JP2006126971 A JP 2006126971A JP 2006126971 A JP2006126971 A JP 2006126971A JP 2007296141 A JP2007296141 A JP 2007296141A
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flexible tube
built
endoscope
bundling
manufacturing
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Yoshiteru Ito
義晃 伊藤
Takeo Suzuki
健夫 鈴木
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Olympus Corp
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Olympus Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of manufacturing a flexible tube for an endoscope and a flexible tube for endoscope, decreasing the number of work processes in manufacturing a flexible tube, facilitating the manufacture, and further reducing the manufacturing cost. <P>SOLUTION: This method of manufacturing a flexible tube for an endoscope includes: a content binding process of integrally covering a channel tube of a treatment tool insert channel 11, which is an integrated material stored in the inside of a flexible tube 101 for an endoscope, a light guide fiber 13, an air feed tube 14, a water feed tube 15, a cable 16 and an elongated integrated material such as a wire sheath 18 in which four operating wires 17 are respectively inserted with a coating sheet 30 having lubricity; and a skin covering process of covering a high polymer material formed into a skin 29 and forming the same as an outer layer of the covering sheet 30 binding the integrated materials. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、軟性内視鏡の挿入部を形成する内視鏡用可撓管の製造方法と内視鏡用可撓管に関する。   The present invention relates to a method for manufacturing a flexible tube for an endoscope that forms an insertion portion of a flexible endoscope, and a flexible tube for an endoscope.

一般に、例えば、大腸内視鏡などの軟性内視鏡の挿入部は、細長い可撓管部と、この可撓管部の先端部に基端部が連結された湾曲部と、この湾曲部の先端部に基端部が連結された先端硬性部とを有する。   In general, for example, an insertion portion of a flexible endoscope such as a large intestine endoscope includes an elongated flexible tube portion, a bending portion in which a base end portion is connected to a distal end portion of the flexible tube portion, and a bending portion of the bending portion. A distal end rigid portion having a proximal end portion coupled to the distal end portion.

さらに、先端硬性部には、照明光学系の照明レンズの後方に配置されたライトガイドファイバや、観察光学系の対物レンズの後方に配置されたイメージガイドファイバ、或いはCCDなどの撮像素子に連結された信号線のケーブルや、鉗子等の処置具挿通チャンネル、送気送水管などのチューブ類の先端部が固定されている。これらのライトガイドファイバや、イメージガイドファイバ、或いはCCDなどのケーブルや、処置具挿通チャンネル、送気送水管などのチューブ類や、操作ワイヤなどの長尺の内蔵物は、湾曲部の湾曲管および可撓管部の可撓管の内部を通り、挿入部の基端部側となる操作部側に延設されている。   Furthermore, the distal end rigid part is connected to a light guide fiber disposed behind the illumination lens of the illumination optical system, an image guide fiber disposed behind the objective lens of the observation optical system, or an image sensor such as a CCD. The distal ends of the cable of the signal line, the treatment instrument insertion channel such as forceps, and the tubes such as the air supply / water supply tube are fixed. These light guide fibers, image guide fibers, or CCD cables, treatment instrument insertion channels, tubes such as air / water supply tubes, and long built-in objects such as operation wires, It passes through the inside of the flexible tube of the flexible tube portion and extends to the operation portion side which is the base end portion side of the insertion portion.

また、軟性内視鏡の可撓管の従来構造としては、板状ばね材料をらせん状に巻いた粗巻きの螺旋管であるフレックスと、鋼線を網状に編んで筒状にしたブレードと、高分子材料で形成される外皮の3層構造が一般的である。   In addition, as a conventional structure of a flexible tube of a flexible endoscope, a flex which is a spirally wound spiral tube in which a plate-shaped spring material is spirally wound, a blade formed by knitting a steel wire into a net shape, and a cylindrical shape, A three-layer structure of a skin formed of a polymer material is common.

例えば、特許文献1には、この内視鏡用可撓管の製造方法の一例が示されている。ここでは、まず、ブレードの外周部位に予め外皮を被覆した第1の組み付け部材と、棒状の芯金治具にフレックスを巻いた第2の組み付け部材とをそれぞれ別個に製造する工程が行われる。続いて、第2の組み付け部材の外側に第1の組み付け部材を配置し、第2の組み付け部材のフレックスを芯金治具から解放してフレックスの径を拡大し、第1の組み付け部材の内側に第2の組み付け部材のフレックスを組み付ける組み付け工程が行われる。その後、第1の組み付け部材の外皮全体を加熱し、さらに第2の組み付け部材の「フレックス」と、第1の組み付け部材の「外皮+ブレード」とを一体的に結合させるフレックス結合工程が行われる。最後に、第1の組み付け部材と第2の組み付け部材との結合体から芯金を外す工程が行われて可撓管本体(可撓管)を製造している。   For example, Patent Document 1 shows an example of a method for manufacturing the endoscope flexible tube. Here, first, a process of separately manufacturing the first assembly member in which the outer peripheral portion of the blade is previously covered with the outer skin and the second assembly member in which the flex is wound around the rod-shaped cored bar jig is performed. Subsequently, the first assembly member is disposed outside the second assembly member, the flex of the second assembly member is released from the cored bar jig, and the diameter of the flex is expanded, and the inner side of the first assembly member An assembling step for assembling the flex of the second assembling member is performed. Thereafter, the entire outer skin of the first assembly member is heated, and a flex coupling step is performed in which the “flex” of the second assembly member and the “skin + blade” of the first assembly member are integrally coupled. . Finally, the step of removing the cored bar from the combined body of the first assembly member and the second assembly member is performed to manufacture the flexible tube body (flexible tube).

そして、実際に内視鏡の挿入部を製造する際には、可撓管本体の製造後、更に、先端硬性部側に一端部(先端部)が固定されて湾曲部内に挿通された状態のライトガイドファイバや、イメージガイドファイバ、或いはCCDなどの撮像信号ケーブルや、処置具挿通チャンネルのチャンネルチューブ、送気送水管などのチューブ類や、操作ワイヤ、操作ワイヤが挿通されたワイヤシースなどの細長い長尺の内蔵物の他端部が、可撓管本体の湾曲管側の開口部から可撓管本体の内部に挿入される内蔵物挿入工程が行われる。続いて、内蔵物が挿入された可撓管本体と湾曲部の湾曲管との結合工程、および可撓管本体と操作部との結合工程が行われて、可撓管本体に挿入された内蔵物が操作部内に延設される。
特開2002−551号公報
And when actually manufacturing the insertion part of an endoscope, after manufacture of a flexible tube main body, one end part (front-end | tip part) is further fixed to the front-end | tip hard part side, and the state inserted through the bending part Light guide fiber, image guide fiber, imaging signal cable such as CCD, channel tube of treatment instrument insertion channel, tubes such as air supply / water supply tube, elongated wire such as operation wire and wire sheath through which operation wire is inserted A built-in object insertion step is performed in which the other end portion of the built-in object of the scale is inserted into the flexible tube body from the opening on the bending tube side of the flexible tube body. Subsequently, the step of joining the flexible tube body into which the built-in object is inserted and the bending tube of the bending portion, and the step of joining the flexible tube body and the operation portion are performed, and the built-in portion inserted into the flexible tube body. An object is extended in the operation unit.
JP 2002-551 A

上記従来の内視鏡用可撓管の製造方法では、第1の組み付け部材である「外皮+ブレード」の製造工程と、第2の組み付け部材である「フレックス」の製造工程と、第2の組み付け部材の外側に第1の組み付け部材を配置し、第1の組み付け部材の内側に第2の組み付け部材のフレックスを組み付ける組み付け工程、および第2の組み付け部材のフレックスと第1の組み付け部材との両者を一体化させるフレックス結合工程と、からなる複数の各工程を経て製造される可撓管の製造工程があり、この可撓管の製造工程と可撓管への内蔵物挿入工程とがそれぞれ別々になっている。このように、従来の可撓管では内視鏡可撓管を製造する際の作業工程の数が多く、製造時間が長く掛かる。   In the above-described conventional method for manufacturing a flexible tube for an endoscope, a manufacturing process of “outer + blade” as a first assembly member, a manufacturing process of “flex” as a second assembly member, An assembly step of disposing the first assembly member on the outside of the assembly member and assembling the flex of the second assembly member on the inside of the first assembly member; and the flex of the second assembly member and the first assembly member There is a flexible pipe manufacturing process that is manufactured through a plurality of processes consisting of a flex coupling process that integrates both, and the flexible pipe manufacturing process and the built-in object insertion process into the flexible pipe are respectively It is separate. Thus, in the conventional flexible tube, the number of work steps when manufacturing the endoscope flexible tube is large, and the manufacturing time is long.

さらに、従来の内視鏡の挿入部の製造時、すなわち可撓管への内蔵物の挿入工程では、可撓管部の可撓管の内部に対し、先端硬性部にそれぞれ先端が固定されて湾曲部の湾曲管内に挿通されたライトガイドファイバや、イメージガイドファイバ、或いはCCDなどのケーブルや、処置具挿通チャンネル、送気送水管などのチューブ類や、操作ワイヤ、操作ワイヤが挿通されたワイヤシースなどの長尺の内蔵物の後端を挿入する作業が行われる。この長尺の内蔵物の後端の挿入作業時には、長尺の内蔵物の後端側が可撓管の先端側の開口部から可撓管の管内に押し込まれる。このとき、可撓管の先端側の開口部から挿入された長尺の内蔵物は、必ず可撓管の基端部側まで軸方向に連続的に押し込む状態で順次挿入させる必要がある。   Further, when manufacturing the insertion portion of the conventional endoscope, that is, in the step of inserting the built-in object into the flexible tube, the distal end is fixed to the distal end rigid portion with respect to the inside of the flexible tube. Wire sheath with light guide fiber, image guide fiber, or CCD cable inserted into the bending tube of the bending portion, tubes such as treatment instrument insertion channels, air / water supply tubes, operation wires, and operation wires The work of inserting the rear end of a long built-in object such as is performed. During the insertion operation of the rear end of the long built-in object, the rear end side of the long built-in object is pushed into the tube of the flexible tube from the opening on the distal end side of the flexible tube. At this time, the long built-in object inserted from the opening on the distal end side of the flexible tube must be sequentially inserted in a state of being continuously pushed in the axial direction to the proximal end side of the flexible tube.

この際、大腸内視鏡などの内視鏡用可撓管の内径は、例えば10mm程度の細径に形成され、長さは、例えば1.5〜2m程度と長い寸法に形成されているので、可撓管の先端側の小径な開口部から基端部側までの長い長さ分、長尺の内蔵物を軸方向に連続的に挿入させる操作は手間がかかり、作業時間が長くなり、製造時間が長くなる場合が多い。さらに、可撓管の管内に挿入される内蔵物の数が増えたり、可撓管の内径がさらに小さくなったりする場合などは、長尺の内蔵物を可撓管の内部に挿入する作業は一層、難しくなり、可撓管部の製造時の作業性が低下する可能性がある。   At this time, the inner diameter of the flexible tube for an endoscope such as a large intestine endoscope is formed to a small diameter of about 10 mm, for example, and the length is formed to a long dimension of about 1.5 to 2 m, for example. The operation of continuously inserting the long built-in object in the axial direction for a long length from the small-diameter opening on the distal end side of the flexible tube to the proximal end side takes time, and the work time becomes long. The manufacturing time is often long. Furthermore, when the number of built-in objects inserted into the tube of the flexible tube is increased or the inner diameter of the flexible tube is further reduced, the work of inserting the long built-in object into the flexible tube is further It becomes difficult and workability at the time of manufacture of a flexible tube part may fall.

本発明は上記事情に着目してなされたもので、その目的は、可撓管部の製造時の作業工程の数を減らすことができ、製造を容易化することができるうえ、製造原価を低減させることができる内視鏡用可撓管の製造方法と内視鏡用可撓管を提供することにある。   The present invention has been made by paying attention to the above circumstances, and its purpose is to reduce the number of work steps at the time of manufacturing the flexible tube portion, to facilitate the manufacturing, and to reduce the manufacturing cost. Another object of the present invention is to provide a method for manufacturing an endoscope flexible tube and an endoscope flexible tube.

請求項1の発明は、潤滑性を有する結束部材で、内視鏡用可撓管の内部に収納される内蔵物を一体に被覆して束ねる内蔵物結束工程と、前記内蔵物を束ねた前記結束部材の外層として、外皮となる高分子材料を被覆して成形する外皮被覆工程とを具備することを特徴とする内視鏡用可撓管の製造方法である。
そして、本請求項1の発明では、内視鏡用可撓管の内部に収納される内蔵物を潤滑性の結束部材で、束ねて一体に被覆し(内蔵物結束工程)、その後、内蔵物を束ねた前記結束部材の外層として、外皮となる高分子材料を被覆して成形する(外皮被覆工程)ことにより、内視鏡可撓管部を製造する際の作業工程の数を従来よりも削減し、製造時間を短縮化するとともに、内視鏡用可撓管の内部に収納される内蔵物を潤滑性の結束部材で、束ねて一体に被覆することにより、結束部材で束ねられた内蔵物が軸方向に移動可能な状態で保持することができ、内視鏡用可撓管部の屈曲性を確保できるようにしたものである。
The invention of claim 1 is a bundling member having lubricity, and a built-in object bundling step of integrally covering and bundling built-in objects housed in an endoscope flexible tube, and bundling the built-in objects A method for manufacturing a flexible tube for an endoscope, comprising an outer skin coating step of coating and molding a polymer material that is an outer skin as an outer layer of a binding member.
According to the first aspect of the present invention, the built-in object housed in the endoscope flexible tube is bundled and covered integrally with a lubricating bundling member (built-in object bundling step). The outer layer of the bundling member bundled together is coated with a polymeric material that forms the outer skin (outer skin coating step), thereby reducing the number of work steps when manufacturing the endoscope flexible tube portion than before. Reduces manufacturing time and reduces the manufacturing time, and the built-in objects housed inside the flexible tube for endoscopes are bundled together with a bundling member that is covered with a lubrication. The object can be held while being movable in the axial direction, and the flexibility of the flexible tube portion for endoscope can be secured.

