JP2006328226A - Method for producing coke and installation for producing coke - Google Patents

Method for producing coke and installation for producing coke Download PDF

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JP2006328226A
JP2006328226A JP2005154012A JP2005154012A JP2006328226A JP 2006328226 A JP2006328226 A JP 2006328226A JP 2005154012 A JP2005154012 A JP 2005154012A JP 2005154012 A JP2005154012 A JP 2005154012A JP 2006328226 A JP2006328226 A JP 2006328226A
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coke
particle size
pulverizing
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JP4830351B2 (en
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Kiyoshi Fukada
喜代志 深田
Takeshi Noda
健史 野田
Takuro Iwama
卓郎 岩間
Yasuo Nagashima
康雄 長島
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing coke, by which the strength of the coke can be improved, while preventing the lowering of productivity and the enhancement of cost, and to provide an installation for producing the coke. <P>SOLUTION: This method for producing the coke is characterized by comprising a process for classifying at least one portion of coal as a raw material of the coke into coal having large particle diameters and coal having small particle diameters, the first crushing process for crushing the coal having the large particle diameters, a molded coal-producing process for producing molded coal from the coal crushed in the first crushing process, the first compounding process for compounding the coal having the small particle diameters, the second crushing process for crushing the compounded coal, and then a process for charging the crushed coal having the small particle diameters together with the molded coal and the remainder of the coal as the raw material of the coke into a coke oven. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、製鉄原料として用いるコークスの製造方法および製造設備に関する。   The present invention relates to a production method and production equipment for coke used as an iron-making raw material.

製鉄原料として用いるコークスは、高炉内に装入した際に粉化すると高炉の通気性を悪化させるため、高強度を有することが望ましい。高強度のコークスを製造するためにはコークス原料の石炭の粒径は小さいほど好ましいが、一方で粒径の小さい石炭は、コークス炉装入の際にハンドリングが困難になる等の問題があり、生産性が向上しないため、結局粒径が、例えば0.5mm〜6mm程度の範囲の石炭を用いることが好ましいとされている。このような粒径範囲とするために、粉砕処理した石炭を、篩い分けにより0.5mm未満、6mm超のものを除いて0.5mm〜6mmのみの粒径の石炭とすることが可能であるが、6mm超のものは再度粉砕処理してコークス原料として用いるとしても、0.5mm未満のものは好ましい用途も無く処分することになり、処理コストが発生し、歩留向上の点で好ましくなく、コークス炉内での石炭の充填率も低下するので現実的な方法ではない。   Coke used as a raw material for iron making desirably has a high strength because it deteriorates the air permeability of the blast furnace when pulverized when charged into the blast furnace. In order to produce high-strength coke, the smaller the coal particle size of the coke raw material, the better. On the other hand, the small particle size coal has problems such as difficulty in handling when charged in the coke oven, Since productivity does not improve, it is considered preferable to use coal having a particle size in the range of, for example, about 0.5 mm to 6 mm. In order to obtain such a particle size range, the pulverized coal can be made into a coal having a particle size of only 0.5 mm to 6 mm by sieving, except for those less than 0.5 mm and exceeding 6 mm. However, even if it exceeds 6 mm, it is pulverized again and used as a raw material for coke, but if it is less than 0.5 mm, it will be disposed of without a preferred use, resulting in processing costs and undesirable yield improvement. Since the filling rate of coal in the coke oven also decreases, this is not a realistic method.

コークス炉装入用石炭の粒径の上限のみを規定して、粒度調整する方法として、石炭を所定の粒子径が得られる篩目を有する篩で分級し、篩下部分はそのままコークス用配合原料とするとともに、篩上の粗粒子部分が篩を通過するまで粉砕、分級を繰り返す方法が知られている(例えば、特許文献1参照。)。特許文献1に記載の方法では、活性成分に富んだ石炭(軟かい石炭)と活性成分に富まない石炭(硬い石炭)とで篩目を変化させて、活性成分に富まない石炭の粒径をより小さくして配合原料としている。それぞれに粒度調整された石炭は、適宜混合されてコークス炉に装入され、従来よりも高強度のコークスが製造される。   As a method of adjusting the particle size by specifying only the upper limit of the particle size of coal for charging coke ovens, the coal is classified with a sieve having a sieve that can obtain a predetermined particle size, and the under-sieved portion is used as a raw material for coke. In addition, a method is known in which pulverization and classification are repeated until the coarse particle portion on the sieve passes through the sieve (see, for example, Patent Document 1). In the method described in Patent Document 1, the sieve grain is changed between coal rich in active ingredients (soft coal) and coal rich in active ingredients (hard coal), and coal particles not rich in active ingredients. The diameter is made smaller and used as a raw material. Coal whose particle size is adjusted to each is appropriately mixed and charged into a coke oven, and coke having a higher strength than conventional ones is produced.

また、コークス炉内での石炭の充填密度を高めることで、生産性を向上させ、かつ高強度のコークスが製造できる技術として、破砕した石炭を大粒径、中粒径、小粒径以下に分級して、分級した大粒径、小粒径以下の石炭を破砕機で破砕し、この破砕炭を先に分級した中粒径の石炭と共にコークス炉に装入するコークス炉装入用石炭の粒度調整方法も知られている(例えば、特許文献2参照。)。
特開昭56−32587号公報 特開平11−302662号公報
In addition, by increasing the packing density of coal in the coke oven, it is possible to improve productivity and to produce high-strength coke. Of the coal for charging a coke oven, which is classified and pulverized with a crusher with the classified large particle size and small particle size or less and charged into the coke oven together with the previously classified medium particle size coal. A particle size adjustment method is also known (see, for example, Patent Document 2).
JP 56-32587 A Japanese Patent Laid-Open No. 11-302662

しかし、特許文献1に記載の方法では、所定の粒径以上の石炭が、所定粒径以下に小さくなるまで繰り返し破砕する必要があり、同じ石炭が何度も篩い分けされ、粉砕処理されるため生産性が低下する。   However, in the method described in Patent Document 1, it is necessary to repeatedly crush coal having a predetermined particle size or more until it becomes smaller than the predetermined particle size, and the same coal is sieved and pulverized many times. Productivity decreases.

また、特許文献2に記載の方法は、同一の石炭について破砕回数は最大2回であるが、破砕して得られた小粒径以下の石炭を再度破砕機で破砕するため、微細粒が増加して、コークス炉への充填状態を最密充填とする理想的な石炭の粒度分布状態に近い分布が得られるとしても、実操業上は望ましくない。また、破砕した石炭を大粒径、中粒径、小粒径以下の3段階に分級するため、篩い分けのための設備コストが上昇する。   Moreover, although the method of patent document 2 is the maximum number of times of crushing about the same coal, since the coal below the small particle diameter obtained by crushing is again crushed with a crusher, a fine particle increases. Thus, even if a distribution close to the ideal coal particle size distribution state in which the coke oven is in a close-packed state is obtained, it is not desirable in actual operation. Moreover, since the crushed coal is classified into three stages of large particle size, medium particle size, and small particle size, the equipment cost for sieving increases.

したがって本発明の目的は、このような従来技術の課題を解決し、生産性の低下やコストの上昇を抑えながら、コークス強度の向上が可能な、コークスの製造方法および製造設備を提供することにある。   Accordingly, an object of the present invention is to provide a coke production method and a production facility capable of improving the coke strength while solving such problems of the conventional technology and suppressing a decrease in productivity and an increase in cost. is there.

