JP2006328595A - Coated paper for printing use and method for producing the same - Google Patents

Coated paper for printing use and method for producing the same Download PDF

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JP2006328595A
JP2006328595A JP2005155084A JP2005155084A JP2006328595A JP 2006328595 A JP2006328595 A JP 2006328595A JP 2005155084 A JP2005155084 A JP 2005155084A JP 2005155084 A JP2005155084 A JP 2005155084A JP 2006328595 A JP2006328595 A JP 2006328595A
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mass
pigment
coated paper
particle size
paper
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JP2006328595A5 (en
JP4692736B2 (en
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Yukiko Suzuki
由紀子 鈴木
Daisuke Watanabe
大輔 渡辺
Toru Yaeda
徹 八重田
Hideyuki Mikado
秀幸 見門
Tetsuya Hirabayashi
哲也 平林
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New Oji Paper Co Ltd
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Oji Paper Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide coated paper for printing use excellent in white paper gloss and surface smoothness and printability as well despite having been coated with a coating liquid by a film transfer system hardly affording good surface smoothness, and to provide a method for producing the coated paper. <P>SOLUTION: The coated paper for printing use is such that at least one side of base paper is provided with a coating layer comprising a pigment and an adhesive. For the coating layer, the pigment is 2.0-3.5 μm in average particle size d50<SB>1</SB>determined by light scattering system, being 0.20-0.55 μm in average particle size d50<SB>2</SB>determined by sedimentation system, wherein the ratio(d50<SB>1</SB>/d50<SB>2</SB>) is ≥4. The pigment contains delaminated kaolin ≥95% in the mass distribution of ≤2 μm particles and 35-50% in the mass distribution of ≤0.3 μm particles in the particle size distribution curve determined by sedimentation system, and the delaminated kaolin accounts for 20-100 mass% of the whole pigment. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、塗被層がフィルムトランスファー方式で塗工され、特定のデラミネーテッドカオリンを含有した表面平滑性、白紙光沢が優れ、印刷平滑性等の印刷適性に優れる印刷用塗被紙およびその製造方法に関する。   The present invention relates to a coated paper for printing having a coating layer coated by a film transfer method, excellent in surface smoothness and white paper gloss containing a specific delaminated kaolin, and excellent in printability such as printing smoothness and the like. It relates to a manufacturing method.

一般に印刷用塗被紙は、原紙上に顔料と接着剤を主成分とする塗被液を塗被乾燥して製造され、塗被液の塗被量や塗被紙の仕上げ方法によって、キャストコート紙、アート紙、コート紙、微塗工紙等に分類される。これら塗被紙は、これに多色印刷又は単色印刷を施して、チラシ、パンフレット、ポスター等の商業用印刷物として、あるいは書籍、雑誌等の出版物として広く使用されている。近年は、印刷物のビジュアル化、カラー化が進み、印刷用塗被紙の高品質化の要求が高まっており、白紙光沢度、平滑度、白色度等の白紙品質、および印刷平滑性等の印刷仕上りにおける外観等の品質が重要視されている。
特に商業用印刷物のうちでもチラシやパンフレット等には、宣伝媒体としての目的から、低コストで印刷仕上がりのよいものが求められてきている。従って、使用される紙も薄物、軽量化に向かっている。
In general, coated paper for printing is manufactured by coating and drying a coating liquid mainly composed of a pigment and an adhesive on a base paper, and depending on the coating amount of the coating liquid and the finishing method of the coated paper, it can be cast coated. It is classified into paper, art paper, coated paper, finely coated paper, and the like. These coated papers are subjected to multicolor printing or single color printing, and are widely used as commercial printed materials such as flyers, brochures and posters, or as publications such as books and magazines. In recent years, with the progress of visualization and colorization of printed materials, there has been an increasing demand for higher quality coated paper for printing. Printing of blank paper quality such as blank paper glossiness, smoothness, whiteness, and printing smoothness, etc. Quality such as appearance in the finish is regarded as important.
In particular, leaflets, pamphlets and the like among commercial printed materials have been required to have low cost and good print finishes for the purpose of advertising media. Therefore, the paper used is also becoming thinner and lighter.

従来の塗被紙の製造方法としては、抄紙と塗被を別々の工程で行うオフマシン方式と、一台のマシンで抄紙と塗被を同時に行うオンマシン方式があり、オンマシン方式の方がより効率的な生産が可能である。従って、一般に、軽量塗被紙を生産する設備としては、オンマシン方式が採用されており、抄紙後に、顔料塗被液をフィルムトランスファー方式であるゲートロールやロッドあるいはブレードメタリングサイズプレスコータ、ファウンテン方式であるショートドウェルブレードコータなどで生産されている。
フィルムトランスファー方式は両面同時塗工が可能であり、ブレード方式と比べて設備投資額が少なくすみ、低コストを要求される薄物、軽量塗被紙を製造する上で有利な手段である。
Conventional coated paper manufacturing methods include the off-machine method, in which papermaking and coating are performed in separate processes, and the on-machine method, in which papermaking and coating are performed simultaneously on a single machine. More efficient production is possible. Therefore, in general, an on-machine method is adopted as an equipment for producing lightweight coated paper, and after paper making, a pigment coating solution is applied to a film transfer type gate roll or rod or blade metering size press coater, fountain. It is produced by the short dwell blade coater that is a method.
The film transfer method is capable of simultaneous coating on both sides and requires less capital investment than the blade method, and is an advantageous means for producing thin and lightweight coated papers that require low costs.

従来から顔料塗被層をフィルムトランスファー方式により設ける手法は種々提案されている(特許文献1、2、3、4、5)。これらには、主に、塗工速度1100m/分以上で発生するミストや塗料のガムアップを解決するための手段が開示されている。また、ブレード塗工に匹敵する優れた光沢性、平滑性を発揮するフィルムトランスファー塗工用塗料(特許文献6)も紹介されている。これは、低粘度の澱粉系接着剤を使用し、顔料塗被液の濃度を58%以上という高濃度にすることが特徴であるが、使用している澱粉系接着剤が低粘度のため、フィルムトランスファー方式で塗布後、塗被層中で澱粉系接着剤がマイグレーションを起こし、印刷ムラを発生させる恐れがある。   Conventionally, various methods for providing a pigment coating layer by a film transfer method have been proposed (Patent Documents 1, 2, 3, 4, 5). These mainly disclose means for solving mist and paint gum-up occurring at a coating speed of 1100 m / min or more. Also, a paint for film transfer coating (Patent Document 6) that exhibits excellent gloss and smoothness comparable to blade coating has been introduced. This is characterized by the use of a low-viscosity starch-based adhesive and the concentration of the pigment coating solution being as high as 58% or more, but because the starch-based adhesive used is low in viscosity, After application by the film transfer method, the starch-based adhesive may migrate in the coating layer, which may cause uneven printing.

顔料塗被層に使用される顔料として、従来からデラミネーテッドカオリンは使用されており、アスペクト比や粒子径など特定のデラミネーテッドカオリンを含有した塗工紙(特許文献7〜9)が提案されている。いずれも、比較的大きな粒子径のデラミネーテッドカオリンを使用し、白紙光沢を抑えたダル調ないしは艶消し塗工紙を得ることを目的としており、白紙光沢の高い塗被紙については、何ら述べられていない。
また、レーザー法および沈降法で測定した顔料粒子径の比(レーザー法/沈降法)が3.0〜10の範囲である無機顔料を顔料100重量部当たり50重量部以上含む塗工液を、原紙にフィルム転写方式で塗工したオフセット印刷用塗工紙(特許文献10)が提案されている。
しかし、本発明者等の検討によれば、実施例に具体的に開示されたカオリンを使用して軽量塗工の塗被紙を得ようとした場合には、必ずしも充分な白紙光沢を有する塗工紙が得られないことが判明した。
Conventionally, delaminated kaolin has been used as the pigment used in the pigment coating layer, and coated papers containing specific delaminated kaolin such as aspect ratio and particle diameter (Patent Documents 7 to 9) are proposed. Has been. All of them are intended to obtain a dull or matte coated paper that uses a delaminated kaolin with a relatively large particle size and suppresses the glossiness of the blank paper. It is not done.
In addition, a coating liquid containing 50 parts by weight or more of an inorganic pigment having a pigment particle diameter ratio (laser method / precipitation method) measured by a laser method and a precipitation method in the range of 3.0 to 10 parts by weight, There has been proposed a coated paper for offset printing (Patent Document 10) coated on a base paper by a film transfer method.
However, according to the study by the present inventors, when trying to obtain a lightly coated coated paper using the kaolin specifically disclosed in the examples, the coating having a sufficient blank gloss is not necessarily obtained. It was found that no paper was obtained.