請求項2の発明は、内視鏡用可撓管の内部に収納される内蔵物を結束部材で一体に被覆して束ねる内蔵物結束工程と、前記結束部材に潤滑性を付与する潤滑性付与工程と、前記内蔵物を束ねた前記結束部材の外層として、外皮となる高分子材料を被覆して成形する外皮被覆工程とを具備することを特徴とする内視鏡用可撓管の製造方法である。
そして、本請求項2の発明では、内視鏡用可撓管の内部に収納される内蔵物を結束部材で一体に被覆して束ねる(内蔵物結束工程)。その後、潤滑性付与工程で、結束部材に潤滑性を付与し、続いて内蔵物を束ねた結束部材の外層として、外皮となる高分子材料を被覆して成形する(外皮被覆工程)ことにより、内視鏡可撓管部を製造する際の作業工程の数を従来よりも削減し、製造時間を短縮化する。さらに、内視鏡用可撓管の内部に収納される内蔵物を束ねて一体に被覆する結束部材に潤滑性を付与することにより、結束部材で束ねられた内蔵物が軸方向に移動可能な状態で保持することができ、内視鏡用可撓管部の屈曲性を確保できるようにしたものである。
According to a second aspect of the present invention, there is provided a built-in material bundling step of integrally covering and bundling a built-in object housed in the flexible tube for an endoscope with a bundling member, and providing lubricity for imparting lubricity to the bundling member. A method of manufacturing a flexible tube for an endoscope, comprising: a step; and an outer skin coating step of coating and molding a polymer material as an outer skin as an outer layer of the binding member in which the built-in material is bundled It is.
In the second aspect of the present invention, the built-in objects housed in the endoscope flexible tube are integrally covered with a bundling member and bundled (built-in object bundling step). Then, in the lubricity imparting step, imparting lubricity to the bundling member, and subsequently coating and molding a polymer material that becomes the outer skin as the outer layer of the bundling member bundled with built-in materials (outer coating step), The number of work steps when manufacturing the endoscope flexible tube portion is reduced as compared with the conventional case, and the manufacturing time is shortened. Furthermore, the built-in objects bundled by the bundling member can move in the axial direction by providing lubricity to the bundling member that bundles and integrally covers the built-in objects housed in the endoscope flexible tube. It can be held in a state, and the flexibility of the endoscope flexible tube portion can be secured.

請求項3の発明は、内視鏡用可撓管の内部に収納される内蔵物の表面に潤滑剤を塗布する工程と、前記内蔵物を結束部材で一体に被覆して束ねる内蔵物結束工程と、前記内蔵物を束ねた前記結束部材の外層として、外皮となる高分子材料を被覆して成形する外皮被覆工程とを具備することを特徴とする内視鏡用可撓管の製造方法である。   According to a third aspect of the present invention, there is provided a step of applying a lubricant to the surface of a built-in object housed in the endoscope flexible tube, and a built-in object bundling step of covering and bundling the built-in object integrally with a bundling member. And an outer skin coating step of coating and molding a polymer material as an outer skin as an outer layer of the binding member in which the built-in material is bundled, and a method for manufacturing a flexible tube for an endoscope, comprising: is there.

そして、本請求項3の発明では、内視鏡用可撓管の内部に収納される内蔵物の表面に潤滑剤を塗布した(潤滑剤塗布工程)のち、内蔵物を結束部材で一体に被覆して束ねる(内蔵物結束工程)。その後、内蔵物を束ねた結束部材の外層として、外皮となる高分子材料を被覆して成形する(外皮被覆工程)ことにより、内視鏡可撓管部を製造する際の作業工程の数を従来よりも削減し、製造時間を短縮化するとともに、内蔵物の表面に潤滑剤を塗布することにより、内視鏡用可撓管の内部に収納される内蔵物を結束部材で、束ねて一体に被覆した際に、結束部材で束ねられた内蔵物が軸方向に移動可能な状態で保持することができ、内視鏡用可撓管部の屈曲性を確保できるようにしたものである。   In the invention of claim 3, after the lubricant is applied to the surface of the built-in object housed in the endoscope flexible tube (lubricant coating step), the built-in object is integrally covered with the binding member. And bundle (built-in material bundling process). After that, as the outer layer of the bundling member in which the built-in material is bundled, the polymer material that becomes the outer skin is coated and molded (outer skin coating step), thereby reducing the number of work steps when manufacturing the endoscope flexible tube portion. By reducing the manufacturing time and manufacturing time, and by applying a lubricant to the surface of the built-in object, the built-in object stored inside the flexible tube for the endoscope is bundled together with a bundling member. When covered, the built-in object bundled by the bundling member can be held in a state of being movable in the axial direction, and the flexibility of the flexible tube portion for endoscope can be ensured.

請求項4の発明は、前記内蔵物結束工程は、熱収縮性チューブからなる前記結束部材内に前記内蔵物を配置する工程と、前記結束部材に熱を加えて収縮させて前記内蔵物を束ねる工程とを含むことを特徴とする請求項1〜3のいずれかに記載の内視鏡用可撓管の製造方法である。   According to a fourth aspect of the present invention, in the built-in object binding step, the built-in object is disposed in the bundling member formed of a heat-shrinkable tube, and the built-in object is bundled by applying heat to the bundling member to contract. The method for manufacturing a flexible tube for an endoscope according to any one of claims 1 to 3, further comprising a step.

そして、本請求項4の発明では、内蔵物結束工程は、熱収縮性チューブを熱収縮させる前にチューブ内に内蔵物を配置した(内蔵物配置工程)後、熱収縮性チューブからなる結束部材に熱を加えて収縮させて束ねる(結束工程)ようにしたものである。   In the invention of claim 4, the built-in material bundling step includes a bundling member comprising the heat-shrinkable tube after the built-in material is arranged in the tube before the heat-shrinkable tube is heat-shrinked (built-in material arranging step). It is made to heat and shrink | contract and bundle (bundling process).

請求項5の発明は、前記外皮被覆工程の前に、前記内蔵物を束ねた前記結束部材の外側に網管状に編組したブレードを配設するブレード被覆工程をさらに含むことを特徴とする請求項1〜4のいずれかに記載の内視鏡用可撓管の製造方法である。
そして、本請求項5の発明では、外皮被覆工程の前に、内蔵物を束ねた結束部材の外側に網管状のブレードを配設する工程を加えることにより、外皮をブレードによって補強するとともに、操作部側での操作部を回転した際の先端硬性部への回転力の伝達性(レスポンス性)を良好にする。
The invention of claim 5 further includes a blade covering step of disposing a braided braided braid on the outside of the bundling member in which the built-in objects are bundled before the skin covering step. It is a manufacturing method of the flexible tube for endoscopes in any one of 1-4.
In the invention of claim 5, before the skin covering step, the outer skin is reinforced with the blade by adding a step of arranging a mesh-shaped blade outside the binding member in which the built-in objects are bundled. Rotational force transferability (responsiveness) to the distal end hard part when the operation part on the part side is rotated is improved.

請求項6の発明は、前記外皮被覆工程は、前記内蔵物を束ねた前記結束部材の外層として、前記高分子材料を前記内視鏡用可撓管の長手方向に連続して押し出し成形する工程であることを特徴とする請求項1〜5のいずれかに記載の内視鏡用可撓管の製造方法である。
そして、本請求項6の発明では、内蔵物を束ねた結束部材の外層として、高分子材料を内視鏡用可撓管の長手方向に連続して押し出し成形することにより、外皮を形成することにより、可撓管部の製造時の作業工程の数を減らして製造を容易化するようにしたものである。
According to a sixth aspect of the present invention, in the outer covering step, the polymer material is continuously extruded in the longitudinal direction of the flexible tube for endoscope as an outer layer of the binding member in which the built-in objects are bundled. It is a manufacturing method of the flexible tube for endoscopes in any one of Claims 1-5 characterized by the above-mentioned.
In the invention of claim 6, the outer layer of the bundling member in which the built-in objects are bundled is formed by continuously extruding a polymer material in the longitudinal direction of the endoscope flexible tube, thereby forming the outer skin. Thus, the number of work steps at the time of manufacturing the flexible tube portion is reduced to facilitate the manufacturing.

請求項7の発明は、内視鏡用の可撓管に内蔵される内蔵物を束ねる潤滑性を有する結束部材と、前記内蔵物を前記結束部材で結束した結束物を被覆する高分子材料の外皮とを具備することを特徴とする内視鏡用可撓管である。
そして、本請求項7の発明では、潤滑性を有する結束部材によって内視鏡用可撓管の内部に収納される内蔵物を束ねることにより、結束部材で束ねられた内蔵物が軸方向に移動可能な状態で保持することができ、内視鏡用可撓管部の屈曲性を良好な状態で保持するとともに、内蔵物を結束部材で結束した結束物を高分子材料の外皮によって被覆することにより、内視鏡用可撓管部を製造する際の作業工程の数を従来よりも削減し、製造時間を短縮化するようにしたものである。
According to a seventh aspect of the present invention, there is provided a bundling member having a lubricity for bundling a built-in object incorporated in a flexible tube for an endoscope, and a polymer material that covers a bundling object obtained by bundling the built-in object with the bundling member. An endoscope flexible tube comprising an outer skin.
In the seventh aspect of the present invention, the built-in objects bundled by the bundling member move in the axial direction by bundling the built-in objects housed inside the endoscope flexible tube by the bundling member having lubricity. The flexible tube portion for endoscope can be held in a possible state, and the flexibility of the endoscope flexible tube portion is maintained in a good state. Thus, the number of work steps when manufacturing the endoscope flexible tube portion is reduced as compared with the conventional one, and the manufacturing time is shortened.

請求項8の発明は、前記内蔵物は、処置具挿通チャンネル、送気送水チャンネルなどの管状内蔵物や、電源ケーブルおよび信号ケーブルなどのケーブルであることを特徴とする請求項7に記載の内視鏡用可撓管である。
そして、本請求項8の発明では、潤滑性を有する結束部材によって内視鏡用可撓管の内部に収納される処置具挿通チャンネル、送気送水チャンネルなどの管状内蔵物や、電源ケーブルおよび信号ケーブルなどのケーブルを束ねることにより、結束部材で束ねられた内蔵物が軸方向に移動可能な状態で保持することができ、内視鏡用可撓管部の屈曲性を良好な状態で保持するようにしたものである。
The invention according to claim 8 is characterized in that the built-in object is a tubular built-in object such as a treatment instrument insertion channel or an air / water supply channel, or a cable such as a power cable or a signal cable. It is a flexible tube for endoscopes.
In the present invention of claim 8, tubular built-in items such as a treatment instrument insertion channel and an air / water supply channel housed in the endoscope flexible tube by a bundling member having lubricity, a power cable and a signal By bundling cables such as cables, the built-in objects bundled by the bundling members can be held in a state where they can move in the axial direction, and the flexibility of the flexible tube portion for the endoscope is kept in a good state. It is what I did.

請求項9の発明は、前記結束部材は、潤滑剤を含有していることを特徴とする請求項7に記載の内視鏡用可撓管である。
そして、本請求項9の発明では、潤滑剤を含有している結束部材によって内視鏡用可撓管の内部に収納される内蔵物を束ねることにより、結束部材で束ねられた内蔵物が軸方向に移動可能な状態で保持することができ、内視鏡用可撓管部の屈曲性を良好な状態で保持するようにしたものである。
The invention according to claim 9 is the flexible tube for an endoscope according to claim 7, wherein the bundling member contains a lubricant.
In the invention of claim 9, the built-in objects bundled in the bundling member are axially bound by bundling the built-in objects housed in the endoscope flexible tube by the bundling member containing the lubricant. The flexible tube portion for endoscope can be held in a state where it can move in the direction, and the flexibility of the endoscope flexible tube portion is held in a good state.

請求項10の発明は、前記結束部材は、円筒状の1枚の被覆シートであることを特徴とする請求項7に記載の内視鏡用可撓管である。
そして、本請求項10の発明では、円筒状の1枚の被覆シートである結束部材によって内視鏡用可撓管の内部に収納される内蔵物を束ねることにより、内視鏡可撓管部を製造する際の作業工程の数を従来よりも削減し、製造時間を短縮化するようにしたものである。
The invention according to claim 10 is the flexible tube for an endoscope according to claim 7, wherein the binding member is a single cylindrical covering sheet.
In the tenth aspect of the present invention, the endoscope flexible tube portion is formed by bundling built-in objects housed in the endoscope flexible tube by a binding member that is a single cylindrical covering sheet. The number of work steps when manufacturing the product is reduced as compared with the prior art, and the manufacturing time is shortened.

