JP2006328879A - Moisture-permeable waterproof sheet for building material - Google Patents

Moisture-permeable waterproof sheet for building material Download PDF

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JP2006328879A
JP2006328879A JP2005156744A JP2005156744A JP2006328879A JP 2006328879 A JP2006328879 A JP 2006328879A JP 2005156744 A JP2005156744 A JP 2005156744A JP 2005156744 A JP2005156744 A JP 2005156744A JP 2006328879 A JP2006328879 A JP 2006328879A
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moisture
layer
waterproof sheet
polyolefin film
porous polyolefin
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Masaharu Shinoda
政春 信田
Yoshihiko Hata
良彦 畑
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Suminoe Textile Co Ltd
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Suminoe Textile Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a durable moisture-permeable waterproof sheet for a construction material which has both waterproof and moisture permeable properties, excels in workability by which a gap is not formed between a nail and the sheet when the nail is driven, for example, provides a non-slip surface ensuring safety of work, and excels in strength against scratching, and in heat resistance. <P>SOLUTION: In the moisture-permeable waterproof sheet 1 for a building material, whose two surfaces are protected, nonwoven fabrics 2, 3 are integrated with both surfaces of a porous synthetic resin sheet 4 by the intermediary of an adhesive resin layer 5. In making the waterproof sheet 1, the moisture-permeable adhesive resin layer 5 is prepared by melting and extruding thermoplastic resin in a form of a line in one process by using an extruding machine, whereby an excellent adhesion property being adhesive to the nonwoven fabrics 2, 3 on both faces can be obtained, waterproof property and moisture-permeability are obtained, and comfortable humidity inside a house is secured. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は屋根下地材として使用される防水性、透湿性、防滑性を有する建材用透湿防水シートに関する。 The present invention relates to a moisture permeable waterproof sheet for building materials having waterproofness, moisture permeability and slip resistance used as a roof base material.

従来から、家屋の屋根下地材としては、防水性を有し、寸法安定性が良く、物理的強度が大きく、滑り難く、釘を打った時の釘軸回りの釘穴シール性が良い等の理由により、アスファルト含浸をした布帛が多く使われていた。 Conventionally, as a roof base material of a house, it has waterproofness, good dimensional stability, large physical strength, non-slip, good nail hole sealability around the nail axis when hitting a nail, etc. For reasons, asphalt-impregnated fabrics were often used.

しかし、前記アスファルト含浸をした布帛は、アスファルトを含浸しているために、20m程度の巻物では30kgを越す重量を有し、施工時の取扱い性が非常に悪い。また、透湿性が殆ど無いために、施工後屋根下部分の湿気が抜けず野地板を傷め易い。その上、施工後の寒暖の温度差によりアスファルト含浸をした布帛の劣化及び伸縮が生じ、釘軸回り、タッカー部分の釘穴シール性が低下するという問題点があった。 However, since the asphalt-impregnated fabric is impregnated with asphalt, a roll of about 20 m has a weight exceeding 30 kg, and the handleability during construction is very poor. Moreover, since there is almost no moisture permeability, the moisture in the lower part of the roof after construction does not escape and the base plate is easily damaged. In addition, the asphalt-impregnated fabric is deteriorated and stretched due to the temperature difference between the temperature and the temperature after construction, and there is a problem that the nail hole sealability around the nail axis and the tucker portion is lowered.

また、透湿性を向上させた屋根下地材として、紙、繊維織物、不織布、合成樹脂シートあるいはこれらの複合材が用いられていた。不織布は保温、透湿、防音、緩衝効果があり、合成樹脂シートは防水効果に優れているのでこれらを組み合わせて用いられることもある。特許文献1には、布帛の表面に、伸縮性、粘着性を有する樹脂を塗布し、さらにその上に粘着性を有する樹脂を塗布した防水性の優れた屋根下地材を開示している。 Further, paper, fiber woven fabric, non-woven fabric, synthetic resin sheet, or a composite material thereof has been used as a roof base material with improved moisture permeability. Nonwoven fabrics have heat retention, moisture permeability, soundproofing and buffering effects, and synthetic resin sheets are excellent in waterproofing effects, so they may be used in combination. Patent Document 1 discloses a roof base material having excellent waterproof properties in which a resin having stretchability and adhesiveness is applied to the surface of a fabric, and an adhesive resin is further applied thereon.

しかしながら、上記の不織布、合成樹脂シートの複合材を使った屋根下地材は、片面に合成樹脂シートが露出しており、傷つき等により本来の基本機能である防水性が損なわれる問題を有している。また釘を打った時の釘穴シール性も改善の余地を残しており、また合成樹脂シートの表面の滑りやすさから、安全に作業もしにくいという問題も生じている。さらに、夏季の直射日光により、合成樹脂シートの温度が上昇し、軟化することにより屋根がずれるという問題も生じている。 However, the roof base material using a composite material of the above-mentioned nonwoven fabric and synthetic resin sheet has a problem that the synthetic resin sheet is exposed on one side, and the waterproofness, which is the original basic function, is impaired due to scratches or the like. Yes. Moreover, there is still room for improvement in the sealing performance of the nail holes when nails are struck, and there is also a problem that it is difficult to work safely due to the slipperiness of the surface of the synthetic resin sheet. Furthermore, there is a problem that the temperature of the synthetic resin sheet rises due to direct sunlight in summer and the roof is shifted due to softening.

さらに特許文献2には、撥水性と透湿性のあるフィルムの両側に、通気孔を有する水不透過性の塩素を含有する高分子膜と、他方の面に通気性及び緩衝性を有する建築・土木用複合防水シートを開示しているが、下地材として用いた場合、覆われる野地板などの面の状態によりフィルムが破損することはなくなるが、製造工程が煩雑で二度の樹脂の乾燥時間を要し、長い製造時間と高価な製造コストを要するという問題も生じている。
特開平2−269277号公報 特開平9−291657号公報
Further, in Patent Document 2, a polymer film containing water-impermeable chlorine having vents on both sides of a water-repellent and moisture-permeable film, and a breathable and buffering structure on the other side. Although the composite waterproof sheet for civil engineering is disclosed, when used as a base material, the film will not be damaged by the state of the surface of the covered ground board, etc., but the manufacturing process is complicated and the resin drying time is twice In other words, a long manufacturing time and an expensive manufacturing cost are required.
JP-A-2-269277 Japanese Patent Laid-Open No. 9-291657

本発明は、かかる背景技術に鑑みてなされたもので、防水と透湿の両性質を兼ね備え、かつ、例えば釘を打っても釘とシートの間に隙間が生じない釘穴シール性に優れ、表面が滑りにくく、安全に作業ができ、また、傷つきにも強く、耐熱性に優れた耐久性のある建材用透湿防水シートを提供することを目的とするものである。 The present invention has been made in view of such background art, has both waterproof and moisture-permeable properties, and has excellent nail hole sealing performance that does not cause a gap between a nail and a sheet, for example, even when hitting a nail, An object of the present invention is to provide a durable moisture permeable waterproof sheet for building materials that has a non-slip surface, can be safely operated, is resistant to damage, and has excellent heat resistance.