特許第3143892号公報Japanese Patent No. 3143899 特許第2967723号公報Japanese Patent No. 2967723 特許第2910030号公報Japanese Patent No. 2910030 特許第3328554号公報Japanese Patent No. 3328554 特許第3328922号公報Japanese Patent No. 3328922 特許第2737897号公報Japanese Patent No. 2737897 特開平11−302998号公報JP-A-11-302998 特開2002−105889号公報JP 2002-105889 A 特開2002−194698号公報JP 2002-194698 A 特開2005−89868号公報JP 2005-89868 A

本発明は、特定のデラミネーテッドカオリンを含有した塗被液をフィルムトランスファー方式で塗工した白紙光沢、表面平滑性、さらにはインキ着肉性、印刷平滑性、表面印刷強度などの印刷適性に優れた塗被紙およびその製造方法を提供するものである。   In the present invention, a coating liquid containing a specific delaminated kaolin is applied by a film transfer method to provide white paper gloss, surface smoothness, and ink suitability such as ink deposition, print smoothness, and surface print strength. An excellent coated paper and a method for producing the same are provided.

本発明の印刷用塗被紙は、原紙の少なくとも片面に顔料と接着剤を主成分とする塗被層を設けた印刷用塗被紙において、前記塗被層が、顔料として、光散乱方式により測定した平均粒子径d50が2.0〜3.5μmの範囲内にあり、沈降方式により測定した平均粒子径d50が0.20〜0.55μmの範囲内にあり、前記の平均粒子径d50と平均粒子径d50の比(d50/d50)が4以上であり、しかも、沈降方式による粒度分布測定曲線において、2μm以下の粒子の質量分布が95%以上、かつ、0.3μm以下の粒子の質量分布が35〜50%の範囲にあるデラミネーテッドカオリンを含み、前記塗被層中の顔料のうちの当該デラミネーテッドカオリンの質量割合が20〜100質量%であることを特徴とするものであり、このような塗被層は、フィルムトランスファー方式による塗工にて形成できる。尚、本発明では、澱粉誘導体を顔料100質量部に対して2〜25質量部含有することが好ましく、さらに該カオリンの含有量が30〜100質量%であればさらに良好である。
また、接着剤として粒子径が40〜150nmである共重合体ラテックスを顔料100質量部に対して1〜20質量部含有すると印刷強度がより向上する。
更に、原紙の少なくとも片面に顔料と接着剤を主成分とする塗被層を設けた印刷用塗被紙を製造するための本発明の製造方法は、下記の工程A及びB:
工程A:塗被液として、光散乱方式により測定した平均粒子径d50が2.0〜3.5μmの範囲内にあり、沈降方式により測定した平均粒子径d50が0.20〜0.55μmの範囲内にあり、前記の平均粒子径d50と平均粒子径d50の比(d50/d50)が4以上であり、しかも、沈降方式による粒度分布測定曲線において、2μm以下の粒子の質量分布が95%以上、かつ、0.3μm以下の粒子の質量分布が35〜50%の範囲にあるデラミネーテッドカオリンを含み、前記顔料中に占める当該デラミネーテッドカオリンの質量割合が20〜100質量%である分散液を調製する工程と、
工程B:前記工程Aにて調製した塗被液を、原紙の少なくとも片面にフィルムトランスファー方式にて塗工する工程
とを含むことを特徴とし、上記塗被層の塗液中には、澱粉誘導体を顔料100質量部に対して2〜25質量部含有させることが好ましく、澱粉誘導体の配合量を少量にする場合には増粘剤または保水剤を配合させることがより好ましい。
The printing coated paper of the present invention is a printing coated paper in which a coating layer mainly composed of a pigment and an adhesive is provided on at least one side of a base paper, wherein the coating layer is used as a pigment by a light scattering method. the average particle size d50 1 which measured is in the range of 2.0~3.5Myuemu, the average particle diameter d50 2 as measured by sedimentation method is in the range of 0.20~0.55Myuemu, the average particle diameter of the d50 1 and the average is the ratio of the particle diameter d50 2 (d50 1 / d50 2 ) is 4 or more, yet, in the particle size distribution measurement curve by sedimentation method, the mass distribution of particles smaller than 2μm is 95% or more, 0. It contains delaminated kaolin in which the mass distribution of particles of 3 μm or less is in the range of 35 to 50%, and the mass proportion of the delaminated kaolin in the pigment in the coating layer is 20 to 100% by mass Features Such a coating layer can be formed by coating by a film transfer method. In addition, in this invention, it is preferable to contain 2-25 mass parts of starch derivatives with respect to 100 mass parts of pigments, and it is still more preferable if content of this kaolin is 30-100 mass%.
Moreover, when 1-20 mass parts of copolymer latex whose particle diameter is 40-150 nm is contained as an adhesive agent with respect to 100 mass parts of pigments, printing strength will improve more.
Furthermore, the production method of the present invention for producing a coated paper for printing in which a coating layer mainly composed of a pigment and an adhesive is provided on at least one side of a base paper includes the following steps A and B:
Step A: as coated liquid, the average particle size d50 1 as measured by light scattering method is in the range of 2.0~3.5Myuemu, average particle diameter d50 2 as measured by sedimentation method from 0.20 to 0. Particles within the range of 55 μm, the ratio of the average particle diameter d50 1 to the average particle diameter d50 2 (d50 1 / d50 2 ) is 4 or more, and in the particle size distribution measurement curve by the sedimentation method, particles of 2 μm or less The delaminated kaolin has a mass distribution of 95% or more and a mass distribution of particles of 0.3 μm or less in the range of 35 to 50%, and the mass ratio of the delaminated kaolin in the pigment is 20 Preparing a dispersion of ~ 100% by weight;
Step B: a step of coating the coating solution prepared in Step A on at least one side of a base paper by a film transfer method, wherein a starch derivative is contained in the coating solution of the coating layer Is preferably contained in an amount of 2 to 25 parts by mass with respect to 100 parts by mass of the pigment, and more preferably a thickener or a water retention agent is incorporated when the amount of the starch derivative is small.

本発明に係る印刷用塗被紙は、良好な表面平滑性が得がたいフィルムトランスファー方式による塗工において、表面平滑性、白紙光沢、さらには印刷平滑性やインキ着肉性等の印刷適性についても優れた特性を有する。   The coated paper for printing according to the present invention is excellent in surface smoothness, white paper gloss, and printing suitability such as printing smoothness and ink inking property in coating by a film transfer method in which good surface smoothness is difficult to obtain. It has the characteristics.

本発明で使用されるカオリンは、光散乱方式により測定した平均粒子径d50が2.0〜3.5μmの範囲内にあり、沈降方式により測定した平均粒子径d50が0.20〜0.55μmの範囲内にあり、しかも、平均粒子径d50と平均粒子径d50の比(d50/d50)が4以上であり、沈降方式により測定した粒度分布測定曲線において、2μm以下の粒子の質量分布は95%以上であり、かつ、0.3μm以下の粒子の質量分布が35〜50%の範囲であるデラミネーテッドカオリンであることが必要である。このような物性をもったカオリンは、塗料としてフィルムトランスファー方式により原紙に塗布された場合、原紙表面に顔料が均一に塗工され、被覆性が格段に向上する。本発明では、顔料に占める該デラミネーテッドカオリンの含有量が20%以上であることが必要であり、さらに、該デラミネーテッドカオリンの含有量が30〜100質量%であるとより好ましい。該デラミネーテッドカオリン含有量が全顔料のうち、20質量%未満である場合には平滑発現性の向上が不充分である。 Kaolin used in the present invention has an average particle size d50 1 as measured by light scattering method is in the range of 2.0~3.5Myuemu, average particle diameter d50 2 as measured by sedimentation method from 0.20 to 0 in the range of .55Myuemu, moreover, the average particle size d50 1 and an average particle diameter d50 2 ratio is at (d50 1 / d50 2) is 4 or more, the particle size distribution measurement curve measured by sedimentation method, following 2μm It is necessary that the particles have a mass distribution of 95% or more and a delaminated kaolin in which the mass distribution of particles of 0.3 μm or less is in the range of 35 to 50%. When kaolin having such physical properties is applied to a base paper as a paint by a film transfer method, the pigment is uniformly applied to the surface of the base paper, and the covering property is remarkably improved. In the present invention, it is necessary that the content of the delaminated kaolin in the pigment is 20% or more, and it is more preferable that the content of the delaminated kaolin is 30 to 100% by mass. When the delaminated kaolin content is less than 20% by mass of the total pigment, the improvement in smoothness is insufficient.