請求項11の発明は、前記結束部材は、円環形状であり、前記内視鏡用可撓管の長手方向に間隔をおいて配置されている複数の被覆シートであることを特徴とする請求項7に記載の内視鏡用可撓管である。
そして、本請求項11の発明では、内視鏡用可撓管の長手方向に間隔をおいて配置されている円環形状の複数の被覆シートの結束部材によって内視鏡用可撓管の内部に収納される内蔵物を束ねることにより、内視鏡可撓管部を製造する際の作業工程の工程数を従来よりも削減し、製造時間を短縮化すると共に、内視鏡可撓管部の屈曲性をより高めるようにしたものである。
According to an eleventh aspect of the present invention, the binding member is a plurality of covering sheets having an annular shape and arranged at intervals in a longitudinal direction of the flexible tube for an endoscope. Item 8. The flexible tube for an endoscope according to Item 7.
In the eleventh aspect of the present invention, the inside of the endoscope flexible tube is formed by the binding members of the plurality of annular covering sheets arranged at intervals in the longitudinal direction of the endoscope flexible tube. By bundling the built-in items housed in the endoscope, the number of work steps when manufacturing the endoscope flexible tube portion is reduced as compared with the conventional method, and the manufacturing time is shortened. This is intended to further improve the flexibility.

請求項12の発明は、前記結束部材は、前記内蔵物の外側にらせん状に巻装されている被覆シートであることを特徴とする請求項7に記載の内視鏡用可撓管である。
そして、本請求項12の発明では、内蔵物の外側にらせん状に巻装されている被覆シートの結束部材によって内視鏡用可撓管の内部に収納される内蔵物を束ねることにより、内視鏡可撓管部を製造する際の作業工程の数を従来よりも削減し、製造時間を短縮化すると共に、内視鏡可撓管部の屈曲性をより高めるようにしたものである。
The invention according to a twelfth aspect is the flexible tube for an endoscope according to the seventh aspect, wherein the binding member is a covering sheet that is spirally wound around the built-in object. .
In the twelfth aspect of the present invention, by bundling a built-in object housed inside the flexible tube for an endoscope by a bundling member of a covering sheet spirally wound around the outside of the built-in object, The number of work steps when manufacturing the endoscope flexible tube portion is reduced as compared with the conventional case, the manufacturing time is shortened, and the flexibility of the endoscope flexible tube portion is further increased.

請求項13の発明は、前記結束部材は、前記内蔵物との間に潤滑剤層を有することを特徴とする請求項7に記載の内視鏡用可撓管である。
そして、本請求項13の発明では、結束部材と内蔵物との間の潤滑剤層によって結束部材で束ねられた内蔵物が軸方向に移動可能な状態で保持することができ、内視鏡用可撓管部の屈曲性を良好な状態で保持するようにしたものである。
The invention according to claim 13 is the flexible tube for an endoscope according to claim 7, wherein the binding member has a lubricant layer between the bundling member and the built-in object.
In the invention of claim 13, the built-in object bundled by the bundling member can be held in an axially movable state by the lubricant layer between the bundling member and the built-in object. The flexible tube portion is held in a good state.

請求項14の発明は、前記結束部材は、熱収縮性チューブであることを特徴とする請求項7に記載の内視鏡用可撓管である。
そして、本請求項14の発明では、熱収縮性チューブを熱収縮させる前に内視鏡用可撓管の内部に収納される内蔵物を熱収縮性チューブである結束部材に挿入した後、熱収縮性チューブである結束部材を熱収縮させて内視鏡用可撓管の内部に収納される内蔵物を束ねることにより、長尺の内蔵物を可撓管の内部に挿入する面倒な作業を省略し、内視鏡可撓管部を製造する際の作業工程の工程数を従来よりも削減して製造時間を短縮化するようにしたものである。
The invention according to claim 14 is the flexible tube for an endoscope according to claim 7, wherein the binding member is a heat-shrinkable tube.
In the invention of claim 14, before the heat-shrinkable tube is thermally shrunk, a built-in object housed in the endoscope flexible tube is inserted into a bundling member that is a heat-shrinkable tube, The bundling member, which is a shrinkable tube, is thermally shrunk to bundle the built-in objects stored inside the flexible tube for endoscopes, so that the troublesome work of inserting a long built-in object into the flexible tube is eliminated. Omitted, the number of work steps when manufacturing the endoscope flexible tube portion is reduced as compared with the prior art, thereby shortening the manufacturing time.

請求項15の発明は、内視鏡の挿入部の先端部に一端が取り付けられ、他端が前記内視鏡の挿入部の基端部側に延設される複数の内蔵物を収容する内視鏡用可撓管において、前記内蔵物を束ねる潤滑性を有する結束部材と、前記内蔵物を前記結束部材で束ねた結束物を一体的に被覆する高分子材料の外皮とを具備することを特徴とする内視鏡用可撓管である。
そして、本請求項15の発明では、内蔵物を結束部材で束ねた結束物を高分子材料の外皮で一体的に被覆することにより、長尺の内蔵物を可撓管の内部に挿入する作業を省略し、内視鏡可撓管部を製造する際の作業工程の数を従来よりも削減して製造時間を短縮化するようにしたものである。
According to the fifteenth aspect of the present invention, there is provided an internal housing for accommodating a plurality of built-in objects in which one end is attached to the distal end portion of the insertion portion of the endoscope and the other end extends to the proximal end portion side of the insertion portion of the endoscope A flexible tube for an endoscope, comprising: a bundling member having lubricity for bundling the built-in objects; and a polymer material outer skin that integrally covers the bundled material obtained by bundling the built-in objects with the bundling member. This is a flexible tube for an endoscope.
According to the fifteenth aspect of the present invention, the work of inserting the long built-in object into the flexible tube by integrally covering the bundled object obtained by bundling the built-in object with the bundling member with the outer skin of the polymer material. The manufacturing time is shortened by reducing the number of work steps when manufacturing the endoscope flexible tube portion as compared with the prior art.

請求項16の発明は、前記結束部材は、前記内蔵物との間を摺動可能とする潤滑剤が介在されていることを特徴とする請求項15に記載の内視鏡用可撓管である。
そして、本請求項16の発明では、結束部材と内蔵物との間に介在されている潤滑剤によって結束部材と内蔵物との間を摺動可能とすることにより、結束部材で束ねられた内蔵物が軸方向に移動可能な状態で保持することができ、内視鏡用可撓管部の屈曲性を良好な状態で保持するようにしたものである。
According to a sixteenth aspect of the present invention, in the flexible tube for an endoscope according to the fifteenth aspect, a lubricant that allows the binding member to slide between the built-in members is interposed. is there.
In the invention of claim 16, the built-in bundle bundled by the bundling member is made slidable between the bundling member and the built-in article by the lubricant interposed between the bundling member and the built-in article. The object can be held in a state where it can move in the axial direction, and the flexibility of the flexible tube portion for endoscope is held in a good state.

請求項17の発明は、前記結束部材は、予め潤滑剤が含有されていることを特徴とする請求項15に記載の内視鏡用可撓管である。
そして、本請求項17の発明では、予め潤滑剤が含有されている結束部材によって束ねられた内蔵物が軸方向に移動可能な状態で保持することができ、内視鏡用可撓管部の屈曲性を良好な状態で保持するようにしたものである。
The invention according to claim 17 is the flexible tube for an endoscope according to claim 15, wherein the binding member contains a lubricant in advance.
In the invention of claim 17, the built-in object bundled beforehand by the bundling member containing the lubricant can be held in a state of being movable in the axial direction. The flexibility is maintained in a good state.

本発明によれば、可撓管部の製造時の作業工程の数を減らすことができ、製造を容易化することができるうえ、製造原価を低減させることができる内視鏡用可撓管の製造方法と内視鏡用可撓管を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the number of the work processes at the time of manufacture of a flexible tube part can be reduced, manufacture can be facilitated, and also the flexible tube for endoscopes which can reduce manufacturing cost can be reduced. A manufacturing method and a flexible tube for an endoscope can be provided.

以下、本発明の第1の実施の形態を図1〜図8を参照して説明する。図1は本実施の形態の電子スコープタイプの大腸鏡などの軟性の内視鏡1を示すものである。この内視鏡1は、体内に挿入される細長い挿入部2と、この挿入部2の基端部に連結された操作部3とを有する。操作部3には、ユニバーサルコード4の基端部が連結されている。ユニバーサルコード4の先端には図示しない光源装置や、ビデオプロセッサなどに接続されるスコープコネクタ5が設けられている。スコープコネクタ5は、光接続部5aと、電気接続部5bと、吸引管路、送水管路、送気管路などの各管路接続部などを有する。   Hereinafter, a first embodiment of the present invention will be described with reference to FIGS. FIG. 1 shows a flexible endoscope 1 such as an electronic scope type colonoscope of the present embodiment. The endoscope 1 includes an elongated insertion portion 2 that is inserted into the body, and an operation portion 3 that is connected to a proximal end portion of the insertion portion 2. A base end portion of the universal cord 4 is connected to the operation unit 3. A scope connector 5 connected to a light source device (not shown) or a video processor is provided at the tip of the universal cord 4. The scope connector 5 includes an optical connection part 5a, an electrical connection part 5b, and pipe connection parts such as a suction pipe, a water supply pipe, and an air supply pipe.

また、挿入部2は、細長い可撓管部6と、この可撓管部6の先端に基端部が連結された湾曲部7と、この湾曲部7の先端に基端部が連結された先端硬性部8とを有する。そして、可撓性を有する可撓管部6は、内視鏡用可撓管101の内部に長尺な各種内蔵物が挿通されて形成されている。先端硬性部8の先端面には、図2に示すように照明光学系の2つの照明レンズ9と、観察光学系の対物レンズ10と、吸引口を兼用する処置具挿通チャンネル11の先端開口部11aと、送気送水用ノズル12などが配設されている。   The insertion portion 2 includes an elongated flexible tube portion 6, a curved portion 7 having a proximal end portion coupled to the distal end of the flexible tube portion 6, and a proximal end portion coupled to the distal end of the curved portion 7. A distal end rigid portion 8. The flexible flexible tube portion 6 is formed by inserting various long built-in objects into the endoscope flexible tube 101. As shown in FIG. 2, the distal end surface of the distal end rigid portion 8 includes two illumination lenses 9 of the illumination optical system, an objective lens 10 of the observation optical system, and a distal end opening of a treatment instrument insertion channel 11 that also serves as a suction port. 11a, an air / water nozzle 12 and the like are disposed.

また、先端硬性部8には、照明レンズ9の後方に配置されるライトガイドファイバ13(図3参照)の先端部と、対物レンズ10の後方に配置される図示しないCCDなどの撮像素子とその接続回路基板などが固定されている。なお、先端硬性部8には、撮像素子に代えて図示しないイメージガイドファイバの先端部を固定して、内視鏡1を電子スコープに限らずにファイバースコープとしてもよい。さらに、ライトガイドファイバ13のファイバ束の先端部は2つに分岐されている。そして、2つの照明レンズ9の後方に2つの分岐ファイバ束の先端面がそれぞれ対向配置された状態で固定されている。   The distal end rigid portion 8 includes a distal end portion of a light guide fiber 13 (see FIG. 3) disposed behind the illumination lens 9, an imaging element such as a CCD (not shown) disposed behind the objective lens 10, and its A connection circuit board or the like is fixed. Note that the distal end rigid portion 8 may be fixed to a distal end portion of an image guide fiber (not shown) instead of the image pickup device, and the endoscope 1 is not limited to the electronic scope but may be a fiber scope. Furthermore, the tip of the fiber bundle of the light guide fiber 13 is branched into two. And the front end surfaces of the two branch fiber bundles are fixed behind the two illumination lenses 9 so as to face each other.

さらに、先端硬性部8には、処置具挿通チャンネル11の先端部や、送気送水用ノズル12に接続された送気チューブ14(図3参照)と、送水チューブ15(図3参照)の先端部などが固定されている。   Furthermore, the distal end of the treatment instrument insertion channel 11, the air supply tube 14 (see FIG. 3) connected to the air / water supply nozzle 12, and the distal end of the water supply tube 15 (see FIG. 3) are included in the distal end rigid portion 8. Parts are fixed.

また、ライトガイドファイバ13や、CCDなどの撮像素子の信号線などのケーブル16(図3参照)や、ファイバースコープの場合の図示しないイメージガイドファイバや、処置具挿通チャンネル11や、送気チューブ14や、送水チューブ15などは湾曲部7内から可撓管部6内を通り、可撓管部6の基端部側に延設されている。   Further, a light guide fiber 13, a cable 16 (see FIG. 3) such as a signal line of an image sensor such as a CCD, an image guide fiber (not shown) in the case of a fiberscope, a treatment instrument insertion channel 11, and an air supply tube 14 Alternatively, the water supply tube 15 and the like extend from the inside of the bending portion 7 to the proximal end portion side of the flexible tube portion 6 through the flexible tube portion 6.

