JP2007137585A - Automatic film changing device - Google Patents

Automatic film changing device Download PDF

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Publication number
JP2007137585A
JP2007137585A JP2005332929A JP2005332929A JP2007137585A JP 2007137585 A JP2007137585 A JP 2007137585A JP 2005332929 A JP2005332929 A JP 2005332929A JP 2005332929 A JP2005332929 A JP 2005332929A JP 2007137585 A JP2007137585 A JP 2007137585A
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Prior art keywords
film
welding
holders
pair
fusing
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Minoru Kameda
稔 亀田
Yoshitada Sogamoto
義忠 曽我本
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Tokiwa Kogyo Co Ltd
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Tokiwa Kogyo Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/723General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being multi-layered
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/22Heated wire resistive ribbon, resistive band or resistive strip
    • B29C65/221Heated wire resistive ribbon, resistive band or resistive strip characterised by the type of heated wire, resistive ribbon, band or strip
    • B29C65/222Heated wire resistive ribbon, resistive band or resistive strip characterised by the type of heated wire, resistive ribbon, band or strip comprising at least a single heated wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/22Heated wire resistive ribbon, resistive band or resistive strip
    • B29C65/221Heated wire resistive ribbon, resistive band or resistive strip characterised by the type of heated wire, resistive ribbon, band or strip
    • B29C65/224Heated wire resistive ribbon, resistive band or resistive strip characterised by the type of heated wire, resistive ribbon, band or strip being a resistive ribbon, a resistive band or a resistive strip
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • B29C65/745Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool
    • B29C65/7453Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool the severing tool being a wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/03After-treatments in the joint area
    • B29C66/032Mechanical after-treatments
    • B29C66/0324Reforming or reshaping the joint, e.g. folding over
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/133Fin-type joints, the parts to be joined being flexible
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/83General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832Reciprocating joining or pressing tools
    • B29C66/8322Joining or pressing tools reciprocating along one axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/40General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43Joining a relatively small portion of the surface of said articles
    • B29C66/431Joining the articles to themselves

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Replacement Of Web Rolls (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a separate type highly-versatile automatic film changing device capable of obtaining sufficient bonding strength and excellent seal strength while films can be bonded to each other without stopping the operation of a packaging machine, and the film bonding state is constant. <P>SOLUTION: The automatic film changing device comprises a pair of film holders 1, 1 to be alternately corresponding to the upper standby position T and the lower delivery position K, a pair of film holding means 2, 2 integrated with the pair of film holders 1, 1 to hold a film end FE drawn out of a film rolled web G at the standby position T, a welding/cutting means 4 for passing the film F to be delivered from the film rolled web G at the delivery position K and for welding/cutting the film end FE drawn out of the film rolled web G at the standby position T to the film F. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、各種即席食品等を密封状態に包装するための包装用フィルムを包装機に向けて連続的に繰り出せるようにした別置きのフィルム自動交換装置に関する。   The present invention relates to a separate automatic film changing apparatus that can continuously feed a packaging film for packaging various instant foods and the like in a sealed state toward a packaging machine.

熱可塑性の延伸ベースフィルムとシーラント層を備えた積層フィルムによって被包装体を包装する包装工程には、通常、繰り出される積層フィルムの後端部分と、用意してある他の積層フィルムの先端部分とを接合するための接合工程が組み込まれる。このような接合工程において、粘着テープその他の連結用部材を使用することなく、液密状もしくは気密状にヒートシールすることができる積層フィルムの連結方法が提案されている(例えば、特許文献1参照)。   In the packaging process of packaging a package body with a laminated film having a thermoplastic stretched base film and a sealant layer, the rear end portion of the laminated film to be fed and the leading end portion of another laminated film prepared are usually Incorporating a joining process for joining. In such a joining process, there has been proposed a method for connecting laminated films that can be heat-sealed in a liquid-tight or air-tight manner without using an adhesive tape or other connecting member (see, for example, Patent Document 1). ).

その連結方法は、図7(a) (b)に示すように、積層フィルムF,Fのそれぞれの端部を、シーラント層F2,F2を相互に対向させた姿勢で溶断シールによって合掌状に融着接合させた後、シーラント層F2,F2相互の接合部の、一方の積層フィルムF側への折り曲げ姿勢で、相互に対向する延伸ベースフィルム層F1,F1同士を加圧した状態下で0.1〜1mmの幅にわたって融着fさせるように行われる。このような2工程の接合工程によって、積層フィルムF,F同士の接合部(連結部)は包装工程で要求される接合強度と包装体に必要な気密性及びヒートシール強度が得られるとされている。   As shown in FIGS. 7 (a) and 7 (b), the connecting method is such that the end portions of the laminated films F and F are fused in a palm-like manner by a fusing seal with the sealant layers F2 and F2 facing each other. After being bonded and bonded, the stretched base film layers F1 and F1 facing each other are pressed in a state where the bonded portions of the sealant layers F2 and F2 are bent toward the one laminated film F, and the pressure is 0. Fusing is performed over a width of 1 to 1 mm. By such a two-step joining process, it is said that the joining part (connecting part) between the laminated films F and F has the joining strength required in the packaging process and the airtightness and heat seal strength required for the package. Yes.

また、フィルム原反からフィルムを繰り出して被包装体を包装する場合に、取り替え用のフィルム原反を、フィルムホルダーに自動的に取り付けられるようにしたフィルムの接合装置も既に提案されている(例えば、特許文献2参照)。この接合装置は、図示は省略するが、複数のフィルムホルダーを、フィルム繰り出し位置と、フィルム待機位置とに移動自在に設けると共に、フィルム待機位置に移動させたフィルムホルダーに対してフィルム原反を供給できるように蓄積させておくための供給装置を備えている。
特許第3450817号公報 特開2002−096949号公報
In addition, when a film is unwound from an original film to be packaged, a film bonding apparatus has been proposed in which a replacement film original is automatically attached to a film holder (for example, , See Patent Document 2). Although not shown in the figure, this bonding apparatus is provided with a plurality of film holders movably between a film feeding position and a film standby position, and supplies the film raw material to the film holder moved to the film standby position. It is provided with a supply device for accumulating it as possible.
Japanese Patent No. 3450817 JP 2002-096949 A

しかし、上述のヒートシールによる積層フィルムF,Fの連結方法(特許文献1)では、溶断工程とシール工程の2つの接合工程を必要とし、かつ、そのシール工程では、明細書の段落〔0019〕及び〔0020〕に記載されているように、溶断シールによる融着接合部7を融着シーラ26に精度よく対応させるために、位置決めゲージを積層フィルムF,Fの両端部間に挿入する面倒な作業(手動操作によるものと推測される)を必要として接合作業が複雑であり、フィルムを連結する際には、包装機の運転を一次停止させなければならないという難点がある。   However, the above-described method for connecting laminated films F and F by heat sealing (Patent Document 1) requires two joining steps, a fusing step and a sealing step, and the sealing step includes paragraph [0019] of the specification. And [0020], it is troublesome to insert a positioning gauge between the both end portions of the laminated films F and F in order to accurately correspond the fusion bonded portion 7 by the fusing seal to the fusion sealer 26. The joining work is complicated because it requires work (presumably due to manual operation), and when the films are connected, the operation of the packaging machine must be temporarily stopped.