このような課題を解決するための本発明の特徴は以下の通りである。
(1)コークス原料となる石炭の少なくとも一部を、粒径の大きな石炭と該石炭よりも粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で粉砕された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭を配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理した後に、前記成型炭と前記粒径の小さな石炭と前記コークス原料となる石炭の残部とをコークス炉に装入することを特徴とするコークスの製造方法。
(2)コークス原料となる石炭の一部を、粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭と前記コークス原料となる石炭の残部とを配合する配合工程と、該配合した石炭を粉砕する第二の粉砕工程により処理した後に、前記成型炭と共にコークス炉に装入することを特徴とするコークスの製造方法。
(3)コークス原料となる石炭の一部を、粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭を配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理し、前記コークス原料となる石炭の残部を配合する第二の配合工程と、該配合した石炭を粉砕する第三の粉砕工程により処理した後に、前記成型炭と前記第二の粉砕工程で処理された石炭と共にコークス炉に装入することを特徴とするコークスの製造方法。
(4)硬度が高い石炭(X)と該石炭(X)よりも硬度が低い石炭(Y)とを用いてコークスを製造する方法であって、前記石炭(X)の少なくとも一部を粒径の大きな石炭と該石炭よりも粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭および/または前記石炭(X)の残部とを配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理した後に、前記成型炭を含む前記石炭(X)と、前記石炭(Y)とをコークス炉に装入することを特徴とするコークスの製造方法。
(5)硬度が高い石炭(X)と該石炭(X)よりも硬度が低い石炭(Y)とを用いてコークスを製造する方法であって、
前記石炭(X)の少なくとも一部を粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭と石炭(X)の残部と前記石炭(Y)とを配合する配合工程と、該配合した石炭を粉砕する第二の粉砕工程により処理した後に成型炭と共にコークス炉に装入することを特徴とするコークスの製造方法。
(6)硬度が高い石炭(X)と該石炭(X)よりも硬度が低い石炭(Y)とを用いてコークスを製造する方法であって、前記石炭(X)の少なくとも一部を粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭および/または前記石炭(X)の残部とを配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理し、前記石炭(Y)を配合する第二の配合工程と、該配合した石炭を粉砕する第三の粉砕工程により処理した後に、前記成型炭を含む前記石炭(X)と、前記石炭(Y)とをコークス炉に装入することを特徴とするコークスの製造方法。
(7)硬度が高い石炭(X)と該石炭(X)よりも硬度が低い石炭(Y)とを用いてコークスを製造する方法であって、前記石炭(X)の少なくとも一部を粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭を配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理し、前記石炭(X)の残部と前記石炭(Y)を別々に配合する第二の配合工程と、該配合した石炭を別々に粉砕する第三の粉砕工程により処理した後に、前記成型炭を含む前記石炭(X)と前記石炭(Y)とをコークス炉に装入することを特徴とするコークスの製造方法。
(8)イナート量が多い石炭(X’)と該石炭(X’)よりもイナート量が少ない石炭(Y’)とを用いてコークスを製造する方法であって、前記石炭(X’)の少なくとも一部を粒径の大きな石炭と該石炭よりも粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭および/または前記石炭(X’)の残部とを配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理した後に、前記成型炭を含む前記石炭(X’)と前記石炭(Y’)とコークス炉に装入することを特徴とするコークスの製造方法。
(9)イナート量が多い石炭(X’)と該石炭(X’)よりもイナート量が少ない石炭(Y’)とを用いてコークスを製造する方法であって、
前記石炭(X’)の少なくとも一部を粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭と石炭(X’)の残部と前記石炭(Y’)とを配合する配合工程と、該配合した石炭を粉砕する第二の粉砕工程により処理した後に前記成型炭と共にコークス炉に装入することを特徴とするコークスの製造方法。
(10)イナート量が多い石炭(X’)と該石炭(X’)よりもイナート量が少ない石炭(Y’)とを用いてコークスを製造する方法であって、前記石炭(X’)の少なくとも一部を粒径の大きな石炭と該石炭よりも粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭および/または前記石炭(X’)の残部とを配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理し、前記石炭(Y’)を配合する第二の配合工程と、該配合した石炭を粉砕する第三の粉砕工程により処理して、前記成型炭を含む前記石炭(X’)と前記石炭(Y’)とをコークス炉に装入することを特徴とするコークスの製造方法。
(11)イナート量が多い石炭(X’)と該石炭(X’)よりもイナート量が少ない石炭(Y’)とを用いてコークスを製造する方法であって、前記石炭(X’)の少なくとも一部を粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭を配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理し、前記石炭(X’)の残部と前記石炭(Y’)を別々に配合する第二の配合工程と、該配合した石炭を別々に粉砕する第三の粉砕工程により処理した後に、前記成型炭を含む前記石炭(X’)と前記石炭(Y’)とをコークス炉に装入することを特徴とするコークスの製造方法。
(12)1〜20mmの範囲内で設定した粒径で粒径の大きな石炭と粒径の小さな石炭とに分級することを特徴とする(1)ないし(11)のいずれかに記載のコークスの製造方法。
(13)コークス原料となる石炭の一部を、粒径の大きな石炭と粒径の小さな石炭とに分級する分級機と、前記粒径の大きな石炭を粉砕する第一の粉砕機と、該第一の粉砕機で処理された石炭を用いて成型炭を製造する成型炭製造設備と、前記粒径の小さな石炭と前記コークス原料となる石炭の残部とを配合する配合槽と、該配合槽で配合した石炭を粉砕する第二の粉砕機と、該第二の粉砕機で処理された石炭と前記成型炭とをコークス炉へと搬送するための搬送機とからなることを特徴とするコークスの製造設備。
(14)コークス原料となる石炭の一部を、粒径の大きな石炭と粒径の小さな石炭とに分級する分級機と、前記粒径の大きな石炭を粉砕する第一の粉砕機と、該第一の粉砕機で処理された石炭を用いて成型炭を製造する成型炭製造設備と、前記粒径の小さな石炭を配合する第一の配合槽と、該第一の配合槽で配合した石炭を粉砕する第二の粉砕機と、前記コークス原料となる石炭の残部を配合する第二の配合槽と、該第二の配合槽で配合した石炭を粉砕する第三の粉砕機と、前記成型炭と前記第二の粉砕機で処理された石炭と前記第三の粉砕機で処理された石炭とをコークス炉へと搬送するための搬送機とからなることを特徴とするコークスの製造設備。
The features of the present invention for solving such problems are as follows.
(1) A classification step of classifying at least a part of coal as a coke raw material into coal having a large particle size and coal having a smaller particle size than the coal, and first pulverization for pulverizing the coal having a large particle size A step, a forming coal manufacturing step of manufacturing a coal using the coal pulverized in the first pulverizing step, a first compounding step of compounding the coal having a small particle diameter, and pulverizing the compounded coal A coke production method, comprising: charging the coking coal, the coal having a small particle diameter, and the remainder of the coal as the coke raw material into a coke oven after the second pulverizing step.
(2) a classifying step of classifying a part of coal as a coke raw material into coal having a large particle size and coal having a small particle size, a first pulverizing step of pulverizing the coal having a large particle size, A coal-forming process for producing coal using coal treated in one pulverization process, a compounding process for compounding the small-particle-size coal and the remainder of the coal as the coke raw material, and the compounded coal A coke production method, wherein the coke oven is charged together with the forming coal after the second crushing step of crushing the slag.
(3) A classification step of classifying a part of coal as a coke raw material into coal having a large particle size and coal having a small particle size, a first pulverizing step of pulverizing the coal having a large particle size, A coal forming process for producing coal using the coal treated in one grinding step, a first blending step for blending coal with a small particle size, and a second grinding for grinding the blended coal. And then the second coal blending step for blending the remainder of the coal as the coke raw material and the third milling step for comminuting the blended coal, and then the molding coal and the second milling. A method for producing coke, wherein the coke is charged together with the coal treated in the process.
(4) A method for producing coke using coal (X) having a high hardness and coal (Y) having a hardness lower than that of the coal (X), wherein at least a part of the coal (X) has a particle size. A classification process for classifying a large coal and a coal having a smaller particle diameter than the coal, a first pulverization process for pulverizing the coal having a large particle diameter, and the coal treated in the first pulverization process A first coal blending step for blending the coal with a small particle size and / or the remainder of the coal (X), and a second mill for grinding the blended coal. A coke production method, wherein the coal (X) containing the coal and the coal (Y) are charged into a coke oven after being treated by a process.
(5) A method of producing coke using coal (X) having a high hardness and coal (Y) having a hardness lower than that of the coal (X),
A classification step of classifying at least a part of the coal (X) into a coal having a large particle size and a coal having a small particle size, a first pulverizing step of pulverizing the coal having a large particle size, and the first pulverization A blended coal blending step of blending the coal having a small particle size with the remainder of the coal (X) and the coal (Y), and the blending step. A method for producing coke, characterized in that after being treated in a second pulverization step for pulverizing coal, the coke oven is charged together with formed coal.
(6) A method for producing coke using coal (X) having a high hardness and coal (Y) having a hardness lower than that of the coal (X), wherein at least a part of the coal (X) has a particle size. A classification process for classifying the coal with a large particle size and a coal with a small particle size, a first pulverization step for pulverizing the coal with a large particle size, and molding coal using the coal treated in the first pulverization step Processed by a first coal blending step for blending a coal-forming process to be manufactured, a coal having a small particle diameter and / or a remainder of the coal (X), and a second milling step for grinding the blended coal And after processing by the 2nd compounding process which mixes the coal (Y), and the 3rd crushing process which grinds the compounded coal, the coal (X) containing the formed coal, and the coal (Y ) In a coke oven.
(7) A method for producing coke using coal (X) having a high hardness and coal (Y) having a hardness lower than that of the coal (X), wherein at least a part of the coal (X) has a particle size. A classification process for classifying the coal with a large particle size and a coal with a small particle size, a first pulverization step for pulverizing the coal with a large particle size, and molding coal using the coal treated in the first pulverization step Processed by a forming coal manufacturing process to be manufactured, a first compounding process for compounding coal with a small particle size, and a second pulverizing process for pulverizing the compounded coal, and the remainder of the coal (X) and the above The coal (X) and the coal (Y) containing the formed coal after being treated by the second blending step of blending the coal (Y) separately and the third grinding step of separately grinding the blended coal. ) In a coke oven.
(8) A method for producing coke using coal (X ′) having a large amount of inert and coal (Y ′) having a smaller amount of inert than the coal (X ′), wherein the coal (X ′) A classification step of classifying at least a part of the coal into a coal with a large particle size and a coal with a particle size smaller than the coal, a first pulverization step of pulverizing the coal with a large particle size, and the first pulverization step. A first coal blending step for blending a coal with a small size and / or the remainder of the coal (X ′); A coke production method, wherein the coal (X ′), the coal (Y ′) containing the coal and the coal (Y ′) and the coke oven are charged after the second crushing process.
(9) A method for producing coke using coal (X ′) having a large amount of inert and coal (Y ′) having a smaller amount of inert than the coal (X ′),
A classification step of classifying at least a part of the coal (X ′) into a coal having a large particle size and a coal having a small particle size, a first pulverizing step of pulverizing the coal having a large particle size, A blending step of blending the coal having a small particle size with the remainder of the coal (X ′) and the coal (Y ′), and a coal casting process for producing the coal using the coal treated in the pulverization step; A method for producing coke, wherein the blended coal is treated in a second pulverization step and then charged into a coke oven together with the coal.
(10) A method for producing coke using coal (X ′) having a large amount of inert and coal (Y ′) having a smaller amount of inert than the coal (X ′), wherein the coal (X ′) A classification step of classifying at least a part of the coal into a coal with a large particle size and a coal with a particle size smaller than the coal, a first pulverization step of pulverizing the coal with a large particle size, and the first pulverization step. A first coal blending step for blending a coal with a small size and / or the remainder of the coal (X ′); A second pulverizing step for pulverizing the coal (Y ′) and a third pulverizing step for pulverizing the mixed coal, The coal (X ′) and the coal (Y ′) containing are charged into a coke oven. Manufacturing method of coke to.
(11) A method for producing coke using coal (X ′) having a large amount of inert gas and coal (Y ′) having a smaller amount of inert than the coal (X ′), wherein the coal (X ′) A classification step of classifying at least a part of coal into a coal with a large particle size and a coal with a small particle size, a first pulverization step of pulverizing the coal with a large particle size, and the coal treated in the first pulverization step The coal is produced by using a coal-coal production process for producing coal-coal, a first blending process for blending the coal having a small particle diameter, and a second grinding process for grinding the blended coal. The coal containing the formed coal after being treated by a second blending step in which the remainder of X ′) and the coal (Y ′) are blended separately and a third grinding step in which the blended coal is ground separately. (X ′) and the coal (Y ′) are charged into a coke oven. The method of manufacturing box.
(12) The coke according to any one of (1) to (11), wherein the coal is classified into a coal having a particle size set within a range of 1 to 20 mm and a coal having a large particle size and a coal having a small particle size. Production method.
(13) A classifier that classifies a part of coal as a coke raw material into coal having a large particle diameter and coal having a small particle diameter, a first pulverizer that pulverizes the coal having a large particle diameter, A coal-coal production facility that produces coal using coal that has been processed by one pulverizer, a compounding tank that mixes the small-particle-size coal and the remainder of the coal as the coke raw material, and the compounding tank Coke comprising: a second pulverizer for pulverizing the blended coal; and a conveyor for conveying the coal treated with the second pulverizer and the coal to the coke oven. production equipment.
(14) A classifier that classifies a part of coal as a coke raw material into coal having a large particle diameter and coal having a small particle diameter, a first pulverizer that pulverizes the coal having a large particle diameter, A coal-coal production facility that produces coal using coal treated by one pulverizer, a first blending tank that blends coal with a small particle diameter, and coal blended in the first blending tank. A second pulverizer for pulverization, a second compounding tank for compounding the remainder of the coal as the coke raw material, a third pulverizer for pulverizing the coal compounded in the second compounding tank, and the molded coal A coke production facility comprising: a coke for conveying the coal treated by the second pulverizer and the coal treated by the third pulverizer to a coke oven.

本発明では、コークスの原料となる石炭の少なくとも一部を、粒径の大きい石炭と粒径の小さい石炭とに分けて、粒径の大きい石炭を用いて成型炭を製造し、該成型炭を成型炭原料としなかった残部の石炭と混合してコークス炉に装入してコークスを製造する。原料石炭を分級して、粒径の大きい石炭を用いて成型炭を製造するのは、以下の理由によるものである。   In the present invention, at least a part of coal as a raw material for coke is divided into coal having a large particle size and coal having a small particle size, and coal is produced using coal having a large particle size. It is mixed with the remainder of the coal that was not used as a raw material for coking coal and charged into a coke oven to produce coke. The reason why the raw coal is classified and the formed coal is manufactured using the coal having a large particle size is as follows.

石炭中にはビトリニット(V)や、セミフジニット(SF)、フジニット(F)等のイナーチニットなど様々な組織成分が分布しており、組織毎に硬度や軟化溶融性などの物理化学特性が異なっている。一般に、硬度はV<SF<Fであり、軟化溶融性はV>SF>Fである。したがって、石炭の比較的粒度の大きい、粗く残っている粒子は硬いものであり、粒子中には比較的硬いイナート成分の存在割合が高く、軟化溶融性の低い、すなわち粘結性が低いものである。このような粒子は石炭の軟化溶融する部分とは膨張収縮挙動も異なるため、粒子界面に欠陥が発生しやすく、強度低下の要因となっている。そこで、コークス強度を高くするために、このような粗大な粒子を粉砕して粒径を小さくすることで粒子界面の欠陥生成を抑制する方法が有効であると考えられる。しかし、このように粒子の径を小さくすると、比表面積が大きくなるため、粒子を融着させるための軟化溶融物の量が多く必要となる点を考慮して、このような粗大な石炭を粉砕後に成型炭として利用する方法を考案した。   Various structural components such as inert trinit such as vitrinite (V), semi-fujinit (SF), and Fujinit (F) are distributed in the coal, and physicochemical characteristics such as hardness and softening and melting properties are different for each structure. . Generally, the hardness is V <SF <F and the softening and melting property is V> SF> F. Therefore, the relatively large and coarse particles of coal are hard and the proportion of the relatively hard inert component is high in the particles and the softening and melting property is low, that is, the caking property is low. is there. Since such particles also have different expansion and contraction behavior from the softening and melting part of coal, defects are likely to occur at the particle interface, causing a decrease in strength. Therefore, in order to increase the coke strength, it is considered effective to suppress the generation of defects at the particle interface by crushing such coarse particles to reduce the particle size. However, if the particle diameter is reduced in this way, the specific surface area is increased, so that it is necessary to increase the amount of softening melt for fusing the particles. A method was later devised for use as forming charcoal.

すなわち、石炭を分級して、粒径の大きい石炭を粉砕した原料を用いて成型炭を製造する方法では、成型炭製造による圧密により粒子間距離が短縮する効果、ならびにバインダー添加による改質効果が期待できるため、粘結性に乏しい石炭であっても高強度なコークスを製造できる。また、石炭を分級した際に、粒径の小さい石炭とした粉炭部分においても、粒径の大きい石炭が除かれることでコークス中の欠陥を形成する原因であるイナートリッチな組織割合が減少し、成型炭としなかった部分の石炭から製造されるコークス強度の向上も期待される。   That is, in the method of classifying coal and producing coal using raw materials obtained by pulverizing coal with a large particle size, the effect of reducing the distance between particles due to compaction by the production of coal and the effect of modification by adding a binder. Since it can be expected, high strength coke can be produced even with poorly caking coal. In addition, when the coal is classified, even in the pulverized coal portion having a small particle size coal, the inert rich tissue ratio that causes defects in the coke is reduced by removing the large particle size coal, It is also expected to improve the strength of coke produced from the portion of coal that was not cast coal.

成型炭は、粉砕処理を行なった石炭とバインダーとを混合して加圧成型して製造することが好ましい。コークス原料となる石炭の少なくとも一部を、粒径の大きな石炭と該石炭よりも粒径の小さな石炭とに分級し、粒径の大きな石炭の一部または全部を粉砕した後、成型炭原料とする。バインダー(粘結剤)としては、石油系のアスファルトピッチ(ASP)、プロパン脱アルキル油(PDA)、石炭系のタールピッチ、タール、タール滓、高分子系のポリビニルアルコール(PVA)などを用いることができる。成型には例えば、ダブルロールプレスを用い、冷間あるいは水蒸気加熱成型する。軟化溶融性の高い石炭を配合して熱間成型することでバインダーを不要とすることも可能である。また、成型装置として圧縮型成形機、ペレタイザー、押出し成型機などを用いてもよい。成型炭の形状には枕型、卵型、マセック型等の任意の形状を用いることができる。成型炭の大きさは成型性や生産性を鑑み10ccから100cc程度が望ましい。   It is preferable that the coal is produced by mixing the pulverized coal and a binder and molding them by pressure. After classifying at least a part of the coal as a coke raw material into a coal having a larger particle size and a coal having a smaller particle size than the coal, and pulverizing a part or all of the coal having a larger particle size, To do. As the binder (binding agent), petroleum-based asphalt pitch (ASP), propane dealkylated oil (PDA), coal-based tarpitch, tar, targe, polymer-based polyvinyl alcohol (PVA), etc. should be used. Can do. For molding, for example, a double roll press is used, and cold or steam heating molding is performed. It is possible to eliminate the binder by blending coal with high softening and melting properties and hot forming. Further, a compression molding machine, a pelletizer, an extrusion molding machine or the like may be used as the molding apparatus. Arbitrary shapes, such as a pillow shape, an egg shape, and a Macek shape, can be used for the shape of the charcoal. The size of the coal is preferably about 10 cc to 100 cc in view of moldability and productivity.

