JP2007134362A - Rotating electric component and manufacturing method thereof - Google Patents

Rotating electric component and manufacturing method thereof Download PDF

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JP2007134362A
JP2007134362A JP2005323154A JP2005323154A JP2007134362A JP 2007134362 A JP2007134362 A JP 2007134362A JP 2005323154 A JP2005323154 A JP 2005323154A JP 2005323154 A JP2005323154 A JP 2005323154A JP 2007134362 A JP2007134362 A JP 2007134362A
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insulating substrate
plate
terminal
hole
eyelet
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Toshio Honma
俊生 本間
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Alps Alpine Co Ltd
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Alps Electric Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a rotating electric component capable manufacturing an insulation substrate using a wet material employing a sheet-like ceramic material by preventing the generation of breakages or cracks on an insulation substrate in caulking an eyelet axis. <P>SOLUTION: The electric component has: an insulation substrate 1 made of a ceramic material and having a through hole 1c on its center part; a first terminal 4 made of a metallic material and attached on the insulation substrate 1; and a second terminal 5 having a planar section 5a made of a metallic material and superimposed on the bottom surface of the insulation substrate 1, and the eyelet axis 5b erected on the planar section 5a and inserted through the through hole 1a of the insulation substrate 1. On the second terminal 5, a circular recess portion 5d recessed in the plate thickness direction of the planar section 5a is provided on the external circumferential portion of the root of the eyelet axis 5b to be inserted through the through hole 1c of the insulation substrate 1, and a circumferential edge portion 1k of the through hole 1c of the bottom surface side of the insulation substrate 1 is positioned on the recess portion 5d. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、種々の電子機器に使用して好適な半固定型の可変抵抗器等の回転型電気部品及びその製造方法に関する。   The present invention relates to a rotary electric component such as a semi-fixed variable resistor suitable for use in various electronic devices and a method for manufacturing the same.

従来の回転型電気部品の構造としては、端子を取り付ける絶縁基板に端子板の鳩目部を挿通する貫通孔を設け、鳩目部を貫通孔に挿入する際に端子板の鳩目部を形成する際に根元部にできる厚肉部(アール部)との当接を避けるため、絶縁基板の貫通孔の底面側外周に逃げ部(テーパー部)Cを形成して、端子を絶縁基板に取り付けるようにした構成のものが知られている(例えば、特許文献1参照)。   As a structure of a conventional rotary electrical component, a through hole for inserting the eyelet portion of the terminal plate is provided in the insulating substrate to which the terminal is attached, and when the eyelet portion of the terminal plate is formed when the eyelet portion is inserted into the through hole. In order to avoid contact with the thick portion (R portion) that can be formed at the base portion, a relief portion (tapered portion) C is formed on the outer periphery of the bottom surface of the through hole of the insulating substrate to attach the terminal to the insulating substrate. The thing of a structure is known (for example, refer patent document 1).

この従来の回転型電気部品の構造を図10に示す。図10は従来の回転型電気部品の要部断面図である。
図において、セラミック材等の絶縁材からなる絶縁基板31は、略矩形状をなし、表面(上面)31aの中央部に設けられた凹部31bと、凹部31bの中央部に設けられ、表面31aと底面(下面)31cに貫通して設けられた貫通孔31dと、対向する一対の側面から延びて設けられた一対の突部31fとを有する。また、貫通孔31dの底面側には環状のテーパー部Cが設けられている。
絶縁基板31の表面31aには、サーメットペースト等からなる円弧状(馬蹄型)抵抗体が凹部31bの外周に設けられると共に、銀ペースト等からなる一対の電極が抵抗体の端部に接続された状態で、突部31f上に延びて形成されている。
The structure of this conventional rotating electrical component is shown in FIG. FIG. 10 is a cross-sectional view of a main part of a conventional rotating electrical component.
In the figure, an insulating substrate 31 made of an insulating material such as a ceramic material has a substantially rectangular shape, and is provided with a concave portion 31b provided in the central portion of the surface (upper surface) 31a, and a central portion of the concave portion 31b. It has a through hole 31d provided through the bottom surface (lower surface) 31c and a pair of protrusions 31f provided extending from a pair of opposing side surfaces. An annular tapered portion C is provided on the bottom surface side of the through hole 31d.
An arc-shaped (horse-shoe) resistor made of cermet paste or the like is provided on the outer periphery of the recess 31b on the surface 31a of the insulating substrate 31, and a pair of electrodes made of silver paste or the like is connected to the end of the resistor. In the state, it is formed extending on the protrusion 31f.

金属板からなる一対の端子34は、底板34aと、この底板34aの側端から直角に上に折り曲げられた側板と、この側板の端部から延びる押さえ部34cと、側板と直交する位置で、底板34aの端部から直角に上に折り曲げられた折り曲げ片34dと、この折り曲げ片34dの端部から延びる押さえ部34eとを有する。
そして、端子34は、底板34aが絶縁基板31の底面31cに位置すると共に、側板を側面に沿って位置させ、且つ、折り曲げ片34dを側面と直交する絶縁基板31の端面31jに沿って位置させる。この時、折り曲げ片34dが端面31jで位置決めされるようになる。
The pair of terminals 34 made of a metal plate includes a bottom plate 34a, a side plate bent upward at a right angle from a side end of the bottom plate 34a, a pressing portion 34c extending from the end of the side plate, and a position orthogonal to the side plate. It has a bent piece 34d bent upward at a right angle from the end of the bottom plate 34a, and a pressing part 34e extending from the end of the bent piece 34d.
In the terminal 34, the bottom plate 34a is positioned on the bottom surface 31c of the insulating substrate 31, the side plate is positioned along the side surface, and the bent piece 34d is positioned along the end surface 31j of the insulating substrate 31 orthogonal to the side surface. . At this time, the bent piece 34d is positioned at the end face 31j.

この状態で、押さえ部34c、34eを絶縁基板31の表面31a側に折り曲げて、底板34aと押さえ部34c、34eとで絶縁基板31を挟持して、端子34が絶縁基板31に取り付けられる。しかる後、半田35によって、電極と押さえ部34c、34eが半田付けされて、端子34と電極とが電気的に接続されると共に、端子34が絶縁基板31に取り付けられる。   In this state, the holding portions 34c and 34e are bent toward the surface 31a side of the insulating substrate 31, and the insulating substrate 31 is sandwiched between the bottom plate 34a and the holding portions 34c and 34e, so that the terminals 34 are attached to the insulating substrate 31. Thereafter, the electrodes and the holding portions 34c and 34e are soldered by the solder 35 so that the terminals 34 and the electrodes are electrically connected, and the terminals 34 are attached to the insulating substrate 31.

金属板からなる端子板36は、底板36aと、この底板36aから上方に突出して設けられた鳩目部36bとを有し、この端子板36は、底板36aが絶縁基板31の底面31cに位置した状態で、鳩目部36bが貫通孔31d内に挿入されている。   The terminal plate 36 made of a metal plate has a bottom plate 36 a and a eyelet portion 36 b provided so as to protrude upward from the bottom plate 36 a, and the bottom plate 36 a of the terminal plate 36 is located on the bottom surface 31 c of the insulating substrate 31. In the state, the eyelet part 36b is inserted into the through hole 31d.