また、よく知られるように、溶断シールではピアノ線状のヒータでフィルムを溶かして断ち切るためフィルム同士はわずかに溶着されるもののシール強度や接合強度が低いため、この例では、シール工程により延伸ベースフィルム同士を加圧下で0.1〜1mmの幅にわたって融着fさせるとしているが、図7(b)の図示から明らかなように、単に、一方の延伸ベースフィルムの折り返し部分同士を融着fしているにすぎず、このような融着接合では、他方の積層フィルムFへの接合強度の向上に何ら寄与しないことは明らかである。従って、積層フィルムF,F間では、溶断シールによる接合強度しか得られないため、充分な接合強度を確保できないことは明らかである。   In addition, as is well known, in the fusing seal, the film is melted and cut off with a piano wire heater so that the films are slightly welded, but the sealing strength and bonding strength are low. Although it is supposed that the films are fused over a width of 0.1 to 1 mm under pressure, as is clear from the illustration of FIG. 7B, the folded portions of one stretched base film are simply fused f. However, it is apparent that such fusion bonding does not contribute to the improvement of the bonding strength to the other laminated film F. Therefore, it is clear that sufficient bonding strength cannot be ensured between the laminated films F and F because only bonding strength by fusing seal can be obtained.

一方、従来の上記自動式のフィルムの接合装置では、並列に配設されたフィルムホルダーを吊り上げるための手段や、フィルムホルダーを移動させるための手段を必要として、構成が複雑である上に、フィルム同士の接合状態(貼り付け方向)が、フィルム原反を取り替える度毎に全く逆の状態となるため、包装機に対してめくれやすい状態に(接合部が包装体の外側になるように)フィルム同士が接合される場合が発生する。   On the other hand, the conventional automatic film joining apparatus requires a means for lifting the film holders arranged in parallel and a means for moving the film holder, and the structure is complicated. Each time the original film is replaced, the bonding state between each other is completely reversed, so the film can be easily turned over to the packaging machine (so that the bonding part is outside the package). The case where they are joined occurs.

また、このフィルムの接合装置は、個々の包装機に一体的に組み込まれるものであり、互換性に乏しいという難点があった。即ち、この接合装置に適用可能なフィルム原反の幅は、包装機に設定されているフィルム幅に適合しなければならないため、接合装置の設計条件が組み込まれる包装機によって制約されてしまい、仕様の異なる包装機への転用等が不可能な場合が多かった。   In addition, the film bonding apparatus is integrally incorporated in each packaging machine, and has a drawback of poor compatibility. In other words, the width of the original film that can be applied to this joining apparatus must be adapted to the film width set in the packaging machine, and therefore is limited by the packaging machine in which the design conditions of the joining apparatus are incorporated. In many cases, diversion to different packaging machines is impossible.

本発明は、このような実情に鑑みてなされ、包装機の運転を停止させることなくフィルム同士の接合が可能で、フィルムの接合状態が常に一定で充分な接合強度及びシール強度が得られる汎用性の高い別置き型のフィルム自動交換装置を提供することを目的とする。   The present invention has been made in view of such circumstances, and can be joined to each other without stopping the operation of the packaging machine, and the versatility in which the joining state of the film is always constant and sufficient joining strength and sealing strength can be obtained. An object of the present invention is to provide a separate automatic film changing apparatus having a high height.

(1)本発明に係るフィルム自動交換装置は、それぞれフィルム原反Gを保持して上方の待機位置Tと下方の繰出位置Kとに交互に対応すべく回動される一対のフィルムホルダー1,1と、
前記待機位置Tにあるフィルム原反Gから引き出されたフィルム端部FEを保持するために、前記一対のフィルムホルダー1,1に一体化される一対のフィルム保持手段2,2と、
前記繰出位置Kにあるフィルム原反Gから繰り出されるフィルムFを経由させると共に、該フィルムFに、前記待機位置Tのフィルム原反Gから引き出されたフィルム端部FEを、溶着・溶断するための溶着・溶断手段4と、を備え、
一方の前記フィルムホルダー1が前記繰出位置Kにあるときには、一方の前記フィルム保持手段2は退避位置Sに退避し、前記待機位置Tにあるフィルム原反Gから引き出されたフィルム端部FEを保持した他方の前記フィルム保持手段2が、前記溶着・溶断手段4に対応することを特徴とする。
(1) The automatic film changer according to the present invention includes a pair of film holders 1 each of which holds the original film G and is rotated so as to alternately correspond to an upper standby position T and a lower feeding position K. 1 and
A pair of film holding means 2, 2 integrated with the pair of film holders 1, 1 in order to hold the film end FE drawn from the film original fabric G at the standby position T;
For passing the film F fed from the film original fabric G at the feeding position K, and for welding / cutting the film end FE drawn from the film original fabric G at the standby position T to the film F. Welding / cutting means 4,
When one of the film holders 1 is at the feeding position K, one of the film holding means 2 is retracted to the retracted position S and holds the film end FE drawn out from the original film G at the standby position T. The other film holding means 2 corresponds to the welding / cutting means 4.

このような構成によれば、まず、下方の繰出位置Kにあるフィルムホルダー1にフィルム原反Gを保持させ、そのフィルム端部FEを退避位置Sに退避している一方のフィルム保持手段2に保持させて、そのフィルム原反Gを上方の待機位置Tに移動させると、フィルム端部FEが溶着・溶断手段4に対応する。次いで、下方の繰出位置Kに移動されたフィルムホルダー1にフィルム原反Gを保持させ、そのフィルム原反Gから繰り出されたフィルムFを溶着・溶断手段4を経由させて包装機側に接続すれば包装作業を開始できる状態となる。   According to such a configuration, first, the film holder 1 in the lower feeding position K is held in the original film G, and the film end FE is retracted to the retracted position S on one film holding means 2. When the original film G is held and moved to the upper standby position T, the film end FE corresponds to the welding / melting means 4. Next, the original film G is held by the film holder 1 moved to the lower feeding position K, and the film F fed from the original film G is connected to the packaging machine side through the welding / cutting means 4. The packaging work can be started.

この状態では、上方の待機位置Tにあるフィルム原反Gから引き出されたフィルム端部FEが溶着・溶断手段4に対応しているため、そのフィルム端部FEを、下方の繰出位置Kにあるフィルム原反Gから繰り出されて溶着・溶断手段4を経由するフィルムFに対して、随時、溶着・溶断することができる。従って、繰出位置Kのフィルム原反Gが使用されてしまったときだけでなく、途中でフィルムFの模様替えをしたい場合やトラブルが発生したとき等にも、溶着・溶断手段4を作動させることで容易に溶着・溶断を行うことができるため、段取り替えに要する手間と時間を大幅に省くことができ高速化に対処することができる。また、そのフィルムホルダー1,1には、接続すべき包装機の仕様(フィルム幅等)に合わせたフィルム原反Gを保持させれば、随時、異なる仕様に対応させることができ、汎用性(互換性)が向上する。さらに、フィルム端部FEを、溶着・溶断手段4を経由するフィルムFに溶着・溶断させるので、その作業状態が安定化する。   In this state, the film end FE drawn from the original film G at the upper standby position T corresponds to the welding / melting means 4, and therefore the film end FE is at the lower feeding position K. The film F fed from the original film G and passing through the welding / cutting means 4 can be welded / cut at any time. Therefore, not only when the original film G at the feeding position K has been used, but also when it is desired to change the pattern of the film F on the way or when trouble occurs, the welding / cutting means 4 is operated. Since welding and fusing can be easily performed, the labor and time required for the setup change can be greatly reduced, and the speed can be increased. In addition, if the film holder G is held in the film holders 1 and 1 according to the specifications (film width, etc.) of the packaging machine to be connected, it can be adapted to different specifications at any time. Compatibility). Further, since the film end FE is welded / cut to the film F via the welding / cutting means 4, the working state is stabilized.

