JP2007194543A - Semiconductor device, and method of manufacturing same - Google Patents
Semiconductor device, and method of manufacturing same Download PDFInfo
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- H01L2224/10—Bump connectors; Manufacturing methods related thereto
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- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
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- H01L2224/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
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- H01L2224/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
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- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
- H01L2224/732—Location after the connecting process
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- H01L2924/153—Connection portion
- H01L2924/1531—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
- H01L2924/15311—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA
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Abstract
Description
本発明は半導体装置およびその製造方法に係り、特にフリップチップ型の半導体装置およびその製造方法に関する。 The present invention relates to a semiconductor device and a manufacturing method thereof, and more particularly to a flip chip type semiconductor device and a manufacturing method thereof.
半導体装置には多くの型式のものがあるが、最近はフリップチップ型のものも多用されている。これは半導体素子(半導体チップ)をフェイスダウンの形で樹脂等でなる基板に取り付け、この基板には半導体チップを接続するための接続電極および配線と裏面に実装用のパッドを設けるようにしたものである。この実装用パッドはマトリクス状に配設され、はんだボールが形成されるボールグリッドアレイ(BGA)の形式をとるものが知られている(特許文献1参照)。 There are many types of semiconductor devices, but flip-chip types are also frequently used recently. This is a semiconductor element (semiconductor chip) attached to a substrate made of resin or the like in a face-down manner, and this substrate is provided with connection electrodes for connecting the semiconductor chip, wiring, and mounting pads on the back surface. It is. It is known that the mounting pads are arranged in a matrix and take the form of a ball grid array (BGA) in which solder balls are formed (see Patent Document 1).
このような形式の半導体装置では、半導体チップの電極と接続電極を接続することにより基板に取り付けた後、半導体チップと基板との間の空隙にアンダーフィルと称される樹脂が流入され、硬化される。このアンダーフィルは基板と半導体チップの接続強度を増加させ、信頼性を向上させるために採用されるが、その硬化によって基板が半導体チップの外方で下方に反る傾向が一般的に見られる。 In such a type of semiconductor device, after being attached to the substrate by connecting the electrodes of the semiconductor chip and the connection electrodes, a resin called underfill is poured into the gap between the semiconductor chip and the substrate and cured. The This underfill is employed to increase the connection strength between the substrate and the semiconductor chip and to improve the reliability. However, the substrate generally warps downward outside the semiconductor chip due to its curing.
一方、半導体チップは発熱が大きいため、自己の発熱による熱暴走で誤動作が生じたり、焼損が起きたりすることのないように、適当な放熱を行う必要がある。このため、ヒートスプレッダと称される放熱用の金属板を半導体チップの上面に取り付け、放熱面積を増加させるとともに熱を移動させてチップ表面から放熱を行っている。一般に、ヒートスプレッダの周縁部は基板の形状に合わせて折り曲げられ、その先端は全周で基板と接着される。
ヒートスプレッダをその周縁部で基板と接着させることにより、前述した基板が下方に反ることを防止できるため、反り量は著しく少なくなる。しかしながら、ヒートスプレッダ接着による反り矯正力が強すぎ、半導体チップの周端部におけるアンダーフィルに応力が集中し、この部分にクラックが生じるという問題が生じている。このクラックは、特に半導体チップのコーナ部で生じやすい。 By adhering the heat spreader to the substrate at the peripheral edge thereof, the above-described substrate can be prevented from warping downward, and the amount of warpage is significantly reduced. However, there is a problem in that the warp correction force due to heat spreader adhesion is too strong, stress concentrates on the underfill at the peripheral edge of the semiconductor chip, and cracks occur in this portion. This crack is particularly likely to occur at the corner of the semiconductor chip.