バネ性ある金属板が二つ折りされて形成された摺動子37は、十字状の孔37aを有する上板37bと、摺動部37c を有する下板37dと、下板37dに設けられた膨出部37eと、膨出部37eの中央部に設けられた孔37fとを有する。
この摺動子37は、膨出部37eを凹部31b内に位置すると共に、鳩目部36bを孔37fに挿通し、鳩目部36bの先端部をカシメて、摺動子37が絶縁基板31に回転可能に取り付けられている。
A slider 37 formed by folding a metal plate having a spring property into two includes an upper plate 37b having a cross-shaped hole 37a, a lower plate 37d having a sliding portion 37c, and a swelling provided on the lower plate 37d. It has the protrusion part 37e and the hole 37f provided in the center part of the bulging part 37e.
In this slider 37, the bulging portion 37e is located in the recess 31b, the eyelet portion 36b is inserted into the hole 37f, the tip end portion of the eyelet portion 36b is crimped, and the slider 37 rotates to the insulating substrate 31. It is attached as possible.

このような構成を有する回転型電気部品は、十字状の孔37aにドライバー(図示せず)を挿入して、摺動子37を回転すると、摺動部37cが抵抗体上を摺動し、端子板36と端子34との間の抵抗値が可変するようになっている。
また、このような回転型電気部品は、プリント基板38上に載置された状態で、端子34と端子板36がリフロー等によってプリント基板38に半田39によって半田付けされて取り付けられ、プリント基板38に面実装されている。
When the rotary electric component having such a configuration inserts a screwdriver (not shown) into the cross-shaped hole 37a and rotates the slider 37, the sliding portion 37c slides on the resistor, The resistance value between the terminal board 36 and the terminal 34 is variable.
Further, such a rotating electrical component is mounted on the printed circuit board 38 with the terminals 34 and the terminal board 36 soldered to the printed circuit board 38 with solder 39 by reflow or the like. Surface mounted.

特開2004−207513号公報JP 2004-207513 A

しかしながら、従来の回転型電気部品の構造においては、セラミック材等からなる絶縁基板に凹部や貫通孔の底面側外周に逃げ部(テーパー部)を形成する必要があるため、セラミック材として乾式の材料を使用して成型加工しなければならず、絶縁基板の取り個数も多くすることができないことから生産性が悪くコストが高くなるという問題があった。   However, in the structure of the conventional rotary electric component, it is necessary to form a relief portion (tapered portion) on the outer periphery of the bottom surface of the concave portion or the through hole in the insulating substrate made of a ceramic material or the like. There is a problem that the productivity is poor and the cost is high because the number of insulating substrates cannot be increased.

従って、本発明は上記した問題点を解決し、鳩目軸のかしめ時に絶縁基板に割れやクラックが生じにくく、シート状のセラミック材を用いた湿式の材料により絶縁基板の製造が可能な回転型電気部品を提供することを目的とする。   Therefore, the present invention solves the above-described problems, and the rotary electric machine is capable of manufacturing an insulating substrate by a wet material using a sheet-like ceramic material, and is less likely to be cracked or cracked when the eyelet shaft is caulked. The purpose is to provide parts.

上記課題を解決するために本発明では第1の解決手段として、セラミック材からなり表面に抵抗体が形成されると共に、中央部に貫通孔を有する絶縁基板と、金属材からなり前記抵抗体の端部に導通された状態で、前記絶縁基板に取り付けられた第1端子と、金属材からなり前記絶縁基板の底面と重ねられる板状部と該板状部に立設され前記絶縁基板の前記貫通孔に挿通される鳩目軸とを有する第2端子と、前記鳩目軸が鳩目かしめされることにより前記鳩目軸に回転可能に保持され、前記抵抗体上を摺動する摺動子とを備え、前記第2端子には、前記絶縁基板の前記貫通孔に挿通される前記鳩目軸の根元部外周部に、前記板状部の板厚方向に窪む環状の凹部を設け、該凹部に前記絶縁基板の底面側の前記貫通孔の周縁部を位置させた構成とした。   In order to solve the above-described problems, the present invention provides a first solution means that a resistor is formed on the surface of a ceramic material, an insulating substrate having a through hole in the center, and a metal material. The first terminal attached to the insulating substrate in a state of being electrically connected to the end portion, a plate-like portion made of a metal material and overlaid on the bottom surface of the insulating substrate, and standing on the plate-like portion. A second terminal having a eyelet shaft inserted into the through hole; and a slider that is rotatably held by the eyelet shaft when the eyelet shaft is caulked and slides on the resistor. The second terminal is provided with an annular recess recessed in the thickness direction of the plate-like portion on the outer periphery of the base portion of the eyelet shaft inserted through the through-hole of the insulating substrate, A configuration in which the peripheral edge of the through hole on the bottom surface side of the insulating substrate is positioned; It was.

また、第2の解決手段として、前記鳩目軸は、前記第2端子の前記板状部を絞り加工することにより形成されると共に、該鳩目軸の根元部外周部を潰し加工することにより前記板状部の板厚方向に窪む環状の前記凹部を形成した構成とした。
また、第3の解決手段として、前記絶縁基板は平板状のセラミック材からなり、前記絶縁基板の表面及び底面は凹凸のない平坦面で形成されると共に、前記絶縁基板の表面側に前記摺動子が回転可能に載置され、前記絶縁基板の底面側に前記第2端子の前記板状部が配置されている構成とした。
Further, as a second solution, the eyelet shaft is formed by drawing the plate-like portion of the second terminal, and the base portion outer peripheral portion of the eyelet shaft is crushed and processed. It was set as the structure which formed the said cyclic | annular recessed part depressed in the plate | board thickness direction of a shape part.
As a third solution, the insulating substrate is made of a plate-shaped ceramic material, and the surface and bottom surface of the insulating substrate are formed as flat surfaces without unevenness, and the sliding is performed on the surface side of the insulating substrate. A child is rotatably mounted, and the plate-like portion of the second terminal is arranged on the bottom surface side of the insulating substrate.