本発明者らは、このような課題を解決するために鋭意検討の結果、多孔性の合成樹脂シートの両面に、不織布が接着樹脂層を介して一体化されてなる両面保護された建材用透湿防水シートを作成するにおいて、前記接着樹脂層を、押出し機によって線状に溶融押出された透湿性のある熱可塑性樹脂で構成することにより、優れた防水性と透湿性を発揮し、家屋内の快適な湿度を確保することのできる建材用透湿防水シートが得られることを見出し本発明に到達した。また多孔性の合成樹脂シートと両面の不織布を一度の加工工程において積層することにより、経済的にも優れた建材用透湿防水シートが得られることを見い出した。 As a result of intensive studies to solve such problems, the present inventors have found that a nonwoven fabric is integrated on both sides of a porous synthetic resin sheet via an adhesive resin layer and both sides are protected for building materials. In creating a moisture waterproof sheet, the adhesive resin layer is composed of a moisture permeable thermoplastic resin melt-extruded linearly by an extruder, thereby exhibiting excellent waterproofness and moisture permeability. The present inventors have found that a moisture-permeable waterproof sheet for building materials that can ensure a comfortable humidity can be obtained. It was also found that a moisture-permeable waterproof sheet for building materials that is economically superior can be obtained by laminating a porous synthetic resin sheet and a nonwoven fabric on both sides in a single processing step.

即ち、本発明は以下の手段を提供する。 That is, the present invention provides the following means.

[1]防水性と透湿性を有する多孔性ポリオレフィンフィルムを中心とし、その両面に前記多孔性ポリオレフィンフィルムを保護するための不織布を積層した建材用透湿防水シートにおいて、外層側の前記不織布には、積層後に最外層になる上面に防滑層を設け、もう1層の内層側の不織布には、前記多孔性ポリオレフィンフィルムとの接着面となる上面に高吸水ポリマーで形成された膨潤層を設け、前記多孔性ポリオレフィンフィルムと前記外層側の不織布と前記内層側の不織布の3層を熱可塑性樹脂の一層からなる接着樹脂層を介して積層したことを特徴とする建材用透湿防水シート。 [1] A moisture-permeable waterproof sheet for building materials in which a porous polyolefin film having waterproofness and moisture permeability is the center, and a nonwoven fabric for protecting the porous polyolefin film is laminated on both surfaces thereof. The anti-slip layer is provided on the upper surface which is the outermost layer after lamination, and the non-woven fabric on the inner layer side of the other layer is provided with a swelling layer formed of a highly water-absorbing polymer on the upper surface which becomes an adhesive surface with the porous polyolefin film, A moisture-permeable waterproof sheet for building materials, wherein three layers of the porous polyolefin film, the outer nonwoven fabric and the inner nonwoven fabric are laminated via an adhesive resin layer made of a thermoplastic resin.

[2]前記多孔性ポリオレフィンフィルムの両面に不織布を積層した建材用透湿防水シートにおいて、積層一体化した後の透湿性が800g/m・24hr以上かつ、防水性が2,000mm以上であることを特徴とする前項[1]記載の湿建材用透湿防水シート。 [2] In the moisture permeable waterproof sheet for building materials in which nonwoven fabrics are laminated on both surfaces of the porous polyolefin film, the moisture permeability after lamination and integration is 800 g / m 2 · 24 hr or more and the waterproof property is 2,000 mm or more. The moisture-permeable waterproof sheet for wet building material as described in the above item [1].

[3]前記多孔性ポリオレフィンフィルムが、1000g/m ・24hr以上の透湿性を有する、ポリエチレン、ポリプロピレンから選ばれる少なくとも一種の熱可塑性エラストマーの微多孔質フィルムからなることを特徴とする前項[1]または[2]記載の建材用透湿防水シート。 [3] The above-mentioned item [1], wherein the porous polyolefin film is composed of a microporous film of at least one thermoplastic elastomer selected from polyethylene and polypropylene having a moisture permeability of 1000 g / m 2 · 24 hr or more. ] Or the moisture-permeable waterproof sheet for building materials according to [2].

[4]前記多孔性ポリオレフィンフィルムの外層面に積層された前記不織布がポリエステル、ポリプロピレンから選ばれる少なくとも一種の合成樹脂で構成される不織布からなり、上面に防滑層を有することを特徴とする前項[1]乃至[3]のいずれか一項に記載の建材用透湿防水シート。 [4] The previous item, wherein the non-woven fabric laminated on the outer layer surface of the porous polyolefin film is made of a non-woven fabric composed of at least one synthetic resin selected from polyester and polypropylene, and has an anti-slip layer on the upper surface. [1] The moisture-permeable waterproof sheet for building materials according to any one of [3].

[5]前記多孔性ポリオレフィンフィルムの内層面に積層された前記不織布がポリエステル、ポリプロピレンから選ばれる少なくとも一種の合成樹脂で構成される不織布からなり、上面に高吸水ポリマーとバインダーを混合した膨潤層を10〜50g/m塗布したことを特徴とする前項[1]乃至[4]のいずれか一項に記載の建材用透湿防水シート。 [5] The swelling layer in which the nonwoven fabric laminated on the inner layer surface of the porous polyolefin film is made of a nonwoven fabric composed of at least one synthetic resin selected from polyester and polypropylene, and the upper layer is mixed with a superabsorbent polymer and a binder. The moisture-permeable waterproof sheet for building materials according to any one of [1] to [4], wherein 10 to 50 g / m 2 is applied.

[6]前記接着樹脂層がポリエチレン、ポリプロピレンから選ばれる少なくとも一種の熱可塑性のオレフィン系樹脂からなり、塗布量が50〜300g/mで、押出し機により線状に溶融押出されることを特徴とする前項[1]乃至[5]のいずれか一項に記載の建材用透湿防水シート。 [6] The adhesive resin layer is made of at least one thermoplastic olefin resin selected from polyethylene and polypropylene, and has a coating amount of 50 to 300 g / m 2 and is melt-extruded linearly by an extruder. The moisture-permeable waterproof sheet for building materials according to any one of [1] to [5] above.

[7]連続的に供給される前記膨潤層を有する不織布と、前記多孔性ポリオレフィンフィルム及び前記防滑層を有する不織布とが重ね合わされる直前に、重ね合わせ面に熱可塑性樹脂をTダイ型押出し機により、単列または複数列の線状に溶融押出しし、前記膨潤層を有する不織布と、前記防滑層を有する不織布とを加圧冷却し、前記膨潤層を有する不織布は前記熱可塑性樹脂で接着し、また前記防滑層を有する不織布は前記接着樹脂層の加工時の熱により、前記多孔性ポリオレフィンフィルムを部分的に溶融させ接着樹脂層化し積層させ、透湿性を残した状態で3層を一度の工程で接着一体化するものとした建材用透湿防水シートの製造方法。 [7] A T-die extruder that puts a thermoplastic resin on the overlapping surface immediately before the nonwoven fabric having the swelling layer that is continuously supplied and the nonwoven fabric having the porous polyolefin film and the anti-slip layer are superimposed. The non-woven fabric having the swollen layer and the non-slip layer having the anti-slip layer are pressure-cooled by melt-extrusion in a single row or a plurality of rows, and the non-woven fabric having the swollen layer is bonded with the thermoplastic resin. In addition, the nonwoven fabric having the anti-slip layer is melted by partially melting the porous polyolefin film by heat at the time of processing the adhesive resin layer to form an adhesive resin layer. A method for producing a moisture-permeable waterproof sheet for building materials, which is bonded and integrated in the process.