なお、本発明において成型炭原料として使用する石炭は、少なくともその一部に、石炭を分級して、粒径の大きい石炭に分類された石炭を粉砕して使用すれば良い。従って、成型炭の原料とする石炭が不足する場合は、コークス原料となる石炭の一部を分級した際に、コークス原料となる石炭の残部である、分級処理を行わなかった石炭の少なくとも一部を粉砕して、成型炭の原料とすることができる。分級処理を行わなかった石炭には、粗粒イナートが比較的多く含まれているため、粒径の小さな石炭に分級された石炭に優先して成型炭の原料とすることが好ましい。   In the present invention, the coal used as the raw material for forming coal may be used by at least partly classifying coal and pulverizing coal classified as coal having a large particle size. Therefore, if there is a shortage of coal as raw material for coal, at least part of the coal that has not been classified, which is the remainder of the coal that will be the coke raw material, when part of the coal that will be the coke raw material is classified. Can be used as a raw material for the coal. Since the coal that has not been subjected to the classification treatment contains a relatively large amount of coarse-grained inert, it is preferable to use the coal as a raw material for the formed coal in preference to the coal classified into the coal having a small particle size.

さらに成型炭の原料とする石炭が不足する場合は、粒径の小さな石炭に分級された石炭の少なくとも一部を粉砕して、成型炭の原料とすることができる。篩下である粒径の小さな石炭にはビトリニット成分が濃縮されており分級前に比較して粘結性が良好である。また、すでに粒径が小さいためコークス化過程で強度を低下させる大きさの亀裂が生成しにくいため、分級処理を行わなかった石炭を優先して成型炭の原料とすることが好ましい。   Furthermore, when the coal used as the raw material for the coal is insufficient, at least a part of the coal classified into the coal having a small particle size can be pulverized to obtain the raw material for the coal. The vitrinite component is concentrated in the coal with a small particle size, which is under the sieve, and the caking property is better than before classification. Further, since the particle size is already small, it is difficult to generate cracks having a size that lowers the strength during the coking process. Therefore, it is preferable to preferentially use coal that has not been subjected to the classification treatment as a raw material for forming coal.

分級処理により粒径の小さな石炭に分類された石炭は、コークス原料となる石炭の残部である、分級処理を行わなかった石炭がある場合はそれと共に、または分級処理を行わなかった石炭とは別々に配合して粉砕する。その後製造した成型炭と共にコークス炉に装入して、コークスの製造を行なう。   Coal classified as having a small particle size by classification treatment is the remainder of the coal that is the raw material for coke, together with coal that has not been classified, or separately from coal that has not been classified. Blend in and grind. Then, the coke is manufactured by charging the coke oven together with the manufactured coal.

以上のことから本発明は、コークス原料となる石炭の少なくとも一部を、粒径の大きな石炭と該石炭よりも粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で粉砕された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭を粉砕する第二の粉砕工程とにより処理した後に、前記成型炭と前記第二の粉砕工程とにより処理した石炭と前記コークス原料となる石炭の残部とをコークス炉に装入することを特徴とするコークスの製造方法である。粒径の大きい石炭と粒径の小さい石炭との分級は篩を用いて篩い分けを行なう程度で十分であり、したがって、分級工程としては、例えば篩を用いて篩上と篩下とに石炭を分級する。分級工程に用いる分級機としては、篩の他に、風力分級機、流動床分級機等を用いることもできる。篩目よりも大きい粒径である篩上について第一の粉砕工程において粉砕を行い、粒径を小さくする。篩目以下の粒径である篩下については、第二の粉砕工程において粉砕処理を行う。粒径の大きい石炭を分級工程により除去し、粗粒の割合が減少することで第二の粉砕工程での粉砕能力を低下させて粉砕することが可能となり、これにより第二の粉砕工程での粉砕処理時に微小な粒径の石炭の発生が抑制されて、全体として石炭の粒度分布が改善される。   From the above, the present invention provides a classification step of classifying at least a part of coal as a coke raw material into coal having a large particle size and coal having a smaller particle size than the coal, and pulverizing the coal having a large particle size The first pulverizing step, the coal pulverizing step for producing coal using the coal pulverized in the first pulverizing step, and the second pulverizing step for pulverizing the coal having a small particle size. After that, the coke is produced by charging the coal obtained by the forming coal and the second pulverization step and the remainder of the coal as the coke raw material into a coke oven. For the classification of coal having a large particle size and coal having a small particle size, it is sufficient to perform sieving using a sieve. Therefore, as a classification process, for example, a sieve is used to place coal on and below the sieve. Classify. As a classifier used in the classification process, an air classifier, a fluidized bed classifier, or the like can be used in addition to the sieve. In the first pulverization step, pulverization is performed on the sieve having a particle size larger than the sieve mesh to reduce the particle size. For the under sieve having a particle size equal to or smaller than the sieve mesh, a pulverization process is performed in the second pulverization step. Coal having a large particle size is removed by the classification step, and the proportion of coarse particles is reduced, so that it is possible to reduce the pulverization ability in the second pulverization step and pulverize. Generation | occurrence | production of the fine particle size coal is suppressed at the time of a grinding | pulverization process, and the particle size distribution of coal is improved as a whole.

コークス原料となる石炭の全部を上記の分級工程で処理する場合、コークス原料となる石炭の残部は当然のことながら存在しない。一方、コークス原料となる石炭の一部のみを上記の分級工程で処理する場合、コークス原料となる石炭の残部は、成型炭と、分級工程において粒径の小さい石炭として処理した石炭と共にコークス炉に装入する。すなわち、コークス原料となる石炭の一部を、粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭と前記コークス原料となる石炭の残部とを配合する配合工程と、該配合した石炭を粉砕する第二の粉砕工程により処理した後にコークス炉に装入することが望ましい。   When all the coal used as the coke raw material is processed in the above classification process, the remaining coal used as the coke raw material naturally does not exist. On the other hand, when only a part of the coal used as the coke raw material is processed in the above classification process, the remainder of the coal used as the coke raw material is supplied to the coke oven together with the formed coal and the coal processed as the small particle size coal in the classification process. Insert. That is, a classifying step of classifying a part of coal as a coke raw material into coal having a large particle size and coal having a small particle size, a first pulverizing step of pulverizing the coal having a large particle size, and the first A coal-forming process for producing coal using the coal treated in the pulverization step, a compounding step for compounding the small-particle-size coal and the remainder of the coal as the coke raw material, and the compounded coal It is desirable to charge the coke oven after the second pulverizing step.

コークス原料となる石炭の一部のみを上記の分級工程で処理する場合、石炭は硬度やイナート量などの品質が銘柄により異なるため、銘柄別に粉砕条件を調整して粉砕することが望ましい。したがって、配合槽は石炭の品質別または銘柄別に複数配置し、破砕機もそれに対応して複数配置することが好ましく、その残部の石炭については別途粉砕処理を行うことが望ましい。すなわち、コークス原料となる石炭の一部を、粒径の大きい石炭と粒径の小さい石炭とに分級する分級工程と、前記粒径の大きい石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で粉砕された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さい石炭を配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理し、前記コークス原料となる石炭の残部は、コークス原料となる石炭の残部を配合する第二の配合工程と、該配合した石炭を粉砕する第三の粉砕工程により粉砕して、前記第二の粉砕工程で粉砕された石炭と成型炭と共にコークス炉に装入することが望ましい。分級工程で処理を行わない、コークス原料となる石炭の残部については、細粒であったり、コークス炉に装入するのに適切な粒度分布を有する場合は、第三の粉砕工程を省略することも可能である。   When only a part of coal as a coke raw material is processed in the above classification process, the quality of the coal such as hardness and the amount of inert differs depending on the brand, so that it is desirable to pulverize by adjusting the grinding conditions for each brand. Accordingly, a plurality of blending tanks are preferably arranged for each coal quality or brand, and a plurality of crushers are also arranged correspondingly, and the remainder of the coal is desirably separately pulverized. That is, a classifying step of classifying a part of coal as a coke raw material into coal having a large particle size and coal having a small particle size, a first pulverizing step of pulverizing the coal having a large particle size, A coal forming process for producing coal using coal pulverized in the pulverizing step, a first compounding step for compounding coal with a small particle size, and a second pulverizing step for pulverizing the compounded coal. And the remainder of the coal as the coke raw material is pulverized by the second blending step of blending the remainder of the coal as the coke raw material and the third grinding step of pulverizing the blended coal, It is desirable to charge the coke oven with the coal pulverized in the second pulverization step and the coal. For the remainder of the coal that will be the coke raw material that is not treated in the classification step, the third pulverization step should be omitted if it is fine-grained or has a suitable particle size distribution for charging into the coke oven. Is also possible.

また、コークス原料となる石炭の一部のみを上記の分級工程で処理する場合、硬い石炭を優先的に処理することが望ましい。すなわち、硬度が高い石炭(X)と該石炭(X)よりも硬度が低い石炭(Y)とを用いてコークスを製造する場合、硬度が高い石炭(X)の少なくとも一部を粒径の大きな石炭と該石炭よりも粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で粉砕された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭および/または前記石炭(X)の残部とを配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理した後に、前記成型炭と前記石炭(X)の残部と前記石炭(Y)とをコークス炉に装入することが好ましい。   Moreover, when processing only a part of coal used as a coke raw material by said classification process, it is desirable to process hard coal preferentially. That is, when producing coke using coal (X) having a high hardness and coal (Y) having a hardness lower than that of the coal (X), at least a part of the coal (X) having a high hardness has a large particle size. A classification step for classifying coal and coal having a particle size smaller than that of the coal, a first pulverization step for pulverizing the coal having a large particle size, and molding using the coal pulverized in the first pulverization step A first coal blending step for blending the coal with a small particle size and / or the remainder of the coal (X); a second milling step for grinding the blended coal; It is preferable to charge the coking coal, the remainder of the coal (X), and the coal (Y) into a coke oven.

また、さらに石炭(Y)も第一の配合工程で配合して、第二の粉砕工程により粉砕処理することができる。すなわち、硬度が高い石炭(X)と該石炭(X)よりも硬度が低い石炭(Y)とを用いてコークスを製造する方法であって、前記石炭(X)の少なくとも一部を粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で粉砕された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭と石炭(X)の残部と前記石炭(Y)とを配合する配合工程と、該配合した石炭を粉砕する第二の粉砕工程により処理した後に前記成型炭と共にコークス炉に装入することが望ましい。   Further, coal (Y) can also be blended in the first blending step and pulverized in the second pulverization step. That is, a method for producing coke using coal (X) having a high hardness and coal (Y) having a hardness lower than that of the coal (X), wherein at least a part of the coal (X) has a particle size. Classifying into large coal and coal with small particle size, first pulverizing step for pulverizing coal with large particle size, and producing coal by using coal pulverized in the first pulverizing step After processing by the forming coal manufacturing process to be performed, the blending process of blending the small particle size coal, the remainder of the coal (X) and the coal (Y), and the second grinding process of grinding the blended coal It is desirable to charge the coke oven together with the coal.

また、石炭は硬度やイナート量などの品質が銘柄により異なり、銘柄別に粉砕条件を調整して粉砕することが望ましい。したがって、配合槽は石炭の品質別または銘柄別に複数配置し、破砕機もそれに対応して複数配置することが好ましく、硬度が高い石炭(X)と該石炭(X)よりも硬度が低い石炭(Y)とを用いてコークスを製造する方法であって、前記石炭(X)の少なくとも一部を粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で粉砕された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭および/または前記石炭(X)の残部とを配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理し、前記石炭(Y)を配合する第二の配合工程と、該配合した石炭を粉砕する第三の粉砕工程により処理した後に、前記石炭(X)と前記石炭(Y)とをコークス炉に装入することが望ましい。   Also, the quality of coal, such as hardness and inert amount, varies depending on the brand, and it is desirable to pulverize by adjusting the grinding conditions for each brand. Therefore, it is preferable that a plurality of blending tanks are arranged according to quality or brand of coal, and a plurality of crushers are also arranged correspondingly. Coal (X) having a higher hardness and coal having a hardness lower than that of the coal (X) ( Y) and a method of producing coke using a classification step of classifying at least a part of the coal (X) into coal having a large particle size and coal having a small particle size, and the coal having a large particle size. A first pulverization step of pulverizing the coal, a formed coal production step of producing a formed coal using the coal pulverized in the first pulverization step, the coal having a small particle diameter and / or the coal (X) The first blending step for blending the remaining portion and the second blending step for grinding the blended coal, the second blending step for blending the coal (Y), and the blended coal are ground. After processing by the third crushing step (X) and it is desirable that the the coal (Y) are charged to the coke oven.