また、第4の解決手段として、セラミック材からなり表面に抵抗体が形成されると共に、中央部に貫通孔を有する絶縁基板と、金属板からなり前記抵抗体の端部に導通された状態で、前記絶縁基板に取り付けられた第1端子と、金属板からなり前記絶縁基板の底面と重ねられる板状部と該板状部に立設され前記絶縁基板の前記貫通孔に挿通される鳩目軸とを有する第2端子と、前記鳩目軸が鳩目かしめされることにより前記鳩目軸に回転可能に保持され、前記抵抗体上を摺動する摺動子とを有する回転型電気部品であって、前記第2端子は、前記板状部となる平板状の前記金属板を絞り加工することにより該金属板上に円筒状の前記鳩目軸を形成すると共に、該絞り加工の際に、前記鳩目軸の根元部外周部に生起される厚肉部を潰し加工することにより前記板状部となる前記金属板の板厚方向に窪む環状の凹部を形成した製造方法とした。   As a fourth solution, a resistor is formed on the surface made of a ceramic material, and an insulating substrate having a through-hole in the central portion and a metal plate are connected to the end of the resistor. A first terminal attached to the insulating substrate, a plate-shaped portion made of a metal plate and overlapped with a bottom surface of the insulating substrate, and an eyelet shaft standing on the plate-shaped portion and inserted into the through-hole of the insulating substrate A rotary electric component comprising: a second terminal having: and a slider that is rotatably held by the eyelet shaft by caulking the eyelet shaft and slides on the resistor, The second terminal forms the cylindrical eyelet shaft on the metal plate by drawing the flat metal plate serving as the plate-like portion, and the eyelet shaft is formed during the drawing. Crush the thick-walled part that occurs on the outer periphery of the root It was manufacturing method of forming the annular recess recessed in the thickness direction of the metal plate serving as the plate-shaped portion by a.

上述したように、本発明の回転型電気部品は、セラミック材からなり表面に抵抗体が形成されると共に、中央部に貫通孔を有する絶縁基板と、金属材からなり抵抗体の端部に導通された状態で、絶縁基板に取り付けられた第1端子と、金属材からなり絶縁基板の底面と重ねられる板状部と板状部に立設され絶縁基板の貫通孔に挿通される鳩目軸とを有する第2端子と、鳩目軸が鳩目かしめされることにより鳩目軸に回転可能に保持され、抵抗体上を摺動する摺動子とを備え、第2端子には、絶縁基板の貫通孔に挿通される鳩目軸の根元部外周部に、板状部の板厚方向に窪む環状の凹部を設け、凹部に絶縁基板の底面側の貫通孔の周縁部を位置させたことから、鳩目軸に摺動子を保持する際の鳩目軸の鳩目かしめ時に、鳩目軸の根元部外周部に設けた環状の凹部により、鳩目軸の根元部が絶縁基板の貫通孔周囲の底面と強く当接するのを防止でき、セラミック材からなる絶縁基板の割れやクラックの発生を防止できる。また、絶縁基板にテーパを設ける必要がないため、シート状のセラミック材を用いた湿式の材料により絶縁基板を形成できるので、生産性が良好となり、コストの低減が図れる。   As described above, the rotating electrical component of the present invention is made of a ceramic material, and a resistor is formed on the surface thereof. The insulating substrate having a through hole in the central portion and the metal material are electrically connected to the end of the resistor. In this state, a first terminal attached to the insulating substrate, a plate-like portion made of a metal material and overlapped with the bottom surface of the insulating substrate, and an eyelet shaft standing on the plate-like portion and inserted through the through-hole of the insulating substrate; And a slider that is rotatably held on the eyelet shaft by caulking the eyelet shaft, and that slides on the resistor. The second terminal has a through-hole in the insulating substrate. An annular recess that is recessed in the thickness direction of the plate-like portion is provided on the outer periphery of the base portion of the eyelet shaft that is inserted into the eyelet, and the periphery of the through-hole on the bottom side of the insulating substrate is positioned in the recess. When the eyelet of the eyelet shaft is caulked when holding the slider on the shaft, The recess digit annular, prevents the root portion of the eyelet shaft to abut strongly with the bottom surface of the through hole surrounding insulating substrate, it is possible to prevent occurrence of breakage or cracks in the insulating substrate made of ceramic material. Further, since there is no need to provide a taper on the insulating substrate, the insulating substrate can be formed from a wet material using a sheet-like ceramic material, so that productivity is improved and cost can be reduced.

また、鳩目軸は、第2端子の板状部を絞り加工することにより形成されると共に、鳩目軸の根元部外周部を潰し加工することにより板状部の板厚方向に窪む環状の凹部を形成したことから、更に生産性が良好となり、コストの低減が図れる。
また、絶縁基板は平板状のセラミック材からなり、絶縁基板の表面及び底面は凹凸のない平坦面で形成されると共に、絶縁基板の表面側に摺動子が回転可能に載置され、絶縁基板の底面側に第2端子の板状部が配置されていることから、絶縁基板の表裏面に凹凸部がないため、シート状のセラミック材を用いた湿式の材料により絶縁基板を形成できるので、生産性が良好となり、コストの低減が図れる。
The eyelet shaft is formed by drawing the plate-like portion of the second terminal, and is an annular recess that is recessed in the thickness direction of the plate-like portion by crushing the outer peripheral portion of the root portion of the eyelet shaft. Therefore, productivity is further improved and costs can be reduced.
Further, the insulating substrate is made of a flat ceramic material, and the surface and bottom surface of the insulating substrate are formed as flat surfaces without unevenness, and a slider is rotatably mounted on the surface side of the insulating substrate. Since the plate-like portion of the second terminal is arranged on the bottom surface side of the substrate, since there are no uneven portions on the front and back surfaces of the insulating substrate, the insulating substrate can be formed by a wet material using a sheet-like ceramic material. Productivity is improved and costs can be reduced.

また、セラミック材からなり表面に抵抗体が形成されると共に、中央部に貫通孔を有する絶縁基板と、金属板からなり抵抗体の端部に導通された状態で、絶縁基板に取り付けられた第1端子と、金属板からなり絶縁基板の底面と重ねられる板状部と板状部に立設され絶縁基板の貫通孔に挿通される鳩目軸とを有する第2端子と、鳩目軸が鳩目かしめされることにより鳩目軸に回転可能に保持され、抵抗体上を摺動する摺動子とを有する回転型電気部品であって、第2端子は、板状部となる平板状の金属板を絞り加工することにより金属板上に円筒状の鳩目軸を形成すると共に、絞り加工の際に、鳩目軸の根元部外周部に生起される厚肉部を潰し加工することにより板状部となる金属板の板厚方向に窪む環状の凹部を形成したことから、第2端子の板状部となる金属板に円筒状の鳩目軸を絞り加工で形成するのと同一工程で、鳩目軸の根元部外周部に生起される厚肉部を潰し加工するため、加工の工程が省力化され、生産性が良好となり、コストの低減が図れる。   In addition, a resistor is formed on the surface made of a ceramic material, and an insulating substrate having a through-hole in the center portion and a metal plate is attached to the insulating substrate in a state of being electrically connected to the end of the resistor. 1 terminal, the 2nd terminal which has a plate-shaped part which consists of a metal plate, and overlaps with the bottom face of an insulated substrate, and the eyelet axis | shaft which stands in the plate-shaped part and is penetrated by the through-hole of an insulated substrate, and an eyelet axis | shaft caulked And a rotary electric component having a slider that is rotatably held on the eyelet shaft and that slides on the resistor, and the second terminal is a flat metal plate serving as a plate-like portion. A cylindrical eyelet shaft is formed on the metal plate by drawing, and a plate-like portion is formed by crushing the thick wall portion generated at the outer periphery of the root portion of the eyelet shaft during drawing. Since the annular recess recessed in the thickness direction of the metal plate is formed, the second end In the same process as forming a cylindrical eyelet shaft on the metal plate that becomes the plate-like portion of the eyelet by the drawing process, the thickening part generated at the outer periphery of the root part of the eyelet shaft is crushed and processed. Labor-saving is achieved, productivity is improved, and costs can be reduced.