デラミネーテッドカオリンは、層状構造の塊状カオリンを単層に剥がすことで得られる粘土鉱物であって、アスペクト比が大きい。
一般に、デラミネーテッドカオリンの如き平板状粒子の個々の形状特性は、その長径d厚さtとの比(アスペクト比:d/t)で規定することができるが、本発明ではデラミネーテッドカオリンの粒状特性を、光散乱方式による平均粒子径d50と沈降方式による平均粒子径d50で規定する。
光散乱方式による平均粒子径d50の測定では、個々の粒子が全て球形粒子に見なされてその径が計測されるのに対し、沈降方式による平均粒子径d50の測定では、粒子形状が沈降性に影響を及ぼすため、形状が平板状で沈降が遅い粒子ほど、見かけ上、その径が小さい粒子として計測される。従って、上記したアスペクト比が大きい粒子ほど、光散乱方式による平均粒子径d50と沈降方式による平均粒子径d50の比、d50/d50は、大きくなるものと考えられる。なお、本発明では、光散乱方式による平均粒子径の測定方法としてレーザー回折式粒度分布測定装置SALD−2000(島津製作所製)を使用し、沈降方式による平均粒子径の測定方法としてセディグラフ5100(マイクロメリティクス社製)を用いた。
Delaminated kaolin is a clay mineral obtained by peeling a layered bulk kaolin into a single layer, and has a large aspect ratio.
In general, the individual shape characteristics of tabular grains such as delaminated kaolin can be defined by the ratio (aspect ratio: d / t) to the major axis d thickness t. In the present invention, delaminated kaolin is used. particulate characteristics of a specified average particle diameter d50 2 by an average particle size d50 1 and sedimentation method using a light scattering method.
In the light scattering method average particle size d50 1 measurement by the contrast its diameter is regarded all individual particles to spherical particles are measured, the average particle size d50 2 measured by sedimentation method, particle shape sedimentation In order to affect the property, particles having a flat plate shape and slower sedimentation are measured as particles having a smaller apparent diameter. Thus, as the particle aspect ratio as described above is large, the average particle diameter d50 2 ratio by an average particle size d50 1 and sedimentation method using a light scattering method, d50 1 / d50 2 is considered to increase. In the present invention, a laser diffraction particle size distribution analyzer SALD-2000 (manufactured by Shimadzu Corporation) is used as a method for measuring the average particle size by the light scattering method, and Cedigraph 5100 (as a method for measuring the average particle size by the sedimentation method). Micromeritics) was used.

ちなみに、沈降方式により測定したデラミネーテッドカオリンの粒度分布において、2μm以下の粒子の質量分布が95%未満で、0.3μm以下の粒子の質量分布が35%未満の場合、粒度の大きな成分が多く、塗被層の平滑性が低下するため好ましくなく、0.3μm以下の粒子の質量分布が50%を超える場合、粒度の小さな成分が多く、この顔料を使用した塗被液が原紙内に過度に浸透し、塗被層の平滑性を低下させるため好ましくない。
また、平均粒子径d50、および平均粒子径d50が、それぞれ2.0μm未満および0.20μm未満である場合には、塗被液中のデラミネーテッドカオリンが原紙内に過度に浸透するため、平滑性の高い塗被層を形成することが困難になる。また、平均粒子径d50、および平均粒子径d50が、それぞれ3.5μmおよび0.55μmを超える場合には、十分な白紙光沢を持つ塗被紙を得ることが困難である。そして、d50/d50が4未満の場合も、本発明が企図する印刷用塗被紙を得ることが困難である。本発明において、d50/d50の値は、好ましくは5〜9.5であり、より好ましくは6〜9である。
Incidentally, in the particle size distribution of the delaminated kaolin measured by the sedimentation method, when the mass distribution of particles of 2 μm or less is less than 95% and the mass distribution of particles of 0.3 μm or less is less than 35%, a component having a large particle size is present. In many cases, it is not preferable because the smoothness of the coating layer is lowered. When the mass distribution of particles of 0.3 μm or less exceeds 50%, there are many components with small particle sizes, and the coating liquid using this pigment is contained in the base paper. It is not preferable because it penetrates excessively and reduces the smoothness of the coating layer.
The average particle size d50 1, and an average particle diameter d50 2 is, when it is less than each less than 2.0μm and 0.20μm, since delaminated kaolin in coated liquid is excessively penetrates into the base paper It becomes difficult to form a coating layer with high smoothness. In addition, when the average particle diameter d50 1 and the average particle diameter d50 2 exceed 3.5 μm and 0.55 μm, respectively, it is difficult to obtain a coated paper having sufficient white paper gloss. Then, in the case of d50 1 / d50 2 is less than 4, it is difficult to obtain a coated paper for printing the present invention is contemplated. In the present invention, the value of d50 1 / d50 2 is preferably 5 to 9.5, more preferably 6 to 9.

本発明では、顔料成分を、20〜100質量%の上記特定のデラミネーテッドカオリンと、80質量%以下の他の顔料で構成する。
かかる他の顔料としては、通常の塗被紙分野で使用される顔料、具体的には、重質あるいは軽質炭酸カルシウム、カオリン(但し上記特定のデラミネーテッドカオリンを除く)、サチンホワイト、焼成カオリン、タルク、硫酸カルシウム、硫酸バリウム、水酸化アルミニウム、二酸化チタン、酸化亜鉛、アルミナ、炭酸マグネシウム、酸化マグネシウム、シリカ、アルミノ珪酸マグネシウム、珪酸カルシウム、ベントナイト、ゼオライト、セリサイト、スメクタイト等の無機顔料や、密実型、中空型、貫通孔型のプラスチックピグメント、バインダーピグメント等の有機顔料が挙げられ、目的とする塗被紙品質に応じて、これらの中から1種あるいは2種以上を選択して使用する。
In the present invention, the pigment component is composed of 20 to 100% by mass of the specific delaminated kaolin and other pigments of 80% by mass or less.
Examples of such other pigments include pigments used in the ordinary coated paper field, specifically, heavy or light calcium carbonate, kaolin (excluding the above specific delaminated kaolin), satin white, and calcined kaolin. , Inorganic pigments such as talc, calcium sulfate, barium sulfate, aluminum hydroxide, titanium dioxide, zinc oxide, alumina, magnesium carbonate, magnesium oxide, silica, magnesium aluminosilicate, calcium silicate, bentonite, zeolite, sericite, smectite, Organic pigments such as solid type, hollow type, through-hole type plastic pigments, binder pigments, etc. are listed. Depending on the target coated paper quality, one or more types can be selected and used. To do.

本発明の塗被紙の表面強度を発現させるため、水溶性接着剤や水分散性接着剤が使用される。水溶性接着剤としては、澱粉誘導体の他に、カゼイン、大豆蛋白、合成蛋白などの蛋白質類、ヒドロキシエチルセルロース等のセルロール誘導体、ポリビニルアルコールやその変性品が使用できる。澱粉誘導体では、酸化澱粉、エステル化澱粉、デキストリン、エステル化澱粉、冷水可溶性澱粉などが使用できるが、これら澱粉の中でも、分子量が3〜5万程度の酸化澱粉がより好ましい。その配合量としては、顔料100質量部に対して、2〜25質量部の割合で使用するのが好ましい。因みに、澱粉誘導体の配合量が2質量部未満では、塗被液を紙に転写する際、塗料の不動化が早くなり塗料が効率よく紙に転写されず、ロールに塗料カスが残り、ロール汚れが発生する虞がある。また、25質量部を超えると、塗料粘度が過度に上昇し、アプリケーションニップ出口での紙離れが安定せず、紙表面に一定のパターンを有するムラが生じる虞がある。   In order to develop the surface strength of the coated paper of the present invention, a water-soluble adhesive or a water-dispersible adhesive is used. As the water-soluble adhesive, in addition to starch derivatives, proteins such as casein, soybean protein, and synthetic proteins, cellulose derivatives such as hydroxyethyl cellulose, polyvinyl alcohol and modified products thereof can be used. As the starch derivative, oxidized starch, esterified starch, dextrin, esterified starch, cold water-soluble starch, and the like can be used. Among these starches, oxidized starch having a molecular weight of about 3 to 50,000 is more preferable. The blending amount is preferably 2 to 25 parts by mass with respect to 100 parts by mass of the pigment. Incidentally, when the blending amount of the starch derivative is less than 2 parts by mass, when the coating liquid is transferred to the paper, the immobilization of the paint is accelerated, the paint is not efficiently transferred to the paper, the paint residue remains on the roll, and the roll becomes dirty. May occur. On the other hand, when the amount exceeds 25 parts by mass, the viscosity of the paint excessively increases, the separation of the paper at the application nip exit is not stable, and there is a possibility that unevenness having a certain pattern occurs on the paper surface.