さらに、上記において、石炭(X)の残部と石炭(Y)とをそれぞれ別々の配合槽を用いて配合して、各配合槽毎に粉砕することも可能である。すなわち、硬度が高い石炭(X)と該石炭(X)よりも硬度が低い石炭(Y)とを用いてコークスを製造する方法であって、前記石炭(X)の少なくとも一部を粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で粉砕された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭を配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理し、前記石炭(X)の残部と前記石炭(Y)を別々に配合する第二の配合工程と、該配合した石炭を別々に粉砕する第三の粉砕工程により処理した後に、前記石炭(X)と前記石炭(Y)とをコークス炉に装入することが望ましい。   Furthermore, in the above, it is also possible to mix | blend the remainder of coal (X) and coal (Y) using a separate mixing tank, respectively, and to grind | pulverize for each mixing tank. That is, a method for producing coke using coal (X) having a high hardness and coal (Y) having a hardness lower than that of the coal (X), wherein at least a part of the coal (X) has a particle size. Classifying into large coal and coal with small particle size, first pulverizing step for pulverizing coal with large particle size, and producing coal by using coal pulverized in the first pulverizing step Processed by a forming coal manufacturing process, a first compounding process for compounding the coal having a small particle diameter, and a second pulverizing process for pulverizing the compounded coal, and the remainder of the coal (X) and the coal After processing by the 2nd compounding process which mixes (Y) separately, and the 3rd crushing process which grinds the compounded coal separately, the above-mentioned coal (X) and the above-mentioned coal (Y) are made into a coke oven. It is desirable to charge.

また、硬度が高い石炭(X)と該石炭(X)よりも硬度が低い石炭(Y)とを用いてコークスを製造する方法であって、前記石炭(X)の少なくとも一部を粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で粉砕された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭および/または前記石炭(X)の残部の少なくとも一部および/または前記石炭(Y)の少なくとも一部とを配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理し、該第二の粉砕工程により処理されない残部である石炭を配合する第二の配合工程と、該配合した石炭を粉砕する第三の粉砕工程により処理した後に、前記石炭(X)と前記石炭(Y)とをコークス炉に装入することも望ましい方法として選択が可能である。   Moreover, it is a method for producing coke using coal (X) having a high hardness and coal (Y) having a hardness lower than that of the coal (X), wherein at least a part of the coal (X) has a particle size. Classifying into large coal and coal with small particle size, first pulverizing step for pulverizing coal with large particle size, and producing coal by using coal pulverized in the first pulverizing step And a first blending step of blending the coal having a small particle diameter and / or at least a part of the remainder of the coal (X) and / or at least a part of the coal (Y), A second pulverizing step of pulverizing the blended coal, a second blending step of blending the remaining coal not treated by the second pulverizing step, and a third pulverizing the blended coal. After processing by the pulverization process, the coal (X) And said coal (Y) it is possible to select the method it is also desirable to charged into the coke oven.

通常複数銘柄からなるコークス原料である石炭を、硬度が高い石炭(X)と該石炭(X)よりも硬度が低い石炭(Y)とにグループ分けするには、適宜設定した所定の基準を用いて、所定の基準よりも硬度が高い石炭(X)と所定の基準よりも硬度の低い石炭(Y)とに分類すればよい。例えば、石炭銘柄A、B、Cを用いてコークスを製造する場合、平均硬度が一番高い石炭銘柄Aを硬度が高い石炭(X)に分類し、石炭銘柄B、Cを硬度が低い石炭(Y)に分類する。また、石炭銘柄A、B、Cに比較して硬度の低い石炭銘柄D、E、Fを用いる場合は、所定の基準を低く設定して、石炭銘柄D、E、Fの中で比較的硬度の高い石炭銘柄Dを硬度が高い石炭(X)に分類することができる。所定の基準は、使用する原料石炭の銘柄や、コークスの製造設備能力等を考慮してコークス製造のコストや生産効率が最適化されるように設定することが望ましい。また、上記の例からも明らかなように、硬度が高い石炭(X)と硬度が低い石炭(Y)とは、それぞれが単一銘柄に限らず、複数の銘柄の石炭から構成される場合を有するものである。   In order to group coal, which is usually a coke raw material composed of multiple brands, into high-hardness coal (X) and low-hardness coal (Y), use predetermined criteria that are set appropriately. Thus, it may be classified into coal (X) whose hardness is higher than a predetermined standard and coal (Y) whose hardness is lower than a predetermined standard. For example, when coke is produced using coal brands A, B, and C, coal brand A having the highest average hardness is classified as coal (X) having high hardness, and coal brands B and C are classified into coal having low hardness ( Y). In addition, when using the coal brands D, E, and F, which have lower hardness than the coal brands A, B, and C, the predetermined standard is set low and the coal brands D, E, and F are relatively hard. Can be classified into coal (X) having high hardness. It is desirable to set the predetermined standard so that the cost and production efficiency of coke production are optimized in consideration of the brand of raw material coal used, the production capacity of coke, and the like. Further, as is clear from the above example, the high hardness coal (X) and the low hardness coal (Y) are not limited to a single brand, but are composed of a plurality of brands of coal. It is what you have.

硬い石炭を優先的に分級工程で処理する理由は、コークス原料である石炭のうち粒径の大きいものは、主に硬度が高い石炭であり、上記で説明したように粒子中には比較的硬いイナート成分の存在割合が高く、粘結性が低いものであるからである。すなわち、全ての原料石炭について分級工程での処理を行わない場合には、硬度が高い石炭(X)を優先して分級処理を行うことが好ましい。石炭(X)の一部のみについて分級工程での処理を行い成型炭を製造すれば効果があり、例えば、粒径の大きな石炭と粒径の小さな石炭とに分級し、前記粒径の大きな石炭の量が全石炭量の10%程度であっても、原料全体のうち石炭(X)を優先的に分級および粉砕処理することで、コークス強度を向上させることができる。石炭(X)と、それ以外の石炭との分類は、厳密なものではなく、石炭の銘柄毎に平均硬度を規定して、その平均硬度が所定の基準を超えていれば石炭(X)に分類すれば良く、石炭(X)が部分的に所定の基準以下の硬度の石炭を含有しても差し支えない。石炭(X)のうち、分級工程での処理を行う割合を増やすほど粒度分布は改善されるが、処理コストも上昇する。   The reason why the hard coal is preferentially treated in the classification process is that the coal having a large particle size among the coal as the coke raw material is mainly high hardness coal, and as described above, the particles are relatively hard. This is because the existence ratio of the inert component is high and the caking property is low. That is, when not performing the process in a classification process about all the raw material coals, it is preferable to prioritize coal (X) with high hardness and to perform a classification process. It is effective if only a part of the coal (X) is processed in the classification process to produce cast coal. For example, the coal is classified into coal having a large particle size and coal having a small particle size, and the coal having the large particle size. Even if the amount is about 10% of the total amount of coal, coke strength can be improved by preferentially classifying and crushing coal (X) in the entire raw material. The classification of coal (X) and other coals is not strict, and the average hardness is defined for each brand of coal, and if the average hardness exceeds a predetermined standard, it will be classified as coal (X). What is necessary is just to classify | categorize and it does not interfere even if coal (X) contains the coal of the hardness below a predetermined standard partially. The particle size distribution is improved as the proportion of coal (X) to be processed in the classification process is increased, but the processing cost is also increased.

石炭は産地等により硬度が異なることが知られている。高硬度のものを優先的に分級工程で処理する際に、石炭(X)を分類する際の所定の基準としては、HGIを用いることが望ましく、粉砕性を表わす指数であるHGI(ハードグローブ指数:JIS−M−8801による)が80以下のものを石炭(X)とすることが好ましい。HGIが80以下である石炭として、非微粘炭を用いることが好適である。非微粘炭はHGI80以下の高硬度を有するものが多く、かつ安価な石炭である。所定の基準に対する石炭の硬度の判断は、例えば、石炭の銘柄毎に平均HGIを測定して、これらの平均値と所定の基準とを比較して行うことができる。   It is known that the hardness of coal varies depending on the production area. It is desirable to use HGI as a predetermined standard when classifying coal (X) when preferentially treating high hardness materials in the classification process, and HGI (Hard Grove Index) which is an index representing pulverizability. : According to JIS-M-8801) is preferably 80 or less. As the coal having an HGI of 80 or less, it is preferable to use non-thin coal. Many non-thin coals have high hardness of HGI 80 or less and are inexpensive coals. Judgment of the hardness of coal with respect to a predetermined standard can be performed, for example, by measuring an average HGI for each brand of coal and comparing these average values with a predetermined standard.

また、コークス原料となる石炭の一部のみを上記の分級工程および第一の粉砕工程で処理する場合、イナート量の多い石炭を優先的に処理することが望ましい。すなわち、イナート量が多い石炭(X’)と該石炭(X’)よりもイナート量が少ない石炭(Y’)とを用いてコークスを製造する方法であって、前記石炭(X’)の少なくとも一部を粒径の大きな石炭と該石炭よりも粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で粉砕された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭および/または前記石炭(X’)の残部とを配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理した後に、前記石炭(X’)と前記石炭(Y’)とコークス炉に装入することが好ましい。   Moreover, when processing only a part of coal used as a coke raw material by said classification | category process and a 1st grinding | pulverization process, it is desirable to process coal with much inert amount preferentially. That is, a method for producing coke using coal (X ′) having a large amount of inert gas and coal (Y ′) having a smaller amount of inert than the coal (X ′), and comprising at least the coal (X ′). A classification step of classifying a part of the coal into a coal with a large particle size and a coal with a particle size smaller than the coal, a first pulverization step of pulverizing the coal with a large particle size, and pulverization in the first pulverization step A first coal blending step of blending the coal with a small particle size and / or the remainder of the coal (X ′), and a blended coal It is preferable to charge the coal (X ′), the coal (Y ′), and the coke oven after the second pulverization step.

一方で、イナート量が少ない石炭(Y’)をイナート量が多い石炭(X’)と配合して粉砕することも可能である。石炭(X’)よりもイナート量が少ない石炭(Y’)とを用いてコークスを製造する方法であって、前記石炭(X’)の少なくとも一部を粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で粉砕された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭と石炭(X’)の残部と前記石炭(Y’)とを配合する配合工程と、該配合した石炭を粉砕する第二の粉砕工程により処理した後にコークス炉に装入することが望ましい。   On the other hand, coal (Y ′) with a small amount of inert can be blended with coal (X ′) with a large amount of inert and pulverized. A method for producing coke using coal (Y ′) having a smaller amount of inert than coal (X ′), wherein at least a part of the coal (X ′) is composed of coal having a large particle size and small particle size. A classification step of classifying into coal, a first pulverization step of pulverizing the coal having a large particle size, and a formed coal production step of producing coal using the coal pulverized in the first pulverization step, It is charged into a coke oven after being treated by a blending step of blending the coal with a small particle size, the remainder of the coal (X ′) and the coal (Y ′), and a second grinding step of grinding the blended coal. It is desirable to do.

また、石炭は硬度やイナート量などの品質が銘柄により異なり、銘柄別に粉砕条件を調整して粉砕することが望ましい。したがって、配合槽は石炭の品質別または銘柄別に複数配置し、破砕機もそれに対応して複数配置することが好ましく、イナート量が多い石炭(X’)と該石炭(X’)よりもイナート量が少ない石炭(Y’)とを用いてコークスを製造する方法であって、前記石炭(X’)の少なくとも一部を粒径の大きな石炭と該石炭よりも粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で粉砕された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭および/または前記石炭(X’)の残部とを配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理し、前記石炭(Y’)を配合する第二の配合工程と、該配合した石炭を粉砕する第三の粉砕工程により処理して、前記石炭(X’)と前記石炭(Y’)とをコークス炉に装入することが好ましい。   Also, the quality of coal, such as hardness and inert amount, varies depending on the brand, and it is desirable to pulverize by adjusting the grinding conditions for each brand. Therefore, it is preferable that a plurality of blending tanks are arranged according to quality or brand of coal, and a plurality of crushers are also arranged correspondingly. Coal (X ′) with a larger amount of inert and the amount of inert than the coal (X ′) Is a method for producing coke using a small amount of coal (Y ′), wherein at least a part of the coal (X ′) is classified into coal having a larger particle size and coal having a smaller particle size than the coal. A classification step, a first pulverization step for pulverizing the coal having a large particle size, a formed coal production step for producing a coal using the coal pulverized in the first pulverization step, and a small particle size The first blending step of blending coal and / or the remainder of the coal (X ′) and the second milling step of pulverizing the blended coal, and blending the coal (Y ′). A second blending step and a second step of grinding the blended coal Was treated by the process of pulverization, it is preferable to charged with the coal (X ') and the coal (Y') to the coke oven.