湾曲部7には、図示しない湾曲管を形成するリング状の複数の節輪が挿入部2の挿入方向に沿って並設され、前後の節輪間がそれぞれ枢軸部を中心に回動可能に連結されている。さらに、最先端の節輪には、4つの操作ワイヤ17(図3参照)の各先端部が固定されている。これら4つの操作ワイヤ17は、上下左右の4つの湾曲操作方向にそれぞれ対応して各節輪の内周面に設けた操作ワイヤのワイヤ受けに挿通されて配置されている。   The bending portion 7 is provided with a plurality of ring-shaped node rings forming a bending tube (not shown) along the insertion direction of the insertion portion 2 so that the front and rear node rings can rotate around the pivot portion. It is connected. Further, the distal ends of the four operation wires 17 (see FIG. 3) are fixed to the most advanced node ring. These four operation wires 17 are arranged to be inserted through wire receivers of operation wires provided on the inner peripheral surface of each node ring corresponding to the four bending operation directions of up, down, left, and right, respectively.

また、4つの操作ワイヤ17は、可撓管部6において、内視鏡用可撓管101の内部のそれぞれワイヤシース18(図3参照)内に挿通されている。すなわち、4つの操作ワイヤ17およびこの操作ワイヤ17が挿通されるワイヤシース18は、湾曲部7内から延設した各操作ワイヤ17を、最後端の節輪に対して各先端部が固定された各ワイヤシース18内に挿通した状態で、可撓管部6内を通り、可撓管部6の基端部側に延設されている。   Further, the four operation wires 17 are respectively inserted into the wire sheaths 18 (see FIG. 3) inside the endoscope flexible tube 101 in the flexible tube portion 6. That is, each of the four operation wires 17 and the wire sheath 18 through which the operation wires 17 are inserted have the operation wires 17 extended from the inside of the bending portion 7, and each distal end portion of each operation wire 17 is fixed to the last node ring. In a state of being inserted into the wire sheath 18, it passes through the flexible tube portion 6 and extends to the proximal end side of the flexible tube portion 6.

可撓管部6の基端部には操作部3が連結されている。この操作部3には術者が把持するための把持部19が配設されている。さらに、操作部3には、操作部3内において各ワイヤシース18の各後端部外周面を固定する固定部材が設けられる。また、操作部3の外部において、湾曲部7を湾曲操作する上下湾曲操作ノブ20および左右湾曲操作ノブ21と、吸引ボタン22と、送気・送水ボタン23と、内視鏡撮影用の各種スイッチ24と、処置具挿入部25とがそれぞれ設けられている。処置具挿入部25には挿入部2内に配設された処置具挿通チャンネル11の基端部に連結される処置具挿入口26が設けられている。   The operation unit 3 is connected to the proximal end portion of the flexible tube unit 6. The operation unit 3 is provided with a grasping unit 19 for an operator to grasp. Further, the operation unit 3 is provided with a fixing member that fixes the outer peripheral surface of each rear end portion of each wire sheath 18 in the operation unit 3. In addition, outside the operation unit 3, an up / down bending operation knob 20 and a left / right bending operation knob 21 for bending the bending portion 7, a suction button 22, an air / water supply button 23, and various switches for endoscope photography. 24 and the treatment instrument insertion part 25 are provided, respectively. The treatment instrument insertion portion 25 is provided with a treatment instrument insertion port 26 connected to the proximal end portion of the treatment instrument insertion channel 11 disposed in the insertion section 2.

そして、図示しない内視鏡用処置具は、内視鏡1の処置具挿入口26から処置具挿通チャンネル11内に挿入されて先端硬性部8側まで押し込み操作された後、処置具挿通チャンネル11の先端開口部11aから外部に突出されるようになっている。   An endoscope treatment tool (not shown) is inserted into the treatment tool insertion channel 11 from the treatment tool insertion port 26 of the endoscope 1 and pushed into the distal end rigid portion 8 side, and then the treatment tool insertion channel 11. It protrudes outside from the front end opening 11a.

また、操作部3の上下湾曲操作ノブ20、または左右湾曲操作ノブ21の操作に応じて4つの操作ワイヤ17のいずれかが牽引操作されるように、操作部3内において各ワイヤシース18から延設する各操作ワイヤ17の各後端部が上下湾曲操作ノブ20および左右湾曲操作ノブ21の各操作ワイヤ連結部に取付けられている。これにより、湾曲部7は、真っ直ぐに伸びた通常の直線状態から上下左右の4方向のいずれか、或いはこれらの4方向のうちいずれか2方向の組み合わせ方向に湾曲操作されるようになっている。さらに、挿入部2の可撓管部6は、患者の体腔内に挿入された状態で体腔形状に沿って曲成自在になっている。   Further, each of the four operation wires 17 is extended from each wire sheath 18 so as to be pulled in response to the operation of the up / down bending operation knob 20 or the left / right bending operation knob 21 of the operation unit 3. The rear end portions of the operation wires 17 are attached to the operation wire connecting portions of the up / down bending operation knob 20 and the left / right bending operation knob 21. As a result, the bending portion 7 is operated to bend in one of four directions (up, down, left, and right) or a combination direction of any two of these four directions from a straight straight line extending straight. . Furthermore, the flexible tube portion 6 of the insertion portion 2 can be bent along the shape of the body cavity while being inserted into the body cavity of the patient.

また、本実施の形態の挿入部2における内視鏡用可撓管101は、図7および図8に示すように、可撓管部6に内蔵される内蔵物である処置具挿通チャンネル11のチャンネルチューブと、ライトガイドファイバ13と、送気チューブ14と、送水チューブ15と、ケーブル16と、4つの操作ワイヤ17がそれぞれ挿通されるワイヤシース18などの細長い長尺な内蔵物を束ねる潤滑性を有する結束部材27と、これらの内蔵物を結束部材27で結束して形成した結束物28を被覆する樹脂層の外皮29とを具備する。ここで、結束部材27は、図3に示すように円筒状の1枚の被覆シート30である。この被覆シート30は、例えばNBR、NR、SBR、CR、EP、ウレタン、シリコン、又はフッ素などのゴム材料、或いは、例えばPE,PP、PTFE、フェノールなどの合成樹脂材料が主に使用される。さらに、この被覆シート30は、全体、または一部に潤滑剤が含有、または、塗布されていても良い。また、潤滑剤の性状としては、顆粒状、液状でも良く、更にその種類としては、オイル、シリコン、PTFE、カーボン、などでも良い。なお、図7および図8に示す被覆シート30は、内外径の寸法を変化させることができるチューブが好ましく、例えば、筒状のゴムの如く内径を大きくするように膨張した後に、元の径に戻すことが可能なゴム製のチューブや、熱によって縮径する機能を有しているポリオレフィン、シリコン、PTFE、ゴムなどからなる熱収縮性チューブであることが好ましい。本実施の形態では、ポリオレフィン製の熱収縮性チューブを用いている。   In addition, the endoscope flexible tube 101 in the insertion portion 2 of the present embodiment includes a treatment instrument insertion channel 11 which is a built-in object incorporated in the flexible tube portion 6 as shown in FIGS. 7 and 8. Lubricating ability to bundle elongated and long built-in objects such as a channel tube, a light guide fiber 13, an air supply tube 14, a water supply tube 15, a cable 16, and a wire sheath 18 into which four operation wires 17 are inserted. A binding member 27 having a resin layer covering the binding material 28 formed by binding these built-in objects with the binding member 27. Here, the binding member 27 is a single cylindrical covering sheet 30 as shown in FIG. The covering sheet 30 is mainly made of a rubber material such as NBR, NR, SBR, CR, EP, urethane, silicon, or fluorine, or a synthetic resin material such as PE, PP, PTFE, or phenol. Further, the covering sheet 30 may contain or be coated with a lubricant in whole or in part. Further, the lubricant may be granular or liquid, and the type may be oil, silicon, PTFE, carbon, or the like. The covering sheet 30 shown in FIGS. 7 and 8 is preferably a tube capable of changing the inner and outer diameters. For example, after expanding so as to increase the inner diameter like a cylindrical rubber, the covering sheet 30 is restored to the original diameter. It is preferably a heat-shrinkable tube made of a rubber tube that can be returned or a polyolefin, silicon, PTFE, rubber or the like that has a function of reducing the diameter by heat. In the present embodiment, a heat shrinkable tube made of polyolefin is used.

本実施の形態では、結束部材27は、熱収縮性チューブの被覆シート30で、この被覆シート30内に潤滑剤が含有されている例を示す。また、外皮29は、たとえばポリエステル、ポリウレタン、オレフィン、スチレン等の熱可塑性エラストマー樹脂の高分子材料が用いられる。   In the present embodiment, the bundling member 27 is a cover sheet 30 of a heat-shrinkable tube, and an example in which a lubricant is contained in the cover sheet 30 is shown. For the outer skin 29, a polymer material of a thermoplastic elastomer resin such as polyester, polyurethane, olefin, or styrene is used.

次に、本実施の形態の挿入部2における可撓管部6となる内視鏡用可撓管101の製造方法について説明する。まず、内視鏡用可撓管101の内部に収納される内蔵物である処置具挿通チャンネル11のチャンネルチューブと、ライトガイドファイバ13と、送気チューブ14と、送水チューブ15と、ケーブル16と、4つの操作ワイヤ17がそれぞれ挿通されるワイヤシース18などの細長い長尺な内蔵物を潤滑性の被覆シート30で、束ねて一体に被覆する(内蔵物結束工程)が行われる。   Next, a manufacturing method of the endoscope flexible tube 101 which becomes the flexible tube portion 6 in the insertion portion 2 of the present embodiment will be described. First, a treatment instrument insertion channel 11 channel tube, a light guide fiber 13, an air supply tube 14, a water supply tube 15, and a cable 16 that are built-in items housed in the endoscope flexible tube 101 are provided. A long and slender built-in object such as a wire sheath 18 through which the four operation wires 17 are inserted is bundled and covered integrally with a lubricating covering sheet 30 (built-in object bundling step).

この内蔵物結束工程では、最初に、図3に示すように拡径状態の熱収縮性チューブからなる被覆シート30内に処置具挿通チャンネル11のチャンネルチューブと、ライトガイドファイバ13と、送気チューブ14と、送水チューブ15と、ケーブル16と、4つの操作ワイヤ17がそれぞれ挿通されるワイヤシース18などの細長い長尺な内蔵物を挿入する工程が行われる。さらに、内蔵物挿入後、被覆シート30に熱を加えて収縮させ、図4に示すように収縮した被覆シート30によって内蔵物を束ねる工程が行われる。これにより、図5に示すように処置具挿通チャンネル11のチャンネルチューブと、ライトガイドファイバ13と、送気チューブ14と、送水チューブ15と、ケーブル16と、4つの操作ワイヤ17がそれぞれ挿通されるワイヤシース18などの細長い長尺な内蔵物が被覆シート30によって束ねられて一体に被覆された結束物28が形成される。   In this built-in material binding step, first, as shown in FIG. 3, the channel tube of the treatment instrument insertion channel 11, the light guide fiber 13, and the air supply tube in the covering sheet 30 made of the heat-shrinkable tube in an expanded state. 14, a water supply tube 15, a cable 16, and a process of inserting an elongated and long built-in object such as a wire sheath 18 through which the four operation wires 17 are inserted. Further, after the built-in object is inserted, the covering sheet 30 is contracted by applying heat, and the built-in object is bundled by the contracted covering sheet 30 as shown in FIG. Thereby, as shown in FIG. 5, the channel tube of the treatment instrument insertion channel 11, the light guide fiber 13, the air supply tube 14, the water supply tube 15, the cable 16, and the four operation wires 17 are respectively inserted. A long and narrow built-in object such as the wire sheath 18 is bundled by the covering sheet 30 to form a bundle 28 integrally covered.

その後、内蔵物を束ねた結束物28の被覆シート30の外層として、被覆シート30の外周側に、熱可塑性エラストマー樹脂の樹脂層を被覆して外皮29を形成する外皮被覆工程が行われる。この外皮被覆工程では、図6に示す外皮被覆装置31が使用される。この外皮被覆装置31は、内蔵物結束工程で内蔵物を束ねた結束物28を供給するドラム式の内蔵物供給装置32と、外皮29を形成する樹脂材料を供給して結束物28の被覆シート30の外層として被覆する外皮29を押し出し成形する押し出し成形装置33と、結束物28の外層として外皮29が被覆された状態の内視鏡用可撓管101の完成品34を図示しないドラムに巻き取るための引取装置35とを有する。   Thereafter, as an outer layer of the covering sheet 30 of the bundle 28 in which the built-in objects are bundled, an outer covering process is performed in which the outer peripheral side of the covering sheet 30 is covered with a resin layer of a thermoplastic elastomer resin to form the outer cover 29. In this skin coating process, a skin coating apparatus 31 shown in FIG. 6 is used. This outer covering device 31 is a drum-type built-in material supply device 32 that supplies a bundle 28 in which the built-in material is bundled in the built-in material binding step, and a resin material that forms the outer skin 29 to supply a covering sheet for the bundle 28. A finished product 34 of the endoscope flexible tube 101 in a state in which the outer skin 29 is coated as an outer layer of the bundle 28 is wound around a drum (not shown). And a take-up device 35 for taking.

