JP2007154289A - METHOD FOR PRODUCING HIGH IMPACT RESISTANT STEEL PIPE EXCELLENT IN DELAYED FRACTURING CHARACTERISTIC OF 1,700 MPa OR MORE OF TENSILE STRENGTH - Google Patents
METHOD FOR PRODUCING HIGH IMPACT RESISTANT STEEL PIPE EXCELLENT IN DELAYED FRACTURING CHARACTERISTIC OF 1,700 MPa OR MORE OF TENSILE STRENGTH Download PDFInfo
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本発明は、引張強度が1700MPa以上の遅れ破壊特性に優れた高耐衝撃性鋼管の製造方法に関するものである。 The present invention relates to a method for producing a high impact resistant steel pipe having excellent delayed fracture characteristics with a tensile strength of 1700 MPa or more.
強度の高い高耐衝撃性鋼管の製造方法は、特許文献1に示されるように、Cを多く含む鋼からなる鋼板から造管した後、高周波加熱用のワークコイルに通して900℃以上に誘導加熱し、オーステナイト状態から水冷焼入れして製造し、マルテンサイト組織が主体の引張り強度TSが1700MPa以上となる高強度の鋼管を得る。 As shown in Patent Document 1, a method of manufacturing a high-strength, high-impact steel pipe is formed from a steel plate made of steel containing a large amount of C, and then guided to 900 ° C. or higher through a work coil for high frequency heating. It is heated and manufactured by water-cooling and quenching from the austenite state to obtain a high-strength steel pipe having a tensile strength TS mainly composed of a martensite structure of 1700 MPa or more.
しかし、鋼は高強度になるほど遅れ破壊特性が劣化することが知られており、特に引張強度TSが1500MPa以上となると劣化が著しい。 However, it is known that the delayed fracture characteristics deteriorate as the strength of the steel increases. In particular, the deterioration is remarkable when the tensile strength TS is 1500 MPa or more.
遅れ破壊特性を向上させる技術として、焼入れ後又は焼鈍後焼き戻し等の熱処理を行って整合析出物を析出させ、析出物に水素をトラップさせて鋼中の拡散性水素量を減少させる方法が広く知られている。例えば特許文献2に示されるように、V,Cr,Mo,W等の炭窒化物を析出する元素とMgを添加して、焼鈍後200℃〜700℃で保持することにより水素トラップサイトとなる合金炭化物又は窒化物を析出させ、遅れ破壊特性を向上させる技術がある。この時Mgは水素トラップサイトとなる炭窒化物を均等かつ微細に析出させるために添加している。析出物は焼き入れままでは母材との整合性は失われているため水素トラップサイトとはなり得ないが、焼き戻しを行うと母材と整合性を持った水素トラップサイトとなる析出物が析出する。特許文献2はこの技術を応用している。 As a technique for improving delayed fracture characteristics, there is a wide range of methods for reducing the amount of diffusible hydrogen in steel by performing heat treatment such as tempering after quenching or annealing to precipitate matched precipitates and trapping hydrogen in the precipitates. Are known. For example, as shown in Patent Document 2, an element that precipitates carbonitrides such as V, Cr, Mo, and W and Mg are added and kept at 200 ° C. to 700 ° C. after annealing to form a hydrogen trap site. There are techniques for depositing alloy carbides or nitrides to improve delayed fracture characteristics. At this time, Mg is added in order to deposit carbonitride which becomes hydrogen trap sites uniformly and finely. If the precipitates are quenched, they are not compatible with the base metal and cannot be hydrogen trap sites. However, when tempering, the precipitates become hydrogen trap sites that are consistent with the base material. Precipitate. Patent Document 2 applies this technique.
高耐衝撃性鋼管でもこの技術を適用すれば遅れ破壊特性は改善されると考えられるが、焼入れ後に再び熱処理を行うと強度低下を招き、また熱処理コストが上昇する。 Although it is considered that delayed fracture characteristics can be improved by applying this technique even to a high impact steel pipe, if heat treatment is performed again after quenching, the strength is reduced and the heat treatment cost is increased.