さらに、上記において、石炭(X’)の残部と石炭(Y’)とをそれぞれ別々の配合槽を用いて配合して、各配合槽毎に粉砕することが好ましい。すなわち、イナート量が多い石炭(X’)と該石炭(X’)よりもイナート量が少ない石炭(Y’)とを用いてコークスを製造する方法であって、前記石炭(X’)の少なくとも一部を粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で粉砕された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭を配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理し、前記石炭(X’)の残部と前記石炭(Y’)を別々に配合する第二の配合工程と、該配合した石炭を別々に粉砕する第三の粉砕工程により処理した後に、前記石炭(X’)と前記石炭(Y’)とをコークス炉に装入することが望ましい。   Furthermore, in the above, it is preferable that the remainder of coal (X ′) and coal (Y ′) are blended using separate blending tanks and pulverized for each blending tank. That is, a method for producing coke using coal (X ′) having a large amount of inert gas and coal (Y ′) having a smaller amount of inert than the coal (X ′), and comprising at least the coal (X ′). A classification step of classifying a part of the coal into a coal with a large particle size and a coal with a small particle size, a first pulverization step of pulverizing the coal with a large particle size, and the coal pulverized in the first pulverization step The coal (X) is processed by a coal forming process for producing coal using, a first blending process for blending the coal having a small particle size, and a second grinding process for grinding the blended coal. After processing by the second blending step of separately blending the remainder of ') and the coal (Y') and the third grinding step of separately grinding the blended coal, the coal (X ') and the coal It is desirable to charge coal (Y ′) into a coke oven.

さらに、イナート量が多い石炭(X’)と該石炭(X’)よりもイナート量が少ない石炭(Y’)とを用いてコークスを製造する方法であって、前記石炭(X’)の少なくとも一部を粒径の大きな石炭と該石炭よりも粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で粉砕された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭および/または前記石炭(X’)の残部の少なくとも一部および/または前記石炭(Y’)の少なくとも一部とを配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理し、該第二の粉砕工程により処理されない残部である石炭を配合する第二の配合工程と、該配合した石炭を粉砕する第三の粉砕工程により処理して、前記石炭(X’)と前記石炭(Y’)とをコークス炉に装入することも望ましい方法として選択が可能である。   Furthermore, it is a method for producing coke using coal (X ′) having a large amount of inert and coal (Y ′) having a smaller amount of inert than the coal (X ′), wherein at least of the coal (X ′). A classification step of classifying a part of the coal into a coal with a large particle size and a coal with a particle size smaller than the coal, a first pulverization step of pulverizing the coal with a large particle size, and pulverization in the first pulverization step A coal forming process for producing a coal using the coal obtained, and at least a part of the coal having a small particle size and / or the remainder of the coal (X ′) and / or at least one of the coal (Y ′). A second blending step of blending the remaining coal that is not treated by the second pulverization step, and a second pulverization step of pulverizing the blended coal. And a third powder for pulverizing the blended coal It was treated by the process, and the coal (X ') and the coal (Y') which can be selected as the method it is also desirable to charged into the coke oven.

コークス原料である石炭としてイナート量の多いものを用いると、コークスの製造過程で亀裂が発生し易く、製造されるコークスの強度が低下する傾向がある。そこでイナート量の多い石炭を成型炭とすることでコークス強度を向上させることができる。したがって、全ての原料石炭について分級工程および第一の粉砕工程での処理を行わない場合には、イナート量の多い石炭(X’)を優先して分級および粉砕処理を行うことが好ましい。石炭(X’)の一部のみについて分級工程での処理を行えば効果があり、例えば、粒径の大きい石炭と粒径の小さい石炭とに分離し、前記粒径の大きい石炭に粉砕処理を行う石炭の量が全石炭量の10%程度であっても、原料全体のうち石炭(X’)を優先的に分級することで、全体として顕著に粒度分布を改善することができる。石炭(X’)と、それ以外の石炭との分類は、厳密なものではなく、石炭の銘柄毎に平均イナート量を規定して、その平均値が所定の基準を超えていれば石炭(X’)に分類すれば良く、石炭(X’)が部分的に所定の基準以下の硬度の石炭を含有しても差し支えない。石炭(X’)のうち、分級工程および第一の粉砕工程での処理を行う割合を増やすほどコークス強度は増加するが、処理コストも上昇する。   When coal having a large amount of inert coal is used as the coke raw material, cracks are likely to occur during the coke production process, and the strength of the coke produced tends to be reduced. Therefore, coke strength can be improved by using coal with a large amount of inert coal. Therefore, in the case where the processing in the classification step and the first pulverization step is not performed for all raw material coals, it is preferable to prioritize the coal (X ′) having a large amount of inerting to perform the classification and pulverization treatment. If only a part of the coal (X ′) is treated in the classification step, it is effective. For example, the coal having a large particle size and the coal having a small particle size are separated, and the coal having the large particle size is pulverized. Even if the amount of coal to be performed is about 10% of the total amount of coal, the particle size distribution can be remarkably improved as a whole by preferentially classifying coal (X ′) in the entire raw material. The classification of coal (X ') and other coals is not strict, and the average amount of inert for each brand of coal is specified, and if the average value exceeds a predetermined standard, coal (X The coal (X ′) may partially contain coal having a hardness below a predetermined standard. Increasing the proportion of coal (X ′) to be processed in the classification step and the first pulverization step increases the coke strength, but also increases the processing cost.

石炭は産地等によりイナート(非溶融成分)量が異なることが知られている。イナート量の多いものを優先的に分級工程・第一の粉砕工程で処理する際に、イナート量の多い石炭(X’)を分類する際の基準は、使用する原料石炭の銘柄や、コークスの製造設備能力等を考慮してコークス製造のコストや生産効率が最適化されるように適宜設定することが望ましいが、イナート量が35%以上である石炭をイナート量の多い石炭(X’)とすることが特に好ましい。イナート量が35%以上である石炭として、非微粘炭を用いることが好適である。非微粘炭はイナート量の高いものが多く、安価な石炭である。石炭のイナート量の判断は、例えば、石炭の銘柄毎に平均イナート量を測定して、これらの平均値と所定の基準(例えばイナート量35%)とを比較して行うことができる。   Coal is known to have different amounts of inert (non-molten component) depending on the production area. When processing a large amount of inerts preferentially in the classification process / first crushing process, the criteria for classifying coal (X ′) with a large amount of inerts are the brands of the raw coal used and the coke It is desirable to set as appropriate so that the cost and production efficiency of coke production are optimized in consideration of production facility capacity, etc., but coal with an inert amount of 35% or more is regarded as coal with a large amount of inert (X ′). It is particularly preferable to do this. As coal having an inert amount of 35% or more, it is preferable to use non-thin coal. Many non-thin coals have a high inert amount and are inexpensive. The determination of the amount of inert coal can be performed, for example, by measuring the average amount of inert for each brand of coal and comparing these average values with a predetermined standard (for example, 35% of the amount of inert).

したがってコークス原料となる石炭の一部のみを上記の分級工程および第一の粉砕工程で処理する場合、硬度およびイナート量の両方の基準を用いて石炭を分類して、高硬度のもの、イナート量の多いものを優先的に分級工程・第一の粉砕工程で処理することが望ましい。特に望ましくは、HGIが80以下、且つ、イナート量が35%以上である石炭を優先的に分級工程・第一の粉砕工程で処理することである。非微粘炭には、HGIが80以下、且つ、イナート量が35%以上の品種が多く、安価であるので、非常に好適である。   Therefore, when only a part of the coal used as a coke raw material is processed in the classification step and the first pulverization step, the coal is classified using both the hardness and the inert amount criteria, and the high hardness and inert amount are classified. It is desirable to preferentially treat a large amount of material in the classification step / first grinding step. Particularly preferably, the coal having an HGI of 80 or less and an inert amount of 35% or more is preferentially treated in the classification step / first pulverization step. Non-thin cohesive coal is very suitable because it has many varieties having an HGI of 80 or less and an inert amount of 35% or more and is inexpensive.

分級工程において、石炭を粒径の大きい石炭と粒径の小さい石炭とに分級する際には、1〜20mmの範囲内で設定した粒径で粒径の大きな石炭と粒径の小さな石炭とに分級することが好ましい。分級粒径(分級する際の粒径であり、たとえば、篩を用いて分級する際の篩目に相当)の増加に伴い分級効率は高くなるが、粉炭中の粗粒の割合が増加するためコークス強度が低下する。特に、20mm超では大幅に低下する。一方、分級粒径が小さくなるにしたがい、粉炭部に残留する粗粒子の割合が減少するため、コークス強度は向上する。しかし、篩による分級効率が低下するため、生産性が低下する。特に、1mm以下では大幅な生産性の低下が認められる。この結果、コークス強度が大きいほど使用する石炭(配合炭)の反射率(Ro)を下げられるので低反射率の安価な石炭を原料とすることができ、結局分級粒径が小さいほど、コークス単位生産量当りの配合炭のコストは低下して、コストの点でのメリットは大きくなる。一方で、分級粒径を小さくするほど分級効率が低下するため、生産性を維持するためには分級設備の処理能力を高くしなければならず、固定費が増加し、その結果コークス製造コストは増加する。図2に分級工程における分級粒径を変化させた場合のコークスの製造コストを説明するグラフを示す。図2によれば、コークス単位生産量当りのコークス製造コストであるトータルコストは、分級粒径が20mm以下程度で低下して、分級粒径を3〜10mm程度とした時に特に低くなる傾向がある。したがって、コストの点で望ましいのは分級粒径1〜20mmであり、特に望ましくは3〜10mm程度である。尚、コークス強度(ドラム強度(DI30/15))の観点からは、更に望ましい分級粒径は3〜6mmである。分級粒径は、例えば、石炭を分級する際の篩の篩目を変更することで容易に調整可能である。   In the classification process, when classifying coal into coal having a large particle size and coal having a small particle size, the coal is classified into a coal having a particle size set within a range of 1 to 20 mm and a coal having a large particle size and a coal having a small particle size. It is preferable to classify. As the classification particle size (the particle size at the time of classification, for example, corresponding to the sieve mesh when classified using a sieve) increases, the classification efficiency increases, but the proportion of coarse particles in the pulverized coal increases. Coke strength decreases. In particular, when it exceeds 20 mm, it is significantly reduced. On the other hand, as the classified particle size becomes smaller, the proportion of coarse particles remaining in the pulverized coal portion decreases, so the coke strength improves. However, since the classification efficiency by a sieve falls, productivity falls. In particular, a significant decrease in productivity is observed at 1 mm or less. As a result, the higher the coke strength, the lower the reflectivity (Ro) of the coal (mixed coal) used, so that low-reflectivity inexpensive coal can be used as a raw material. The cost of blended coal per production volume decreases and the merit in terms of cost increases. On the other hand, the classification efficiency decreases as the classification particle size decreases, so in order to maintain productivity, the processing capacity of the classification equipment must be increased, and the fixed cost increases. To increase. FIG. 2 shows a graph for explaining the production cost of coke when the classified particle diameter in the classification step is changed. According to FIG. 2, the total cost, which is the coke production cost per unit production of coke, tends to decrease particularly when the classified particle size is about 3 to 10 mm, when the classified particle size is about 20 mm or less. . Therefore, it is desirable that the classified particle diameter is 1 to 20 mm, particularly preferably about 3 to 10 mm in terms of cost. From the viewpoint of coke strength (drum strength (DI30 / 15)), a more desirable classified particle size is 3 to 6 mm. The classified particle size can be easily adjusted, for example, by changing the mesh of the sieve when classifying coal.

次に、本発明のコークスの製造設備について説明する。   Next, the coke production facility of the present invention will be described.

上記のコークスの製造方法を実施するために、コークス原料となる石炭の一部を、粒径の大きな石炭と粒径の小さな石炭とに分級する分級機と、前記粒径の大きな石炭を粉砕する第一の粉砕機と、該第一の粉砕機で処理された石炭を用いて成型炭を製造する成型炭製造設備と、前記粒径の小さな石炭と前記コークス原料となる石炭の残部とを配合する配合槽と、該配合槽で配合した石炭を粉砕する粉砕機と、該粉砕機で処理された石炭と前記成型炭とをコークス炉へと搬送するための搬送機とからなることを特徴とするコークスの製造設備を用いることが好ましい。   In order to carry out the above-mentioned method for producing coke, a classifier for classifying a part of coal as a coke raw material into coal having a large particle size and coal having a small particle size, and pulverizing the coal having a large particle size A first pulverizer, a coal forming facility for producing coal using the coal treated by the first pulverizer, a coal having a small particle size and the remainder of the coal as the coke raw material Comprising a mixing tank, a pulverizer for pulverizing coal blended in the mixing tank, and a conveyor for conveying the coal treated with the pulverizer and the coal to the coke oven. It is preferable to use a coke production facility.