本発明で使用される水分散性接着剤としては、スチレン−ブタジエン共重合体ラテックス、メチルメタクリレート−ブタジエン共重合体ラテックス、スチレン−メチルメタクリレート−ブタジエン共重合体ラテックス等の共役ジエン系共重合体ラテックス、アクリル酸エステルおよび/またはメタクリル酸エステルの重合体または共重合体ラテックス等のアクリル系重合体ラテックス、エチレン−酢酸ビニル重合体ラテックス等のビニル系重合体ラテックス、あるいはこれらの各種重合体ラテックスをカルボキシル基等の官能基含有単量体で変性した重合体または共重合体ラテックス等があげられ、これらの共重合体ラテックスのうちでも平均粒子径が40〜150nmのものが好ましい。同じ含有量では、ラテックスの平均粒子径が小さいほど、塗被層中の顔料との接着面積が増加し、効果的に塗被層の強度を発現させることができる。因みに、共重合体ラテックスの粒子径が40nmより小さいと、ラテックス製造時に配合される乳化剤の影響により、オフセット印刷時の湿し水による濡れ表面強度が低下し、好ましくない。さらにラテックスの粒子径が150nmを超えると、同じ含有量では、塗被層中の顔料との接触面積が低下するため、表面強度が不足する虞がある。顔料塗被液に含まれる共重合体ラテックスの量は、顔料100質量部に対して3〜20質量部、好ましくは5〜15質量部の範囲で選ぶことができる。   Examples of the water dispersible adhesive used in the present invention include conjugated diene copolymer latexes such as styrene-butadiene copolymer latex, methyl methacrylate-butadiene copolymer latex, and styrene-methyl methacrylate-butadiene copolymer latex. Acrylic polymer latex such as acrylic acid ester and / or methacrylic acid ester polymer or copolymer latex, vinyl polymer latex such as ethylene-vinyl acetate polymer latex, or carboxyl of these various polymer latexes Examples thereof include a polymer or a copolymer latex modified with a functional group-containing monomer such as a group, and among these copolymer latexes, those having an average particle diameter of 40 to 150 nm are preferable. With the same content, the smaller the average particle diameter of the latex, the larger the adhesion area with the pigment in the coating layer, and the strength of the coating layer can be effectively expressed. Incidentally, if the particle size of the copolymer latex is smaller than 40 nm, the wetted surface strength by dampening water at the time of offset printing is lowered due to the influence of the emulsifier compounded at the time of latex production, which is not preferable. Furthermore, when the particle diameter of the latex exceeds 150 nm, the contact strength with the pigment in the coating layer is reduced at the same content, so that the surface strength may be insufficient. The amount of the copolymer latex contained in the pigment coating solution can be selected in the range of 3 to 20 parts by mass, preferably 5 to 15 parts by mass with respect to 100 parts by mass of the pigment.

本発明では、フィルムトランスファー方式による塗工時の塗工適性と塗被紙に充分な表面強度を付与するために、接着剤として、顔料100質量部に対して、2〜25質量部の澱粉誘導体と3〜20質量部(好ましくは5〜15質量部)の共重合体ラテックスを併用するのが望ましい。   In the present invention, 2 to 25 parts by weight of a starch derivative is used as an adhesive with respect to 100 parts by weight of a pigment in order to impart coating suitability during coating by a film transfer method and sufficient surface strength to the coated paper. It is desirable to use 3 to 20 parts by weight (preferably 5 to 15 parts by weight) of copolymer latex.

本発明の塗被紙における塗被層の形成に使用する塗被液が低い保水性能しか持たない場合、例えば澱粉誘導体の配合量が顔料100質量部に対して2質量部以上であっても比較的少ない場合、塗布時に塗被液が紙に転写される際に、塗被液の水分が速やかに紙に吸収され、それ故ロール上の塗被液が固形化してロールから剥がれなくなり、ロール汚れが発生する虞がある。これを防止するために、塗被液中に、増粘剤または保水剤を含有させることが好ましい。本発明で好ましく使用される増粘剤または保水剤としては、ポリカルボン酸、アクリル系共重合体などのアルカリ増粘タイプ、アクリル系高分子、ポリエチレンオキサイドなどの親水性ベースポリマーの両末端に親油基を配した会合タイプ、カルボキシメチルセルロース、アルギン酸ナトリウムなどの天然由来タイプが挙げられ、配合量としては顔料100質量部に対して、0.01〜1.0質量部の範囲が好ましく、より好ましくは0.05〜0.8質量部の範囲である。   When the coating liquid used for forming the coating layer in the coated paper of the present invention has only a low water retention performance, for example, even if the blending amount of the starch derivative is 2 parts by mass or more with respect to 100 parts by mass of the pigment When the coating liquid is transferred to the paper at the time of application, the moisture of the coating liquid is quickly absorbed by the paper, so that the coating liquid on the roll is solidified and cannot be peeled off from the roll, and the roll dirt May occur. In order to prevent this, it is preferable to contain a thickener or a water retention agent in the coating solution. As the thickener or water retention agent preferably used in the present invention, an alkali thickening type such as polycarboxylic acid or acrylic copolymer, an acrylic polymer or a hydrophilic base polymer such as polyethylene oxide is used at both ends. Naturally derived types such as an association type having an oil group, carboxymethylcellulose, sodium alginate and the like are included, and the blending amount is preferably in the range of 0.01 to 1.0 part by weight, more preferably 100 parts by weight of the pigment. Is in the range of 0.05 to 0.8 parts by mass.

また、塗被液には、増粘剤や保水剤のほかに、必要に応じて、青系統あるいは紫系統の染料や有色顔料、蛍光染料、酸化防止剤、老化防止剤、導電誘導剤、消泡剤、紫外線吸収剤、分散剤、pH調整剤、離型剤、撥水剤等の各種助剤を適宜配合することができる。   In addition to thickeners and water retention agents, the coating solution contains blue or purple dyes or colored pigments, fluorescent dyes, antioxidants, anti-aging agents, conductive inducers, Various auxiliaries such as a foaming agent, an ultraviolet absorber, a dispersant, a pH adjuster, a release agent, and a water repellent can be appropriately blended.

本発明において、前記特定のデラミネーテッドカオリン、必要に応じて併用される他の顔料、接着剤、さらには必要に応じて使用される各種助剤を含む塗被液の固形分濃度は、25〜75質量%の範囲で選択できる。塗被量の調整や操業性を考慮すると、40〜65質量%の範囲であることが望ましい。   In the present invention, the solid content concentration of the coating liquid containing the specific delaminated kaolin, other pigments used in combination as needed, an adhesive, and various auxiliary agents used as needed is 25. It can select in the range of -75 mass%. In consideration of adjustment of the coating amount and operability, it is desirable to be in the range of 40 to 65% by mass.

本発明の塗被紙における塗被層の乾燥塗工量としては、片面当たり0.5〜20.0g/mが好ましい。因みに塗工量が0.5g/m未満の場合、塗料の表面被覆性が劣り、所望する品質が得られない。また、20.0g/mを超えることは経済的に好ましくない。
なお、本発明で使用する特定のデラミネーテッドカオリンは、フィルムトランスファー方式で、片面当たりの乾燥塗工量が12g/m程度以下、さらには10g/m程度以下の軽量塗工を施した印刷用塗被紙を製造する際に、より顕著な効果を発揮する。
The dry coating amount of the coating layer in the coated paper of the present invention is preferably 0.5 to 20.0 g / m 2 per side. Incidentally, when the coating amount is less than 0.5 g / m 2 , the surface coverage of the paint is inferior, and the desired quality cannot be obtained. Moreover, exceeding 20.0 g / m < 2 > is economically unpreferable.
In addition, the specific delaminated kaolin used in the present invention is a film transfer method, and a dry coating amount per side is about 12 g / m 2 or less, and further, a light weight coating of about 10 g / m 2 or less is applied. When producing coated paper for printing, a more remarkable effect is exhibited.

本発明に使用される原紙としては、特に限定されるものではなく、従来の印刷用塗被紙に使用されている原紙が使用できる。   The base paper used in the present invention is not particularly limited, and the base paper used in conventional coated paper for printing can be used.

