JP2007230684A - Member carrying system - Google Patents

Member carrying system Download PDF

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JP2007230684A
JP2007230684A JP2006052284A JP2006052284A JP2007230684A JP 2007230684 A JP2007230684 A JP 2007230684A JP 2006052284 A JP2006052284 A JP 2006052284A JP 2006052284 A JP2006052284 A JP 2006052284A JP 2007230684 A JP2007230684 A JP 2007230684A
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server
code
production facility
pictogram
transport
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Ryohei Nakano
良平 中野
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Bridgestone Corp
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Bridgestone Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a member carrying system capable of surely preventing a human error such as a delay in the carrying timing of a member and an error in a carrying destination, while minimizing the introduction of a facility on the basis of manual carrying. <P>SOLUTION: This member carrying system has a picture card issuer issuing a picture card printed with a member code of encoding information indicating a kind of member produced by a pre-process, a server indicating supply of the member, an automated waterhouse for temporarily storing the member attached with the picture card and automatically delivering the member instructed from the server, and a picture card confirming plate having the picture card printed with a location code of encoding information indicating a location of a post-process. A worker for carrying the member delivered from the automated waterhouse, is made to carry a communication device capable of reading the member code and the location code of the respective picture cards. This communication device is made mutually communicable with the server, to confirm the carrying destination of the member, and to complete carrying of the member. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、例えば、ゴムリールなどの部材を倉庫または生産現場から後工程へ運搬する部材運搬システムに関するもので、特に、部材の誤運搬の低減に関する。   The present invention relates to a member transport system that transports a member such as a rubber reel from a warehouse or a production site to a subsequent process, and particularly relates to reduction of erroneous transport of a member.

タイヤの生産工程においては、押出機にてリボン状に成形されたゴム部材は、通常、リールに巻き取られた状態で倉庫等に一時保管され、その後、カレンダー装置や裁断装置などの後工程の設備に供給されるのが一般的である。また、上記部材を後工程の設備に運搬する作業は、従来は作業者が直接行う（手動運搬）ことが多かった。この場合、部材を運搬するタイミングや運搬先については、作業者の判断に委ねることが多いため、部材の供給が滞ったり、供給先を間違えるなどのヒューマンエラーを起こす可能性があった。そこで、このような、ヒューマンエラーを防止する方法として、保管された部材の近傍に供給先や供給時期を表示する電光表示を設けたり、作業者が作業確認表をチェックしながら運搬作業を行うようにするなどの方法が行なわれていた。   In a tire production process, a rubber member formed into a ribbon shape by an extruder is usually temporarily stored in a warehouse or the like in a state of being wound on a reel, and then in a subsequent process such as a calendar device or a cutting device. It is common to supply equipment. Moreover, the work which conveys the said member to the apparatus of a post process was conventionally performed directly by the operator (manual conveyance). In this case, since it is often left to the operator's judgment as to the timing and destination of transporting the member, there is a possibility of causing a human error such as a delay in the supply of the member or an incorrect supply destination. Therefore, as a method of preventing such human error, an electric display that displays the supply destination and the supply time is provided near the stored member, or the worker performs the transportation work while checking the work confirmation table. The method of making it was done.

しかしながら、上記手動運搬では、電光表示や作業確認表を導入したとしても、ヒューマンエラーを完全になくすことは困難である。
一方、上記手動運搬に代えて部材を自動運搬することも考えられるが、自動運搬を実現するためには、レイアウトの工夫や、自動運搬システムの構築や運搬設備の設計・改造が必要であるだけでなく、自動運搬装置の故障や誤動作が生じた場合には、その復旧が困難であるといった問題点があった。 However, in the above-mentioned manual transportation, it is difficult to completely eliminate human error even if an electric display or work confirmation table is introduced.
On the other hand, it is conceivable to automatically transport members instead of the above manual transportation, but in order to realize automatic transportation, it is only necessary to devise a layout, construct an automatic transportation system, and design / modify transportation equipment. In addition, there is a problem that it is difficult to recover when an automatic transport device malfunctions or malfunctions.

本発明は、従来の問題点に鑑みてなされたもので、手動運搬をベースとし、設備の導入を最小限にしながら、部材の運搬タイミングの遅れや運搬先の間違いなどのヒューマンエラーを確実に防止することのできる部材運搬システムを提供することを目的とする。   The present invention has been made in view of conventional problems, and is based on manual transportation, and reliably prevents human errors such as delays in the transportation timing of components and incorrect transportation destinations while minimizing the introduction of equipment. It aims at providing the member conveyance system which can do.