また、石炭は硬度やイナート量などの品質が銘柄により異なり、銘柄別に粉砕条件を調整して粉砕することが望ましい。したがって、配合槽は石炭の品質別または銘柄別に複数配置し、破砕機もそれに対応して複数配置することが好ましく、第二の配合槽および第三の粉砕機を用い、コークス原料となる石炭の一部を、粒径の大きな石炭と粒径の小さな石炭とに分級する分級機と、前記粒径の大きな石炭を粉砕する第一の粉砕機と、該第一の粉砕機で処理された石炭を用いて成型炭を製造する成型炭製造設備と、前記粒径の小さな石炭と配合する第一の配合槽と、該第一の配合槽で配合した石炭を粉砕する第二の粉砕機と、前記コークス原料となる石炭の残部を配合する第二の配合槽と、該第二の配合槽で配合した石炭を粉砕する第三の粉砕機と、前記第二の粉砕機で処理された石炭と前記第三の粉砕機で処理された石炭と前記成型炭とをコークス炉へと搬送するための搬送機とからなることを特徴とするコークスの製造設備を用いることが好ましい。   Also, the quality of coal, such as hardness and inert amount, varies depending on the brand, and it is desirable to pulverize by adjusting the grinding conditions for each brand. Therefore, it is preferable to arrange a plurality of blending tanks according to quality or brand of coal, and a plurality of crushers to correspond to the blending tanks. Using the second blending tank and the third crusher, A classifier that classifies a part into coal having a large particle size and coal having a small particle size, a first pulverizer that pulverizes the coal having a large particle size, and coal that has been processed by the first pulverizer A charcoal production facility for producing coal using the first coal blender blended with the coal having a small particle size, a second grinder for grinding the coal blended in the first compounding tank, A second blending tank for blending the remainder of the coal as the coke raw material, a third grinder for grinding the coal blended in the second blending tank, and a coal treated by the second grinder Transporting the coal treated with the third crusher and the coal to the coke oven It is preferred to use a coke manufacturing equipment, characterized in that comprising a conveyor for.

配合槽においては、石炭を貯留する以外に、複数銘柄の石炭を順次装入して配合槽内に貯留後に切り出すことでコークス炉に装入する際の石炭の性状を均質化させる効果がある。単一銘柄の石炭のみが同一配合槽に貯留される場合もあるが、粉砕後に搬送機上で他の銘柄の石炭と混合される状態とすれば、コークス炉に装入される石炭の銘柄が部分的に偏ることが防止される。   In the blending tank, in addition to storing the coal, there is an effect of homogenizing the properties of the coal when charging into the coke oven by sequentially charging a plurality of brands of coal and cutting out after storage in the blending tank. Only a single brand of coal may be stored in the same blending tank, but if it is mixed with other brands of coal on the conveyor after crushing, the brand of coal charged into the coke oven will be Partial bias is prevented.

また、石炭ヤードから搬出された石炭の一部を分級するための篩と、該篩により分級された篩上の石炭を粉砕する第一の粉砕機と、少なくとも前記篩により分級された篩下の石炭とを混合して貯留する第一の配合槽と、該第一の配合槽から切り出された石炭を粉砕する第二の粉砕機と、前記石炭ヤードから搬出された上記の残部の石炭を貯留する第二の配合槽と、該第二の配合槽から切り出された石炭を粉砕する第三の粉砕機と、前記第二の粉砕機で粉砕された石炭と前記第三の粉砕機で粉砕された石炭と前記成型炭とをコークス炉へと搬送するための搬送機とからなることを特徴とするコークスの製造設備を用いることが好ましい。第一の配合槽には、篩により分級された篩下の石炭以外の石炭も貯留することができ、その場合は銘柄の異なる石炭の混合率が高まり、製品コークスの品質がより均質化する。   A sieve for classifying a part of the coal carried out from the coal yard, a first crusher for crushing the coal on the sieve classified by the sieve, and at least a sieve below the sieve classified by the sieve A first blending tank for mixing and storing coal, a second pulverizer for pulverizing coal cut out from the first blending tank, and the remaining coal transported from the coal yard is stored. The second mixing tank, the third pulverizer for pulverizing the coal cut out from the second mixing tank, the coal pulverized by the second pulverizer and the third pulverizer. It is preferable to use a coke production facility characterized in that it comprises a transporter for transporting the coal and the formed coal to a coke oven. Coal other than the unsieved coal classified by the sieve can be stored in the first blending tank. In this case, the mixing ratio of coals of different brands is increased, and the quality of the product coke is more uniform.

図1は本発明のコークスの製造設備の一実施形態を示す概略図である。   FIG. 1 is a schematic view showing an embodiment of a coke production facility of the present invention.

石炭ヤード1、2のうち、石炭ヤード1の石炭の一部を搬出して篩3により篩い分けして、所定粒径超である篩上aは第一の粉砕機4により粉砕処理して成型炭製造設備11を用いて成型炭を製造する。篩下bはそのまま第一の配合槽5に投入する。石炭ヤード1の石炭の残部については、そのまま第一の配合槽5、第二の配合槽6、7に適宜搬出する。石炭ヤード2の石炭についても、第一の配合槽5、第二の配合槽6、7に適宜搬出する。第一の配合槽5の石炭は、適宜第二の粉砕機8で粉砕する。第二の配合槽6の石炭は第三の粉砕機9、第二の配合槽7の石炭は第三の粉砕機10で適宜粉砕後、各粉砕機で粉砕された石炭は、成型炭と共にコンベア等で混合されながら搬送されることで、ある程度均質化してコークス炉に装入される。   Of coal yards 1 and 2, a part of the coal in coal yard 1 is unloaded and sieved by sieve 3, and the sieve a having a particle size exceeding the predetermined particle size is pulverized by first pulverizer 4 and molded. The charcoal manufacturing equipment 11 is used to manufacture the charcoal. The sieve b is put into the first blending tank 5 as it is. The remainder of the coal in the coal yard 1 is appropriately transported to the first blending tank 5 and the second blending tanks 6 and 7 as they are. The coal in the coal yard 2 is also appropriately transported to the first blending tank 5 and the second blending tanks 6 and 7. The coal in the first mixing tank 5 is appropriately pulverized by the second pulverizer 8. The coal in the second compounding tank 6 is appropriately pulverized by the third pulverizer 9 and the coal in the second compounding tank 7 is appropriately pulverized by the third pulverizer 10. By being conveyed while being mixed, etc., it is homogenized to some extent and charged into the coke oven.

第二の配合槽6、7は図1においては各3槽設置され、第二の配合槽6の石炭は第三の粉砕機9で破砕し、第二の配合槽7の石炭は第三の粉砕機10で破砕することで、銘柄別の破砕を実施できる。   In FIG. 1, the second blending tanks 6 and 7 are each installed in three tanks, the coal in the second blending tank 6 is crushed by the third crusher 9, and the coal in the second blending tank 7 is the third By crushing with the pulverizer 10, crushing by brand can be performed.

原料石炭として、非微粘炭と強粘結炭とを用いる場合は、石炭ヤード1を非微粘炭、石炭ヤード2を強粘結炭とすることが望ましい。   When using non-slightly cohesive coal and strongly caking coal as raw material coal, it is desirable that coal yard 1 be non-slightly caking coal and coal yard 2 be strongly caking coal.

図1に示すコークス製造設備を用いてコークスの製造を行った。原料の石炭として、非微粘結炭80mass%と強粘結炭20mass%(HGI:約85、イナート量約30体積%)とを用い、非微粘結炭のうち、全石炭量の10mass%にあたる非微粘結炭(HGI:約75、イナート量約36体積%)を篩い分け(分級工程)した。篩下である6mm以下の石炭を残りの石炭の一部と共に第一の配合槽に投入後、ハンマーヘッド式の第二の粉砕機にて570rpmで粉砕(第二の粉砕工程)を行なった。残りの非微粘結炭と、強粘結炭を別々に複数台あるハンマーヘッド式の第三の粉砕機にて600rpmで粉砕処理(第三の粉砕工程)して、篩い分けして粉砕処理を行なった非微粘結炭とともにコンベア上で混合して、コークス炉に装入して、コークスの製造を行なった。   Coke was manufactured using the coke manufacturing equipment shown in FIG. Non-slightly caking coal 80 mass% and strong caking coal 20 mass% (HGI: about 85, inert amount about 30% by volume) are used as the raw material coal. The non-slightly caking coal (HGI: about 75, the amount of inert about 36 volume%) which corresponds is sieved (classification process). Coal of 6 mm or less, which is under the sieve, was put in the first blending tank together with a part of the remaining coal, and then pulverized at 570 rpm (second pulverization step) with a hammerhead type second pulverizer. The remaining non-slightly caking coal and the strongly caking coal are separately pulverized at 600 rpm (third pulverization step) with a hammerhead type third pulverizer, and then sieved and pulverized. The coke was mixed with the non-slightly caking coal that was subjected to the above process and charged into a coke oven to produce coke.

一方、成型炭製造設備により、全石炭量の0mass%、10mass%、20mass%分の成型炭を製造した。成型炭の製造条件は一定とし、バインダーに、アスファルトピッチ、タールピッチ、タール、タール滓を使用し、石炭とともに攪拌混合しながらスチーム加熱し、成型した。成型にはダブルロールプレスを用い、マセック型(90cc)の成型物を成型した。成型炭用原料は、前記分級工程における6mm超の篩上の石炭(全石炭の5mass%程度)を使用した。成型炭製造工程で原料が不足する条件(成型炭比10mass%、20mass%の場合)では、不足分を分級工程で処理されていない石炭から補填した。原料が余剰となる条件(成型炭比0%の場合)では、6mm超の篩上の余剰分についてはハンマーヘッド式の第一の粉砕機にて680rpmで粉砕(第一の粉砕工程)して、粉砕した全てを篩下である6mm以下の石炭と共に第一の配合槽に投入後、ハンマーヘッド式の第二の粉砕機にて570rpmで粉砕(第二の粉砕工程)を行なった。製造した成型炭は第二の粉砕工程、第三の粉砕工程で粉砕した、残部の石炭と共にコークス炉に装入して、コークスの製造を行なった(成型炭比20mass%、10mass%の場合が本発明例1、2、成型炭比0mass%の場合が比較例1)。さらに比較のために、分級工程での処理を行うことなく、原料石炭の0mass%、10mass%、20mass%分で上記と同様に成型炭を製造し、残部の石炭と共にコークス炉に装入して、コークスの製造を行なった(成型炭比20mass%、10mass%、0mass%の場合が比較例2、3、4)。尚、比較例4は、非微粘炭と、強粘結炭を別々に粉砕処理(第三の粉砕工程のみに相当)してコンベア上で混合して、コークス炉に装入する、従来の製造方法でのコークスの製造に相当する。   On the other hand, the coals for 0 mass%, 10 mass%, and 20 mass% of the total coal amount were produced by the coal production facility. The production conditions of the coal were fixed, and asphalt pitch, tar pitch, tar, tar tar were used as the binder, and the mixture was steam-heated while being stirred and mixed with the coal and molded. A double roll press was used for molding, and a Macek type (90 cc) molded product was molded. As the raw material for the forming coal, coal on a sieve exceeding 6 mm in the classification process (about 5 mass% of the total coal) was used. Under the condition that the raw material is insufficient in the forming coal manufacturing process (in the case of the forming coal ratio of 10 mass% and 20 mass%), the shortage was compensated from coal not treated in the classification process. Under the condition that the raw material becomes surplus (in the case of a coal ratio of 0%), the surplus on the 6 mm sieve is pulverized at 680 rpm (first pulverization step) with a hammerhead type first pulverizer. Then, all of the pulverized material was put into a first blending tank together with 6 mm or less of coal under the sieve, and then pulverized at 570 rpm (second pulverizing step) with a hammerhead type second pulverizer. The produced coal was pulverized in the second pulverization step and the third pulverization step, and the remaining coal was charged into a coke oven to produce coke (in some cases, the coal ratio was 20 mass%, 10 mass%). Examples 1 and 2 of the present invention and the ratio of molding coal ratio of 0 mass% are comparative examples 1). For further comparison, without performing the treatment in the classification process, 0% by mass, 10% by mass, and 20% by mass of the raw coal are produced in the same manner as above, and the remaining coal is charged into the coke oven. Coke was produced (Comparative Examples 2, 3, and 4 in the case of a molding charcoal ratio of 20 mass%, 10 mass%, and 0 mass%). In addition, the comparative example 4 is the conventional grinding | pulverization process (equivalent to only a 3rd grinding | pulverization process) which mixes a non-slightly viscous coal and strong caking coal separately, and is charged in a coke oven. This corresponds to the production of coke by the production method.

製造したコークスのドラム強度(DI)を測定した結果を表1に示す。ドラム強度としてDI30/15を使用した。尚、DI30/15はJIS K2151の回転強度試験法により15rpm、30回転の条件で測定したドラム強度である。   Table 1 shows the results of measuring the drum strength (DI) of the manufactured coke. DI 30/15 was used as the drum strength. DI 30/15 is the drum strength measured under the conditions of 15 rpm and 30 revolutions by the rotational strength test method of JIS K2151.

Figure 2006328226
Figure 2006328226

分級処理を行なうことによりドラム強度は向上するが、分級後の篩上を成型炭用原料として、成型炭化することで、さらに強度が向上することが分かった。また、成型炭原料として篩上原料に篩上原料以外の他の原料石炭を配合しても強度向上効果が得られることが分かった。   Although the drum strength is improved by performing the classification treatment, it has been found that the strength is further improved by molding carbonization using the sieve top after classification as a raw material for molding charcoal. Moreover, it turned out that a strength improvement effect is acquired even if it mix | blends raw material coal other than a sieving raw material with a sieving raw material as a forming coal raw material.