[1]の発明によれば、本発明の建材用透湿防水シートは多孔性ポリオレフィンフィルムの両面に不織布を積層したことにより、不織布が保護材となり、建材用透湿防水シートの施工時、あるいは施工後に内層側が野地板の状態により破損したり、外層側が傷つき等により本来の基本機能である防水性が損なわれる事が無く、また上面に施された防滑層により滑り難く安全に作業をすることができ、また高吸水ポリマーで形成された膨潤層により、施工時に打ち込まれた釘と建材用透湿防水シートとの間に生ずる隙間に水分がしみ込んだ場合、高吸水ポリマーが膨潤し隙間を塞ぐことのできる釘穴シール性の優れる建材用透湿防水シートとなる。さらに前記多孔性ポリオレフィンフィルムと前記外層側の不織布と前記内層側の不織布の3層を熱可塑性樹脂の一層からなる接着樹脂層を介して積層したことにより、耐久性のある十分な接着性と経済的な加工性が得られる建材用透湿防水シートとなる。 According to the invention of [1], the moisture-permeable waterproof sheet for building material of the present invention is formed by laminating a nonwoven fabric on both surfaces of the porous polyolefin film, so that the nonwoven fabric becomes a protective material, and during construction of the moisture-permeable waterproof sheet for building material, After construction, the inner layer side will not be damaged by the state of the ground plate, the outer layer side will not be damaged due to damage etc. The basic waterproof function is not impaired, and the slippery layer on the upper surface will prevent slipping and work safely In addition, the water-absorbing polymer swells and closes the gap when the water infiltrates into the gap formed between the nail nailed at the time of construction and the moisture-permeable waterproof sheet for building material due to the swelling layer formed of the superabsorbent polymer. It becomes a moisture-permeable waterproof sheet for building materials having excellent nail hole sealing performance. Further, the porous polyolefin film, the outer layer-side nonwoven fabric, and the inner layer-side nonwoven fabric are laminated through an adhesive resin layer composed of a single layer of thermoplastic resin, so that sufficient durability and economy can be obtained. It becomes a moisture-permeable waterproof sheet for building materials that can achieve a workability.

[2]の発明によれば、本発明の建材用透湿防水シートは積層一体化した後のASTM E−96に規定される方法に基づき測定される透湿性が少なくとも800g/m・24hrでかつ、JIS L1092に基づいて測定した防水性が2,000mm以上であることから、家屋内の湿気を外に逃がして結露を防止し、防水性により、屋外からの雨水の浸入を防止し、屋根の野地板やたる木等の腐蝕を防止
し、雨水の漏水事故も防止する事が出来、屋根下地材として好適に使用できる建材用透湿防水シートとなる。
According to the invention of [2], the moisture permeable waterproof sheet for building material of the present invention has a moisture permeability of at least 800 g / m 2 · 24 hr measured based on the method defined in ASTM E-96 after being laminated and integrated. Moreover, since the waterproofness measured based on JIS L1092 is 2,000 mm or more, moisture inside the house is released outside to prevent condensation, and waterproofness prevents rainwater from entering the roof, It is possible to prevent corrosion of the base plate and the rafters, and to prevent a rainwater leakage accident, and it becomes a moisture-permeable waterproof sheet for building materials that can be suitably used as a roof base material.

[3]の発明によれば、本発明の建材用透湿防水シートの中心に位置する多孔性ポリオレフィンフィルムが、1000g/m ・24hr以上の透湿性を有するポリエチレン、ポリプロピレンから選ばれる少なくとも一種の熱可塑性エラストマーの微多孔質フィルムで構成されることにより、適度な防水と透湿の両性質を維持し、ポリオレフィンフィルムの弾性力により、釘が打たれた場合、釘とフィルムとの間に生じる隙間を埋めようとする機能が働き、高い釘穴シール性を発揮する建材用透湿防水シートとなる。 According to the invention of [3], the porous polyolefin film located at the center of the moisture permeable waterproof sheet for building materials of the present invention is at least one selected from polyethylene and polypropylene having a moisture permeability of 1000 g / m 2 · 24 hr or more. By being composed of a microporous film of thermoplastic elastomer, both moderate waterproof and moisture permeability properties are maintained, and when the nail is struck by the elasticity of polyolefin film, it occurs between the nail and the film The function to fill the gap works, and it becomes a moisture permeable waterproof sheet for building materials that exhibits high nail hole sealing performance.

[4]の発明によれば、本発明の建材用透湿防水シートを構成する外層側の不織布が、空隙を有する繊維構成により、適度な透湿性を維持しつつ、外部からの衝撃等から中心に位置する多孔性ポリオレフィンフィルムを保護することができ、またポリエステル、ポリプロピレンから選ばれる少なくとも一種の合成樹脂で構成されるため、使用後リサイクル可能な建材用透湿防水シートとなる。 According to the invention of [4], the nonwoven fabric on the outer layer side constituting the moisture permeable waterproof sheet for building materials of the present invention is centered from the outside impact or the like while maintaining appropriate moisture permeability by the fiber structure having voids. Since the porous polyolefin film located in the region can be protected and is composed of at least one synthetic resin selected from polyester and polypropylene, it becomes a moisture-permeable waterproof sheet for building materials that can be recycled after use.

[5]の発明によれば、本発明の建材用透湿防水シートを構成する内層側の不織布が、空隙を有する繊維構成により、適度な透湿性を維持しつつ、中心に位置する多孔性ポリオレフィンフィルムが施工時に野地板の状態により傷つけられる事を防ぐことができ、さらにポリエステル、ポリプロピレンから選ばれる少なくとも一種の合成樹脂で構成されるため、使用後リサイクル可能となり、高吸水ポリマーで形成された膨潤層を10〜50g/m塗布した効果により、優れた釘穴シール性を持つ建材用透湿防水シートとなる。 According to the invention of [5], the inner layer-side nonwoven fabric constituting the moisture-permeable waterproof sheet for building material of the present invention is a porous polyolefin located in the center while maintaining appropriate moisture permeability due to the fiber structure having voids. It is possible to prevent the film from being damaged by the state of the base plate at the time of construction, and since it is composed of at least one synthetic resin selected from polyester and polypropylene, it can be recycled after use, and the swelling formed by a highly water-absorbing polymer Due to the effect of applying 10 to 50 g / m 2 of the layer, a moisture-permeable waterproof sheet for building materials having excellent nail hole sealing properties is obtained.