本願の請求項１に記載の発明は、前工程の生産設備で生産した部材を後工程の生産設備に運搬するための部材運搬システムであって、前工程の生産設備に設けられる、少なくとも前工程で生産した部材の種類を示す情報をコード化した部材コードが印字された絵符を発行する絵符発行機と、部材の供給を指示するサーバと、上記絵符が取付けられた部材を一時保管し、上記サーバから指示された部材を自動的に選択して取出す自動倉庫と、後工程の設備に設けられる、後工程の場所を示す情報をコード化した場所コードが印字された絵符を備えた絵符確認板とを備えるとともに、上記自動倉庫から出庫される部材を運搬する作業者に上記各絵符の部材コードと場所コードとが読取り可能な通信装置を携帯させて、この通信装置と上記サーバとを相互通信可能とし、上記運搬作業者が上記自動倉庫にて運搬前に読み取った部材コードを上記サーバに送信して、サーバから上記部材の運搬先のデータを取得するとともに、上記部材の運搬後には、上記絵符確認板の場所コードを読み取って上記サーバに送信し、上記部材の運搬完了を確認するようにしたことを特徴とするものである。
請求項２に記載の発明は、請求項１に記載の部材運搬システムにおいて、上記サーバから指示された部材が自動倉庫になかった場合には、上記サーバは、上記絵符発行機に、上記部材を後工程に直送する指示を与えて、上記前工程の生産設備から上記部材を後工程の生産設備に運搬するようにしたものである。
請求項３に記載の発明は、請求項１に記載の部材運搬システムにおいて、上記後工程の生産設備の作業者に、上記各絵符の部材コードが読取り可能な通信装置を携帯させるとともに、この通信装置と上記サーバとを相互通信可能とし、上記後工程の生産設備での生産開始前に、上記部材に貼着された絵符の部材コードを読み取って、この部材コードと当該生産設備の場所コードを上記サーバに送信し、上記部材の照合作業を行うようにしたことを特徴とするものである。 Invention of Claim 1 of this application is a member conveyance system for conveying the member produced with the production facility of the previous process to the production facility of the subsequent process, Comprising: At least the previous process provided in the production facility of the previous process A pictogram issuing machine that issues a pictogram on which a member code in which information indicating the type of the member produced is encoded is printed, a server for instructing supply of the member, and a member on which the pictogram is attached are temporarily stored. And an automatic warehouse for automatically selecting and taking out the member instructed from the server, and a pictogram on which information indicating the location of the post-process is encoded and which is provided in the post-process equipment. And a communication device capable of reading a member code and a location code of each of the pictograms carried by an operator who carries a member delivered from the automatic warehouse. With the above server It is possible to communicate with each other, send the member code read by the transport operator before transporting in the automatic warehouse to the server, acquire the transport destination data of the member from the server, and after transporting the member The location code on the pictorial mark confirmation plate is read and transmitted to the server, and the completion of transport of the member is confirmed.
According to a second aspect of the present invention, in the member transport system according to the first aspect, when the member instructed from the server is not in the automatic warehouse, the server sends the member to the pictogram issuing machine. Is sent directly to the post-process, and the member is transported from the pre-process production facility to the post-process production facility.
According to a third aspect of the present invention, in the member transport system according to the first aspect, the operator of the production facility in the subsequent process carries a communication device that can read the member code of each of the pictograms. The communication device and the server can communicate with each other, and before starting production at the production facility in the post-process, the member code of the pictograph attached to the member is read, and the location of the member code and the production facility The code is transmitted to the server and the member is collated.

本発明によれば、前工程で生産した部材の種類を示す情報をコード化した部材コードが印字された絵符を発行する絵符発行機と、部材の供給を指示するサーバと、上記絵符が取付けられた部材を一時保管し、上記サーバから指示された部材を自動出庫する自動倉庫と、後工程の場所を示す情報をコード化した場所コードが印字された絵符を備えた絵符確認板とを備えるとともに、上記自動倉庫から出庫される部材を運搬する作業者に上記各絵符の部材コードと場所コードとが読取り可能な通信装置を携帯させて、この通信装置と上記サーバとを相互通信可能とし、上記運搬作業者が上記自動倉庫にて運搬前に読み取った部材コードを上記サーバに送信して、サーバから上記部材の運搬先のデータを取得して上記部材の運搬先を確認するとともに、上記部材の運搬後には、上記絵符確認板の場所コードを読み取って上記サーバに送信し、上記部材の運搬完了を確認するようにしたので、大掛かりな設備を導入することなく、部材の運搬タイミングの遅れや運搬先の間違いなどのヒューマンエラーを確実に防止することができる。   According to the present invention, a pictogram issuing machine that issues a pictogram on which a member code in which information indicating the type of the member produced in the previous process is coded is printed, a server that instructs the supply of the member, and the pictogram Confirmation of pictographs with temporary storage of the parts attached to the server and automatic delivery of the parts instructed by the server, and a pictogram with a location code on which information indicating the location of the subsequent process is printed A communication device capable of reading the member code and the location code of each of the pictograms, and carrying the communication device and the server. Enables mutual communication, transmits the member code read by the transport operator before transporting in the automatic warehouse to the server, acquires the transport destination data of the member from the server, and confirms the transport destination of the member Then After the transportation of the member, the location code on the pictorial mark confirmation plate is read and transmitted to the server to confirm the completion of transportation of the member, so that the transportation of the member can be performed without introducing large-scale equipment. It is possible to reliably prevent human errors such as timing delays and incorrect transport destinations.