溶着・溶断完了後は、上方の待機位置Tにあるフィルム原反Gから繰り出されたフィルムFが使用されている間に、下方の繰出位置Kにあるフィルム原反G又は紙管を取り除いて、そのフィルムホルダー1に新たなフィルム原反Gを保持させると共に、そのフィルムホルダー1に保持されたフィルム原反Gから引き出されたフィルムFのフィルム端部FEを退避位置Sに退避している一方のフィルム保持手段2に保持させて、そのフィルムホルダー1を上方の待機位置Tに移動させると、上方の待機位置Tにあったフィルムホルダー1が繰出位置Kに移動してフィルムFが継続して使用に供されると共に、一方のフィルム保持手段2に保持されているフィルム端部FEが溶着・溶断手段4に対応し、そのフィルム端部FEを、使用されているフィルムFに対して、随時、溶着・溶断できる状態に復帰する。このような予備として待機させるためのフィルム原反Gのフィルムホルダー1への装着を下方の繰出位置Kで行えるため、フィルムFの装着作業が容易となる。   After completion of welding / cutting, while the film F fed out from the original film G at the upper standby position T is being used, the original film G or paper tube at the lower feeding position K is removed, The film holder 1 holds a new original film G, and the film end FE of the film F pulled out from the original film G held by the film holder 1 is retracted to the retracted position S. When the film holder 1 is held by the film holding means 2 and the film holder 1 is moved to the upper standby position T, the film holder 1 at the upper standby position T is moved to the feeding position K and the film F is continuously used. The film end FE held by one film holding means 2 corresponds to the welding / cutting means 4, and the film end FE is used. Against Irumu F, at any time, to return to the state that can be welded-blown. Since the film raw fabric G for waiting as such a reserve can be mounted on the film holder 1 at the lower feeding position K, the film F can be mounted easily.

上述の溶着・溶断によるフィルム接合工程では、常に、使用されるフィルムFは下方の繰出位置Kから繰り出される一方、接続すべきフィルム端部FEは、上方の待機位置Kから繰り出されるため、両フィルムF,Fの接合状態(上下関係)が常に一定となる。従って、その接合部を包装体の内側面に対応させることができ、包装工程でめくれにくくなる。しかも、その接合部では、溶着・溶断が行われるため、充分なシール強度と接合強度を得ることができる。即ち、積層フィルム同士の場合には、充分な接合強度が得られる溶着幅を有するシーラント層同士の溶着と、シール効果の高いシーラント層同士及びベースフィルム層同士の溶断が行われる。熱溶着性の単層フィルム同士の場合においても、充分な接合強度が得られる溶着幅を有するフィルム同士の溶着と、フィルム同士の溶断が行われる。また、積層フィルムと熱溶着性の単層フィルムの接合も可能であり、その場合には、積層フィルムのシーラント層に単層フィルムを対応させることで、同様の効果を得ることができる。なお、溶着幅は、例えば、1.5〜2mm程度に設定できるが、これに限定されるものではない。   In the above-described film joining process by welding / cutting, the film F to be used is always drawn from the lower feeding position K, while the film end FE to be connected is drawn from the upper standby position K. The joining state (vertical relationship) of F and F is always constant. Therefore, the joint portion can be made to correspond to the inner surface of the package, and it is difficult to turn over in the packaging process. Moreover, since welding and fusing are performed at the joined portion, sufficient sealing strength and joining strength can be obtained. That is, in the case of laminated films, welding of sealant layers having a welding width capable of obtaining sufficient bonding strength and cutting of sealant layers and base film layers having a high sealing effect are performed. Even in the case of heat-weldable single-layer films, welding between films having a welding width that provides sufficient bonding strength and fusing between films are performed. In addition, the laminated film and the heat-weldable single layer film can be joined. In that case, the same effect can be obtained by making the single layer film correspond to the sealant layer of the laminated film. In addition, although the welding width can be set to about 1.5-2 mm, for example, it is not limited to this.

(2)前記フィルムFは、ベースフィルム層F1とシーラント層F2を備えた積層フィルムであり、前記フィルム保持手段2は、前記シーラント層F2を外向けにして折り返されたフィルムFの端部を保持するための保持部21と、該保持部21を移動させるための移動手段22と、を備えていてもよい。このようにすれば、例えば、フィルム保持手段2を180°回動させることで、シーラント層F2,F2同士を対応させて溶着・溶断することができる。そして、溶着・溶断を行うときに、移動手段22により保持部21を溶着・溶断手段4に位置精度よく対応させることができる。また、フィルム保持手段2,2が回動支持体3の回動動作に支障をきたさないようにすることができる。 (2) The film F is a laminated film having a base film layer F1 and a sealant layer F2, and the film holding means 2 holds the end portion of the film F folded with the sealant layer F2 facing outward. The holding part 21 for performing and the moving means 22 for moving this holding part 21 may be provided. In this way, for example, by rotating the film holding means 2 by 180 °, the sealant layers F2 and F2 can be welded and melted in correspondence with each other. And when performing welding / cutting, the holding means 21 can be made to correspond to the welding / melting means 4 with high positional accuracy by the moving means 22. Further, it is possible to prevent the film holding means 2 and 2 from hindering the rotation operation of the rotation support 3.

(3)前記一対のフィルムホルダー1,1及びフィルム保持手段2,2と、該一対のフィルムホルダー1,1及びフィルム保持手段2,2を支持する回動支持体3と、該回動支持体3を回動させる駆動手段31と、溶着・溶断手段4は、地上に独立して設置可能な機台5に設けられてもよい。このようにすれば、例えば、機台5を移動させて、所望の包装機に対応させることができるため、汎用性(互換性)がさらに向上する。 (3) The pair of film holders 1, 1 and the film holding means 2, 2, the rotation support 3 that supports the pair of film holders 1, 1 and the film holding means 2, 2, and the rotation support The driving means 31 for rotating 3 and the welding / cutting means 4 may be provided on a machine base 5 that can be installed independently on the ground. In this way, for example, the machine base 5 can be moved to correspond to a desired packaging machine, so that versatility (compatibility) is further improved.

(4)前記一対のフィルムホルダー1,1及びフィルム保持手段2,2と、該一対のフィルムホルダー1,1及びフィルム保持手段2,2を支持する回動支持体3と、該回動支持体3を回動させる駆動手段31と、溶着・溶断手段4は、開閉可能な密閉式のケーシング6で覆われるようにしてもよい。このようにすれば、フィルムFが繰り出される際に、たとえ、フィルムホルダー1,1に設けたブレーキシューから粉塵が発生しても、周囲への飛散が防止され、作業環境の衛生が保たれる。また、ケーシング6内が密閉状態に保たれるため、フィルム原反Gのクリーンな保管場所として利用することもできる。例えば、取り替え用のフィルム原反Gをフィルムホルダー1に装着した状態で作業を停止しても、別の保管場所に移動させる必要はなく、そのままの状態でフィルム原反Gを保管しておき、作業を再開する時には、直ちに、稼動させることができ、段取りに要する手間と時間が省けると共に、作業場内等に別途フィルム原反の保管場所を確保しなくてもよくなる。 (4) The pair of film holders 1, 1 and the film holding means 2, 2, the rotation support 3 that supports the pair of film holders 1, 1 and the film holding means 2, 2, and the rotation support The driving means 31 for rotating 3 and the welding / melting means 4 may be covered with a sealable casing 6 that can be opened and closed. In this way, even when dust is generated from the brake shoes provided on the film holders 1 and 1 when the film F is unwound, scattering to the surroundings is prevented, and hygiene of the work environment is maintained. . Further, since the inside of the casing 6 is kept in a sealed state, it can be used as a clean storage place for the film raw fabric G. For example, even if the work is stopped with the replacement film original G mounted on the film holder 1, it is not necessary to move it to another storage location, and the film original G is stored as it is. When the work is resumed, it can be operated immediately, saving labor and time required for setup, and it is not necessary to secure a separate film storage place in the work place or the like.