そして、外皮被覆装置31の使用時には、ドラム式の内蔵物供給装置32から内蔵物を束ねた結束物28が押し出し成形装置33に供給される。この押し出し成形装置33には、さらに図示しない樹脂材料の供給装置から外皮29を形成する樹脂材料が供給される。これにより、押し出し成形装置33では、内蔵物を束ねた結束物28が芯金(芯材)として機能し、この結束物28の芯金の外層として外皮29を形成する樹脂材料が供給され、結束物28の外層として、結束物28の外周側に外皮29が押し出し成形される。   When the outer covering apparatus 31 is used, a bundle 28 in which the built-in objects are bundled is supplied from the drum-type built-in supply apparatus 32 to the extrusion molding apparatus 33. The extrusion molding device 33 is further supplied with a resin material forming the outer skin 29 from a resin material supply device (not shown). As a result, in the extrusion molding apparatus 33, the bundle 28 in which the built-in objects are bundled functions as a core metal (core material), and a resin material that forms the outer skin 29 is supplied as an outer layer of the core metal of the bundle 28 to be bound. As an outer layer of the article 28, an outer skin 29 is extruded on the outer peripheral side of the bundle 28.

さらに、押し出し成形装置33で押し出し成形された外皮29が被覆された内視鏡用可撓管101の完成品34は引取装置35によって図示しないドラムに送られて巻き取られる。これにより、長尺の内視鏡用可撓管101の完成品34が内視鏡用可撓管101の長手方向に連続して押し出し成形される。そして、長尺の内視鏡用可撓管101の完成品34を必要な長さに切断することにより、所望の長さの内視鏡用可撓管101が製造される。   Further, the finished product 34 of the endoscope flexible tube 101 covered with the outer skin 29 extruded by the extrusion molding device 33 is sent to a drum (not shown) by the take-up device 35 and wound. As a result, the finished product 34 of the long endoscope flexible tube 101 is continuously extruded in the longitudinal direction of the endoscope flexible tube 101. Then, by cutting the finished product 34 of the long endoscope flexible tube 101 into a required length, the endoscope flexible tube 101 having a desired length is manufactured.

その後、所望の長さとなった内視鏡用可撓管101における湾曲管との接続部側および操作部3との接続部側において、それぞれの外皮29および被覆シート30の一部が除去される。そして、内視鏡用可撓管101の湾曲管との接続部側で露出した各内蔵物は湾曲管内に挿通されるとともに、湾曲管内から延在する操作ワイヤ17が内視鏡用可撓管101内のワイヤシース18に挿通された後に、内視鏡用可撓管101と湾曲管の後端部とが接続される。   Thereafter, the outer skin 29 and a part of the covering sheet 30 are removed on the connection portion side with the bending tube and the connection portion side with the operation portion 3 in the endoscope flexible tube 101 having a desired length. . And each built-in thing exposed by the connection part side with the bending tube of the flexible tube 101 for endoscopes is penetrated in a bending tube, and the operation wire 17 extended from the inside of a bending tube is the flexible tube for endoscopes After being inserted through the wire sheath 18 in 101, the endoscope flexible tube 101 and the rear end portion of the bending tube are connected.

一方、内視鏡用可撓管101の操作部3との接続部側で露出した各内蔵物は操作部3内に導かれるとともに、内視鏡用可撓管101と操作部3とが接続される。そして、各内蔵物のうちのワイヤシース18は操作部3内の固定部材に固定され、操作ワイヤ17は、上下湾曲操作ノブ20および左右湾曲操作ノブ21の各操作ワイヤ連結部に取り付けられる。さらに、処置具挿通チャンネル11のチャンネルチューブは処置具挿入口26に接続される。また、送気チューブ14や、送水チューブ15はそれぞれ送気・送水ボタン23に接続され、他の内蔵物も所定部位においてそれぞれ接続されて内視鏡の製造が行われる。   On the other hand, each built-in object exposed on the connection portion side of the endoscope flexible tube 101 with the operation portion 3 is guided into the operation portion 3, and the endoscope flexible tube 101 and the operation portion 3 are connected to each other. Is done. The wire sheath 18 of each built-in object is fixed to a fixing member in the operation unit 3, and the operation wire 17 is attached to each operation wire connecting portion of the up / down bending operation knob 20 and the left / right bending operation knob 21. Further, the channel tube of the treatment instrument insertion channel 11 is connected to the treatment instrument insertion port 26. Further, the air supply tube 14 and the water supply tube 15 are connected to an air supply / water supply button 23, respectively, and other built-in items are also connected at predetermined portions, respectively, to manufacture an endoscope.

そこで、本実施の形態の内視鏡用可撓管101の製造方法では、次の効果がある。すなわち、内視鏡用可撓管101の製造時には、内視鏡用可撓管101の内部に収納される処置具挿通チャンネル11のチャンネルチューブと、ライトガイドファイバ13と、送気チューブ14と、送水チューブ15と、ケーブル16と、4つの操作ワイヤ17がそれぞれ挿通されるワイヤシース18などの細長い長尺な内蔵物を潤滑性の被覆シート30で、束ねて一体に被覆する工程(内蔵物結束工程)と、その後、内蔵物を束ねた結束物28の被覆シート30の外層として、外皮29となる樹脂層を被覆して内視鏡用可撓管101を成形する工程(外皮被覆工程)の2工程で済む。そのため、内視鏡用可撓管部6を製造する際に、従来のように可撓管の先端から後端まで長尺内蔵物を順次挿通させる面倒な作業を行う必要がなく、従来のように長尺の内蔵物を可撓管の先端側の開口部から可撓管の基端部側まで軸方向に連続的に押し込む状態で順次挿入させる場合に比べて長尺内蔵物を容易に設置可能となる。その結果、内視鏡用可撓管部6を製造する際の作業工程の工程数を従来よりも削減し、製造を容易化することができるので、製造時間を短縮化することができるうえ、製造原価を低減させることができる。   Therefore, the method for manufacturing the endoscope flexible tube 101 of the present embodiment has the following effects. That is, at the time of manufacturing the endoscope flexible tube 101, the channel tube of the treatment instrument insertion channel 11 housed in the endoscope flexible tube 101, the light guide fiber 13, the air supply tube 14, A step of bundling and integrally covering a long and long built-in object such as the water supply tube 15, the cable 16, and the wire sheath 18 through which the four operation wires 17 are respectively inserted with the lubricating coating sheet 30 (built-in material bundling step) And 2) of the step of forming the endoscope flexible tube 101 by covering the resin layer that becomes the outer skin 29 as the outer layer of the covering sheet 30 of the bundled material 28 in which the built-in material is bundled (outer covering step). It only takes a process. Therefore, when manufacturing the flexible tube portion 6 for an endoscope, it is not necessary to perform the troublesome work of sequentially inserting a long built-in object from the front end to the rear end of the flexible tube as in the prior art. Compared to the case where the long built-in object is sequentially inserted in the axial direction from the opening on the distal end side of the flexible tube to the proximal end side of the flexible tube, the long built-in object is easily installed. It becomes possible. As a result, the number of work steps when manufacturing the endoscope flexible tube portion 6 can be reduced as compared with the prior art, and the manufacturing can be facilitated, so that the manufacturing time can be shortened. Manufacturing costs can be reduced.

なお、先端硬性部8や湾曲部7に対し、内視鏡用可撓管101の内部に収納される処置具挿通チャンネル11のチャンネルチューブと、ライトガイドファイバ13と、送気チューブ14と、送水チューブ15と、ケーブル16と、4つの操作ワイヤ17がそれぞれ挿通されるワイヤシース18などの細長い長尺な内蔵物の先端部を固定した状態でも、これらの長尺な内蔵物と内視鏡用可撓管101とを一体的に加工できる。その場合にも、内視鏡用可撓管101を製造する際の作業工程の工程数を削減して製造を容易化することができる。   In addition, with respect to the distal end rigid portion 8 and the bending portion 7, the channel tube of the treatment instrument insertion channel 11 housed in the endoscope flexible tube 101, the light guide fiber 13, the air supply tube 14, and the water supply Even in a state in which the distal end portion of a long and long built-in object such as the tube 15, the cable 16, and the wire sheath 18 through which the four operation wires 17 are inserted is fixed, the long built-in object and the endoscope can be used. The flexible tube 101 can be integrally processed. Even in this case, the number of work steps when manufacturing the endoscope flexible tube 101 can be reduced and the manufacturing can be facilitated.

また、本実施の形態の内視鏡用可撓管101では、内蔵物を潤滑性の被覆シート30で束ねて一体に被覆することにより、被覆シート30で束ねられた内蔵物が軸方向に移動可能な状態で保持することができる。そのため、挿入対象管腔内に内視鏡1の挿入部2を挿入する際に、内蔵物が内蔵された内視鏡用可撓管101で形成される可撓管部6の屈曲性(可撓性)を確保することができる。さらに、上記構成によって、内視鏡1の湾曲部7を湾曲操作する際にも、内視鏡用可撓管101の内部に収納される内蔵物は被覆シート30の潤滑剤によってスムーズに摺動可能となり、結果として湾曲操作もレスポンス良く行うことが可能となる。   Further, in the endoscope flexible tube 101 of the present embodiment, the built-in objects are bundled with the lubricating covering sheet 30 and integrally covered, so that the built-in objects bundled with the covering sheet 30 move in the axial direction. It can be held in a possible state. Therefore, when the insertion portion 2 of the endoscope 1 is inserted into the insertion target lumen, the flexibility (possibility of the flexible tube portion 6 formed by the endoscope flexible tube 101 in which the built-in object is incorporated). (Flexibility) can be secured. Further, with the above configuration, even when the bending portion 7 of the endoscope 1 is bent, the built-in objects housed inside the endoscope flexible tube 101 slide smoothly with the lubricant of the covering sheet 30. As a result, the bending operation can be performed with good response.

また、図9および図10は、本発明の第2の実施の形態を示すものである。本実施の形態は第1の実施の形態(図1〜図8参照)の内視鏡用可撓管101の製造方法で使用する結束部材27を複数の円環形状の被覆シート41によって形成し、これら複数の円環形状の被覆シート41を内視鏡用可撓管101の長手方向に間隔をおいて配置させる構成にしたものである。   9 and 10 show a second embodiment of the present invention. In the present embodiment, the binding member 27 used in the method for manufacturing the endoscope flexible tube 101 of the first embodiment (see FIGS. 1 to 8) is formed by a plurality of annular covering sheets 41. The plurality of annular covering sheets 41 are arranged at intervals in the longitudinal direction of the endoscope flexible tube 101.

本実施の形態でも複数の円環形状の被覆シート41で結束した結束物42を形成した後、次の外皮被覆工程で結束物42の被覆シート41の外層として被覆シート41の外周側に被覆する外皮29を押し出し成形することにより、長尺の内視鏡用可撓管101の完成品34を内視鏡用可撓管101の長手方向に連続して押し出し成形することができる。   Also in the present embodiment, after forming a bound product 42 bound by a plurality of annular covering sheets 41, the outer layer side of the covering sheet 41 is coated as an outer layer of the covering sheet 41 of the bound object 42 in the next skin covering step. By extruding the outer skin 29, the finished product 34 of the long endoscope flexible tube 101 can be continuously extruded in the longitudinal direction of the endoscope flexible tube 101.

そこで、本実施の形態の内視鏡用可撓管101の製造方法でも、第1の実施の形態と同様に内視鏡用可撓管部6を製造する際に、従来のように可撓管の先端から後端まで長尺内蔵物を順次挿通させる作業を行う必要がなく、従来のように長尺の内蔵物を可撓管の先端側の開口部から可撓管の基端部側まで軸方向に連続的に押し込む状態で順次挿入させる場合に比べて長尺内蔵物を容易に設置可能となる。その結果、内視鏡用可撓管部6を製造する際の作業工程の数を従来よりも削減し、製造を容易化することができるので、製造時間を短縮化することができるうえ、製造原価を低減させることができる効果がある。   Therefore, in the manufacturing method of the endoscope flexible tube 101 according to the present embodiment, when the endoscope flexible tube portion 6 is manufactured as in the first embodiment, the endoscope flexible tube 101 is flexible as in the prior art. There is no need to sequentially insert the long built-in object from the tip to the rear end of the tube, and the long built-in object is inserted from the opening on the distal end side of the flexible tube to the proximal end side of the flexible tube as in the past. It is possible to easily install the long built-in object as compared with the case of sequentially inserting in the state of continuously pushing in the axial direction. As a result, it is possible to reduce the number of work steps when manufacturing the flexible tube portion 6 for an endoscope and to facilitate the manufacturing, thereby reducing the manufacturing time and manufacturing. There is an effect that the cost can be reduced.

さらに、本実施の形態の内視鏡用可撓管101でも、内蔵物を潤滑性の複数の円環形状の被覆シート41で束ねて一体に被覆することにより、被覆シート41で束ねられた内蔵物が軸方向に移動可能な状態で保持することができる。そのため、挿入対象管腔内に内視鏡1の挿入部2を挿入する際に、内蔵物が内蔵された内視鏡用可撓管101で形成される可撓管部6の屈曲性を確保することができる。さらに、上記構成によって、内視鏡1の湾曲部7を湾曲操作する際にも、内視鏡用可撓管101の内部に収納される内蔵物は被覆シート41の潤滑剤によってスムーズに摺動可能となり、結果として湾曲操作もレスポンス良く行うことが可能となる。   Further, in the endoscope flexible tube 101 of the present embodiment, the built-in object is bundled with a plurality of lubricous annular-shaped covering sheets 41 and integrally covered, thereby being bundled with the covering sheet 41. An object can be held in a state of being movable in the axial direction. Therefore, when the insertion portion 2 of the endoscope 1 is inserted into the insertion target lumen, the flexibility of the flexible tube portion 6 formed by the endoscope flexible tube 101 with a built-in object is secured. can do. Further, with the above configuration, even when the bending portion 7 of the endoscope 1 is bent, the built-in object housed in the endoscope flexible tube 101 slides smoothly with the lubricant of the covering sheet 41. As a result, the bending operation can be performed with good response.