以下、本発明の最良の形態について、図面に基づき説明する。
図１は、本発明の最良の形態に係る部材運搬システム１０の構成を示す図で、同図において、１１は帯状のゴム部材をリールに巻き取ったゴムリール部材２０を生産する前工程の生産装置１１ａと、上記ゴムリール部材２０に当該リールの生産日やロットＮｏ、ゴムの種類などの部材情報をコード化した部材コードを印字したバーコード絵符（以下、ＢＣエフという）２１を発行する絵符発行機１１ｂとを備えた前工程の生産設備で、上記絵符発行機１１ｂは、当該ゴムリール部材２０を直送する場合には、上記部材情報に加えて「直送」を上記バーコード絵符２１に印字したものを発行する。１２は上記前工程の生産装置１１ａで生産され、上記ＢＣエフ２１が貼着されたゴムリール部材２０を一時保管する自動倉庫で、倉庫内の在庫管理機能と、後述するサーバ１５からの出庫指示受信機能と、上記出庫指示に基づいて当該部材を自動出庫する出庫動作機能とを備えている。また、１３は上記自動倉庫１２または上記前工程の生産設備１１からフォークリフト１４に搭載されて運搬されたゴムリール部材２０を加工する後工程の生産装置１３ａを備えた後工程の生産設備で、この後工程の生産設備１３には、当該設備の場所を確認するための場所コードが印字された場所コードエフ２２を備えた場所確認板１３ｂが設けられている。
１５は上記後工程の生産設備１３から供給要求されたゴムリール部材２０の在庫状況の確認と、上記ゴムリール部材２０の運搬の指示と運搬完了の確認、及び、部材照合を行うサーバで、本例では、自動倉庫１２から自動出庫されたゴムリール部材２０を運搬する運搬作業者１４Ｐに、上記ゴムリール部材２０に貼着されたＢＣエフ２１に書き込まれた部材コードと上記場所確認板１３ｂの場所コードエフ２２とを読み取る機能と、上記サーバ１５と相互通信する通信機能とを有する読み取り機（以下、運搬用ＰＤＡという）１４Ｔを携帯させるとともに、後工程の生産設備１３の作業者１３Ｐに、当該場所の場所コードが記憶され、かつ、運搬されたゴムリール部材２０に貼着されたＢＣエフ２１に書き込まれた部材コードを読み取る機能と、上記サーバ１５と相互通信する通信機能とを有する読み取り機（以下、照合用ＰＤＡという）１３Ｔを携帯させて、サーバ１５と運搬用ＰＤＡ１４Ｔと照合用ＰＤＡ１３Ｔとの間でネットワークを構成し、上記ゴムリール部材２０の出庫及び運搬の確認を行うようにしている。 Hereinafter, the best mode of the present invention will be described with reference to the drawings.
FIG. 1 is a diagram showing a configuration of a member transport system 10 according to the best mode of the present invention. In FIG. 1, reference numeral 11 denotes a production apparatus for a pre-process for producing a rubber reel member 20 obtained by winding a belt-like rubber member around a reel. 11a and a pictograph for issuing a bar code pictogram (hereinafter referred to as BC F) 21 on which a member code in which member information such as a production date, a lot number, and a rubber type of the reel is coded is printed on the rubber reel member 20 In the production facility of the previous process provided with the issuing machine 11b, when the pictogram issuing machine 11b sends the rubber reel member 20 directly, “direct feed” is added to the barcode pictogram 21 in addition to the member information. Publish the printed one. Reference numeral 12 denotes an automatic warehouse for temporarily storing the rubber reel member 20 to which the BC F 21 is attached, which is produced by the production apparatus 11a in the preceding process, and receives an inventory management function in the warehouse and a delivery instruction from the server 15 to be described later. A function and a delivery operation function for automatically delivering the member based on the delivery instruction. Reference numeral 13 denotes a post-process production facility provided with a post-process production device 13a for processing the rubber reel member 20 mounted on the forklift 14 and transported from the automatic warehouse 12 or the pre-process production facility 11; The production facility 13 of the process is provided with a location confirmation plate 13b provided with a location code F 22 on which a location code for confirming the location of the facility is printed.
Reference numeral 15 denotes a server that checks the stock status of the rubber reel member 20 requested to be supplied from the production facility 13 in the subsequent process, confirms the conveyance of the rubber reel member 20 and confirms the completion of conveyance, and checks the member. The member code written in the BC F 21 affixed to the rubber reel member 20 and the location code F 22 of the location confirmation plate 13b are sent to the transport operator 14P who transports the rubber reel member 20 automatically delivered from the automatic warehouse 12. And a reader (hereinafter referred to as a transportation PDA) 14T having a communication function for communicating with the server 15, and a worker 13P of the production facility 13 in the subsequent process makes a place code of the place Is stored, and the member code written in the BC F 21 attached to the transported rubber reel member 20 is read. A reader (hereinafter referred to as a collation PDA) 13T having a communication function for mutual communication with the server 15 is carried, and a network is configured between the server 15, the transport PDA 14T, and the collation PDA 13T, and the rubber reel The delivery and transportation of the member 20 is confirmed.