(5)前記溶着・溶断手段4の下流側には、繰り出されるフィルムの送り量を調整するためのフィルムテンション部7が設けられてもよい。このようにすれば、溶着・溶断作業中のフィルム停止状態下においても包装機に対するフィルムの送り量を確保することができるため、継続して包装作業を続けることができる。また、このフィルムテンション部7を含めた全体の構成を機台5に設けるようにすれば、装置の汎用性(互換性)がさらに一段と向上する。また、その全体の構成を開閉可能な密閉式のケーシング6で覆うことによって、フィルムへの異物の付着等の弊害を防止することができる。 (5) On the downstream side of the welding / melting means 4, a film tension portion 7 for adjusting the feeding amount of the fed film may be provided. In this way, since the film feed amount to the packaging machine can be ensured even when the film is stopped during the welding / melting operation, the packaging operation can be continued. Further, if the entire configuration including the film tension portion 7 is provided in the machine base 5, the versatility (compatibility) of the apparatus is further improved. Further, by covering the entire structure with a sealable casing 6 that can be opened and closed, adverse effects such as adhesion of foreign matter to the film can be prevented.

(6)前記溶着・溶断手段4は、溶着用ヒータ線8と溶断用ニクロム線9を備えていてもよい。このようにすれば、溶着・溶断を同時に行うことができ、別途、カッター等のフィルム切断手段を要することなく、フィルム同士を高い接合強度で接合し、かつ、不要なフィルム端部を接合部から分離することができる。 (6) The welding / cutting means 4 may include a welding heater wire 8 and a fusing nichrome wire 9. If it does in this way, welding and fusing can be performed at the same time, and it is possible to join the films with high joining strength without requiring a film cutting means such as a cutter, and to remove unnecessary film ends from the joining part. Can be separated.

(7)前記溶着・溶断手段4の前段に配設されるフィルム端末検出手段10と、前記溶着・溶断手段4の後段に配設されるフィルム接合タイミング検出手段11と、を備えてもよい。このようにすれば、フィルム端末検出手段10によって使用中のフィルムFの端末を確実に検出することができ、その時点で、フィルム接合タイミング検出手段11で接合すべきタイミング(例えば、印刷模様)を把握することによって、適切な位置にフィルム端末を接合することができる。また、フィルムの使い残し量を極減することができる。 (7) The film terminal detecting means 10 disposed in the preceding stage of the welding / melting means 4 and the film bonding timing detecting means 11 disposed in the subsequent stage of the welding / melting means 4 may be provided. If it does in this way, the terminal of the film F in use can be detected reliably by the film terminal detection means 10, and the timing (for example, printing pattern) which should be joined by the film joining timing detection means 11 at that time By grasping, the film terminal can be bonded to an appropriate position. In addition, the amount of unused film can be extremely reduced.

本発明に係るフィルム自動交換装置は、上方の待機位置と下方の繰出位置とに交互に対応する一対のフィルムホルダーと、前記待機位置にあるフィルムホルダーに保持されたフィルム原反から繰り出されたフィルム端部を保持して前記フィルムホルダーと共に回動される一対のフィルム保持手段と、を備え、上方の待機位置にあるフィルムホルダーに保持されたフィルム原反から引き出されたフィルム端部が溶着・溶断手段に対応するので、そのフィルム端部を、下方の繰出位置にあるフィルムホルダーに保持されたフィルム原反から繰り出されて溶着・溶断手段を経由するフィルムに対して、随時、溶着・溶断することができる。   An automatic film exchange apparatus according to the present invention includes a pair of film holders corresponding alternately to an upper standby position and a lower feeding position, and a film fed from a film original held by the film holder at the standby position. A pair of film holding means that hold the ends and rotate together with the film holder, and the film ends pulled out from the original film held by the film holder in the upper standby position are welded and cut Since the film end corresponds to the means, the film end portion is welded / fused as needed to the film fed from the film raw material held by the film holder at the lower feeding position and passing through the welding / melting means. Can do.

従って、繰出位置のフィルム原反が使用されてしまったときだけでなく、途中でフィルムFの模様替えをしたい場合やトラブルが発生したとき等にも、溶着・溶断手段を作動させることで、容易に溶着・溶断を行うことができるため、段取り替えに要する手間と時間を大幅に省くことができ、高速化に対処することができる。また、そのフィルムホルダーには、接続すべき包装機の仕様(フィルム幅等)に合わせたフィルム原反を保持させることで、随時、異なる仕様に対応させることができ、汎用性(互換性)が向上する。また、予備として待機させるためのフィルム原反のフィルムホルダーへの装着を、下方の繰出位置で行えるため、フィルムの装着作業が容易となる。   Therefore, not only when the original film at the feeding position has been used, but also when changing the pattern of the film F in the middle or when trouble occurs, it is easy to operate the welding and fusing means, Since welding and fusing can be performed, the labor and time required for the setup change can be greatly reduced, and the increase in speed can be dealt with. In addition, the film holder holds the original film according to the specifications of the packaging machine to be connected (film width, etc.), so that it can be adapted to different specifications at any time. improves. In addition, since the film raw material for standby as a spare can be mounted on the film holder at the lower feeding position, the film mounting operation is facilitated.

また、両フィルムの接合部における接合状態が常に一定となるため、そのフィルム接合を包装体の内側面に対応させることができ、包装作業中にめくれにくくなる。しかも、その接合部では、溶着・溶断が行われるため、充分なシール強度と接合強度を得ることができ、積層フィルム同士、熱溶着性の単層フィルム同士、又は、積層フィルムと熱溶着性の単層フィルムの接合も可能となる。   Moreover, since the joining state in the junction part of both films becomes always constant, the film joining can be made to correspond to the inner surface of a package, and it becomes difficult to turn over during a packaging operation. In addition, since welding and fusing are performed at the joint, sufficient sealing strength and bonding strength can be obtained, and the laminated films, the heat-weldable single-layer films, or the laminated film and the heat-weldable. Single layer films can also be joined.

以下に、本発明の最良の実施の形態に係るフィルム自動交換装置について図面を参照しつつ詳細に説明する。
図1はフィルム自動交換装置の正面図、図2は側面図、図3は平面図、図4は要部拡大図である。これらの図に示すように、このフィルム自動交換装置は、地上に独立して設置可能な機台5に立設された支持フレーム51に、上下方向の面内で回動される回動支持体3が支持され、その回動支持体3には、フィルム原反Gを保持して上方の待機位置Tと下方の繰出位置Kとに交互に対応する一対のフィルムホルダー1,1と、フィルム端部FEを保持するための一対のフィルム保持手段2,2とが90°位相の異なる方向に固定支持されている。なお、フィルムホルダー1には締め付け力(制動力)の調整が可能なブレーキシュー1aが設けられている。また、機台5の四隅にはレベル調整可能な脚5aが取り付けられている。
Hereinafter, an automatic film exchange apparatus according to the best embodiment of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a front view of an automatic film changing apparatus, FIG. 2 is a side view, FIG. 3 is a plan view, and FIG. As shown in these drawings, this automatic film changer is a rotating support body that is rotated in a vertical direction on a support frame 51 erected on a machine base 5 that can be installed independently on the ground. 3 is supported, and the rotation support 3 holds a pair of film holders 1 and 1 that hold the original film G and alternately correspond to an upper standby position T and a lower feeding position K, and a film end A pair of film holding means 2 and 2 for holding the part FE is fixedly supported in directions different in phase by 90 °. The film holder 1 is provided with a brake shoe 1a capable of adjusting a tightening force (braking force). Further, legs 5 a whose levels can be adjusted are attached to the four corners of the machine base 5.

図1及び図4に示すように、一方のフィルムホルダー1が下方の繰出位置Kにあるときには、その繰出位置Kにあるフィルム原反Gから繰り出されたフィルムFは溶着・溶断手段4及びフィルムテンション部7を経由して包装機Pに接続され、一方の前記フィルム保持手段2は退避位置Sに退避し、上方の待機位置Tにあるフィルム原反Gから引き出されたフィルム端部FEを保持した他方のフィルム保持手段2が、溶着・溶断手段4に対応する。   As shown in FIGS. 1 and 4, when one of the film holders 1 is at the lower feeding position K, the film F fed from the film raw fabric G at the feeding position K is welded / melting means 4 and film tension. Connected to the packaging machine P via the part 7, one of the film holding means 2 retracts to the retracted position S and retains the film end FE drawn from the original film G at the upper standby position T. The other film holding means 2 corresponds to the welding / melting means 4.