したがって、本発明の目的は、基板と半導体チップを接続後にアンダーフィルが充填され、かつ半導体チップ表面にヒートスプレッダが取りつけられた半導体装置において、アンダーフィル膜クラックの発生がない半導体装置を提供することである。 Accordingly, an object of the present invention is to provide a semiconductor device in which an underfill film is not generated in a semiconductor device in which an underfill is filled after a substrate and a semiconductor chip are connected and a heat spreader is attached to the surface of the semiconductor chip. is there.
本発明にかかる半導体装置は、素子実装用電極をその主表面に有する基板と、下面に前記実装用電極と接続された電極を有し、前記基板と下面との間に樹脂が充填された半導体素子と、前記半導体素子の上面に取り付けられ、その端辺部が下方に向けられて前記基板に達する放熱板とを備え、前記放熱板の端辺部は、前記半導体素子のコーナ部に対応する部分以外の部分で前記基板に樹脂接着材で固着されたことを特徴とするものである。 A semiconductor device according to the present invention includes a substrate having an element mounting electrode on its main surface, an electrode connected to the mounting electrode on the lower surface, and a semiconductor filled with resin between the substrate and the lower surface An element and a heat sink attached to the upper surface of the semiconductor element, the end of which is directed downward and reaches the substrate, and the end of the heat sink corresponds to a corner of the semiconductor element The substrate is fixed to the substrate with a resin adhesive at a portion other than the portion.
また、本発明にかかる半導体装置の製造方法は、素子接続用電極をその主表面に有する基板を準備し、下面に前記接続用電極を有する半導体素子を前記素子接続用電極により接続し、前記素子の下面と前記基板との間に樹脂を充填し、前記半導体素子の上面に、端辺部が下方に向けられて前記基板に達する放熱板を取り付け、前記放熱板の端辺部を、前記半導体素子のコーナ部に対応する部分以外の部分で前記基板に樹脂接着材で固着することを特徴とするものである。 According to another aspect of the present invention, there is provided a method for manufacturing a semiconductor device, comprising: preparing a substrate having an element connection electrode on a main surface thereof; connecting a semiconductor element having the connection electrode on a lower surface by the element connection electrode; A resin is filled between the lower surface of the semiconductor substrate and the substrate, and a heat radiating plate is attached to the upper surface of the semiconductor element so that the edge portion is directed downward and reaches the substrate. The substrate is fixed to the substrate with a resin adhesive at a portion other than the portion corresponding to the corner portion of the element.
本発明の半導体装置においては、ヒートスプレッダの半導体チップのコーナ部に対応する部分は基板とは接着されていないので、半導体チップのコーナ部において半導体チップと基板との間に流し込まれたアンダーフィル樹脂で発生する応力が低減され、クラックや膜はがれが生じにくくなり、半導体装置の信頼性が向上する。 In the semiconductor device of the present invention, since the portion corresponding to the corner portion of the semiconductor chip of the heat spreader is not bonded to the substrate, the underfill resin poured between the semiconductor chip and the substrate at the corner portion of the semiconductor chip. The generated stress is reduced, cracks and film peeling are less likely to occur, and the reliability of the semiconductor device is improved.
本発明の半導体装置の製造方法においては、上述のような特徴を有する半導体装置を確実に得ることができる。 In the method for manufacturing a semiconductor device of the present invention, a semiconductor device having the above-described characteristics can be obtained with certainty.
以下、図面を参照して本願発明の実施の形態を説明する。なお、図面における寸法は模式的なもので、実際の寸法と正確な比例関係にあるものではない。 Embodiments of the present invention will be described below with reference to the drawings. In addition, the dimension in drawing is typical and does not have an exact proportional relationship with an actual dimension.
図1は本発明にかかる半導体装置の外観を示す斜視図、図2は内部の接着状態を示す、ヒートスプレッダの上面を除去して表した平面図である。また、図3および図4は図1および図2のA−A線に沿った断面図であり、図3はヒートスプレッダ装着前、図4はヒートスプレッダ装着後の様子を示している。 FIG. 1 is a perspective view showing an external appearance of a semiconductor device according to the present invention, and FIG. 2 is a plan view showing an internal bonding state with the upper surface of a heat spreader removed. 3 and 4 are cross-sectional views taken along line AA in FIGS. 1 and 2, FIG. 3 shows a state before the heat spreader is mounted, and FIG. 4 shows a state after the heat spreader is mounted.