実施例1と同様に、図1に示すコークス製造設備を用いてコークスの製造を行った。原料の石炭として、非微粘結炭80mass%と強粘結炭20mass%(HGI:約85、イナート量約30体積%)とを用い、非微粘結炭のうち、全石炭量の30mass%にあたる非微粘結炭(HGI:約75、イナート量約36体積%)を篩い分け(分級工程)した。篩下である6mm以下の石炭を残りの石炭の一部と共に第一の配合槽に投入後、ハンマーヘッド式の第二の粉砕機にて570rpmで粉砕(第二の粉砕工程)を行なった。残りの非微粘結炭と、強粘結炭を別々に複数台あるハンマーヘッド式の第三の粉砕機にて600rpmで粉砕処理(第三の粉砕工程)して、篩い分けして粉砕処理を行なった非微粘結炭とともにコンベア上で混合して、コークス炉に装入して、コークスの製造を行なった。   As in Example 1, coke was produced using the coke production facility shown in FIG. Non-slightly caking coal 80mass% and strong caking coal 20mass% (HGI: about 85, inert amount about 30% by volume) as raw material coal, 30mass% of the total coal amount of non-slightly caking coal The non-slightly caking coal (HGI: about 75, the amount of inert about 36 volume%) which hits was sieved (classification process). Coal of 6 mm or less, which is under the sieve, was put in the first blending tank together with a part of the remaining coal, and then pulverized at 570 rpm (second pulverization step) with a hammerhead type second pulverizer. The remaining non-slightly caking coal and the strongly caking coal are separately pulverized at 600 rpm (third pulverization process) with a hammerhead type third pulverizer, and then sieved and pulverized. The coke was mixed with the non-slightly caking coal that was subjected to the above process and charged into a coke oven to produce coke.

一方、成型炭製造設備により、全石炭量の0mass%、15mass%、20%mass分の成型炭を製造した。成型炭の製造条件は実施例1と同様とした。成型炭用原料は、前記分級工程における6mm超の篩上の石炭(全石炭の15mass%程度)を使用した。成型炭工程で原料が不足する条件(成型炭比20mass%の場合)では、不足分を分級工程で処理されていない石炭から補填した。成型炭工程で原料が余剰となる条件(成型炭比0mass%の場合)では、6mm超の篩上の余剰分についてはハンマーヘッド式の第一の粉砕機にて680rpmで粉砕(第一の粉砕工程)して、粉砕した全てを篩下である6mm以下の石炭と共に第一の配合槽に投入後、ハンマーヘッド式の第二の粉砕機にて570rpmで粉砕(第二の粉砕工程)を行なった。製造した成型炭は第二の粉砕工程、第三の粉砕工程で粉砕した、残部の石炭と共にコークス炉に装入して、コークスの製造を行なった(成型炭比20mass%、15mass%の場合が本発明例3、4、成型炭比0mass%の場合が比較例5)。さらに比較のために、分級工程での処理を行うことなく、原料石炭の0mass%、20mass%分で上記と同様に成型炭を製造し、残部の石炭と共にコークス炉に装入して、コークスの製造を行なった(成型炭比20mass%、0mass%の場合が比較例6、7)。   On the other hand, 0% by mass, 15% by mass, and 20% by mass of total coal were produced by the coal production facility. The production conditions of the coal were the same as in Example 1. As the raw material for forming coal, coal on a sieve exceeding 6 mm in the classification step (about 15 mass% of the total coal) was used. Under the condition that the raw material is insufficient in the forming coal process (when the forming coal ratio is 20 mass%), the shortage was compensated from coal not processed in the classification process. Under the condition that the raw material becomes surplus in the coal forming process (when the coal ratio is 0 mass%), the surplus on the 6 mm sieve is crushed at 680 rpm with a hammerhead type first crusher (first crushing) Step), and after pulverizing everything into a first blending tank together with 6 mm or less coal under sieve, pulverization (second pulverization step) is performed at 570 rpm with a hammerhead type second pulverizer. It was. The produced coal was pulverized in the second pulverization step and the third pulverization step, and the remaining coal was charged into a coke oven to produce coke (in some cases, the coal ratio was 20 mass%, 15 mass%). Examples 3 and 4 of the present invention, and the ratio of molding charcoal of 0 mass% are comparative examples 5). For further comparison, without performing the treatment in the classification process, 0% by mass and 20% by mass of the raw coal are produced in the same manner as above, and the remaining coal is charged into the coke oven and the coke is added. Manufacture was carried out (Comparative Examples 6 and 7 in the case of a molding coal ratio of 20 mass% and 0 mass%).

製造したコークスのドラム強度(DI)を測定した結果を表2に示す。ドラム強度としてDI30/15を使用した。   Table 2 shows the results of measuring the drum strength (DI) of the produced coke. DI 30/15 was used as the drum strength.

Figure 2006328226
Figure 2006328226

分級処理を行なうことでドラム強度は向上するが、分級後の篩上を成型炭用原料とすることで、さらに強度が向上することが分かった。また、分級する石炭としてイナート含有量の高い石炭を選択することでより大きな強度向上効果の得られることが明らかになった。   It has been found that the drum strength is improved by performing the classification treatment, but the strength is further improved by using the sieved material after the classification as a raw material for forming charcoal. Moreover, it became clear that a larger strength improvement effect can be obtained by selecting a coal having a high inert content as the coal to be classified.

実施例1と同様に、図1に示すコークス製造設備を用いてコークスの製造を行った。原料の石炭として、非微粘結炭80mass%と強粘結炭20mass%(HGI:約85、イナート量約30体積%)とを用い、非微粘結炭のうち、全石炭量の30mass%にあたる非微粘結炭(HGI:約75、イナート量約22体積%)を篩い分け(分級工程)した。篩下である6mm以下の石炭を残りの石炭の一部と共に第一の配合槽に投入後、ハンマーヘッド式の第二の粉砕機にて570rpmで粉砕(第二の粉砕工程)を行なった。残りの非微粘結炭と、強粘結炭を別々に複数台あるハンマーヘッド式の第三の粉砕機にて600rpmで粉砕処理(第三の粉砕工程)して、篩い分けして粉砕処理を行なった非微粘結炭とともにコンベア上で混合して、コークス炉に装入して、コークスの製造を行なった。   As in Example 1, coke was produced using the coke production facility shown in FIG. Non-slightly caking coal 80 mass% and strong caking coal 20 mass% (HGI: about 85, inert amount about 30% by volume) are used as the raw material coal. The non-slightly caking coal (HGI: about 75, the amount of inerting about 22 volume%) corresponding to was sieved (classification process). Coal of 6 mm or less, which is under the sieve, was put into the first blending tank together with a part of the remaining coal, and then pulverized at 570 rpm (second pulverization step) with a hammerhead type second pulverizer. The remaining non-slightly caking coal and the strongly caking coal are separately pulverized at 600 rpm (third pulverization process) with a hammerhead type third pulverizer, and then sieved and pulverized. The coke was mixed with the non-slightly caking coal that was subjected to the above process and charged into a coke oven to produce coke.

一方、成型炭製造設備により、全石炭量の0mass%、10mass%、20mass%分の成型炭を製造した。成型炭の製造条件は実施例1と同様とした。成型炭用原料は、前記分級工程における6mm超の篩上の石炭(全石炭の10mass%程度)を使用した。成型炭工程で原料が不足する条件(成型炭比20mass%の場合)では、不足分を分級工程で処理されていない石炭から補填した。成型炭工程で原料が余剰となる条件(成型炭比0mass%の場合)では、6mm超の篩上の余剰分についてはハンマーヘッド式の第一の粉砕機にて680rpmで粉砕(第一の粉砕工程)して、粉砕した全てを篩下である6mm以下の石炭と共に第一の配合槽に投入後、ハンマーヘッド式の第二の粉砕機にて570rpmで粉砕(第二の粉砕工程)を行なった。製造した成型炭は第二の粉砕工程、第三の粉砕工程で粉砕した、残部の石炭と共にコークス炉に装入して、コークスの製造を行なった(成型炭比20mass%、10mass%の場合が本発明例5、6、成型炭比0mass%の場合が比較例8)。さらに比較のために、分級工程での処理を行うことなく、原料石炭の0mass%、10mass%分で上記と同様に成型炭を製造し、残部の石炭と共にコークス炉に装入して、コークスの製造を行なった(成型炭比10mass%、0mass%の場合が比較例9、10)。   On the other hand, the coals for 0 mass%, 10 mass%, and 20 mass% of the total coal amount were produced by the coal production facility. The production conditions of the coal were the same as in Example 1. As the raw material for forming coal, coal on a sieve exceeding 6 mm in the classification step (about 10 mass% of the total coal) was used. Under the condition that the raw material is insufficient in the forming coal process (when the forming coal ratio is 20 mass%), the shortage was compensated from coal not processed in the classification process. Under the condition that the raw material becomes surplus in the forming coal process (when the forming coal ratio is 0 mass%), the surplus on the 6 mm sieve is pulverized at 680 rpm with a hammerhead type first crusher (first crushing) Step), and after pulverizing all of the pulverized coal into the first blending tank together with 6 mm or less of coal under the sieve, pulverization is performed at 570 rpm (second pulverization step) with a hammerhead type second pulverizer. It was. The produced coal was pulverized in the second pulverization step and the third pulverization step, and the remaining coal was charged into a coke oven to produce coke (in some cases, the coal ratio was 20 mass%, 10 mass%). Inventive examples 5 and 6 and the case of a coal molding ratio of 0 mass% are comparative examples 8). Furthermore, for comparison, without performing the treatment in the classification process, the cast coal is manufactured in the same manner as above with 0 mass% and 10 mass% of the raw coal, and the remaining coal is charged into the coke oven, Manufacture was performed (Compared Examples 9 and 10 when the ratio of molding charcoal is 10 mass% and 0 mass%).

製造したコークスのドラム強度(DI)を測定した結果を表3に示す。ドラム強度としてDI30/15を使用した。   Table 3 shows the results of measuring the drum strength (DI) of the manufactured coke. DI 30/15 was used as the drum strength.

Figure 2006328226
Figure 2006328226

分級処理を行なうことでドラム強度は向上するが、分級後の篩上を成型炭用原料とすることで、さらに強度が向上することが分かった。また、分級する石炭としてイナート含有量の低い石炭を選択することで強度向上効果は小さくなった。   It has been found that the drum strength is improved by performing the classification treatment, but the strength is further improved by using the sieved material after the classification as a raw material for forming charcoal. Moreover, the strength improvement effect became small by selecting coal with low inert content as coal to classify.

本発明で用いるコークス製造設備の一実施形態の概略図。The schematic of one Embodiment of the coke manufacturing equipment used by this invention. 分級工程における分級粒径とコークス製造コストの関係を示すグラフ。The graph which shows the relationship between the classification particle size and coke manufacturing cost in a classification process.

符号の説明Explanation of symbols

1 石炭ヤード
2 石炭ヤード
3 篩
4 第一の粉砕機
5 第一の配合槽
6 第二の配合槽
7 第二の配合槽
8 第二の粉砕機
9 第三の粉砕機
10 第三の粉砕機
11 成型炭製造設備
a 篩上
b 篩下
DESCRIPTION OF SYMBOLS 1 Coal yard 2 Coal yard 3 Sieve 4 1st grinder 5 1st compounding tank 6 2nd compounding tank 7 2nd compounding tank 8 2nd grinder 9 3rd grinder 10 3rd grinder 11 Coal-coal production equipment a Sieve b Sieve

Claims (14)