上記回動支持体3の支軸3aは支持フレーム51に設けられた軸受け51aに軸支され、該支軸3aは駆動手段31に伝動連結されている。駆動手段31は、駆動源(モータ)32、巻き掛け伝動機構や歯車伝動機構等の伝動機構33及び駆動源32を制御駆動する制御盤34等を備え、その駆動源32と伝動機構33はケーシング31aで覆われており、この駆動手段31、溶着・溶断手段4及びフィルムテンション部7は、機台5上に配設されている。そして、これらと、上述の一対のフィルムホルダー1,1、フィルム保持手段2,2及び回動支持体3が、機台5に立設された開閉可能な密閉式のケーシング6で覆われている。   The support shaft 3 a of the rotating support 3 is supported by a bearing 51 a provided on the support frame 51, and the support shaft 3 a is connected to the driving means 31 by transmission. The drive means 31 includes a drive source (motor) 32, a transmission mechanism 33 such as a winding transmission mechanism and a gear transmission mechanism, a control panel 34 for controlling and driving the drive source 32, and the drive source 32 and the transmission mechanism 33 are casings. The driving means 31, the welding / cutting means 4 and the film tension portion 7 are disposed on the machine base 5. And these and the above-mentioned pair of film holders 1, 1, film holding means 2, 2 and rotation support 3 are covered with an openable / closable casing 6 erected on the machine base 5. .

上記フィルム保持手段2は、回動支持体3に固定された平面視略L型の支持部材23(図3参照)の先端に、フィルム端部FEをクリップ等の挟持手段c(図5,6参照)で保持するための保持部21と、該保持部21を溶着・溶断手段4に対応させるために移動させるエアシリンダー等からなる移動手段22と、を備えている。その保持部21は、矩形断面のアングル材の下部に板金材を貼り付けた当接部分21aと内方に延びる板状部分21bを有し(図4の拡大図及び図5(a) 参照)、その当接部分21aに巻回させたフィルム端部FEを、挟持手段cで板状部分21bに固定する。その保持部21が溶着・溶断手段4に対応する位置にて移動手段22を拡長動作させると、保持部21が上下のガイドローラR1,R2の間に進出し、当接部分21aが溶着・溶断手段4の直上位置に配置される(図4の拡大図参照)。溶着・溶断手段4は、図5(a) (b)に示すように、平行に配列された溶着用ヒータ線8と溶断用ニクロム線9と、これらを上方に押し上げるためのエアシリンダー等からなる押し上げ手段41を備え、この溶着・溶断手段4の前段には、図4に示すように、例えば、発光素子と受光素子からなるフィルム端末検出手段10(10a,10b)が配設され、その後段には、例えば、発光素子と受光素子からなるフィルム接合タイミング検出手段11(11a,11b)が配設されている。   The film holding means 2 has a film end FE sandwiched by a clip c or the like c (FIGS. 5 and 6) at the tip of a substantially L-shaped support member 23 (see FIG. 3) in plan view fixed to the rotation support 3. And a moving means 22 including an air cylinder that moves the holding part 21 to correspond to the welding / melting means 4. The holding portion 21 has an abutting portion 21a in which a sheet metal material is attached to a lower portion of an angle member having a rectangular cross section and a plate-like portion 21b extending inward (see an enlarged view of FIG. 4 and FIG. 5A). The film end FE wound around the contact portion 21a is fixed to the plate-like portion 21b by the clamping means c. When the holding means 21 expands the moving means 22 at a position corresponding to the welding / cutting means 4, the holding part 21 advances between the upper and lower guide rollers R1, R2, and the abutting portion 21a is welded. It arrange | positions in the position right above the fusing means 4 (refer the enlarged view of FIG. 4). As shown in FIGS. 5 (a) and 5 (b), the welding / melting means 4 includes welding heater wires 8 and fusing nichrome wires 9 arranged in parallel, an air cylinder for pushing them upward, and the like. As shown in FIG. 4, for example, a film terminal detecting means 10 (10a, 10b) comprising a light emitting element and a light receiving element is disposed in the preceding stage of the welding / cutting means 4, and a subsequent stage. For example, film bonding timing detection means 11 (11a, 11b) including a light emitting element and a light receiving element is disposed.

このように構成されるフィルム自動交換装置では、まず、ベースフィルム層F1とシーラント層F2を備えた積層フィルムFからなるフィルム原反Gを下方の繰出位置Kにあるフィルムホルダー1に保持させ、そのフィルム端部FEを、シーラント層F2を外向けにして折り返した状態として、退避位置Sに退避している一方のフィルム保持手段2にクリップ等の挟持手段cで保持させる。次いで、回動支持体3を図示反時計回りに回動させ、そのフィルム原反Gを上方の待機位置Tに移動させると、フィルム端部FEが溶着・溶断手段4に対応するので、その時点で移動手段22を作動させて保持部21を外側に移動させると、溶着・溶断手段4の直上位置にフィルム端部FEを精度よく対応させることができる。次に、下方の繰出位置Kに移動されたフィルムホルダー1にフィルム原反Gを保持させ、そのフィルム原反Gから繰り出されたフィルムFを溶着・溶断手段4を経由させて包装機側に接続すれば包装作業を開始できる状態となる。   In the automatic film changing apparatus configured as described above, first, the film original fabric G composed of the laminated film F having the base film layer F1 and the sealant layer F2 is held by the film holder 1 at the lower feeding position K, The film end portion FE is held by the holding means c such as a clip on the one film holding means 2 retracted to the retracted position S, with the sealant layer F2 turned outward. Next, when the rotation support 3 is rotated counterclockwise in the drawing and the original film G is moved to the upper standby position T, the film end FE corresponds to the fusing / cutting means 4, so that time When the moving means 22 is operated to move the holding part 21 to the outside, the film end FE can be made to correspond to the position directly above the welding / melting means 4 with high accuracy. Next, the original film G is held by the film holder 1 moved to the lower feeding position K, and the film F fed from the original film G is connected to the packaging machine side via the welding / melting means 4. Then, the packaging operation can be started.

この状態では、上方の待機位置Tにあるフィルム原反Gから引き出されたフィルム端部FEが溶着・溶断手段4の直上の溶着・溶断可能な位置に待機しているため、そのフィルム端部FEを、下方の繰出位置Kにあるフィルム原反Gから繰り出されているフィルムFに対して、随時、溶着・溶断することができる。従って、繰出位置Kのフィルム原反Gが使用し尽くされてしまったときだけでなく、途中でフィルムFの模様替えをしたい場合やトラブルが発生したとき等にも、溶着・溶断手段4を作動させることで、つまり、溶着用ヒータ線8と溶断用ニクロム線9への通電と押し上げ手段41による押し上げ操作によって、待機しているフィルム端部FEに対して繰り出されているフィルムFを溶着・溶断することができる。   In this state, since the film end FE drawn from the original film G at the upper standby position T is waiting at a position where welding / melting is possible immediately above the welding / melting means 4, the film end FE is stopped. Can be welded and melted at any time with respect to the film F fed from the original film G at the lower feeding position K. Therefore, the welding / melting means 4 is operated not only when the original film G at the feeding position K has been used up, but also when it is desired to change the pattern of the film F or when trouble occurs. In other words, the film F fed out to the waiting film end FE is welded and fused by energizing the welding heater wire 8 and the fusing nichrome wire 9 and pushing up by the pushing-up means 41. be able to.