次に、本発明による部材運搬システム１０の運用方法について説明する。
前工程の生産設備１１では、前工程の生産装置１１ａによるゴムリール部材２０の生産が終了すると、絵符発行機１１ｂから上記生産されたゴムリール部材２０の部材情報を記録したＢＣエフ２１を発行しこれをゴムリール部材２０に貼着する。前工程の生産設備１１の作業者１１Ｐは、上記ＢＣエフ２１に「直送」と印字されているかどうかを確認し、「直送」の印字がなければ、上記ゴムリール部材２０を自動倉庫１２に入庫する。
サーバ１５は、上記後工程の生産装置１３ａの稼動予定に合わせて、上記後工程の生産装置１３ａで使用するゴムリール部材２０の部材コードと運搬先を示す場所コードを含む運搬指示データを作成するとともに、自動倉庫１２の在庫状況を確認し、上記自動倉庫１２に当該ゴムリール部材２０が保管してあった場合には、上記自動倉庫１２に出庫要求を送信する。出庫要求を受信した自動倉庫１２は、上記運搬指示データに基づいて要求されたゴムリール部材２０を自動出庫する。 Next, the operation method of the member conveyance system 10 by this invention is demonstrated.
In the production facility 11 in the previous process, when the production of the rubber reel member 20 by the production apparatus 11a in the previous process is finished, a BC F 21 in which member information of the produced rubber reel member 20 is recorded is issued from the pictograph issuing machine 11b. Is attached to the rubber reel member 20. The operator 11P of the production facility 11 in the previous process checks whether or not “direct delivery” is printed on the BC F 21, and if there is no “direct delivery” printing, the rubber reel member 20 enters the automatic warehouse 12. .
The server 15 creates transport instruction data including a member code of the rubber reel member 20 used in the post-production apparatus 13a and a location code indicating a transport destination in accordance with the operation schedule of the post-production apparatus 13a. The inventory status of the automatic warehouse 12 is confirmed, and when the rubber reel member 20 is stored in the automatic warehouse 12, a delivery request is transmitted to the automatic warehouse 12. The automatic warehouse 12 that has received the delivery request automatically issues the requested rubber reel member 20 based on the transport instruction data.

ゴムリール部材２０が自動出庫されると、運搬作業者１４Ｐは、携帯している運搬用ＰＤＡ１４Ｔにより、上記ゴムリール部材２０に貼着されたＢＣエフ２１に書き込まれた部材コードを読み取り、サーバ１５に上記部材コードのデータを送信するとともに、運搬先データの送信を要求する。サーバ１５では、上記送信された部材コードのデータから運搬するゴムリール部材２０を特定し、上記ゴムリール部材２０の場所コードのデータを引き出し、部材コードのデータとともに上記運搬用ＰＤＡ１４Ｔに返信する。運搬作業者１４Ｐは上記運搬用ＰＤＡ１４Ｔに返信された場所コードのデータから運搬先を確認し、上記ゴムリール部材２０をフォークリフトにて後工程の生産設備１３に運搬する。
後工程の生産設備１３に到着すると、運搬作業者１４Ｐは上記後工程の生産設備１３の場所確認板１３ｂの場所コードエフ２２を運搬用ＰＤＡ１４Ｔにて読み取り、搬送先が間違いないことを確認するとともに、運搬したゴムリール部材２０の部材コードを再度読み取り、この部材コードのデータと場所コードのデータを含む運搬完了のデータを上記サーバ１５に送信する。サーバ１５では、上記運搬完了のデータの部材コードと場所コードとを照合し、照合結果がＯＫであれば運搬終了ＯＫを、ＮＧであれば運搬終了ＮＧを上記運搬用ＰＤＡ１４Ｔに返信する。運搬作業者１４Ｐは運搬終了ＯＫを確認すると運搬作業を終了し、ＮＧだった場合には、サーバ１５に部材コードのデータと場所コードのデータとを再度送信してもらい、正しい運搬先に上記ゴムリール部材２０を運搬する。 When the rubber reel member 20 is automatically delivered, the transport operator 14P reads the member code written in the BC F 21 attached to the rubber reel member 20 with the transport PDA 14T carried by the portable reel operator 14P, While transmitting the material code data, it requests the transmission of the transportation destination data. The server 15 identifies the rubber reel member 20 to be transported from the transmitted member code data, extracts the location code data of the rubber reel member 20, and returns it to the transport PDA 14T together with the member code data. The transport worker 14P confirms the transport destination from the data of the place code returned to the transport PDA 14T, and transports the rubber reel member 20 to the production facility 13 in the subsequent process by a forklift.
When arriving at the post-process production facility 13, the transport operator 14P reads the location code F 22 of the location confirmation plate 13b of the post-process production facility 13 with the transport PDA 14T and confirms that the transport destination is correct, The member code of the transported rubber reel member 20 is read again, and the transport completion data including the member code data and the location code data is transmitted to the server 15. The server 15 collates the member code and the location code of the transport completion data, and returns a transport end OK to the transport PDA 14T if the collation result is OK, or a transport end NG if the verification result is NG. When the transportation operator 14P confirms the transportation completion OK, the transportation work is finished, and in the case of NG, the server 15 sends the member code data and the location code data again, and sends the rubber reel to the correct transportation destination. The member 20 is transported.