そのような原紙を構成するパルプ成分としては、例えば、一般に使用されている晒広葉樹パルプ(LBKP)や晒針葉樹パルプ(NBKP)等の漂白化学パルプ、砕木パルプ(GP)、加圧式砕木パルプ(PGW)、リファイナ砕木パルプ(RGP)、サーモメカニカルパルプ(TMP)等の機械パルプ、脱墨古紙パルプ(DIP)、損紙などが適宜混合使用される。機械パルプの量は、原紙を構成する全パルプの70質量%を超えないことが好ましい。70質量%を超えると、最終的に得られる塗被紙の印刷平滑性、表面強度等の印刷適性が損なわれる虞がある。また、ケナフ等の非木材繊維原料から得られるパルプ繊維、合成パルプ、無機繊維等の1種又は2種以上を原紙に配合することもできる。
機械パルプや脱墨古紙パルプは、必要に応じて漂白して使用することもでき、漂白の程度も任意に行うことができる。
なお、パルプの漂白には、塩素ガスのような分子状塩素や二酸化塩素のような塩素化合物を使用しない漂白工程を採用することが、環境保全の観点から好ましく、このような漂白工程を経たパルプとしては、ECFパルプやTCFパルプを挙げることができる。
Examples of pulp components that constitute such base paper include bleached chemical pulp such as bleached hardwood pulp (LBKP) and bleached softwood pulp (NBKP) that are commonly used, groundwood pulp (GP), and pressurized groundwood pulp (PGW). ), Refined groundwood pulp (RGP), thermomechanical pulp (TMP) and other mechanical pulp, deinked waste paper pulp (DIP), waste paper, and the like are appropriately mixed and used. The amount of mechanical pulp preferably does not exceed 70% by mass of the total pulp constituting the base paper. If it exceeds 70% by mass, the printability of the finally obtained coated paper, such as print smoothness and surface strength, may be impaired. Moreover, 1 type, or 2 or more types, such as a pulp fiber obtained from non-wood fiber raw materials, such as kenaf, a synthetic pulp, an inorganic fiber, can also be mix | blended with a base paper.
Mechanical pulp and deinked waste paper pulp can be bleached and used as necessary, and the degree of bleaching can be arbitrarily performed.
For bleaching pulp, it is preferable to use a bleaching process that does not use molecular chlorine such as chlorine gas or chlorine compounds such as chlorine dioxide from the viewpoint of environmental conservation. Pulp that has undergone such bleaching process is used. Examples thereof include ECF pulp and TCF pulp.

原紙に内添される填料としては、例えば、重質炭酸カルシウム、軽質炭酸カルシウム、亜硫酸カルシウム、石膏、タルク、クレー、焼成カオリン、ホワイトカーボン、非晶質シリカ、デラミネーテッドカオリン、珪藻土、炭酸マグネシウム、二酸化チタン、水酸化アルミニウム、水酸化カルシウム、水酸化マグネシウム、水酸化亜鉛等の無機顔料や尿素・ホルマリン樹脂微粒子、微小中空粒子等の有機顔料等が例示でき、古紙や損紙等に含まれる填料も再使用できる。填料は2種以上の混合使用も可能である。
本発明において、填料の配合量は、一般に紙(原紙)灰分が3〜20質量%の範囲になるように添加される。
Examples of fillers added to the base paper include heavy calcium carbonate, light calcium carbonate, calcium sulfite, gypsum, talc, clay, calcined kaolin, white carbon, amorphous silica, delaminated kaolin, diatomaceous earth, and magnesium carbonate. Examples include inorganic pigments such as titanium dioxide, aluminum hydroxide, calcium hydroxide, magnesium hydroxide, and zinc hydroxide, and organic pigments such as urea / formalin resin fine particles and fine hollow particles, and are included in waste paper and waste paper. The filler can also be reused. Two or more fillers can be used in combination.
In the present invention, the filler is generally added so that the paper (base paper) ash content is in the range of 3 to 20% by mass.

なお、原紙中にはパルプや填料の他に、内添サイズ剤、アニオン性、ノニオン性、カチオン性あるいは両性の部留り向上剤、濾水性向上剤、紙力増強剤等の抄紙用内添助剤を、必要に応じて添加することができる。内添サイズ剤の具体例としては、例えば、アルキルケテンダイマー系、アルケニル無水コハク酸系、スチレン−アクリル系、高級脂肪酸系、石油樹脂系サイズ剤、ロジン系サイズ剤等が挙げられる。また、部留り向上剤、濾水性向上剤、紙力増強剤の具体例としては、例えば、アルミニウム等の多価金属化合物(具体的には、硫酸バンド、塩化アルミニウム、アルミン酸ソーダ、塩基性アルミニウム化合物等)、各種澱粉類、ポリアクリルアミド、尿素樹脂、ポリアミド・ポリアミン樹脂、ポリエチレンイミン、ポリアミン、ポリビニルアルコール、ポリエチレンオキサイド等が例示できる。また、本発明の所望する効果を妨げない範囲で、パルプ繊維間結合の阻害機能を有する嵩高剤、柔軟剤を使用することも可能である。嵩高剤、柔軟剤の具体例としては、例えば、多価アルコールと脂肪酸のエステル化合物、多価アルコールと脂肪酸エステル化合物のポリオキシアルキレン化合物、脂肪酸ポリアミドアミン、多価アルコール系界面活性剤、油脂系非イオン界面活性剤等が例示できる。かかる嵩高剤、柔軟剤の添加量は、一般に、パルプに対して0.05〜2.0質量%程度である。   In addition to pulp and filler, the base paper contains internal additives for papermaking, such as internal sizing agents, anionic, nonionic, cationic or amphoteric part retention improvers, drainage improvers, and paper strength enhancers. Auxiliaries can be added as needed. Specific examples of the internally added sizing agent include alkyl ketene dimer, alkenyl succinic anhydride, styrene-acrylic, higher fatty acid, petroleum resin sizing agent, rosin sizing agent and the like. Specific examples of part retention improvers, drainage improvers, and paper strength enhancers include, for example, polyvalent metal compounds such as aluminum (specifically, sulfate bands, aluminum chloride, sodium aluminate, basic Aluminum compounds, etc.), various starches, polyacrylamide, urea resin, polyamide / polyamine resin, polyethyleneimine, polyamine, polyvinyl alcohol, polyethylene oxide and the like. Moreover, it is also possible to use a bulking agent and a softening agent having a function of inhibiting binding between pulp fibers within a range that does not hinder the desired effect of the present invention. Specific examples of bulking agents and softening agents include, for example, polyhydric alcohol and fatty acid ester compounds, polyhydric alcohol and fatty acid ester compound polyoxyalkylene compounds, fatty acid polyamidoamines, polyhydric alcohol surfactants, An ionic surfactant etc. can be illustrated. Generally the addition amount of this bulking agent and a softening agent is about 0.05-2.0 mass% with respect to a pulp.

原紙の抄紙条件においても特に限定は無く、例えば、長網式抄紙機、ギャップフォーマー型抄紙機、丸網式抄紙機、短網式抄紙機等の商業規模の抄紙機が、目的に応じて適宜選択して使用できる。抄紙方式としては、酸性抄紙、中性抄紙、弱アルカリ抄紙等のいずれの方式でも良いが、近年、紙の保存性が要求されることから、中性抄紙により抄紙された原紙が好ましい。原紙には、通常のサイズプレス処理やピグメントサイズプレス処理を施すこともでき、かかるサイズプレス処理の接着剤としては澱粉誘導体、ポリビニルアルコールあるいはポリアクリルアミド等が適宜使用される。これらの抄紙条件で抄紙された原紙の米坪としては、30〜70g/mが好ましい。 There are no particular limitations on the paper making conditions of the base paper, and for example, commercial scale paper machines such as long net paper machines, gap former paper machines, round net paper machines, short net paper machines, etc. It can be appropriately selected and used. The papermaking method may be any method such as acidic papermaking, neutral papermaking, or weak alkali papermaking. However, in recent years, since paper preservation is required, base paper made by neutral papermaking is preferred. The base paper can be subjected to normal size press treatment or pigment size press treatment, and starch derivative, polyvinyl alcohol, polyacrylamide or the like is appropriately used as an adhesive for such size press treatment. The basis weight of the base paper made under these paper making conditions is preferably 30 to 70 g / m 2 .