以下、本発明の実施の形態を図1乃至図9に示す。図1は本発明の回転型電気部品を示す平面図、図2は本発明の回転型電気部品を示す正面図、図3は本発明の回転型電気部品を示す側面図、図4は本発明の回転型電気部品を示す断面図、図5は本発明の回転型電気部品を示す底面図、図6は本発明の回転型電気部品の摺動子を外した状態を示す平面図、図7は本発明の回転型電気部品の絶縁基板を示す平面図、図8は本発明の回転型電気部品の潰し加工前の第2端子を示し、(a)は平面図、(b)は断面図、図9は本発明の回転型電気部品の潰し加工後の第2端子を示し、(a)は平面図、(b)は断面図である。   Embodiments of the present invention are shown in FIGS. 1 is a plan view showing a rotating electrical component of the present invention, FIG. 2 is a front view showing the rotating electrical component of the present invention, FIG. 3 is a side view showing the rotating electrical component of the present invention, and FIG. FIG. 5 is a bottom view showing the rotary electric component of the present invention, FIG. 6 is a plan view showing a state where the slider of the rotary electric component of the present invention is removed, and FIG. FIG. 8 is a plan view showing an insulating substrate of the rotary electric component of the present invention, FIG. 8 is a second terminal before crushing of the rotary electric component of the present invention, (a) is a plan view, and (b) is a sectional view. FIG. 9 shows the second terminal after the crushing process of the rotary electric component of the present invention, (a) is a plan view, and (b) is a sectional view.

図において、絶縁基板1は、絶縁材であるセラミック材からなり、略矩形状をしており、その中央には、表面1aから底面1bに貫通して設けられた円状の貫通孔1cと、一方の対向する一対の側面1d、1dの端部に設けられた凸状の一対の係止縁部1e、1eと、これら一対の係止縁部1e、1eに隣接して絶縁基板1の板厚方向に貫通する一対の凹溝部1f、1fとを有している。この場合、絶縁基板1の対向する側面1d、1d間の幅寸法と、凸状の一対の係止縁部1e、1eの凸状部間の寸法とは同一寸法すなわち同一平面状に位置するように形成されている。(図7参照)   In the figure, the insulating substrate 1 is made of a ceramic material which is an insulating material, has a substantially rectangular shape, and has a circular through hole 1c provided through the center from the surface 1a to the bottom surface 1b. A pair of convex locking edges 1e, 1e provided at the ends of one opposing pair of side surfaces 1d, 1d, and a plate of the insulating substrate 1 adjacent to the pair of locking edges 1e, 1e It has a pair of concave-groove parts 1f and 1f penetrating in the thickness direction. In this case, the width dimension between the opposing side surfaces 1d and 1d of the insulating substrate 1 and the dimension between the convex portions of the pair of convex locking edge portions 1e and 1e are the same dimension, that is, the same plane. Is formed. (See Figure 7)

また、絶縁基板1の他方の対向する一対の側面(図7の上下面)1g、1hには、それぞれ凹部1i、及び凹部1jが設けられており、これら凹部1i、1jが一対の側面1g、1hから窪んだ状態となっている。また、絶縁基板1の表面1aには、サーメット系の抵抗ペースト等からなる円弧状(馬蹄形)の抵抗体2が貫通孔1cの外周に印刷等の方法で形成されており、さらにサーメット系の銀ペースト等からなる一対の電極3が抵抗体の両端部にそれぞれ接続された状態で印刷形成されている。   Further, the other pair of opposite side surfaces (upper and lower surfaces in FIG. 7) 1g and 1h of the insulating substrate 1 are provided with a recess 1i and a recess 1j, respectively, and these recesses 1i and 1j are a pair of side surfaces 1g, It is in a state of being depressed from 1h. Further, on the surface 1a of the insulating substrate 1, an arc-shaped (horse-shoe-shaped) resistor 2 made of a cermet resistor paste or the like is formed on the outer periphery of the through-hole 1c by a method such as printing, and further cermet silver A pair of electrodes 3 made of paste or the like are printed and formed in a state where they are connected to both ends of the resistor.

また、本発明の絶縁基板1は、平板状のセラミック材で形成されており、この絶縁基板1の表面1a及び底面1bは、凹凸部のない平坦面で形成されている。このように、絶縁基板1の表面1a及び底面1bに凹凸部がないため、いわゆるグリーンシートと称されるシート状のセラミック材を用いた湿式の材料により絶縁基板1を形成できるので、生産性が良好となり、コストの低減が図れるものとなる。   Moreover, the insulating substrate 1 of the present invention is formed of a flat ceramic material, and the surface 1a and the bottom surface 1b of the insulating substrate 1 are formed as flat surfaces having no uneven portions. Thus, since there is no uneven part in the surface 1a and the bottom face 1b of the insulating substrate 1, the insulating substrate 1 can be formed of a wet material using a sheet-like ceramic material called a so-called green sheet, so that productivity is improved. As a result, the cost can be reduced.

また、絶縁基板1の一方の対向する側面1d、1dに、凸状の係止縁部1eと、この係止縁部1eに隣接して絶縁基板1の板厚方向に貫通する凹溝部1fをそれぞれ設けると共に、絶縁基板1の一方の対向する側面1d、1d間の幅寸法と、係止縁部1e、1eの凸状部間の寸法とを同一に形成したことから、係止縁部1eの凸状部は、絶縁基板1を製造する段階で、基材となるシート状のセラミック板に凹溝部1fとなる貫通孔を設けることにより容易に形成することができ、生産性が良好であり、また、係止縁部1eの凸状部の出っ張り寸法を大きくできるので、後述する第1端子4の抜け止めをより確実なものとすることができるものとなる。   Further, on one opposing side surface 1d, 1d of the insulating substrate 1, a convex locking edge portion 1e and a concave groove portion 1f penetrating in the plate thickness direction of the insulating substrate 1 adjacent to the locking edge portion 1e are provided. Since the width dimension between one opposing side surfaces 1d and 1d of the insulating substrate 1 and the dimension between the convex portions of the locking edge portions 1e and 1e are formed to be the same, the locking edge portion 1e is provided. The convex portion can be easily formed by providing a through-hole serving as the concave groove portion 1f in the sheet-shaped ceramic plate serving as the base material at the stage of manufacturing the insulating substrate 1, and the productivity is good. Moreover, since the protruding dimension of the convex portion of the locking edge portion 1e can be increased, the later-described first terminal 4 can be more reliably prevented from coming off.