前記したように、1700MPaを超えるようなマルテンサイト組織が主体の高耐衝撃性鋼管では遅れ破壊特性が悪く、部材として取り付けた際に衝突以前に遅れ破壊割れする懸念があるが、焼き戻し等の熱処理無しに遅れ破壊特性を向上させる技術は未だ確立されていない。また、従来の焼き戻し熱処理等の遅れ破壊特性向上技術を適用すると強度低下を招き、また熱処理コストが上昇する。 As described above, the high-impact-resistant steel pipe mainly composed of a martensite structure exceeding 1700 MPa has poor delayed fracture characteristics, and there is a concern of delayed fracture cracking before collision when installed as a member. A technique for improving delayed fracture characteristics without heat treatment has not yet been established. In addition, when a conventional technique for improving delayed fracture characteristics such as tempering heat treatment is applied, the strength is lowered and the heat treatment cost is increased.
本発明は、かかる点に鑑みてなされたものであり、強度低下及び熱処理コストの上昇なしに引張強度1700MPa以上の高耐衝撃性鋼管の遅れ破壊特性を向上させることをその目的とする。 The present invention has been made in view of this point, and an object thereof is to improve the delayed fracture characteristics of a high impact-resistant steel pipe having a tensile strength of 1700 MPa or more without lowering the strength and increasing the heat treatment cost.
本発明者らは以上のような背景から、V、Mgを始めとする成分元素を検討し、鋳造条件、焼き入れ条件を特定することで、強度低下及び熱処理コストの上昇なしに遅れ破壊特性を向上させる方法を見出すに至った。すなわち、鋳造速度を早くし、Mgの化合物または複合化合物を微細分散させて、鋳造時にこのMg化合物を核としてTiNを析出させる事で、粒界で遅れ破壊割れの起点となる粗大なTiNを微細分散化でき、粒界の割れ感受性を低減すること、及びMg化合物を核としてVCを粒内に分散させ、かつ焼き入れ温度を低温にすることでγ粒径を微細化でき、粒界面積が増加する事で粒界の割れ感受性を低減できるため、十分に高耐衝撃性鋼管の遅れ破壊特性を向上できることを見出した。本発明の要旨は次の通りである。 From the background as described above, the present inventors have studied the component elements including V and Mg, and specified the casting conditions and quenching conditions, so that delayed fracture characteristics can be obtained without lowering the strength and increasing the heat treatment cost. I came up with a way to improve it. That is, by increasing the casting speed, finely dispersing the Mg compound or composite compound, and precipitating TiN with the Mg compound as a nucleus during casting, the coarse TiN that becomes the starting point of delayed fracture cracks at the grain boundaries is finely divided. It is possible to disperse, to reduce the cracking susceptibility of the grain boundary, and to disperse VC in the grains using Mg compound as a nucleus, and to lower the quenching temperature, to refine the γ grain size, and to reduce the grain boundary area It has been found that the delayed fracture characteristics of a high-impact steel pipe can be improved sufficiently because the cracking susceptibility at the grain boundaries can be reduced by increasing the number. The gist of the present invention is as follows.
[1].質量%で、C:0.19〜0.35%、Si:0.1〜0.3%、Mn:1.0〜1.6%、P:0.025%以下、S:0.02%以下、Al:0.01〜0.05%、B:0.001%〜0.004%、V:0.01%〜0.1%、Ti:0.005〜0.05%、N:0.01%以下、Mg:0.001%〜0.01%、O:0.0001%〜0.008%を必須成分として含有し、残部がFe及び不可避的不純物からなり、鋳造時の1500℃〜1400℃までの冷却速度が、常に5℃/min以上であり、圧延後造管した後850℃〜1050℃に誘導加熱し、オーステナイト状態から冷却速度を100℃/s以上で水冷焼入れすることを特徴とする引張強度TSが1700MPa以上の遅れ破壊特性に優れた高耐衝撃性鋼管の製造方法。 [1]. By mass%, C: 0.19 to 0.35%, Si: 0.1 to 0.3%, Mn: 1.0 to 1.6%, P: 0.025% or less, S: 0.02 %: Al: 0.01-0.05%, B: 0.001% -0.004%, V: 0.01% -0.1%, Ti: 0.005-0.05%, N : 0.01% or less, Mg: 0.001% to 0.01%, O: 0.0001% to 0.008% as essential components, with the balance being Fe and inevitable impurities, The cooling rate from 1500 ° C. to 1400 ° C. is always 5 ° C./min or more, and after pipe forming after rolling, induction heating is performed to 850 ° C. to 1050 ° C., and the water cooling quenching is performed at a cooling rate of 100 ° C./s or more from the austenite state. Of high impact resistant steel pipe with excellent delayed fracture characteristics with a tensile strength TS of 1700 MPa or more. Method.