[6]の発明によれば、本発明の建材用透湿防水シートを構成する前記接着樹脂層がポリエチレン、ポリプロピレンから選ばれる少なくとも一種の熱可塑性のオレフィン系樹脂からなり、塗布量が50〜300g/mであることから、適度な透湿性を維持し、良好な接着性を示し、前記多孔性ポリオレフィンフィルムから保護材となる前記不織布が長期に渡りずれる事の無い耐久性のある建材用透湿防水シートとなる。また前記多孔性ポリオレフィンフィルムの釘穴シール性に加え、前記熱可塑性のオレフィン系樹脂の弾性力により、釘が打たれた場合、釘とフィルムとの間に生じる隙間を埋めようとする機能が働き、さらに高い釘穴シール性を発揮する建材用透湿防水シートとなる。 According to the invention of [6], the adhesive resin layer constituting the moisture-permeable waterproof sheet for building material of the present invention is made of at least one thermoplastic olefin resin selected from polyethylene and polypropylene, and the coating amount is 50 to 300 g. / M 2 , which maintains moderate moisture permeability, exhibits good adhesion, and has a durable construction material permeability that prevents the nonwoven fabric serving as a protective material from the porous polyolefin film from shifting over a long period of time. It becomes a moisture waterproof sheet. Also, in addition to the nail hole sealing property of the porous polyolefin film, when the nail is struck by the elastic force of the thermoplastic olefin resin, it functions to fill a gap formed between the nail and the film. It becomes a moisture-permeable waterproof sheet for building materials that exhibits higher nail hole sealing performance.

[7]の発明によれば、熱可塑性樹脂をTダイ型押出し機により、単列または複数列の線状に溶融押出しし、前記多孔性ポリオレフィンフィルムに前記膨潤層を有する不織布を前記熱可塑性樹脂で接着し、前記防滑層を有する不織布は前記接着樹脂層の加工時の熱により、前記多孔性ポリオレフィンフィルムを部分的に溶融させ接着樹脂層化し、多孔性ポリオレフィンフィルムに積層させ、透湿性を残した状態で3層を、複数の工程を必要とせず、一度の工程で接着一体化した積層シートを製造することにより、著しく製造時間が合理化された建材用透湿防水シートの製造方法となる。 According to the invention of [7], a thermoplastic resin is melt-extruded into a single row or a plurality of rows in a T-die type extruder, and the nonwoven fabric having the swelling layer on the porous polyolefin film is converted into the thermoplastic resin. The non-woven fabric having the anti-slip layer is partially melted by the heat during processing of the adhesive resin layer to partially melt the porous polyolefin film to form an adhesive resin layer, and is laminated on the porous polyolefin film, leaving moisture permeability. By manufacturing a laminated sheet in which three layers are bonded and integrated in a single step without requiring a plurality of steps, the manufacturing method of a moisture permeable waterproof sheet for building materials is remarkably streamlined.

以下この発明に係わる建材用透湿防水シートの一実施形態を図面を参照しつつ説明する。本実施形態の建材用透湿防水シートは、建築用下地材に関し、特に屋根下地材として使用される建材用透湿防水シートである。図1は、本実施形態の建材用透湿防水シートの一部を拡大して示す模式的断面図である。 Hereinafter, an embodiment of a moisture permeable waterproof sheet for building materials according to the present invention will be described with reference to the drawings. The moisture-permeable waterproof sheet for building materials of this embodiment is a moisture-permeable waterproof sheet for building materials used especially as a roof substrate material regarding a building foundation material. Drawing 1 is a typical sectional view expanding and showing a part of moisture-permeable waterproof sheet for building materials of this embodiment.

本発明における外層側の不織布(2)は、前記多孔性ポリオレフィンフィルム(4)を補強するとともに、建材用透湿防水シートに加えられた衝撃を吸収して建材用透湿防水シートの破損を極力、防止する等の役割を果たす。ここで使用される不織布の形態については、ポリエステル、ポリプロピレンなどの合成繊維からなるスパンボンドやニードルパンチが好ましい。また不織布の綿目付は30〜100g/mにすることが好ましく、施工時の傷つき等により前記多孔性ポリオレフィンフィルム(4)が露出し傷つけられ、本来の基本機能である防水性が損なわれる事の無い、軽量で保温、防音、緩衝性に優れた建材用透湿防水シートとなる。 The non-woven fabric (2) on the outer layer side in the present invention reinforces the porous polyolefin film (4) and absorbs the impact applied to the moisture permeable waterproof sheet for building materials to prevent damage to the moisture permeable waterproof sheet for building materials as much as possible. , Play a role to prevent. About the form of the nonwoven fabric used here, the spun bond and needle punch which consist of synthetic fibers, such as polyester and a polypropylene, are preferable. The nonwoven fabric preferably has a cotton basis weight of 30 to 100 g / m 2, and the porous polyolefin film (4) is exposed and damaged due to scratches or the like during construction, and the waterproofness, which is the original basic function, is impaired. It becomes a moisture-permeable waterproof sheet for building materials that is lightweight and has excellent heat insulation, soundproofing and cushioning properties.

また前記外層側の不織布(2)の上面に防滑層(7)が構成され、防滑剤としては、防滑性を有し、粘着性のないものが良く、ゴム状のものや樹脂等が挙げられる。具体的には、ポリアミド系、ポリエステル系、ポリオレフィン系、合成ゴム系、アクリル系、ウレタン系、エポキシ系あるいはアスファルト類等がある。防滑効果をさらに増加させるために、有機系及び無機系の発泡剤を加える。さらに前記防滑剤の全面コーティングにより、透湿性は保たれ、優れた防滑性を発揮し、安全作業のための滑り難い建材用透湿防水シートとなる。 Further, an anti-slip layer (7) is formed on the upper surface of the non-woven fabric (2) on the outer layer side, and the anti-slip agent is preferably non-slip and non-sticky, such as rubber or resin. . Specific examples include polyamide, polyester, polyolefin, synthetic rubber, acrylic, urethane, epoxy, and asphalt. In order to further increase the anti-slip effect, organic and inorganic foaming agents are added. Further, the entire surface coating of the anti-slip agent maintains moisture permeability, exhibits excellent anti-slip properties, and is a non-slip moisture permeable waterproof sheet for building materials for safe work.

防滑剤の付与方法としては、コーティング法、グラビアロール法、凸版印刷法、スクリーン捺染法等が挙げられる。防滑剤の塗布面積は、通気性を損なわなければ、全面でもよく、防滑効果が発揮される最小面積でも良い。 Examples of the method for applying the anti-slip agent include a coating method, a gravure roll method, a relief printing method, and a screen printing method. The application area of the anti-slip agent may be the entire surface or the minimum area where the anti-slip effect is exhibited as long as the air permeability is not impaired.

本発明における内層側の不織布(3)は、前記外層側の不織布(2)と同様、前記多孔性ポリオレフィンフィルムを補強するとともに、建材用透湿防水シートに加えられた衝撃を吸収して建材用透湿防水シートの破損を極力、防止する等の役割を果たす。ここで使用される不織布の形態については、ポリエステル、ポリプロピレンなどの合成繊維からなるスパンボンドやニードルパンチが好ましい。また不織布の綿目付は30〜100g/mが好ましく、多孔性ポリオレフィンフィルム(4)が施工時に野地板の状態により傷つけられる事無く、軽量で保温、防音、緩衝性に優れた建材用透湿防水シートとなる。 The non-woven fabric (3) on the inner layer side in the present invention, like the non-woven fabric (2) on the outer layer side, reinforces the porous polyolefin film and absorbs the impact applied to the moisture permeable waterproof sheet for building materials. It plays the role of preventing damage to the moisture permeable waterproof sheet as much as possible. About the form of the nonwoven fabric used here, the spun bond and needle punch which consist of synthetic fibers, such as polyester and a polypropylene, are preferable. Further, the nonwoven fabric has a weight per unit area of preferably 30 to 100 g / m 2 , and the porous polyolefin film (4) is not damaged by the state of the base plate during construction, and is lightweight and moisture-permeable for building materials having excellent heat insulation, soundproofing and buffering properties. It becomes a waterproof sheet.