金属板からなる一対の第1端子4は、平板状の底板4aと、この底板4aの端部から略直角に上方に折り曲げ立設されたやや広幅の第1の脚部4bと、この第1の脚部4bと直交する位置で底板4aの側端から略直角に上方に折り曲げ立設されたやや狭幅の第2の脚部4cとを有している。また、第1の脚部4bは、絶縁基板1の一方の対向する側面1d、1d間に位置する他方の側面1hに沿って絶縁基板1の表面1a側に延出すると共に、この先端には、2分割された接続片4d、4dが設けられており、これら接続片4d、4dの先端側は接続片4d、4dの根元部の間隔に対して大きく拡開して形成されている。また、第2の脚部4cは、第1の脚部4bに対して接続片を有しない分、長さが短く形成されている。   The pair of first terminals 4 made of a metal plate includes a flat bottom plate 4a, a slightly wide first leg portion 4b that is bent upward at a substantially right angle from an end of the bottom plate 4a, and the first terminal 4b. And a second leg portion 4c having a slightly narrower width and bent upward from a side end of the bottom plate 4a at a position orthogonal to the leg portion 4b. The first leg 4b extends to the surface 1a side of the insulating substrate 1 along the other side surface 1h located between the one opposing side surfaces 1d and 1d of the insulating substrate 1, and at the tip thereof. The connection pieces 4d and 4d divided into two are provided, and the front end sides of these connection pieces 4d and 4d are formed so as to be greatly expanded with respect to the interval between the base portions of the connection pieces 4d and 4d. Further, the second leg 4c is formed to be shorter than the first leg 4b because the second leg 4c has no connection piece.

また、一対の第1端子4の底板4aには、第1端子4を連続形成する際のフープ材との繋ぎ部から切断した際の切断部4eが設けられている。そして、第1端子4が絶縁基板1に取り付けられた際に、第1端子4の底板4aの切断部4eは、一対の第1の脚部4b、4b間に位置すると共に、絶縁基板1の他方の対向する一対の側面のうち図1や図7において下側に示す側面1hに設けられた、凹部1j内に位置するように配置されている。   Moreover, the bottom plate 4a of the pair of first terminals 4 is provided with a cutting portion 4e when the first terminal 4 is cut from a connecting portion with a hoop material when the first terminals 4 are continuously formed. And when the 1st terminal 4 is attached to the insulated substrate 1, while the cutting part 4e of the baseplate 4a of the 1st terminal 4 is located between a pair of 1st leg parts 4b and 4b, It arrange | positions so that it may be located in the recessed part 1j provided in the side 1h shown below in FIG.1 and FIG.7 among a pair of other opposing side surfaces.

このように、絶縁基板1に取り付けられ一対の第1端子4の第1の脚部4b間に位置する絶縁基板1の他方の側面1hに凹部1jを設けると共に、この凹部1j内に、第1端子4を連続形成する際のフープ材との繋ぎ部から切断する切断部4eを配置したことから、第1端子4のフープ材からの切断部4eを、絶縁基板1の内側に位置して設けることとなるので、第1端子4の切断部4eが絶縁基板1の対向する側面のうち側面1hから外側に飛び出ることはなく、本発明の絶縁基板を用いた回転型電気部品を画像処理等により、精度よく、プリント基板にマウントすることができるものとなる。   As described above, the recess 1j is provided on the other side surface 1h of the insulating substrate 1 which is attached to the insulating substrate 1 and is positioned between the first legs 4b of the pair of first terminals 4, and the first side is provided in the recess 1j. Since the cutting portion 4e that cuts from the connecting portion with the hoop material when the terminals 4 are continuously formed is disposed, the cutting portion 4e from the hoop material of the first terminal 4 is provided inside the insulating substrate 1. Therefore, the cut portion 4e of the first terminal 4 does not protrude outward from the side surface 1h among the opposing side surfaces of the insulating substrate 1, and the rotary electric component using the insulating substrate of the present invention is obtained by image processing or the like. It can be mounted on a printed circuit board with high accuracy.

そして、第1端子4は、底板4aが絶縁基板1の底面1bに位置すると共に、第2の脚部4cを一対の側面1dの端部に設けられた凸状の一対の係止縁部1eに係合可能な状態で一対の凹溝部1fに位置させ、かつ、第1の脚部4bを側面1dとは直交する絶縁基板1の他方の側面(図7の下面)1hに沿って接続片4d、4dが表面1aより延出した状態で位置させる。この時、第2の脚部4cは接続片を有しない分、長さが短いため、その先端が絶縁基板1の側面1dに位置するように側面1dの板厚の範囲内で直線状に配置されている。   The first terminal 4 has a bottom plate 4a positioned on the bottom surface 1b of the insulating substrate 1 and a pair of convex locking edges 1e provided with second leg portions 4c at the ends of the pair of side surfaces 1d. And the first leg portion 4b is positioned along the other side surface (lower surface in FIG. 7) 1h of the insulating substrate 1 perpendicular to the side surface 1d. 4d and 4d are positioned so as to extend from the surface 1a. At this time, since the second leg portion 4c has a short length because it does not have a connecting piece, the second leg portion 4c is linearly arranged within the range of the thickness of the side surface 1d so that the tip thereof is positioned on the side surface 1d of the insulating substrate 1. Has been.

この状態で、第1の脚部4bの先端に2分割して設けられた接続片4d、4dを絶縁基板1の表面1a側に折り曲げて、底板4aと接続片4d、4dとで絶縁基板1を挟持することで第1端子4が絶縁基板1に取り付けられる。この時、接続片4d、4dは、絶縁基板1の表面1aに設けられた抵抗体2の端部に接続された電極3の上面に位置するようになっている。
しかる後、接続片4d、4dが電極3に半田付け(図示せず)されることにより第1端子4と電極3とが電気的に接続(導通)されると共に、第1端子4が絶縁基板1に取り付けられるものとなる。
In this state, the connection pieces 4d and 4d, which are divided into two at the tip of the first leg 4b, are bent toward the surface 1a side of the insulation substrate 1, and the insulation substrate 1 is formed by the bottom plate 4a and the connection pieces 4d and 4d. As a result, the first terminal 4 is attached to the insulating substrate 1. At this time, the connection pieces 4d and 4d are positioned on the upper surface of the electrode 3 connected to the end of the resistor 2 provided on the surface 1a of the insulating substrate 1.
Thereafter, the connection pieces 4d and 4d are soldered (not shown) to the electrode 3, whereby the first terminal 4 and the electrode 3 are electrically connected (conducted), and the first terminal 4 is connected to the insulating substrate. 1 is attached.