[2].さらに質量%で、Nb:0.005〜0.05%、Cu:0.005〜0.5%、Cr:0.005〜0.5%、Mo:0.1〜0.5%、Ni:0.1〜0.5%、Ca:0.01%以下、希土類元素(REM):0.1%以下のグループから選択された1種または2種以上を含有することを特徴とする〔1〕に記載の引張強度1700MPa以上の遅れ破壊特性に優れた高耐衝撃性鋼管の製造方法。 [2]. Further, by mass%, Nb: 0.005 to 0.05%, Cu: 0.005 to 0.5%, Cr: 0.005 to 0.5%, Mo: 0.1 to 0.5%, Ni : 0.1 to 0.5%, Ca: 0.01% or less, rare earth element (REM): one or more selected from the group of 0.1% or less 1] The manufacturing method of the high impact-resistant steel pipe excellent in the delayed fracture characteristic of the tensile strength of 1700 MPa or more.
[3].前記鋼管が、マルテンサイト体積率≧95%、平均γ(旧オーステナイト)粒径≦5μm、TiN析出物平均粒径≦1.8μmを満たすことを特徴とする〔1〕及び〔2〕に記載の引張強度1700MPa以上の遅れ破壊特性に優れた高耐衝撃性鋼管の製造方法。 [3]. The steel pipe satisfies martensite volume fraction ≧ 95%, average γ (former austenite) particle size ≦ 5 μm, and TiN precipitate average particle size ≦ 1.8 μm, according to [1] and [2] A method for producing a high impact steel pipe excellent in delayed fracture characteristics with a tensile strength of 1700 MPa or more.
本発明により、強度低下及び熱処理コストの上昇無しに高耐衝撃性鋼管の遅れ破壊特性を十分に向上させることができ、ドアインパクトビームやバンパービームに適用する際に多少の加工を加えて取り付けても遅れ破壊割れする懸念がない。また新たに多少の応力が負荷される部位への適用も可能となる。 According to the present invention, the delayed fracture characteristics of a high impact steel pipe can be sufficiently improved without lowering the strength and increasing the heat treatment cost. When applied to a door impact beam or bumper beam, it is attached with some processing. However, there is no fear of delayed fracture. Also, it can be applied to a part to which some new stress is applied.
以下、本発明を詳細に説明する。
先ず第一の発明、第二の発明について説明する。以下に本発明における鋼の化学成分の限定理由について説明する。Cはマルテンサイト自体を強化して硬さを向上させるための必須成分であり、1700MPa以上の引張強度TSを得るためには少なくとも0.19%が必要である。しかし、Cが過剰になるとマルテンサイト組織が脆くなり焼入れの際に破壊する焼き割れを招くので、0.35%以下とする。
Hereinafter, the present invention will be described in detail.
First, the first invention and the second invention will be described. The reasons for limiting the chemical components of steel in the present invention will be described below. C is an essential component for strengthening martensite itself and improving the hardness, and at least 0.19% is necessary to obtain a tensile strength TS of 1700 MPa or more. However, if C is excessive, the martensite structure becomes brittle and causes cracking that breaks during quenching, so the content is made 0.35% or less.
Si,Mnは何れも焼き入れ時におけるオーステナイトからのマルテンサイト変態を促進する成分であり、Si:0.1〜0.3%、Mn:1.0〜1.6%の各範囲よりも少ないと焼き入れ性が低下して十分な強度が得られない。逆に上記範囲を超えると、焼き割れや偏析の原因となるので好ましくない。 Si and Mn are components that promote martensitic transformation from austenite at the time of quenching, and are less than the respective ranges of Si: 0.1 to 0.3% and Mn: 1.0 to 1.6%. And hardenability falls and sufficient intensity is not obtained. Conversely, exceeding the above range is not preferable because it causes burning cracks and segregation.