さらに、本実施の形態の複数の円環形状の被覆シート41に代えて、束ねた内蔵物の外側にらせん状に巻装されている被覆シートを使用しても良い。この場合も、本発明の第2の実施の形態(図9および図10参照)と同様の効果を奏する。   Furthermore, instead of the plurality of annular covering sheets 41 of the present embodiment, a covering sheet that is spirally wound around the bundled built-in object may be used. Also in this case, the same effects as those of the second embodiment of the present invention (see FIGS. 9 and 10) are obtained.

また、図11および図12は、本発明の第3の実施の形態を示すものである。本実施の形態は第1の実施の形態(図1〜図8参照)の内視鏡用可撓管101の製造方法で使用する結束部材27として、潤滑剤が含有されていない円筒状の熱収縮性チューブの被覆シート51を使用する例を示す。   FIG. 11 and FIG. 12 show a third embodiment of the present invention. This embodiment is a cylindrical heat containing no lubricant as the bundling member 27 used in the method of manufacturing the endoscope flexible tube 101 of the first embodiment (see FIGS. 1 to 8). The example which uses the coating sheet 51 of a shrinkable tube is shown.

本実施の形態では、内蔵物結束工程は第1の実施の形態と同様に行われる。そして、図12に示すように処置具挿通チャンネル11のチャンネルチューブと、ライトガイドファイバ13と、送気チューブ14と、送水チューブ15と、ケーブル16と、4つの操作ワイヤ17がそれぞれ挿通されるワイヤシース18などの細長い長尺な内蔵物が被覆シート51によって束ねられて一体に被覆された結束物52が形成される。   In the present embodiment, the built-in material binding step is performed in the same manner as in the first embodiment. Then, as shown in FIG. 12, a wire sheath into which the channel tube of the treatment instrument insertion channel 11, the light guide fiber 13, the air supply tube 14, the water supply tube 15, the cable 16, and the four operation wires 17 are inserted. A long and narrow built-in object such as 18 is bundled by the covering sheet 51 to form a bundled object 52 that is integrally covered.

その後、内蔵物を束ねた結束物52の被覆シート51の外層として被覆シート51の外周側に、樹脂層を被覆して外皮29を形成する外皮被覆工程が行われる。この外皮被覆工程では、図11に示す外皮被覆装置53が使用される。この外皮被覆装置53は、第1の実施の形態のドラム式の内蔵物供給装置32と、押し出し成形装置33との間に潤滑剤付与装置54が介設されている。この潤滑剤付与装置54は、被覆シート51の外周面に対して潤滑剤を塗布したり、噴霧したり、ディップ式で潤滑剤を付与するものである。   Thereafter, an outer covering process is performed in which the outer layer of the covering sheet 51 of the bundled object 52 in which the built-in objects are bundled is coated on the outer peripheral side of the covering sheet 51 with a resin layer to form the outer covering 29. In this skin coating process, a skin coating device 53 shown in FIG. 11 is used. In the outer covering device 53, a lubricant applying device 54 is interposed between the drum-type built-in supply device 32 of the first embodiment and the extrusion molding device 33. The lubricant applying device 54 applies a lubricant to the outer peripheral surface of the covering sheet 51, sprays it, or applies a lubricant by a dip method.

そして、本実施の形態の外皮被覆装置53の使用時には、内蔵物結束工程で被覆シート51によって内蔵物を束ねた結束物52がドラム式の内蔵物供給装置32から潤滑剤付与装置54に繰り出される。この潤滑剤付与装置54では、結束物52の外周面に潤滑剤を塗布したり、噴霧したり、ディップ式で潤滑剤を付与する。ここで、結束物52の外周面に潤滑剤が付与された後、被覆シート51によって内蔵物を束ねた結束物52は続いて押し出し成形装置33に供給される。この押し出し成形装置33では、第1の実施の形態と同様に結束物52の外層として外皮29が押し出し成形される。   When using the outer skin coating device 53 of the present embodiment, the bundle 52 in which the built-in material is bundled by the covering sheet 51 in the built-in material binding step is fed from the drum-type built-in material supply device 32 to the lubricant applying device 54. . In the lubricant applying device 54, the lubricant is applied to the outer peripheral surface of the bundle 52 or sprayed, or the lubricant is applied by a dip method. Here, after the lubricant is applied to the outer peripheral surface of the bundle 52, the bundle 52 in which the built-in material is bundled by the covering sheet 51 is subsequently supplied to the extrusion device 33. In this extrusion molding apparatus 33, the outer skin 29 is extruded as an outer layer of the bundle 52 in the same manner as in the first embodiment.

さらに、押し出し成形装置33で押し出し成形された外皮29が被覆された内視鏡用可撓管101の完成品55は引取装置35によって送られて図示しないドラムに巻き取られる。これにより、長尺の内視鏡用可撓管101の完成品55が内視鏡用可撓管101の長手方向に連続して押し出し成形される。   Further, the finished product 55 of the endoscope flexible tube 101 covered with the outer skin 29 extruded by the extrusion molding device 33 is sent by the take-up device 35 and wound around a drum (not shown). As a result, the finished product 55 of the long endoscope flexible tube 101 is continuously extruded in the longitudinal direction of the endoscope flexible tube 101.

そこで、本実施の形態の内視鏡用可撓管101の製造方法では次の効果を奏する。すなわち、内視鏡用可撓管101の製造方法で使用する結束部材27として潤滑剤が含有されていない熱収縮性チューブの被覆シート51を使用した場合でも、外皮被覆装置53として、第1の実施の形態のドラム式の内蔵物供給装置32と、押し出し成形装置33との間に潤滑剤付与装置54を介設することにより、被覆シート51の外周面に潤滑剤を付与することができる。そして、この潤滑剤を付与する工程以外は第1の実施の形態と同様の方法で内蔵物を束ねた結束物52の外層として外皮29が押し出し成形される。そのため、本実施の形態の内視鏡用可撓管101の製造方法でも、第1の実施の形態と同様に内蔵物が内蔵された内視鏡用可撓管101で形成される可撓管部6を製造する際に、従来のように可撓管の先端から後端まで長尺内蔵物を順次挿通させる作業を行う必要がなく、従来のように長尺の内蔵物を可撓管の先端側の開口部から可撓管の基端部側まで軸方向に連続的に押し込む状態で順次挿入させる場合に比べて、長尺内蔵物を容易に設置可能となる。その結果、内蔵物が内蔵された内視鏡用可撓管101で形成される可撓管部6を製造する際の作業工程の工程数を従来よりも削減し、製造を容易化することができるので、製造時間を短縮化することができるうえ、製造原価を低減させることができる効果がある。   Therefore, the manufacturing method of the endoscope flexible tube 101 of the present embodiment has the following effects. That is, even when the covering sheet 51 of the heat-shrinkable tube containing no lubricant is used as the bundling member 27 used in the method for manufacturing the endoscope flexible tube 101, the first covering device 53 is the first covering device 53. By providing the lubricant application device 54 between the drum-type built-in supply device 32 and the extrusion molding device 33 of the embodiment, the lubricant can be applied to the outer peripheral surface of the covering sheet 51. Except for the step of applying the lubricant, the outer skin 29 is extruded as an outer layer of the bundle 52 in which the built-in objects are bundled in the same manner as in the first embodiment. Therefore, also in the manufacturing method of the flexible tube 101 for endoscope of this Embodiment, the flexible tube formed with the flexible tube 101 for endoscopes in which the built-in thing was incorporated similarly to 1st Embodiment. When the portion 6 is manufactured, it is not necessary to sequentially insert the long built-in object from the front end to the rear end of the flexible tube as in the conventional case. A long built-in object can be easily installed as compared with the case where it is sequentially inserted in a state of being continuously pushed in the axial direction from the opening on the distal end side to the proximal end side of the flexible tube. As a result, it is possible to reduce the number of work steps in manufacturing the flexible tube portion 6 formed by the endoscope flexible tube 101 with a built-in object, and to facilitate the manufacture. Therefore, the manufacturing time can be shortened and the manufacturing cost can be reduced.

さらに、本実施の形態の内視鏡用可撓管101では、被覆シート51によって内蔵物を束ねた結束物52の被覆シート51の外周面に潤滑剤付与装置54によって潤滑剤を付与することにより、被覆シート51で束ねられた内蔵物が外皮29に対して軸方向に移動可能な状態で保持することができる。そのため、挿入対象管腔内に内視鏡1の挿入部2を挿入する際に、内蔵物が内蔵された内視鏡用可撓管101で形成される可撓管部6の屈曲性を確保することができる。さらに、上記構成によって、内視鏡1の湾曲部7を湾曲操作する際にも、内視鏡用可撓管101の内部に収納される内蔵物は被覆シート51の潤滑剤によってスムーズに摺動可能となり、結果として湾曲操作もレスポンス良く行うことが可能となる。   Furthermore, in the endoscope flexible tube 101 of the present embodiment, the lubricant is applied to the outer peripheral surface of the covering sheet 51 of the bundled object 52 in which the built-in objects are bundled by the covering sheet 51 by the lubricant applying device 54. The built-in objects bundled by the covering sheet 51 can be held in a state of being movable in the axial direction with respect to the outer skin 29. Therefore, when the insertion portion 2 of the endoscope 1 is inserted into the insertion target lumen, the flexibility of the flexible tube portion 6 formed by the endoscope flexible tube 101 with a built-in object is secured. can do. Further, with the above configuration, even when the bending portion 7 of the endoscope 1 is bent, the built-in object housed in the endoscope flexible tube 101 slides smoothly with the lubricant of the covering sheet 51. As a result, the bending operation can be performed with good response.

また、図13から図15は、本発明の第4の実施の形態を示すものである。本実施の形態は、第1の実施の形態(図1〜図8参照)の内視鏡用可撓管101に内蔵される潤滑性を有する被覆シート30と外皮29との間に、外皮29の補強用としてブレード61を介挿したものである。そして、内視鏡用可撓管101の製造時には、内視鏡用可撓管101の内部に収納される処置具挿通チャンネル11のチャンネルチューブと、ライトガイドファイバ13と、送気チューブ14と、送水チューブ15と、ケーブル16と、4つの操作ワイヤ17がそれぞれ挿通されるワイヤシース18などの細長い長尺な内蔵物を潤滑性の被覆シート30で、束ねて一体に被覆する内蔵物結束工程は、第1の実施の形態と同様に行われる。   FIGS. 13 to 15 show a fourth embodiment of the present invention. In the present embodiment, the outer skin 29 is provided between the covering sheet 30 having lubricity and the outer skin 29 built in the flexible tube 101 for endoscope of the first embodiment (see FIGS. 1 to 8). The blade 61 is inserted for reinforcement. At the time of manufacturing the endoscope flexible tube 101, the channel tube of the treatment instrument insertion channel 11 housed inside the endoscope flexible tube 101, the light guide fiber 13, the air supply tube 14, The built-in material bundling step of bundling and integrally covering a long and long built-in object such as the water feeding tube 15, the cable 16, and the wire sheath 18 through which the four operation wires 17 are respectively inserted with the lubricating coating sheet 30, This is performed in the same manner as in the first embodiment.

その後、外皮被覆工程の前に、図14に示すように内蔵物を束ねた被覆シート30の外側に網管状のブレード61を編組して形成する工程が行われる。さらに、このブレード61を編組して形成後、内蔵物を束ねた結束物28の被覆シート30の外層としてのブレード61の外周面に、外皮29となる樹脂層を被覆して内視鏡用可撓管101を成形する外皮被覆工程が行われる。   Thereafter, before the skin covering step, a step of braiding and forming a mesh-shaped blade 61 on the outside of the covering sheet 30 in which the built-in objects are bundled as shown in FIG. 14 is performed. Further, after the blade 61 is braided and formed, the outer peripheral surface of the blade 61 serving as the outer layer of the covering sheet 30 of the bundle 28 in which the built-in objects are bundled is covered with a resin layer serving as the outer skin 29. An outer covering process for forming the flexible tube 101 is performed.

そこで、本実施の形態の内視鏡用可撓管101では内視鏡用可撓管101の潤滑性の被覆シート30と外皮29との間に介挿したブレード61によって外皮29を補強することができる。また、操作部側での操作部を回転した際の先端硬性部への回転力の伝達性(レスポンス性)を良好にできる。さらに、被覆シート30の潤滑性によって被覆シート30とブレード61との間を摺動可能な状態で保持させることにより、内蔵物が内蔵された内視鏡用可撓管101で形成される可撓管部6全体の屈曲性を良好な状態で保持することができる。   Therefore, in the endoscope flexible tube 101 according to the present embodiment, the outer skin 29 is reinforced by the blade 61 interposed between the lubricating coating sheet 30 and the outer skin 29 of the endoscope flexible tube 101. Can do. Moreover, the transmission property (responsiveness) of the rotational force to the distal end rigid portion when the operation portion on the operation portion side is rotated can be improved. Further, by holding the cover sheet 30 and the blade 61 in a slidable state due to the lubricity of the cover sheet 30, the flexibility formed by the endoscope flexible tube 101 having a built-in object built therein. The flexibility of the entire tube portion 6 can be maintained in a good state.

