JP5087911B2 - Coke production method - Google Patents

Description

  The present invention relates to a method for producing coke used as an ironmaking raw material.

  Coke used as a raw material for iron making desirably has a high strength because it deteriorates the air permeability of the blast furnace when pulverized when charged into the blast furnace. In order to produce high-strength coke, the smaller the coal particle size of the coke raw material, the better. On the other hand, the small particle size coal has problems such as difficulty in handling when charged in the coke oven, Since productivity does not improve, it is considered preferable to use coal having a particle size in the range of, for example, about 0.5 mm to 6 mm. In order to obtain such a particle size range, the pulverized coal can be made into a coal having a particle size of only 0.5 mm to 6 mm by sieving, except for those less than 0.5 mm and exceeding 6 mm. However, even if it exceeds 6 mm, it is pulverized again and used as a raw material for coke, but if it is less than 0.5 mm, it will be disposed of without a preferred use, resulting in processing costs and undesirable yield improvement. Since the filling rate of coal in the coke oven also decreases, this is not a realistic method.

  As a method of adjusting the particle size by specifying only the upper limit of the particle size of coal for charging coke ovens, the coal is classified with a sieve having a sieve that can obtain a predetermined particle size, and the under-sieved portion is used as a raw material for coke. In addition, a method of repeating pulverization and classification until the coarse particle portion on the sieve passes through the sieve is known (for example, see Patent Document 1). In the method described in Patent Document 1, the particle size of coal not rich in active ingredients is changed by changing the mesh between coal rich in active ingredients (soft coal) and coal not rich in active ingredients (hard coal). Is used as a raw material. Coal whose particle size is adjusted to each is appropriately mixed and charged into a coke oven, and coke having a higher strength than conventional ones is produced.

  In addition, by increasing the packing density of coal in the coke oven, it is possible to improve productivity and to produce high-strength coke. Of the coal for charging a coke oven, which is classified and crushed by a crusher with the classified large particle size and small particle size or less, and charged into the coke oven together with the previously classified medium particle size coal. A particle size adjustment method is also known (see, for example, Patent Document 2).

  However, in the method described in Patent Document 1, it is necessary to repeatedly crush coal having a predetermined particle size or more until it becomes smaller than the predetermined particle size, and the same coal is sieved and pulverized many times. Productivity decreases.

  Moreover, although the method of patent document 2 is the maximum number of times of crushing about the same coal, since the coal below the small particle diameter obtained by crushing is again crushed with a crusher, a fine particle increases. Thus, even if a distribution close to the ideal coal particle size distribution state in which the coke oven is in a close-packed state is obtained, it is not desirable in actual operation. Moreover, since the crushed coal is classified into three stages of large particle size, medium particle size, and small particle size, the equipment cost for sieving increases.

As a coke production method that can improve the coke strength by solving the above problems and suppressing the decrease in productivity and increase in cost while keeping the coal particle size distribution of the coke raw material within an appropriate range, Coal, which is a coke raw material composed of a plurality of brands, is classified into a brand of coal (X) whose hardness is higher than a predetermined standard, a brand of coal (Y) whose hardness is lower than the predetermined standard, and the like, A pulverizing step (A) for pulverizing at least part of the coal (X), a blending step (D) for blending the coal pulverized in the pulverizing step (A), and a pulverizing step (B) for pulverizing the blended coal ), And a coke production method (for example, refer to Patent Document 3), or at least a part of coal as a coke raw material is mixed with coal having a large particle size. Smaller particle size than the coal A first classifying step of classifying the coal having a large particle size, a first pulverizing step of pulverizing the coal having a large particle size, and a coal pulverized in the first pulverizing step and a coal having a small particle size. And a second pulverization step of pulverizing the blended coal, and then charged into a coke oven together with the remainder of the coal as the coke raw material (for example, a coke production method (for example, Patent Document 4) is known.
JP 56-32587 A Japanese Patent Laid-Open No. 11-302662 JP 2005-154737 A JP 2006-124617 A