Tiは微細な炭化物を形成することによって、結晶粒の微細化と粒成長抑制効果を有し、さらにNを固定することにより焼き入れ性を向上させる作用を持つ重要な元素である。このような効果を得るためには少なくとも0.005%が必要である。しかし、過度に添加すると炭化物が粗大化して靭性の劣化を招くだけでなく、TiN粒径も粗大化し遅れ破壊特性の劣化も招くので、0.05%以下とする。Nは焼き入れ性を低下させるだけでなく、TiN粒径も粗大化し遅れ破壊特性の劣化も招くので、0.01%以下とする。 Ti is an important element that has the effect of refining crystal grains and suppressing grain growth by forming fine carbides, and further improving the hardenability by fixing N. In order to obtain such an effect, at least 0.005% is necessary. However, if added excessively, the carbide coarsens and causes toughness deterioration, and the TiN particle size also coarsens and delayed fracture characteristics deteriorate, so the content is made 0.05% or less. N not only lowers the hardenability but also coarsens the TiN grain size and causes the deterioration of delayed fracture characteristics, so the content is made 0.01% or less.
Bはフェライトの析出を抑制する成分であるが、鋼中にガス成分として含まれるNと結合してBNとなるとその効果が失われるため、0.001%以上とする。しかし0.004%を超えると偏析介在物となる。PとSは偏析介在物となりマルテンサイト組織を脆くするため、P:0.025%以下、S:0.02%以下とする必要がある。Alは脱酸材であり、0.01%未満では脱酸効果が不十分となり、0.05%を超えるとその酸化物が結晶間介在物となるので好ましくない。 B is a component that suppresses the precipitation of ferrite. However, when it is combined with N contained as a gas component in steel and becomes BN, its effect is lost, so the content is made 0.001% or more. However, if it exceeds 0.004%, segregated inclusions are formed. P and S become segregated inclusions and make the martensite structure brittle, so P: 0.025% or less and S: 0.02% or less are required. Al is a deoxidizing material. If it is less than 0.01%, the deoxidation effect is insufficient, and if it exceeds 0.05%, the oxide becomes an intercrystalline inclusion, which is not preferable.
Mgは本発明の添加元素の中で最も重要な成分元素である。Mgは凝固後Mg酸化物、Mg硫化物として存在し、そのMg化合物を核として他の析出物が微細析出する。本発明では粒界で割れの起点となる粗大なTiNを微細分散化し、粒界の割れ感受性を低減すること、及びV炭化物、窒化物を分散析出させて焼入れ時のγ粒の成長を抑制することが重要であり、その効果を得るためには少なくとも0.001%以上のMgの添加が必要である。しかし、Mgが過剰となるとMg化合物が粗大化し、それを核として析出する析出物も粗大化してしまうために、上限を0.01%以下とする。 Mg is the most important component element among the additive elements of the present invention. Mg is present as Mg oxide and Mg sulfide after solidification, and other precipitates are finely precipitated with the Mg compound as a nucleus. In the present invention, coarse TiN that is the starting point of cracks at grain boundaries is finely dispersed to reduce cracking susceptibility at grain boundaries, and V carbides and nitrides are dispersed and precipitated to suppress the growth of γ grains during quenching. It is important to add at least 0.001% or more of Mg to obtain the effect. However, if Mg is excessive, the Mg compound is coarsened, and the precipitate that precipitates using the Mg compound is also coarsened, so the upper limit is made 0.01% or less.
Vは本発明の添加元素の中で重要な成分元素である。Mg化合物を核として粒内にV炭化物、V窒化物を分散析出させ、焼入れ時のγ粒の成長をピン止めして抑制する効果を得るためには、0.01%以上の添加が必要である。しかし、過剰に添加するとV炭化物、窒化物が粗大となり、遅れ破壊割れの起点となる可能性があるために、上限を0.1%以下とする。 V is an important component element among the additive elements of the present invention. Addition of 0.01% or more is necessary to obtain the effect of dispersing and precipitating V carbide and V nitride in the grains with Mg compound as the nucleus and pinning and suppressing the growth of γ grains during quenching. is there. However, if added excessively, V carbides and nitrides become coarse and may become the starting point of delayed fracture cracking, so the upper limit is made 0.1% or less.
OはMg酸化物を生成させるための必須元素である。鋼中に最終的に残存する酸素量としては、0.0001%未満では酸化物の個数が十分とはならないために、0.0001%を下限値とする。一方、0.008%を越えて残存した場合は、粗大な酸化物が多くなり、母材及びHAZ靭性の低下をもたらす。従って、上限を0.008%以下とする。 O is an essential element for generating Mg oxide. The amount of oxygen finally remaining in the steel is less than 0.0001%, so the number of oxides is not sufficient, so 0.0001% is set as the lower limit. On the other hand, when it exceeds 0.008%, coarse oxides increase, resulting in a decrease in the base material and HAZ toughness. Therefore, the upper limit is made 0.008% or less.