なお、本発明は上記実施の形態に限定されるものではない。例えば、第1の実施の形態で述べたライトガイドファイバ13(図3参照)に代えてLED(発光素子)や照明ランプを用い、湾曲部7内や、可撓管部6内に電源ケーブルを挿通するようにしても良い。   The present invention is not limited to the above embodiment. For example, instead of the light guide fiber 13 (see FIG. 3) described in the first embodiment, an LED (light emitting element) or an illumination lamp is used, and a power cable is provided in the bending portion 7 or the flexible tube portion 6. It may be inserted.

さらに、第3の実施の形態(図11および図12参照)のように内視鏡用可撓管101の製造方法で使用する結束部材27として潤滑剤が含有されていない熱収縮性チューブの被覆シート51を使用する場合に、被覆シート51の外周面に潤滑剤を塗布したり、噴霧したり、ディップ式で潤滑剤を付与する工程に追加して、内視鏡用可撓管101の内部に収納される内蔵物の表面に潤滑剤を塗布する工程を設けても良い。この場合は、結束部材27と内蔵物との間に潤滑剤層を有する。そのため、被覆シート51で束ねられた内蔵物同士が軸方向に移動可能な状態で保持することができる。そのため、挿入対象管腔内に内視鏡1の挿入部2を挿入する際に、内蔵物が内蔵された内視鏡用可撓管101で形成される可撓管部6の屈曲性を確保することができる。   Furthermore, as in the third embodiment (see FIGS. 11 and 12), the heat-shrinkable tube that does not contain a lubricant as the binding member 27 used in the method for manufacturing the endoscope flexible tube 101 is used. When the sheet 51 is used, in addition to the step of applying a lubricant to the outer peripheral surface of the covering sheet 51, spraying, or applying a lubricant by a dip method, the inside of the flexible tube 101 for endoscope You may provide the process of apply | coating a lubricant to the surface of the built-in thing accommodated in. In this case, a lubricant layer is provided between the binding member 27 and the built-in material. Therefore, the built-in objects bundled by the covering sheet 51 can be held so as to be movable in the axial direction. Therefore, when the insertion portion 2 of the endoscope 1 is inserted into the insertion target lumen, the flexibility of the flexible tube portion 6 formed by the endoscope flexible tube 101 with a built-in object is secured. can do.

さらに、その他、本発明の要旨を逸脱しない範囲で種々変形実施できることは勿論である。   Furthermore, it goes without saying that various modifications can be made without departing from the scope of the present invention.

次に、本出願の他の特徴的な技術事項を下記の通り付記する。

(付記項1) 内視鏡用可撓管の製造方法であって、可撓管内部に収納される処置具挿通チャンネル、送気送水チャンネル、電源ケーブル、信号ケーブルなどの中空間および電線の部分である管状内蔵物を伸縮性のある薄膜(被覆シート)で、一体に被覆し束ねる第1の工程と、第1の工程により束ねられた内蔵物を被覆した薄膜の外層として、外皮となる樹脂層を成形する第2の工程とからなる内視鏡用可撓管の製造方法。
Next, other characteristic technical matters of the present application are appended as follows.
Record
(Additional Item 1) A method for producing a flexible tube for an endoscope, which is a treatment tool insertion channel, an air / water supply channel, a power supply cable, a signal cable, and the like, and a portion of an electric wire, housed in the flexible tube. The first step of integrally covering and bundling the tubular inclusions with a stretchable thin film (covering sheet), and the outer layer of the thin film covering the inclusions bundled by the first step as the outer resin A method for manufacturing a flexible tube for an endoscope, comprising a second step of forming a layer.

(付記項2) 前記薄膜は、潤滑剤を含有していることを特徴とする付記項1に記載の内視鏡用可撓管の製造方法。   (Additional Item 2) The method for manufacturing a flexible tube for an endoscope according to Additional Item 1, wherein the thin film contains a lubricant.

(付記項3) 前記伸縮性のある薄膜は熱収縮性の樹脂からなるチューブであり、前記第1の工程は前記管状内蔵物を薄膜で束ねる工程と、前記薄膜に熱を加えて収縮させる工程を含むことを特徴とする付記項1に記載の内視鏡用可撓管の製造方法。   (Additional Item 3) The stretchable thin film is a tube made of a heat-shrinkable resin, and the first step is a step of bundling the tubular built-in material with a thin film, and a step of applying heat to the thin film to shrink it. The manufacturing method of the flexible tube for endoscopes of the additional remark 1 characterized by the above-mentioned.

(付記項4) 前記第1の工程前に、前記内視鏡用可撓管の内蔵部表面に潤滑剤を塗布する工程をさらに含むことを特徴とする付記項1に記載の内視鏡用可撓管の製造方法。   (Additional Item 4) The endoscope according to Additional Item 1, further comprising a step of applying a lubricant to the surface of the built-in portion of the flexible tube for an endoscope before the first step. A manufacturing method of a flexible tube.

(付記項5) 前記第1の工程の後に、前記薄膜の外側に潤滑剤を塗布する工程をさらに含むことを特徴とする付記項1に記載の内視鏡用可撓管の製造方法。   (Additional Item 5) The method for manufacturing a flexible tube for an endoscope according to Additional Item 1, further comprising a step of applying a lubricant to the outside of the thin film after the first step.

(付記項6) 前記薄膜は円環形状であり、前記内視鏡用可撓管の長手方向に間隔をおいて複数設けられていることを特徴とする付記項1に記載の内視鏡用可撓管の製造方法。   (Additional Item 6) The thin film has an annular shape, and a plurality of the thin films are provided at intervals in the longitudinal direction of the flexible tube for an endoscope. A manufacturing method of a flexible tube.

(付記項7) 前記薄膜は円筒状の1枚のシートからなっている付記項1に記載の内視鏡用可撓管の製造方法。   (Additional Item 7) The method for manufacturing a flexible tube for an endoscope according to Additional Item 1, wherein the thin film is formed of a single cylindrical sheet.

(付記項8) 前記薄膜はらせん状に前記内視鏡内蔵物の外側に設けられていることを特徴とする付記項1に記載の内視鏡用可撓管の製造方法。   (Additional Item 8) The method for manufacturing a flexible tube for an endoscope according to Additional Item 1, wherein the thin film is spirally provided on the outside of the built-in endoscope.

(付記項9) 前記薄膜の外側に潤滑剤を塗布する工程の後に、薄膜の外側にブレードを形成する工程をさらに含むことを特徴とする付記項6に記載の内視鏡用可撓管の製造方法。   (Additional Item 9) The flexible tube for an endoscope according to Additional Item 6, further comprising a step of forming a blade on the outer side of the thin film after the step of applying a lubricant to the outer side of the thin film. Production method.

(付記項10) 前記潤滑剤を含有している薄膜の外側にブレードを形成する工程とさらに含むことを特徴とする付記項2に記載の内視鏡用可撓管の製造方法。   (Additional Item 10) The method for manufacturing a flexible tube for an endoscope according to Additional Item 2, further comprising a step of forming a blade outside the thin film containing the lubricant.

(付記項11) 前記第2の工程は、前記第1の工程により束ねられた内蔵物を被覆した薄膜の外層に、外皮となる樹脂層を前記内視鏡用可撓管の長手方向に連続して押し出し成形する工程であることを特徴とする付記項1に記載の内視鏡用可撓管の製造方法。   (Additional Item 11) In the second step, an outer layer of a thin film covering the built-in object bundled in the first step and a resin layer serving as an outer skin are continuously provided in the longitudinal direction of the flexible tube for endoscope. The method for manufacturing a flexible tube for an endoscope according to Additional Item 1, wherein the method is an extrusion molding step.

(付記項12) 内視鏡用可撓管の鉗子チャンネル、送気送水チャンネル、電源ケーブルおよび信号ケーブルなどの管状内蔵物と、この内蔵物を束ねる結束部材と、前記管状内蔵物と前記結束部材を被覆する外部樹脂層とからなる内視鏡用可撓管。   (Additional Item 12) Tubular built-in objects such as a forceps channel, an air / water supply channel, a power cable and a signal cable of an endoscope flexible tube, a bundling member for bundling the built-in objects, the tubular built-in object and the bundling member A flexible tube for an endoscope comprising an outer resin layer covering the tube.

(付記項13) 前記結束部材は潤滑剤を含有していることを特徴とする付記項12に記載の内視鏡用可撓管。   (Additional Item 13) The flexible tube for an endoscope according to Additional Item 12, wherein the binding member contains a lubricant.

(付記項14) 前記結束部材と前記管状内蔵物の間に潤滑剤層と設けたことを特徴とする付記項12に記載の内視鏡用可撓管。   (Additional Item 14) The flexible tube for an endoscope according to Additional Item 12, wherein a lubricant layer is provided between the binding member and the tubular built-in object.

(付記項15) 前記結束部材は熱収縮性チューブであることを特徴とする付記項12に記載の内視鏡用可撓管。   (Additional Item 15) The flexible tube for an endoscope according to Additional Item 12, wherein the binding member is a heat-shrinkable tube.

(付記項16) 前記薄膜は複数の円環形状であり、間隔をおいて設けられていることを特徴とする付記項12に記載の内視鏡用可撓管。   (Additional Item 16) The flexible tube for an endoscope according to Additional Item 12, wherein the thin film has a plurality of annular shapes and is provided at intervals.

(付記項17) 前記薄膜は円筒状の1枚のシートからなっていることを特徴とする付記項12に記載の内視鏡用可撓管。   (Additional Item 17) The flexible tube for an endoscope according to Additional Item 12, wherein the thin film is formed of a single cylindrical sheet.

(付記項18) 前記薄膜はらせん状のシートからなっていることを特徴とする請求項12に記載の内視鏡用可撓管。   (Additional Item 18) The flexible tube for an endoscope according to claim 12, wherein the thin film is formed of a spiral sheet.

(付記項19) 内視鏡の先端部に一端が取り付けられた複数本の内蔵物を収容する内視鏡用可撓管において、前記内蔵物を束ねる部材と、前記内蔵物と前記内蔵物を束ねる部材を一体的に被覆する樹脂と、からなる内視鏡用可撓管。   (Additional Item 19) In a flexible tube for an endoscope that houses a plurality of built-in objects, one end of which is attached to the distal end portion of the endoscope, a member that bundles the built-in objects, the built-in objects, and the built-in objects. A flexible tube for an endoscope, comprising: a resin integrally covering a bundled member.

(付記項20) 前記内蔵物と前記内蔵物を束ねる部材との間を摺動可能とする潤滑剤を介在させることを特徴とする付記項19の内視鏡用可撓管。   (Additional Item 20) The flexible tube for an endoscope according to Additional Item 19, wherein a lubricant capable of sliding between the built-in object and a member that bundles the built-in object is interposed.

(付記項21) 前記内蔵物を束ねる部材に予め潤滑剤が含有されていることを特徴とする付記項19の内視鏡用可撓管。   (Additional Item 21) The flexible tube for an endoscope according to Additional Item 19, wherein a lubricant is previously contained in a member that bundles the built-in objects.

本発明は、内視鏡の挿入部本体の可撓管部や湾曲部などの可撓管の内部にライトガイドファイバや、イメージガイドファイバ、或いはケーブルや、チューブ類などの長尺の内蔵物を設置する作業を行う内視鏡を製造する技術分野や、その内視鏡を使用する技術分野に有効である。   The present invention provides a light guide fiber, an image guide fiber, a cable, or a long built-in object such as a tube inside a flexible tube such as a flexible tube or a curved portion of an insertion portion body of an endoscope. This is effective in a technical field for manufacturing an endoscope for performing installation work and a technical field in which the endoscope is used.