このように、第1端子4の第1の脚部4bは、絶縁基板1の一方の対向する側面1d、1d間に位置する他方の側面の一つである側面1hに沿って絶縁基板1の表面1a側に延出すると共に、第1の脚部4bの先端が2分割されて接続片4d、4dが設けられており、2個の接続片4d、4dが絶縁基板1の表面1a側に折り曲げられて、該接続片4d、4dが電極3に半田付けされるものであり、第1の脚部4bの先端が複数の接続片4dに分割されているので、容易に絶縁基板1上に折り曲げることができ、絶縁基板1の破損を抑制できるものとなる。   As described above, the first leg portion 4b of the first terminal 4 is formed on the insulating substrate 1 along the side surface 1h which is one of the other side surfaces located between the one opposing side surfaces 1d and 1d of the insulating substrate 1. While extending to the surface 1a side, the tip of the first leg 4b is divided into two to provide connection pieces 4d and 4d, and the two connection pieces 4d and 4d are on the surface 1a side of the insulating substrate 1. The connecting pieces 4d and 4d are bent and soldered to the electrode 3, and the tip end of the first leg 4b is divided into a plurality of connecting pieces 4d. It can be bent, and damage to the insulating substrate 1 can be suppressed.

また、第1の脚部4bの先端に拡開して2分割された接続片4d、4dの間が、半田たまりとなるため、第1端子4を実装用のプリント基板(図示せず)に手半田にて半田付けする際には、仮に、接続片4d、4d間の半田が溶融したとしても、その溶融した半田の多くをそこに留めておくことができるので、第1端子4と電極3との導通を保つことができ、半田たまりの面積を大きくとることができるので、より、接続の信頼性が向上するものとなる。   Further, since the space between the connection pieces 4d and 4d which are expanded and divided into two at the tip end of the first leg 4b becomes a solder pool, the first terminal 4 is mounted on a printed circuit board (not shown) for mounting. When soldering by hand soldering, even if the solder between the connection pieces 4d and 4d is melted, most of the melted solder can be retained there. 3 can be maintained, and the area of the solder pool can be increased, so that the connection reliability is further improved.

金属板からなる第2端子5は、基部となる板状部5aと、この板状部5aに円筒状に立設された鳩目軸5bと、板状部5aの端部から略直角に上方に折り曲げ立設された折曲片5cとを有しており、この第2端子5は、板状部5aが絶縁基板1の底面1bに位置した状態で、折曲片5cが絶縁基板1の他方の対向する一対の側面のうち図1や図7において上側に示す側面1gに設けられた凹部1iに位置され、鳩目軸5bが絶縁基板1の中央に表面1aから底面1bに貫通して設けられた円状の貫通孔1c内に挿通されている。   The second terminal 5 made of a metal plate includes a plate-like portion 5a serving as a base, an eyelet shaft 5b erected in a cylindrical shape on the plate-like portion 5a, and a substantially right angle upward from the end of the plate-like portion 5a. The second terminal 5 has a bent piece 5c in a state where the plate-like portion 5a is positioned on the bottom surface 1b of the insulating substrate 1 and the bent piece 5c is on the other side of the insulating substrate 1. 1 and 7, the eyelet shaft 5b is provided in the center of the insulating substrate 1 so as to penetrate from the surface 1a to the bottom surface 1b. It is inserted into a circular through hole 1c.

また、第2端子5の板状部5aには、絶縁基板1の貫通孔1cに挿通される鳩目軸5bの根元部外周部に、板状部5aの板厚方向に窪む環状の凹部5dが設けられており、この凹部5dに絶縁基板1の底面側の貫通孔1cの周縁部1kが位置されている。この場合、鳩目軸5bは、第2端子5の板状部5aを絞り加工することにより形成されており、また、この鳩目軸5bの根元部外周部をプレス等で潰し加工することにより板状部5aの板厚方向に窪む環状の凹部5dが形成されている。   The plate-like portion 5a of the second terminal 5 has an annular recess 5d that is recessed in the thickness direction of the plate-like portion 5a on the outer periphery of the root portion of the eyelet shaft 5b inserted through the through hole 1c of the insulating substrate 1. The peripheral edge 1k of the through hole 1c on the bottom surface side of the insulating substrate 1 is located in the recess 5d. In this case, the eyelet shaft 5b is formed by drawing the plate-like portion 5a of the second terminal 5, and the outer periphery of the root portion of the eyelet shaft 5b is crushed by a press or the like to form a plate-like shape. An annular recess 5d that is recessed in the thickness direction of the portion 5a is formed.

この第2端子5の製造方法としては、まず、金属板をプレス等で打ち抜き加工することにより、平板状の板状部5aを形成し、次に、曲げ加工により折曲片5cを形成する。次に、この板状部5aを絞り加工することにより、該板状部5a上に中空部を有する円筒状の鳩目軸5bを形成する(図8参照)。この時、該絞り加工時と同時に、鳩目軸5bの絞り加工時に鳩目軸5bの根元部外周部に生起される厚肉部5eをプレス等で潰し加工することにより板状部5aの板厚方向に窪む環状の凹部5dを形成するものとなっている(図9参照)。
また、前記第2端子5の他の製造方法として、まず、板状部5aとなる平板状の金属板を絞り加工することにより、前記金属板上に円筒状の鳩目軸5bを形成する。この絞り加工と同時に、鳩目軸5bの絞り加工時に鳩目軸5bの根元部外周部に生じる厚肉部5eをプレス等で潰し加工することにより金属板の板厚方向に窪む環状の凹部5dを形成する。しかる後、鳩目軸5bが形成された金属板をプレス等で打ち抜き加工することにより平板状の板状部5aを形成し、次に、曲げ加工により折曲片5cを形成するようにしてもよい。なお、いずれの製造方法においても、鳩目軸5bを形成する絞り加工の際に、鳩目軸5bの根元部外周部に生じる厚肉部5eの潰し加工を行って、凹部5dを形成するものとなっている。
As a manufacturing method of the second terminal 5, first, a flat plate-like portion 5a is formed by punching a metal plate with a press or the like, and then a bent piece 5c is formed by bending. Next, the plate-like portion 5a is drawn to form a cylindrical eyelet shaft 5b having a hollow portion on the plate-like portion 5a (see FIG. 8). At this time, the thick portion 5e generated at the outer periphery of the root portion of the eyelet shaft 5b at the time of the drawing operation of the eyelet shaft 5b is crushed with a press or the like at the same time as the eyelet shaft 5b. An annular recess 5d is formed to be recessed (see FIG. 9).
As another manufacturing method of the second terminal 5, first, a flat plate-like metal plate to be the plate-like portion 5a is drawn to form a cylindrical eyelet shaft 5b on the metal plate. At the same time as the drawing process, an annular recess 5d that is recessed in the thickness direction of the metal plate is formed by crushing the thick part 5e generated at the outer periphery of the root part of the eyelet shaft 5b during the drawing process of the eyelet shaft 5b. Form. Thereafter, the metal plate on which the eyelet shaft 5b is formed is punched with a press or the like to form a flat plate-like portion 5a, and then the bent piece 5c is formed by bending. . In any of the manufacturing methods, in the drawing process for forming the eyelet shaft 5b, the thick portion 5e generated on the outer periphery of the root portion of the eyelet shaft 5b is crushed to form the recess 5d. ing.