その溶着・溶断中の僅かな時間には、フィルムテンション部7のアキュームローラ7aが図示左方向へ移動することによって、フィルムFの停止時間を含む送り量の不足分が補填されるため、包装機PへのフィルムFの送り速度は低下することなく、そのまま包装作業を継続することができる。従って、包装作業を中断することなく、容易に溶着・溶断を行うことができるため、段取り替えに要する手間と時間を大幅に省くことができ、高速化に対処することができる。また、そのフィルムホルダー1,1には、接続すべき包装機の仕様(フィルム幅等)に合わせたフィルム原反Gを保持させることができるため、随時、異なる仕様に適切に対応(適合)させることができ、汎用性(互換性)が向上する。なお、フィルム原反Gが使用し尽くされてしまった時点でフィルムF,Fの接合を行う場合の接合のタイミングについては、フィルム端末検出手段10によって使用中のフィルムFの端末を検出した時点で、フィルム接合タイミング検出手段11で接合すべきタイミング(例えば、印刷模様)を把握することによって、適切な位置にフィルム端末を接合することができる。   Since the accumulating roller 7a of the film tension portion 7 moves to the left in the figure for a short time during the welding / cutting, the shortage of the feeding amount including the stop time of the film F is compensated. The packaging operation can be continued as it is without decreasing the feeding speed of the film F to P. Therefore, since welding and fusing can be easily performed without interrupting the packaging operation, the labor and time required for the setup change can be greatly reduced, and the increase in speed can be dealt with. In addition, the film holders 1 and 1 can hold the original film G that matches the specifications (film width, etc.) of the packaging machine to be connected. And versatility (compatibility) is improved. In addition, about the timing of joining in the case of joining the films F and F when the film original fabric G is used up, it is the time when the terminal of the film F in use is detected by the film terminal detecting means 10. The film terminal can be bonded to an appropriate position by grasping the timing (for example, printed pattern) to be bonded by the film bonding timing detection means 11.

溶着・溶断完了後(積層フィルムF,F同士の接合完了後)は、クリップ等の挟持手段cによってフィルム保持手段2に保持されている溶断されたフィルム端部FEを取り除き、上方の待機位置Tにあるフィルムホルダー1に保持されたフィルム原反Gから繰り出されたフィルムFが使用されている間に、下方の繰出位置Kにあるフィルムホルダー1に保持されていたフィルム原反G又紙管を取り除いて、そのフィルムホルダー1に新たなフィルム原反Gを保持させると共に、そのフィルム原反Gから引き出したフィルム端部FEを退避位置Sに退避している一方のフィルム保持手段2に保持させて、回動支持体3を反時計回りに回動させ、そのフィルムホルダー1を上方の待機位置Tに移動させると、上方の待機位置Tにあったフィルムホルダー1が繰出位置Kに移動してフィルムFが継続して使用に供されると共に、一方のフィルム保持手段2に保持されているフィルム端部FEが溶着・溶断手段4に対応し、そのフィルム端部FEを、使用されているフィルムFに対して、随時、溶着・溶断できる状態となる。このように、予備用として待機させるためのフィルム原反Gの装着を、フィルムホルダー1が下方の低い位置にある繰出位置Kで行えるため、フィルムFの装着作業が容易となる。   After completion of welding and fusing (after completion of joining of the laminated films F and F), the cut film end FE held by the film holding means 2 is removed by the clamping means c such as a clip, and the upper standby position T While the film F fed out from the film stock G held in the film holder 1 is used, the film stock G or paper tube held in the film holder 1 in the lower feed position K is used. Then, the film holder 1 holds the new film original G, and the film end FE drawn from the film original G is held by the one film holding means 2 retracted to the retracted position S. When the rotation support 3 is rotated counterclockwise and the film holder 1 is moved to the upper standby position T, the film holder at the upper standby position T is moved. The film 1 is moved to the feeding position K and the film F is continuously used, and the film end FE held by one of the film holding means 2 corresponds to the welding / cutting means 4, and the film The end FE is ready to be welded / cut to the film F being used. As described above, the film F can be attached for standby as a preliminary use at the feeding position K where the film holder 1 is located at a lower position, so that the film F can be easily attached.

上述の溶着・溶断によるフィルム接合工程では、常に、使用されるフィルムFは下方の繰出位置Kから繰り出される一方、接続すべきフィルム端部FEは、上方の待機位置Kから繰り出されるため、両フィルムF,Fの接合状態が常に一定となる。従って、その接合部を包装体の内側面に対応させることができ、包装機P内でめくれにくくなる。しかも、その接合部では溶着・溶断が行われるため、充分な接合強度とシール強度を得ることができる。即ち、積層フィルムF,F同士の場合には、図5(c)に示すように、充分な接合強度が得られる溶着幅を有するシーラント層F2,F2同士の溶着w(溶着用ヒータ線8による)と、シール効果の高いシーラント層F2,F2同士及びベースフィルム層F1,F1同士の溶断f(溶断用ニクロム線9による)が行われる。その溶着幅Bは、溶着用ヒータ線8の幅によって決定され、1.5〜2mm程度を確保することができるため充分な接合強度を確実に得ることができる。また、溶断fにより4つのフィルム層が一体化されて接合部の外側が袋状に封止されるので高いシール性を得ることができる。その接合部の長さLは、例えば、10〜15mm程度に設定することができるが、これに限定されるものではない。また、熱溶着性の単層フィルム同士の場合においても、同様に、充分な接合強度とシール強度が得られる。さらに、積層フィルムと熱溶着性の単層フィルムの接合も可能であり、その場合には、積層フィルムのシーラント層F2に単層フィルムを対応させればよい。   In the above-described film joining process by welding / cutting, the film F to be used is always drawn from the lower feeding position K, while the film end FE to be connected is drawn from the upper standby position K. The joining state of F and F is always constant. Therefore, the joint portion can be made to correspond to the inner side surface of the package, and it is difficult to turn over in the packaging machine P. In addition, since welding and cutting are performed at the joint, sufficient joint strength and seal strength can be obtained. That is, in the case of the laminated films F and F, as shown in FIG. 5 (c), the welding w of the sealant layers F2 and F2 having a welding width capable of obtaining sufficient bonding strength (by the welding heater wire 8). ) And fusing (by the fusing nichrome wire 9) between the sealant layers F2 and F2 and the base film layers F1 and F1 having a high sealing effect. The welding width B is determined by the width of the welding heater wire 8, and about 1.5 to 2 mm can be secured, so that sufficient bonding strength can be obtained with certainty. Moreover, since the four film layers are integrated by fusing f and the outside of the joint is sealed in a bag shape, high sealing performance can be obtained. The length L of the joint portion can be set to about 10 to 15 mm, for example, but is not limited thereto. In the case of heat-weldable single-layer films, sufficient bonding strength and sealing strength can be obtained similarly. Further, the laminated film and the heat-weldable single layer film can be joined. In that case, the single layer film may be made to correspond to the sealant layer F2 of the laminated film.