コークス原料となる石炭の少なくとも一部を、粒径の大きな石炭と該石炭よりも粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で粉砕された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭を配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理した後に、前記成型炭と前記粒径の小さな石炭と前記コークス原料となる石炭の残部とをコークス炉に装入することを特徴とするコークスの製造方法。   A classification step of classifying at least a part of coal as a coke raw material into coal having a large particle size and coal having a smaller particle size than the coal, and a first pulverizing step of pulverizing the coal having a large particle size; A coal forming process for producing coal using the coal pulverized in the first pulverization process, a first compounding process for compounding the coal having a small particle diameter, and a second for pulverizing the blended coal. A coke production method, comprising: charging the coking coal, the coal having a small particle diameter, and the remainder of the coal as the coke raw material into a coke oven after being processed by the crushing step. コークス原料となる石炭の一部を、粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭と前記コークス原料となる石炭の残部とを配合する配合工程と、該配合した石炭を粉砕する第二の粉砕工程により処理した後に、前記成型炭と共にコークス炉に装入することを特徴とするコークスの製造方法。   A classifying step for classifying a part of coal as a coke raw material into coal having a large particle size and coal having a small particle size, a first pulverizing step for pulverizing the coal having a large particle size, and the first pulverization A coal-forming process for producing coal using the coal treated in the process, a compounding process for compounding the small-particle-size coal and the remainder of the coal as the coke raw material, and pulverizing the compounded coal A coke production method, wherein the coke oven is charged together with the above-mentioned coal after being treated in the second pulverization step. コークス原料となる石炭の一部を、粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭を配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理し、前記コークス原料となる石炭の残部を配合する第二の配合工程と、該配合した石炭を粉砕する第三の粉砕工程により処理した後に、前記成型炭と前記第二の粉砕工程で処理された石炭と共にコークス炉に装入することを特徴とするコークスの製造方法。   A classifying step for classifying a part of coal as a coke raw material into coal having a large particle size and coal having a small particle size, a first pulverizing step for pulverizing the coal having a large particle size, and the first pulverization A coal forming process for producing coal using the coal treated in the process, a first compounding process for compounding the coal having a small particle diameter, and a second comminuting process for pulverizing the compounded coal. After the processing, the second blending step of blending the remainder of the coal as the coke raw material and the third milling step of grinding the blended coal, and then processing in the molding coal and the second milling step A method for producing coke, characterized in that the coke is charged into a coke oven. 硬度が高い石炭(X)と該石炭(X)よりも硬度が低い石炭(Y)とを用いてコークスを製造する方法であって、前記石炭(X)の少なくとも一部を粒径の大きな石炭と該石炭よりも粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭および/または前記石炭(X)の残部とを配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理した後に、前記成型炭を含む前記石炭(X)と、前記石炭(Y)とをコークス炉に装入することを特徴とするコークスの製造方法。   A method for producing coke using coal (X) having a high hardness and coal (Y) having a hardness lower than that of the coal (X), wherein at least a part of the coal (X) has a large particle size. And a classification process for classifying the coal having a particle diameter smaller than that of the coal, a first pulverization process for pulverizing the coal having a large particle diameter, and a coal formed using the coal treated in the first pulverization process A first coal blending step for blending the coal with a small particle size and / or the remainder of the coal (X), and a second milling step for grinding the blended coal. A coke production method, wherein after the treatment, the coal (X) containing the coal and the coal (Y) are charged into a coke oven. 硬度が高い石炭(X)と該石炭(X)よりも硬度が低い石炭(Y)とを用いてコークスを製造する方法であって、
前記石炭(X)の少なくとも一部を粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭と石炭(X)の残部と前記石炭(Y)とを配合する配合工程と、該配合した石炭を粉砕する第二の粉砕工程により処理した後に成型炭と共にコークス炉に装入することを特徴とするコークスの製造方法。
A method for producing coke using coal (X) having a high hardness and coal (Y) having a hardness lower than that of the coal (X),
A classification step of classifying at least a part of the coal (X) into a coal having a large particle size and a coal having a small particle size, a first pulverizing step of pulverizing the coal having a large particle size, and the first pulverization A blended coal blending step of blending the coal having a small particle size with the remainder of the coal (X) and the coal (Y), and the blending step. A method for producing coke, characterized in that after being treated in a second pulverization step of pulverizing coal, the coke is charged with coking coal.
硬度が高い石炭(X)と該石炭(X)よりも硬度が低い石炭(Y)とを用いてコークスを製造する方法であって、前記石炭(X)の少なくとも一部を粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭および/または前記石炭(X)の残部とを配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理し、前記石炭(Y)を配合する第二の配合工程と、該配合した石炭を粉砕する第三の粉砕工程により処理した後に、前記成型炭を含む前記石炭(X)と、前記石炭(Y)とをコークス炉に装入することを特徴とするコークスの製造方法。   A method for producing coke using coal (X) having a high hardness and coal (Y) having a hardness lower than that of the coal (X), wherein at least a part of the coal (X) has a large particle size. And a classification process for classifying the coal with a small particle diameter, a first pulverization process for pulverizing the coal with a large particle diameter, and a molded coal that uses the coal processed in the first pulverization process Processing by a first blending step of blending the coal production step, the small particle size coal and / or the remainder of the coal (X), and a second grinding step of grinding the blended coal, After processing by the 2nd compounding process which mixes coal (Y), and the 3rd crushing process which grinds the compounded coal, the coal (X) containing the formed coal, and the coal (Y) A method for producing coke, which is charged in a coke oven. 硬度が高い石炭(X)と該石炭(X)よりも硬度が低い石炭(Y)とを用いてコークスを製造する方法であって、前記石炭(X)の少なくとも一部を粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭を配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理し、前記石炭(X)の残部と前記石炭(Y)を別々に配合する第二の配合工程と、該配合した石炭を別々に粉砕する第三の粉砕工程により処理した後に、前記成型炭を含む前記石炭(X)と前記石炭(Y)とをコークス炉に装入することを特徴とするコークスの製造方法。   A method for producing coke using coal (X) having a high hardness and coal (Y) having a hardness lower than that of the coal (X), wherein at least a part of the coal (X) has a large particle size. And a classification process for classifying the coal with a small particle diameter, a first pulverization process for pulverizing the coal with a large particle diameter, and a molded coal that uses the coal processed in the first pulverization process It is processed by a charcoal manufacturing process, a first blending process for blending coal with a small particle size, and a second milling process for grinding the blended coal, and the remainder of the coal (X) and the coal (Y ) Separately, and after processing by the third pulverization step of separately pulverizing the combined coal, the coal (X) and the coal (Y) containing the coal A method for producing coke, which is charged in a coke oven. イナート量が多い石炭(X’)と該石炭(X’)よりもイナート量が少ない石炭(Y’)とを用いてコークスを製造する方法であって、前記石炭(X’)の少なくとも一部を粒径の大きな石炭と該石炭よりも粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭および/または前記石炭(X’)の残部とを配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理した後に、前記成型炭を含む前記石炭(X’)と前記石炭(Y’)とコークス炉に装入することを特徴とするコークスの製造方法。   A method for producing coke using coal (X ′) having a large amount of inert and coal (Y ′) having a smaller amount of inert than the coal (X ′), wherein at least part of the coal (X ′) Is classified into a coal having a larger particle diameter and a coal having a smaller particle diameter than the coal, a first pulverizing process for pulverizing the coal having a larger particle diameter, and the first pulverizing process. A coal blending process for producing coal using coal, a first blending process for blending the small particle size coal and / or the remainder of the coal (X ′), and pulverizing the blended coal A method for producing coke, characterized in that after the treatment by the second pulverization step, the coal (X ′), the coal (Y ′) containing the coal and the coal (Y ′) are charged into a coke oven. イナート量が多い石炭(X’)と該石炭(X’)よりもイナート量が少ない石炭(Y’)とを用いてコークスを製造する方法であって、
前記石炭(X’)の少なくとも一部を粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭と石炭(X’)の残部と前記石炭(Y’)とを配合する配合工程と、該配合した石炭を粉砕する第二の粉砕工程により処理した後に前記成型炭と共にコークス炉に装入することを特徴とするコークスの製造方法。
A method for producing coke using coal (X ′) having a large amount of inert and coal (Y ′) having a smaller amount of inert than the coal (X ′),
A classification step of classifying at least a part of the coal (X ′) into a coal having a large particle size and a coal having a small particle size, a first pulverizing step of pulverizing the coal having a large particle size, A blending step of blending the coal having a small particle size with the remainder of the coal (X ′) and the coal (Y ′), and a coal casting process for producing the coal using the coal treated in the pulverization step; A method for producing coke, wherein the blended coal is treated in a second pulverization step and then charged into a coke oven together with the coal.
イナート量が多い石炭(X’)と該石炭(X’)よりもイナート量が少ない石炭(Y’)とを用いてコークスを製造する方法であって、前記石炭(X’)の少なくとも一部を粒径の大きな石炭と該石炭よりも粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭および/または前記石炭(X’)の残部とを配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理し、前記石炭(Y’)を配合する第二の配合工程と、該配合した石炭を粉砕する第三の粉砕工程により処理して、前記成型炭を含む前記石炭(X’)と前記石炭(Y’)とをコークス炉に装入することを特徴とするコークスの製造方法。   A method for producing coke using coal (X ′) having a large amount of inert and coal (Y ′) having a smaller amount of inert than the coal (X ′), wherein at least part of the coal (X ′) Is classified into a coal having a larger particle diameter and a coal having a smaller particle diameter than the coal, a first pulverizing process for pulverizing the coal having a larger particle diameter, and the first pulverizing process. A coal blending process for producing coal using coal, a first blending process for blending the small particle size coal and / or the remainder of the coal (X ′), and pulverizing the blended coal The said coal containing the said forming coal processed by the 2nd grinding | pulverization process, the 2nd mixing | blending process which mix | blends the said coal (Y '), and the 3rd pulverization process which grind | pulverizes this blended coal. Charging (X ′) and the coal (Y ′) into a coke oven. Method of manufacturing coke and butterflies. イナート量が多い石炭(X’)と該石炭(X’)よりもイナート量が少ない石炭(Y’)とを用いてコークスを製造する方法であって、前記石炭(X’)の少なくとも一部を粒径の大きな石炭と粒径の小さな石炭とに分級する分級工程と、前記粒径の大きな石炭を粉砕する第一の粉砕工程と、該第一の粉砕工程で処理された石炭を用いて成型炭を製造する成型炭製造工程と、前記粒径の小さな石炭を配合する第一の配合工程と、該配合した石炭を粉砕する第二の粉砕工程とにより処理し、前記石炭(X’)の残部と前記石炭(Y’)を別々に配合する第二の配合工程と、該配合した石炭を別々に粉砕する第三の粉砕工程により処理した後に、前記成型炭を含む前記石炭(X’)と前記石炭(Y’)とをコークス炉に装入することを特徴とするコークスの製造方法。   A method for producing coke using coal (X ′) having a large amount of inert and coal (Y ′) having a smaller amount of inert than the coal (X ′), wherein at least part of the coal (X ′) Using a coal that has been treated in the first pulverization step, a classification step of classifying the coal into a coal with a large particle size and a coal with a small particle size, a first pulverization step of pulverizing the coal with a large particle size, and The coal (X ′) is processed by a coal forming process for producing coal, a first blending process for blending the coal having a small particle diameter, and a second grinding process for grinding the blended coal. And the coal (X ′) containing the formed coal after being treated by the second blending step of blending the remainder of the coal and the coal (Y ′) separately and the third grinding step of separately grinding the blended coal. ) And the coal (Y ′) are charged into a coke oven. Manufacturing method of Kusu. 1〜20mmの範囲内で設定した粒径で粒径の大きな石炭と粒径の小さな石炭とに分級することを特徴とする請求項1ないし請求項11のいずれかに記載のコークスの製造方法。   The method for producing coke according to any one of claims 1 to 11, wherein classification is performed into coal having a particle diameter set within a range of 1 to 20 mm and having a large particle diameter and coal having a small particle diameter. コークス原料となる石炭の一部を、粒径の大きな石炭と粒径の小さな石炭とに分級する分級機と、前記粒径の大きな石炭を粉砕する第一の粉砕機と、該第一の粉砕機で処理された石炭を用いて成型炭を製造する成型炭製造設備と、前記粒径の小さな石炭と前記コークス原料となる石炭の残部とを配合する配合槽と、該配合槽で配合した石炭を粉砕する第二の粉砕機と、該第二の粉砕機で処理された石炭と前記成型炭とをコークス炉へと搬送するための搬送機とからなることを特徴とするコークスの製造設備。   A classifier that classifies a part of coal as a coke raw material into coal having a large particle size and coal having a small particle size, a first pulverizer that pulverizes the coal having a large particle size, and the first pulverization Coal coal production equipment that produces coal using coal processed by a machine, a blending tank that blends the small particle size coal and the remainder of the coal as the coke raw material, and coal blended in the blending tank A coke production facility, comprising: a second pulverizer for pulverizing the coal, and a conveyor for conveying the coal treated with the second pulverizer and the coal to the coke oven. コークス原料となる石炭の一部を、粒径の大きな石炭と粒径の小さな石炭とに分級する分級機と、前記粒径の大きな石炭を粉砕する第一の粉砕機と、該第一の粉砕機で処理された石炭を用いて成型炭を製造する成型炭製造設備と、前記粒径の小さな石炭を配合する第一の配合槽と、該第一の配合槽で配合した石炭を粉砕する第二の粉砕機と、前記コークス原料となる石炭の残部を配合する第二の配合槽と、該第二の配合槽で配合した石炭を粉砕する第三の粉砕機と、前記成型炭と前記第二の粉砕機で処理された石炭と前記第三の粉砕機で処理された石炭とをコークス炉へと搬送するための搬送機とからなることを特徴とするコークスの製造設備。   A classifier that classifies a part of coal as a coke raw material into coal having a large particle size and coal having a small particle size, a first pulverizer that pulverizes the coal having a large particle size, and the first pulverization A coal forming facility for producing coal using the coal treated by the machine, a first compounding tank for compounding the coal having a small particle size, and a coal composition compounded in the first compounding tank A second pulverizer, a second compounding tank for compounding the remainder of the coal as the coke raw material, a third pulverizer for pulverizing the coal compounded in the second compounding tank, the molded coal and the first A coke production facility, comprising: a transporter for transporting the coal treated by the second pulverizer and the coal treated by the third pulverizer to a coke oven.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006124617A (en) * 2003-10-31 2006-05-18 Jfe Steel Kk Process for production of coke and productive facility therefor
JP2006321935A (en) * 2005-05-20 2006-11-30 Jfe Steel Kk Method and facilities for producing coke
JP2006328305A (en) * 2005-05-30 2006-12-07 Jfe Steel Kk Method for producing coke for metallurgy and installation for producing the coke
JP2006348309A (en) * 2003-10-31 2006-12-28 Jfe Steel Kk Process for production of cokes and productive facilities therefor

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006124617A (en) * 2003-10-31 2006-05-18 Jfe Steel Kk Process for production of coke and productive facility therefor
JP2006348309A (en) * 2003-10-31 2006-12-28 Jfe Steel Kk Process for production of cokes and productive facilities therefor
JP2006321935A (en) * 2005-05-20 2006-11-30 Jfe Steel Kk Method and facilities for producing coke
JP2006328305A (en) * 2005-05-30 2006-12-07 Jfe Steel Kk Method for producing coke for metallurgy and installation for producing the coke

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