このように、第2端子5の板状部5aとなる平板状の金属板を絞り加工することにより金属板上に円筒状の鳩目軸5bを形成すると共に、絞り加工時と同時に、鳩目軸5bの根元部外周部に生起される厚肉部5eを潰し加工することにより板状部5aとなる金属板の板厚方向に窪む環状の凹部5dを形成するようにしたので、第2端子5の板状部5aとなる金属板に円筒状の鳩目軸5bを絞り加工で形成するのと同一工程で、鳩目軸5bの根元部外周部に生起される厚肉部5eを潰し加工するため、加工の工程が省力化され、生産性が良好となり、コストの低減が図れるものとなる。   In this way, the flat eyelet shaft 5b is formed on the metal plate by drawing the flat metal plate that becomes the plate-like portion 5a of the second terminal 5, and at the same time as the drawing operation, the eyelet shaft 5b. Since the thick-walled portion 5e generated at the outer peripheral portion of the base portion is crushed to form the annular recess 5d that is recessed in the plate thickness direction of the metal plate to be the plate-like portion 5a, the second terminal 5 In order to crush the thick part 5e generated at the outer periphery of the root part of the eyelet shaft 5b in the same process as forming the cylindrical eyelet shaft 5b on the metal plate to be the plate-like part 5a, The machining process is labor-saving, the productivity is improved, and the cost can be reduced.

摺動子6は、ばね性を有する金属板からなり、十字状の孔6aを有する上板6bと、摺動部6cを有する下板6dと、下板6dに設けられた膨出部6eと、膨出部6eの中央に設けられた円状の孔6fとを有し、上板6bと下板6dとが二つ折りされて一体に形成されている。この摺動子6は、膨出部6eを絶縁基板1の表面1a上に位置させると共に、円状の孔6fを、絶縁基板1の貫通孔1c内に挿通された鳩目軸5bに挿通し、鳩目軸5bの先端部をプレス等で鳩目かしめすることにより摺動子6が絶縁基板1に回転可能に取り付けられている。   The slider 6 is made of a metal plate having a spring property, and includes an upper plate 6b having a cross-shaped hole 6a, a lower plate 6d having a sliding portion 6c, and a bulging portion 6e provided on the lower plate 6d. And a circular hole 6f provided in the center of the bulging portion 6e, and the upper plate 6b and the lower plate 6d are folded in two and formed integrally. The slider 6 has the bulging portion 6e positioned on the surface 1a of the insulating substrate 1, and the circular hole 6f inserted through the eyelet shaft 5b inserted into the through hole 1c of the insulating substrate 1. The slider 6 is rotatably attached to the insulating substrate 1 by crimping the tip of the eyelet shaft 5b with a press or the like.

そして、十字状の孔6aにドライバー(図示せず)を挿入して、摺動子6を回転させることにより、摺動部6cが絶縁基板1の表面1aに形成された抵抗体2上を摺動して、第1端子4と第2端子5との間の抵抗値が可変されるようになっている。   Then, by inserting a screwdriver (not shown) into the cross-shaped hole 6 a and rotating the slider 6, the sliding portion 6 c slides on the resistor 2 formed on the surface 1 a of the insulating substrate 1. Accordingly, the resistance value between the first terminal 4 and the second terminal 5 can be varied.

本発明では、絶縁基板1は平板状のセラミック材からなり、絶縁基板1の表面1a及び底面1bは凹凸のない平坦面で形成されると共に、絶縁基板1の表面1a側に摺動子6が回転可能に載置され、絶縁基板1の底面1b側に第2端子5の板状部5aが配置されていることから、絶縁基板1の表裏面に凹凸部がないため、グリーンシートと称されるシート状のセラミック材を用いた湿式の材料により絶縁基板1を形成できるので、生産性が良好となり、コストの低減が図れるものとなる。   In the present invention, the insulating substrate 1 is made of a flat ceramic material, and the surface 1a and the bottom surface 1b of the insulating substrate 1 are formed as flat surfaces without unevenness, and the slider 6 is provided on the surface 1a side of the insulating substrate 1. Since the plate-like portion 5a of the second terminal 5 is placed on the bottom surface 1b side of the insulating substrate 1 so as to be rotatable, there is no uneven portion on the front and back surfaces of the insulating substrate 1, so that it is referred to as a green sheet. Since the insulating substrate 1 can be formed from a wet material using a sheet-like ceramic material, productivity is improved and costs can be reduced.

本発明の上記実施例によれば、第2端子5には、絶縁基板1の貫通孔1cに挿通される鳩目軸5bの根元部外周部に、板状部5aの板厚方向に窪む環状の凹部5dを設け、該凹部5dに絶縁基板1の底面1b側の貫通孔1cの周縁部1kを位置させたことから、鳩目軸5bを鳩目かしめすることにより鳩目軸5bに保持される摺動子6の取り付け時(鳩目軸5bのかしめ時)に、鳩目軸5bの根元部外周部に設けた環状の凹部5dにより、鳩目軸5bの根元部が絶縁基板1の貫通孔1c周囲の底面と強く当接するのを防止でき、セラミック材からなる絶縁基板1の割れやクラックの発生を防止できる。また、絶縁基板1にテーパーを設ける必要がないため、シート状のセラミック材を用いた湿式の材料により絶縁基板1を形成できるので、生産性が良好となり、コストの低減が図れるものとなっている。   According to the above embodiment of the present invention, the second terminal 5 has an annular shape that is recessed in the thickness direction of the plate-like portion 5a on the outer peripheral portion of the root portion of the eyelet shaft 5b inserted through the through hole 1c of the insulating substrate 1. Since the peripheral edge 1k of the through hole 1c on the bottom surface 1b side of the insulating substrate 1 is positioned in the concave 5d, the sliding held by the eyelet shaft 5b by caulking the eyelet shaft 5b When the child 6 is attached (when the eyelet shaft 5b is caulked), the base portion of the eyelet shaft 5b is connected to the bottom surface around the through hole 1c of the insulating substrate 1 by the annular recess 5d provided on the outer periphery of the base portion of the eyelet shaft 5b. A strong contact can be prevented, and cracking and cracking of the insulating substrate 1 made of a ceramic material can be prevented. In addition, since it is not necessary to provide the insulating substrate 1 with a taper, the insulating substrate 1 can be formed of a wet material using a sheet-like ceramic material, so that productivity is improved and costs can be reduced. .