このような溶着・溶断手段4による接合工程の具体的な実施の一例を図6(a)〜(b)を参照しつつ段階的に説明すると、まず、包装機Pが稼動しているときには繰出位置Kから繰り出されるフィルムFを介して溶着・溶断手段4の直上位置にフィルム端部FEが待機しており、何時でも接合可能な状態となっている((a) 参照)。このような待機状態下で、溶着用ヒータ線8と溶断用ニクロム線9が通電され押し上げ手段41が作動すると、繰り出されるフィルムFがフィルム端部FEに押圧され溶着・溶断が行われる((b) 参照)。その間、フィルムFは一旦停止するが、上述のように、フィルムテンション部7によってフィルムFの延び量が調整されるため、包装機Pはそのまま包装作業を継続することができる。溶着・溶断が終了すると、溶着用ヒータ線8と溶断用ニクロム線9が下降し((c) 参照)、今度は、待機位置TからフィルムFが繰り出される一方、フィルム保持手段2の保持部21の板状部21bにクリップ等の挟持手段cで保持されているフィルム端部FEが使用されたフィルムFの端末に接合されて残留する((d) 参照)。なお、フィルム端部FEをクリップ等の挟持手段cで保持部21に保持させているので、溶断による分離が確実になり分離不十分によるトラブルの発生を回避することができる。   An example of a specific implementation of the joining process by the welding / melting means 4 will be described step by step with reference to FIGS. 6 (a) to 6 (b). First, when the packaging machine P is in operation, the feeding is performed. The film end FE stands by at a position immediately above the welding / cutting means 4 through the film F fed out from the position K, and can be joined at any time (see (a)). In such a standby state, when the welding heater wire 8 and the fusing nichrome wire 9 are energized and the push-up means 41 is activated, the fed film F is pressed against the film end FE to be welded and cut ((b See)). In the meantime, the film F temporarily stops. However, as described above, since the extension amount of the film F is adjusted by the film tension portion 7, the packaging machine P can continue the packaging operation as it is. When welding and fusing are completed, the welding heater wire 8 and the fusing nichrome wire 9 are lowered (see (c)), and this time, the film F is fed out from the standby position T, while the holding portion 21 of the film holding means 2. The film end portion FE held by the clip means or the like clamping means c is joined to the end of the used film F and remains (see (d)). In addition, since the film edge part FE is hold | maintained at the holding | maintenance part 21 with the clamping means c, such as a clip, the isolation | separation by fusing becomes reliable and generation | occurrence | production of the trouble by inadequate isolation | separation can be avoided.

次いで、移動手段22を縮長させて保持部21を溶着・溶断手段4から離間させ、クリップ等の挟持手段cを外して((e) 参照)、フィルム端部FEを含む残留フィルムを保持部21から取り除いて廃棄すると共に、繰出位置Kにあるフィルムホルダー1から紙管を取り除いて新しい予備のフィルム原反Gを装着し、そのフィルム端部FEを退避位置Sにあるフィルム保持手段2の保持部21の板状部21bにクリップ等の挟持手段で保持させた後、図示は省略するが、回動支持体3を反時計回りに回動させて待機位置Tにあるフィルム原反Gを繰出位置Kに移動させてフィルムFを繰り出させると、予備のフィルム原反Gが上方の待機位置Tに移動すると共に、フィルム保持手段2に保持されたフィルム端部FEが溶着・溶断手段4に対応した時点で移動手段22を作動させてフィルム端部FEを溶着・溶断手段4の直上位置に対応させると図4の状態に復帰する。   Subsequently, the moving means 22 is contracted to separate the holding part 21 from the welding / cutting means 4, and the holding means c such as a clip is removed (see (e)) to hold the residual film including the film end FE. The paper tube is removed from the film holder 1 at the feeding position K, and a new spare film original G is mounted, and the film end FE is held by the film holding means 2 at the retracted position S. After being held on the plate-like portion 21b of the portion 21 by a clamping means such as a clip, the illustration is omitted, but the film support G at the standby position T is fed out by rotating the rotation support body 3 counterclockwise. When the film F is moved out by moving to the position K, the preliminary film original G moves to the upper standby position T, and the film end FE held by the film holding means 2 is opposed to the welding / cutting means 4. When actuating the moving means 22 at the time of the by adapt the film edges FE to a position directly above the welding, fusing unit 4 returns to the state shown in FIG.

以上のように構成されるフィルム自動交換装置では、装置全体を開閉可能な密閉式のケーシング6で覆っているので、フィルムFが繰り出される際に、たとえ、フィルムホルダー1に設けたブレーキシュー1aから粉塵が発生しても、周囲への飛散が防止され、作業環境の衛生が保たれる。また、ケーシング6内が密閉状態に保たれるため、フィルム原反Gのクリーンな保管場所として利用することもできる。例えば、取り替え用のフィルム原反Gをフィルムホルダー1に装着した状態で作業を停止しても、別の保管場所に移動させる必要はなく、そのままの状態でフィルム原反Gを保管しておき、作業を再開する時には、直ちに、稼動させることができ、段取りに要する手間と時間が省けると共に、作業場内等に別途フィルム原反の保管場所を確保しなくてもよくなる。   In the automatic film exchange apparatus configured as described above, the entire apparatus is covered with a sealable casing 6 that can be opened and closed. Therefore, when the film F is fed out, the brake shoe 1a provided on the film holder 1 is used. Even if dust is generated, scattering to the surroundings is prevented and hygiene of the work environment is maintained. Further, since the inside of the casing 6 is kept in a sealed state, it can be used as a clean storage place for the film raw fabric G. For example, even if the work is stopped with the replacement film original G mounted on the film holder 1, it is not necessary to move it to another storage location, and the film original G is stored as it is. When the work is resumed, it can be operated immediately, saving labor and time required for setup, and it is not necessary to secure a separate film storage place in the work place or the like.

そのケーシング6は、例えば、図1〜3に示すように、機台5に載設された枠体に透明なアクリル樹脂等のプラスチック材を張設して箱状に形成され、その前面に両開きの開閉扉61,61を備えているが、これに限定されることなく、少なくとも、一対のフィルムホルダー1,1及びフィルム保持手段2,2と、該一対のフィルムホルダー1,1及びフィルム保持手段2,2を支持する回動支持体3と、該回動支持体3を回動させる駆動手段31と、溶着・溶断手段4を、密閉状態に覆うことができ、かつ、開閉可能であれば、その形式や構成、材質の如何を問わない。図示の例では、開閉扉61は、外側板62と内側板63からなり、外側板62は、矩形状に形成された前面枠を構成する両側の縦枠64に、それぞれ3つのヒンジ65を介して、外方に向けて開閉自在に取り付けられ、内側板63は、それぞれ3つのヒンジ65を介して、外側板62に、外方に向けて開閉自在に取り付けられ、その内側板63の開閉端側には、それぞれ把手66を取り付けている。   The casing 6 is formed in a box shape by stretching a plastic material such as a transparent acrylic resin on a frame mounted on the machine base 5 as shown in FIGS. However, the present invention is not limited to this, and at least the pair of film holders 1 and 1 and the film holding means 2 and 2 and the pair of film holders 1 and 1 and the film holding means. If the rotation support body 3 that supports 2 and 2, the drive means 31 that rotates the rotation support body 3, and the welding / melting means 4 can be covered in a sealed state and can be opened and closed Regardless of its form, configuration, or material. In the illustrated example, the open / close door 61 is composed of an outer plate 62 and an inner plate 63, and the outer plate 62 is respectively inserted into three vertical frames 64 constituting a front frame formed in a rectangular shape via three hinges 65. The inner side plate 63 is attached to the outer side plate 62 via the three hinges 65 so as to be openable and closable outwardly. The open / close end of the inner side plate 63 is opened and closed. A handle 66 is attached to each side.

なお、本発明は、実施の形態に限定されることなく、発明の要旨を逸脱しない限りにおいて、適宜、必要に応じて、設計変更や改良等を行うのは自由であり、例えば、機台5にキャスターを取り付けてフィルム自動交換装置を移動自在として、接続する包装機Pに対して迅速に対応できるようにしてもよく、また、特に、クリーンな作動環境であれば、ケーシング6は取り除かれてもよい。   It should be noted that the present invention is not limited to the embodiment, and it is free to make design changes and improvements as necessary, as long as it does not depart from the gist of the invention. A caster may be attached to make the automatic film changer moveable so that it can respond quickly to the packaging machine P to be connected, and the casing 6 is removed particularly in a clean operating environment. Also good.