Nbはマルテンサイト組織中に析出物を生じて転位の通過を妨げることにより、強度を向上させる析出強化成分である。Cu、Cr、Mo、Niはマルテンサイト組織中に固溶させて転位の通過を妨げることにより、強度を向上させる固溶強化成分である。なおCr、Moは析出強化成分としても作用する。これらの成分は強度増加に寄与するが、コストアップ要因となるうえ過剰の添加は偏析介在物となるため、Nb:0.005〜0.05%、Cu:0.005〜0.5%、Cr:0.005〜0.5%、Mo:0.1〜0.5%、Ni:0.1〜0.5%が好ましい。 Nb is a precipitation strengthening component that improves the strength by generating precipitates in the martensite structure and preventing the passage of dislocations. Cu, Cr, Mo, and Ni are solid solution strengthening components that improve the strength by forming a solid solution in the martensite structure and preventing the passage of dislocations. Cr and Mo also act as precipitation strengthening components. These components contribute to an increase in strength, but increase the cost and excessive addition becomes segregation inclusions. Therefore, Nb: 0.005 to 0.05%, Cu: 0.005 to 0.5%, Cr: 0.005 to 0.5%, Mo: 0.1 to 0.5%, and Ni: 0.1 to 0.5% are preferable.
Caと希土類元素(REM)は介在物の形態制御に寄与する成分であるが、過剰の添加はマルテンサイト組織の破壊につながる有害な偏析を招くので、Ca:0.01%以下、REM:0.1%以下が適当である。なおこれらのNb、Cu、Cr、Mo、Ni、Ca、希土類元素(REM)は必須成分ではなく、必要に応じて添加される選択成分である。希土類元素(REM)としては例えばY、La、Ce、Smを用いることができる。 Ca and rare earth elements (REM) are components that contribute to the control of the morphology of inclusions, but excessive addition leads to harmful segregation leading to the destruction of the martensite structure, so Ca: 0.01% or less, REM: 0 .1% or less is appropriate. These Nb, Cu, Cr, Mo, Ni, Ca, and rare earth elements (REM) are not essential components, but are optional components that are added as necessary. For example, Y, La, Ce, or Sm can be used as the rare earth element (REM).
次に鋳造時の冷却速度の限定理由について説明する。Cを0.19〜0.35%含む鋼の凝固点は約1520℃であり、凝固後1500℃〜1400℃付近でMg化合物の生成、それを核としたTiN等の析出がおこる。そのため1500℃〜1400℃付近の冷却速度で析出物の形態が変化するため、この温度域での冷却速度を限定することが重要である。遅れ破壊特性を向上させるのに十分なだけ析出物を微細化するためには、鋳造時の1500℃〜1400℃までの冷却速度を常に5℃/min以上とする必要がある。冷却速度がこの速度よりも遅いと、Mg化合物が粗大に成長してしまい、結果それを核として析出するTiN等の析出物も粗大化してしまう。そのため冷却速度を上記条件に限定した。 Next, the reason for limiting the cooling rate during casting will be described. The freezing point of steel containing 0.19 to 0.35% of C is about 1520 ° C., and after the solidification, the formation of Mg compound and precipitation of TiN or the like with the core occur around 1500 ° C. to 1400 ° C. Therefore, since the form of the precipitate changes at a cooling rate in the vicinity of 1500 ° C. to 1400 ° C., it is important to limit the cooling rate in this temperature range. In order to refine the precipitate sufficiently to improve the delayed fracture characteristics, it is necessary to always set the cooling rate from 1500 ° C. to 1400 ° C. during casting to 5 ° C./min or more. When the cooling rate is slower than this rate, the Mg compound grows coarsely, and as a result, precipitates such as TiN that precipitates as a nucleus also coarsen. Therefore, the cooling rate was limited to the above conditions.