後工程の生産設備１３では、後工程の生産装置１３ａでの生産を開始する前に、運搬作業者１４Ｐが運搬してきたゴムリール部材２０が正しいものであるかどうかを確認するため、部材照合を行う。具体的には、後工程の生産設備１３の作業者１３Ｐが照合用ＰＤＡ１３Ｔを用いて上記ゴムリール部材２０に貼着されたＢＣエフ２１から部材コードを読み取り、この部材コードのデータと上記照合用ＰＤＡ１３Ｔに予め記憶しておいた後工程の生産設備１３の場所コードのデータとを部材照合データとしてサーバ１５に送信する。
サーバ１５では上記部材照合データを受信し、上記部材照合データと発注したゴムリール部材２０のデータとを照合し、その照合結果を上記照合用ＰＤＡ１３Ｔに返信する。
後工程の生産設備１３の作業者１３Ｐは、この照合結果を照合用ＰＤＡ１３Ｔで確認し、照合結果がＯＫであれば、上記ゴムリール部材２０を後工程の生産装置１３ａにセットして生産を開始する。ＮＧであった場合には、生産を中止する。
また、上記サーバ１５は、部材照合結果がＯＫであった場合には、上記部材照合データの場所コードと部材コードのデータを記憶し、部材コードを主キーとして、自動倉庫１２の在庫状況を確認する。また、ＮＧであった場合には、上記自動倉庫１２にゴムリール部材２０の出庫要求を再度指示する。 In the production facility 13 in the post process, before starting the production in the production apparatus 13a in the post process, in order to check whether or not the rubber reel member 20 carried by the transport operator 14P is correct, member verification is performed. . Specifically, the worker 13P of the production facility 13 in the subsequent process reads the member code from the BC F 21 attached to the rubber reel member 20 using the collating PDA 13T, and the data of the member code and the collating PDA 13T. Are transmitted in advance to the server 15 as member collation data.
The server 15 receives the member collation data, collates the member collation data with the data of the ordered rubber reel member 20, and returns the collation result to the collation PDA 13T.
The worker 13P of the production facility 13 in the post process confirms the collation result with the collation PDA 13T, and if the collation result is OK, the rubber reel member 20 is set in the production apparatus 13a in the post process and production is started. . If it is NG, production is stopped.
In addition, if the member verification result is OK, the server 15 stores the location code and the member code data of the member verification data, and checks the inventory status of the automatic warehouse 12 using the member code as a main key. To do. If it is NG, the automatic warehouse 12 is instructed again to request the delivery of the rubber reel member 20.