本発明の実施の形態に係るフィルム自動交換装置の正面図である。It is a front view of the film automatic exchange apparatus which concerns on embodiment of this invention. 同側面図である。It is the same side view. 同平面図である。It is the same top view. 同要部拡大図である。It is the principal part enlarged view. (a) は同フィルム端部と溶着・溶断手段の対応図、(b)は溶着・溶断手段の平面図、(c)は積層フィルムの接続部の断面図である。(A) is a corresponding view of the film end and welding / cutting means, (b) is a plan view of the welding / cutting means, and (c) is a cross-sectional view of a connection portion of the laminated film. (a) 〜(e)は同接合工程の段階的な説明図である。(A)-(e) is the stepwise explanatory drawing of the joining process. 従来の接合部の一例を示す断面図で、(a) は溶断工程、(b)は溶着工程を説明するための断面図である。It is sectional drawing which shows an example of the conventional junction part, (a) is a cutting process, (b) is sectional drawing for demonstrating a welding process.

符号の説明Explanation of symbols

1…フィルムホルダー、2…フィルム保持手段、3…回動支持体、31…駆動手段、4…溶着・溶断手段、5…機台、6…ケーシング、7…フィルムテンション部、8…溶着用ヒータ線、9…溶断用ニクロム線、10…フィルム端末検出手段、11…フィルム接合タイミング検出手段11、F…フィルム、FE…フィルム端部、T…待機位置、K…繰出位置、G…フィルム原反、S…退避位置   DESCRIPTION OF SYMBOLS 1 ... Film holder, 2 ... Film holding means, 3 ... Rotating support body, 31 ... Driving means, 4 ... Welding and fusing means, 5 ... Machine stand, 6 ... Casing, 7 ... Film tension part, 8 ... Heating heater Wire, 9 ... nichrome wire for fusing, 10 ... film end detection means, 11 ... film joining timing detection means 11, F ... film, FE ... film end, T ... standby position, K ... feeding position, G ... film original , S: Retraction position

Claims (7)

それぞれフィルム原反(G)を保持して上方の待機位置(T)と下方の繰出位置(K)とに交互に対応すべく回動される一対のフィルムホルダー(1)(1)と、
前記待機位置(T)にあるフィルム原反(G)から引き出されたフィルム端部(FE)を保持するために、前記一対のフィルムホルダー(1)(1)に一体化される一対のフィルム保持手段(2)(2)と、
前記繰出位置(K)にあるフィルム原反(G)から繰り出されるフィルム(F)を経由させると共に、該フィルム(F)に、前記待機位置(T)のフィルム原反(G)から引き出されたフィルム端部(FE)を、溶着・溶断するための溶着・溶断手段(4)と、を備え、
一方の前記フィルムホルダー(1)が前記繰出位置(K)にあるときには、一方の前記フィルム保持手段(2)は退避位置(S)に退避し、前記待機位置(T)にあるフィルム原反(G)から引き出されたフィルム端部(FE)を保持した他方の前記フィルム保持手段(2)が、前記溶着・溶断手段(4)に対応することを特徴とするフィルム自動交換装置。
A pair of film holders (1) and (1) that respectively hold the original film (G) and are rotated to alternately correspond to the upper standby position (T) and the lower feeding position (K);
A pair of film holders integrated with the pair of film holders (1) and (1) in order to hold the film end (FE) drawn from the original film (G) at the standby position (T). Means (2) (2);
The film (F) fed out from the film original fabric (G) at the feeding position (K) is routed through the film (F) and pulled out from the film original fabric (G) at the standby position (T). Welding and fusing means (4) for fusing and fusing the film end (FE), and
When one of the film holders (1) is at the feeding position (K), one of the film holding means (2) is retracted to the retracted position (S) and the original film at the standby position (T) ( The film automatic changer characterized in that the other film holding means (2) holding the film end (FE) drawn out from G) corresponds to the welding and fusing means (4).
前記フィルム(F)は、ベースフィルム層(F1)とシーラント層(F2)を備えた積層フィルムであり、前記フィルム保持手段(2)は、前記シーラント層(F2)を外向けにして折り返されたフィルム(F)の端部を保持するための保持部(21)と、該保持部(21)を移動させるための移動手段(22)と、を備えていることを特徴とする請求項1に記載のフィルム自動交換装置。   The film (F) is a laminated film including a base film layer (F1) and a sealant layer (F2), and the film holding means (2) is folded with the sealant layer (F2) facing outward. The holding part (21) for holding the edge part of a film (F), and the moving means (22) for moving this holding part (21) are provided, The Claim 1 characterized by the above-mentioned. The automatic film changing apparatus as described. 前記一対のフィルムホルダー(1)(1)及びフィルム保持手段(2)(2)と、該一対のフィルムホルダー(1)(1)及びフィルム保持手段(2)(2)を支持する回動支持体(3)と、該回動支持体(3)を回動させる駆動手段(31)と、溶着・溶断手段(4)が、地上に独立して設置可能な機台(5)に設けられることを特徴とする請求項1又は2に記載のフィルム自動交換装置。   The pair of film holders (1) (1) and the film holding means (2) (2) and the rotation support for supporting the pair of film holders (1) (1) and the film holding means (2) (2) The body (3), the drive means (31) for rotating the rotation support body (3), and the welding / cutting means (4) are provided on a machine base (5) that can be installed independently on the ground. The automatic film changer according to claim 1 or 2, wherein 前記一対のフィルムホルダー(1)(1)及びフィルム保持手段(2)(2)と、該一対のフィルムホルダー(1)(1)及びフィルム保持手段(2)(2)を支持する回動支持体(3)と、該回動支持体(3)を回動させる駆動手段(31)と、溶着・溶断手段(4)が、開閉可能な密閉式のケーシング(6)で覆われることを特徴とする請求項1乃至3の何れかに記載のフィルム自動交換装置。   The pair of film holders (1) (1) and the film holding means (2) (2) and the rotation support for supporting the pair of film holders (1) (1) and the film holding means (2) (2) The body (3), the driving means (31) for rotating the rotating support (3), and the welding / melting means (4) are covered with an openable / closable sealed casing (6). An automatic film exchange apparatus according to any one of claims 1 to 3. 前記溶着・溶断手段(4)の下流側には、繰り出されるフィルムの送り量を調整するためのフィルムテンション部(7)が設けられることを特徴とする請求項1乃至4の何れかに記載のフィルム自動交換装置。   The film tension part (7) for adjusting the feed amount of the film fed out is provided in the downstream of the said welding and cutting | disconnection means (4), The Claim 1 thru | or 4 characterized by the above-mentioned. Automatic film changer. 前記溶着・溶断手段(4)は、溶着用ヒータ線(8)と溶断用ニクロム線(9)を備えることを特徴とする請求項1乃至5の何れかに記載のフィルム自動交換装置。   6. The automatic film exchange apparatus according to claim 1, wherein the welding / cutting means (4) includes a welding heater wire (8) and a fusing nichrome wire (9). 前記溶着・溶断手段(4)の前段に配設されるフィルム端末検出手段(10)と、前記溶着・溶断手段(4)の後段に配設されるフィルム接合タイミング検出手段(11)と、を備えることを特徴とする請求項1乃至6の何れかに記載のフィルム自動交換装置。   A film terminal detection means (10) disposed upstream of the welding / melting means (4); and a film bonding timing detection means (11) disposed downstream of the welding / melting means (4). An automatic film exchange apparatus according to any one of claims 1 to 6, further comprising:
JP2005332929A 2005-11-17 2005-11-17 Automatic film changing device Pending JP2007137585A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013086916A (en) * 2011-10-17 2013-05-13 Omori Mach Co Ltd Splicer
WO2021057959A1 (en) * 2019-09-27 2021-04-01 北新集团建材股份有限公司 Automatic film connecting device and film connecting method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013086916A (en) * 2011-10-17 2013-05-13 Omori Mach Co Ltd Splicer
WO2021057959A1 (en) * 2019-09-27 2021-04-01 北新集团建材股份有限公司 Automatic film connecting device and film connecting method

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