鋳造後は通常の鋼板の製法と同様に熱延、場合によっては冷延まで行った鋼板を造管する。本発明の製造方法では、最終的に焼き入れを行う際にオーステナイト域まで加熱するため、熱延の際の温度条件は製品の特性には大きな影響を及ぼさない。しかし、熱延後の捲取温度があまりに低くなると、ベイナイト等の低温変態組織が混在し、強度が高くなって造管し難くなるので、捲取温度は650℃くらいとするのが望ましい。また造管方法はUO、スパイラル、鍛接等の任意の方法で造管することができる。しかし、経済的には、ロール成形で管形状とし、電縫溶接して鋼管とするのが最も望ましい。 After the casting, the steel plate that has been hot-rolled and, in some cases, cold-rolled is produced in the same manner as a normal steel plate manufacturing method. In the production method of the present invention, when the final quenching is performed, the austenite region is heated. Therefore, the temperature condition during the hot rolling does not greatly affect the characteristics of the product. However, if the milling temperature after hot rolling becomes too low, low temperature transformation structures such as bainite are mixed, and the strength becomes high and it becomes difficult to form a pipe. Therefore, the milling temperature is preferably about 650 ° C. In addition, the pipe can be formed by any method such as UO, spiral, and forge welding. However, economically, it is most desirable to form a pipe by roll forming and to make a steel pipe by electro-welding.
次に焼き入れ条件の限定理由について説明する。Cを0.19〜0.35%含む鋼のA3変態点は800℃〜850℃程度であり、十分な強度を得るためには鋼管全体がA3変態点以上の温度域から焼き入れすることが重要であり、誘導加熱温度の下限を850℃とする。逆に誘導加熱温度が高すぎるとオーステナイト結晶粒が粗大化してしまい、焼き入れ後に十分な強度が得られなくなるばかりでなく、結晶粒が粗大化すると粒界面積が減少して遅れ破壊特性も劣化するために、誘導加熱温度の上限は1050℃とする。また、オーステナイト域からの冷却速度が遅いと強度の高いマルテンサイト組織とならずにベイナイト等の中間組織に変態したり、変態できずに遅れ破壊特性の劣位な残留オーステナイトとして残存する。そのため冷却速度は鋼管全体がマルテンサイトに変態するだけの十分速い冷却速度でなければならず、その下限を100℃/sとした。 Next, the reason for limiting the quenching conditions will be described. The A 3 transformation point of steel containing 0.19 to 0.35% of C is about 800 ° C. to 850 ° C., and in order to obtain sufficient strength, the entire steel pipe is quenched from a temperature range above the A 3 transformation point. It is important that the lower limit of the induction heating temperature is 850 ° C. On the other hand, if the induction heating temperature is too high, the austenite crystal grains become coarse, and not only a sufficient strength cannot be obtained after quenching, but if the crystal grains become coarse, the grain interfacial area decreases and the delayed fracture characteristics deteriorate. Therefore, the upper limit of the induction heating temperature is 1050 ° C. Further, when the cooling rate from the austenite region is low, it does not become a high-strength martensite structure but transforms into an intermediate structure such as bainite or remains as retained austenite with inferior delayed fracture characteristics without being transformed. Therefore, the cooling rate must be a sufficiently fast cooling rate that transforms the entire steel pipe into martensite, and the lower limit is set to 100 ° C./s.
次に第三の発明について説明する。まずマルテンサイト体積率の限定理由について説明する。焼入れでマルテンサイトとならなかった部分は、残留オーステナイトとなる。この残留オーステナイトが存在すると、強度が低下するばかりでなく、遅れ破壊特性も劣化する。従って残留オーステナイトは極力少ないことが望ましい。しかし実機で製造する際、残留オーステナイトを完全になくすことは困難であるため、マルテンサイト体積率≧95%とした。そのための方法としては、前記したようにSi、Mn等の焼入れ性の高い合金元素を添加するか、または前記したように焼入れ時の冷却条件を十分に速くすることで、比較的容易にこの条件を達成できる。 Next, the third invention will be described. First, the reason for limiting the martensite volume ratio will be described. The portion that did not become martensite by quenching becomes retained austenite. If this retained austenite is present, not only is the strength lowered, but the delayed fracture characteristics are also degraded. Therefore, it is desirable that the retained austenite is as small as possible. However, since it is difficult to completely eliminate the retained austenite when manufacturing with an actual machine, the martensite volume ratio is set to 95%. As a method for that, it is relatively easy to add this by adding an alloy element having high hardenability such as Si or Mn as described above, or by sufficiently increasing the cooling condition during quenching as described above. Can be achieved.