  The methods described in Patent Document 3 and Patent Document 4 are methods in which a part of coke raw material coal is pulverized (primary pulverization), then mixed with at least a part of the remaining coal and pulverized again (secondary pulverization). is there. By using the methods described in Patent Document 3 and Patent Document 4, it is possible to improve the strength of coke while suppressing an increase in cost. However, in the method described in Patent Document 3, when pulverizing at least a part of coal (X) classified as a brand of coal (X) whose hardness is higher than a predetermined standard, or the method described in Patent Document 4 Therefore, when pulverizing coal classified into coal with a large particle size, it is considered that the optimal pulverization conditions change depending on the brand of the coal. Therefore, it is possible to further optimize the particle size distribution of coal for producing coke by changing the pulverization conditions depending on the brand of coal.

  Therefore, the object of the present invention is to solve such problems of the prior art, when a part of the coke raw material coal is subjected to a primary pulverization process, and at least a part of the remaining coal is subjected to a secondary pulverization process to produce coke. Another object of the present invention is to provide a method for producing coke, which can optimize the coke strength as a whole without optimizing the particle size distribution of the coal as a coke raw material and reducing the coke productivity.

The features of the present invention for solving such problems are as follows.
(1) A part of coal as a coke raw material is pulverized in the first pulverization step, and the coal pulverized in the first pulverization step and at least a part of the remaining coal as the coke raw material are blended. In the method for producing coke, which is processed in the first blending step and the second pulverizing step for pulverizing the blended coal, and then charged into the coke oven, pulverization is performed in advance by the pulverizer used in the first pulverizing step. By changing the number of rotations of the pulverizer according to the brand of coal to be produced, a plurality of cokes are produced, and the mass ratio of fine particles and coarse particles of the coal after pulverization in the first pulverization step as well as measure to measure the coke strength of the manufactured coke, and to evaluate the productivity of a production of coke per unit time, the weight ratio of the coke strength and the productivity and the coal fines From the relationship, compatible and the coke high strength and high productivity, calculated fines optimum weight ratio of the coal, the relation between the mass ratio of the coarse particles of the coke strength and the productivity and the coal, coke The optimum mass ratio of the coarse particles of the coal , which achieves both high strength and high productivity, is determined, the rotational speed of the pulverizer used in the first pulverization step, the mass ratio of the fine particles of the coal, and the coarseness of the coal obtained relation between the mass ratio of the particle, based on the relationship, first and rotational speed optimum mass ratio of the fine of the coal is obtained, the optimum weight ratio of coarse particles of the coal second obtained Determining the rotation speed, calculating an average value of the first rotation speed and the second rotation speed, setting the rotation speed of the pulverizer used in the first pulverization step to the average value, A method for producing coke, characterized by performing pulverization in a first pulverization step.
(2) Coal which is a coke raw material composed of a plurality of brands is classified into a brand of coal (X) whose hardness is higher than a predetermined standard and a brand of coal (Y) whose hardness is lower than the predetermined standard. The method for producing coke according to (1), wherein at least a part of the coal (X) is pulverized in a first pulverization step.
(3) It has a classification process which classifies at least a part of coal used as coke raw material into coal with a large particle size and coal with a particle size smaller than the coal, and the coal with the large particle size is first ground The method for producing coke according to (1) or (2), wherein the coke is pulverized in a process.
(4) The remaining coal blended in the first blending step is pulverized in the third pulverization step and then charged into a coke oven together with the coal treated in the second pulverization step (1 ) To the coke production method according to any one of (3).

  According to the present invention, high-strength coke can be obtained very efficiently without significantly reducing productivity and without extremely increasing costs. In addition, even if the amount of cheap coal is increased, coke having the same strength as the conventional one can be produced, so that the production cost of coke can be easily reduced.

  In the present invention, after crushing (primary crushing) a part of the coke raw material coal, when mixing with at least a part of the remaining coal and crushing again (secondary crushing), it is optimal according to the brand of coal to be primary crushed By setting appropriate pulverization conditions, the particle size distribution of all coke raw material coal after secondary pulverization is optimized. The crushing conditions for each brand are controlled by controlling the number of revolutions of the crusher. The relationship between the rotational speed of the pulverizer and the particle size after pulverization is obtained in advance, and the rotational speed of the pulverizer that provides the optimum particle size distribution is set. The relationship between the particle size after pulverization and the strength and productivity of coke produced is preferably determined in advance.