本発明の製法において、前述の塗被液を塗工するには、フィルムトランスファー方式で塗布する。フィルムトランスファー方式の塗布装置としては、ゲートロールコータ、ブレードあるいはロッドメタリングサイズプレスコータなどが使用できる。   In the production method of the present invention, the above-mentioned coating solution is applied by a film transfer method. As a film transfer type coating apparatus, a gate roll coater, a blade, or a rod metering size press coater can be used.

かくして得られた塗被紙は、各種公知公用の仕上げ装置、例えばスーパーカレンダ、グロスカレンダ、ソフトカレンダ等に通紙して製品仕上げが施される。   The coated paper thus obtained is passed through various publicly known finishing devices such as a super calender, gloss calender, soft calender, etc., and finished with a product.

以下に、実施例を挙げて本発明を具体的に説明するが、勿論、本発明はそれらに限定されるものではない。なお、特に断らない限り、例中の部および%はそれぞれ質量部、および質量%を示す。   EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited to these examples. In addition, unless otherwise indicated, the part and% in an example show a mass part and the mass%, respectively.

実施例および比較例で使用したカオリンの各物性を、以下に記載の方法で測定し、その結果を表1に示した。   The physical properties of kaolin used in Examples and Comparative Examples were measured by the methods described below, and the results are shown in Table 1.

(光散乱方式による顔料の平均粒子径測定)
(株)島津製作所製のレーザー回折式粒度分布測定装置SALD−2000を使用して、顔料の粒度分布を測定し、50累積質量%に該当する平均粒子径(d50)を測定した。なお、測定に供した顔料分散液は、分散剤(ポリアクリル酸ナトリウム)を対顔料0.05%添加して調製した固形分濃度5質量%の顔料スラリーを、当該測定装置で測定可能な領域まで希釈して得た。
(Measurement of average particle diameter of pigments by light scattering method)
Using a laser diffraction particle size distribution analyzer SALD-2000 manufactured by Shimadzu Corporation, the particle size distribution of the pigment was measured, and the average particle size (d50 1 ) corresponding to 50 cumulative mass% was measured. The pigment dispersion used for the measurement is a region in which a pigment slurry having a solid content concentration of 5% by mass prepared by adding 0.05% of a dispersant (sodium polyacrylate) to the pigment can be measured with the measuring device. Diluted to obtain.

(沈降方式による顔料の平均粒子径測定)
米国マイクロメリティクス社製のセディグラフ5100を使用して、顔料の粒度分布を測定し、50累積質量%に該当する平均粒子径(d50)を測定した。なお、測定に供した顔料分散液は、分散剤(ポリアクリル酸ナトリウム)を対顔料0.05%添加して調製した固形分濃度5質量%の顔料スラリーを、ピロリン酸ソーダ(商品名:ナンカリンS1、燐化学工業社製)の0.1%水溶液で、顔料固形分濃度が約1%になるよう希釈し、超音波分散処理(30W、45kHz、60分)を施して得た。
(Measurement of average particle size of pigment by sedimentation method)
The particle size distribution of the pigment was measured using a Sedigraph 5100 manufactured by US Micromeritics, and the average particle size (d50 2 ) corresponding to 50 cumulative mass% was measured. The pigment dispersion used for the measurement was prepared by adding a pigment slurry having a solid content concentration of 5% by mass prepared by adding 0.05% of a dispersant (sodium polyacrylate) to a pigment, soda pyrophosphate (trade name: Nankaline). It was obtained by diluting with a 0.1% aqueous solution (S1, manufactured by Rin Chemical Co., Ltd.) so that the pigment solid content concentration was about 1%, and subjected to ultrasonic dispersion treatment (30 W, 45 kHz, 60 minutes).

後述の実施例および比較例で得た印刷用塗被紙を、以下の方法で評価し、その結果を表1に示した。なお、以下の評価試験は、23℃,相対湿度50%の環境下で行った。   The coated papers for printing obtained in the examples and comparative examples described later were evaluated by the following methods, and the results are shown in Table 1. The following evaluation test was performed in an environment of 23 ° C. and a relative humidity of 50%.

(白紙光沢)
ISO 8254−1(1999)に準じた75°光沢度計を用いて測定し、その平均値を求めた。
(White paper gloss)
It measured using the 75 degree glossiness meter according to ISO 8254-1 (1999), and calculated | required the average value.

(塗被紙の平滑度)
JAPAN TAPPI紙パルプ試験方法No.5−2(2000)に準じて王研式平滑度を測定した。
(Smoothness of coated paper)
JAPAN TAPPI Paper Pulp Test Method No. The Oken type smoothness was measured according to 5-2 (2000).

(印刷適性(インキ着肉性および印刷平滑性))
RI印刷機(明製作所製)にて、印刷インキ(Values−Gタイプ、大日本インキ化学工業社製)を0.1cc使用して印刷を行い、転写したインキ濃度(インキ着肉性)、およびインキの転写均一性(印刷平滑性)を目視で観察し、総合的に評価した。
◎:印刷適性が特に優れる。
○:印刷適性が優れる。
△:印刷適性がやや劣る。
×:印刷適性が劣る。
(Printability (ink fillability and print smoothness))
In an RI printing machine (Meiji Seisakusho), printing was performed using 0.1 cc of printing ink (Values-G type, manufactured by Dainippon Ink & Chemicals, Inc.), and the transferred ink density (ink fillability), and The transfer uniformity (printing smoothness) of the ink was visually observed and comprehensively evaluated.
A: Printability is particularly excellent.
○: Printability is excellent.
Δ: Printability is slightly inferior.
X: Printability is inferior.

(表面印刷強度)
RI印刷機(明製作所製)にて、印刷インキ(紙試験SD50 紅 BT=13 T&K TOKA社製)0.4ccをロール上に展開し、評価する塗被紙に転写速度をゆっくりめにしてインキを転写し印刷を行った後、ロール上のインキを拭き取らずにインキを練り直して一度印刷した塗被紙に重ね刷りした後、再度ロール上のインキを拭き取らずにインキを練り直して二度印刷した塗被紙に重ね刷りして、都合3回重ね刷りした。そのあと、ロール上に残ったインキを紙表面のむけた状態を別の紙に転写し、転写したインキの色抜け状況を目視により評価した。
◎:全く色抜けしていない。
○:かすかに色抜けしているところが認められる。
△:色抜けが認められる。
×:著しく色抜けしている。
(Surface printing strength)
With a RI printing machine (Meiji Seisakusho), 0.4 cc of printing ink (paper test SD50 red BT = 13 made by T & K TOKA) is spread on the roll, and the ink is applied to the coated paper to be evaluated at a slow transfer speed. After printing and printing, knead the ink again without wiping the ink on the roll, overprint on the coated paper once printed, then knead the ink again without wiping the ink again on the roll. Overprinted on the printed coated paper and overprinted 3 times for convenience. Thereafter, the ink remaining on the roll was transferred to another paper, and the color loss of the transferred ink was visually evaluated.
A: No color loss.
○: Slightly missing color is observed.
Δ: Color loss is observed.
X: The color is remarkably lost.

実施例1
(塗被層の塗液の調製)
分散剤としてポリアクリル酸ナトリウムを、分散するカオリンに対して0.1部添加した水溶液に、光散乱方式により測定した平均粒子径d50が2.49μm、沈降方式により測定した平均粒子径d50が0.33μm、d50/d50が7.55であり、沈降方式による粒度分布測定曲線における2μm以下の粒子の質量分布が95.9%、0.3μm以下の粒子の質量分布が45.1%であるデラミネーテッドカオリン(商品名:コンツァーエクストリーム、イメリス社製)100部をコーレス分散機で分散し、顔料スラリーを調製した。このスラリーに、顔料100部に対して、接着剤として酸化澱粉(商品名:エースC、王子コーンスターチ社製)10部(固形分換算)、スチレン−ブタジエン共重合体ラテックス(商品名:スマーテックスPA2323、粒子径:89nm、日本エイアンドエル社製)10部(固形分換算)を順次加え、最終的に固形分濃度53%の塗液を調製した。
Example 1
(Preparation of coating solution for coating layer)
Sodium polyacrylate as a dispersant, the aqueous solution was added 0.1 parts of the dispersion to kaolin, the average particle size d50 1 is 2.49μm as determined by light scattering method, average particle diameter measured by sedimentation method d50 2 Is 0.33 μm, d50 1 / d50 2 is 7.55, and the mass distribution of particles of 2 μm or less in the particle size distribution measurement curve by the precipitation method is 95.9%, and the mass distribution of particles of 0.3 μm or less is 45. 100 parts of 1% delaminated kaolin (trade name: Conzer Extreme, manufactured by Imeris Co., Ltd.) was dispersed with a Coreless disperser to prepare a pigment slurry. In this slurry, 10 parts of oxidized starch (trade name: Ace C, manufactured by Oji Cornstarch Co., Ltd.) as an adhesive with respect to 100 parts of pigment, styrene-butadiene copolymer latex (trade name: SMARTEX PA2323) , Particle diameter: 89 nm, manufactured by Nippon A & L Co., Ltd.) 10 parts (in terms of solid content) were sequentially added to finally prepare a coating solution having a solid content concentration of 53%.