一般にフレキシブル基板である基板11の上面には、半導体素子である半導体チップ21の電極と対応するように設けられた素子接続電極12が設けられており、この素子接続電極は半導体チップの電極22と接続される。この際、半導体チップ21はその本来の上面の周囲に電極22が配置されたものが多く、このような半導体チップ21を用いる場合には基板への接続時にはこの上面が下向きになるフェイスダウンの形となる。以下の説明においてフェイスダウンで接続された半導体チップにおいても、実際に上側の面を上面と称することとする。
In general, an
基板11の素子接続電極12に半導体チップ21の電極22を接続した後、基板と半導体チップ間の間隙にはアンダーフィル樹脂31が充填されるが、このアンダーフィル樹脂31の収縮により図4に示すように基板11は周辺部は下方に反る現象が見られる。
After the
また、基板には素子接続用電極を外部接続部へ導く配線も形成されている。典型的なものは、基板裏面に設けられたアレイ状の実装用電極13であり、この実装用電極と素子接続用電極とは、一般に基板を貫通して表裏導通を行うスルーホール14と配線を介して接続される。そしてこのアレイ状の実装用電極には最終的にははんだボール15が付着される。この形式の実装構造は、ボールグリッドアレイ(BGA)と称されている。
In addition, wiring for guiding the element connection electrode to the external connection portion is also formed on the substrate. A typical one is an array-
また、図4を参照すると、半導体チップ21の上面21aにはヒートスプレッダ41が取り付けられている。このヒートスプレッダ41は放熱性の良い銅等の材料でなり、半導体チップ21とは熱伝導性の優れたベーストにより貼り付けられている。ヒートスプレッダの周辺部41aは半導体チップを取り囲むように下方に折り曲げられ、その下端41bが基板面に達するように成形されている。また、2辺の周辺部41aは側辺41cで互いに当接するが、この部分は半導体チップ21のコーナ部21bに対応するものである。
Referring to FIG. 4, a
ヒートスプレッダ41の厚さは(約2mm?)で周辺部の折り曲げ高さは約3mmとなっている。なお、ヒートスプレッダはこの実施例のように折り曲げで製作する以外に、金属ブロックの切削やプレス成形、ダイキャストモールドなどで製作することができる。
The thickness of the
このヒートスプレッダの下端41bと基板面11a間には接着樹脂42が塗布され、固定される。この固定により、前述したように基板11の反りが矯正される。
図1、図2、図4から明らかなように、この実施の形態においては、半導体チップ21のコーナ部21bに対応するヒートスプレッダ部分41bには接着剤は塗布されておらず、その結果接着が行われていない。従来の同形式の半導体装置では、ヒートスプレッダの折り曲げられた先端の全面に接着剤が塗布されている点がこの実施例とは相違する。
As is apparent from FIGS. 1, 2, and 4, in this embodiment, no adhesive is applied to the
図1および図2に示された本実施例の場合には、従来のものと異なってヒートスプレッダ先端の全面には接着材は塗布されていないが、コーナ部に対応する部分を除けばヒートスプレッダの各辺の大部分は基板と接着されているため、全体として基板の反りを矯正する効果は残存している。しかも半導体チップのコーナ部に対応する部分が接着されないことにより過度の反り矯正が行われないため、半導体チップのコーナ部でのアンダーフィル樹脂に過大な応力が集中することはなく、アンダーフィル樹脂のクラックや膜剥がれの発生は著しく減少する。 In the case of this embodiment shown in FIGS. 1 and 2, unlike the conventional one, no adhesive is applied to the entire surface of the heat spreader tip, but each part of the heat spreader is excluded except for the portion corresponding to the corner portion. Since most of the sides are bonded to the substrate, the effect of correcting the warpage of the substrate remains as a whole. Moreover, since excessive warp correction is not performed because the portion corresponding to the corner portion of the semiconductor chip is not adhered, excessive stress is not concentrated on the underfill resin at the corner portion of the semiconductor chip, and the underfill resin The occurrence of cracks and film peeling is significantly reduced.