本発明の第1の実施の形態の内視鏡用可撓管の製造方法によって製造された内視鏡用可撓管を備えた内視鏡の全体の概略構成を示す斜視図。The perspective view which shows the schematic structure of the whole endoscope provided with the flexible tube for endoscopes manufactured by the manufacturing method of the flexible tube for endoscopes of the 1st Embodiment of this invention. 第1の実施の形態の内視鏡の挿入部の先端面の構成を示す平面図。The top view which shows the structure of the front end surface of the insertion part of the endoscope of 1st Embodiment. 第1の実施の形態の内視鏡用可撓管の製造時に熱収縮性チューブを熱収縮させる前に内視鏡用可撓管の内蔵物を熱収縮性チューブである結束部材に挿入した状態を示す横断面図。The state in which the built-in object of the flexible tube for endoscope is inserted into the bundling member which is a heat-shrinkable tube before the heat-shrinkable tube is thermally contracted at the time of manufacturing the flexible tube for endoscope of the first embodiment. FIG. 第1の実施の形態の内視鏡用可撓管の製造時に内視鏡用可撓管の内蔵物を熱収縮性チューブである結束部材に挿入した後、熱収縮性チューブである結束部材を熱収縮させて内視鏡用可撓管の内蔵物を束ねた状態を示す横断面図。After the flexible tube for an endoscope is inserted into the bundling member that is a heat-shrinkable tube when the flexible tube for an endoscope according to the first embodiment is manufactured, the bundling member that is a heat-shrinkable tube is inserted. The cross-sectional view which shows the state which made it heat-shrink and bundled the built-in thing of the flexible tube for endoscopes. 第1の実施の形態の内視鏡用可撓管の結束部材を熱収縮させて内視鏡用可撓管の内蔵物を束ねた結束物を示す斜視図。The perspective view which shows the binding thing which bundled the built-in thing of the flexible tube for endoscopes by heat-shrinking the binding member of the flexible tube for endoscopes of 1st Embodiment. 第1の実施の形態の内視鏡用可撓管の製造時に内蔵物を束ねた被覆シートの外層として、樹脂層を内視鏡用可撓管の長手方向に連続して押し出し成形する成形装置全体の概略構成図。A molding apparatus for continuously extruding a resin layer in the longitudinal direction of an endoscope flexible tube as an outer layer of a covering sheet in which built-in objects are bundled when manufacturing the endoscope flexible tube according to the first embodiment FIG. 第1の実施の形態の内視鏡用可撓管の製造時に内蔵物を束ねた被覆シートの外層として、樹脂層の外皮が被覆された状態を示す斜視図。The perspective view which shows the state by which the outer skin of the resin layer was coat | covered as an outer layer of the coating sheet which bundled the built-in thing at the time of manufacture of the flexible tube for endoscopes of 1st Embodiment. 図7の内視鏡用可撓管の横断面図。The cross-sectional view of the flexible tube for endoscopes of FIG. 本発明の第2の実施の形態の内視鏡用可撓管の内蔵物を束ねた結束物を示す斜視図。The perspective view which shows the binding thing which bundled the built-in thing of the flexible tube for endoscopes of the 2nd Embodiment of this invention. 第2の実施の形態の内視鏡用可撓管の内蔵物を束ねた結束物の外層として、樹脂層の外皮が被覆された状態を示す斜視図。The perspective view which shows the state by which the outer_layer | skin of the resin layer was coat | covered as an outer layer of the binding thing which bundled the built-in thing of the flexible tube for endoscopes of 2nd Embodiment. 本発明の第3の実施の形態の内視鏡用可撓管の外皮の樹脂層を連続して押し出し成形する成形装置全体の概略構成図。The schematic block diagram of the whole shaping | molding apparatus which extrudes continuously the resin layer of the outer skin of the flexible tube for endoscopes of the 3rd Embodiment of this invention. 第3の実施の形態の内視鏡用可撓管の内蔵物を束ねた結束物を示す斜視図。The perspective view which shows the binding thing which bundled the built-in thing of the flexible tube for endoscopes of 3rd Embodiment. 本発明の第4の実施の形態を示す内視鏡の可撓管部の内部構成を示す要部の側面図。The side view of the principal part which shows the internal structure of the flexible tube part of the endoscope which shows the 4th Embodiment of this invention. 第4の実施の形態の内視鏡用可撓管の製造時に内視鏡用可撓管の内蔵物を結束部材で束ねたのちブレードを被覆した状態を示す横断面図。The cross-sectional view which shows the state which covered the braid | blade after bundling the built-in thing of the flexible tube for endoscopes with a binding member at the time of manufacture of the flexible tube for endoscopes of 4th Embodiment. 第4の実施の形態の内視鏡用可撓管の製造時に内蔵物を束ねた被覆シートの外層として、ブレードと樹脂層の外皮が被覆された状態を示す横断面図。The cross-sectional view which shows the state by which the outer skin of the braid | blade and the resin layer was coat | covered as an outer layer of the coating sheet which bundled the built-in thing at the time of manufacture of the flexible tube for endoscopes of 4th Embodiment.

符号の説明Explanation of symbols

1…内視鏡、2…挿入部、2A…挿入部本体、11…処置具挿通チャンネル(内蔵物)、13…ライトガイドファイバ(内蔵物)、14…送気チューブ(内蔵物)、15…送水チューブ(内蔵物)、16…ケーブル(内蔵物)、17…操作ワイヤ(内蔵物)、18…ワイヤシース(内蔵物)、28…結束物、29…外皮、30…被覆シート、101…内視鏡用可撓管。     DESCRIPTION OF SYMBOLS 1 ... Endoscope, 2 ... Insertion part, 2A ... Insertion part main body, 11 ... Treatment instrument insertion channel (built-in thing), 13 ... Light guide fiber (built-in thing), 14 ... Air supply tube (built-in thing), 15 ... Water supply tube (built-in), 16 ... Cable (built-in), 17 ... Operation wire (built-in), 18 ... Wire sheath (built-in), 28 ... Bundled material, 29 ... Skin, 30 ... Coating sheet, 101 ... Interior Flexible tube for mirrors.

Claims (17)

潤滑性を有する結束部材で、内視鏡用可撓管の内部に収納される内蔵物を一体に被覆して束ねる内蔵物結束工程と、
前記内蔵物を束ねた前記結束部材の外層として、外皮となる高分子材料を被覆して成形する外皮被覆工程とを具備することを特徴とする内視鏡用可撓管の製造方法。
A built-in material bundling step of integrally covering and bundling built-in objects stored inside the flexible tube for endoscope with a bundling member having lubricity;
A method of manufacturing a flexible tube for an endoscope, comprising: an outer skin covering step of coating and forming a polymer material as an outer skin as an outer layer of the binding member in which the built-in material is bundled.
内視鏡用可撓管の内部に収納される内蔵物を結束部材で一体に被覆して束ねる内蔵物結束工程と、
前記結束部材に潤滑性を付与する潤滑性付与工程と、
前記内蔵物を束ねた前記結束部材の外層として、外皮となる高分子材料を被覆して成形する外皮被覆工程とを具備することを特徴とする内視鏡用可撓管の製造方法。
A built-in object bundling step of integrally covering and bundling built-in objects housed in the endoscope flexible tube with a bundling member;
A lubricity imparting step for imparting lubricity to the binding member;
A method of manufacturing a flexible tube for an endoscope, comprising: an outer skin covering step of coating and forming a polymer material as an outer skin as an outer layer of the binding member in which the built-in material is bundled.
内視鏡用可撓管の内部に収納される内蔵物の表面に潤滑剤を塗布する工程と、
前記内蔵物を結束部材で一体に被覆して束ねる内蔵物結束工程と、
前記内蔵物を束ねた前記結束部材の外層として、外皮となる高分子材料を被覆して成形する外皮被覆工程とを具備することを特徴とする内視鏡用可撓管の製造方法。
Applying a lubricant to the surface of a built-in object housed in the endoscope flexible tube;
A built-in material bundling step of integrally covering and bundling the built-in material with a bundling member;
A method of manufacturing a flexible tube for an endoscope, comprising: an outer skin covering step of coating and forming a polymer material as an outer skin as an outer layer of the binding member in which the built-in material is bundled.
前記内蔵物結束工程は、熱収縮性チューブからなる前記結束部材内に前記内蔵物を配置する工程と、
前記結束部材に熱を加えて収縮させて前記内蔵物を束ねる工程と
を含むことを特徴とする請求項1〜3のいずれかに記載の内視鏡用可撓管の製造方法。
The built-in material bundling step is a step of arranging the built-in material in the bundling member made of a heat-shrinkable tube;
The method for manufacturing a flexible tube for an endoscope according to any one of claims 1 to 3, further comprising a step of bundling the built-in object by applying heat to the binding member to contract.
前記外皮被覆工程の前に、前記内蔵物を束ねた前記結束部材の外側に網管状に編組したブレードを配置するブレード被覆工程をさらに含むことを特徴とする請求項1〜4のいずれかに記載の内視鏡用可撓管の製造方法。   The blade covering step of arranging a braided braided braid on the outside of the bundling member in which the built-in objects are bundled before the outer covering step is further included. Manufacturing method for flexible tube for endoscope. 前記外皮被覆工程は、前記内蔵物を束ねた前記結束部材の外層として、前記高分子材料を前記内視鏡用可撓管の長手方向に連続して押し出し成形する工程であることを特徴とする請求項1〜5のいずれかに記載の内視鏡用可撓管の製造方法。   The outer covering step is a step of continuously extruding the polymer material in the longitudinal direction of the flexible tube for an endoscope as an outer layer of the binding member in which the built-in objects are bundled. The manufacturing method of the flexible tube for endoscopes in any one of Claims 1-5. 内視鏡用の可撓管に内蔵される内蔵物を束ねる潤滑性を有する結束部材と、
前記内蔵物を前記結束部材で結束した結束物を被覆する高分子材料の外皮と
を具備することを特徴とする内視鏡用可撓管。
A bundling member having lubricity for bundling built-in objects incorporated in a flexible tube for an endoscope;
A flexible tube for an endoscope, comprising: a polymer material outer skin that covers the bound object in which the built-in object is bound by the binding member.
前記内蔵物は、処置具挿通チャンネル、送気送水チャンネルなどの管状内蔵物や、電源ケーブルおよび信号ケーブルなどのケーブルであることを特徴とする請求項7に記載の内視鏡用可撓管。   The flexible tube for an endoscope according to claim 7, wherein the built-in object is a tubular built-in object such as a treatment instrument insertion channel or an air / water supply channel, or a cable such as a power cable or a signal cable. 前記結束部材は、潤滑剤を含有していることを特徴とする請求項7に記載の内視鏡用可撓管。   The flexible tube for an endoscope according to claim 7, wherein the binding member contains a lubricant. 前記結束部材は、円筒状の1枚の被覆シートであることを特徴とする請求項7または9に記載の内視鏡用可撓管。   The flexible tube for an endoscope according to claim 7 or 9, wherein the binding member is a single cylindrical covering sheet. 前記結束部材は、円環形状であり、前記内視鏡用可撓管の長手方向に間隔をおいて配置されている複数の被覆シートであることを特徴とする請求項7または9に記載の内視鏡用可撓管。   The said binding member is an annular shape, It is the some coating sheet arrange | positioned at intervals in the longitudinal direction of the said flexible tube for endoscopes, The Claim 7 or 9 characterized by the above-mentioned. Flexible tube for endoscope. 前記結束部材は、前記内蔵物の外側にらせん状に巻装されている被覆シートであることを特徴とする請求項7または9に記載の内視鏡用可撓管。   The flexible tube for an endoscope according to claim 7 or 9, wherein the binding member is a covering sheet spirally wound around the built-in object. 前記結束部材は、前記内蔵物との間に潤滑剤層を有することを特徴とする請求項7に記載の内視鏡用可撓管。   The flexible tube for an endoscope according to claim 7, wherein the binding member has a lubricant layer between the bundling member and the built-in member. 前記結束部材は、熱収縮性チューブであることを特徴とする請求項7に記載の内視鏡用可撓管。   The flexible tube for an endoscope according to claim 7, wherein the binding member is a heat-shrinkable tube. 内視鏡の挿入部の先端部に一端が取り付けられ、他端が前記内視鏡の挿入部の基端部側に延設される複数の内蔵物を収容する内視鏡用可撓管において、
前記内蔵物を束ねる潤滑性を有する結束部材と、前記内蔵物を前記結束部材で束ねた結束物を一体的に被覆する高分子材料の外皮とを具備することを特徴とする内視鏡用可撓管。
In a flexible tube for an endoscope that houses a plurality of built-in objects in which one end is attached to a distal end portion of an insertion portion of an endoscope and the other end extends to a proximal end portion side of the insertion portion of the endoscope. ,
A flexible binding member for bundling the built-in objects, and an outer skin made of a polymer material that integrally covers the bundled objects obtained by bundling the built-in objects with the bundling member. Flexible tube.
前記結束部材は、前記内蔵物との間を摺動可能とする潤滑剤が介在されていることを特徴とする請求項15に記載の内視鏡用可撓管。   The flexible tube for an endoscope according to claim 15, wherein a lubricant that allows the binding member to slide between the built-in member is interposed. 前記結束部材は、予め潤滑剤が含有されていることを特徴とする請求項15に記載の内視鏡用可撓管。   The flexible tube for an endoscope according to claim 15, wherein the bundling member contains a lubricant in advance.
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Cited By (5)

* Cited by examiner, † Cited by third party
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JP2011194137A (en) * 2010-03-23 2011-10-06 Fujifilm Corp Optical fiber unit and endoscope
JP2011200339A (en) * 2010-03-24 2011-10-13 Fujifilm Corp Optical fiber unit and endoscope
JP2013250209A (en) * 2012-06-01 2013-12-12 Olympus Corp Bundle type fiber sensor
WO2017208402A1 (en) * 2016-06-01 2017-12-07 オリンパス株式会社 Shape detection device
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011194137A (en) * 2010-03-23 2011-10-06 Fujifilm Corp Optical fiber unit and endoscope
JP2011200339A (en) * 2010-03-24 2011-10-13 Fujifilm Corp Optical fiber unit and endoscope
JP2013250209A (en) * 2012-06-01 2013-12-12 Olympus Corp Bundle type fiber sensor
WO2017208402A1 (en) * 2016-06-01 2017-12-07 オリンパス株式会社 Shape detection device
JPWO2017208402A1 (en) * 2016-06-01 2019-03-28 オリンパス株式会社 Shape detection device
JP7033364B1 (en) 2020-12-16 2022-03-10 株式会社Spiエンジニアリング Endoscope
JP2022095547A (en) * 2020-12-16 2022-06-28 株式会社Spiエンジニアリング Endoscope

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