さらに前記内層側の不織布(3)の多孔性ポリオレフィンフィルム(4)との接着面となる上面に高吸水ポリマーとバインダーからなる膨潤層(8)を形成する。膨潤層を形成するための膨潤剤としては、吸水性能のある高分子化合物である高吸水性ポリマーが使用され、その種類は特に限定されない。高吸水性ポリマーとしては、具体的には、ポリアクリル酸塩架橋物、澱粉−ポリアクリル酸塩、ポリビニルアルコール−ポリアクリル酸塩、イソブチレン−マレイン酸塩などであり、これらを2種以上混合して用いてもよい。 Further, a swollen layer (8) made of a superabsorbent polymer and a binder is formed on the upper surface of the non-woven fabric (3) on the inner layer side which is to be bonded to the porous polyolefin film (4). As the swelling agent for forming the swelling layer, a highly water-absorbing polymer which is a polymer compound having a water-absorbing performance is used, and the kind thereof is not particularly limited. Specific examples of the superabsorbent polymer include polyacrylate cross-linked products, starch-polyacrylate, polyvinyl alcohol-polyacrylate, isobutylene-maleate, and the like. May be used.

また、高吸水性ポリマーは、バインダーを使って内層側の不織布(3)の上面に固着させるが、そのバインダーとしては、ビニル系樹脂、ウレタン系樹脂、シリコン系樹脂、アクリル系樹脂、エポキシ系樹脂、エステル系樹脂等が採用される。中でも、加工時の取り扱いの良さやコストの面から、アクリル系樹脂がより好ましく使用される。この際、アクリル系樹脂と高吸水性ポリマーとの割合は、固形重量比率でアクリル系樹脂が1に対して高吸水性ポリマーが2〜6の割合が好ましい。 The superabsorbent polymer is fixed to the upper surface of the inner nonwoven fabric (3) using a binder. As the binder, vinyl resin, urethane resin, silicon resin, acrylic resin, epoxy resin are used. An ester resin or the like is employed. Among these, acrylic resins are more preferably used from the viewpoint of good handling and cost during processing. In this case, the ratio of the acrylic resin and the superabsorbent polymer is preferably a ratio of 2 to 6 superabsorbent polymer with respect to 1 in the solid weight ratio.

高吸水性ポリマーの付着量は10〜100g/m、さらに好ましくは20〜80g/m である。その付着量が10g/mより少ないと釘穴シール性は不十分となり、また100g/m より多いと透湿性が損なわれる結果となる。 The adhesion amount of the superabsorbent polymer is 10 to 100 g / m 2 , more preferably 20 to 80 g / m 2 . When the adhesion amount is less than 10 g / m 2 , the nail hole sealing property is insufficient, and when it is more than 100 g / m 2 , the moisture permeability is impaired.

膨潤層の内層側の不織布(3)への付与方法としては、コーティング法、グラビアロール法、凸版印刷法、スクリーン捺染法等が挙げられる。中でも、グラビアロール法は、全面に付与または格子状等に付与することが可能であり、通気性が損なわれないように布帛の素材に応じた加工ができることから、より好ましく採用される。 Examples of the method for applying the non-woven fabric (3) on the inner layer side of the swelling layer include a coating method, a gravure roll method, a relief printing method, and a screen printing method. Among them, the gravure roll method is more preferably employed because it can be applied to the entire surface or applied in a lattice shape, and can be processed according to the material of the fabric so that the air permeability is not impaired.

本発明における多孔性ポリオレフィンフィルム(4)は、ポリエチレン、ポリプロピレンから選ばれる少なくとも一種の熱可塑性エラストマーを挙げることができるが、加工性が良好で、透湿性の大きい微多孔質ポリエチレンフィルムが好ましく用いられる。 Examples of the porous polyolefin film (4) in the present invention include at least one thermoplastic elastomer selected from polyethylene and polypropylene, but a microporous polyethylene film having good workability and high moisture permeability is preferably used. .

建材用透湿防水シートの防水性は、多孔性ポリオレフィンフィルムに依存されるが、前記多孔性ポリオレフィンフィルムの防水性として2,000mm以上の性能があれば、建材用透湿防水シートの防水性として2,000mm以上が確保することができる。その結果、防風雨に曝されたとしても、雨水の浸入を防止することができる建材用透湿防水シートとなる。更に、建築用防水シートの透湿性は、透湿防水フィルムに依存するが、多孔性ポリオレフィンフィルムの透湿性が800g/m・24hr以上であれば、建材用透湿防水シートの透湿性が800g/m・24hr以上が確保することができ、屋内に結露を生じない快適な室内を保つことができる建材用透湿防水シートとなる。 The waterproof property of the moisture permeable waterproof sheet for building materials depends on the porous polyolefin film, but if the waterproof property of the porous polyolefin film is 2,000 mm or more, the waterproof property of the moisture permeable waterproof sheet for building materials is 2,000 mm or more can be secured. As a result, it becomes a moisture-permeable waterproof sheet for building materials that can prevent intrusion of rainwater even if it is exposed to wind and rain. Further, the moisture permeability of the waterproof sheet for construction depends on the moisture permeable waterproof film, but if the moisture permeability of the porous polyolefin film is 800 g / m 2 · 24 hr or more, the moisture permeability of the moisture permeable waterproof sheet for building materials is 800 g. / M 2 · 24 hr or more can be ensured, and the moisture permeable waterproof sheet for building materials can maintain a comfortable room without causing condensation in the room.

また施工の際に打たれた釘による釘とフィルムとの間に生じる隙間を埋めようとする弾性力を発揮させ、良好な釘穴シール性を得るために、多孔性ポリオレフィンフィルムの厚みは30μm以上のものが好ましい。更に多孔性ポリオレフィンフィルムのヤング率としては1〜30kg/mmのものが好ましく、さらには釘穴シール性と取扱い性の点から20〜30kg/mmのものが好ましい。 In addition, the thickness of the porous polyolefin film is 30 μm or more in order to exert an elastic force to fill a gap generated between the nail and the film by the nail struck during construction and to obtain a good nail hole sealing property Are preferred. More preferably one having 1 to 30 kg / mm 2 as a Young's modulus of the porous polyolefin film, more preferably has from the point of the nail hole sealability and handling of 20-30 kg / mm 2.