一方、サーバ１５が自動倉庫１２の在庫状況を確認した結果、上記自動倉庫１２に当該ゴムリール部材２０がなかった場合には、前工程の生産設備１１に上記ゴムリール部材２０の出庫要求を送信する。
出庫要求を受信した前工程の生産設備１１では、製造されたゴムリール部材２０に直送用ＢＣエフ２１Ｄを貼着してこれを後工程の生産設備１３に運搬する。具体的には、サーバ１５からの出庫要求は絵符発行機１１ｂに転送され、絵符発行機１１ｂは上記ゴムリール部材２０の部材コードと場所コードと「直送」の文字またはマークとを印字したＢＣエフ２１Ｄを発行する。前工程の生産設備１１の作業者１１ＰはこのＢＣエフ２１Ｄをゴムリール部材２０に貼着した後、これを運搬作業者１４Ｐに引き渡す。運搬作業者１４Ｐは、携帯している運搬用ＰＤＡ１４Ｔにより、上記ＢＣエフ２１Ｄに書き込まれた部材コードと場所コードとを読み取り、運搬先を確認してからこれをフォークリフト１４に搭載して後工程の生産設備１３に運搬する。
なお、その後の、後工程の生産設備１３に到着後の搬送先の確認と運搬完了の確認、及び、後工程の生産設備１３で行うゴムリール部材２０の照合については、上記自動倉庫１２からの運搬の場合と同様である。 On the other hand, if the server 15 does not have the rubber reel member 20 in the automatic warehouse 12 as a result of checking the inventory status of the automatic warehouse 12, a request for delivery of the rubber reel member 20 is transmitted to the production facility 11 in the previous process.
In the production facility 11 in the previous process that has received the delivery request, the BC F 21D for direct delivery is attached to the manufactured rubber reel member 20 and transported to the production facility 13 in the subsequent process. Specifically, the unloading request from the server 15 is transferred to the pictogram issuing machine 11b, and the pictogram issuing machine 11b prints the member code and location code of the rubber reel member 20 and the character or mark of “direct delivery”. FF 21D is issued. The worker 11P of the production facility 11 in the previous process sticks the BC F 21D to the rubber reel member 20, and then hands it over to the transport worker 14P. The carrying worker 14P reads the member code and the location code written in the BC F 21D with the carrying PDA 14T that is carried, and after confirming the carrying destination, mounts it on the forklift 14 and performs the post-process. Transport to production facility 13.
In addition, about the confirmation of the conveyance destination after arrival to the production facility 13 of a post process, confirmation of completion of conveyance after that, and collation of the rubber reel member 20 performed in the production facility 13 of a post process, it conveys from the said automatic warehouse 12. It is the same as the case of.

このように、本最良の形態によれば、前工程の生産設備１１に、少なくとも前工程で生産した部材の種類を示す情報をコード化した部材コードが印字されたＢＣエフ２１を発行する絵符発行機１１ｂを設けて絵符を発行し、このＢＣエフ２１が貼着されたゴムリール部材２０を自動倉庫１２に一時保管するとともに、上記自動倉庫１２から出庫されるゴムリール部材２０を運搬する運搬作業者１４Ｐに上記ＢＣエフ２１の部材コードと後工程の生産設備１３に予め設けられた場所確認板１３ｂに取付けられた場所コードエフ２２の場所コードとが読取り可能な通信装置（運搬用ＰＤＡ１４Ｔ）を携帯させて、この運搬用ＰＤＡ１４Ｔと部材の運搬を管理するサーバ１５とを相互通信可能とし、上記サーバ１５から出庫指示があった場合には、自動倉庫１２から上記ゴムリール部材２０を自動出庫するとともに、上記運搬作業者１４Ｐが運搬前に部材コードを読み取り、これをサーバ１５に送信して、上記サーバ１５から上記ゴムリール部材２０の運搬先のデータを取得するとともに、上記ゴムリール部材２０を後工程の生産設備１３に運搬した後に、上記絵符確認板１３ｂの場所コードを読み取って上記サーバ１５に送信し、上記ゴムリール部材２０の運搬完了を確認するようにしたので、大掛かりな設備を導入することなく、ゴムリール部材２０の運搬タイミングの遅れや運搬先の間違いなどのヒューマンエラーを確実に防止することができる。   Thus, according to this best mode, the pictogram for issuing the BC F 21 on which the member code in which the information indicating the type of the member produced in the previous process is encoded is printed on the production facility 11 in the previous process. An issuer 11b is provided to issue a pictogram, and the rubber reel member 20 to which the BC F 21 is attached is temporarily stored in the automatic warehouse 12, and the rubber reel member 20 delivered from the automatic warehouse 12 is transported. 14P carries a communication device (transportation PDA 14T) capable of reading the member code of the BC F 21 and the location code of the location code F 22 attached to the location confirmation plate 13b provided in the production facility 13 in the subsequent process. Then, when the PDA 14T for transportation and the server 15 that manages the transportation of members can be communicated with each other, and there is a shipping instruction from the server 15, The rubber reel member 20 is automatically delivered from the moving warehouse 12, and the transport operator 14P reads the member code before transporting and transmits it to the server 15 to transmit the data of the transport destination of the rubber reel member 20 from the server 15. After the rubber reel member 20 is transported to the production facility 13 in the subsequent process, the location code of the pictorial mark confirmation plate 13b is read and transmitted to the server 15 to confirm the completion of transportation of the rubber reel member 20. Since it did in this way, human errors, such as a delay of the conveyance timing of the rubber reel member 20, and a mistake of a conveyance destination, can be prevented reliably, without introducing a large-scale installation.