次に平均γ粒径の限定理由について説明する。同じ強度であれば、平均γ粒径が小さいほど変態後のマルテンサイトの粒径も小さいので、粒径面積が増加して、割れ発生に至るまでの許容侵入水素量が多くなり、遅れ破壊特性は良くなる傾向にある。この傾向は公知であるが、定量的な評価は未だなされていない。本発明者らは、同一鋼種での焼入れ温度を変化させることにより、平均γ粒径を変化させたサンプルで遅れ破壊試験を行い、平均γ粒径と遅れ破壊特性との関係を定量的に評価した。その結果を図1に示すが、平均γ粒径が5μm付近から急激に遅れ破壊特性が変化することを見出した。粒径が半分になると粒界面積は約2倍となるため、遅れ破壊特性も約2倍となる傾向にあるようである。つまり平均γ粒径と遅れ破壊特性とは反比例に近い関係となり、5μm付近から急激に遅れ破壊特性が変化するために、平均γ(旧オーステナイト)粒径を5μm以下とした。また、平均γ粒径が小さいほど強度も高くなる。また細粒化すると靭性も改善されるために、遅れ破壊割れ発生後のき裂進展も抑制される。 Next, the reason for limiting the average γ particle size will be described. For the same strength, the smaller the average γ particle size, the smaller the martensite particle size after transformation, so the particle size area increases and the amount of allowable intrusion hydrogen until cracking occurs increases. Tend to get better. This trend is known but has not yet been quantitatively evaluated. The present inventors conducted a delayed fracture test on samples with the average γ grain size changed by changing the quenching temperature of the same steel type, and quantitatively evaluated the relationship between the average γ grain size and delayed fracture characteristics. did. The results are shown in FIG. 1, and it was found that the average γ grain size suddenly delayed from about 5 μm and the fracture characteristics changed. When the grain size is halved, the interfacial area of the grain is about doubled, so that the delayed fracture characteristics tend to be about doubled. That is, the average γ grain size and delayed fracture characteristics are in an inversely proportional relationship, and the delayed fracture characteristics suddenly change from around 5 μm, so the average γ (former austenite) grain size was set to 5 μm or less. Moreover, the strength increases as the average γ particle size decreases. Further, since the toughness is improved when the grain size is reduced, crack propagation after the occurrence of delayed fracture cracking is also suppressed.
次にTiN析出物平均粒径の限定理由について説明する。一般に遅れ破壊は粒界が起点となって割れるが、粗大なTiNのような析出物が粒界に存在すると、応力拡大係数が大きくなって応力集中し、さらにその部分への水素侵入も顕著になって、遅れ破壊特性が劣化する。本発明者らが遅れ破壊後の割れ破面をSEMで観察して検討した結果、TiN析出物平均粒径>1.8μmの鋼はTiNが割れの起点となっている鋼が多かったが、TiN析出物平均粒径≦1.8μmの鋼は、粒界の特に転位が集中している所から割れ発生しているケースが多かった。つまりTiN析出物平均粒径>1.8μmでは、TiNが遅れ破壊割れを誘発していることとなる。しかるに、十分な遅れ破壊特性を有するために、TiN析出物平均粒径を1.8μm以下に特定した。 Next, the reason for limiting the average particle size of the TiN precipitate will be described. In general, delayed fracture breaks starting from the grain boundary, but if a precipitate such as coarse TiN is present at the grain boundary, the stress intensity factor increases and stress concentration occurs, and hydrogen intrusion into that part is also significant. As a result, delayed fracture characteristics deteriorate. As a result of observing the crack fracture surface after delayed fracture by SEM, the present inventors have found that many steels with TiN precipitate average particle size> 1.8 μm are the origin of cracking of TiN. In many cases, TiN precipitates having an average grain size ≦ 1.8 μm often cracked from grain boundaries, particularly where dislocations are concentrated. That is, when the average particle size of TiN precipitates is> 1.8 μm, TiN induces delayed fracture cracking. However, in order to have sufficient delayed fracture characteristics, the average particle size of TiN precipitates was specified to be 1.8 μm or less.
本発明の製造方法により、焼入れ後の際熱処理なしに1700MPa以上のTSと十分な遅れ破壊特性を有する高耐衝撃性鋼管が得られ、自動車のドア、バンパー、ルーフ、ピラー、ロッカー等に設置した際に遅れ破壊割れする心配がない。また新たに多少の応力が負荷される部位へ設置することも可能となる。この技術は鋼管のみならず、当然鋼板にも適用できる技術である。 By the production method of the present invention, a high impact-resistant steel pipe having a TS of 1700 MPa or more and sufficient delayed fracture characteristics can be obtained without heat treatment after quenching, and installed in automobile doors, bumpers, roofs, pillars, lockers, etc. There is no worry about breaking and cracking. Moreover, it becomes possible to install in the site | part to which some new stress is loaded. This technology can be applied not only to steel pipes but also to steel plates.