本発明の建材用透湿防水シートを構成する接着樹脂層(5)は、ポリエチレン、ポリプロピレンから選ばれる少なくとも一種の熱可塑性のオレフィン系樹脂からなり、接着強度をより向上できると共にリサイクルの観点からもポリエチレン樹脂が用いられるのが好ましい。接着樹脂層(5)の熱可塑性樹脂の塗布量が50〜300g/mが好ましく、押出し機により線状に溶融押出しされた熱可塑性樹脂は通気性のある接着樹脂層となり多孔性ポリオレフィンフィルムの両面に外層側不織布(2)及び内層側の不織布(3)を接着一体化させる。さらには塗布量が100〜200g/mであることが好ましい。 The adhesive resin layer (5) constituting the moisture permeable waterproof sheet for building materials of the present invention is made of at least one thermoplastic olefin resin selected from polyethylene and polypropylene, and can further improve the adhesive strength and from the viewpoint of recycling. A polyethylene resin is preferably used. The amount of the thermoplastic resin applied to the adhesive resin layer (5) is preferably 50 to 300 g / m 2 , and the thermoplastic resin melt-extruded linearly by an extruder becomes an air-permeable adhesive resin layer and is made of a porous polyolefin film. The outer nonwoven fabric (2) and the inner nonwoven fabric (3) are bonded and integrated on both sides. Furthermore, the coating amount is preferably 100 to 200 g / m 2 .

さらには、前記塗布量が50〜300g/mであれば、打たれた釘による釘とフィルムとの間に生じる隙間を埋めようとする弾性力が発揮され、良好な釘穴シール性が得られる。 Further, when the coating amount is 50 to 300 g / m 2 , the elastic force to fill the gap generated between the nail and the film by the struck nail is exhibited, and good nail hole sealing performance is obtained. It is done.

さらに接着樹脂層(5)の熱可塑性樹脂のメルトフローレートは1〜100が好ましく、メルトフローレートが1未満では均一な塗布をすることが困難となる。またメルトフローレートが100を超えると樹脂が内層側の不織布(3)と、多孔性ポリオレフィンフィルム(4)に含浸しやすく接着樹脂層を形成することが出来ない。押出し機で線状に溶融押出しし、通気性のある接着樹脂層を形成するが、線状の樹脂の太さ及び本数は、透湿性を最適にするためには、直径0.5〜7mm、本数5〜150本/10cmが好ましい。 Furthermore, the melt flow rate of the thermoplastic resin of the adhesive resin layer (5) is preferably 1 to 100. If the melt flow rate is less than 1, it is difficult to apply uniformly. If the melt flow rate exceeds 100, the resin is easily impregnated into the nonwoven fabric (3) on the inner layer side and the porous polyolefin film (4), and an adhesive resin layer cannot be formed. Extruded into a linear shape with an extruder to form an air-permeable adhesive resin layer. The thickness and number of linear resins are 0.5 to 7 mm in diameter in order to optimize moisture permeability, The number is preferably 5 to 150/10 cm.

本発明の建材用透湿防水シートは、例えば次のようにして製造することができる。図2に示すように防滑層を有する不織布(11)を防滑層が最外層に来るように、また多孔性ポリオレフィンフィルム(4)が中央に、さらに膨潤層を有する不織布(12)を膨潤層が接着面にくるように、Tダイ型押出し機(9)に定速で供給され、ニップロール(10)上で3層が重ね合わされる。その重ね合わされる直前に、(9)Tダイ型押出し機によって線状に溶融押出しされた熱可塑性樹脂を塗布する。押出された線状の熱可塑性樹脂は、通気性のある接着樹脂層(5)を形成し、多孔性ポリオレフィンフィルム(4)と膨潤層を有する不織布(12)とがニップロール(10)によって加圧されることにより、接着一体化される。さらにこの時に防滑層を有する不織布(11)も前記押出された、線状の熱可塑性樹脂の熱により、多孔性ポリオレフィンフィルム(4)を部分的に溶融させ接着樹脂層化しニップロール(10)によって加圧されることにより、同時に接着一体化される。したがって防滑層を有する不織布(11)、多孔性ポリオレフィンフィルム(4)、膨潤層を有する不織布(12)の3層が透湿性を残した状態で一度の工程で接着一体化することができる製造方法となる。 The moisture-permeable waterproof sheet for building materials of the present invention can be manufactured, for example, as follows. As shown in FIG. 2, the nonwoven fabric (11) having the anti-slip layer is formed so that the anti-slip layer is the outermost layer, the porous polyolefin film (4) is in the center, and the non-woven fabric (12) having the swelling layer is further added to the swelling layer. It is supplied to the T-die extruder (9) at a constant speed so as to come to the bonding surface, and three layers are superposed on the nip roll (10). Immediately before the superposition, (9) a thermoplastic resin linearly melt-extruded by a T-die extruder is applied. The extruded linear thermoplastic resin forms a breathable adhesive resin layer (5), and the porous polyolefin film (4) and the nonwoven fabric (12) having a swelling layer are pressed by the nip roll (10). By doing so, the adhesive is integrated. At this time, the non-woven fabric (11) having the anti-slip layer is also partially melted by the heat of the extruded linear thermoplastic resin to partially melt the porous polyolefin film (4) to form an adhesive resin layer, which is added by the nip roll (10). By being pressed, they are bonded and integrated at the same time. Therefore, the manufacturing method which can be bonded and integrated in a single step in a state where the three layers of the nonwoven fabric (11) having the anti-slip layer, the porous polyolefin film (4), and the nonwoven fabric (12) having the swelling layer remain moisture permeable. It becomes.

以下に、本発明の実施例を記載するが、本発明は以下の実施例に限定されるものではない。 Examples of the present invention will be described below, but the present invention is not limited to the following examples.

本発明の建材用透湿防水シートの諸特性は、下記の方法により測定したものである。[防水性]JIS L 1092の5.1.1 B法(繊維製品
の防水性試験方法)により求めた。
Various characteristics of the moisture permeable waterproof sheet for building materials of the present invention are measured by the following methods. [Waterproofness] It was determined according to JIS L 1092 5.1.1 B method (waterproofness test method for textiles).

[透湿性]JIS L 1099の4.1 A法(繊維製品の透湿度試験方法)により求めた。 [Moisture permeability] The moisture permeability was determined by 4.1 A method of JIS L 1099 (method of moisture permeability test for textiles).

[防滑性]JIS A 1454 6.12(滑り性試験)に準じて測定した。なお、滑り片はポリエステルスパンボンド不織布(目付55g/m)を使用した。 [Anti-slip property] Measured according to JIS A 1454 6.12 (slip property test). As the sliding piece, a polyester spunbonded nonwoven fabric (weight per unit area: 55 g / m 2 ) was used.

[釘穴シール性]12mm厚の合板の上に膨潤層面を裏面にしてサンプルを載せ、コロニアル瓦用釘(長さ30mm、最大直径3.3mm、最小直径2.9mm、最大直径(最小直径)と最大直径(最小直径)との間隔1.3mm)を打ちつける。この上に底部をシーリング剤でシーリングした塩ビパイプを立て、上部は10mlのメスピペットを中央に通したゴム栓で封をする。これに150mmの水頭圧をかけて、24時間後の減水量(ml)をn=10で測定し、1.0ml以下のものを合格とする。 [Nail hole sealing property] A sample is placed on a 12 mm thick plywood with the surface of the swelling layer on the back side, and a nail for a colonial tile (length 30 mm, maximum diameter 3.3 mm, minimum diameter 2.9 mm, maximum diameter (minimum diameter)) And an interval of 1.3 mm between the maximum diameter (minimum diameter). A PVC pipe with the bottom sealed with a sealing agent is placed on top of this, and the top is sealed with a rubber stopper with a 10 ml measuring pipet in the center. A water head pressure of 150 mm is applied to this, and the amount of water reduction (ml) after 24 hours is measured at n = 10.