なお、上記最良の形態では、運搬する部材をゴムリール部材２０としたが、本発明はこれに限るものではなく、タイヤを構成する部材であるスチールコードやトレッドゴムなどの前工程の生産設備で生産した部材を倉庫または生産現場から、これらの部材を加工したり他の部材とともに成型するような後工程の生産設備へ運搬する部材の運搬システムに適用可能である。
また、上記例では、サーバ１５が後工程の生産装置１３ａの稼動予定に合わせて運搬指示データを作成して、自動倉庫１２または前工程の生産設備１１にゴムリール部材２０の出庫要求を出すようにしたが、サーバ１５において後工程の生産装置１３ａの稼動開始とともに、次のゴムリール部材２０の供給を行うような場合には、サーバ１５での部材照合結果がＯＫであれば、これを後工程の生産設備１３の作業者１３Ｐが携帯している上記照合用ＰＤＡ１３Ｔに返信するとともに、上記後工程の生産装置１３ａで使用するゴムリール部材２０の部材コードと運搬先を示す場所コードを含む運搬指示データを作成して自動倉庫１２の在庫状況を確認し、上記自動倉庫１２あるいは前工程の生産設備１１にゴムリール部材２０の出庫要求を出すようにすればよい。
また、上記例では、自動倉庫１２からの運搬も前工程の生産設備１１からの運搬も同一の運搬作業者１４Ｐが行ったが、別の運搬作業者が行ってもよい。この場合にも、上記運搬作業者に、上記運搬作業者１４Ｐが携帯している運搬用ＰＤＡ１４Ｔと同様のＰＤＡを携帯させて上記ゴムリール部材２０の運搬の確認を行わせるようにすれば、ヒューマンエラーを確実になくすことができる。 In the above-mentioned best mode, the member to be transported is the rubber reel member 20, but the present invention is not limited to this, and is produced by a production facility in the previous process such as a steel cord or a tread rubber which is a member constituting the tire. The present invention can be applied to a member transport system that transports these members from a warehouse or a production site to a production facility in a subsequent process in which these members are processed or molded together with other members.
Further, in the above example, the server 15 creates transport instruction data in accordance with the operation schedule of the production device 13a in the subsequent process, and issues a request for delivery of the rubber reel member 20 to the automatic warehouse 12 or the production facility 11 in the previous process. However, in the case where the next rubber reel member 20 is supplied with the start of the operation of the production apparatus 13a in the subsequent process in the server 15, if the member verification result in the server 15 is OK, this is processed in the subsequent process. In addition to returning to the verification PDA 13T carried by the worker 13P of the production facility 13, conveyance instruction data including a member code of the rubber reel member 20 used in the production apparatus 13a in the subsequent process and a location code indicating a conveyance destination are provided. Create and confirm the stock status of the automatic warehouse 12, and issue a delivery request for the rubber reel member 20 to the automatic warehouse 12 or the production facility 11 of the previous process. It may be set to cormorants.
In the above example, the same transport worker 14P performs the transport from the automatic warehouse 12 and the transport from the production facility 11 in the previous process. However, another transport worker may perform the transport. Also in this case, if the transport operator carries the PDA similar to the transport PDA 14T carried by the transport worker 14P and confirms the transport of the rubber reel member 20, a human error will occur. Can be reliably eliminated.

このように、本発明によれば、大掛かりな設備を導入することなく、部材の運搬タイミングの遅れや運搬先の間違いなどのヒューマンエラーを確実に防止することができるので、部材の出庫管理を容易にかつ確実に行うことができる。   As described above, according to the present invention, since it is possible to reliably prevent human errors such as a delay in the transportation timing of a member and a mistake in a transportation destination without introducing a large-scale facility, it is easy to manage the delivery of a member. This can be done reliably and reliably.

本発明の最良の形態に係る部材運搬システムの構成を示す図である。It is a figure which shows the structure of the member conveyance system which concerns on the best form of this invention.

符号の説明Explanation of symbols

１０ 部材運搬システム、１１ 前工程の生産設備、１１ａ 前工程の生産装置、
１１ｂ 絵符発行機、１１Ｐ 作業者、１２ 自動倉庫、１３ 後工程の生産設備、
１３ａ 後工程の生産装置、１３ｂ 場所確認板、１３Ｐ 作業者、
１３Ｔ 照合用ＰＤＡ、１４ フォークリフト、１４Ｐ 運搬作業者、
１４Ｔ 運搬用ＰＤＡ、１５ サーバ、２０ ゴムリール部材、
２１，２１Ｄ バーコード絵符（ＢＣエフ）、２２ 場所コードエフ。 10 Material transport system, 11 Production equipment for the previous process, 11a Production equipment for the previous process,
11b Pictorial issuing machine, 11P worker, 12 automatic warehouse, 13 production equipment for the post process,
13a Production equipment for subsequent processes, 13b Location confirmation plate, 13P worker,
13T PDA for verification, 14 forklift, 14P
14T PDA for transportation, 15 servers, 20 rubber reel members,
21, 21D Barcode pictogram (BC F), 22 place code F.