  First, the “method for producing coke by selection and / or classification and grinding” used in the present invention will be described. 1 and 2 are schematic views showing one embodiment of a method for producing coke used in the present invention.

  FIG. 1 shows a case of “a method for producing coke by selective pulverization”. Coal 1 and 2 which are coke raw materials made of a plurality of brands, and a brand of coal (X) a whose hardness is higher than a predetermined standard, A pulverization step (A: primary pulverization) 4 for classifying at least a part of the coal (X), which is classified into a brand of coal (Y) b whose hardness is lower than the predetermined standard, and the pulverization step (A) This is a method of charging into a coke oven after processing by the blending step (D) 5 for blending the coal pulverized in step 1 and the pulverizing step (B: secondary pulverization) 8 for pulverizing the blended coal. In the blending step (D), at least a part of the remaining coal a2 and b after the primary pulverization may be blended together. That is, the coal pulverized in the pulverization step (A) is blended with the remainder of the coal (X) and / or at least a part of the coal (Y).

  Moreover, about the coal which does not perform a primary grinding | pulverization and a secondary grinding | pulverization, it is preferable to mix | blend separately, grind | pulverize, and to charge into a coke oven as the coke raw material 11 with the coal which performed the secondary grinding | pulverization. In the present invention, blending means charging a raw material into a blending tank, and does not necessarily mean mixing with differently processed coal or different brands of coal.

  It is preferable to use coal having HGI of 80 or less as brand (X) of a brand whose hardness is higher than a predetermined standard. Alternatively, it is preferable to use coal having an inert amount of 35% or more as a brand (X) having a hardness higher than a predetermined standard.

  FIG. 2 shows a case of “a method for producing coke by classification and pulverization”. In the “method for producing coke by selective pulverization” shown in FIG. 1, primary grade coal (X) having a hardness higher than a predetermined standard is used. Instead of pulverization, primary pulverization is performed on coal having a large particle size obtained by classification, and secondary pulverization is performed together with coal having a small particle size obtained by classification. That is, a classification step 3 for classifying at least a part of the coal as a coke raw material into a coal a1 having a large particle size and a coal a2 having a particle size smaller than the coal, and a second step of pulverizing the coal having a large particle size. A first pulverization step (primary pulverization) 4, a first blending step 5 in which the coal a1 pulverized in the first pulverization step and the coal a2 having a small particle diameter are blended, and the blended coal is pulverized. The coke production method is characterized in that after the second pulverization step (secondary pulverization) 8 is performed, the coke oven is charged together with the remainder of the coal as the coke raw material. In the second pulverization step 8, the remainder of the classified coal (coal that has not been classified) b can be blended together and processed by the second pulverization step 8. Of the remaining coal b that has not been classified, the portion not treated in the second pulverization step 8 is separately blended and pulverized, and then charged into the coke oven together with the secondary pulverized coal.