図5は図1から図3までに示した実施例の変形例を示すもので、図1における折り曲げられた周辺部41aの一部を示している。この例によれば、半導体チップのコーナ部21bに対応するヒートスプレッダの部分41cにおいて、傾斜辺を有する切り欠き部41dが形成されている。
FIG. 5 shows a modification of the embodiment shown in FIGS. 1 to 3, and shows a part of the bent
このように構成することにより、ヒートスプレッダ側に接着剤を塗布する際、確実に予定範囲のみに塗布することができ、半導体チップのコーナ対応部への接着剤付着を避けることができるため、作業性が良好で、迅速な作業が可能であり、かつ一定品質を保つことができる。 By configuring in this way, when applying the adhesive to the heat spreader side, it can be surely applied only to a predetermined range, and adhesion of the adhesive to the corner-corresponding portion of the semiconductor chip can be avoided. Is good, can work quickly, and can maintain a certain quality.
この切り欠き部の形状の他の一例としては、図6に示すように矩形状の切り欠き部41eを有するものも考えられるが、要は半導体チップ21のコーナ部21b近傍のヒートスプレッダの下方に向かう先端部が基板11から少しでも離れるような形状になっていればどのような形状であっても良い。
As another example of the shape of the cutout portion, a shape having a
11 基板
11a 基板上面
21 半導体チップ
21a 半導体チップ上面
21b 半導体チップコーナ部
31 アンダーフィル樹脂
41 ヒートスプレッダ
41a 周辺部
41b 周辺部先端
41c 半導体チップコーナ対応部
41d、41e 切り欠き部
11
Claims (5)
下面に前記接続用電極と接続された電極を有し、前記基板と前記下面との間に樹脂が充填された半導体素子と、
前記半導体素子の上面に取り付けられ、その端辺部が下方に向けられて前記基板に達する放熱板とを備え、
前記放熱板の端辺部は、前記半導体素子のコーナ部に対応する部分以外の部分で前記基板に樹脂接着材で固着されたことを特徴とする半導体装置。 A substrate having element connection electrodes on its main surface;
A semiconductor element having an electrode connected to the connection electrode on the lower surface and filled with a resin between the substrate and the lower surface;
A heat sink attached to the upper surface of the semiconductor element, the end of which is directed downward and reaches the substrate;
The semiconductor device according to claim 1, wherein an end side portion of the heat radiating plate is fixed to the substrate with a resin adhesive at a portion other than a portion corresponding to a corner portion of the semiconductor element.
下面に前記接続用電極を有する半導体素子を前記素子接続用電極により接続し、
前記素子の下面と前記基板との間に樹脂を充填し、
前記半導体素子の上面に、端辺部が下方に向けられて前記基板に達する放熱板を取り付け、
前記放熱板の端辺部を、前記半導体素子のコーナ部に対応する部分以外の部分で前記基板に樹脂接着材で固着する、半導体装置の製造方法。 Preparing a substrate having element connection electrodes on its main surface,
A semiconductor element having the connection electrode on the lower surface is connected by the element connection electrode,
Filling a resin between the lower surface of the element and the substrate,
On the upper surface of the semiconductor element, a heat radiating plate whose end is directed downward and reaches the substrate is attached,
A manufacturing method of a semiconductor device, wherein an end side portion of the heat radiating plate is fixed to the substrate with a resin adhesive at a portion other than a portion corresponding to a corner portion of the semiconductor element.
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