表1に示す組成の鋼から表2に示す鋳造時最低冷却速度、誘導加熱温度、焼入れ時冷却速度条件の鋼管を作成した。引張り試験及びミクロ観察の結果得られた、TS、YS、EL、マルテンサイト体積率、平均γ粒径、TiN平均粒径は表2に示す通りである。また、遅れ破壊試験の結果も表2に載せる。遅れ破壊試験は、鋼管の一部を切り出して、硫酸溶液中で一定歪を負荷しながら水素チャージして120分間で割れ発生の有無を確認する方法で行った。歪は0.4%歪を負荷し、割れ発生のなかったものが○で、割れ発生のあったものが×で示されている。また、表1、表2で本発明の範囲を逸脱する箇所は、下線で示している。 Steel pipes having the minimum cooling rate during casting, induction heating temperature, and quenching cooling rate conditions shown in Table 2 were prepared from steels having the compositions shown in Table 1. Table 2 shows TS, YS, EL, martensite volume fraction, average γ particle diameter, and TiN average particle diameter obtained as a result of the tensile test and micro observation. The results of the delayed fracture test are also listed in Table 2. The delayed fracture test was performed by cutting out a part of a steel pipe and charging it with hydrogen while applying a constant strain in a sulfuric acid solution, and confirming whether or not cracking occurred in 120 minutes. As for the strain, 0.4% strain was applied, no crack was generated, and ○ was generated, and x was generated. In Tables 1 and 2, parts that depart from the scope of the present invention are underlined.
前記したように本発明の高耐衝撃性鋼管は、1700MPa以上のTSを有し、かつ十分な遅れ破壊特性を示す事が特徴である。マルテンサイト体積率は、TS、遅れ破壊特性の両方に影響する因子である。平均γ粒径も、TS、遅れ破壊特性の両方に影響する因子である。TiN平均粒径は、遅れ破壊特性に影響する因子である。 As described above, the high impact steel pipe of the present invention is characterized by having a TS of 1700 MPa or more and exhibiting sufficient delayed fracture characteristics. Martensite volume fraction is a factor that affects both TS and delayed fracture characteristics. The average γ particle size is also a factor that affects both TS and delayed fracture characteristics. The TiN average particle size is a factor that affects delayed fracture characteristics.
表2に示すように、本発明例の鋼管はいずれも1700MPa以上のTSと十分な遅れ破壊特性を示している。本発明例に対して比較例の鋼管9は、V、Mg共に本発明の範囲を逸脱している。V添加が十分でないために平均γ粒径が大きくなり、またMg添加が十分でないためにTiN平均粒径も大きくなってしまっている。そのため十分な遅れ破壊特性が得られなかったと考えられる。比較例の鋼管10は、Cが本発明の範囲から逸脱している。十分な遅れ破壊特性は有しているものの、Cが十分でないためにマルテンサイト組織の強度が低く、十分なTSが得られない。比較例の鋼管11は鋳造時最低冷却速度が本発明の範囲から逸脱している。そのためTiN平均粒径が本発明の範囲より大きくなってしまっている。結果十分な遅れ破壊特性が得られない。これは、鋳造時の冷却速度が遅いためにMg化合物が粗大に成長してしまい、それを核として析出するTiNも粗大化してしまったと考えられる。比較例の鋼管12は、焼入れ時冷却速度が本発明の範囲から逸脱している。冷却速度が遅いために、マルテンサイト体積率が小さくなる。そのため十分なTSが得られない。また、マルテンサイト変態できずに残った残留オーステナイトが存在するために、十分な遅れ破壊特性も得られない。
As shown in Table 2, all of the steel pipes of the present invention examples have a TS of 1700 MPa or more and sufficient delayed fracture characteristics. Compared to the inventive example, the steel pipe 9 of the comparative example is out of the scope of the present invention for both V and Mg. Since the addition of V is not sufficient, the average γ particle size is increased, and since the addition of Mg is not sufficient, the TiN average particle size is also increased. Therefore, it is considered that sufficient delayed fracture characteristics could not be obtained. In the
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