(印刷用塗被紙の作成)
緊度0.62g/cmである上質原紙(米坪44g/m)に、ロッドメタリングサイズプレスコータを使用し、上記で得た塗液を片面あたりの乾燥塗工量が7g/mとなるように両面に塗布し乾燥した。このようにして得た塗被紙を、ロール温度70℃、線圧200kN/mの条件下でスーパーカレンダに通紙して、印刷用塗被紙を得た。
(Create coated paper for printing)
Using a rod metering size press coater on a high-quality base paper (44 tsubo / m 2 ) having a tenacity of 0.62 g / cm 3 , the dry coating amount per side of the coating liquid obtained above is 7 g / m. It was applied to both sides so as to be 2, and dried. The coated paper thus obtained was passed through a super calender under the conditions of a roll temperature of 70 ° C. and a linear pressure of 200 kN / m to obtain a coated paper for printing.

実施例2
実施例1の塗液の調製において、酸化澱粉の配合量を固形分換算で2部に減じ、スチレン−ブタジエン共重合体ラテックスの配合量を固形分換算で12部に増配し、さらに保水剤(商品名:S−350、ソマール社製)0.03部(固形分換算)を添加して塗液を調製した以外は、実施例1と同様な方法で印刷用塗被紙を得た。
Example 2
In the preparation of the coating liquid of Example 1, the compounding amount of oxidized starch was reduced to 2 parts in terms of solid content, the compounding amount of styrene-butadiene copolymer latex was increased to 12 parts in terms of solid content, and a water retention agent ( A coated paper for printing was obtained in the same manner as in Example 1, except that 0.03 part (trade name: S-350, manufactured by Somar) was added to prepare a coating solution.

実施例3
実施例1の塗液の調製において、顔料成分としてデラミネーテッドカオリン(商品名:コンツァーエクストリーム)85部と平均粒子径0.8μmの重質炭酸カルシウム(商品名:ハイドロカーブ90、備北粉化工業社製)15部を使用し、酸化澱粉量の配合量を固形分換算で15部に増配し、ラテックスをスチレン−ブタジエン共重合体ラテックス(商品名:SN−113I、粒子径:190nm、日本エイアンドエル社製)に変更した以外は実施例1と同じ方法で印刷用塗被紙を得た。
Example 3
In the preparation of the coating liquid of Example 1, 85 parts of delaminated kaolin (trade name: Conzer Extreme) as a pigment component and heavy calcium carbonate having an average particle size of 0.8 μm (trade name: Hydrocurve 90, Bihoku powdered 15 parts of Kogyo Kogyo Co., Ltd., the amount of oxidized starch was increased to 15 parts in terms of solid content, and the latex was styrene-butadiene copolymer latex (trade name: SN-113I, particle size: 190 nm, Japan) A coated paper for printing was obtained in the same manner as in Example 1 except that the product was changed to A & L.

実施例4
実施例1の塗液の調製において、顔料成分としてデラミネーテッドカオリン(商品名:コンツァーエクストリーム)40部と平均粒子径0.45μmの軽質炭酸カルシウム(商品名:ブリリアントS−15、白石カルシウム社製)60部を使用し、酸化澱粉量を固形分換算で15部に増配し、ラテックスをスチレン−ブタジエン共重合体ラテックス(商品名:SN−113I、粒子径:190nm)に変更し、さらに最終的な塗液の固形分濃度を55%に調整した以外は実施例1と同じ方法で印刷用塗被紙を得た。
Example 4
In the preparation of the coating liquid of Example 1, 40 parts of delaminated kaolin (trade name: Konzer Extreme) as a pigment component and light calcium carbonate having an average particle size of 0.45 μm (trade name: Brilliant S-15, Shiraishi Calcium Co., Ltd.) 60 parts), the amount of oxidized starch is increased to 15 parts in terms of solid content, the latex is changed to styrene-butadiene copolymer latex (trade name: SN-113I, particle size: 190 nm), and the final A coated paper for printing was obtained in the same manner as in Example 1 except that the solid content concentration of the typical coating liquid was adjusted to 55%.

比較例1
実施例1の塗液の調製において、顔料成分として、光散乱方式により測定した平均粒子径d50が4.58μm、沈降方式により測定した平均粒子径d50が0.46μm、d50/d50が9.96であり、沈降方式による粒度分布測定曲線における2μm以下の粒子の質量分布が88.5%、0.3μm以下の粒子の質量分布が31.5%であるカオリン(商品名:コンツァー1500、イメリス社製)85部と、平均粒子径0.8μmの重質炭酸カルシウム(商品名:ハイドロカーブ90、備北粉化工業社製)15部を使用し、酸化澱粉の配合量を固形分換算で15部に増配し、ラテックスをスチレン−ブタジエン共重合体ラテックス(商品名:SN−113I、粒子径:190nm)に変更した以外は実施例1と同じ方法で印刷用塗被紙を得た。
Comparative Example 1
In the preparation of the coating liquid of Example 1, as a pigment component, an average particle size d50 1 is 4.58μm as determined by light scattering method, average particle size d50 2 as measured by sedimentation method 0.46 .mu.m, d50 1 / d50 2 Is kaolin (trade name: Konzer) in which the mass distribution of particles of 2 μm or less is 88.5% and the mass distribution of particles of 0.3 μm or less is 31.5% in the particle size distribution measurement curve by the sedimentation method. 1500 parts, manufactured by Imeris Co., Ltd.) and 15 parts heavy calcium carbonate having an average particle size of 0.8 μm (trade name: Hydrocurve 90, manufactured by Bihoku Flour Industry Co., Ltd.) In the same manner as in Example 1, except that the amount was increased to 15 parts in terms of conversion and the latex was changed to styrene-butadiene copolymer latex (trade name: SN-113I, particle size: 190 nm). To obtain a printing coated paper for.

比較例2
実施例1の塗液の調製において、顔料成分として、光散乱方式により測定した平均粒子径d50が1.95μm、沈降方式により測定した平均粒子径d50が0.28μm、d50/d50が6.96であり、沈降方式による粒度分布測定曲線における2μm以下の粒子の質量分布が94.9%、0.3μm以下の粒子の質量分布が52.6%であるカオリン(商品名:ミラグロスJ、エンゲルハード社製)を使用し、ラテックスをスチレン−ブタジエン共重合体ラテックス(商品名:SN−113I、粒子径:190nm)に変更した以外は、実施例1と同様な方法で印刷用塗被紙を得た。
Comparative Example 2
In the preparation of the coating liquid of Example 1, as a pigment component, an average particle size d50 1 is 1.95μm as determined by light scattering method, average particle size d50 2 as measured by sedimentation method 0.28 .mu.m, d50 1 / d50 2 Is kaolin (trade name: Milagros), the mass distribution of particles of 2 μm or less in the particle size distribution measurement curve by sedimentation method is 94.9%, and the mass distribution of particles of 0.3 μm or less is 52.6%. J, manufactured by Engelhard Co., Ltd., and the latex was changed to styrene-butadiene copolymer latex (trade name: SN-113I, particle size: 190 nm). A paper was obtained.

比較例3
比較例2の塗液の調製において、顔料成分として、光散乱方式により測定した平均粒子径d50が3.23μm、沈降方式により測定した平均粒子径d50が0.65μm、d50/d50が4.97であり、沈降方式による粒度分布測定曲線における2μm以下の粒子の質量分布が81.2%、0.3μm以下の粒子の質量分布が26.2%であるデラミネーテッドカオリン(商品名:アストラプレート、イメリス社製)を用いた以外は、比較例2と同様な方法で印刷用塗被紙を得た。
Comparative Example 3
In the preparation of the coating solution of Comparative Example 2, as the pigment component, an average particle size d50 1 is 3.23μm as determined by light scattering method, average particle size d50 2 as measured by sedimentation method 0.65 .mu.m, d50 1 / d50 2 Is 4.97, and a delaminated kaolin having a mass distribution of particles of 2 μm or less in a particle size distribution measurement curve by a sedimentation method is 81.2% and a mass distribution of particles of 0.3 μm or less is 26.2% (product) A coated paper for printing was obtained in the same manner as in Comparative Example 2 except that Name: Astra Plate (manufactured by Imeris) was used.