(実施例1)外層側の不織布は、目付け30g/mのポリエステル不織布を使用し、防滑剤としてアクリル系樹脂を、全面コーティング法により固形分で40g/m付与し防滑層を有する不織布を作成した。多孔性ポリオレフィンフィルムは、透湿防水機能を付与する事ができるポリエチレンフイルム(透湿性 7,000g/m/24hr)を用いた。内層側の不織布は、厚さが目付け30g/mのポリエステル不織布を使用し、高吸水性ポリマーとして澱粉−ポリアクリル酸塩を用い、アクリル系のバインダー樹脂に混合し、20g/mをグラビアロールにて塗布し膨潤層を有する不織布を形成した。前記三層の積層は膨潤層を有する不織布の膨潤層面を上にして一定速度で搬送し、ニップロール上で反対方向から供給される防滑層を有する不織布と多孔性ポリオレフィンフィルムを重ね合わせ、その重ね合わせ口に、樹脂吐出口金を取付けたTダイ型押出し機から溶融押出しされた線状のメルトフローレートが40の熱可塑性樹脂を150g/m塗布し、その後直ぐにニップロールによって加圧冷却して、建材用透湿防水シートを得た。表1に示したように、本発明で得られた建材用透湿防水シートを屋根下地材として評価を行い、良好な結果が得られた。 (Example 1) The nonwoven fabric on the outer layer side is a polyester nonwoven fabric having a basis weight of 30 g / m 2, an acrylic resin as an anti-slip agent, and a non-woven fabric having an anti-slip layer provided with a solid content of 40 g / m 2 by a whole coating method. Created. The porous polyolefin film was a polyethylene film that can impart moisture permeable waterproof (breathable 7,000g / m 2 / 24hr). The nonwoven fabric on the inner layer side is a polyester nonwoven fabric with a weight per unit area of 30 g / m 2 , starch-polyacrylate is used as a superabsorbent polymer, mixed with an acrylic binder resin, and 20 g / m 2 is gravure. The nonwoven fabric which apply | coated with the roll and has a swelling layer was formed. The three-layer lamination is carried at a constant speed with the swelling layer surface of the nonwoven fabric having a swelling layer facing upward, and the nonwoven fabric having a non-slip layer supplied from the opposite direction on the nip roll is laminated with the porous polyolefin film. 150 g / m 2 of a linear melt flow rate 40 thermoplastic resin melt-extruded from a T-die extruder equipped with a resin discharge nozzle is applied to the mouth, and then immediately cooled with a nip roll, A moisture-permeable waterproof sheet for building materials was obtained. As shown in Table 1, the moisture permeable waterproof sheet for building materials obtained in the present invention was evaluated as a roof base material, and good results were obtained.

(実施例2)多孔性ポリオレフィンフィルムとして透湿性 15,000g/m/24hrのポリエチレンフイルムを使用し、それ以外は実施例1と同様に作成した。 (Example 2) using a polyethylene film of moisture permeability 15,000 g / m 2/24 hr or as porous polyolefin film, was prepared otherwise in the same manner as in Example 1.

(実施例3)Tダイ型押出し機から溶融押出しされた線状の熱可塑性樹脂を50g/m塗布し、それ以外は実施例1と同様に作成した。 (Example 3) 50 g / m 2 of a linear thermoplastic resin melt-extruded from a T-die type extruder was applied, and the others were produced in the same manner as in Example 1.

(実施例4)Tダイ型押出し機から溶融押出した線状の熱可塑性樹脂を300g/m塗布し、それ以外は実施例1と同様に作成した。 (Example 4) A linear thermoplastic resin melt-extruded from a T-die type extruder was applied at 300 g / m 2 , and the others were produced in the same manner as in Example 1.

(実施例5)膨潤層の塗布量を10g/mとし、それ以外は実施例1と同様に作成した。 Example 5 The swelling layer was applied in the same manner as in Example 1 except that the coating amount was 10 g / m 2 .

(実施例6)膨潤層の塗布量を50g/mとし、それ以外は実施例1と同様に作成した。 Example 6 The swelling layer was applied in the same manner as in Example 1 except that the coating amount was 50 g / m 2 .

(比較例1)多孔性ポリオレフィンフィルムとして透湿性 800g/m/24hrのポリエチレンフイルムを使用し、それ以外は実施例1と同様に作成した。 (Comparative Example 1) using a polyethylene film of moisture permeability 800g / m 2 / 24hr as the porous polyolefin film, was prepared otherwise in the same manner as in Example 1.

(比較例2)Tダイ型押出し機から溶融押出した面状シートの熱可塑性樹脂を30g/m塗布し、それ以外は実施例1と同様に作成した。 (Comparative example 2) 30 g / m 2 of a sheet-like sheet of thermoplastic resin melt-extruded from a T-die extruder was applied, and the others were prepared in the same manner as in Example 1.

(比較例3)Tダイ型押出し機から溶融押出した面状シートの熱可塑性樹脂を400g/m塗布し、それ以外は実施例1と同様に作成した。 (Comparative Example 3) 400 g / m 2 of a sheet-sheet thermoplastic resin melt-extruded from a T-die extruder was applied, and the others were produced in the same manner as in Example 1.

(比較例4)膨潤層の高吸水性ポリマーを5g/m塗布し、それ以外は実施例1と同様に作成した。 (Comparative Example 4) 5 g / m 2 of the superabsorbent polymer of the swelling layer was applied, and the rest was prepared in the same manner as in Example 1.

(比較例5)膨潤層の高吸水性ポリマーを150g/m塗布し、それ以外は実施例1と同様に作成した。 (Comparative Example 5) 150 g / m 2 of the superabsorbent polymer of the swelling layer was applied, and the rest was prepared in the same manner as in Example 1.

(表1)
(Table 1)

表1から明らかなように、実施例1〜6で示される本発明の建材用透湿防水シートは優れた透湿性、防水性、釘穴シール性を示し、屋根下地材として好適な建材用透湿防水シートであることがわかった。 As is apparent from Table 1, the moisture permeable waterproof sheet for building materials of the present invention shown in Examples 1 to 6 exhibits excellent moisture permeability, waterproof properties, and nail hole sealing properties, and is suitable as a roof material for building materials. It turned out to be a wet waterproof sheet.

これに対し、比較例1〜5は防水性は確保できるものの、比較例1、3、5は良好な透湿性が確保できず、比較例2、4、は良好な釘穴シール性が確保できなかった。 On the other hand, although Comparative Examples 1-5 can ensure waterproofness, Comparative Examples 1, 3 and 5 cannot ensure good moisture permeability, and Comparative Examples 2 and 4 can ensure good nail hole sealing performance. There wasn't.

本発明の一実施形態に係わる建材用透湿防水シートの概略断面図である。It is a schematic sectional drawing of the moisture-permeable waterproof sheet for building materials concerning one Embodiment of this invention. 本発明の建材用透湿防水シートの製造方法を概略的に示す図である。It is a figure which shows roughly the manufacturing method of the moisture-permeable waterproof sheet for building materials of this invention.