Claims (3)

前工程の生産設備で生産した部材を後工程の生産設備に運搬するための部材運搬システムであって、前工程の生産設備に設けられる、少なくとも前工程で生産した部材の種類を示す情報をコード化した部材コードが印字された絵符を発行する絵符発行機と、部材の供給を指示するサーバと、上記絵符が取付けられた部材を一時保管し、上記サーバから指示された部材を自動的に選択して取出す自動倉庫と、後工程の設備に設けられる、後工程の場所を示す情報をコード化した場所コードが印字された絵符を備えた絵符確認板とを備えるとともに、上記自動倉庫から出庫される部材を運搬する作業者に上記各絵符の部材コードと場所コードとが読取り可能な通信装置を携帯させて、この通信装置と上記サーバとを相互通信可能とし、上記運搬作業者が上記自動倉庫にて運搬前に読み取った部材コードを上記サーバに送信して、サーバから上記部材の運搬先のデータを取得するとともに、上記部材の運搬後には、上記絵符確認板の場所コードを読み取って上記サーバに送信し、上記部材の運搬完了を確認するようにしたことを特徴とする部材運搬システム。   A member transport system for transporting parts produced in the production facility in the previous process to the production equipment in the subsequent process, which is provided in the production facility in the previous process and indicates information indicating the type of the member produced in the previous process. A pictogram issuing machine for issuing pictograms on which the component codes are printed, a server for instructing supply of the members, a member to which the pictograms are attached are temporarily stored, and a member instructed by the server is automatically An automatic warehouse that is selectively selected and taken out, and a pictogram confirmation plate provided with pictograms on which information indicating the location of the post-process is encoded and provided with a pictogram printed on the post-process, and the above An operator who carries a member that is delivered from an automatic warehouse carries a communication device that can read the member code and the location code of each pictogram so that the communication device and the server can communicate with each other. Product The member code read by the person before the transportation in the automatic warehouse is transmitted to the server, and the data of the transportation destination of the member is acquired from the server. A member transport system, wherein a code is read and transmitted to the server to confirm completion of transport of the member. 上記サーバから指示された部材が自動倉庫になかった場合には、上記サーバは、上記絵符発行機に、上記部材を後工程に直送する指示を与えて、上記前工程の生産設備から上記部材を後工程の生産設備に運搬するようにしたことを特徴とする請求項１に記載の部材運搬システム。   If the member instructed by the server is not in the automatic warehouse, the server gives the instruction to the pictogram issuing machine to send the member directly to the subsequent process, and the member from the production facility in the previous process The component transport system according to claim 1, wherein the component transport system is transported to a production facility in a subsequent process. 上記後工程の生産設備の作業者に、上記各絵符の部材コードが読取り可能な通信装置を携帯させるとともに、この通信装置と上記サーバとを相互通信可能とし、上記後工程の生産設備での生産開始前に、上記部材に貼着された絵符の部材コードを読み取って、この部材コードと当該生産設備の場所コードを上記サーバに送信し、上記部材の照合作業を行うようにしたことを特徴とする請求項１に記載の部材運搬システム。
The operator of the production facility in the post process carries a communication device that can read the member code of each pictogram, and the communication device and the server can communicate with each other. Before starting production, the member code of the pictograph attached to the member was read, the member code and the location code of the production facility were sent to the server, and the member was collated. The member transport system according to claim 1, wherein
JP2006052284A 2006-02-28 2006-02-28 Member carrying system Pending JP2007230684A (en)

Priority Applications (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021107289A (en) * 2019-12-27 2021-07-29 パナソニックＩｐマネジメント株式会社 Projection instruction device and projection instruction system

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10324404A (en) * 1997-05-26 1998-12-08 Nec Corp Automatic shipping method and system
JP2001225915A (en) * 2000-02-09 2001-08-21 Hitachi Ltd Article control system and article information storage medium

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10324404A (en) * 1997-05-26 1998-12-08 Nec Corp Automatic shipping method and system
JP2001225915A (en) * 2000-02-09 2001-08-21 Hitachi Ltd Article control system and article information storage medium

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021107289A (en) * 2019-12-27 2021-07-29 パナソニックＩｐマネジメント株式会社 Projection instruction device and projection instruction system
JP7382584B2 (en) 2019-12-27 2023-11-17 パナソニックＩｐマネジメント株式会社 Projection instruction device and projection instruction system

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