  Further, when producing coke using coal (X) having a high hardness and coal (Y) having a hardness lower than that of the coal (X), at least a part of the coal (X) is a coal having a large particle size. And a classification step of classifying the coal with a particle size smaller than that of the coal, a first pulverization step of pulverizing the coal with a large particle size, the coal treated in the first pulverization step, and the particle size of the coal After processing by a first blending step of blending small coal and / or the remainder of the coal (X) and a second milling step of grinding the blended coal, the coal (X) and the coal ( "Coke production method by selection and classification and pulverization" in which high hardness coal (X) is classified. A method for producing coke using coal (X) having a high hardness and coal (Y) having a hardness lower than that of the coal (X), wherein at least a part of the coal (X) has a large particle size. A classification process for classifying the coal with a small particle diameter, a first pulverization process for pulverizing the coal with a large particle diameter, coal treated in the first pulverization process, coal with a small particle diameter and coal A blending step in which the remainder of (X) and the coal (Y) are blended, and a method of charging the blended coal into a coke oven after being treated by a second grinding step for grinding the blended coal (X ) And coal (Y) having a hardness lower than that of the coal (X), wherein at least a part of the coal (X) is made of coal having a large particle size and coal having a small particle size. And a first powder for pulverizing the coal having a large particle size. A first blending step of blending the coal treated in the first grinding step with the coal having a small particle size and / or the remainder of the coal (X), and a first grinding step of grinding the blended coal After the second pulverization step and the second pulverization step of mixing the coal (Y) and the third pulverization step of pulverizing the mixed coal, the coal (X) and the coal ( Y) in a coke oven, a method of producing coke using coal (X) having a high hardness and coal (Y) having a hardness lower than that of the coal (X), wherein the coal ( A classification step of classifying at least a part of X) into a coal having a large particle size and a coal having a small particle size, a first pulverizing step of pulverizing the coal having a large particle size, and the first pulverizing step. A first blending step of blending the produced coal and the small particle size coal; It processes by the 2nd grinding | pulverization process which grind | pulverizes the mix | blended coal, the 2nd mixing | blending process which mix | blends the remainder of the said coal (X) and the said coal (Y) separately, and grind | pulverizes this mix | blended coal separately. A method of charging the coal (X) and the coal (Y) into a coke oven after treating by the third pulverization step can be used.

  Furthermore, as “a method for producing coke by selection and classification and grinding”, instead of coal (X) having a high hardness and coal (Y) having a hardness lower than that of the coal (X), coal (X ') And coal (Y') having a smaller amount of inert than the coal (X ') can be used.

  In the classification process, when classifying coal into coal having a large particle size and coal having a small particle size, the coal is classified into a coal having a particle size set within a range of 1 to 20 mm and a coal having a large particle size and a coal having a small particle size. It is preferable to classify. If the classified particle size (the particle size at the time of classification, for example, corresponding to the mesh size at the time of classification using a sieve) exceeds 20 mm, the proportion of coarse particles increases and the coke strength decreases. On the other hand, if the classified particle size is less than 1 mm, the proportion of fine particles increases, and the proportion of coal exceeding the classified particle size after separation into coal exceeding the classified particle size and coal smaller than the classified particle size increases. And since the processing amount in a 1st grinding | pulverization process increases, productivity also falls.

  When coke is produced by the method as described above, the optimum particle size distribution of the coke raw material coal after the secondary pulverization is optimized by setting optimum pulverization conditions according to the brand of coal to be primarily pulverized.

  The crushing conditions for each brand are controlled by controlling the number of revolutions of the crusher. Coal has different hardness and particle size distribution depending on the brand. When blending various brands of coal at a predetermined ratio and then pulverizing with a pulverizer, the change in pulverization conditions affects the strength of the coke produced. The change in the number of revolutions of the pulverizer in the primary pulverization process of “Manufacturing Method” has a greater effect on coke strength and productivity.

  A method for controlling the rotational speed of the pulverizer will be described below. The mass ratio of coal particles having a particle size of 0.5 mm or less and the production of coal with a large particle size obtained by classification at 6 mm for a certain brand of coal having an HGI of 65 mm, and production FIG. 3 shows the relationship between the coke strength and the mass ratio of the coal particles having a particle size of 0.5 mm or less and the productivity in the production of the coke, and FIG. 4 shows the mass of the coal particles having a particle size of 6 mm or more. FIG. 5 shows the relationship between the ratio and the strength of the produced coke, and FIG. 6 shows the relationship between the mass ratio of coal particles having a particle size of 6 mm or more and the productivity at the time of coke production. When the proportion of fine particles is high, the coke strength is improved and the productivity is lowered. Moreover, when the ratio of a coarse grain is high, coke intensity | strength will fall and productivity will improve. The coke high strength and the high productivity are compatible with each other in that the mass ratio of coal particles having a particle size of 0.5 mm or less is about 31 to 33 mass% according to FIGS. It can be seen that the mass ratio of coal particles having a diameter of 6 mm or more is about 6 to 8 mass%. By obtaining in advance the relationship between the rotational speed of the pulverizer used and the particle size after pulverization, it becomes possible to control the coke strength and productivity by the rotational speed. In addition, when the preferable rotation speed about the mass ratio of the coal particle of particle size 0.5mm or less and the preferable rotation speed of the mass ratio of the coal particle of particle diameter 6mm or more differ, it grind | pulverizes by the average rotation speed of both. It is preferable. As described above, if the relationship between the particle size after crushing and the coke strength is obtained in advance, the relationship between the number of rotations of the crusher and the particle size after crushing is obtained, so that the number of rotations of the crusher and the coke to be produced are obtained. Relationships between strength and productivity can be obtained. Therefore, the coke strength can be sufficiently improved without reducing the coke productivity by setting the optimum rotation speed of the pulverizer in consideration of the coke strength and the productivity.