符号の説明Explanation of symbols

1…建材用透湿防水シート 2…外層側の不織布 3…内層側の不織布 4…多孔性ポリオレフィンフィルム 5…接着樹脂層 6…接着樹脂層化した多孔性ポリオレフィンフィルム 7…防滑層 8…膨潤層9…Tダイ型押出し機10…ニップロール11…防滑層を有する不織布12…膨潤層を有する不織布 DESCRIPTION OF SYMBOLS 1 ... Moisture permeable waterproof sheet for building materials 2 ... Non-woven fabric of outer layer side 3 ... Non-woven fabric of inner layer side 4 ... Porous polyolefin film 5 ... Adhesive resin layer 6 ... Porous polyolefin film formed into adhesive resin layer 7 ... Anti-slip layer 8 ... Swelling layer DESCRIPTION OF SYMBOLS 9 ... T-die type extruder 10 ... Nip roll 11 ... Non-woven fabric having anti-slip layer 12 ... Non-woven fabric having swelling layer

Claims (7)

防水性と透湿性を有する多孔性ポリオレフィンフィルムを中心とし、その両面に前記多孔性ポリオレフィンフィルムを保護するための不織布を積層した建材用透湿防水シートにおいて、外層側の前記不織布には、積層後に最外層になる上面に防滑層を設け、内層側の不織布には、前記多孔性ポリオレフィンフィルムとの接着面となる上面に高吸水ポリマーで形成された膨潤層を設け、前記多孔性ポリオレフィンフィルムと前記外層側の不織布と前記内層側の不織布の3層を熱可塑性樹脂の一層からなる接着樹脂層を介して積層したことを特徴とする建材用透湿防水シート。 In the moisture permeable waterproof sheet for building materials in which a nonwoven fabric for protecting the porous polyolefin film is laminated on both sides of the porous polyolefin film having waterproofness and moisture permeability, the nonwoven fabric on the outer layer side is laminated after lamination. An anti-slip layer is provided on the upper surface that is the outermost layer, and the nonwoven fabric on the inner layer side is provided with a swelling layer formed of a superabsorbent polymer on the upper surface that is an adhesive surface with the porous polyolefin film, and the porous polyolefin film and the above-mentioned A moisture-permeable waterproof sheet for building materials, wherein three layers of an outer layer-side nonwoven fabric and the inner layer-side nonwoven fabric are laminated via an adhesive resin layer composed of a single layer of thermoplastic resin. 前記多孔性ポリオレフィンフィルムの両面に不織布を積層した建材用透湿防水シートにおいて、積層一体化した後の透湿性が800g/m・24hr以上かつ、防水性が2,000mm以上であることを特徴とする請求項1に記載の建材用透湿防水シート。 In the moisture permeable waterproof sheet for building materials in which nonwoven fabrics are laminated on both surfaces of the porous polyolefin film, the moisture permeability after lamination and integration is 800 g / m 2 · 24 hr or more and the waterproof property is 2,000 mm or more. The moisture-permeable waterproof sheet for building materials according to claim 1. 前記多孔性ポリオレフィンフィルムが、1000g/m・24hr以上の透湿性を有する、ポリエチレン、ポリプロピレンから選ばれる少なくとも一種の熱可塑性エラストマーの微多孔質フィルムからなることを特徴とする請求項1または2に記載の建材用透湿防水シート。 The porous polyolefin film is made of a microporous film of at least one thermoplastic elastomer selected from polyethylene and polypropylene having a moisture permeability of 1000 g / m 2 · 24 hr or more. The moisture-permeable waterproof sheet for building materials described. 前記多孔性ポリオレフィンフィルムの外層面に積層された前記不織布がポリエステル、ポリプロピレンから選ばれる少なくとも一種の合成樹脂で構成される不織布からなり、上面に防滑層を有することを特徴とする請求項1乃至3のいずれか一項に記載の建材用透湿防水シート。 The non-woven fabric laminated on the outer layer surface of the porous polyolefin film is made of a non-woven fabric composed of at least one synthetic resin selected from polyester and polypropylene, and has an anti-slip layer on the upper surface. The moisture-permeable waterproof sheet for building materials as described in any one of. 前記多孔性ポリオレフィンフィルムの内層面に積層された前記不織布がポリエステル、ポリプロピレンから選ばれる少なくとも一種の合成樹脂で構成される不織布からなり、上面に高吸水ポリマーとバインダーを混合した膨潤層を10〜50g/m塗布したことを特徴とする請求項1乃至4のいずれか一項に記載の建材用透湿防水シート。 The nonwoven fabric laminated on the inner layer surface of the porous polyolefin film is a nonwoven fabric composed of at least one synthetic resin selected from polyester and polypropylene, and 10 to 50 g of a swelling layer in which a superabsorbent polymer and a binder are mixed on the upper surface. The moisture-permeable waterproof sheet for building materials according to any one of claims 1 to 4, wherein / m 2 is applied. 前記接着樹脂層がポリエチレン、ポリプロピレンから選ばれる少なくとも一種の熱可塑性のオレフィン系樹脂からなり、塗布量が50〜300g/mで、押出し機により線状に溶融押出された接着樹脂層からなることを特徴とする請求項1乃至5のいずれか一項に記載の建材用透湿防水シート。 The adhesive resin layer is made of at least one thermoplastic olefin resin selected from polyethylene and polypropylene, and has an application amount of 50 to 300 g / m 2 and is made of an adhesive resin layer melt-extruded linearly by an extruder. The moisture-permeable waterproof sheet for building materials according to any one of claims 1 to 5, wherein: 連続的に供給される前記膨潤層を有する不織布と、前記多孔性ポリオレフィンフィルム及び前記防滑層を有する不織布とが重ね合わされる直前に、重ね合わせ面に熱可塑性樹脂をTダイ型押出し機により、単列または複数列の線状に溶融押出しし、前記膨潤層を有する不織布と前記多孔性ポリオレフィンフィルムは前記熱可塑性樹脂で接着し、また前記防滑層を有する不織布は前記熱可塑性樹脂の加工時の熱により、前記多孔性ポリオレフィンフィルムを部分的に表面を溶融させ接着樹脂層化しながら、前記多孔性ポリオレフィンフィルムに積層させ加圧冷却し、前記多孔性ポリオレフィンフィルムの透湿性を残した状態で前記3層を一度の工程で接着一体化するものとした建材用透湿防水シートの製造方法。 Immediately before the nonwoven fabric having the swollen layer continuously fed and the nonwoven fabric having the porous polyolefin film and the anti-slip layer are superimposed, a thermoplastic resin is simply applied to the overlapping surface by a T-die extruder. The nonwoven fabric having the swollen layer and the porous polyolefin film are bonded with the thermoplastic resin, and the nonwoven fabric having the anti-slip layer is heat generated during processing of the thermoplastic resin. Then, while the porous polyolefin film is partially melted on the surface to form an adhesive resin layer, the porous polyolefin film is laminated on the porous polyolefin film, cooled under pressure, and the moisture-permeable property of the porous polyolefin film remains. A method for manufacturing a moisture permeable waterproof sheet for building materials, in which bonding is integrated in a single process.
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JP2012505982A (en) * 2008-10-15 2012-03-08 シーカ・テクノロジー・アーゲー Watertight membrane
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JP2020052209A (en) * 2018-09-26 2020-04-02 マクセルホールディングス株式会社 Sound insulating material
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