比較例4
比較例2の塗液の調製において、顔料成分として、光散乱方式により測定した平均粒子径d50が1.41μm、沈降方式により測定した平均粒子径d50が0.48μm、d50/d50が2.94であり、沈降方式による粒度分布測定曲線における2μm以下の粒子の質量分布が96.5%、0.3μm以下の粒子の質量分布が29.2%であるカオリン(商品名:パラプリント、PPSA社製)を用いた以外は、比較例2と同様な方法で印刷用塗被紙を得た。
Comparative Example 4
In the preparation of the coating solution of Comparative Example 2, as the pigment component, an average particle size d50 1 is 1.41μm as determined by light scattering method, average particle size d50 2 as measured by sedimentation method 0.48 .mu.m, d50 1 / d50 2 Is 2.94, and kaolin having a mass distribution of particles of 2 μm or less in a particle size distribution measurement curve by a sedimentation method is 96.5% and a mass distribution of particles of 0.3 μm or less is 29.2% (trade name: Para. A coated paper for printing was obtained in the same manner as in Comparative Example 2 except that printing (manufactured by PPSA) was used.

比較例5
比較例2の塗液の調製において、顔料成分として、光散乱方式により測定した平均粒子径d50が3.71μm、沈降方式により測定した平均粒子径d50が0.95μm、d50/d50が3.91であり、沈降方式による粒度分布測定曲線における2μm以下の粒子の質量分布が75.0%、0.3μm以下の粒子の質量分布が15.8%であるデラミネーテッドカオリン(商品名:カピムNP、イメリス社製)を用いた以外は、比較例2と同様な方法で印刷用塗被紙を得た。
Comparative Example 5
In the preparation of the coating solution of Comparative Example 2, as the pigment component, an average particle size d50 1 is 3.71μm as determined by light scattering method, average particle size d50 2 as measured by sedimentation method 0.95 .mu.m, d50 1 / d50 2 Is 3.91, a delaminated kaolin having a mass distribution of particles of 2 μm or less in a particle size distribution measurement curve by a sedimentation method is 75.0%, and a mass distribution of particles of 0.3 μm or less is 15.8% (product) A coated paper for printing was obtained in the same manner as in Comparative Example 2 except that Name: Capim NP (manufactured by Imeris Corporation) was used.

Figure 2006328595
Figure 2006328595

原紙上に、特定のデラミネーテッドカオリンを顔料成分の20質量%以上配合した塗被液を、フィルムトランスファー方式で塗工して得た印刷用塗被紙は、白紙光沢や表面平滑性に優れ、しかもインキ着肉性、印刷平滑性、さらには表面印刷強度などの印刷適性にも優れており、特に軽量塗工を施した軽量印刷用塗被紙として適用できる。
The coated paper obtained by coating the base paper with a coating solution containing 20% by mass or more of the specific delaminated kaolin pigment component by the film transfer method has excellent white paper gloss and surface smoothness. Moreover, it is excellent in printing suitability such as ink fillability, printing smoothness, and surface printing strength, and can be applied as a light-weight coated paper coated with a light-weight coating.

Claims (7)

原紙の少なくとも片面に顔料と接着剤を主成分とする塗被層を設けた印刷用塗被紙において、前記塗被層が、顔料として、光散乱方式により測定した平均粒子径d50が2.0〜3.5μmの範囲内にあり、沈降方式により測定した平均粒子径d50が0.20〜0.55μmの範囲内にあり、前記の平均粒子径d50と平均粒子径d50の比(d50/d50)が4以上であり、しかも、沈降方式による粒度分布測定曲線において、2μm以下の粒子の質量分布が95%以上、かつ、0.3μm以下の粒子の質量分布が35〜50%の範囲にあるデラミネーテッドカオリンを含み、前記顔料に占める当該デラミネーテッドカオリンの質量割合が20〜100質量%であることを特徴とする印刷用塗被紙。 In coated paper for printing having a coating layer mainly composed of pigment and an adhesive on at least one surface of the base paper, the coating layer is, as a pigment, an average particle size d50 1 as measured by light scattering method 2. in the range of 0~3.5Myuemu, the average particle diameter d50 2 as measured by sedimentation method is in the range of 0.20~0.55Myuemu, the average ratio of particle size d50 1 and an average particle diameter d50 2 of the (D50 1 / d50 2 ) is 4 or more, and in the particle size distribution measurement curve by the sedimentation method, the mass distribution of particles of 2 μm or less is 95% or more and the mass distribution of particles of 0.3 μm or less is 35 to 35 A coated paper for printing, comprising delaminated kaolin in a range of 50%, wherein a mass ratio of the delaminated kaolin in the pigment is 20 to 100% by mass. 前記顔料に占める当該デラミネーテッドカオリンの質量割合が30〜100質量%であることを特徴とする請求項1に記載の印刷用塗被紙。 The coated paper for printing according to claim 1, wherein a mass ratio of the delaminated kaolin in the pigment is 30 to 100% by mass. 前記接着剤として、澱粉誘導体を前記顔料100質量部に対して2〜25質量部含有することを特徴とする請求項1または2に記載の印刷用塗被紙。 The coated paper for printing according to claim 1 or 2, wherein the adhesive contains 2 to 25 parts by mass of a starch derivative with respect to 100 parts by mass of the pigment. 前記接着剤として、さらに粒子径が40〜150nmである共重合体ラテックスを前記顔料100質量部に対して1〜20質量部含有することを特徴とする請求項1〜3のいずれか1項に記載の印刷用塗被紙。 4. The adhesive according to any one of claims 1 to 3, further comprising 1 to 20 parts by mass of a copolymer latex having a particle size of 40 to 150 nm with respect to 100 parts by mass of the pigment. The coated paper for printing described. 原紙の少なくとも片面に顔料と接着剤を主成分とする塗被層を設けた印刷用塗被紙を製造するための方法であって、当該方法が、下記の工程A及びB:
工程A:塗被液として、光散乱方式により測定した平均粒子径d50が2.0〜3.5μmの範囲内にあり、沈降方式により測定した平均粒子径d50が0.20〜0.55μmの範囲内にあり、前記の平均粒子径d50と平均粒子径d50の比(d50/d50)が4以上であり、しかも、沈降方式による粒度分布測定曲線において、2μm以下の粒子の質量分布が95%以上、かつ、0.3μm以下の粒子の質量分布が35〜50%の範囲にあるデラミネーテッドカオリンを含み、前記顔料中に占める当該デラミネーテッドカオリンの質量割合が20〜100質量%である分散液を調製する工程、及び
工程B:前記工程Aにて調製した塗被液を、原紙の少なくとも片面にフィルムトランスファー方式にて塗工する工程
を含むことを特徴とする印刷用塗被紙の製造方法。
A method for producing a coated paper for printing in which a coating layer mainly composed of a pigment and an adhesive is provided on at least one side of a base paper, the method comprising the following steps A and B:
Step A: as coated liquid, the average particle size d50 1 as measured by light scattering method is in the range of 2.0~3.5Myuemu, average particle diameter d50 2 as measured by sedimentation method from 0.20 to 0. Particles within the range of 55 μm, the ratio of the average particle diameter d50 1 to the average particle diameter d50 2 (d50 1 / d50 2 ) is 4 or more, and in the particle size distribution measurement curve by the sedimentation method, particles of 2 μm or less The delaminated kaolin has a mass distribution of 95% or more and a mass distribution of particles of 0.3 μm or less in the range of 35 to 50%, and the mass ratio of the delaminated kaolin in the pigment is 20 A step of preparing a dispersion liquid of ˜100% by mass, and a step B: a step of applying the coating liquid prepared in the step A to at least one surface of a base paper by a film transfer method. Coated paper for printing manufacturing method characterized by Mukoto.
前記塗被液中に、接着剤として、澱粉誘導体を前記顔料100質量部に対して2〜25質量部添加することを特徴とする請求項5に記載の印刷用塗被紙の製造方法。 6. The method for producing a coated paper for printing according to claim 5, wherein 2 to 25 parts by mass of a starch derivative is added as an adhesive to 100 parts by mass of the pigment in the coating liquid. 前記塗被液中に、増粘剤または保水剤を添加することを特徴とする請求項5または6に記載の印刷用塗被紙の製造方法。
The method for producing a coated paper for printing according to claim 5 or 6, wherein a thickener or a water retention agent is added to the coating liquid.
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