  Using the equipment shown in FIG. 2, coke was produced using 80 mass% of HGI 65 coal (non-minor cohesive coal) and 20 mass% of HGI 85 coal (strong coking coal). Of HGI65 coal (non-thin cohesive coal), 10 mass% of the total amount of coal is screened (classification process), and the output on the screen of 6 mm or more is output with an impeller-type first crusher. % Is pulverized at a rotation speed of 680 rpm (first pulverization process), and all the pulverized powder is put into the first blending tank together with 6 mm or less of coal under the sieve, and then output by a hammerhead type second pulverizer. Was pulverized at 570 rpm (second pulverization step). After charging the remaining non-slightly coking coal and strong caking coal separately into the blending tank, the output is set to 100% with a plurality of hammerhead-type third pulverizers at 600 rpm (third pulverization step) ), And mixed with non-mineral coking coal that has been sieved and pulverized on a conveyor, and charged into a coke oven to produce coke.

  Next, by controlling the output of the first pulverizer, changing the number of revolutions, the mass ratio of the coal particles having a particle size of 0.5 mm or less of the non-thin coal pulverized in the first pulverization step, and production The relationship between the coke strength, the mass ratio of coal particles having a particle size of 0.5 mm or less and the productivity in the production of coke, the mass ratio of coal particles having a particle size of 6 mm or more, and the produced coke strength And the relationship between the mass ratio of coal particles having a particle diameter of 6 mm or more and the productivity in the production of coke. The coke strength was measured by drum strength (DI150 / 15). DI150 / 15 is a drum strength obtained by measuring a mass ratio of a particle size of 15 mm or more (+15 mm) after 150 revolutions at 15 rpm according to the rotational strength test method of JIS K2151. Productivity was evaluated by the amount of coke produced per unit time, and the raw material coal particle size was set to 1 when the particle size of 0.5 mm or less was 32 mass%. The results are shown in FIGS.

  The coke high strength and high productivity are compatible with each other in that the mass ratio of coal particles having a particle size of 0.5 mm or less is about 32 mass% according to FIGS. 3 and 4, and the particle size is 6 mm according to FIGS. It turned out that it is a case where the mass ratio of the above coal particles is about 7 mass%.

  Next, the particle size distribution of the non-thin coking coal pulverized in the first pulverizer when the rotation speed of the first pulverizer was changed was measured. FIG. 7 shows the relationship between the rotation speed of the pulverizer and the mass ratio of coal particles having a particle size of 0.5 mm or less, and FIG. 8 shows the relationship between the rotation speed of the pulverizer and the mass ratio of coal particles having a particle diameter of 6 mm or more. . The number of revolutions is shown as a ratio of the pulverizer capacity to the maximum number of revolutions.

  According to FIG. 7 and FIG. 8, the mass ratio of coal particles having a particle size of 0.5 mm or less is about 32 mass% and the particle size is 6 mm or more by setting the rotation speed of the crusher to about 75% of the maximum output. The mass ratio of the particles can be about 7 mass%, and coke with a strength of about 84 can be produced with this pulverization condition, and a coke with both high coke strength and high productivity can be produced. I understood that I could do it.