本発明の回転型電気部品を示す平面図である。It is a top view which shows the rotary electric component of this invention. 本発明の回転型電気部品を示す正面図である。It is a front view which shows the rotary electrical component of this invention. 本発明の回転型電気部品を示す側面図である。It is a side view which shows the rotary electrical component of this invention. 本発明の回転型電気部品を示す断面図である。It is sectional drawing which shows the rotary electric component of this invention. 本発明の回転型電気部品を示す底面図である。It is a bottom view which shows the rotary electric component of this invention. 本発明の回転型電気部品の摺動子を外した状態を示す平面図である。It is a top view which shows the state which removed the slider of the rotary electric component of this invention. 本発明の回転型電気部品の絶縁基板を示す平面図である。It is a top view which shows the insulated substrate of the rotary electric component of this invention. 本発明の回転型電気部品の潰し加工前の第2端子を示し、(a)は平面図、(b)は断面図である。The 2nd terminal before the crushing process of the rotary electric component of this invention is shown, (a) is a top view, (b) is sectional drawing. 本発明の回転型電気部品の潰し加工後の第2端子を示し、(a)は平面図、(b)は断面図である。The 2nd terminal after the crushing process of the rotary electric component of this invention is shown, (a) is a top view, (b) is sectional drawing. 従来の回転型電気部品を示す要部断面図である。It is principal part sectional drawing which shows the conventional rotary electrical component.

符号の説明Explanation of symbols

1:絶縁基板
1a:表面
1b:底面
1c:貫通孔
1d:側面
1e:係止縁部
1f:凹溝部
1g:側面
1h:側面
1i:凹部
1j:凹部
1k:周縁部
2:抵抗体
3:電極
4:第1端子
4a:底板
4b:第1の脚部
4c:第2の脚部
4d:接続片
4e:切断部
5:第2端子
5a:板状部
5b:鳩目軸
5c:折曲片
5d:凹部
5e:厚肉部
6:摺動子
6a:孔
6b:上板
6c:摺動部
6d:下板
6e:膨出部
6f:孔
1: Insulating substrate 1a: Front surface 1b: Bottom surface 1c: Through hole 1d: Side surface 1e: Locking edge portion 1f: Groove groove portion 1g: Side surface 1h: Side surface 1i: Recessed portion 1j: Recessed portion 1k: Peripheral portion 2: Resistor 3: Electrode 4: 1st terminal 4a: Bottom plate 4b: 1st leg 4c: 2nd leg 4d: Connection piece 4e: Cutting part 5: 2nd terminal 5a: Plate-like part 5b: Eyelet shaft 5c: Bending piece 5d : Recessed portion 5e: thick portion 6: slider 6a: hole 6b: upper plate 6c: sliding portion 6d: lower plate 6e: bulging portion 6f: hole

Claims (4)

セラミック材からなり表面に抵抗体が形成されると共に、中央部に貫通孔を有する絶縁基板と、金属材からなり前記抵抗体の端部に導通された状態で、前記絶縁基板に取り付けられた第1端子と、金属材からなり前記絶縁基板の底面と重ねられる板状部と該板状部に立設され前記絶縁基板の前記貫通孔に挿通される鳩目軸とを有する第2端子と、前記鳩目軸が鳩目かしめされることにより前記鳩目軸に回転可能に保持され、前記抵抗体上を摺動する摺動子とを備え、前記第2端子には、前記絶縁基板の前記貫通孔に挿通される前記鳩目軸の根元部外周部に、前記板状部の板厚方向に窪む環状の凹部を設け、該凹部に前記絶縁基板の底面側の前記貫通孔の周縁部を位置させたことを特徴とする回転型電気部品。   A resistor is formed on the surface made of a ceramic material, and an insulating substrate having a through-hole in the center, and a metal plate made of a metal material and connected to the end of the resistor is attached to the insulating substrate. A second terminal having one terminal, a plate-like portion made of a metal material and overlapped with a bottom surface of the insulating substrate, and an eyelet shaft standing on the plate-like portion and inserted into the through hole of the insulating substrate; And a slider that is rotatably held by the eyelet shaft when the eyelet shaft is caulked, and that slides on the resistor. The second terminal is inserted into the through hole of the insulating substrate. An annular recess that is recessed in the thickness direction of the plate-like portion is provided in the outer peripheral portion of the root portion of the eyelet shaft, and the periphery of the through hole on the bottom surface side of the insulating substrate is positioned in the recess. Rotating electrical parts characterized by 前記鳩目軸は、前記第2端子の前記板状部を絞り加工することにより形成されると共に、該鳩目軸の根元部外周部を潰し加工することにより前記板状部の板厚方向に窪む環状の前記凹部を形成したものであることを特徴とする請求項1記載の回転型電気部品。   The eyelet shaft is formed by drawing the plate-like portion of the second terminal, and is recessed in the plate thickness direction of the plate-like portion by crushing the outer peripheral portion of the root portion of the eyelet shaft. 2. The rotating electrical component according to claim 1, wherein the annular recess is formed. 前記絶縁基板は平板状のセラミック材からなり、前記絶縁基板の表面及び底面は凹凸のない平坦面で形成されると共に、前記絶縁基板の表面側に前記摺動子が回転可能に載置され、前記絶縁基板の底面側に前記第2端子の前記板状部が配置されていることを特徴とする請求項1、又は2記載の回転型電気部品。   The insulating substrate is made of a flat ceramic material, and the surface and bottom surface of the insulating substrate are formed as flat surfaces without unevenness, and the slider is rotatably mounted on the surface side of the insulating substrate, The rotary electric component according to claim 1, wherein the plate-like portion of the second terminal is disposed on a bottom surface side of the insulating substrate. セラミック材からなり表面に抵抗体が形成されると共に、中央部に貫通孔を有する絶縁基板と、金属板からなり前記抵抗体の端部に導通された状態で、前記絶縁基板に取り付けられた第1端子と、金属板からなり前記絶縁基板の底面と重ねられる板状部と該板状部に立設され前記絶縁基板の前記貫通孔に挿通される鳩目軸とを有する第2端子と、前記鳩目軸が鳩目かしめされることにより前記鳩目軸に回転可能に保持され、前記抵抗体上を摺動する摺動子とを有する回転型電気部品であって、前記第2端子は、前記板状部となる平板状の前記金属板を絞り加工することにより該金属板上に円筒状の前記鳩目軸を形成すると共に、該絞り加工の際に、前記鳩目軸の根元部外周部に生起される厚肉部を潰し加工することにより前記板状部となる前記金属板の板厚方向に窪む環状の凹部を形成したことを特徴とする回転型電気部品の製造方法。   A resistor is formed on the surface made of a ceramic material, and an insulating substrate having a through-hole in the central portion, and a metal plate that is connected to the end of the resistor and is attached to the insulating substrate. A second terminal having one terminal, a plate-shaped portion made of a metal plate and overlaid on the bottom surface of the insulating substrate, and an eyelet shaft standing on the plate-shaped portion and inserted into the through hole of the insulating substrate; A rotary electric component having a slider that is rotatably held by the eyelet shaft by caulking the eyelet shaft and that slides on the resistor, wherein the second terminal has the plate shape A cylindrical eyelet shaft is formed on the metal plate by drawing the flat plate-shaped metal plate to be a part, and is generated at the outer peripheral portion of the root portion of the eyelet shaft during the drawing processing. Before becoming a plate-like part by crushing the thick part Rotary electric part manufacturing method characterized by forming an annular recess recessed in the thickness direction of the metal plate.
JP2005323154A 2005-11-08 2005-11-08 Rotating electric component and manufacturing method thereof Withdrawn JP2007134362A (en)

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