  Furthermore, only the coal brand to be screened in the classification process is changed, and the rotation speed of the pulverizer that balances high strength with high coke and high productivity is investigated, and the hardness (HGI) of the coal is arranged. Got. As a result, even when the coke raw material coal is changed, coke having both high strength and high productivity can be easily produced.

  If the graph of FIG. 9 is created for each facility used for coke production, even if the coke raw material coal is changed, the optimum rotation speed of the pulverizer for primary pulverization can be set immediately.

Schematic (selective crushing) which shows one Embodiment of the manufacturing method of the coke used by this invention. Schematic (classification crushing) which shows one Embodiment of the manufacturing method of the coke used by this invention. The graph which shows the relationship between the mass ratio of the coal particle of a particle size of 0.5 mm or less, and the manufactured coke intensity | strength. The graph which shows the relationship between the mass ratio of the coal particle of a particle size of 0.5 mm or less, and the productivity in the case of coke manufacture. The graph which shows the relationship between the mass ratio of the coal particle | grains with a particle size of 6 mm or more, and the manufactured coke intensity | strength. The graph which shows the relationship between the mass ratio of a coal particle with a particle size of 6 mm or more, and the productivity in the case of coke manufacture. The graph which shows the relationship between the rotation speed of a grinder and the mass ratio of the coal particle of a particle size of 0.5 mm or less. FIG. 8 is a graph showing the relationship between the rotational speed of the pulverizer and the mass ratio of coal particles having a particle size of 6 mm or more. The graph which shows the relationship between HGI of coal and the crusher rotation speed.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Coal yard 2 Coal yard 3 Sieve 4 1st grinder 5 1st compounding tank 6 2nd compounding tank 7 2nd compounding tank 8 2nd grinder 9 3rd grinder 10 3rd grinder 11 Coke raw material a, a1, a2, b Coal

Claims (4)

A first part of the coal as a coke raw material is pulverized in the first pulverization step, and the coal pulverized in the first pulverization step and at least a part of the remainder of the coal as the coke raw material are blended. In the method for producing coke, which is charged into the coke oven after being processed by the blending step and the second pulverizing step of pulverizing the blended coal,
In advance, by changing the number of revolutions of the pulverizer for each brand of coal pulverized by the pulverizer used in the first pulverization step, to produce a plurality of coke,
Regarding the coal after pulverization in the first pulverization step, the mass ratio of fine grains and the mass ratio of coarse grains are measured, the coke strength of the produced coke is measured, and the production of coke per unit time is measured. Assess productivity, which is quantity,
From the relationship between the coke strength and the productivity and the mass ratio of the fine coal particles, coke high strength and high productivity are compatible, the optimum mass proportion of the fine coal particles is determined,
From the relationship between the mass ratio of the coke strength and the productivity and the coarse grain of the coal , coke high strength and high productivity are compatible, and the optimum mass ratio of the coarse grain of the coal is obtained,
Obtain the relationship between the rotational speed of the pulverizer used in the first pulverization step, the mass proportion of the fine coal particles and the mass proportion of the coarse coal particles, and based on the relationship, the optimum fine coal particles A first rotation speed at which a mass ratio is obtained and a second rotation speed at which an optimum mass ratio of the coarse coal particles is obtained are obtained, and an average value of the first rotation speed and the second rotation speed is obtained. Calculate,
A method for producing coke, characterized in that pulverization in the first pulverization step is performed by setting the rotation speed of a pulverizer used in the first pulverization step to the average value.   Coal which is a coke raw material composed of a plurality of brands is classified into a brand of coal (X) whose hardness is higher than a predetermined standard and a brand of coal (Y) whose hardness is lower than the predetermined standard. The method for producing coke according to claim 1, wherein at least a part of (X) is pulverized in the first pulverization step.   It has a classification step of classifying at least a part of coal as a coke raw material into coal having a large particle size and coal having a smaller particle size than the coal, and the coal having a large particle size is pulverized in the first pulverization step The method for producing coke according to claim 1 or 2, wherein:   The remaining coal blended in the first blending step is pulverized in the third pulverization step and then charged into the coke oven together with the coal treated in the second pulverization step. Item 4. A method for producing coke according to any one of Items 3 to 4.

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